CN114696745A - A frequency converter isolation circuit - Google Patents
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Abstract
本申请公开了一种变频器隔离电路,包括:开关电源电路、控制电路、驱动电路、功率电路和电流采样电路;开关电源电路分别与控制电路、驱动电路和电流采样电路各自的供电端连接,控制电路的电流采样检测输入端与电流采样电路的电流采样检测输出端连接,驱动电路分别连接控制电路和功率电路,电流采样电路与功率电路中的采样电阻并联;电流采样电路与控制电路共地;控制电路与驱动电路的上桥驱动电路和下桥驱动电路隔离。本申请上桥驱动隔离,下桥驱动隔离,电流采样为电阻采样,在保证电流采样信号质量和变频器稳定性的情况下,不增加整个隔离电路成本。
The application discloses a frequency converter isolation circuit, comprising: a switching power supply circuit, a control circuit, a driving circuit, a power circuit and a current sampling circuit; the switching power supply circuit is respectively connected to the respective power supply terminals of the control circuit, the driving circuit and the current sampling circuit, The current sampling detection input terminal of the control circuit is connected with the current sampling detection output terminal of the current sampling circuit, the driving circuit is respectively connected to the control circuit and the power circuit, and the current sampling circuit is connected in parallel with the sampling resistor in the power circuit; the current sampling circuit and the control circuit share the ground ; The control circuit is isolated from the upper bridge drive circuit and the lower bridge drive circuit of the drive circuit. In the present application, the upper bridge drive is isolated, the lower bridge drive is isolated, and the current sampling is resistance sampling. Under the condition of ensuring the quality of the current sampling signal and the stability of the inverter, the cost of the entire isolation circuit is not increased.
Description
技术领域technical field
本发明涉及电力电子技术领域,特别涉及一种变频器隔离电路。The invention relates to the technical field of power electronics, in particular to a frequency converter isolation circuit.
背景技术Background technique
变频器是可调速驱动系统的一种,是应用变频驱动技术改变交流电动机工作电压的频率和幅度,来平滑控制交流电动机速度及转矩,最常见的是输入及输出都是交流电的交流/交流转换器。The frequency converter is a kind of adjustable speed drive system. It uses variable frequency drive technology to change the frequency and amplitude of the working voltage of the AC motor to smoothly control the speed and torque of the AC motor. The most common is that the input and output are AC/AC. AC converter.
现有变频器三相全桥逆变隔离驱动方案中需要对变频器进行电流采样,以便更好的控制变频器稳定工作,但现有技术中采取的采样方式要么价格高,要么容易受到干扰,干扰较大,采样精准度不足。In the existing inverter three-phase full-bridge inverter isolation drive scheme, current sampling of the inverter is required to better control the stable operation of the inverter, but the sampling method adopted in the existing technology is either expensive or easily interfered. The interference is large and the sampling accuracy is insufficient.
因此,需要一种价格不高、提高电流采样精准度的变频器隔离电路。Therefore, there is a need for an inverter isolation circuit that is inexpensive and improves the accuracy of current sampling.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明的目的在于提供一种变频器隔离电路,在不提高价格的前提下,提高电流采样精准度。其具体方案如下:In view of this, the purpose of the present invention is to provide a frequency converter isolation circuit, which can improve the current sampling accuracy without increasing the price. Its specific plan is as follows:
一种变频器隔离电路,包括:开关电源电路、控制电路、驱动电路、功率电路和电流采样电路;A frequency converter isolation circuit, comprising: a switching power supply circuit, a control circuit, a driving circuit, a power circuit and a current sampling circuit;
所述开关电源电路分别与所述控制电路、所述驱动电路和所述电流采样电路各自的供电端连接,所述控制电路的电流采样检测输入端与所述电流采样电路的电流采样检测输出端连接,所述驱动电路分别连接所述控制电路和所述功率电路,所述电流采样电路与所述功率电路中的采样电阻并联;所述电流采样电路与所述控制电路共地;所述控制电路与所述驱动电路的上桥驱动电路和下桥驱动电路隔。The switching power supply circuit is respectively connected with the respective power supply terminals of the control circuit, the driving circuit and the current sampling circuit, the current sampling detection input terminal of the control circuit and the current sampling detection output terminal of the current sampling circuit The drive circuit is connected to the control circuit and the power circuit respectively, the current sampling circuit is connected in parallel with the sampling resistor in the power circuit; the current sampling circuit and the control circuit share the same ground; the control The circuit is separated from the upper bridge driving circuit and the lower bridge driving circuit of the driving circuit.
可选的,所述电流采样电路包括依次连接的用于滤除电流采样干扰信号的滤波电路和用于将交流的所述电流采样信号放大的第一级电流采样信号差分放大器,和连接在所述滤波电路内部、用于钳位所述电流采样信号的第三二极管。Optionally, the current sampling circuit includes a filter circuit for filtering out current sampling interference signals and a first-stage current sampling signal differential amplifier for amplifying the alternating current sampling signal, which are connected in sequence, and are connected to the current sampling signal. A third diode inside the filter circuit for clamping the current sampling signal.
