CN114699624A - Interventional medical catheter and method of making the same - Google Patents
Interventional medical catheter and method of making the same Download PDFInfo
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- A—HUMAN NECESSITIES
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- A61M25/00—Catheters; Hollow probes
- A61M25/0043—Catheters; Hollow probes characterised by structural features
- A61M25/0045—Catheters; Hollow probes characterised by structural features multi-layered, e.g. coated
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- A—HUMAN NECESSITIES
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- A61B18/00—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body
- A61B18/04—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating
- A61B18/12—Surgical instruments, devices or methods for transferring non-mechanical forms of energy to or from the body by heating by passing a current through the tissue to be heated, e.g. high-frequency current
- A61B18/14—Probes or electrodes therefor
- A61B18/1492—Probes or electrodes therefor having a flexible, catheter-like structure, e.g. for heart ablation
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- A61B5/00—Measuring for diagnostic purposes; Identification of persons
- A61B5/68—Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient
- A61B5/6846—Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient specially adapted to be brought in contact with an internal body part, i.e. invasive
- A61B5/6847—Arrangements of detecting, measuring or recording means, e.g. sensors, in relation to patient specially adapted to be brought in contact with an internal body part, i.e. invasive mounted on an invasive device
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- A61L29/00—Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
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- A61L29/00—Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
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- A61L29/00—Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
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- A61L29/00—Materials for catheters, medical tubing, cannulae, or endoscopes or for coating catheters
- A61L29/14—Materials characterised by their function or physical properties, e.g. lubricating compositions
- A61L29/16—Biologically active materials, e.g. therapeutic substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
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Abstract
Description
技术领域technical field
本发明涉及医疗器械技术领域,特别是涉及一种介入式医疗导管及其制作方法。The invention relates to the technical field of medical devices, in particular to an interventional medical catheter and a manufacturing method thereof.
背景技术Background technique
介入式医疗导管广泛应用于人体的医疗。例如介入式医疗导管作为肾心脑血管疾病的诊断、治疗和消融工具,通过血管、尿道、肛肠或食道进入人体的某一个部位,对该部位进行治疗或消融。这类介入式医疗导管的靠近介入端的位置通常设置有电极或感应器,例如发热电极、温度感应器等,其通过导线连接到相应的治疗仪器上。导管缠绕导线后,需要放入注塑模具内,注塑树脂材料包覆导管的外表面,对导线进行包胶处理。然而,这些导线、电极、感应器包裹在导管中,使得医疗导管整体直径较大,导致介入人体时,如果操作不当,容易损伤人体组织。Interventional medical catheters are widely used in the medical treatment of the human body. For example, an interventional medical catheter is used as a diagnosis, treatment and ablation tool for renal, cardiovascular and cerebrovascular diseases. It enters a certain part of the human body through the blood vessel, urethra, anorectum or esophagus to treat or ablate the part. Such interventional medical catheters are usually provided with electrodes or sensors, such as heating electrodes, temperature sensors, etc., near the interventional end, which are connected to corresponding therapeutic instruments through wires. After the catheter is wrapped around the wire, it needs to be put into an injection mold, and the outer surface of the catheter is covered with an injection-molded resin material, and the wire is covered with rubber. However, these wires, electrodes, and sensors are wrapped in the catheter, so that the overall diameter of the medical catheter is relatively large, which may easily damage human tissue if improperly manipulated when intervening in the human body.
发明内容SUMMARY OF THE INVENTION
基于此,有必要提供一种介入式医疗导管及其制作方法,以解决传统的介入式医疗导管直径较大的问题。Based on this, it is necessary to provide an interventional medical catheter and a manufacturing method thereof, so as to solve the problem of the large diameter of the traditional interventional medical catheter.
