CN114684284A - Rolling adsorption wall-climbing robot with curved surface adaptability - Google Patents
Rolling adsorption wall-climbing robot with curved surface adaptability Download PDFInfo
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- 238000005096 rolling process Methods 0.000 title claims abstract description 76
- 238000001179 sorption measurement Methods 0.000 title claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 230000001360 synchronised effect Effects 0.000 claims description 39
- 239000004744 fabric Substances 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 16
- 238000005192 partition Methods 0.000 claims description 10
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- 238000009434 installation Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000009194 climbing Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000006261 foam material Substances 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/06—Endless track vehicles with tracks without ground wheels
- B62D55/075—Tracked vehicles for ascending or descending stairs, steep slopes or vertical surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/18—Tracks
- B62D55/26—Ground engaging parts or elements
- B62D55/265—Ground engaging parts or elements having magnetic or pneumatic adhesion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D55/00—Endless track vehicles
- B62D55/08—Endless track units; Parts thereof
- B62D55/30—Track-tensioning means
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
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Abstract
本发明属于爬壁机器人领域,具体地说是一种具有曲面适应能力的滚动吸附爬壁机器人,包括负压产生装置、检测装置、驱动装置、机器人底座与滚动密封机构,负压产生装置、检测装置、驱动装置与滚动密封机构分别安装于机器人底座上。驱动装置带动爬壁机器人整体进行移动,检测装置在爬壁机器人移动的同时检测周围壁面环境情况;滚动密封机构的下表面贴附于壁面,负压产生装置与滚动密封机构相配合,并使滚动密封机构内部空间产生负压,进而使爬壁机器人吸附在壁面上。本发明可代替人工进行曲面壁面攀爬和检查维护,并可搭载作业工具代替人工作业,不但减轻作业人员劳动强度,提高工作效率,同时减少危险,保障作业人员人身安全。
The invention belongs to the field of wall-climbing robots, in particular to a rolling adsorption wall-climbing robot with curved surface adaptability, comprising a negative pressure generating device, a detecting device, a driving device, a robot base and a rolling sealing mechanism, a negative pressure generating device, a detecting The device, the driving device and the rolling sealing mechanism are respectively installed on the base of the robot. The driving device drives the wall-climbing robot to move as a whole, and the detection device detects the surrounding wall environment while the wall-climbing robot moves; the lower surface of the rolling sealing mechanism is attached to the wall surface, and the negative pressure generating device cooperates with the rolling sealing mechanism to make the rolling The inner space of the sealing mechanism generates negative pressure, which in turn makes the wall-climbing robot adsorb on the wall. The invention can replace manual climbing, inspection and maintenance of the curved wall surface, and can carry working tools instead of manual work, which not only reduces the labor intensity of the workers, improves the work efficiency, but also reduces the danger and ensures the personal safety of the workers.
Description
技术领域technical field
本发明属于爬壁机器人领域,具体地说是一种具有曲面适应能力的滚动吸附爬壁机器人。The invention belongs to the field of wall-climbing robots, in particular to a rolling-adsorption wall-climbing robot with curved surface adaptability.
背景技术Background technique
随着城市的建设与发展,各种工程项目不断增多,对这些建筑的质量要求也越来越高。目前在具有曲面壁面的风力发电、石化检测、水工建筑等相关行业中,例如风机的塔筒、石化塔和水工建筑壁面等因长期受水流冲击和日晒雨淋会产生裂缝、凹坑等缺陷,这些缺陷存在一定的安全隐患,需要进行定期的检查维护。传统的检查维护方法主要有用望远镜观察并记录、搭建脚手架、使用举升机、吊篮、人工悬吊作业等。采用人工检测的方法,存在检修工期长、劳动强度大、危险性高、成本高、检测范围受限等缺点。With the construction and development of cities, various engineering projects continue to increase, and the quality requirements for these buildings are also getting higher and higher. At present, in wind power generation, petrochemical testing, hydraulic construction and other related industries with curved walls, such as wind turbine towers, petrochemical towers and hydraulic construction walls, cracks and pits will occur due to long-term impact of water flow and sun and rain. These defects have certain security risks and require regular inspection and maintenance. The traditional inspection and maintenance methods mainly use telescopes to observe and record, build scaffolding, use lifts, hanging baskets, manual suspension operations, etc. The manual detection method has disadvantages such as long maintenance period, high labor intensity, high risk, high cost, and limited detection range.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明的目的在于提供一种具有曲面适应能力的滚动吸附爬壁机器人。In view of the above problems, the purpose of the present invention is to provide a rolling adsorption wall-climbing robot with curved surface adaptability.