可选的,所述滤波电路,包括第七电阻、第八电阻和第三电容;所述第七电阻的一端作为所述电流采样电路第一采样端与所述功率电路中的采样电阻的一端连接,所述第七电阻的另一端与所述第三电容的一端连接,所述第八电阻的一端作为所述电流采样电路第二采样端与所述功率电路中的采样电阻的另一端连接,所述第八电阻的另一端与所述第三电容的另一端连接。Optionally, the filter circuit includes a seventh resistor, an eighth resistor and a third capacitor; one end of the seventh resistor serves as the first sampling end of the current sampling circuit and one end of the sampling resistor in the power circuit connected, the other end of the seventh resistor is connected to one end of the third capacitor, and one end of the eighth resistor is connected to the other end of the sampling resistor in the power circuit as the second sampling end of the current sampling circuit , the other end of the eighth resistor is connected to the other end of the third capacitor.
可选的,所述第一级电流采样信号差分放大器,包括第九电阻、第十电阻、第十一电阻、第十二电阻和第四运算放大器;所述第九电阻的一端与所述第七电阻的另一端连接,所述第九电阻的另一端分别与所述第十二电阻的一端和所述第四运算放大器负输入端连接,所述第十电阻的一端与所述第八电阻的另一端连接,所述第十电阻的另一端分别与所述第十一电阻的一端和所述第四运算放大器正输入端连接,所述第十二电阻的另一端与所述第四运算放大器的输出端连接,所述第十一电阻的另一端接地。Optionally, the first-stage current sampling signal differential amplifier includes a ninth resistor, a tenth resistor, an eleventh resistor, a twelfth resistor, and a fourth operational amplifier; one end of the ninth resistor is connected to the The other end of the seventh resistor is connected to the other end of the ninth resistor, the other end of the ninth resistor is respectively connected to one end of the twelfth resistor and the negative input end of the fourth operational amplifier, and one end of the tenth resistor is connected to the eighth resistor. The other end of the tenth resistor is connected to one end of the eleventh resistor and the positive input end of the fourth operational amplifier, and the other end of the twelfth resistor is connected to the fourth operational amplifier. The output end of the amplifier is connected, and the other end of the eleventh resistor is grounded.
可选的,所述电流采样电路还包括与所述第一级电流采样信号差分放大器连接的作为所述电流采样电路的电流采样检测输出端、用于将交流的所述电流采样信号的电压抬高到参考地电压以上的第二级加法电流采样信号放大器。Optionally, the current sampling circuit further includes a current sampling detection output terminal of the current sampling circuit connected to the first-stage current sampling signal differential amplifier and used for increasing the voltage of the alternating current sampling signal. A second-stage additive current-sampling signal amplifier above the reference ground voltage.
可选的,所述第二级加法电流采样信号放大器,包括第十三电阻、第十四电阻、第十五电阻、第十六电阻、第四电容和第五运算放大器;所述第十三电阻的一端与所述第四运算放大器的输出端连接,所述第十三电阻的另一端、所述第十四电阻的一端、所述第四电容的一端和所述第五运算放大器的正输入端相互连接,所述第十五电阻的一端接地,所述第十五电阻的另一端、所述第四电容的另一端、所述第五运算放大器的负输入端和所述第十六电阻的一端相互连接,所述第十四电阻的另一端作为所述电流采样电路供电端,所述第十六电阻的另一端和所述第五运算放大器的输出端连接作为所述电流采样电路的电流采样检测输出端。Optionally, the second-stage additive current sampling signal amplifier includes a thirteenth resistor, a fourteenth resistor, a fifteenth resistor, a sixteenth resistor, a fourth capacitor, and a fifth operational amplifier; the thirteenth resistor One end of the resistor is connected to the output end of the fourth operational amplifier, the other end of the thirteenth resistor, one end of the fourteenth resistor, one end of the fourth capacitor and the positive terminal of the fifth operational amplifier. The input ends are connected to each other, one end of the fifteenth resistor is grounded, the other end of the fifteenth resistor, the other end of the fourth capacitor, the negative input end of the fifth operational amplifier and the sixteenth One end of the resistor is connected to each other, the other end of the fourteenth resistor is used as the power supply end of the current sampling circuit, and the other end of the sixteenth resistor is connected to the output end of the fifth operational amplifier as the current sampling circuit The current sampling detection output terminal.
