CN114694950A - Automatic production device - Google Patents
Automatic production device Download PDFInfo
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- CN114694950A CN114694950A CN202210420979.2A CN202210420979A CN114694950A CN 114694950 A CN114694950 A CN 114694950A CN 202210420979 A CN202210420979 A CN 202210420979A CN 114694950 A CN114694950 A CN 114694950A
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- feeding
- assembly
- adhesive tape
- carrying
- seat
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 238000004140 cleaning Methods 0.000 claims abstract description 68
- 238000003825 pressing Methods 0.000 claims abstract description 46
- 239000002390 adhesive tape Substances 0.000 claims description 108
- 230000006698 induction Effects 0.000 claims description 11
- 238000000465 moulding Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 5
- 230000007723 transport mechanism Effects 0.000 abstract 2
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000004512 die casting Methods 0.000 description 4
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000003466 anti-cipated effect Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/125—Other insulating structures; Insulating between coil and core, between different winding sections, around the coil
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention discloses an automatic production device, which comprises a rack and a forming device, wherein a feeding mechanism, a cleaning mechanism, a tape attaching mechanism, a first carrying mechanism and a second carrying mechanism are arranged on the rack, the tape attaching mechanism comprises a first support and a pulling component which are arranged on the rack, the first support is connected with a pressing component, a first feeding component and a second feeding component, the first feeding component and the second feeding component are connected with the pulling component through tapes, the pulling component is used for pulling the tapes to move, the first feeding component is provided with a first feeding end, the second feeding component is provided with a second feeding end, the second feeding end and the first feeding end are arranged along the up-and-down direction and are arranged at intervals along the moving direction of the tapes, and the pressing component can press the tapes to an inductance coil; first transport mechanism reciprocating motion is between feed mechanism, forming device and clean mechanism, and second transport mechanism reciprocating motion is between clean mechanism and the attached mechanism of sticky tape, can improve inductance coils's production efficiency.
Description
Technical Field
The invention relates to the technical field of mechanical automation equipment, in particular to an automatic production device.
Background
As is well known, the existing inductance coil has a low automation level, and the loading and unloading are performed manually. In inductance coil's production technology, need carry inductance coil to die-casting equipment's mould in to carry out shaping processing to inductance coil, because the mould of former once processes a plurality of inductance coils, the production efficiency that molding equipment could not be matchd in artifical unloading leads to inductance coil's production efficiency low.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides an automatic production device which can improve the production efficiency of the inductance coil.
The automatic production device is used for producing the inductance coils and comprises a rack and a forming device, wherein the rack is provided with a feeding mechanism, a cleaning mechanism, a tape attaching mechanism, a first carrying mechanism and a second carrying mechanism, the forming device is used for forming and processing a plurality of inductance coils, the tape attaching mechanism comprises a first support and a pulling component which are arranged on the rack, the first support is connected with a pressing component, a first feeding component and a second feeding component, the first feeding component and the second feeding component are used for providing tapes and are connected with the pulling component through tapes, the pulling component is used for pulling the tapes to move, the first feeding component is provided with a first feeding end, the second feeding component is provided with a second feeding end, and the second feeding end and the first feeding end are arranged along the vertical direction, the pressing assemblies are arranged at intervals along the moving direction of the adhesive tape so as to attach the adhesive tape to the upper side and the lower side of the inductance coil, and the pressing assemblies are used for pressing the adhesive tape to the inductance coil; the first carrying mechanism is used for reciprocating among the feeding mechanism, the forming device and the cleaning mechanism and is used for taking and placing the inductance coil so as to carry the inductance coil to a corresponding position; the second carrying mechanism is used for reciprocating between the cleaning mechanism and the adhesive tape attaching mechanism and is used for taking and placing the inductance coil so as to carry the inductance coil to a corresponding position.
The automatic production device provided by the embodiment of the invention has at least the following beneficial effects:
the second feeding end is arranged above the first feeding end, the second feeding end is arranged at the downstream of the first feeding end, when the inductance coil is attached by the adhesive tape, the adhesive tapes sent out by the first feeding end and the second feeding end are both connected with the pulling assembly, the cleaned inductance coil is placed on the adhesive tape sent out by the first feeding end by the second carrying mechanism, the adhesive tape is bonded on the lower side of the inductance coil under the action of gravity, at the moment, the pulling assembly pulls the adhesive tapes of the first feeding assembly and the second feeding assembly and drives the inductance coil to move to be close to the second feeding end, the inductance coil continues to move towards the direction close to the pulling assembly, so that the adhesive tape sent out by the second feeding end is bonded with the upper side of the inductance coil and can be attached to the upper side and the lower side of the inductance coil, and the adhesive tapes attached to the upper side and the lower side of the inductance coil are compressed to the inductance coil under the action of the compressing assembly, the production efficiency of the inductance coil can be improved.
According to some embodiments of the present invention, the first feeding assembly includes a first feeding wheel, a first adhesive tape disc, and a second adhesive tape disc rotatably disposed on the first bracket, the first adhesive tape disc and the second adhesive tape disc are both used for winding an adhesive tape, the first feeding end is disposed on the first feeding wheel, and the first adhesive tape disc and the second adhesive tape disc are axially spaced along the first feeding wheel.