本发明的目的是通过以下技术方案来实现的:The purpose of this invention is to realize through the following technical solutions:
一种具有曲面适应能力的滚动吸附爬壁机器人,包括机器人底座及分别安装于该机器人底座上的负压产生装置、检测装置、驱动装置和滚动密封机构;A rolling adsorption wall-climbing robot with curved surface adaptability, comprising a robot base and a negative pressure generating device, a detection device, a driving device and a rolling sealing mechanism respectively installed on the robot base;
所述驱动装置带动爬壁机器人整体进行移动,该爬壁机器人通过所述检测装置检测周围壁面环境情况;The driving device drives the wall-climbing robot to move as a whole, and the wall-climbing robot detects the surrounding wall environment through the detection device;
所述滚动密封机构的下表面贴附于周围壁面上,所述负压产生装置与所述滚动密封机构相配合,所述滚动密封机构内部空间通过所述负压产生装置形成负压,进而使爬壁机器人吸附在周围壁面上;所述爬壁机器人在移动的同时,所述滚动密封机构与周围壁面表面发生相对滚动并保持内部空间的密封状态。The lower surface of the rolling sealing mechanism is attached to the surrounding wall surface, the negative pressure generating device is matched with the rolling sealing mechanism, and the inner space of the rolling sealing mechanism forms a negative pressure through the negative pressure generating device, thereby making the The wall-climbing robot is adsorbed on the surrounding wall surface; while the wall-climbing robot is moving, the rolling sealing mechanism rolls relative to the surrounding wall surface and keeps the inner space in a sealed state.
所述滚动密封机构包括底座连接板、柔性气密织物管、底环框架、弹簧与滚动密封模块,所述底座连接板的上表面与所述机器人底座连接;The rolling seal mechanism includes a base connecting plate, a flexible air-tight fabric tube, a bottom ring frame, a spring and a rolling seal module, and the upper surface of the base connecting plate is connected to the robot base;
所述柔性气密织物管的上端与所述底座连接板的下表面连接,所述柔性气密织物管的下端与所述底环框架连接,所述底座连接板与所述底环框架之间通过弹簧连接;The upper end of the flexible air-tight fabric tube is connected to the lower surface of the base connecting plate, the lower end of the flexible air-tight fabric tube is connected to the bottom ring frame, and the space between the base connecting plate and the bottom ring frame connected by springs;
所述滚动密封模块包括两个内隔板、两个外部框架、两个支撑辊A、两个支撑辊B、两个前后对应设置的同步带A与两个左右对应设置的同步带B,所述同步带A的外周面上与所述同步带B的外周面上均设有海绵材料层,所述同步带A上位于上侧的海绵材料层和所述同步带B上位于上侧的海绵材料层分别与所述底环框架的下表面抵接,所述同步带A上位于下侧的海绵材料层和所述同步带B上位于下侧的海绵材料层分别与壁面抵接,所述同步带A与邻近的所述同步带B之间相互抵接;The rolling seal module includes two inner partitions, two outer frames, two supporting rollers A, two supporting rollers B, two synchronous belts A correspondingly arranged in the front and rear, and two synchronous belts B correspondingly arranged on the left and right. Both the outer peripheral surface of the synchronous belt A and the outer peripheral surface of the synchronous belt B are provided with a sponge material layer, and the sponge material layer on the upper side of the synchronous belt A and the sponge material on the upper side of the synchronous belt B are located on the upper side. The material layers are respectively in contact with the lower surface of the bottom ring frame, the sponge material layer located on the lower side of the synchronous belt A and the sponge material layer located on the lower side of the synchronous belt B are respectively in contact with the wall surface, the said The timing belt A and the adjacent timing belt B are in contact with each other;
