CN114680281B - Preparation process of corn whole-flour noodle by using environment-friendly technology - Google Patents
Preparation process of corn whole-flour noodle by using environment-friendly technology Download PDFInfo
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- CN114680281B CN114680281B CN202210172097.9A CN202210172097A CN114680281B CN 114680281 B CN114680281 B CN 114680281B CN 202210172097 A CN202210172097 A CN 202210172097A CN 114680281 B CN114680281 B CN 114680281B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/30—Puffing or expanding
- A23P30/32—Puffing or expanding by pressure release, e.g. explosion puffing; by vacuum treatment
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Abstract
The invention provides a preparation process of a corn whole flour noodle by using an environment-friendly technology, which comprises the following steps: cleaning and soaking corn kernels, and grinding the expanded corn kernels into corn flour; putting corn flour into a dough mixer, mixing the dough without adding water, puffing the mixed corn dough, and obtaining cured dough; pressing and cutting the cured dough to obtain wet noodles; and drying the wet noodles to obtain a finished product. The process provided by the invention is used for omitting the procedures of peeling and removing the corn umbilicus in the preparation process of the traditional corn noodles in the preparation process of the corn noodles, thereby improving the production efficiency, improving the nutrition components of the corn noodles and increasing the contents of crude fibers, crude proteins and crude fat; further, since the raw material is removed less, the production cost can be reduced.
Description
Technical Field
The invention relates to the technical field of corn noodle preparation, in particular to a preparation process of corn whole flour noodles by using an environment-friendly technology.
Background
The corn noodle is one of the minor cereal noodles, and the nutrition value of the corn noodle is the highest in the minor cereal noodles, so the corn noodle is called as gold noodle;
the preparation process of the corn flour in the prior art comprises the following steps: corn raw grain, drying, cleaning, removing corn husks, removing corn navel, obtaining corn grains, drying the corn grains, grinding the corn grains, adding starch, adding water, kneading dough and making noodles;
it can be seen that in the preparation process of the existing corn noodle, corn kernels are required to be peeled and corn kernels are required to be removed, and then the corn noodle is prepared by using the remained corn particles, so that the process is complex; therefore, a process for preparing the corn noodle which can eliminate the need of peeling corn kernels and removing corn kernels is lacking.
Disclosure of Invention
The invention provides a preparation process of whole corn flour noodles by using an environment-friendly technology, which is used for omitting the procedures of peeling and removing corn umbilicus in the preparation process of traditional corn noodles in the preparation process of the corn noodles, improving the production efficiency, improving the nutrition components of the corn noodles and increasing the contents of crude fibers, crude proteins and crude fat; further, since the raw material is removed less, the production cost can be reduced.
The invention provides a preparation process of a corn whole flour noodle by using an environment-friendly technology, which comprises the following steps:
cleaning and soaking corn kernels, and grinding the expanded corn kernels into corn flour;
putting corn flour into a dough mixer, mixing the dough without adding water, puffing the mixed corn dough, and obtaining cured dough;
pressing and cutting the cured dough to obtain wet noodles;
and drying the wet noodles to obtain a finished product.
Preferably, the washing and soaking the corn kernels and milling the expanded corn kernels into corn flour comprises:
taking full and worm-eaten-free corn kernels, and cleaning impurities in the corn kernels;
cleaning the cleaned corn raw grains, and soaking to obtain expanded corn raw grains;
the expanded corn raw grains are fished out after being cleaned for the second time, and the fished out expanded corn raw grains are put into a flour mill to be ground into corn flour;
preferably, the cleaning of the cleaned corn kernels and the soaking to obtain the expanded corn kernels further comprises:
the cleaning temperature of the cleaning is 40-70 ℃, and the cleaning liquid is clean water; the soaking time is 12-48 hours.
Preferably, the pressing surface is:
pressing the cured dough into dough sheets with the thickness of 1-3 mm and the width of 20-60 cm by a dough pressing machine;
cutting the dough sheet into noodles with the thickness of 1-3 mm and the width of 1-5 mm by a dough cutting machine.
Preferably, drying the wet noodle to obtain a finished product comprises:
drying the wet noodles, and carrying out radiation sterilization on the dried noodles by a sterilizer after the drying is finished; the dosage of the radiation sterilization is 10 3 ～10 4 Gy；
Packaging the noodles after radiation sterilization, and forming a whole bundle of corn noodle finished products.