According to some embodiments of the invention, the pressing assembly comprises a pressing seat arranged on the first support and a pressing wheel arranged on the pressing seat, a pressing space for pressing the adhesive tape is formed between the pressing seat and the pressing wheel, the pressing wheel is arranged at the downstream of the second feeding assembly, and the adhesive tape can be adhered to the upper side of the inductance coil and then the upper adhesive tape adhered to the inductance coil can be pressed to the inductance coil.
According to some embodiments of the invention, the material pulling assembly comprises a second support arranged on the rack and a first sliding seat arranged on the second support in a sliding manner, the first sliding seat is connected with a first driving piece, the first sliding seat is movably provided with a clamping assembly used for clamping the adhesive tape, and the clamping assembly is connected with a clamping driving piece.
According to some embodiments of the present invention, the cleaning mechanism includes a first work table rotatably disposed on the frame, the first work table is sequentially provided with a first station, a second station, a third station, and a fourth station along a circumferential direction of the first work table, the first carrying mechanism can be close to the first station, the second station is provided with a first cleaning assembly, the third station is provided with a second cleaning assembly, and the second carrying mechanism can take away an inductance coil located at the fourth station.
According to some embodiments of the invention, the first cleaning assembly comprises a third support arranged on the frame and a second sliding seat arranged on the third support in a sliding manner, the second sliding seat is connected with a second driving member, a first cleaning brush and a second cleaning brush are arranged on the second sliding seat, the first cleaning brush and the second cleaning brush are respectively connected with a first motor and a second motor, the first cleaning brush and the second cleaning brush are arranged up and down along a rotation plane of the first workbench, and a sliding direction of the second sliding seat is parallel to the rotation plane of the first workbench.
According to some embodiments of the present invention, the feeding mechanism includes a conveying assembly, a carrying assembly, and a second workbench, the conveying assembly has a fifth station, the second workbench is rotatably disposed on the rack, the second workbench has a sixth station and a seventh station, the carrying assembly reciprocates between the fifth station and the sixth station, the carrying assembly can pick and place the inductance coil and drive the inductance coil to move, and the first carrying mechanism can pick and place the inductance coil located at the seventh station.
According to some embodiments of the invention, the conveying assembly has a first rail and a second rail for conveying the inductance coil, the first rail and the second rail are arranged side by side at intervals, the conveying assembly includes a first conveying seat, the first conveying seat is connected with a first negative pressure suction head, the first conveying seat is slidably connected with a third sliding seat, a second negative pressure suction head is arranged on the third sliding seat, the third sliding seat is connected with a dislocation driving piece, the dislocation driving piece can drive the second negative pressure suction head to reciprocate between the first rail and the second rail, and the first conveying seat is connected with a third driving piece and can rotate relative to the rack.
According to some embodiments of the invention, the first carrying mechanism comprises a second carrying seat, at least two third negative pressure suction heads are connected to the second carrying seat, and a carrying driving member is connected to the second carrying seat and can eccentrically rotate relative to the machine frame; when the second carrying seat rotates, the second carrying seat can drive at least one third negative pressure suction head to reciprocate between the feeding mechanism and the forming device; the second carrying seat can drive at least one third negative pressure suction head to reciprocate between the forming device and the cleaning mechanism.
According to some embodiments of the invention, the second carrying mechanism comprises a carrying bracket arranged on the rack and a fourth sliding seat arranged on the carrying bracket in a sliding manner, the fourth sliding seat is connected with a fourth driving piece, the fourth sliding seat is connected with a third carrying seat in a sliding manner, the third carrying seat is connected with a fifth driving piece and is provided with at least two fourth negative pressure suction heads, and the sliding directions of the fourth sliding seat and the third carrying seat are staggered.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic structural diagram of an automatic production apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of an automated manufacturing apparatus according to an embodiment of the present invention in another direction;
FIG. 3 is a schematic structural view of a tape attaching mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of another direction of the tape applying mechanism according to the embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a cleaning mechanism according to an embodiment of the present invention;
FIG. 6 is a schematic view of another embodiment of the cleaning mechanism;
FIG. 7 is a schematic structural diagram of a loading mechanism according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a discharging mechanism according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram of the matching of the finished inductor coil and the adhesive tape according to the embodiment of the present invention.