两个所述外部框架分别左右对称安装在所述底环框架下方,两个所述支撑辊A前后对应安装在两个所述外部框架之间,两个所述支撑辊B也前后对应安装在两个所述外部框架之间,且两个所述支撑辊B分别设置在两个所述支撑辊A的前后两侧;The two outer frames are respectively installed symmetrically under the bottom ring frame, the two support rollers A are installed between the two outer frames in front and rear, and the two support rollers B are also installed in front and back. between the two outer frames, and the two support rollers B are respectively arranged on the front and rear sides of the two support rollers A;
两个所述支撑辊B之间分别通过两个所述同步带B连接,设置在前侧的所述支撑辊A与设置在前侧的所述支撑辊B通过一个同步带A连接,设置在后侧的所述支撑辊A与设置在后侧的所述支撑辊B通过一个同步带A连接,每个所述内隔板的两端分别安装在两个所述支撑辊A的辊轴上,且两个所述内隔板的内侧面分别抵接于所述同步带A,两个所述内隔板、两个所述同步带A与两个所述同步带B围成的空间与所述柔性气密织物管的下端开口相连通;The two supporting rollers B are respectively connected by two synchronous belts B, and the supporting roller A arranged on the front side is connected with the supporting roller B arranged on the front side through a synchronous belt A, which is arranged on the front side. The back-up roller A and the back-up roller B are connected by a synchronous belt A, and the two ends of each of the inner baffles are respectively mounted on the roller shafts of the two back-up rollers A. , and the inner sides of the two inner partitions are respectively in contact with the synchronous belt A, and the space enclosed by the two inner partitions, the two synchronous belts A and the two synchronous belts B is the same as the synchronous belt A. The lower end openings of the flexible air-tight fabric tubes are communicated with each other;
所述柔性气密织物管、所述底环框架、两个所述内隔板、两个所述同步带A、两个所述同步带B与壁面构成一个密闭的内部空间,所述负压产生装置与该内部空间连通并使该内部空间产生负压,进而使爬壁机器人吸附在壁面上。The flexible air-tight fabric tube, the bottom ring frame, the two inner baffles, the two timing belts A, the two timing belts B and the wall surface form a closed inner space, and the negative pressure The generating device communicates with the inner space and generates negative pressure in the inner space, so that the wall-climbing robot is adsorbed on the wall surface.
所述滚动密封机构还包括空气过滤器,所述空气过滤器位于所述柔性气密织物管内部,并安装在所述底座连接板的下表面,所述空气过滤器与所述负压产生装置连接,所述负压产生装置经由所述空气过滤器与所述滚动密封机构的内部空间连通。The rolling sealing mechanism further includes an air filter, which is located inside the flexible air-tight fabric tube and installed on the lower surface of the base connecting plate, and the air filter is connected to the negative pressure generating device. connected, the negative pressure generating device communicates with the inner space of the rolling seal mechanism via the air filter.
所述底座连接板下表面与所述弹簧对应的位置上分别设有导向杆,且所述导向杆穿入至所述弹簧的内部。Guide rods are respectively provided at positions corresponding to the springs on the lower surface of the base connecting plate, and the guide rods penetrate into the interior of the springs.
所述底环框架的下表面上且在所述滚动密封模块的外侧还设有密封环。A sealing ring is also provided on the lower surface of the bottom ring frame and outside the rolling seal module.
所述负压产生装置包括真空泵,所述真空泵通过真空泵固定座与所述机器人底座连接,所述真空泵的抽气端与所述滚动密封机构内部空间连通。The negative pressure generating device includes a vacuum pump, the vacuum pump is connected to the robot base through a vacuum pump fixing seat, and the suction end of the vacuum pump is communicated with the inner space of the rolling sealing mechanism.