可选的,所述驱动电路包括上桥驱动电路和下桥驱动电路;Optionally, the drive circuit includes an upper bridge drive circuit and a lower bridge drive circuit;
所述上桥驱动电路包括上桥隔离驱动光耦、第一二极管、第一电阻、第二电阻、第三电阻、第一电容、第一稳压二极管、第二稳压二极管;The upper bridge driving circuit includes an upper bridge isolation driving optocoupler, a first diode, a first resistor, a second resistor, a third resistor, a first capacitor, a first Zener diode, and a second Zener diode;
所述上桥隔离驱动光耦的VO端分别与所述第一二极管的阴极和所述第一电阻的一端连接,所述第一二极管的阳极与所述第二电阻的一端连接,所述第二电阻的另一端、所述第一电容的一端、所述第一电阻的另一端、所述第三电阻的一端和所述第二稳压二极管的阴极相互连接,作为所述驱动电路的第一驱动端与所述功率电路连接,所述第三电阻的另一端、所述第一电容的另一端和所述第二稳压二极管的阴极相互连接,作为所述驱动电路的第二驱动端与所述功率电路连接,所述第一稳压二极管的阳极与所述第二稳压二极管的阳极相互连接;The VO terminal of the upper bridge isolation driving optocoupler is respectively connected to the cathode of the first diode and one end of the first resistor, and the anode of the first diode is connected to one end of the second resistor , the other end of the second resistor, one end of the first capacitor, the other end of the first resistor, one end of the third resistor and the cathode of the second Zener diode are connected to each other, as the The first drive end of the drive circuit is connected to the power circuit, the other end of the third resistor, the other end of the first capacitor and the cathode of the second Zener diode are connected to each other, as the drive circuit The second drive terminal is connected to the power circuit, and the anode of the first Zener diode and the anode of the second Zener diode are connected to each other;
所述下桥驱动电路包括下桥隔离驱动光耦、第二二极管、第四电阻、第五电阻、第六电阻、第二电容、第三稳压二极管和第四稳压二极管;The lower bridge driving circuit includes a lower bridge isolation driving optocoupler, a second diode, a fourth resistor, a fifth resistor, a sixth resistor, a second capacitor, a third Zener diode and a fourth Zener diode;
所述下桥驱动电路的VO端分别与所述第二二极管的阴极和所述第四电阻的一端连接,所述第二二极管的阳极与所述第五电阻的一端连接,所述第五电阻的另一端、所述第四电阻的另一端、所述第六电阻的一端、所述第二电容的一端和所述第四稳压二极管的阴极相互连接,作为所述驱动电路的第三驱动端与所述功率电路连接,所述第六电阻的另一端、所述第二电容的另一端和所述第三稳压二极管的阴极相互连接,作为所述驱动电路的第四驱动端与所述功率电路连接,所述第三稳压二极管的阳极与所述第四稳压二极管的阳极相互连接。The VO terminal of the lower bridge driving circuit is respectively connected to the cathode of the second diode and one end of the fourth resistor, and the anode of the second diode is connected to one end of the fifth resistor, so The other end of the fifth resistor, the other end of the fourth resistor, one end of the sixth resistor, one end of the second capacitor and the cathode of the fourth Zener diode are connected to each other, as the drive circuit The third drive terminal of the MOSFET is connected to the power circuit, the other end of the sixth resistor, the other end of the second capacitor and the cathode of the third Zener diode are connected to each other, as the fourth terminal of the drive circuit The driving end is connected to the power circuit, and the anode of the third Zener diode and the anode of the fourth Zener diode are connected to each other.
可选的,所述驱动电路包括上桥驱动电路和下桥驱动电路;Optionally, the drive circuit includes an upper bridge drive circuit and a lower bridge drive circuit;
所述上桥驱动电路包括上桥隔离驱动芯片、第三二极管、第七电阻、第八电阻、第九电阻、第十电阻、第三电容、第五稳压二极管和第六稳压二极管;The upper bridge drive circuit includes an upper bridge isolation drive chip, a third diode, a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, a third capacitor, a fifth zener diode and a sixth zener diode ;
所述上桥隔离驱动芯片的CLAMP端与第十电阻的一端连接,所述上桥隔离驱动芯片的Gout端分别与所述第三二极管的阴极和所述第七电阻的一端连接,所述第三二极管的阳极与所述第八电阻的一端连接,所述第八电阻的另一端、所述第三电容的一端、所述第七电阻的另一端、所述第九电阻的一端和所述第六稳压二极管的阴极、所述第十电阻的另一端相互连接,作为所述驱动电路的第一驱动端与所述功率电路连接,所述第九电阻的另一端、所述第三电容的另一端和所述第六稳压二极管的阴极相互连接,作为所述驱动电路的第二驱动端与所述功率电路连接,所述第五稳压二极管的阳极与所述第六稳压二极管的阳极相互连接,所述上桥隔离驱动光耦的NC端与所述MCU控制电路连接;The CLAMP terminal of the upper bridge isolation driver chip is connected to one end of the tenth resistor, and the Gout terminal of the upper bridge isolation driver chip is respectively connected to the cathode of the third diode and one end of the seventh resistor, so The anode of the third diode is connected to one end of the eighth resistor, the other end of the eighth resistor, one end of the third capacitor, the other end of the seventh resistor, and the other end of the ninth resistor One end is connected to the cathode of the sixth Zener diode and the other end of the tenth resistor, and is connected to the power circuit as the first drive end of the drive circuit, and the other end of the ninth resistor, the The other end of the third capacitor and the cathode of the sixth zener diode are connected to each other, and the second drive end of the drive circuit is connected to the power circuit, and the anode of the fifth zener diode is connected to the sixth zener diode. The anodes of the six zener diodes are connected to each other, and the NC terminal of the upper bridge isolation driving optocoupler is connected to the MCU control circuit;