本发明的其中一个目的是提供一种介入式医疗导管,方案如下:One of the objects of the present invention is to provide a kind of interventional medical catheter, the scheme is as follows:
一种介入式医疗导管,包括导管本体、导电线圈涂层以及导电引线涂层;所述导管本体具有相对设置的连接端以及介入端,所述导电线圈涂层和所述导电引线涂层分别形成于所述导管本体的外壁上,所述导电线圈涂层靠近于所述介入端,所述导电引线涂层连接于所述导电线圈涂层并向所述连接端延伸。An interventional medical catheter, comprising a catheter body, a conductive coil coating and a conductive lead coating; the catheter body has a connection end and an intervention end arranged oppositely, and the conductive coil coating and the conductive lead coating are formed respectively On the outer wall of the catheter body, the conductive coil coating is close to the intervening end, and the conductive lead coating is connected to the conductive coil coating and extends to the connecting end.
在其中一个实施例中,所述导电线圈涂层包括发热线圈,所述导电引线涂层包括第一正极引线以及第一负极引线,所述第一正极引线和所述第一负极引线分别连接于所述发热线圈的两端,并分别向所述连接端延伸。In one embodiment, the conductive coil coating includes a heating coil, the conductive lead coating includes a first positive lead and a first negative lead, the first positive lead and the first negative lead are respectively connected to Both ends of the heating coil extend toward the connecting end respectively.
在其中一个实施例中,所述发热线圈包括多条第一排列线段以及多条第一连接线段,多条所述第一排列线段沿所述导管本体的轴向延伸且并排设置,相邻的所述第一排列线段通过所述第一连接线段连接,相邻的所述第一排列线段的电流方向相反。In one embodiment, the heating coil includes a plurality of first arrangement line segments and a plurality of first connection line segments, and the plurality of first arrangement line segments extend along the axial direction of the catheter body and are arranged side by side, adjacent to each other. The first arrangement line segments are connected by the first connection line segments, and the current directions of the adjacent first arrangement line segments are opposite.
在其中一个实施例中,所述导电线圈涂层包括温度感应线圈,所述导电引线涂层包括第二正极引线以及第二负极引线,所述第二正极引线和所述第二负极引线分别连接于所述温度感应线圈的两端,并分别向所述连接端延伸。In one embodiment, the conductive coil coating includes a temperature sensing coil, the conductive lead coating includes a second positive lead and a second negative lead, and the second positive lead and the second negative lead are respectively connected at both ends of the temperature induction coil and extend toward the connection end respectively.
在其中一个实施例中,所述温度感应线圈包括多条第二排列线段以及多条第二连接线段,多条所述第二排列线段呈圆弧状且层层嵌套,相连的所述第二排列线段通过所述第二连接线段连接,相邻的所述第二排列线段的电流方向相反。In one embodiment, the temperature induction coil includes a plurality of second arrangement line segments and a plurality of second connection line segments, the plurality of second arrangement line segments are arc-shaped and nested in layers, and the connected first line segments The two arrangement line segments are connected by the second connection line segment, and the current directions of the adjacent second arrangement line segments are opposite.
在其中一个实施例中,所述导电线圈涂层中的导电物质选自纳米金属颗粒、导电聚合物、石墨烯、碳纳米管中的至少一种。In one embodiment, the conductive substance in the conductive coil coating is selected from at least one of nano metal particles, conductive polymers, graphene, and carbon nanotubes.
在其中一个实施例中,所述导电引线涂层中的导电物质选自纳米金属颗粒、导电聚合物、石墨烯、碳纳米管中的至少一种。In one embodiment, the conductive substance in the conductive lead coating is selected from at least one of nano metal particles, conductive polymers, graphene, and carbon nanotubes.
在其中一个实施例中,所述导电线圈涂层的厚度为0.2μm~2μm。In one embodiment, the thickness of the conductive coil coating is 0.2 μm˜2 μm.
在其中一个实施例中,所述导电引线涂层的厚度为2μm~10μm。In one embodiment, the thickness of the conductive lead coating is 2 μm˜10 μm.
在其中一个实施例中,所述介入式医疗导管还包括防护涂层,所述防护涂层覆盖所述导电引线涂层以及所述导电线圈涂层。In one embodiment, the interventional medical catheter further includes a protective coating covering the conductive lead coating and the conductive coil coating.