所述检测装置包括摄像机支撑座、摄像机顶框、框架支架、摄像机安装外壳、摄像机安装背板与伺服电机;The detection device includes a camera support seat, a camera top frame, a frame bracket, a camera installation shell, a camera installation backplane and a servo motor;
所述摄像机支撑座安装于所述机器人底座上,所述摄像机顶框安装于所述摄像机支撑座上,所述伺服电机与所述框架支架分别安装于所述摄像机顶框上;The camera support base is mounted on the robot base, the camera top frame is mounted on the camera support base, and the servo motor and the frame bracket are respectively mounted on the camera top frame;
所述摄像机安装外壳与所述摄像机安装背板连接在一起组成摄像机安装框架,所述摄像机安装框架上安装有摄像机,所述摄像机安装外壳的两侧分别固接有一个框架支架环,所述框架支架环分别与所述框架支架转动连接,所述伺服电机驱动靠近所述伺服电机的一个所述框架支架环转动。The camera mounting shell and the camera mounting backplane are connected together to form a camera mounting frame, a camera is mounted on the camera mounting frame, and a frame bracket ring is respectively fixed on both sides of the camera mounting shell, and the frame The bracket rings are respectively connected to the frame brackets in rotation, and the servo motor drives one of the frame bracket rings close to the servo motor to rotate.
所述伺服电机的输出轴上设有齿轮A,靠近所述伺服电机的一个所述框架支架环上设有齿轮B,所述齿轮A与所述齿轮B相啮合;所述伺服电机依次通过所述齿轮A、所述齿轮B、所述框架支架环带动所述摄像机安装外壳转动。A gear A is provided on the output shaft of the servo motor, and a gear B is provided on one of the frame support rings close to the servo motor, and the gear A meshes with the gear B; the servo motor passes through all the The gear A, the gear B, and the frame bracket ring drive the camera installation housing to rotate.
所述驱动装置包括驱动装置外壳、驱动履带轮、驱动履带与驱动电机,所述驱动电机安装于所述驱动装置外壳上,所述机器人底座的左右两侧分别安装一个所述驱动装置外壳,所述驱动履带轮安装在所述驱动装置外壳内部,安装在同一个所述驱动装置外壳上的所述驱动履带轮之间通过所述驱动履带连接,所述驱动履带轮通过所述驱动电机驱动。The drive device includes a drive device housing, a drive track wheel, a drive track, and a drive motor. The drive motor is installed on the drive device housing, and the left and right sides of the robot base are respectively installed with a drive device housing, so The drive crawler wheels are installed inside the drive device casing, the drive crawler wheels installed on the same drive device casing are connected by the drive crawler belt, and the drive crawler wheels are driven by the drive motor.
所述驱动装置还包括内部安装有张紧轮的张紧轮外壳,每侧的所述驱动装置外壳上各安装有一个所述张紧轮外壳,且每侧的所述张紧轮分别对对应侧的所述驱动履带进行张紧。The driving device also includes a tensioning wheel housing with a tensioning wheel installed inside, one of the tensioning wheel housings is installed on each side of the driving device housing, and the tensioning wheels on each side correspond to The drive track on the side is tensioned.
本发明的优点与积极效果为:The advantages and positive effects of the present invention are:
1.本发明针对具有曲面壁面的风力发电、石化检测、水工建筑等相关行业,可代替人工进行曲面壁面攀爬和检查维护,并可搭载作业工具代替人工作业;1. The present invention is aimed at related industries such as wind power generation, petrochemical inspection, and hydraulic construction with curved walls, which can replace manual climbing and inspection and maintenance of curved walls, and can carry operating tools instead of manual operations;
2.本发明采用导向杆和弹簧的组合结构,使得滚动密封组件可以通过延伸和收缩调节到接触表面的距离而符合接触表面的曲率(凸的或凹的),且在使得滚动密封机构在适应曲面的同时,能够减少滚动密封机构与壁面的摩擦,延长爬壁机器人的使用寿命;2. The present invention adopts a combined structure of a guide rod and a spring, so that the rolling seal assembly can adjust the distance to the contact surface by extending and contracting to conform to the curvature (convex or concave) of the contact surface, and the rolling seal mechanism is adapted to At the same time, it can reduce the friction between the rolling sealing mechanism and the wall surface, and prolong the service life of the wall-climbing robot;
3.本发明采用的同步带结构接地面积大,同步带表面设置泡棉材料层回弹性好,使爬壁机器人在壁面运动稳定,且对于不平整壁面的适应性好;3. The synchronous belt structure used in the present invention has a large grounding area, and the surface of the synchronous belt is provided with a foam material layer with good resilience, so that the wall-climbing robot can move stably on the wall surface and has good adaptability to uneven walls;
4.本发明通过采用滚动密封机构的设置,能够保证滚动密封机构与负压产生装置之间配合形成负压,使滚动密封模块在运动的同时维持对内部空间的密封,由于内部空间产生的负压从而产生稳定的吸附力使爬壁机器人稳定吸附在壁面上;4. By adopting the setting of the rolling sealing mechanism, the present invention can ensure that the rolling sealing mechanism and the negative pressure generating device cooperate to form a negative pressure, so that the rolling sealing module maintains the sealing of the internal space while moving, due to the negative pressure generated by the internal space. pressure to generate a stable adsorption force, so that the wall-climbing robot can be stably adsorbed on the wall;
5.本发明通过张紧轮的设置,能够方便地对履带进行张紧,结构紧凑,使驱动装置传动系统稳定安全可靠;5. The present invention can easily tension the crawler belt through the setting of the tensioning wheel, the structure is compact, and the transmission system of the driving device is stable, safe and reliable;
6.本发明可搭载作业工具代替人工作业,不但减轻作业人员劳动强度,提高工作效率,同时减少危险,保障作业人员人身安全。6. The present invention can carry working tools instead of manual work, which not only reduces the labor intensity of the operators, improves the work efficiency, but also reduces the danger and guarantees the personal safety of the operators.
附图说明Description of drawings
图1为本发明的整体结构的分解示意图;Fig. 1 is the exploded schematic diagram of the overall structure of the present invention;
图2为本发明的负压产生装置的结构示意图;Fig. 2 is the structural representation of the negative pressure generating device of the present invention;
图3为本发明的检测装置的结构示意图;3 is a schematic structural diagram of the detection device of the present invention;
图4为本发明的驱动装置的结构示意图;4 is a schematic structural diagram of a driving device of the present invention;
图5为本发明的滚动密封机构的结构示意图;5 is a schematic structural diagram of the rolling seal mechanism of the present invention;
图6为本发明的滚动密封模块的结构示意图;6 is a schematic structural diagram of a rolling seal module of the present invention;
图7为本发明的底座连接板与空气过滤器的设置结构示意图。FIG. 7 is a schematic diagram of the arrangement structure of the base connecting plate and the air filter of the present invention.
图中:1-负压产生装置、101-真空泵、102-真空泵固定座、2-检测装置、201-摄像机支撑座、202-摄像机顶框、203-框架支架、204-摄像机安装外壳、205-摄像机安装背板、206-伺服电机、207-框架支架环、208-齿轮A、209-齿轮B、3-驱动装置、301-驱动装置外壳、302-驱动履带轮、303-驱动履带、304-驱动电机、305-张紧轮、306-张紧轮外壳、4-机器人底座、5-滚动密封机构、501-底座连接板、502-柔性气密织物管、503-底环框架、504-弹簧、505-滚动密封模块、5051-内隔板、5052-外部框架、5053-支撑辊A、5054-支撑辊B、5055-同步带A、5056-同步带B、506-空气过滤器、507-导向杆、508-密封环。In the picture: 1-negative pressure generating device, 101-vacuum pump, 102-vacuum pump fixing seat, 2-detection device, 201-camera support seat, 202-camera top frame, 203-frame bracket, 204-camera mounting shell, 205- Camera Mounting Back Plate, 206-Servo Motor, 207-Frame Bracket Ring, 208-Gear A, 209-Gear B, 3-Drive, 301-Drive Housing, 302-Drive Track Wheel, 303-Drive Track, 304- Drive motor, 305-tensioner, 306-tensioner housing, 4-robot base, 5-rolling sealing mechanism, 501-base connecting plate, 502-flexible airtight fabric tube, 503-bottom ring frame, 504-spring , 505-Rolling Seal Module, 5051-Inner Baffle, 5052-External Frame, 5053-Backup Roller A, 5054-Backup Roller B, 5055-Timing Belt A, 5056-Timing Belt B, 506-Air Filter, 507- Guide rod, 508-seal ring.
具体实施方式Detailed ways
下面结合附图1-7对本发明作进一步详述。The present invention will be described in further detail below in conjunction with accompanying drawings 1-7.
一种具有曲面适应能力的滚动吸附爬壁机器人,包括机器人底座4及分别安装于该机器人底座4上的负压产生装置1、检测装置2、驱动装置3和滚动密封机构5,机器人底座4上还可以根据作业需求搭载其他作业工具;A rolling adsorption wall-climbing robot with curved surface adaptability includes a robot base 4 and a negative pressure generating device 1 , a
驱动装置3带动爬壁机器人整体进行移动,该爬壁机器人通过检测装置2检测周围壁面环境情况;The driving
滚动密封机构5的下表面贴附于周围壁面上,负压产生装置1与滚动密封机构5相配合,滚动密封机构5内部空间通过负压产生装置1形成负压,进而使爬壁机器人吸附在周围壁面上;爬壁机器人在移动的同时,滚动密封机构5与周围壁面表面发生相对滚动并保持内部空间的密封状态。The lower surface of the rolling
具体而言,如图5和图6所示,滚动密封机构5包括底座连接板501、柔性气密织物管502、底环框架503、弹簧504与滚动密封模块505,底座连接板501与机器人底座4连接,底座连接板501的上表面与机器人底座4之间的连接方式采用现有技术;Specifically, as shown in FIGS. 5 and 6 , the rolling
柔性气密织物管502的上端与底座连接板501的下表面连接,柔性气密织物管502的下端与底环框架503连接,底座连接板501与底环框架503之间通过弹簧504连接;本实施例中柔性气密织物管502为市购产品,其连接方式采用现有技术;The upper end of the flexible air-
滚动密封模块505包括两个内隔板5051、两个外部框架5052、两个支撑辊A 5053、两个支撑辊B 5054、两个前后对应设置的同步带A 5055与两个左右对应设置的同步带B5056,本实施例中同步带A 5055与同步带B 5056采用市购的密封性好的厚履带,同步带A5055的外周面上与同步带B 5056的外周面上均设有海绵材料层,同步带A 5055上位于上侧的海绵材料层和同步带B 5056上位于上侧的海绵材料层分别与底环框架503的下表面抵接,同步带A 5055上位于下侧的海绵材料层和同步带B 5056上位于下侧的海绵材料层分别与壁面抵接,同步带A 5055与同步带B 5056表面设置泡棉材料层回弹性好,使爬壁机器人在壁面运动稳定,且对于不平整壁面的适应性好,同时保证与壁面和底环框架503之间的气密性,同步带A 5055与邻近的同步带B 5056之间相互抵接,以保证同步带A 5055与同步带B5056之间的气密性;同步带A 5055与同步带B 5056分别在驱动装置3的带动爬壁机器人整体移动的同时沿着壁面滚动,可以尽可能符合接触面,并通过消除曲面和滚动密封模块505的间隙来产生完美的密封,能够产生足够的负压压力;The rolling
两个外部框架5052分别左右对称安装在底环框架503下方,两个支撑辊A 5053前后对应安装在两个外部框架5052之间,两个支撑辊B 5054也前后对应安装在两个外部框架5052之间,且两个支撑辊B 5054分别设置在两个支撑辊A 5053的前后两侧;The two
两个支撑辊B 5054之间分别通过两个同步带B 5056连接,两个支撑辊B 5054分别对两个同步带B 5056起到支撑作用,设置在前侧的支撑辊A 5053与设置在前侧的支撑辊B5054通过一个同步带A 5055连接,并对前侧的同步带A 5055起到支撑作用,设置在后侧的支撑辊A 5053与设置在后侧的支撑辊B 5054通过一个同步带A 5055连接,并对后侧的同步带A 5055起到支撑作用,每个内隔板5051的两端分别安装在两个支撑辊A 5053的辊轴上,且两个内隔板5051的内侧面分别抵接于同步带A 5055,两个内隔板5051与两个同步带A5055、两个同步带B 5056围成的空间与柔性气密织物管502的下端开口相连通;本实施例中外部框架5052能够将同步带B 5056的侧面空隙完全挡住,进一步保证滚动密封模块505内部的密封性;The two
柔性气密织物管502、底环框架503、两个内隔板5051、两个同步带A 5055、两个同步带B 5056与壁面构成一个密闭的内部空间,负压产生装置1与该内部空间连通并使该内部空间产生负压,进而使爬壁机器人吸附在壁面上;The flexible air-