Reference numerals:
a frame 100;
the feeding mechanism 200, the conveying assembly 210, the first rail 211, the second rail 212, the carrying assembly 220, the first carrying seat 221, the first negative pressure suction head 222, the third sliding seat 223, the second negative pressure suction head 224, the dislocation driving part 225, the third driving part 226, the second workbench 230 and the vibrating disk mechanism 240;
a cleaning mechanism 300, a first workbench 310, a first cleaning assembly 320, a third bracket 321, a second slide 322, a second driving member 323, a first cleaning brush 324, a second cleaning brush 325, a first motor 326, a second motor 327, a second cleaning assembly 330, a fifth bracket 331, a fifth slide 332, a sixth driving member 333, a third cleaning brush 334, a fourth cleaning brush 335, a third motor 336, a fourth motor 337;
the adhesive tape applying mechanism 400, the first bracket 410, the pressing assembly 420, the pressing base 421, the pressing wheel 422, the connecting rod 423, the first feeding assembly 430, the first feeding wheel 431, the first adhesive tape disc 432, the second adhesive tape disc 433, the tensioning wheel 434, the elastic element 435, the second feeding assembly 440, the second feeding wheel 441, the third adhesive tape disc 442, the fourth adhesive tape disc 443, the pulling assembly 450, the second bracket 451, the first sliding base 452, the first driving element 453, the clamping assembly 454, the clamping driving element 455 and the shearing mechanism 460;
a first conveying mechanism 500, a second conveying seat 510, a third negative pressure suction head 520 and a conveying driving member 530;
a second conveying mechanism 600, a conveying support 610, a fourth slide seat 620, a fourth driving member 630, a third conveying seat 640, and a fifth driving member 650;
a pressing mechanism 700, a sixth bracket 710, a pressing drive 720, and a pressing block 730;
a molding device 800, a mold 810;
the discharging mechanism 900, the belt conveying mechanism 910, the tray 911, the third carrying mechanism 920, the seventh support 921, the seventh sliding seat 922, the eighth driving element 923, the eighth sliding seat 924, the ninth driving element 925 and the fifth negative pressure suction head 926;
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings only for the convenience of description of the present invention and simplification of the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 and 2, an automatic production apparatus according to an embodiment of the present invention is used for producing an inductance coil 902, and includes a rack 100 and a molding apparatus 800, the rack 100 is provided with a feeding mechanism 200, a cleaning mechanism 300, a tape attaching mechanism 400, a first carrying mechanism 500, and a second carrying mechanism 600, wherein the tape attaching mechanism 400 includes a first support 410 and a pulling assembly 450 which are provided on the rack 100, the first support 410 is connected with a pressing assembly 420, a first feeding assembly 430, and a second feeding assembly 440, the first feeding assembly 430 and the second feeding assembly 440 are both used for providing a tape 901 and are both connected with the pulling assembly 450 through the tape 901, the pulling assembly 450 is used for pulling the tape 901 to move, the first feeding assembly 430 has a first feeding end, the second feeding assembly 440 has a second feeding end, the second feeding end and the first feeding end are arranged along an up-down direction and are arranged at intervals along a moving direction of the tape 901, the compressing assembly 420 is used for compressing the adhesive tape to the inductance coil; the first carrying mechanism 500 is used for reciprocating among the feeding mechanism 200, the forming device 800 and the cleaning mechanism 300 and for taking and placing the inductance coil so as to carry the inductance coil to a corresponding position; the second carrying mechanism 600 is used for reciprocating between the cleaning mechanism 300 and the tape attaching mechanism 400, and is used for taking and placing the inductor coil to carry the inductor coil to a corresponding position. After the feeding mechanism 200 feeds the inductance coil 902, the first carrying mechanism 500 drives the inductance coil 902 to move into the molding device 800, the inductance coil 902 is molded and manufactured in the molding device 800, then the first carrying mechanism 500 carries the molded inductance coil 902 to the cleaning mechanism 300, the inductance coil 902 is cleaned in the cleaning mechanism 300, the second carrying mechanism 600 carries the cleaned inductance coil 902 to the tape attaching mechanism 400, the lower side of the inductance coil 902 is adhered to the tape 901 fed out by the first feeding belt, the pulling assembly 450 pulls the tapes 901 of the first feeding assembly 430 and the second feeding assembly 440 and drives the inductance coil 902 to move to be close to the second feeding end, the inductance coil 902 continues to move towards the direction close to the pulling assembly 450, so that the tape 901 fed out by the second feeding end is adhered to the upper side 902 of the inductance coil, thus, the tapes 901 on the upper and lower sides of the inductance coils 902 can be attached, the packaging and the transportation of the finished product of the inductance coil 902 are facilitated, and the production efficiency of the inductance coil 902 can be improved.
Specifically, the second feeding end is arranged above the first feeding end, and the second feeding end is arranged at the downstream of the first feeding end, when the adhesive tape 901 of the inductor coil 902 is attached, the adhesive tapes 901 sent out by the first feeding end and the second feeding end are both connected with the pulling assembly 450, the second carrying mechanism 600 places the cleaned inductor coil 902 on the adhesive tape 901 sent out by the first feeding end, under the action of gravity, the adhesive tapes 901 adhere to the lower side of the inductor coil 902, at this time, the pulling assembly 450 pulls the adhesive tapes 901 of the first feeding assembly 430 and the second feeding assembly 440 and drives the inductor coil 902 to move to be close to the second feeding end, the inductor coil 902 continues to move towards the direction close to the pulling assembly 450, so that the adhesive tape 901 sent out by the second feeding end is adhered to the upper side of the inductor coil 902, and the adhesive tapes 901 can be attached to the upper side and the lower side of the inductor coil 902, and under the action of the compressing assembly 420, the adhesive tapes 901 attached to the upper side and the lower side of the inductance coil 902 are pressed to the inductance coil 902, so that the production efficiency of the inductance coil 902 can be improved.
