CN114702001B - Down quilt down filling method - Google Patents
Down quilt down filling method Download PDFInfo
- Publication number
- CN114702001B CN114702001B CN202210378690.9A CN202210378690A CN114702001B CN 114702001 B CN114702001 B CN 114702001B CN 202210378690 A CN202210378690 A CN 202210378690A CN 114702001 B CN114702001 B CN 114702001B
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- roller
- quilt
- filling
- discharging
- down filling
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- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 47
- 239000004744 fabric Substances 0.000 claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 12
- 210000003746 feather Anatomy 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 4
- 238000009958 sewing Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000005429 filling process Methods 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B68—SADDLERY; UPHOLSTERY
- B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
- B68G7/00—Making upholstery
- B68G7/06—Filling of cushions, mattresses, or the like
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Bedding Items (AREA)
Abstract
The invention discloses a down filling method for a down quilt, which comprises the following steps: s1, winding a down quilt cover on a discharge roller, and placing the discharge roller on a movable frame; s2, connecting one end of the down quilt cover with a receiving cloth on a receiving roller, and moving the discharging roller in a direction far away from the receiving roller; s3, inserting a down filling pipe; s4, starting a down filling machine, slowly rotating a quilt collecting roller, filling down in the same row of lattices in a down quilt cover in a row-by-row manner, extruding and discharging internal gas from a down quilt area filled with the down through an exhaust roller, gradually winding one end of the down quilt on the quilt collecting roller, and allowing a discharging roller to move on a down filling bed in a matched manner along with the rotation of the quilt collecting roller; s4, completely winding the down quilt after down filling on a quilt collecting roller; and S5, taking down the down quilt from the quilt collecting roller. The invention provides a down filling method for a down quilt, which realizes automatic down filling, improves down filling efficiency and reduces labor intensity.
Description
Technical Field
The invention relates to the field of down quilt processing, in particular to a down filling method for a down quilt.
Background
The down quilt vertical lining is a production process that a plurality of vertical lining strips are sewn transversely and vertically on the inner sides of an upper layer fabric and a lower layer fabric of the fabrics by using a sewing needle, and then the two layers of fabrics and the vertical lining are sewn and then down is filled. The down quilt produced by the vertical lining process obviously has a certain distance between the upper and lower layers of fabrics due to the existence of the vertical lining, and the distance is the height of the vertical lining strips. Therefore, the down quilt with the vertical lining has obvious stereoscopic impression and is relatively thick, and is mainly a winter quilt generally.
However, in the down filling process of the existing vertical-lining down quilt, the down filling pipes are mainly inserted into corresponding mutually separated grids needing to be filled with down in the quilt manually, only one down filling pipe is needed, and the grids are required to be filled with down one by one. During down filling, the down filling machine is started to fill down into the cells after a down filling pipe is inserted in place, then the next cell is filled, a quilt is handed over to the next procedure after the down filling pipe is filled, the quilt is manually flattened, redundant air is squeezed out, and openings reserved among the cells for filling down are sewn well and then folded and packaged. In the whole process, the down filling is realized by filling the down through the down filling machine, the down filling machine mainly depends on manual processing, and when the down filling is carried out, a large amount of air can be filled, so that the down quilt is expanded, and a part of down can run to other lattices under the action of gas expansion, so that the condition that the down in each lattice of the down quilt is uneven frequently appears, and later-stage manual leveling is needed.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art, and provides a down filling method for a down quilt, which realizes automatic down filling, improves down filling efficiency and reduces labor intensity.
