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CN114683644A - 一种基于uv固化的塑胶复合膜、复合板及其制备工艺 - Google Patents

一种基于uv固化的塑胶复合膜、复合板及其制备工艺 Download PDF

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CN114683644A
CN114683644A CN202011585216.0A CN202011585216A CN114683644A CN 114683644 A CN114683644 A CN 114683644A CN 202011585216 A CN202011585216 A CN 202011585216A CN 114683644 A CN114683644 A CN 114683644A
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plastic composite
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邓社广
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Hope Digital Printing Equipment Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00—Producing flat articles, e.g. films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00—Producing flat articles, e.g. films or sheets
    • B29D7/01—Films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B15/00—Layered products comprising a layer of metal
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
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    • B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/0041—Digital printing on surfaces other than ordinary paper
    • B41M5/0047—Digital printing on surfaces other than ordinary paper by ink-jet printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
    • B41M7/0081—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using electromagnetic radiation or waves, e.g. ultraviolet radiation, electron beams
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract

一种基于UV固化的塑胶复合膜、复合板及其制备工艺，塑胶复合膜的制备工艺包括以下步骤：步骤(1)：在底膜的表面通过数码打印机使用UV墨水打印UV图案层，并通过LED‑UV灯对UV图案层固化；步骤(2)：将透明薄膜通过UV预涂层复合到所述UV图案层的表面，形成复合膜；步骤(3)：利用UV灯照射复合膜，以使UV预涂层固化；塑胶复合板的制备工艺，在基板上表面贴合底膜；塑胶复合板包括：基板、底膜、UV图案层、UV预涂层和透明薄膜。本塑胶复合板通过紫外固化的工艺，对透明薄膜和底膜进行复合，使透明薄膜与基板实现复合，解决了现有技术中在UV图案层与透明薄膜无法复合的问题。