在其中一个实施例中,所述防护涂层含有涂料基体以及分散于所述涂料基体中的抗菌剂。In one embodiment, the protective coating contains a coating matrix and an antimicrobial agent dispersed in the coating matrix.
本发明的其中一个目的是提供一种介入式医疗导管的制作方法,方案如下:One of the objects of the present invention is to provide a method for making an interventional medical catheter, and the scheme is as follows:
一种介入式医疗导管的制作方法,包括以下步骤:A manufacturing method of an interventional medical catheter, comprising the following steps:
获取导管本体,所述导管本体具有相对设置的连接端以及介入端;obtaining a catheter body, the catheter body having a connection end and an intervention end arranged oppositely;
在所述导管本体的外壁上形成导电线圈涂层以及导电引线涂层,所述导电线圈涂层靠近于所述介入端,所述导电引线涂层连接于所述导电线圈涂层并向所述连接端延伸。A conductive coil coating and a conductive lead coating are formed on the outer wall of the catheter body, the conductive coil coating being adjacent to the intervening end, the conductive lead coating being connected to the conductive coil coating and extending to the Connection ends extend.
在其中一个实施例中,形成所述导电线圈涂层和所述导电引线涂层的方法包括以下步骤:In one embodiment, the method of forming the conductive coil coating and the conductive lead coating comprises the steps of:
在所述导管本体的外壁上沉积第一导电层,所述第一导电层靠近于所述介入端;depositing a first conductive layer on the outer wall of the catheter body, the first conductive layer being adjacent to the intervening end;
在所述导管本体的外壁上沉积第二导电层,所述第二导电层连接于所述第一导电层并向所述连接端延伸;depositing a second conductive layer on the outer wall of the conduit body, the second conductive layer is connected to the first conductive layer and extends to the connection end;
对所述第一导电层和所述第二导电层进行刻蚀处理,使所述第一导电层被部分刻蚀而形成所述导电线圈涂层,使所述第二导电层被部分刻蚀而形成所述导电引线涂层。The first conductive layer and the second conductive layer are etched, so that the first conductive layer is partially etched to form the conductive coil coating, and the second conductive layer is partially etched Thus, the conductive lead coating is formed.
在其中一个实施例中,所述刻蚀处理为激光刻蚀。In one embodiment, the etching process is laser etching.
在其中一个实施例中,沉积所述第一导电层的方法包括以下步骤:In one embodiment, the method of depositing the first conductive layer includes the steps of:
将所述导管本体的介入端浸入导电墨水中,取出后固化。The insertion end of the catheter body is immersed in the conductive ink, and cured after being taken out.
在其中一个实施例中,沉积所述第二导电层的方法包括以下步骤:In one embodiment, the method of depositing the second conductive layer includes the steps of:
通过喷墨打印,在所述导管本体的外壁上形成若干条导电带,固化。By inkjet printing, several conductive strips are formed on the outer wall of the catheter body and cured.
在其中一个实施例中,所述制作方法还包括以下步骤:In one embodiment, the manufacturing method further includes the following steps:
在所述导管本体的外壁上形成防护涂层,所述防护涂层覆盖所述导电引线涂层以及所述导电线圈涂层。A protective coating is formed on the outer wall of the catheter body, and the protective coating covers the conductive lead coating and the conductive coil coating.
与传统方案相比,上述介入式医疗导管及其制作方法具有以下有益效果:Compared with the traditional solution, the above interventional medical catheter and its manufacturing method have the following beneficial effects:
上述介入式医疗导管及其制作方法在导管本体的外壁上分别形成导电线圈涂层和导电引线涂层,导电线圈涂层靠近于介入端设置,起到电极或感应器等的作用,导电引线涂层连接于导电线圈涂层并向连接端延伸,以接通治疗仪器和导电线圈涂层,起到导线的作用,导电线圈涂层和导电引线涂层直接附着在导管本体的外壁,有利于减小介入式医疗导管的直径,降低损伤人体的可能性。The above-mentioned interventional medical catheter and its manufacturing method respectively form a conductive coil coating and a conductive lead coating on the outer wall of the catheter body. The layer is connected to the conductive coil coating and extends to the connection end to connect the therapeutic instrument and the conductive coil coating to play the role of a wire. The conductive coil coating and the conductive lead coating are directly attached to the outer wall of the catheter body, which is conducive to reducing The diameter of the small interventional medical catheter reduces the possibility of injury to the human body.