所述下桥驱动电路包括下桥隔离驱动芯片、第四二极管、第十一电阻、第十二电阻、第十三电阻、第十四电阻、第四电容、第七稳压二极管和第八稳压二极管;The lower bridge driver circuit includes a lower bridge isolation driver chip, a fourth diode, an eleventh resistor, a twelfth resistor, a thirteenth resistor, a fourteenth resistor, a fourth capacitor, a seventh zener diode and a third resistor. Eight Zener diodes;
所述下桥隔离驱动芯片的CLAMP端与第十四电阻的一端连接,所述下桥驱动电路的Gout端分别与所述第二二极管的阴极和所述第十一电阻的一端连接,所述第二二极管的阳极与所述第十二电阻的一端连接,所述第十二电阻的另一端、所述第十一电阻的另一端、所述第十三电阻的一端、所述第四电容的一端和所述第八稳压二极管的阴极、所述第十四电阻的另一端相互连接,作为所述驱动电路的第三驱动端与所述功率电路连接,所述第十三电阻的另一端、所述第四电容的另一端和所述第七稳压二极管的阴极相互连接,作为所述驱动电路的第四驱动端与所述功率电路连接,所述第七稳压二极管的阳极与所述第八稳压二极管的阳极相互连接,所述下桥隔离驱动光耦的NC端与所述MCU控制电路连接。The CLAMP terminal of the lower bridge isolation driver chip is connected to one end of the fourteenth resistor, and the Gout terminal of the lower bridge driver circuit is respectively connected to the cathode of the second diode and one end of the eleventh resistor, The anode of the second diode is connected to one end of the twelfth resistor, the other end of the twelfth resistor, the other end of the eleventh resistor, one end of the thirteenth resistor, and the other end of the twelfth resistor. One end of the fourth capacitor is connected to the cathode of the eighth Zener diode, and the other end of the fourteenth resistor is connected to each other, and is connected to the power circuit as the third drive end of the drive circuit. The other end of the three resistors, the other end of the fourth capacitor and the cathode of the seventh zener diode are connected to each other, and are connected to the power circuit as the fourth drive end of the drive circuit, and the seventh zener diode is connected to the power circuit. The anode of the diode and the anode of the eighth Zener diode are connected to each other, and the NC terminal of the lower bridge isolation driving optocoupler is connected to the MCU control circuit.
可选的,所述功率电路包括上桥功率电路、下桥功率电路和采样电阻;Optionally, the power circuit includes an upper bridge power circuit, a lower bridge power circuit and a sampling resistor;
所述上桥功率电路的控制端作为所述功率电路的第一控制端与所述第一驱动端连接,所述上桥功率电路输出端与所述下桥功率电路的输入端连接,作为所述功率电路的U相输出端与所述第二驱动端连接,所述下桥功率电路的控制端作为所述功率电路的第二控制端与所述第三驱动端连接,所述下桥功率电路的输出端与所述采样电阻的一端连接,作为所述功率电路的ULE相输出端与所述第四驱动端连接,所述采样电阻的另一端接地。The control end of the upper bridge power circuit is connected to the first driving end as the first control end of the power circuit, and the output end of the upper bridge power circuit is connected to the input end of the lower bridge power circuit, as the first control end of the power circuit. The U-phase output terminal of the power circuit is connected to the second driving terminal, the control terminal of the lower bridge power circuit is connected to the third driving terminal as the second control terminal of the power circuit, and the lower bridge power circuit is connected to the third driving terminal. The output end of the circuit is connected to one end of the sampling resistor, the ULE phase output end of the power circuit is connected to the fourth driving end, and the other end of the sampling resistor is grounded.
可选的,所述上桥功率电路和所述下桥功率电路均为全桥三相整流电路。Optionally, the upper bridge power circuit and the lower bridge power circuit are both full-bridge three-phase rectifier circuits.
可选的,所述控制电路为MCU。Optionally, the control circuit is an MCU.
本发明中,变频器隔离电路,包括:开关电源电路、控制电路、驱动电路、功率电路和电流采样电路;开关电源电路分别与控制电路、驱动电路和电流采样电路各自的供电端连接,控制电路的电流采样检测输入端与电流采样电路的电流采样检测输出端连接,驱动电路分别连接控制电路和功率电路,电流采样电路与功率电路中的采样电阻并联;电流采样电路与控制电路共地;控制电路与驱动电路的上桥驱动电路和下桥驱动电路隔离。In the present invention, the inverter isolation circuit includes: a switching power supply circuit, a control circuit, a driving circuit, a power circuit and a current sampling circuit; the switching power supply circuit is respectively connected to the respective power supply terminals of the control circuit, the driving circuit and the current sampling circuit, and the control circuit The current sampling detection input terminal of the current sampling detection circuit is connected to the current sampling detection output terminal of the current sampling circuit, the driving circuit is respectively connected to the control circuit and the power circuit, and the current sampling circuit is connected in parallel with the sampling resistor in the power circuit; the current sampling circuit and the control circuit share the ground; The circuit is isolated from the upper bridge drive circuit and the lower bridge drive circuit of the drive circuit.