Note that the molding apparatus includes a die casting machine and a die 810 provided in the die casting, and the inductor coil 902 is die-cast in the die 810. Of course, in the specific implementation process, the die casting machine can be replaced by an injection molding machine, and the details are not described herein.
Referring to fig. 1 and 3, in some embodiments of the present invention, the first feeding assembly 430 includes a first feeding wheel 431, a first adhesive tape tray 432, and a second adhesive tape tray 433, which are rotatably disposed on the first bracket 410, the first adhesive tape tray 432 and the second adhesive tape tray 433 are both used for winding an adhesive tape 901, the first feeding end is disposed on the first feeding wheel 431, and the first adhesive tape tray 432 and the second adhesive tape tray 433 are disposed at intervals along an axial direction of the first feeding wheel 431, so as to attach the adhesive tape 901 to both ends of a lower side of the inductor 902, so as to improve connection stability of the inductor 902 and the adhesive tape 901.
Specifically, the first feeding wheel 431, the first adhesive tape disc 432 and the second adhesive tape disc 433 are rotatably disposed on the first bracket 410, the first adhesive tape disc 432 and the second adhesive tape disc 433 are used for winding an adhesive tape 901, the adhesive tapes 901 of the first adhesive tape disc 432 and the second adhesive tape disc 433 are wound on the first feeding wheel 431 and connected with the pulling assembly 450, and the pulling assembly 450 can pull the adhesive tapes 901 of the first adhesive tape disc 432 and the second adhesive tape disc 433 synchronously to move so as to attach the adhesive tapes 901 to two ends of the lower side of the inductance coil 902, so as to improve the connection stability of the inductance coil 902 and the adhesive tapes 901.
It is anticipated that a first tensioning assembly is arranged between the first adhesive tape disc 432 and the first feeding wheel 431, a second tensioning assembly is arranged between the second adhesive tape disc 433 and the first feeding wheel 431, the first tensioning assembly comprises two tensioning wheels 434 arranged on the first bracket 410, the adhesive tape 901 of the first adhesive tape disc 432 is wound around the two tensioning wheels 434 and is connected to the first feeding wheel 431 and the pulling assembly 450, and an elastic member 435 is arranged between the tensioning wheels 434 and the first bracket 410, so that the tensioning effect of the first tensioning assembly can be improved; the second tensioning set is similar in structure to the first tensioning set and will not be described in detail herein.
It should be noted that the first tape reel 432 may be disposed coaxially or disposed eccentrically, and will not be described in detail herein.
Referring to fig. 1, 3 and 9, in some embodiments of the present invention, the second feeding assembly 440 includes a second feeding wheel 441, a third adhesive tape tray 442, a fourth adhesive tape tray 443, a third adhesive tape tray 442 and a fourth adhesive tape tray 443, which are rotatably disposed on the first bracket 410, and the third adhesive tape tray 442 and the fourth adhesive tape tray 443 are used for winding an adhesive tape 901, the second feeding end is disposed on the second feeding wheel 441, and the third adhesive tape tray 442 and the fourth adhesive tape tray 443 are disposed at intervals along an axial direction of the second feeding wheel 441 to attach the adhesive tape 901 to two ends of an upper side of the inductor 902, so as to improve connection stability between the inductor 902 and the adhesive tape 901.
Referring to fig. 3 and 4, in some embodiments of the present invention, the pressing assembly 420 includes a pressing base 421 disposed on the first support 410 and a pressing wheel 422 disposed on the pressing base 421, a pressing space for pressing the adhesive tape 901 is formed between the pressing base 421 and the pressing wheel 422, the pressing wheel 422 is disposed downstream of the second feeding assembly 440, the upper adhesive tape 901 attached to the inductor coil 902 can be pressed to the inductor coil 902 after the adhesive tape 901 is attached to the upper side of the inductor coil 902, and the connection stability between the inductor coil 902 and the adhesive tape 901 can be improved.
Specifically, two pressure rollers 422 are disposed and are oppositely disposed along the width direction of the pressure base 421, the pressure rollers 422 are disposed on the pressure base 421 through the connecting rod 423, the distance between the pressure rollers 422 and the pressure base 421 can be adjusted by swinging the connecting rod 423, so as to adapt to the inductance coils 902 with different specifications and sizes,
it should be noted that, the pressing base 421 may further include a waist-shaped hole disposed along the up-down direction, the pressing wheel 422 is connected to the pressing base 421 through a fastener, and the fastener is disposed through the waist-shaped hole, which is not described in detail herein.
Referring to fig. 1 and 3, in some embodiments of the present invention, the pulling assembly 450 includes a second support 451 disposed on the frame 100 and a first sliding base 452 slidably disposed on the second support 451, the first sliding base 452 is connected with a first driving member 453, the first sliding base 452 is movably provided with a clamping assembly 454 for clamping the adhesive tape 901, and the clamping assembly 454 is connected with a clamping driving member 455. The clamping assembly 454 comprises a first clamping block and a second clamping block connected with the clamping driving member 455, the first clamping block and the second clamping block are oppositely arranged to form a clamping space for clamping the adhesive tape 901, the clamping driving member 455 can drive the first clamping block and the second clamping block to move close to or away from each other to loosen and clamp the adhesive tape 901, and the pulling assembly 450 can pull the adhesive tape 901 to move so that the inductance coil 902 is attached to the adhesive tape 901.