The technical scheme adopted by the invention for solving the technical problems is as follows: a down quilt down filling method, down filling equipment includes down filling bed and down filling machine, the down filling machine is provided with a plurality of down filling pipes, its characteristic is: one end of the down filling bed is fixedly provided with a receiving roller, the other end of the down filling bed is movably provided with a movable frame, the movable frame is provided with a discharging roller, an exhaust roller is arranged above the down filling bed, the receiving roller is provided with receiving cloth used for being connected with one end of a down quilt cover, and the discharging roller is provided with discharging cloth used for being connected with the other end of the down quilt cover; the down filling method comprises the following steps:
s1, connecting the other end of a down quilt cover to be filled with down with discharging cloth of a discharging roller, winding the down quilt cover on the discharging roller, and placing the discharging roller on a movable frame;
s2, enabling one end of the down quilt cover to penetrate through the exhaust roller, enabling one end of the down quilt cover to be connected with the receiving cloth on the receiving roller, enabling the discharging roller to move towards the direction far away from the receiving roller, and straightening two ends of the down quilt cover;
s3, inserting each down filling pipe on the down filling machine into the farthest layer of grids of the down quilt cover far away from the down filling machine correspondingly;
s4, starting a down filling machine, slowly rotating a quilt collecting roller, filling down in the same row of lattices in a down quilt cover in a row-by-row manner, extruding and discharging internal gas from a down quilt area filled with the down through an exhaust roller, gradually winding one end of the down quilt on the quilt collecting roller, and allowing a discharging roller to move on a down filling bed in a matched manner along with the rotation of the quilt collecting roller;
s4, after the down filling machine fills the last row of lattices, stopping the down filling machine, sewing the gap of the down quilt cover by a machine, loosening the connection between the down quilt cover and the discharging cloth, and completely winding the down quilt after the down filling on a quilt collecting roller;
and S5, taking down the down quilt from the quilt receiving roller, and loosening the connection between the down quilt cover and the receiving cloth.
As an improvement, the exhaust roller is arranged on the supporting frame, and the exhaust roller can be adjusted in the vertical position.
And the exhaust roller is rotatably arranged on the support frame, and the rotating direction of the exhaust roller is the same as the moving direction of the down quilt at the contact position of the exhaust roller and the down quilt.
And the exhaust roller is further improved, a plurality of mounting grooves are formed in the exhaust roller, roller heads are arranged in the mounting grooves in a sliding mode, and springs which are abutted against the roller heads and used for ejecting the roller heads out of the outer wall of the exhaust roller are arranged in the mounting grooves.
And the improvement is that an external eight-shaped rod piece is arranged above the down filling bed.
And the movable frame is arranged on the upper side wall of the down filling bed in a sliding manner.
And the movable frame is arranged below the down filling bed in a sliding manner, the other end of the down filling bed is provided with a rotating roller in a rolling manner, the discharging cloth bypasses the rotating roller, and a down quilt gap for inserting the down filling pipe is positioned above the down filling bed.
Compared with the prior art, the invention has the advantages that: according to the invention, the quilt cover to be filled can be detachably arranged between the receiving cloth and the discharging cloth by designing the structures of the receiving roller and the discharging roller, the down quilt is gradually rolled on the receiving roller in the down filling process by utilizing the matching between the receiving roller and the discharging roller, and meanwhile, the air in the down quilt cover is discharged in the down filling process when the down filling roller passes through the exhaust roller, so that the automatic down filling is realized, the down filling efficiency is improved, and the manual labor intensity is reduced.
Drawings
Fig. 1 is a schematic structural diagram of down filling equipment involved in a down filling method for duvets in an embodiment of the invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying examples.
As shown in fig. 1, the down quilt filling apparatus in this embodiment includes a down filling bed 1 and a down filling machine 2, the down filling machine 2 is provided with a plurality of down filling pipes 21, one end of the down filling bed 1 is fixedly provided with a receiving roller 3, the other end of the down filling bed 1 is movably provided with a movable frame, the movable frame is provided with a discharging roller 4, an exhaust roller 5 is arranged above the down filling bed 1, the receiving roller 3 is provided with a receiving cloth 31 for connecting with one end of a down quilt cover, and the discharging roller 4 is provided with a discharging cloth for connecting with the other end of the down quilt cover.
The down filling method comprises the following steps:
step S1, connecting the other end of a down quilt cover to be filled with down with a discharging cloth of a discharging roller 4, winding the down quilt cover on the discharging roller 4, and placing the discharging roller 4 on a movable frame;
s2, enabling one end of a down quilt cover to penetrate through an exhaust roller 5, enabling one end of the down quilt cover to be connected with a material collecting cloth on a quilt collecting roller 3, enabling a material discharging roller 4 to move towards a direction far away from the quilt collecting roller 3, and straightening two ends of the down quilt cover;
s3, inserting each down filling pipe 21 on the down filling machine 2 into the farthest layer of lattices of the down quilt cover far away from the down filling machine 2 correspondingly;
s4, starting the down feather filling machine 2, enabling the down feather receiving roller 3 to rotate slowly, filling down feathers into the same row of grids in a down feather quilt cover in a row-by-row manner, extruding and discharging internal gas from a down feather filled area through the exhaust roller 5, gradually winding one end of the down feather quilt on the down feather receiving roller 3, and enabling the discharging roller 4 to move on the down feather filling bed 1 in a matched manner along with the rotation of the down feather receiving roller 3;
s4, after the down filling machine 2 fills the last row of lattices, stopping the down filling machine 2, sewing a gap of the down quilt cover by a machine, loosening the connection between the down quilt cover and the discharging cloth, and completely winding the down quilt after the down filling is finished on a quilt collecting roller 3;
and S5, taking down the down quilt from the quilt receiving roller 3, and loosening the connection between the down quilt cover and the receiving cloth 31.