附图说明Description of drawings
图1为一实施例的介入式医疗导管的结构示意图;1 is a schematic structural diagram of an interventional medical catheter according to an embodiment;
图2为图1所示介入式医疗导管中发热线圈的结构示意图;FIG. 2 is a schematic structural diagram of a heating coil in the interventional medical catheter shown in FIG. 1;
图3为图1所示介入式医疗导管中温度感应线圈的结构示意图;3 is a schematic structural diagram of a temperature sensing coil in the interventional medical catheter shown in FIG. 1;
图4为在导管主体上形成第一导电层的示意图;4 is a schematic diagram of forming a first conductive layer on the catheter body;
图5为在导管主体上形成第二导电层的示意图;5 is a schematic diagram of forming a second conductive layer on the catheter body;
图6为沿图1中A-A方向的剖面图。FIG. 6 is a cross-sectional view taken along the direction A-A in FIG. 1 .
附图标记说明:Description of reference numbers:
100、介入式医疗导管;110、导管本体;111、连接端;112、介入端;120、导电线圈涂层;121、发热线圈;1212、第一排列线段;1214、第一连接线段;122、温度感应线圈;1222、第二排列线段;1224、第二连接线段;130、导电引线涂层;131、第一正极引线;132、第一负极引线;133、第二正极引线;134、第二负极引线;101、第一导电层;102、第二导电层。100, interventional medical catheter; 110, catheter body; 111, connection end; 112, intervention end; 120, conductive coil coating; 121, heating coil; 1212, first arrangement line segment; 1214, first connection line segment; 122, temperature induction coil; 1222, the second arrangement segment; 1224, the second connection segment; 130, the conductive lead coating; 131, the first positive lead; 132, the first negative lead; 133, the second positive lead; 134, the second Negative lead; 101, the first conductive layer; 102, the second conductive layer.
具体实施方式Detailed ways
为了便于理解本发明,下面将对本发明进行更全面的描述。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully below. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
在本发明的描述中,需要理解的是,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In the description of the present invention, it should be understood that the terms "first" and "second" are only used for description purposes, and cannot be interpreted as indicating or implying relative importance or the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参考图1所示,本发明一实施例的介入式医疗导管100包括导管本体110、导电线圈涂层120以及导电引线涂层130。Referring to FIG. 1 , an interventional
导管本体110具有相对设置的连接端111以及介入端112。连接端111用于外接医疗设备,例如气源设备、电气设备等。介入端112为介入人体的一端。The
导电线圈涂层120和导电引线涂层130分别形成于导管本体110的外壁上,导电线圈涂层120和导电引线涂层130是在导管本体110的外壁上形成导电涂层后固化形成,如需要还可以对导电涂层进行图案化,形成特定形状。导电线圈涂层120靠近于介入端112,起到电极、感应器等的作用。导电引线涂层130连接于导电线圈涂层120并向连接端111延伸,以用于接通治疗仪器和导电线圈涂层120,起到导线的作用。导电线圈涂层120和导电引线涂层130直接附着在导管本体110的外壁,有利于减小介入式医疗导管100的直径,降低损伤人体的可能性。The
导管本体110优选为柔性导管,例如可以采用塑胶导管,具体可以采用但不限于聚酰胺(PA)、聚氨酯(PU)、聚氯乙烯(PVC)和聚烯烃(PE)等材质。在其他示例中,导管本体110也可以采用刚性导管。The