Preferably, the cleaning temperature of the cleaning is 40 ℃, and the cleaning liquid is clean water; the soaking time is 30 hours;
or the cleaning temperature of the cleaning is 60 ℃, and the cleaning liquid is clean water; the soaking time was 45 hours.
Preferably, the cooked dough is pressed into a dough sheet with a thickness of 3mm and a width of 40cm by a dough press; cutting the dough sheet into noodles with the thickness of 3mm and the width of 2mm by a dough cutting machine;
alternatively, the cooked dough is pressed into a dough sheet with the thickness of 2mm and the width of 60cm by a dough pressing machine; the dough sheet was cut into noodles having a thickness of 2mm and a width of 5mm by a dough cutter.
Preferably, the puffed and cured dough is subjected to dough kneading, and the dough kneading comprises: dough kneading is carried out in a vacuum dough kneading machine; discharging the corn flour ground by the flour mill into a flour mixing barrel of the vacuum flour mill through a material conveying mechanism;
The vacuum dough kneading machine and the dough are placed into the dough pressing mechanism for one time dough pressing, the dough pressing mechanism is provided with a first feeding device and a second feeding device, and the first feeding device and the second feeding device are respectively used for feeding, heating or cooling dough in the dough pressing mechanism.
Preferably, the dough pressing mechanism presses dough for the first time according to preset time, then the pressed dough sheet is subjected to secondary curing, and secondary dough pressing is performed after the secondary curing, and the dough pressing mechanism presses dough for the first time and the secondary dough pressing is performed by the dough pressing mechanism; and after the secondary dough pressing is finished, cutting the dough sheet obtained by the secondary dough pressing to form the corn whole-flour noodles.
Preferably, the dough pressing mechanism includes: the two ends of the pressing surface shaft are rotatably arranged on the side wall of the baffle plate,
one baffle is provided with a surface shaft adjusting device, a plurality of surface pressing shafts are arranged, and each surface pressing shaft is subjected to interval adjustment through the surface shaft adjusting device;
a dough groove is arranged below the baffle and the dough shaft adjusting device and is used for containing dough sheets;
the dough pressing device is characterized in that an adjusting driving mechanism is arranged on the dough shaft adjusting device and used for driving the dough shaft adjusting device to adjust the distance between the dough pressing shafts, a feeding device is further arranged on one side, away from the dough pressing shafts, of the dough shaft adjusting device and used for outputting materials, the materials are input above the dough pressing shafts, and dough is pressed together with cooked dough for multiple times to form dough sheets.
Preferably, the facial axis adjusting device includes: the adjusting assembly is used for adjusting the distance by utilizing an adjusting driving mechanism, one side of the adjusting assembly is provided with a feeding device, and the other side of the adjusting assembly is connected with a pressing surface shaft;
a third vertical plate is arranged on one side, close to the press surface shaft, of the adjusting component, a first shell is arranged on one side, close to the feeding device, of the adjusting component, and the first shell and the third vertical plate are used for sealing two sides of the adjusting component;
the adjustment assembly includes: the first vertical plate and the second vertical plate are arranged at intervals, the two sides of the first vertical plate and the second vertical plate are respectively provided with an assembly groove at intervals, one surface of the first vertical plate and the second vertical plate opposite to each other is provided with a plurality of first tracks at intervals in sequence through each assembly groove, one surface of the first vertical plate and one surface of the second vertical plate are respectively provided with a second track,
the fitting groove includes: a first mounting slot-for mounting a first rail with a second slider-and a second mounting slot-for mounting a second rail with a second slider; the second fitting slot-for mounting a first rail with a first slider;
A third sliding block is arranged on the second track in a sliding manner, one surface of the third sliding block, which is far away from the second track, is connected with an adjusting plate, a plurality of fifth notches are arranged on the adjusting plate at intervals, the fifth notches are of a strip-shaped notch structure and are obliquely arranged, each fifth notch is symmetrically inclined by the central line of the adjusting plate to form a notch group of a triangular structure or a radioactive structure, and the notch group of the triangular structure or the radioactive structure is wide in upper part and narrow in lower part;
the notch of the fifth notch is respectively provided with a limiting column in a one-to-one sliding way, one surface of the limiting column far away from the adjusting plate is sequentially connected with a plurality of first square rods and second square rods, the first square rods and the second square rods are alternately arranged at intervals, a plurality of first sliding blocks are alternately arranged on each first square rod, a plurality of second sliding blocks are alternately arranged on each second square rod,
the first sliding blocks and the second sliding blocks are uniformly distributed on the first rail at intervals one by one, and the first rail with the first sliding blocks and the first rail with the second sliding blocks are alternately arranged between the first vertical plate and the second vertical plate respectively;
a third notch is arranged above one surface of the first square rod and one surface of the second square rod, which is close to the first track, a plurality of clamping plates are arranged on the third notch at intervals, each clamping plate is respectively used for installing or clamping a second sliding block or a first sliding block,
The first square rod with one side below that the second square rod kept away from first track is provided with the second notch, the second notch is used for installing U type frame, the other end lateral wall that the second notch was kept away from to the U type frame is used for connecting feeding device.