本发明上桥驱动隔离,下桥驱动隔离,电流采样为电阻采样,在保证电流采样信号质量和变频器稳定性的情况下,不增加整个隔离电路成本。In the present invention, the upper bridge is driven and isolated, the lower bridge is isolated, and the current sampling is resistance sampling, and the cost of the entire isolation circuit is not increased under the condition of ensuring the quality of the current sampling signal and the stability of the frequency converter.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1为本发明实施例公开的一种变频器隔离电路结构示意图;FIG. 1 is a schematic structural diagram of a frequency converter isolation circuit disclosed in an embodiment of the present invention;
图2为本发明实施例公开的一种开关电源电路结构示意图;2 is a schematic structural diagram of a switching power supply circuit disclosed in an embodiment of the present invention;
图3为本发明实施例公开的一种电流采样电路拓扑示意图;3 is a schematic topology diagram of a current sampling circuit disclosed in an embodiment of the present invention;
图4为本发明实施例公开的一种驱动电路拓扑示意图;FIG. 4 is a schematic topology diagram of a driving circuit disclosed in an embodiment of the present invention;
图5为本发明实施例公开的一种功率电路拓扑示意图;5 is a schematic diagram of a power circuit topology disclosed in an embodiment of the present invention;
图6为本发明实施例公开的一种控制电路结构示意图;6 is a schematic structural diagram of a control circuit disclosed in an embodiment of the present invention;
图7为本发明实施例公开的一种上桥驱动电路结构示意图;7 is a schematic structural diagram of an upper bridge driving circuit disclosed in an embodiment of the present invention;
图8为本发明实施例公开的一种下桥驱动电路结构示意图。FIG. 8 is a schematic structural diagram of a lower bridge driving circuit disclosed in an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例公开了一种变频器隔离电路,参见图1所示,该电路包括:开关电源电路1、控制电路2、驱动电路3、功率电路4和电流采样电路5;An embodiment of the present invention discloses a frequency converter isolation circuit, as shown in FIG. 1 , the circuit includes: a switching
开关电源电路1分别与控制电路2、驱动电路3和电流采样电路5各自的供电端连接,控制电路2的电流采样检测输入端与电流采样电路5的电流采样检测输出端连接,驱动电路3分别连接控制电路2和功率电路4,电流采样电路5与功率电路4中的采样电阻并联;电流采样电路5与控制电路2共地;控制电路2与驱动电路3的上桥驱动电路3和下桥驱动电路3隔离。The switching
具体的,开关电源电路1分别给控制电路2、驱动电路3和电流采样电路5供电;电流采样电路5从功率电路4中采样,得到电流采样信号,从电流采样检测输出端输出电流采样信号至控制电路2;控制电路2根据电流采样信号输出控制信号至驱动电路3;驱动电路3根据控制信号发送驱动信号驱动功率电路4。Specifically, the switching
具体的,开关电源电路1产生多路电源,分别给控制电路2、驱动电路3、电流采样电路5供电。控制电路2发送6路PWM波作为驱动电路3的输入开关信号,驱动电路3发送6路驱动信号驱动功率电路4中上桥功率电路和下桥功率电路中的IGBT开关,电流采样电路5从功率电路4采集电流采样信号,输出给控制电路2进行检测。Specifically, the switching
具体的,参见图2所示,开关电源电路1包括高压输入,上桥驱动供电电源输出,下桥驱动供电电源输出,控制部分供电电源输出。其中,DC+为高压输入正极,DC-为高压输入地;+VCC-U为上桥驱动供电电源正极,-VEE-U为上桥驱动供电电源负极,参考地为U相输出;+VCC-DOWN为下桥驱动供电电源正极,-VEE-DOWN为下桥驱动供电电源负极,参考地为高压输入地DC-;+VCC-MCU为控制部分供电电源正极,-VCC-MCU为控制部分供电电源负极,GND为控制部分供电电源参考地。Specifically, as shown in FIG. 2 , the switching
具体的,开关电源电路1分为3路输出,其中高压输入DC+、DC-位于一次侧,下桥驱动供电电源位于一次侧,参考地为高压输入地DC-;上桥驱动供电电源为浮动电源,参考地为U相输出;控制部分供电电源位于二次侧,与高压输入隔离。Specifically, the switching
具体的,参见图3所示,电流采样电路5可以包括依次连接的用于滤除电流采样干扰信号的滤波电路51和用于将交流的电流采样信号放大的第一级电流采样信号差分放大器52和连接在滤波电路51内部、用于钳位电流采样信号的第三二极管D3。Specifically, as shown in FIG. 3 , the