导管本体110优选为圆形导管。在其中一个示例中,导管本体110的外直径为1~3mm,内直径为0.8~2.8mm,管壁厚度为0.1~1mm。在其他示例中,导管本体110也可以采用非圆形导管。The
在其中一个示例中,导管本体110的介入端112经过倒角钝化处理。In one example, the
可选地,导电线圈涂层120中的导电物质可以是但不限于纳米金属颗粒、导电聚合物、石墨烯、碳纳米管中的至少一种。在其中一个示例中,导电线圈涂层120中的导电物质为纳米银颗粒,通过涂布纳米银导电墨水后固化形成。如此,可以减少金属的用量,降低材料成本。Optionally, the conductive substance in the
在其中一个示例中,导电线圈涂层120的厚度为0.2μm~2μm。在一些具体的示例中,导电线圈涂层120的厚度为0.2μm、0.5μm、1μm、1.5μm、2μm等。In one example, the thickness of the
在其中一个示例中,导电线圈涂层120的线宽为50μm~300μm。在一些具体的示例中,导电线圈涂层120的线宽为50μm、100μm、150μm、200μm、300μm等。In one example, the line width of the
在其中一个示例中,导电线圈涂层120的方阻为100Ω/□~1000Ω/□。在一些具体的示例中,导电线圈涂层120的方阻为200Ω/□、400Ω/□、600Ω/□、800Ω/□、1000Ω/□等。In one example, the square resistance of the
可选地,导电引线涂层130中的导电物质可以是但不限于纳米金属颗粒、导电聚合物、石墨烯、碳纳米管中的至少一种。在其中一个示例中,导电引线涂层130中的导电物质为纳米银颗粒,通过涂布纳米银导电墨水后固化形成。如此,可以减少金属的用量,降低材料成本。Optionally, the conductive substance in the conductive
在其中一个示例中,导电引线涂层130的厚度为2μm~10μm。在一些具体的示例中,导电引线涂层130的厚度为2μm、4μm、5μm、6μm、8μm等。In one example, the thickness of the conductive
在其中一个示例中,导电引线涂层130的线宽为50μm~500μm。在一些具体的示例中,导电引线涂层130的线宽为50μm、100μm、200μm、300μm、500μm等。In one example, the line width of the conductive
在其中一个示例中,导电引线涂层130的方阻为0.5Ω/□~10Ω/□。在一些具体的示例中,导电引线涂层130的方阻为0.5Ω/□、1Ω/□、2Ω/□、5Ω/□、10Ω/□等。In one example, the square resistance of the conductive
如图1和图2所示,在其中一个示例中,导电线圈涂层120包括发热线圈121。发热线圈121在低压通电时发热,能够对患处进行消融治疗。As shown in FIGS. 1 and 2 , in one example, the
在本示例中,导电引线涂层130包括第一正极引线131以及第一负极引线132,第一正极引线131和第一负极引线132分别连接于发热线圈121的两端,并分别向连接端111延伸。第一正极引线131、发热线圈121和第一负极引线132形成电流回路。In this example, the conductive
在图示的具体示例中,第一正极引线131和第一负极引线132均沿导管本体110的轴向延伸至连接端111。In the illustrated specific example, the first
如图2所示,在其中一个示例中,发热线圈121包括多条第一排列线段1212以及多条第一连接线段1214。多条第一排列线段1212沿导管本体110的轴向延伸且并排设置,相邻的第一排列线段1212通过第一连接线段1214连接,相邻的第一排列线段1212的电流方向相反。As shown in FIG. 2 , in one example, the
如图1和图3所示,在其中一个示例中,导电线圈涂层120包括温度感应线圈122。温度感应线圈122实时检测导管介入端112位置的温度,如果温度超过设定的温度范围,则可以控制发热线圈121断电停止工作,如果温度未超过设定温度范围,则发热线圈121通电工作。As shown in FIGS. 1 and 3 , in one example, the
在本示例中,导电引线涂层130包括第二正极引线133以及第二负极引线134,第二正极引线133和第二负极引线134分别连接于温度感应线圈122的两端,并分别向连接端111延伸。第二正极引线133、温度感应线圈122和第二负极引线134形成电流回路。In this example, the conductive
在图示的具体示例中,第二正极引线133和第二负极引线134均沿导管本体110的轴向延伸至连接端111。In the illustrated specific example, the second
如图3所示,在其中一个示例中,温度感应线圈122包括多条第二排列线段1222以及多条第二连接线段1224,多条第二排列线段1222呈圆弧状且层层嵌套,相连的第二排列线段1222通过第二连接线段1224连接,相邻的第二排列线段1222的电流方向相反。As shown in FIG. 3 , in one example, the
在图示的具体示例中,导电线圈涂层120包括发热线圈121以及温度感应线圈122。进一步地,发热线圈121以及温度感应线圈122分别位于导管本体110的相对两侧。In the specific example shown, the
在其中一个示例中,介入式医疗导管100还包括防护涂层(图中未示出),防护涂层覆盖导电引线涂层130以及导电线圈涂层120。防护涂层可以保护导电引线涂层130以及导电线圈涂层120,同时避免其与人体直接接触。In one example, the interventional
防护涂层可以露出导电引线涂层130的接头位置,便于后续与治疗设备连接。The protective coating can expose the joint position of the conductive
在其中一个示例中,防护涂层含有涂料基体以及分散于涂料基体中的抗菌剂。抗菌剂例如可以是壳寡糖、三氯生等。涂料基体可选用生物亲和性材料,使介入式医疗导管100表面同时具有抗菌性和生物亲和性。In one example, the protective coating contains a coating matrix and an antimicrobial agent dispersed in the coating matrix. Antibacterial agents can be, for example, chitosan oligosaccharide, triclosan and the like. The coating substrate can be selected from bio-affinity materials, so that the surface of the interventional
在其中一个示例中,防护涂层的厚度为2μm~10μm。在一些具体的示例中,防护涂层的厚度为2μm、4μm、6μm、8μm、10μm等。In one example, the thickness of the protective coating is 2 μm˜10 μm. In some specific examples, the thickness of the protective coating is 2 μm, 4 μm, 6 μm, 8 μm, 10 μm, and the like.
本发明的其中一个目的是提供一种上述任一示例的介入式医疗导管100的制作方法,方案如下:One of the objectives of the present invention is to provide a method for manufacturing the interventional
一种介入式医疗导管100的制作方法,包括以下步骤:A manufacturing method of an interventional
获取导管本体110,导管本体110具有相对设置的连接端111以及介入端112;Obtain the
在导管本体110的外壁上形成导电线圈涂层120以及导电引线涂层130,导电线圈涂层120靠近于介入端112,导电引线涂层130连接于导电线圈涂层120并向连接端111延伸。A
在其中一个示例中,形成导电线圈涂层120和导电引线涂层130的方法包括以下步骤:In one example, a method of forming
如图4所示,在导管本体110的外壁上沉积第一导电层101,第一导电层101靠近于介入端112;As shown in FIG. 4 , a first
如图5所示,在导管本体110的外壁上沉积第二导电层102,第二导电层102连接于第一导电层101并向连接端111延伸。As shown in FIG. 5 , a second
对第一导电层101和第二导电层102进行刻蚀处理,使第一导电层101被部分刻蚀而形成导电线圈涂层120,使第二导电层102被部分刻蚀而形成导电引线涂层130。The first
在其中一个示例中,沉积第一导电层101的方法包括以下步骤:In one example, the method of depositing the first
将导管本体110的介入端112浸入导电墨水中,取出后固化。The
在其中一个示例中,沉积第二导电层102的方法包括以下步骤:In one example, the method of depositing the second
通过喷墨打印,在导管本体110的外壁上形成若干条导电带,固化。Through inkjet printing, several conductive strips are formed on the outer wall of the
在其中一个示例中,刻蚀处理为激光刻蚀。传统方式制作电极需要绕线圈,当图形发生变化时,需要重新制作模具,并且,注塑树脂也需要制作模具,开发周期长且成本更高。而本示例采用激光蚀刻,在线圈图案变更时,只需要导入新的图纸,激光设备可根据图纸的图形轨迹蚀刻对应的线路,不需要开模,开发时间更快,成本更低。In one example, the etching process is laser etching. The traditional method of making electrodes requires winding coils. When the pattern changes, the mold needs to be remade. Moreover, the injection resin also needs to make the mold. The development cycle is long and the cost is higher. In this example, laser etching is used. When the coil pattern is changed, it is only necessary to import a new drawing. The laser equipment can etch the corresponding circuit according to the graphic trajectory of the drawing. No mold opening is required, and the development time is faster and the cost is lower.