The first square rod and the second square rod are respectively provided with an assembly hole at one end far away from the third notch; the assembly hole is used for installing a second motor, the output end of the second motor is connected with a first gear, two groups of pressing surface shaft groups are sequentially arranged below the first gear at intervals, and each group of pressing surface shaft groups comprises a plurality of pressing surface shafts which are arranged at intervals; a second gear, a third gear and a second gear are sequentially arranged on the outer wall of the pressing surface shaft close to the first gear at intervals; a third gear is arranged on the pressing surface shaft positioned on the lowest pressing surface shaft group,
the third gear of the lower press surface shaft is used for being meshed with the second gear or the third gear of the upper press surface shaft respectively.
The face groove is equipped with two sets of at least, and each group the inner wall in face groove all is provided with presses the face axle, press the face axle to be close to the one end of first gear through the third shell parcel.
Preferably, the feeding device comprises a first feeding device and a second feeding device, the first feeding device comprising: the upper part of the second shell is connected with a fourth pipeline, the lower part of the second shell is connected with a first feeding pipeline, and one end of the first feeding pipeline, which is far away from the second shell, is provided with a spray head;
A sixth notch and a seventh notch are formed in one side, away from the U-shaped frame, of the first feeding device at intervals, and the sixth notch is used for erecting a second feeding device;
the second feeding device comprises a first feeding mechanism, the first feeding mechanism is erected on a sixth notch, a third pipeline is connected to the upper side of the first feeding mechanism, a fifth pipeline is arranged below the first feeding mechanism and penetrates into a seventh notch, a clamping block of an outwards protruding annular structure is arranged on the outer wall of the fifth pipeline and is used for being clamped on the inner wall, close to the sixth notch, of the seventh notch, and the lower side of the clamping block is connected with the lower bottom surface of the seventh notch through a spring;
the side wall of the second feeding mechanism is further provided with a fixing plate, and the fixing plate is used for detachably connecting one side of the first feeding device in the sixth notch.
The adjustment drive mechanism includes: the second mounting plates are respectively arranged at two ends of one side of the first vertical plate with the second track, the upper first vertical plate is used for rotationally connecting with a first rotating wheel, the lower part of the rotating wheel is connected with a screw rod, the lower second mounting plate is used for rotationally connecting the other end of the screw rod,
The screw is connected with the adjusting cylinder through threads, a flange is arranged above the adjusting cylinder, and the flange and the adjusting cylinder are used for being positioned and installed on the side wall of the adjusting plate;
the first rotating wheel is connected with the second rotating wheel through a belt, the second rotating wheel is erected on the third vertical plate through a first mounting plate, the second rotating wheel is connected with the driving end of the first motor, a first pipeline and a second pipeline are arranged on the first motor, the first pipeline is used for being communicated with an air outlet of the first motor, the second pipeline is used for being connected with an air inlet of the first motor, the first pipeline is connected with an air inlet end of the air storage tank through a hose, and an air outlet end of the air storage tank is connected with the third pipeline through a hose;
a second bracket is arranged on the outer side wall of one end of the first shell, which is close to the adjusting driving mechanism, a second rack groove is arranged on the second bracket and is used for installing an air storage tank,
the outer side wall of the third vertical plate is provided with a first bracket, a first bracket groove is formed in the first bracket, the first bracket groove is used for being connected with a liquid storage tank, the liquid storage tank is used for storing a water-soluble additive and water, and the water-soluble additive comprises salt and alkali; the liquid storage tank is divided into a plurality of fourth pipelines through hoses, the fourth pipelines divide liquid into first feeding pipelines through a second feeding mechanism, and the first feeding pipelines are used for spraying liquid to the upper part of a face groove of the secondary face pressing station through a spray head.