Specifically, the clamp driving member 455 is configured in two, the clamp driving member 455 is configured as a jaw cylinder, the clamp assemblies 454 are correspondingly configured in two sets, and the first clamp block and the second clamp block are disposed on the jaw end of the corresponding jaw cylinder.
Of course, in some specific embodiments, the jaw air cylinder may be replaced by a jaw motor, and the specific embodiment may be adjusted according to actual needs, which is not limited herein.
It should be noted that the pulling assembly 450 may also be configured as a roller structure, and the adhesive tape 901 can roll around the roller structure, and also can pull the adhesive tape 901 to move, which is not described in detail herein.
Referring to fig. 5 and 6, in some embodiments of the present invention, the cleaning mechanism 300 includes a first working platform 310 rotatably disposed on the rack 100, the first working platform 310 is sequentially provided with a first station, a second station, a third station and a fourth station along a circumferential direction thereof, the first handling mechanism 500 can be close to the first station, the second station is provided with the first working platform 320, the third station is provided with the second cleaning assembly 330, and the second handling mechanism 600 can remove the inductance coil 902 located at the fourth station. The first carrying mechanism 500 carries the formed inductor 902 to a first station, the first workbench 310 carries the inductor 902 located at the first station to a second station, the first cleaning is performed under the action of the first workbench 320, the inductor 902 is carried to a third station, the second cleaning is performed under the action of the second cleaning assembly 330, and then the inductor 902 is carried to a fourth station to be taken away by the second carrying mechanism 600, so that the inductor 902 can be cleaned. Through setting up first workstation 320 and the clean subassembly 330 of second, can carry out the secondary to inductance coils 902 and clean to improve clean effect, can guarantee the previous yields of inductance.
Referring to fig. 5 and 6, in some embodiments of the present invention, the first workbench 320 includes a third support 321 disposed on the rack 100 and a second slide 322 slidably disposed on the third support 321, the second slide 322 is connected to a second driving member 323, the second slide 322 is provided with a first cleaning brush 324 and a second cleaning brush 325, the first cleaning brush 324 and the second cleaning brush 325 are respectively connected to a first motor 326 and a second motor 327, the first cleaning brush 324 and the second cleaning brush 325 are disposed up and down along a rotation plane of the first workbench 310, and a sliding direction of the second slide 322 is parallel to the rotation plane of the first workbench 310, so that the first workbench 320 can clean up and down sides of the plurality of inductor coils 902.
Specifically, the first cleaning brush 324 is disposed below the first worktable 310, the second cleaning brush 325 is disposed above the first worktable 310, the second driving member 323 can drive the second slide carriage 322 to slide, and the sliding direction of the second slide carriage 322 is parallel to the arrangement direction of the plurality of inductor coils 902, so that the first worktable 320 can clean the upper and lower sides of the plurality of inductor coils 902 to ensure the yield of the inductor coils 902.
It is envisioned that the second cleaning assembly 330 includes a fifth support 331 disposed on the rack 100 and a fifth slide 332 slidably disposed on the fifth support 331, the fifth slide 332 is connected to a sixth driving member 333, the fifth slide 332 is provided with a third cleaning brush 334 and a fourth cleaning brush 335, the third cleaning brush 334 and the fourth cleaning brush 335 are respectively connected to a third motor 336 and a fourth motor 336, the third cleaning brush 334 and the fourth cleaning brush 335 are disposed up and down along the rotation plane of the first worktable 310, and the sliding direction of the fifth slide 332 is parallel to the rotation plane of the first worktable 310, so that the second cleaning assembly 330 can clean the upper and lower sides of the plurality of inductor coils 902.
It should be noted that the first cleaning brush 324 and the second cleaning brush 325 are covered with a dust collecting cover (not shown) to collect dust, which will not be described in detail herein.
Referring to fig. 5 and 6, in some embodiments of the present invention, a pushing mechanism 700 is disposed on the rack 100, the pushing mechanism 700 includes a sixth bracket 710 disposed on the rack 100 and a pushing driving member 720 disposed on the sixth bracket 710, a pushing block 730 is connected to a driving end of the pushing driving member 720, and the pushing block 730 can be close to the second station and the third station at the same time to fix the inductor 902 located at the second station and the third station, so as to prevent the inductor 902 from being brushed away when the first working table 320 and the second cleaning assembly 330 clean the inductor 902, and improve a yield of the inductor 902.