Description

一种基于UV固化的塑胶复合膜、复合板及其制备工艺
技术领域
本发明涉及塑胶地板技术领域，尤其涉及一种基于UV固化的塑胶复合膜、复合板及其制备工艺。
背景技术
现有技术中，塑胶复合板主要是通过在基板与功能膜(如PVC)之间是直接通过加热融合基板与膜材，粘结层通过加热固化或自然固化作用，以将功能膜与基板粘合于一体；现有技术中的塑胶复合板，其固化效率低，固化需要加热等步骤，不利于塑胶复合板的快速成型，成本高，且在固化过程中容易生成VOC，影响工人的健康。
发明内容
本发明的目的在于提出一种基于UV固化的塑胶复合膜的制备工艺，通过紫外固化的工艺，在透明薄膜和底膜之间设置UV图案层和UV预涂层，对透明薄膜和底膜进行复合，使透明薄膜与基板实现复合。
本发明的目的在于提出一种基于UV固化的塑胶复合板的制备工艺，将上述的塑胶复合膜的制备工艺制备成的塑胶复合板压合于基板上。
本发明还提出一种基于UV固化的塑胶复合板，其包括：基板、底膜、UV图案层、UV预涂层和透明薄膜。
为达此目的，本发明采用以下技术方案：
一种基于UV固化的塑胶复合膜的制备工艺，包括以下步骤：
步骤(1)：在底膜的表面通过数码打印机使用UV墨水打印UV图案层，并通过LED-UV灯对UV图案层固化；
步骤(2)：将透明薄膜通过UV预涂层复合到所述UV图案层的表面，形成复合膜；
步骤(3)：利用UV灯照射复合膜，以使UV预涂层固化。
优选地，所述步骤(2)中，透明薄膜的材质为PVC薄膜、PET薄膜、PP薄膜或PC薄膜。
优选地，所述步骤(3)中，UV灯照的照射端照射于带透明薄膜的所在面。
一种基于UV固化的塑胶复合板的制备工艺，包括：塑胶复合膜的制备工艺和步骤(4)；
步骤(4)：在基板上表面贴合底膜。
优选地，所述步骤(2)中，将UV预涂层涂覆于UV图案层的表面，再将透明薄膜设置于UV预涂层的表面，以使基板和透明PVC复合，形成塑胶复合板。
优选地，所述步骤(2)中，将UV预涂层设置于透明薄膜的底面，再将透明薄膜通过UV预涂层设置于UV图案层的表面，形成塑胶复合板。
一种塑胶复合板，包括：基板、底膜、UV图案层、UV预涂层和透明薄膜；
所述底膜设置于所述基板的上表面；所述UV图案层设置于所述底膜的上表面；所述UV预涂层设置于所述UV图案层的上表面；所述透明薄膜为透明，其设置于所述UV预涂层的上表面。
优选地，所述基板为PVC板、SPC板、PP板、PET板、木板、夹板、密度板、刨花板、硅酸钙板或金属板。
本发明的有益效果：
本塑胶复合板将UV预涂层和UV图案层依次置于透明薄膜的下方，通过紫外固化的工艺，在透明薄膜和底膜之间设置UV图案层和UV预涂层，对透明薄膜和底膜进行复合，使透明薄膜与基板实现复合，提高了塑胶复合板的装饰效果，使塑胶复合板更环保和低成本，解决了现有技术中在UV图案层与透明薄膜无法复合的问题。
具体实施方式
下面通过具体实施方式来进一步说明本发明的技术方案。
一种基于UV固化的塑胶复合膜的制备工艺，包括以下步骤：
步骤(1)：在底膜的表面通过数码打印机使用UV墨水打印UV图案层，并通过LED-UV灯对UV图案层固化；
用户可将自行定制的图案输入于UV墨水数码机，由UV墨水数码机打印出用户定制的UV图案层；
步骤(2)：将透明薄膜通过UV预涂层复合到所述UV图案层的表面，形成塑胶复合板；
UV预涂层用于将底膜与透明薄膜结合，当UV固化后，以PVC为原料的底膜与透明薄膜能有效地复合于一体，实现了跨材料复合的效果。
步骤(3)：利用UV灯照射塑胶复合板，以使UV图案层和UV预涂层固化；
一种基于UV固化的塑胶复合板的制备工艺，包括上述步骤(1)-步骤(3)，以及步骤(4)；步骤(4)：在基板上表面贴合底膜；
将底膜的材质为PVC，当其被加热时，其表面处于可加工的状态，容易贴合于基板的表面。
由于本方案使用的是透明薄膜，UV光线可穿过PVC膜，进入UV预涂层和UV图案层，为UV预涂层和UV图案层进行固化。
本塑胶复合板将UV预涂层和UV图案层依次置于透明薄膜的下方，通过紫外固化的工艺，对透明薄膜和底膜进行复合，使透明薄膜与基板实现复合，提高了塑胶复合板的装饰效果，使塑胶复合板更环保和低成本，解决了现有技术中在UV图案层与透明薄膜无法形成树脂层以使其复合的问题。
具体地，本方案使用的是UV固化的方式将基板与透明薄膜复合，以实现两板之间的连接；而其中，当UV灯照射透明薄膜时，紫外光可穿过透明薄膜，将UV墨水打印UV图案层充分固化，其成型过程环保，无有害分子排出，且膜与膜之间的成型效率高，成本低。
优选地，所述步骤(4)中的基板为PVC板、SPC板、PP板和PET板。
基板的选材可优选为PVC，当底膜贴合于基板时，两者相容性更好，PVC材质的底膜在基板上的附着力更好。同时，基板可由SPC、PP和PET代替，与透明薄膜结合时，通过与透明薄膜之间的UV涂层，提高跨材料的复合度。
优选地，所述步骤(2)中，UV预涂层中UV墨水的涂覆量为10-50g/m2。
UV墨水的涂覆量不能过多或过低；过多容易造成固化时间长，固化不完全的问题；过低容易造成基板与透明薄膜复合不稳定，固定力差的问题；而涂覆量为10-50g/m2时，基板与透明薄膜之间的结合稳定，两者不容易脱落。
优选地，所述步骤(3)中，UV灯照的照射端位于透明薄膜的正上方。
当UV灯照正对于透明薄膜的正上方时，照射范围最大，UV图案层和UV预涂层接收到的紫外光最多，固化效率最高。
优选地，所述步骤(2)中，将UV预涂层涂覆于UV图案层的表面，再将透明薄膜设置于UV预涂层的表面，以使基板和透明PVC复合，形成塑胶复合板。
优选地，所述步骤(2)中，将UV预涂层设置于透明薄膜的底面，再将透明薄膜通过UV预涂层设置于UV图案层的表面，形成塑胶复合板。
一种基于UV固化的塑胶复合板，包括：底膜、UV图案层、UV预涂层和透明薄膜；
所述UV图案层设置于所述底膜的上表面；所述UV预涂层设置于所述UV图案层的上表面；所述透明薄膜为透明，其设置于所述UV预涂层的上表面。
优选地，还包括：基板；所述底膜设置于所述基板的上表面。
优选地，所述基板为PVC板、SPC板、PP板、PET板、木板、夹板、密度板、刨花板、硅酸钙板或金属板。
实施例1：
一种基于UV固化的塑胶复合板的制备工艺，包括以下步骤：
步骤(1)：在PVC底膜的表面通过数码打印机使用UV墨水打印UV图案层，并通过LED-UV灯对UV图案层固化；
步骤(2)：将UV预涂层涂覆于UV图案层的表面，再将透明薄膜设置于UV预涂层的表面，以使基板和透明PVC复合，形成塑胶复合板；UV预涂层中UV墨水的涂覆量为10g/m2；
步骤(3)：利用UV灯照射塑胶复合板，以使UV图案层和UV预涂层固化；
步骤(4)：在基板上表面贴合PVC底膜；基板为PVC板。
实施例2：
一种基于UV固化的塑胶复合板的制备工艺，包括以下步骤：
步骤(1)：在PVC底膜的表面通过数码打印机使用UV墨水打印UV图案层，并通过LED-UV灯对UV图案层固化；
步骤(2)：将UV预涂层设置于透明薄膜的底面，再将透明薄膜通过UV预涂层设置于UV图案层的表面，形成塑胶复合板；UV预涂层中UV墨水的涂覆量为50g/m2；
步骤(3)：利用UV灯照射塑胶复合板，以使UV图案层和UV预涂层固化。
步骤(4)：在基板上表面贴合PVC底膜；基板为PET板。
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理，而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释，本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式，这些方式都将落入本发明的保护范围之内。