In addition, in order to adapt to down quilts with different thicknesses, the exhaust rollers 5 are arranged on the supporting frame, the exhaust rollers 5 can be adjusted in the vertical position, when the down quilts are thicker, the positions of the exhaust rollers 5 are increased, and otherwise, the positions of the exhaust rollers 5 are decreased.
Further, in order to prevent the down feather from being extruded out in the air exhaust process, the air exhaust roller 5 is rotatably arranged on the support frame, the rotating direction of the air exhaust roller 5 is the same as the moving direction of the down feather at the contact position of the air exhaust roller 5 and the down feather quilt, and the outer wall of the air exhaust roller 5 has a reverse acting force for preventing the down feather from being extruded out on the down feather quilt cover in the process that the down feather quilt passes through the gap between the air exhaust roller 5 and the down feather filling bed 1, so that the possibility of extruding the down feather is reduced.
Furthermore, a plurality of mounting grooves are formed in the exhaust roller 5, roller heads are slidably arranged in the mounting grooves, and springs which are abutted against the roller heads and used for ejecting the roller heads out of the outer wall of the exhaust roller are arranged in the mounting grooves. In the rotation process of the exhaust roller 5, the roller head can shovel down in the down quilt, and when the roller head moves to the lowest position, the roller head is extruded and hidden in the installation groove, so that the down filling effect is further improved.
In addition, an outer octagonal rod 6 is arranged above the down filling bed 1, and in the process that the down quilt moves on the down filling bed 1, the outer octagonal rod 6 can enable two side edges of the down quilt to be outwards unfolded, so that the two side edges of the down quilt are prevented from being folded.
Finally, there are two ways for the movable frame to be designed on the down-filling bed 1, the first one is that the movable frame is slidably arranged on the upper side wall of the down-filling bed 1. The movable frame moves slowly in the direction of the receiving roller 3 along with the rotation of the receiving roller 3.
Secondly, the movable frame can also be arranged below the down filling bed 1 in a sliding manner, the other end of the down filling bed 1 is provided with a rotating roller in a rolling manner, the discharging cloth bypasses the rotating roller, and a gap of the down quilt cover for inserting the down filling pipe 21 is positioned above the down filling bed 1. In the rotating process of the quilt collecting roller 3, the movable frame slides towards the down filling machine 2, the discharging roller 4 is arranged below the down filling bed 1, the situation that the discharging roller 4 is arranged to interfere the down filling pipe 21 is avoided, and meanwhile, the down quilt cover can be completely attached to the down filling bed 1.
In summary, the invention designs the structure of the receiving roller 3 and the discharging roller 4, the quilt cover to be filled with down feather can be disassembled between the receiving cloth 31 and the discharging cloth, the down feather quilt is gradually rolled on the receiving roller 3 in the down feather filling process by utilizing the matching between the receiving roller 3 and the discharging roller 4, and meanwhile, the air in the down feather quilt cover is discharged in the process that the down feather filling quilt passes through the exhaust roller 5, thereby realizing automatic down feather filling, improving the down feather filling efficiency and reducing the labor intensity of workers.