Referring to fig. 3 and 7, in some embodiments of the present invention, the feeding mechanism 200 includes a conveying assembly 210, a carrying assembly 220, and a second working platform 230, the conveying assembly 210 has a fifth station, the second working platform 230 is rotatably disposed on the rack 100, the second working platform 230 has a sixth station and a seventh station, the carrying assembly 220 reciprocates between the fifth station and the sixth station, the carrying assembly 220 can pick and place the inductor 902 and drive the inductor 902 to move, the first carrying mechanism 500 can pick and place the inductor 902 located at the seventh station, and the first carrying mechanism 500 can pick and place the inductor 902 located at the seventh station, which can facilitate automatic feeding of the inductor 902 to improve the production efficiency of the automatic production apparatus.
Specifically, inductance coils 902 pass through vibration dish mechanism 240 automatic feeding, conveyor assembly 210 is connected with the discharge end of vibration dish mechanism 240, inductance coils 902 carries to the fifth station under conveyor assembly 210's effect, handling subassembly 220 taks away inductance coils 902 on the fifth station, and carry inductance coils 902 to the sixth station, second workstation 230 can remove inductance coils 902 that is located the sixth station to the seventh station, in order to be tak away by first handling mechanism 500, can make things convenient for inductance coils 902's automatic feeding, in order to improve automatic production device's production efficiency.
Referring to fig. 3 and 7, in some embodiments of the present invention, the conveying assembly 210 has a first rail 211 and a second rail 212 for conveying the inductance coils 902, the first rail 211 and the second rail 212 are arranged side by side at an interval, the conveying assembly 220 includes a first conveying base 221, the first conveying base 221 is connected with a first vacuum nozzle 222, the first conveying base 221 is slidably connected with a third sliding base 223, the second vacuum nozzle 224 is arranged on the third sliding base 223, the third sliding base 223 is connected with a dislocated driving element 225, the dislocated driving element 225 can drive the second vacuum nozzle 224 to reciprocate between the first rail 211 and the second rail 212, the first conveying base 221 is connected with the third driving element 226 and can rotate relative to the rack 100, so that the conveying assembly 220 can suck two inductance coils 902 at a time, and the production efficiency of the automatic production apparatus can be improved.
Specifically, the conveying assembly 210 is configured with a first belt conveying unit and a second belt conveying unit, the first rail 211 is disposed on the first belt conveying unit, the second rail 212 is disposed on the second belt conveying unit, and after the first belt conveying unit and the second belt conveying unit are started, the induction coils 902 to the fifth station can be conveyed, at this time, the conveying assembly 220 moves to the fifth station, the first negative pressure suction head 222 can suck the induction coils 902 located on the first rail 211, and the misalignment driving member 225 can drive the third slide carriage 223 to be misaligned to the second rail 212, so that the second negative pressure suction head 224 can suck the induction coils 902 located on the second rail 212 and move to be located above the first rail 211, and the conveying assembly 220 conveys the plurality of induction coils 902 to the sixth station, which can improve the production efficiency of the automatic production apparatus.
Specifically, the first negative pressure suction head 222 and the second negative pressure suction head 224 are each provided in two and spaced apart from each other, and the first negative pressure suction head 222 and the second negative pressure suction head 224 are each in contact with both ends of the induction coil 902 so as to suck the induction coil 902.
It should be noted that the carrying assembly 220 is a robot with more than three axes, and the specific embodiment may be adjusted according to actual needs, which is not limited herein.
Referring to fig. 1 and 2, in some embodiments of the present invention, the first transporting mechanism 500 includes a second transporting base 510, at least two third negative pressure nozzles 520 are connected to the second transporting base 510, and a transporting driving member 530 is connected to the second transporting base 510 and can rotate eccentrically with respect to the rack 100; when the second carrying seat 510 rotates, the at least one third negative pressure suction head 520 can be driven to reciprocate between the feeding mechanism 200 and the forming device (800); the second carrier block 510 is capable of moving at least one third vacuum head 520 back and forth between the forming device (800) and the cleaning mechanism 300. When the carrying driving member 530 drives the carrying base to perform eccentric rotation, each negative pressure third negative pressure suction head 520 on the eccentric base is driven to move together, and each third negative pressure suction head 520 can drive the feeding mechanism 200 and the inductance coil 902 of the forming device (800) to move in the moving process, so that the material at each station can be moved from the processing position of the previous process to the processing position of the next process. Inductance coils 902 on each station are carried in the lump, and this not only has efficiency with high a bit to also can make the process of processing well in the ground more orderly, thereby avoid appearing the chaotic problem of process. Of course, the specific configuration of the first conveying mechanism 500 is not limited to one, and may be adjusted according to the actual situation, and is not limited herein.
Specifically, first handling mechanism 500 includes a robot that is capable of directly removing induction coil 902 from the seventh station. The third vacuum cleaner head 520 can suck the induction coil 902 of the robot, so as to perform the subsequent operation.
Specifically, the number of the third negative pressure suction heads 520 is ten.
It should be noted that, the second carrying seat 510 is slidably connected with a sixth sliding seat (not shown in the figure), the sixth sliding seat is connected with a seventh driving element (not shown in the figure), the sixth sliding seat is provided with a fifth negative pressure suction head (not shown in the figure) for sucking the formed fifth negative pressure suction head, and the number of the fifth negative pressure suction heads is ten, so that the production efficiency of the automatic production device can be improved.