在其中一个示例中,制作方法还包括以下步骤:In one of the examples, the production method also includes the following steps:
在导管本体110的外壁上形成防护涂层,防护涂层覆盖导电引线涂层130以及导电线圈涂层120。A protective coating is formed on the outer wall of the
在其中一个示例中,一种介入式医疗导管100的制作方法,包括以下步骤:In one example, a method for manufacturing an interventional
获取导管本体110,导管本体110具有相对设置的连接端111以及介入端112;Obtain the
将导管本体110的介入端112浸入导电墨水中,取出后固化,形成第一导电层101;The
通过喷墨打印,在导管本体110的外壁上形成两条导电带,两条导电带分别位于导管本体110的相对的两侧,自第一导电层101延伸至连接端111,固化形成第二导电层102;By inkjet printing, two conductive strips are formed on the outer wall of the
将沉积有第一导电层101和第二导电层102的导管本体110放置在激光镭射平台上,激光镭射平台的两端设置有转动装置,转动装置可分别固定导管两端并拉直导管。通过激光镭射对第一导电层101进行刻蚀,形成发热线圈121和温度感应线圈122。通过激光镭射对第二导电层102进行刻蚀,形成分别连接于发热线圈121的两端的第一正极引线131和第一负极引线132,以及分别连接于温度感应线圈122的两端的第二正极引线133和第二负极引线134。The
在导管本体110的外壁上形成防护涂层,防护涂层覆盖导电引线涂层130以及导电线圈涂层120。A protective coating is formed on the outer wall of the
如图6所示,线圈和相应的引线在导管圆周的同一侧面,按照50微米的线宽和50微米的线距设计线圈,导管外径为1.67mm时,则线圈在圆周上的宽度W为0.6mm,在圆内形成的夹角A为42.2°,高度H为0.06mm。根据激光设备的特性,高度H小于0.12mm时,均可在上面刻线路。因此在刻蚀形成发热线圈121、第一正极引线131和第一负极引线132时,不需要转动导管,仅在刻完之后,需要刻温度感应线圈122、第二正极引线133和第二负极引线134时,才需要转动一次导管。As shown in Figure 6, the coil and the corresponding lead are on the same side of the circumference of the catheter. The coil is designed according to the line width of 50 microns and the line spacing of 50 microns. When the outer diameter of the catheter is 1.67 mm, the width W of the coil on the circumference is 0.6mm, the angle A formed in the circle is 42.2°, and the height H is 0.06mm. According to the characteristics of the laser equipment, when the height H is less than 0.12mm, lines can be engraved on it. Therefore, when the
上述介入式医疗导管100及其制作方法在导管本体110的外壁上分别形成导电线圈涂层120和导电引线涂层130,导电线圈涂层120靠近于介入端112设置,起到电极、感应器等的作用,导电引线涂层130连接于导电线圈涂层120并向连接端111延伸,以接通治疗仪器和导电线圈涂层120,起到导线的作用,导电线圈涂层120和导电引线涂层130直接附着在导管本体110的外壁,有利于减小介入式医疗导管100的直径,降低损伤人体的可能性。The above-mentioned interventional
下面提供具体实施例对本发明作进一步说明,但本发明并不局限于下述实施例,应当理解,所附权利要求概括了本发明的范围,在本发明构思的引导下,本领域的技术人员应意识到,对本发明的各实施例所进行的一定的改变,都将被本发明的权利要求书的精神和范围所覆盖。Specific examples are provided below to further illustrate the present invention, but the present invention is not limited to the following examples. It should be understood that the appended claims summarize the scope of the present invention. It should be appreciated that certain changes made to the various embodiments of the present invention will be covered by the spirit and scope of the claims of the present invention.