Claims (4)
1. A down quilt down filling method is characterized in that down filling equipment comprises a down filling bed (1) and a down filling machine (2), a plurality of down filling pipes (21) are arranged on the down filling machine (2), and the down filling method is characterized in that: one end of the down filling bed (1) is fixedly provided with a down receiving roller (3), the other end of the down filling bed (1) is movably provided with a movable frame, the movable frame is provided with a discharging roller (4), an exhaust roller (5) is arranged above the down filling bed (1), the down receiving roller (3) is provided with a receiving cloth (31) used for being connected with one end of a down quilt cover, and the discharging roller (4) is provided with a discharging cloth used for being connected with the other end of the down quilt cover; the down filling method comprises the following steps:
s1, connecting the other end of a down quilt cover to be filled with down with discharging cloth of a discharging roller (4), winding the down quilt cover on the discharging roller (4), and placing the discharging roller (4) on a movable frame;
s2, enabling one end of a down quilt cover to penetrate through an exhaust roller (5), enabling one end of the down quilt cover to be connected with a material receiving cloth (31) on a quilt receiving roller (3), enabling a material discharging roller (4) to move towards a direction far away from the quilt receiving roller (3), and straightening two ends of the down quilt cover;
s3, inserting each down filling pipe (21) on the down filling machine (2) into the farthest layer of grids of the down quilt cover far away from the down filling machine (2) correspondingly;
s4, starting the down feather filling machine (2), slowly rotating the down feather receiving roller (3), filling down feathers into the same row of grids in a down feather quilt cover in a row-by-row manner, extruding and discharging internal gas from a down feather quilt area filled with the down feathers through the exhaust roller (5), gradually winding one end of the down feather quilt on the down feather receiving roller (3), and moving the discharging roller (4) on the down feather filling bed (1) in a matched manner along with the rotation of the down feather receiving roller (3);
s4, after the down filling machine (2) fills the last row of lattices, stopping the down filling machine (2), sewing a gap of the down quilt cover by a machine, loosening the connection between the down quilt cover and the discharging cloth, and completely winding the down quilt after the down filling is finished on the quilt collecting roller (3);
s5, taking down the down quilt from the quilt receiving roller (3), and loosening the connection between the down quilt cover and the receiving cloth (31);
the exhaust roller (5) is arranged on the support frame, and the vertical position of the exhaust roller (5) can be adjusted;
the exhaust roller (5) is rotatably arranged on the support frame, and the rotating direction of the exhaust roller (5) is the same as the moving direction of the down quilt at the contact position of the exhaust roller (5) and the down quilt;
a plurality of mounting grooves are formed in the exhaust roller (5), roller heads are arranged in the mounting grooves in a sliding mode, and springs which are used for pushing the roller heads out of the outer wall of the exhaust roller (5) are arranged in the mounting grooves and abut against the roller heads.
2. The method of claim 1, wherein the down filling comprises: an external eight-shaped rod piece (6) is arranged above the down filling bed (1).
3. The method for filling a down feather down of claim 1 wherein: the movable frame is arranged on the upper side wall of the down filling bed (1) in a sliding manner.
4. The method of claim 1, wherein the down filling comprises: the movable frame is arranged below the down filling bed (1) in a sliding mode, a rotating roller is arranged at the other end of the down filling bed (1) in a rolling mode, discharging cloth bypasses the rotating roller, and a down quilt gap for inserting the down filling pipe (21) is located above the down filling bed (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210378690.9A CN114702001B (en) | 2022-04-12 | 2022-04-12 | Down quilt down filling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210378690.9A CN114702001B (en) | 2022-04-12 | 2022-04-12 | Down quilt down filling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114702001A CN114702001A (en) | 2022-07-05 |
| CN114702001B true CN114702001B (en) | 2022-11-18 |
Family