Claims (8)

1.一种基于UV固化的塑胶复合膜的制备工艺，其特征在于，包括以下步骤：
步骤(1)：在底膜的表面通过数码打印机使用UV墨水打印UV图案层，并通过LED-UV灯对UV图案层固化；
步骤(2)：将透明薄膜通过UV预涂层复合到所述UV图案层的表面，形成复合膜；
步骤(3)：利用UV灯照射复合膜，以使UV预涂层固化。
2.根据权利要求1所述的塑胶复合膜的制备工艺，其特征在于，所述步骤(2)中，透明薄膜的材质为PVC薄膜、PET薄膜、PP薄膜或PC薄膜。
3.根据权利要求1所述的塑胶复合膜的制备工艺，其特征在于，所述步骤(3)中，UV灯照的照射端照射于带透明薄膜的所在面。
4.一种基于UV固化的塑胶复合板的制备工艺，其特征在于，包括：权利要求1-3任意一项所述塑胶复合膜的制备工艺和步骤(4)；
步骤(4)：在基板上表面贴合底膜。
5.根据权利要求4所述的塑胶复合板的制备工艺，其特征在于，所述步骤(2)中，将UV预涂层涂覆于UV图案层的表面，再将透明薄膜设置于UV预涂层的表面，以使基板和透明PVC复合，形成塑胶复合板。
6.根据权利要求4所述的塑胶复合板的制备工艺，其特征在于，所述步骤(2)中，将UV预涂层设置于透明薄膜的底面，再将透明薄膜通过UV预涂层设置于UV图案层的表面，形成塑胶复合板。
7.使用权利要求4-6任意一项所述塑胶复合板的制备工艺制备的塑胶复合板，其特征在于，包括：基板、底膜、UV图案层、UV预涂层和透明薄膜；
所述底膜设置于所述基板的上表面；所述UV图案层设置于所述底膜的上表面；所述UV预涂层设置于所述UV图案层的上表面；所述透明薄膜为透明，其设置于所述UV预涂层的上表面。
8.根据权利要求7所述的塑胶复合板，其特征在于，所述基板为PVC板、SPC板、PP板、PET板、木板、夹板、密度板、刨花板、硅酸钙板或金属板。
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