滚动密封机构5还包括空气过滤器506,如图7所示,空气过滤器506位于柔性气密织物管502内部,并安装在底座连接板501的下表面,空气过滤器506与负压产生装置1连接,负压产生装置1经由空气过滤器506与滚动密封机构5的内部空间连通;空气过滤器506的设置可以防止负压产生装置1吸入灰尘和碎屑等发生损坏;The rolling
底座连接板501下表面与弹簧504对应的位置上分别设有导向杆507,且导向杆507穿入至弹簧504的内部;导向杆507的设置,对弹簧504起到限位导向的作用;采用导向杆507和弹簧504的组合结构,使得滚动密封机构5可以通过延伸和收缩调节到接触表面的距离而符合接触表面的曲率(凸的或凹的),且在使得滚动密封机构5在适应曲面的同时,能够减少滚动密封机构5与壁面的摩擦,延长爬壁机器人的使用寿命;
滚动密封模块505与底环框架503的连接处还设有密封环508,进一步增强滚动密封机构5的密封性能。A sealing
具体而言,如图2所示,负压产生装置1包括真空泵101,真空泵101通过真空泵固定座102与机器人底座4连接,真空泵101的抽气端与滚动密封机构5内部空间连通;本实施例中真空泵101为市购产品。Specifically, as shown in FIG. 2 , the negative pressure generating device 1 includes a
具体而言,如图3所示,检测装置2包括摄像机支撑座201、摄像机顶框202、框架支架203、摄像机安装外壳204、摄像机安装背板205与伺服电机206;Specifically, as shown in FIG. 3 , the
摄像机支撑座201安装于机器人底座4上,摄像机顶框202安装于摄像机支撑座201上,伺服电机206与框架支架203分别安装于摄像机顶框201上;The
摄像机安装外壳204与摄像机安装背板205连接在一起组成摄像机安装框架,摄像机安装框架上安装有摄像机,摄像机安装外壳204的两侧分别固接有一个框架支架环207,框架支架环207分别与框架支架203转动连接,伺服电机206驱动靠近伺服电机206的一个框架支架环207转动;本实施例中伺服电机206与摄像机均为市购产品,并分别与外接控制器连接,摄像机用于获取周围壁面环境情况,伺服电机206的输出轴上设有齿轮A 208,靠近伺服电机206的一个框架支架环207上设有齿轮B 209,齿轮A 208与齿轮B 209相啮合;伺服电机206依次通过齿轮A 208、齿轮B 209、框架支架环207带动摄像机安装外壳204转动,从而使摄像机安装框架上的摄像机调整摄像角度。The
具体而言,如图4所示,驱动装置3包括驱动装置外壳301、驱动履带轮302、驱动履带303与驱动电机304,驱动电机304安装于驱动装置外壳301上(图4为拆下安装与驱动电机304连接的一侧驱动装置外壳301并露出驱动装置外壳301内部结构的结构示意图),本实施例中驱动电机304为市购产品,由外接控制器控制动作;机器人底座4的左右两侧分别安装一个驱动装置外壳301,驱动履带轮302安装在驱动装置外壳301内部,安装在同一个驱动装置外壳301上的驱动履带轮302之间通过驱动履带303连接,驱动履带轮302通过驱动电机304驱动;驱动电机304驱动驱动履带轮302转动,从而使驱动履带轮302整体进行转动,进而使爬壁机器人整体沿着避免移动;驱动装置外壳301的设置起到保护内部驱动履带轮302与驱动履带303的作用。Specifically, as shown in FIG. 4 , the driving
驱动装置3还包括内部安装有张紧轮305的张紧轮外壳306,每侧的驱动装置外壳301上各安装有一个张紧轮外壳306,且每侧的张紧轮305分别对对应侧的驱动履带303进行张紧,以保证驱动履带303稳定传递动力并使爬壁机器人稳定移动。The driving
工作原理:working principle:
柔性气密织物管502、底环框架503、两个内隔板5051、两个同步带A 5055、两个同步带B 5056与壁面构成一个密闭的内部空间,负压产生装置1与该内部空间连通并使该内部空间产生负压,进而使爬壁机器人吸附在壁面上;同步带A 5055与同步带B 5056分别在驱动装置3的带动爬壁机器人整体移动的同时沿着壁面滚动,可以尽可能符合接触面,并通过消除曲面和滚动密封模块505的间隙来产生完美的密封,能够产生足够的负压压力;同步带A 5055与同步带B 5056表面设置泡棉材料层回弹性好,使爬壁机器人在壁面运动稳定,且对于不平整壁面的适应性好,同时保证与壁面和底环框架503之间的气密性;采用导向杆507和弹簧504的组合结构,使得滚动密封机构5可以通过延伸和收缩调节到接触表面的距离而符合接触表面的曲率(凸的或凹的),且在使得滚动密封机构5在适应曲面的同时,能够减少滚动密封机构5与壁面的摩擦,延长爬壁机器人的使用寿命;导向杆507的设置,对弹簧504起到限位导向的作用;驱动电机304驱动驱动履带轮302转动,从而使驱动履带轮302整体进行转动,进而使爬壁机器人整体沿着壁面移动,同时滚动密封机构5始终保持与壁面吸附的状态;检测装置2在爬壁机器人运行过程中检测周围壁面环境情况。