ID=82174468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210378690.9A Active CN114702001B (en) | 2022-04-12 | 2022-04-12 | Down quilt down filling method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114702001B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115354447B (en) * | 2022-07-27 | 2024-09-13 | 杨春香 | Down quilt cutting-through process |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1293788A (en) * | 1970-08-05 | 1972-10-25 | Celanese Corp | Production of padded articles |
| AU4351689A (en) * | 1988-10-18 | 1990-04-26 | Wool Research Organisation Of New Zealand Inc. | A method and apparatus for filling duvets and the like |
| CN202265689U (en) * | 2011-05-30 | 2012-06-06 | 昆明市鸭绒制品厂 | Down quilt vertical-lining quilting machine |
| KR101417653B1 (en) * | 2013-06-25 | 2014-07-09 | 문중민 | A filling apparatus for plume |
| CN105936497A (en) * | 2014-03-06 | 2016-09-14 | 李耀强 | Down filling method for down quilt |
| CN108751115A (en) * | 2018-06-07 | 2018-11-06 | 安徽壹隆羽毛股份有限公司 | Eiderdown quilt down-filling device |
| CN208345751U (en) * | 2018-06-07 | 2019-01-08 | 安徽壹隆羽毛股份有限公司 | A kind of eiderdown quilt down-filling device |
| CN110371918A (en) * | 2019-06-28 | 2019-10-25 | 安徽富诺米科技有限公司 | It is a kind of efficiently to grind down-filling device in gas formula eiderdown quilt |
| CN111358103A (en) * | 2020-04-04 | 2020-07-03 | 晋江市东亨工业设计有限公司 | Sports down jacket down filling equipment capable of uniformly positioning and filling down |
| CN111609691A (en) * | 2020-06-08 | 2020-09-01 | 李贤富 | Down filling device and filling method thereof |
| CN213446206U (en) * | 2020-09-29 | 2021-06-15 | 苏州乐庭家居用品有限公司 | Down quilt down filling device |
| CN214570726U (en) * | 2021-05-04 | 2021-11-02 | 苏州艾露恩智能科技有限公司 | Down stirring, weighing and down filling mechanism |
| CN113826975A (en) * | 2021-10-29 | 2021-12-24 | 江苏立信纺织有限公司 | Be used for clothing production to load device with organic velvet |
| CN215946260U (en) * | 2021-08-12 | 2022-03-04 | 南通欧凯家用纺织品有限公司 | Multi-needle quilting and embroidering vehicle for producing antibacterial and heat-preservation down quilt |
-
2022
- 2022-04-12 CN CN202210378690.9A patent/CN114702001B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1293788A (en) * | 1970-08-05 | 1972-10-25 | Celanese Corp | Production of padded articles |
| AU4351689A (en) * | 1988-10-18 | 1990-04-26 | Wool Research Organisation Of New Zealand Inc. | A method and apparatus for filling duvets and the like |
| CN202265689U (en) * | 2011-05-30 | 2012-06-06 | 昆明市鸭绒制品厂 | Down quilt vertical-lining quilting machine |
| KR101417653B1 (en) * | 2013-06-25 | 2014-07-09 | 문중민 | A filling apparatus for plume |
| CN105936497A (en) * | 2014-03-06 | 2016-09-14 | 李耀强 | Down filling method for down quilt |
| CN208345751U (en) * | 2018-06-07 | 2019-01-08 | 安徽壹隆羽毛股份有限公司 | A kind of eiderdown quilt down-filling device |
| CN108751115A (en) * | 2018-06-07 | 2018-11-06 | 安徽壹隆羽毛股份有限公司 | Eiderdown quilt down-filling device |
| CN110371918A (en) * | 2019-06-28 | 2019-10-25 | 安徽富诺米科技有限公司 | It is a kind of efficiently to grind down-filling device in gas formula eiderdown quilt |
| CN111358103A (en) * | 2020-04-04 | 2020-07-03 | 晋江市东亨工业设计有限公司 | Sports down jacket down filling equipment capable of uniformly positioning and filling down |
| CN111609691A (en) * | 2020-06-08 | 2020-09-01 | 李贤富 | Down filling device and filling method thereof |
| CN213446206U (en) * | 2020-09-29 | 2021-06-15 | 苏州乐庭家居用品有限公司 | Down quilt down filling device |
| CN214570726U (en) * | 2021-05-04 | 2021-11-02 | 苏州艾露恩智能科技有限公司 | Down stirring, weighing and down filling mechanism |
| CN215946260U (en) * | 2021-08-12 | 2022-03-04 | 南通欧凯家用纺织品有限公司 | Multi-needle quilting and embroidering vehicle for producing antibacterial and heat-preservation down quilt |
| CN113826975A (en) * | 2021-10-29 | 2021-12-24 | 江苏立信纺织有限公司 | Be used for clothing production to load device with organic velvet |
Also Published As
| Publication number | Publication date |
|---|---|
| CN114702001A (en) | 2022-07-05 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A method for filling down duvet Effective date of registration: 20230518 Granted publication date: 20221118 Pledgee: Lu Ting Branch of Anhui Tongcheng Rural Commercial Bank Co.,Ltd. Pledgor: ANHUI XIAZHEN Group Registration number: Y2023980040962 |
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Granted publication date: 20221118 Pledgee: Lu Ting Branch of Anhui Tongcheng Rural Commercial Bank Co.,Ltd. Pledgor: ANHUI XIAZHEN Group Registration number: Y2023980040962 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A method for filling down comforters Granted publication date: 20221118 Pledgee: Lu Ting Branch of Anhui Tongcheng Rural Commercial Bank Co.,Ltd. Pledgor: ANHUI XIAZHEN Group Registration number: Y2024980029756 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |