CN114682404A - An external swirl cross-hole injector - Google Patents
An external swirl cross-hole injector Download PDFInfo
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- CN114682404A CN114682404A CN202011638476.XA CN202011638476A CN114682404A CN 114682404 A CN114682404 A CN 114682404A CN 202011638476 A CN202011638476 A CN 202011638476A CN 114682404 A CN114682404 A CN 114682404A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/04—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
- B05B7/0416—Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing one gas and one liquid
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2570/00—Exhaust treating apparatus eliminating, absorbing or adsorbing specific elements or compounds
- F01N2570/14—Nitrogen oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/02—Adding substances to exhaust gases the substance being ammonia or urea
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2610/00—Adding substances to exhaust gases
- F01N2610/14—Arrangements for the supply of substances, e.g. conduits
- F01N2610/1453—Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Nozzles (AREA)
Abstract
Description
技术领域technical field
本发明属于喷射器技术领域,具体是涉及一种外部旋流交叉孔喷射器。The invention belongs to the technical field of ejectors, in particular to an external swirl cross-hole ejector.
背景技术Background technique
喷射器应用在很多种喷淋、喷雾、喷油、喷砂、喷涂等设备里,起着重要的作用,是影响流体雾化效果非常关键的一个部件。The ejector is used in many kinds of spraying, spraying, oil spraying, sandblasting, spraying and other equipment, plays an important role, and is a very critical component that affects the effect of fluid atomization.
喷射器在行业中的应用非常广泛:Injectors are widely used in the industry:
例如内燃机领域发动机缸内燃油雾化喷射过程中,燃油的雾化效果对于燃油燃烧效果的影响非常大,由此直接影响污染物的排放量。随着国家排放法规日益严苛,对于燃油喷射器的要求越来越严格。For example, in the process of in-cylinder fuel atomization in the field of internal combustion engines, the atomization effect of fuel has a great influence on the fuel combustion effect, which directly affects the emission of pollutants. With the increasingly stringent national emission regulations, the requirements for fuel injectors are becoming more and more stringent.
例如发动机后处理系统中为降低NOx排放量,向尾气中喷射还原剂,与NOx混合后在SCR系统中进行反应,降低排放。但是还原剂雾化效果有待提高,并且存在结晶问题。For example, in order to reduce the NOx emission in the engine aftertreatment system, the reducing agent is injected into the exhaust gas, mixed with NOx, and then reacted in the SCR system to reduce the emission. However, the atomization effect of the reducing agent needs to be improved, and there is a problem of crystallization.
例如多晶硅生产领域的三氯氢硅和氢气的混合气经由混合气喷嘴进入还原炉的炉腔内,在高温高压下完成反应,生成的硅沉积在硅芯棒上。For example, the mixed gas of trichlorosilane and hydrogen in the field of polysilicon production enters the furnace cavity of the reduction furnace through the mixed gas nozzle, and the reaction is completed under high temperature and high pressure, and the generated silicon is deposited on the silicon mandrel.
但过程中会生成不合格形状多晶硅,严重时出现烧流等熔硅现象,大大降低了多晶硅的外观品质,不利于产品处理和销售。However, in the process, unqualified polysilicon will be generated, and in severe cases, the phenomenon of melting silicon such as burning will occur, which greatly reduces the appearance quality of polysilicon and is not conducive to product handling and sales.
发明内容SUMMARY OF THE INVENTION
为了解决上述技术问题,本发明采取了如下技术方案:In order to solve the above-mentioned technical problems, the present invention has adopted the following technical solutions:
一种外部旋流交叉孔喷射器,包括:本体,所述本体具有上下设置的第一腔体和第三腔体,以及设置在所述第一腔体和第三腔体的外围的第二腔体;An external swirl cross-hole injector, comprising: a body having a first cavity and a third cavity disposed up and down, and a second cavity disposed on the periphery of the first cavity and the third cavity cavity;
所述第一腔体和所述第三腔体之间通过第一通道连通;所述第二腔体与所述第三腔体之间设置有喷射筒,所述喷射筒上设置有多个连通所述第二腔体与所述第三腔体的第二通道。The first cavity and the third cavity are communicated through a first channel; a spray cylinder is arranged between the second cavity and the third cavity, and a plurality of spray cylinders are arranged on the spray cylinder A second channel connecting the second cavity and the third cavity.
进一步地,所述第一通道为至少1个分流汇合通道,其中,分流部分设置在靠近所述第一腔体的一侧。Further, the first channel is at least one shunt and confluence channel, wherein the shunt part is arranged on a side close to the first cavity.
进一步地,所述第一通道的纵截面形状为渐缩型、渐扩型、渐缩渐扩型或渐扩渐缩型中的一种。Further, the longitudinal cross-sectional shape of the first channel is one of a tapered type, a gradually expanded type, a tapered and expanded type, or a tapered and tapered type.
进一步地,所述第一通道为单孔通道,所述单孔通道为直筒型圆孔。Further, the first channel is a single-hole channel, and the single-hole channel is a straight cylindrical circular hole.
进一步地,所述第二通道的中心线与所述喷射筒的径向剖面之间倾斜设置,倾斜的夹角为0°≤A<arcsin(R1/R2),其中R1是所述喷射筒的内径,R2是所述喷射筒的外径。Further, the center line of the second channel and the radial section of the spray cylinder are inclined, and the inclined angle is 0°≤A<arcsin(R1/R2), where R1 is the diameter of the spray cylinder. Inner diameter, R2 is the outer diameter of the spray cylinder.
进一步地,多个第二通道的中心线与所述喷射筒的径向剖面之间的倾斜夹角相同设置或不相同设置。Further, the inclination angles between the centerlines of the plurality of second passages and the radial section of the spray cylinder are the same or different.
进一步地,所述第二通道的中心线与所述喷射筒的轴线夹角为β,其中,所述第二通道的中心线与所述喷射筒的轴线夹角β为直角或非直角,且多个所述第二通道的中心线与所述喷射筒的轴线夹角β相同或不相同。Further, the angle β between the centerline of the second channel and the axis of the injection cylinder is β, wherein the angle β between the centerline of the second channel and the axis of the injection cylinder is a right angle or a non-right angle, and The centerlines of the plurality of second passages are the same or different from the included angle β of the axis of the spray cylinder.
进一步地,所述第二通道的纵截面形状为直筒型、渐缩型、渐扩型、渐缩渐扩型或渐扩渐缩型中的一种。Further, the longitudinal cross-sectional shape of the second channel is one of a straight cylinder type, a tapered type, a gradually expanded type, a tapered and expanded type, or a gradually expanded and tapered type.
进一步地,所述喷射筒的纵截面形状采用向外扩的“八”字形。Further, the longitudinal cross-sectional shape of the spray cylinder adopts an outwardly expanding "eight" shape.
有益效果:Beneficial effects:
本发明提供的一种外部旋流交叉孔喷射器,第一,具有交叉孔的喷射器能够用于加强流体破碎雾化混合的效果;第二,采用高扰动交叉喷孔,能够有效增强扰动,促进喷雾破碎雾化;同时带有旋流的第二流体高速射向流体第一腔体,与第一流体混合,加强混合并辅助其雾化;第三,本发明提供的喷射器能够有效提高流体混合均匀性,在相同喷射压力下喷雾粒径减小25%以上,流体蒸发、雾化及混合效率提升50%以上。The present invention provides an external swirl cross-hole injector. First, the injector with cross holes can be used to enhance the effect of fluid fragmentation, atomization and mixing; At the same time, the second fluid with swirling flow is shot to the first fluid cavity at a high speed, and is mixed with the first fluid to strengthen the mixing and assist its atomization; thirdly, the injector provided by the present invention can effectively improve the Fluid mixing uniformity, under the same injection pressure, the spray particle size is reduced by more than 25%, and the fluid evaporation, atomization and mixing efficiency is increased by more than 50%.
同时,与现有技术相比,可强化喷射器的喷孔内部湍流扰动,获得更好的混合和喷射特性,空气在喷射器外部高速旋流辅助喷雾雾化混合,能够进一步提升喷雾的蒸发热解速度。At the same time, compared with the prior art, the turbulent flow disturbance inside the nozzle hole of the ejector can be strengthened to obtain better mixing and ejection characteristics. The high-speed swirl of air outside the ejector assists the atomization and mixing of the spray, which can further increase the evaporation heat of the spray. solution speed.
附图说明Description of drawings
图1为直筒型喷射筒外部旋流交叉孔喷射器结构示意图;Fig. 1 is a schematic diagram of the structure of the external swirl cross-hole injector of the straight cylinder type injection cylinder;
图2为八字形喷射筒外部旋流交叉孔喷射器结构示意图;Fig. 2 is the structural schematic diagram of the external swirl cross-hole injector of the figure-eight injection cylinder;
图3为β<90的八字形喷射筒外部旋流交叉孔喷射器结构示意图;Figure 3 is a schematic diagram of the structure of the external swirl cross-hole injector with β<90;
图4为第二通道采用直筒型的截面示意图;4 is a schematic cross-sectional view of the second channel using a straight cylinder type;
图5为第二通道采用渐缩型的截面示意图;5 is a schematic cross-sectional view of the second channel using a tapered type;
图6为第二通道采用渐扩型的截面示意图;6 is a schematic cross-sectional view of the second channel using a gradually expanding type;
图7为第二通道采用渐缩渐扩型的截面示意图;7 is a schematic cross-sectional view of the second channel adopting a tapered and tapered expansion type;
图8为第二通道为采用渐扩渐缩型的截面示意图;8 is a schematic cross-sectional view of the second channel using a gradually expanding and tapering type;
图9为第二通道孔采用直筒型的截面示意图;9 is a schematic cross-sectional view of the second passage hole using a straight cylinder type;
图10为第二通道采用直筒型的截面示意图;10 is a schematic cross-sectional view of the second channel using a straight cylinder;
图11为第一通道是直筒型的截面示意图;11 is a schematic cross-sectional view of the first channel being a straight cylinder type;
图12为第一通道是直筒型的截面示意图;12 is a schematic cross-sectional view of the first channel being a straight cylinder type;
图13为第一通道是渐缩型的截面示意图;13 is a schematic cross-sectional view of the first channel being a tapered type;
图14为第一通道是渐扩型的截面示意图;14 is a schematic cross-sectional view of the first channel being a gradually expanding type;
图15为第一通道是渐缩渐扩型的截面示意图;15 is a schematic cross-sectional view of the first channel being a tapered and tapered type;
图16为第一通道是渐扩渐缩型的截面示意图;16 is a schematic cross-sectional view of the first channel being a gradually expanding and tapering type;
其中,1、第一腔体;2、第二腔体腔;3、第一通道;4、第二通道;5、喷射筒;6、第三腔体。Among them, 1. the first cavity; 2. the second cavity cavity; 3. the first channel; 4. the second channel; 5. the spray cylinder; 6. the third cavity.
具体实施方式Detailed ways
实施例1Example 1
一种外部旋流交叉孔喷射器,包括:本体,本体具有上下设置的第一腔体1和第三腔体6,以及设置在第一腔体1和第三腔体6的外围的第二腔体2;An external swirl cross-hole injector, comprising: a body, the body has a
第一腔体1和第三腔体6之间通过第一通道3连通;第二腔体2与第三腔体6之间设置有喷射筒5,喷射筒5上设置有多个连通第二腔体2与第三腔体6的第二通道4。The
在本实施例中,第一腔体1、第二腔体2和第三腔体6同轴设置。In this embodiment, the
其中,第三腔体6为混合腔体。The
第一通道3为至少1个分流汇合通道,其中,分流部分设置在靠近第一腔体1的一侧。The
在本实施例中,第一通道3采用交叉喷孔结构,增强混合流体紊流,有利于喷雾雾化。In this embodiment, the
其中,第一通道3的纵截面形状为渐缩型、渐扩型、渐缩渐扩型或渐扩渐缩型中的一种。Wherein, the longitudinal cross-sectional shape of the
在其他实施例中,第一通道3为单孔通道,单孔通道为直筒型圆孔。In other embodiments, the
在本实施例中,第二通道4的中心线与喷射筒5的径向剖面之间倾斜设置,倾斜的夹角为0°≤A<arcsin(R1/R2),其中R1是喷射筒5的内径,R2是喷射筒5的外径。In this embodiment, the centerline of the
其中,多个第二通道4的中心线与喷射筒5的径向剖面之间的倾斜夹角可以为相同设置。Wherein, the inclined included angles between the centerlines of the plurality of
在其他实施例中,多个第二通道4的中心线与喷射筒5的径向剖面之间的倾斜夹角可以为不相同设置。In other embodiments, the inclination angles between the centerlines of the plurality of
在本实施例中,第二通道4的中心线与喷射筒5的轴线夹角为β,其中,多个第二通道4的中心线与喷射筒5的轴线夹角β可以均为直角;In this embodiment, the included angle β between the centerline of the
多个第二通道4的中心线与喷射筒5的轴线夹角β也可以均为非直角,或者部分第二通道4的中心线与喷射筒5的轴线夹角β为直角,剩余部分为非直角。The angle β between the centerlines of the plurality of
多个第二通道4的中心线与喷射筒5的轴线夹角β可以相同设置,也可以不相同设置。The included angles β between the centerlines of the plurality of
在本实施例中,第二通道4的纵截面形状为直筒型、渐缩型、渐扩型、渐缩渐扩型或渐扩渐缩型中的一种。In this embodiment, the longitudinal cross-sectional shape of the
喷射筒5的纵截面形状采用圆筒形或向外扩的“八”字形。The longitudinal cross-sectional shape of the
多个第二通道4的中心线与喷射筒5的径向剖面之间的倾斜夹角,以及多个第二通道4的中心线与喷射筒5的轴线夹角β可以进行任意组合设置。The inclined angle between the centerlines of the plurality of
在本实施例的工作原理:第一流体从第一腔体1经过第一通道3喷入第三腔体6,第二流体从第二腔体2经过第二通道4增加旋流度,高速射向第三腔体6与第一流体混合,增强第一流体的喷射效果.The working principle of this embodiment: the first fluid is sprayed from the
实施例2Example 2
本实施例为采用外部旋流交叉孔喷射器,以气体和液体混合案例,发动机后处理系统中为降低NOx排放量,向尾气中喷射还原剂,应用气助式喷嘴,尿素中的NH3与NOx混合后在SCR系统中进行反应,降低排放同时有效缓解尿素溶液结晶问题。In this example, an external swirl cross-hole injector is used, and gas and liquid are mixed. In order to reduce the NOx emission in the engine after-treatment system, a reducing agent is injected into the exhaust gas, and a gas-assisted nozzle is used. NH3 and NOx in urea After mixing, the reaction is carried out in the SCR system to reduce emissions and effectively alleviate the crystallization problem of urea solution.
本实施例中,第一腔体用于输入液体,第二腔体用于输入气体。In this embodiment, the first cavity is used for inputting liquid, and the second cavity is used for inputting gas.
实施例3Example 3
本实施例为采用外部旋流交叉孔喷射器,以两种气体混合案例,多晶硅生产领域的三氯氢硅和氢气的混合气经由混合气喷嘴进入还原炉的炉腔内,在高温高压下完成反应,生成的硅沉积在硅芯棒上。In this example, an external swirl cross-hole injector is used, and two gases are mixed. The mixed gas of trichlorosilane and hydrogen in the field of polysilicon production enters the furnace cavity of the reduction furnace through the mixed gas nozzle, and is completed under high temperature and high pressure. The resulting silicon is deposited on the silicon mandrel.
本实施例中,第一腔体用于输入三氯氢硅,第二腔体用于输入氢气。In this embodiment, the first cavity is used for inputting trichlorosilane, and the second cavity is used for inputting hydrogen.
以上所述,仅是本发明较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围的。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still within the scope of the present invention. within the scope of the technical solution of the present invention.
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CN115254496A (en) * | 2022-08-10 | 2022-11-01 | 黄河交通学院 | Automatic spraying device is used in robot production and processing |
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CN110170393A (en) * | 2019-06-28 | 2019-08-27 | 无锡职业技术学院 | A kind of high-low pressure mixed aerosol nozzle |
CN110805512A (en) * | 2018-08-05 | 2020-02-18 | 大连理工大学 | Nozzle with torsional composite hole |
CN111207414A (en) * | 2020-01-17 | 2020-05-29 | 西北工业大学 | Strong rotational flow centrifugal reflux type nozzle |
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JP2002159889A (en) * | 2000-11-24 | 2002-06-04 | Ikeuchi:Kk | Two-fluid nozzle |
CN101287555A (en) * | 2005-10-07 | 2008-10-15 | 迪特尔·沃尔兹 | Double-material atomizing nozzle |
US20100163647A1 (en) * | 2006-02-24 | 2010-07-01 | Dieter Wurz | Two-Component Nozzle With Secondary Air Nozzles Arranged in Circular Form |
CN201529588U (en) * | 2009-06-11 | 2010-07-21 | 中国石油化工集团公司 | Atomizing cool-down nozzle |
CN201807473U (en) * | 2010-07-09 | 2011-04-27 | 中冶京诚工程技术有限公司 | Novel gas spray nozzle without gas resistance |
CN104384037A (en) * | 2014-10-28 | 2015-03-04 | 亿川科技(成都)有限责任公司 | Two-fluid atomization nozzle |
CN110805512A (en) * | 2018-08-05 | 2020-02-18 | 大连理工大学 | Nozzle with torsional composite hole |
CN110170393A (en) * | 2019-06-28 | 2019-08-27 | 无锡职业技术学院 | A kind of high-low pressure mixed aerosol nozzle |
CN111207414A (en) * | 2020-01-17 | 2020-05-29 | 西北工业大学 | Strong rotational flow centrifugal reflux type nozzle |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115254496A (en) * | 2022-08-10 | 2022-11-01 | 黄河交通学院 | Automatic spraying device is used in robot production and processing |
CN115254496B (en) * | 2022-08-10 | 2024-04-26 | 黄河交通学院 | Automatic spraying device for robot production and processing |
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