具体的,上述电流采样电路5的滤波电路51,包括第七电阻R7、第八电阻R8和第三电容C3;第七电阻R7的一端作为电流采样电路5第一采样端DC-,第七电阻R7的另一端与第三电容C3的一端连接,第八电阻R8的一端作为电流采样电路5的第二采样端ULE,第八电阻R8的另一端与第三电容C3的另一端连接。Specifically, the
具体的,上述第一级电流采样信号差分放大器52,包括第九电阻R9、第十电阻R10、第十一电阻R11、第十二电阻R12和第四运算放大器U4;第九电阻R9的一端与第七电阻R7的另一端连接,第九电阻R9的另一端分别与第十二电阻R12的一端和第四运算放大器U4负输入端连接,第十电阻R10的一端与第八电阻R8的另一端连接,第十电阻R10的另一端分别与第十一电阻R11的一端和第四运算放大器U4正输入端连接,第十二电阻R12的另一端与第四运算放大器U4的输出端连接作为电流采样电路5的电流采样检测输出端,第十一电阻R11的另一端接地。Specifically, the first-stage current sampling
进一步的,参见图3所示,第一级电流采样信号差分放大器52的第四运算放大器U4的输出端还可以连接第二级加法电流采样信号放大器53,第二级加法电流采样信号放大器53用于将交流的所述电流采样信号的电压抬高到参考地电压以上,从而提高采样精度。Further, as shown in FIG. 3 , the output end of the fourth operational amplifier U4 of the first-stage current sampling
具体的,第二级加法电流采样信号放大器53包括第十三电阻R13、第十四电阻R14、第十五电阻R15、第十六电阻R16、第四电容C4和第五运算放大器U5;第十三电阻R13的一端与第四运算放大器U4的输出端连接,第十三电阻R13的另一端、第十四电阻R14的一端、第四电容C4的一端和第五运算放大器U5的正输入端相互连接,第十五电阻R15的一端接地,第十五电阻R15的另一端、第四电容C4的另一端、第五运算放大器U5的负输入端和第十六电阻R16的一端相互连接,第十四电阻R14的另一端作为电流采样电路5供电端,第十六电阻R16的另一端和第五运算放大器U5的输出端连接作为电流采样电路5的电流采样检测输出端。Specifically, the second-stage additive current
具体的,第四运算放大器U4的输出端连接第二级加法电流采样信号放大器53后不再作为电流采样电路5的电流采样检测输出端,而是由第二级加法电流采样信号放大器53中的第五运算放大器U5的输出端重新作为电流采样电路5的电流采样检测输出端。Specifically, the output terminal of the fourth operational amplifier U4 is no longer used as the current sampling detection output terminal of the
其中,第四运算放大器U4和第五运算放大器U5的供电为+VCC-MCU、-VCC-MCU双电源供电。The power supplies of the fourth operational amplifier U4 and the fifth operational amplifier U5 are +VCC-MCU and -VCC-MCU dual power supplies.
具体的,电流采样电路5的输入ULE、DC-连接到功率电路4的采样电阻两端采样,电流采样电路5的电流采样检测输出端I_U连接到控制电路2的电流采样检测输入端I_U,控制电路2的PWM波输出PWM-UH和PWM-UL连接到驱动电路3的上下桥隔离驱动光耦U1和U2的PWM波输入端,构成互补输入。开关电源电路1的3路电源输出,即+VCC-U和-VEE-U、+VCC-DOWN和-VEE-DOWN、+VCC-MCU和-VCC-MCU,依次给上桥驱动光耦U1、下桥驱动光耦U2、控制电路2、第四运算放大器U4和第五运算放大器U5供电。Specifically, the inputs ULE and DC- of the
具体的,参见图4所示,上述驱动电路3包括上桥驱动电路31和下桥驱动电路32;Specifically, as shown in FIG. 4 , the above-mentioned
上桥驱动电路31包括上桥隔离驱动光耦U1、第一二极管D1、第一电阻R1、第二电阻R2、第三电阻R3、第一电容C1、第一稳压二极管DZ1、第二稳压二极管DZ2;The upper
上桥隔离驱动光耦U1的VO端分别与第一二极管D1的阴极和第一电阻R1的一端连接,第一二极管D1的阳极与第二电阻R2的一端连接,第二电阻R2的另一端、第一电容C1的一端、第一电阻R1的另一端、第三电阻R3的一端和第二稳压二极管DZ2的阴极相互连接,作为驱动电路3的第一驱动端UHG与功率电路4连接,第三电阻R3的另一端、第一电容C1的另一端和第二稳压二极管DZ2的阴极相互连接,作为驱动电路3的第二驱动端U与功率电路4连接,第一稳压二极管DZ1的阳极与第二稳压二极管DZ2的阳极相互连接;The VO terminal of the upper bridge isolation driving optocoupler U1 is respectively connected to the cathode of the first diode D1 and one end of the first resistor R1, the anode of the first diode D1 is connected to one end of the second resistor R2, and the second resistor R2 The other end of the first capacitor C1, the other end of the first resistor R1, one end of the third resistor R3 and the cathode of the second Zener diode DZ2 are connected to each other, as the first drive end UHG of the
下桥驱动电路32包括下桥隔离驱动光耦U2、第二二极管D2、第四电阻R4、第五电阻R5、第六电阻R6、第二电容C2、第三稳压二极管DZ3和第四稳压二极管DZ4;The lower
下桥驱动电路32的VO端分别与第二二极管D2的阴极和第四电阻R4的一端连接,第二二极管D2的阳极与第五电阻R5的一端连接,第五电阻R5的另一端、第四电阻R4的另一端、第六电阻R6的一端、第二电容C2的一端和第四稳压二极管DZ4的阴极相互连接,作为驱动电路3的第三驱动端ULG与功率电路4连接,第六电阻R6的另一端、第二电容C2的另一端和第三稳压二极管DZ3的阴极相互连接,作为驱动电路3的第四驱动端ULE与功率电路4连接,第三稳压二极管DZ3的阳极与第四稳压二极管DZ4的阳极相互连接。The VO terminal of the lower