Referring to fig. 5 and 6, in some embodiments of the present invention, the second carrying mechanism 600 includes a carrying rack 610 disposed on the rack 100 and a fourth sliding base 620 slidably disposed on the carrying rack 610, the fourth sliding base 620 is connected to a fourth driving member 630, the fourth sliding base 620 is slidably connected to a third carrying base 640, the third carrying base 640 is connected to a fifth driving member 650, and at least two fourth negative pressure suction heads (not shown) are disposed, and the sliding directions of the fourth sliding base 620 and the third carrying base 640 are staggered, so that the biaxial movement of the third carrying base 640 can be realized, and the second carrying mechanism 600 can carry the inductance coils 902.
Specifically, the fourth carriage 620 is relatively orthogonal to the sliding direction of the third carrying seat 640.
In some embodiments of the present invention, the rack 100 is further provided with two sets of cutting mechanisms 460, and the two sets of cutting mechanisms 460 are disposed on the left and right sides of the inductor 902 to cut the adhesive tape 901.
Specifically, the cutting mechanism 460 is a pneumatic scissors capable of cutting the adhesive tape 901.
Referring to fig. 8, in some embodiments of the present invention, an unloading mechanism 900 is further disposed on the rack 100, the unloading mechanism 900 includes a belt conveying mechanism 910 and a third carrying mechanism 920, the belt conveying mechanism 910 is configured to carry and convey a tray 911 for accommodating the inductor 902, the third carrying mechanism 920 includes a seventh support 921 connected to the rack 100, a seventh slide 922 slidably disposed on the seventh support 921, an eighth driving member 923 connected to the seventh slide 922, an eighth slide 924 connected to the seventh slide 924, a ninth driving member 925 connected to the eighth slide 924, a plurality of fifth negative pressure suction heads 926 for sucking the inductor 902 are disposed on the eighth slide 924, and sliding directions of the seventh slide 922 and the seventh slide 922 are relatively orthogonal, so that the inductor 902 can be placed on the tray 911 for unloading.
It is anticipated that each of the above-described driving members may be a cylinder, a motor and a ball screw, or other conventional driving means such as a hydraulic cylinder. The specific implementation manner can be adjusted according to actual needs, and is not limited herein.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The present embodiment has been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above-described embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Claims (10)
1. An automatic production device for the production of an inductor coil, comprising:
the adhesive tape adhering device comprises a rack (100), wherein a feeding mechanism (200), a cleaning mechanism (300), an adhesive tape adhering mechanism (400), a first conveying mechanism (500) and a second conveying mechanism (600) are arranged on the rack (100);
the molding device (800) is used for molding and processing the plurality of inductance coils;
wherein the adhesive tape attaching mechanism (400) comprises a first bracket (410) arranged on the frame (100) and a pulling component (450), the first bracket (410) is connected with a pressing component (420), a first feeding component (430) and a second feeding component (440), the first feeding assembly (430) and the second feeding assembly (440) are used for providing adhesive tapes, and are connected with the pulling component (450) through adhesive tapes, the pulling component (450) is used for pulling the adhesive tapes to move, the first feeding assembly (430) has a first feeding end, the second feeding assembly (440) has a second feeding end, the second feeding end and the first feeding end are arranged along the up-down direction and are arranged at intervals along the moving direction of the adhesive tape, adhesive tapes are attached to the upper side and the lower side of the inductance coil, and the pressing assembly (420) is used for pressing the adhesive tapes to the inductance coil;
the first conveying mechanism (500) is used for reciprocating among the feeding mechanism (200), the forming device (800) and the cleaning mechanism (300) and is used for taking and placing the induction coil so as to convey the induction coil to a corresponding position;
the second conveying mechanism (600) is used for reciprocating between the cleaning mechanism (300) and the adhesive tape attaching mechanism (400) and is used for taking and placing the inductance coil so as to convey the inductance coil to a corresponding position.
2. The automatic production device of claim 1, wherein the first feeding assembly (430) comprises a first feeding wheel (431), a first adhesive tape disc (432) and a second adhesive tape disc (433) rotatably disposed on the first bracket (410), the first adhesive tape disc (432) and the second adhesive tape disc (433) are both used for winding adhesive tape, the first feeding end is disposed on the first feeding wheel (431), and the first adhesive tape disc (432) and the second adhesive tape disc (433) are axially spaced along the first feeding wheel (431).
3. The automatic production device according to claim 2, wherein the pressing assembly (420) comprises a pressing base (421) arranged on the first support (410) and a pressing wheel (422) arranged on the pressing base (421), a pressing space for pressing the adhesive tape is formed between the pressing base (421) and the pressing wheel (422), the pressing wheel (422) is arranged at the downstream of the second feeding assembly (440), and the adhesive tape can be adhered to the upper side of the inductance coil and then the upper adhesive tape adhered to the inductance coil can be pressed to the inductance coil.
4. The automatic production device according to claim 1, wherein the drawing assembly (450) comprises a second bracket (451) arranged on the frame (100) and a first sliding base (452) arranged on the second bracket (451) in a sliding manner, the first sliding base (452) is connected with a first driving member (453), the first sliding base (452) is movably provided with a clamping assembly (454) for clamping the adhesive tape, and the clamping assembly (454) is connected with a clamping driving member (455).