The flexible air-tight fabric tube 502, the bottom ring frame 503, the two inner partitions 5051, the two timing belts A 5055, the two timing belts B 5056 and the wall form a closed inner space, and the negative pressure generating device 1 and the inner space Connect and make the inner space generate negative pressure, so that the wall-climbing robot is adsorbed on the wall surface; the synchronous belt A 5055 and the synchronous belt B 5056 roll along the wall surface while the driving device 3 drives the wall-climbing robot to move as a whole, so that the It may conform to the contact surface, and can generate a perfect seal by eliminating the gap between the curved surface and the rolling seal module 505, which can generate enough negative pressure; The wall-climbing robot moves stably on the wall, and has good adaptability to uneven walls, while ensuring the air tightness between the wall and the bottom ring frame 503; the combined structure of the guide rod 507 and the spring 504 is used to make the rolling sealing mechanism 5 The distance to the contact surface can be adjusted by extending and shrinking to conform to the curvature of the contact surface (convex or concave), and while making the rolling seal mechanism 5 adapt to the curved surface, the friction between the rolling seal mechanism 5 and the wall can be reduced, extending the The service life of the wall-climbing robot; the setting of the guide rod 507 plays a role in limiting and guiding the spring 504; the driving motor 304 drives the driving crawler wheel 302 to rotate, so that the driving crawler wheel 302 rotates as a whole, thereby making the whole wall-climbing robot rotate Move along the wall, while the rolling sealing mechanism 5 always maintains the state of being adsorbed with the wall; the detection device 2 detects the surrounding wall environment during the operation of the wall-climbing robot.
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