其中,第一二极管D1和第二电阻R2构成上桥放电回路,第一电阻R1构成上桥充电回路,第二二极管D2和第五电阻R5构成下桥放电回路,第四电阻R4构成下桥充电回路,第三电阻R3防止功率电路4中的上桥功率器件误导通,第六电阻R6防止功率电路4中的下桥功率器件误导通,第一电容C1滤除功率电路4中上桥功率电路中功率器件的控制端和输出端之间的干扰,第二电容C2滤除下桥功率电路中功率器件的控制端和输出端之间的干扰,第二稳压二极管DZ2钳位上桥功率电路正电压,第一稳压二极管DZ1钳位上桥功率电路负电压,防止上桥功率电路中的功率器件过压击穿,第四稳压二极管DZ4钳位上桥功率电路正电压,第三稳压二极管DZ3钳位上桥功率电路负电压,防止下桥功率电路中的功率器件过压击穿。Among them, the first diode D1 and the second resistor R2 constitute the upper bridge discharge circuit, the first resistor R1 constitutes the upper bridge charging circuit, the second diode D2 and the fifth resistor R5 constitute the lower bridge discharge circuit, and the fourth resistor R4 The lower bridge charging loop is formed. The third resistor R3 prevents the upper bridge power device in the
具体的,驱动电路3与高压输入DC+、DC-共地,控制电路2与电流采样电路5共地,但通过差分采样,只需要低端采样电阻就能采样电流,而不需要传统的相间电流采样,同时因为控制电路2与驱动电路3的下桥驱动通过光耦隔离,可以保证驱动干扰不会影响到控制电路2。实际控制电路2与驱动电路3的下桥驱动的参考地通过采样电阻,第八电阻R8、第十电阻R10、第十一电阻R11相连,属于电气不隔离,信号隔离。Specifically, the
具体的,参见图5所示,上述功率电路4包括上桥功率电路Q1、下桥功率电路Q2和采样电阻RS1;Specifically, as shown in FIG. 5 , the above-mentioned
上桥功率电路Q1的控制端作为功率电路4的第一控制端与第一驱动端UHG连接,上桥功率电路Q1输出端与下桥功率电路Q2的输入端连接,作为功率电路4的U相输出端与第二驱动端U连接,下桥功率电路Q2的控制端作为功率电路4的第二控制端与第三驱动端ULG连接,下桥功率电路Q2的输出端与采样电阻RS1的一端连接,作为功率电路4的ULE相输出端与第四驱动端ULE连接,采样电阻RS1的另一端接地。The control terminal of the upper bridge power circuit Q1 is connected to the first driving terminal UHG as the first control terminal of the
其中,功率电路4中的功率器件全部可以为IGBT,上桥功率电路Q1的控制端为上桥功率电路Q1中每个IGBT的门极,上桥功率电路Q1的输入端为上桥功率电路Q1中每个IGBT的集电极,上桥功率电路Q1的输出端为上桥功率电路Q1中每个IGBT的发射极。The power devices in the
需要说明的是,图5为功率电路4的等效图,功率电路4的上桥功率电路Q1和下桥功率电路Q2,实际为包括6个功率器件的全桥三相整流电路。It should be noted that FIG. 5 is an equivalent diagram of the
具体的,参见图6所示,控制电路2包括MCU控制芯片U3,其对外端口有+VCC-MCU、GND、I_U、PWM-UH、PWM-UL。其中+VCC-MCU为控制部分供电电源正极输入,GND为控制部分供电电源参考地,I_U为U相电流检测输入口,PWM-UH为U相上桥控制PWM波输出、PWM-UL为U相下桥控制PWM波输出。Specifically, as shown in FIG. 6 , the
其中,上桥隔离驱动光耦U1的ANODE端与MCU控制芯片U3的PWM-UH端连接,上桥隔离驱动芯片U1的CATHODE端与MCU控制芯片U3的PWM-UL端连接,下桥隔离驱动光耦U2的ANODE端与MCU控制芯片U3的PWM-UL端连接,下桥隔离驱动芯片U2的CATHODE端与MCU控制芯片U3的PWM-UH端连接。Among them, the ANODE terminal of the upper bridge isolation driver optocoupler U1 is connected to the PWM-UH terminal of the MCU control chip U3, the CATHODE terminal of the upper bridge isolation driver chip U1 is connected to the PWM-UL terminal of the MCU control chip U3, and the lower bridge isolation drive light The ANODE end of the coupling U2 is connected to the PWM-UL end of the MCU control chip U3, and the CATHODE end of the lower bridge isolation driver chip U2 is connected to the PWM-UH end of the MCU control chip U3.
可见,本发明实施例上桥驱动隔离,下桥驱动隔离,电流采样为电阻采样,在保证电流采样信号质量和变频器稳定性的情况下,不增加整个隔离电路成本。It can be seen that, in the embodiment of the present invention, the upper bridge drive is isolated, the lower bridge drive is isolated, and the current sampling is resistance sampling. Under the condition of ensuring the quality of the current sampling signal and the stability of the inverter, the cost of the entire isolation circuit is not increased.