5. The automatic production device according to claim 1, wherein the cleaning mechanism (300) comprises a first working table (310) rotatably disposed on the frame (100), the first working table (310) is sequentially provided with a first working station, a second working station, a third working station and a fourth working station along a circumferential direction of the first working table, the first carrying mechanism (500) can be close to the first working station, the second working station is provided with a first cleaning assembly (320), the third working station is provided with a second cleaning assembly (330), the first carrying mechanism (500) can be close to the first working station, and the second carrying mechanism (600) can take away an inductance coil located at the fourth working station.
6. The automatic production device according to claim 5, wherein the first cleaning assembly (320) comprises a third support (321) arranged on the rack (100) and a second sliding base (322) arranged on the third support (321) in a sliding manner, the second sliding base (322) is connected with a second driving member (323), a first cleaning brush (324) and a second cleaning brush (325) are arranged on the second sliding base (322), the first cleaning brush (324) and the second cleaning brush (325) are respectively connected with a first motor (326) and a second motor (327), the first cleaning brush (324) and the second cleaning brush (325) are arranged up and down along a rotation plane of the first workbench (310), and a sliding direction of the second sliding base (322) is arranged in parallel with the rotation plane of the first workbench (310).
7. The automatic production device according to claim 1, wherein the feeding mechanism (200) comprises a conveying assembly (210), a carrying assembly (220) and a second working table (230), the conveying assembly (210) has a fifth working position, the second working table (230) is rotatably arranged on the rack (100), the second working table (230) has a sixth working position and a seventh working position, the carrying assembly (220) reciprocates between the fifth working position and the sixth working position, the carrying assembly (220) can take and place the inductance coils and drive the inductance coils to move, and the first carrying mechanism (500) can take the inductance coils at the seventh working position.
8. The automated production device according to claim 7, wherein the transport assembly (210) has a first track (211) and a second track (212) for transporting an induction coil, the first rail (211) and the second rail (212) are arranged side by side at intervals, the carrying assembly (220) comprises a first carrying seat (221), the first carrying seat (221) is connected with a first negative pressure suction head (222), the first carrying seat (221) is connected with a third sliding seat (223) in a sliding way, a second negative pressure suction head (224) is arranged on the third sliding seat (223), the third sliding seat (223) is connected with a dislocation driving piece (225), the dislocation driving piece (225) can drive the second negative pressure sucker (224) to reciprocate between the first track (211) and the second track (212), the first carrying seat (221) is connected with a third driving piece (226) and can eccentrically rotate relative to the machine frame (100).
9. The automated production device according to claim 1, wherein the first handling mechanism (500) comprises a second handling base (510), at least two third negative pressure suction heads (520) are connected to the second handling base (510), and a handling driving member (530) is connected to the second handling base (510) and can rotate eccentrically with respect to the rack (100);
when the second carrying seat (510) rotates, the second carrying seat can drive at least one third negative pressure suction head (520) to reciprocate between the feeding mechanism (200) and the forming device (800);
the second carrying seat (510) can drive at least one third negative pressure suction head (520) to reciprocate between the forming device (800) and the cleaning mechanism (300).
10. The automatic production device according to claim 1, wherein the second conveying mechanism (600) comprises a conveying support (610) arranged on the rack (100) and a fourth slide seat (620) arranged on the conveying support (610) in a sliding manner, the fourth slide seat (620) is connected with a fourth driving member (630), the fourth slide seat (620) is connected with a third conveying seat (640) in a sliding manner, the third conveying seat (640) is connected with a fifth driving member (650) and is provided with at least two fourth negative pressure suction heads, and the sliding directions of the fourth slide seat (620) and the third conveying seat (640) are staggered.
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| CN202210420979.2A CN114694950B (en) | 2022-04-21 | 2022-04-21 | Automatic production device |
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| CN202210420979.2A CN114694950B (en) | 2022-04-21 | 2022-04-21 | Automatic production device |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000260651A (en) * | 1999-03-08 | 2000-09-22 | Natl Res Inst For Metals | Linear braking coil winding machine |
| CN104282431A (en) * | 2014-10-28 | 2015-01-14 | 武汉联创恒业科技有限公司 | Automatic rubber coating machine for inductance coil |
| CN113135314A (en) * | 2021-03-30 | 2021-07-20 | 珠海科丰电子有限公司 | Full-automatic inductance coil detecting and packaging device |
-
2022
- 2022-04-21 CN CN202210420979.2A patent/CN114694950B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000260651A (en) * | 1999-03-08 | 2000-09-22 | Natl Res Inst For Metals | Linear braking coil winding machine |
| CN104282431A (en) * | 2014-10-28 | 2015-01-14 | 武汉联创恒业科技有限公司 | Automatic rubber coating machine for inductance coil |
| CN113135314A (en) * | 2021-03-30 | 2021-07-20 | 珠海科丰电子有限公司 | Full-automatic inductance coil detecting and packaging device |
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| CN114694950B (en) | 2023-04-11 |
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