实施例1Example 1
本实施例提供一种介入式医疗导管的制作方法,包括以下步骤:The present embodiment provides a method for manufacturing an interventional medical catheter, comprising the following steps:
获取导管本体,外直径为1.67mm。Obtain the catheter body with an outer diameter of 1.67mm.
将导管本体的介入端浸入纳米银导电墨水中,取出后60度烘烤30分钟,形成第一导电层,厚度为1μm,则此时导管的外直径为1.672mm。The insertion end of the catheter body was immersed in the nano-silver conductive ink, and baked at 60 degrees for 30 minutes after taking it out to form a first conductive layer with a thickness of 1 μm. At this time, the outer diameter of the catheter was 1.672 mm.
通过喷墨打印,在导管本体的外壁上形成两条导电带,60度烘烤30分钟,形成第二导电层,厚度为10μm,则此时导管的外直径为1.692mm。By inkjet printing, two conductive strips were formed on the outer wall of the catheter body, and baked at 60 degrees for 30 minutes to form a second conductive layer with a thickness of 10 μm. At this time, the outer diameter of the catheter was 1.692 mm.
通过激光蚀刻,对第一导电层和第二导电层进行图案化,形成导电线圈涂层和导电引线涂层。By laser etching, the first conductive layer and the second conductive layer are patterned to form a conductive coil coating and a conductive lead coating.
将导管浸泡在抗菌凝胶液中3min,连接端留5mm不浸泡,露出金属接头位置,便于后续与治疗设备连接。取出置于热风烤箱在60度固化30分钟。形成防护涂层,厚度为10μm。涂覆防护涂层之后导管的外直径1.712mm。Soak the catheter in the antibacterial gel solution for 3 minutes, leaving 5mm of the connecting end unsoaked, exposing the metal joint position, which is convenient for subsequent connection with the treatment equipment. Take out and place in a hot air oven to cure at 60 degrees for 30 minutes. A protective coating was formed with a thickness of 10 μm. The outer diameter of the catheter after application of the protective coating is 1.712 mm.
对比例1Comparative Example 1
本对比例提供一种介入式医疗导管的制作方法,包括以下步骤:This comparative example provides a manufacturing method of an interventional medical catheter, comprising the following steps:
获取导管本体,外直径为1.67mm。Obtain the catheter body with an outer diameter of 1.67mm.
使用0.2mm的金属丝缠绕导管本体,此时导管的外直径为2.07mm。Use 0.2mm wire to wrap the catheter body, and the outer diameter of the catheter at this time is 2.07mm.
将缠绕金属丝之后的导管植入注塑模具内,注塑树脂材料填充导管外表面,对金属丝做包胶处理。树脂材料高于金属丝0.3mm,包胶处理之后导管的外直径为2.67mm。The catheter after winding the metal wire is implanted into the injection mold, the injection resin material fills the outer surface of the catheter, and the metal wire is encapsulated. The resin material is 0.3mm higher than the metal wire, and the outer diameter of the catheter after the encapsulation treatment is 2.67mm.
由上述实施例1和对比例1的比较可知,本发明的制作方法能够明显降低介入式医疗导管的直径,也可以减少线路组装后工序,降低导管成本。It can be seen from the comparison between the above Example 1 and Comparative Example 1 that the manufacturing method of the present invention can significantly reduce the diameter of the interventional medical catheter, and can also reduce the post-assembly process of the circuit and reduce the cost of the catheter.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention should be subject to the appended claims.
Claims (15)
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