进一步的,下桥驱动电源与控制电路2电源隔离,通过采样电阻RS1将这下桥驱动电源与控制电路2电源两个电源的参考地相连,实现电气不隔离,可以不用昂贵的相间电流采样传感器,直接电阻采样。但控制侧PWM波输入与驱动信号输出通过驱动光耦隔离,能够实现信号隔离,可保证驱动端的干扰不会流到MCU控制端,使得变频器抗干扰能力变强,可靠性变强。Further, the lower bridge driving power supply is isolated from the power supply of the
进一步的,在本发明的另一实施例中,参见图7和图8所示,上述驱动电路3包括上桥驱动电路31和下桥驱动电路32;Further, in another embodiment of the present invention, as shown in FIG. 7 and FIG. 8 , the above-mentioned
上桥驱动电路31包括上桥隔离驱动芯片U1、第三二极管D3、第七电阻R7、第八电阻R8、第九电阻R9、第十电阻R10、第三电容C3、第五稳压二极管DZ5和第六稳压二极管DZ6;The upper
上桥隔离驱动芯片U1的CLAMP端与第十电阻R10的一端连接,上桥隔离驱动芯片U1的Gout端分别与第三二极管D3的阴极和第七电阻R7的一端连接,第三二极管D3的阳极与第八电阻R8的一端连接,第八电阻R8的另一端、第三电容C3的一端、第七电阻R7的另一端、第九电阻R9的一端和第六稳压二极管DZ6的阴极、第十电阻R10的另一端相互连接,作为驱动电路3的第一驱动端UHG与功率电路连接,第九电阻R9的另一端、第三电容C3的另一端和第六稳压二极管DZ6的阴极相互连接,作为驱动电路3的第二驱动端U与功率电路连接,第五稳压二极管DZ5的阳极与第六稳压二极管DZ6的阳极相互连接,上桥隔离驱动芯片U1的IN+端与MCU控制芯片U3的PWM-UH端连接,上桥隔离驱动芯片U1的IN-端与MCU控制芯片U3的PWM-UL端连接;The CLAMP terminal of the upper bridge isolation driver chip U1 is connected to one end of the tenth resistor R10, the Gout terminal of the upper bridge isolation driver chip U1 is respectively connected to the cathode of the third diode D3 and one end of the seventh resistor R7, and the third diode The anode of the tube D3 is connected to one end of the eighth resistor R8, the other end of the eighth resistor R8, one end of the third capacitor C3, the other end of the seventh resistor R7, one end of the ninth resistor R9 and the sixth zener diode DZ6. The cathode and the other end of the tenth resistor R10 are connected to each other, as the first drive end UHG of the
下桥驱动电路32包括下桥隔离驱动芯片U2、第四二极管D4、第十一电阻R11、第十二电阻R12、第十三电阻R13、第十四电阻R14、第四电容C4、第七稳压二极管DZ7和第八稳压二极管DZ8;The lower
下桥隔离驱动芯片U2的CLAMP端与第十四电阻R14的一端连接,下桥驱动电路32的Gout端分别与第四二极管D4的阴极和第十一电阻R11的一端连接,第四二极管D4的阳极与第十二电阻R12的一端连接,第十二电阻R12的另一端、第十一电阻R11的另一端、第十三电阻R13的一端、第四电容C4的一端和第八稳压二极管DZ8的阴极、第十四电阻R14的另一端相互连接,作为驱动电路3的第三驱动端ULG与功率电路连接,第十三电阻R13的另一端、第四电容C4的另一端和第七稳压二极管DZ7的阴极相互连接,作为驱动电路3的第四驱动端ULE与功率电路连接,第七稳压二极管DZ7的阳极与第八稳压二极管DZ8的阳极相互连接,下桥隔离驱动芯片U2的IN+端与MCU控制芯片U3的PWM-UL端连接,下桥隔离驱动芯片U2的IN-端与MCU控制芯片U3的PWM-UH端连接。The CLAMP end of the lower bridge isolation driver chip U2 is connected to one end of the fourteenth resistor R14, the Gout end of the lower
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Finally, it should also be noted that in this document, relational terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply these entities or that there is any such actual relationship or sequence between operations. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
专业人员还可以进一步意识到,结合本文中所公开的实施例描述的各示例的单元及算法步骤,能够以电子硬件、计算机软件或者二者的结合来实现,为了清楚地说明硬件和软件的可互换性,在上述说明中已经按照功能一般性地描述了各示例的组成及步骤。这些功能究竟以硬件还是软件方式来执行,取决于技术方案的特定应用和设计约束条件。专业技术人员可以对每个特定的应用来使用不同方法来实现所描述的功能,但是这种实现不应认为超出本发明的范围。Professionals may further realize that the units and algorithm steps of each example described in conjunction with the embodiments disclosed herein can be implemented in electronic hardware, computer software, or a combination of the two, in order to clearly illustrate the possibilities of hardware and software. Interchangeability, the above description has generally described the components and steps of each example in terms of functionality. Whether these functions are performed in hardware or software depends on the specific application and design constraints of the technical solution. Skilled artisans may implement the described functionality using different methods for each particular application, but such implementations should not be considered beyond the scope of the present invention.
以上对本发明所提供的技术内容进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The technical content provided by the present invention is described in detail above, and specific examples are used in this paper to illustrate the principles and implementations of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; Meanwhile, for those of ordinary skill in the art, according to the idea of the present invention, there will be changes in the specific embodiments and application scope. In summary, the contents of this specification should not be construed as limiting the present invention.
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