Preferably, the adjusting plate is provided with a limit card with an L-shaped structure, the first shell is provided with a first notch, the first notch is used for the limit card to reciprocate up and down, a third bracket with a T-shaped structure is arranged above the first notch, and the third bracket is used for positioning the limit card; the surface pressing shaft is a corrugated calendaring roller.
The working principle and the beneficial effects of the invention are as follows:
the invention provides a preparation process of a corn whole flour noodle by using an environment-friendly technology, which comprises the following steps: cleaning and soaking corn kernels, and grinding the expanded corn kernels into corn flour; putting corn flour into a dough mixer, mixing the dough without adding water, puffing the mixed corn dough, and obtaining cured dough; pressing and cutting the cured dough to obtain wet noodles; and drying the wet noodles to obtain a finished product. The process provided by the invention is used for realizing the purpose that starch is not required to be added in the preparation process of the corn noodles; meanwhile, the procedures of peeling and removing the corn umbilicus in the preparation process of the traditional corn noodles are omitted, so that the production efficiency is improved, the nutritional ingredients of the corn noodles are improved, and the contents of crude fibers, crude proteins and crude fat are increased; further, since the raw material is removed less, the production cost can be reduced.
Further, the corn raw grains are cleaned, so that the particle impurities in the corn raw grains are cleaned, and the corn raw grains can be cleaned in a sieving mode;
cleaning corn raw grains after impurities of the corn raw grains are cleaned, cleaning the corn raw grains once, cleaning floating dust on the corn raw grains, and soaking the corn raw grains in clean water, wherein in the soaking process, a soaking liquid is replaced every hour, and the soaking liquid contains a degerming agent; when the soaking solution containing the degerming agent is replaced every hour, the dosage of the degerming agent is reduced by times;
after soaking, performing secondary cleaning on the expanded corn kernels, wherein the secondary cleaning is used for removing degerming agents remained on the surfaces of the corn kernels;
grinding the corn raw grains after the secondary cleaning, and then kneading by using a dough kneading machine, wherein in the dough kneading process, the corn raw grains are soaked to have certain moisture, and the moisture accounts for 70% -85% of the swelled corn raw grains; thus, after milling, corn flour with certain moisture is obtained, so that no additional moisture is needed in dough kneading; after the flour is fully stirred by using a flour-mixing machine, the viscosity of the corn flour is improved, so that the corn dough is obtained; puffing the corn dough to obtain cured corn dough; the properties of the puffed and heated corn dough are changed, so that partial starch in the corn dough can be converted into sugar, and the palatability of the corn dough can be improved;
Then, the corn dough is used for dough pressing and dough cutting, and a dough pressing machine is used for repeatedly extruding the dough, so that substances such as protein in corn can be more uniformly absorbed and gradually condensed, the moisture of the dough tends to be uniform, more protein molecules are connected, and the strength of the corn dough is improved;
when the dough is pressed into thin and even dough sheets by the dough pressing machine, the dough sheets are cut by the dough cutting machine to form noodles; and drying the noodles by using a dryer, performing irradiation sterilization on the dried noodles, and finally packaging the bundled and packaged noodles subjected to irradiation sterilization to obtain a finished corn flour product.
In the invention, the method comprises the following steps: corn raw grain, impurity cleaning, primary cleaning, soaking sterilization, secondary cleaning, flour grinding, flour mixing without adding water, puffing and curing, flour pressing, cutting, drying and packaging. Therefore, the purposes of peeling corn raw grains and removing corn umbilicus are achieved without separate steps in the preparation process, and further, the need of adding extra starch in the noodle preparation process is reduced; therefore, the preparation efficiency of the corn noodles is greatly improved, and the contents of crude fiber, crude protein and crude fat of the corn noodles are increased.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic flow chart of the present invention;
FIG. 2 is a schematic diagram of a noodle press mechanism according to the present invention;
FIG. 3 is a schematic view of a facial axis adjusting device according to the present invention;
FIG. 4 is a schematic perspective view of one of the facial axis adjusting devices of the present invention;
FIG. 5 is a schematic view of another perspective structure of the facial axis adjusting device of the present invention;
FIG. 6 is a schematic perspective view of a track assembly according to the present invention;
FIG. 7 is a schematic view of another perspective view of the track assembly of the present invention;
FIG. 8 is a schematic view of an adjustment drive mechanism according to the present invention;
FIG. 9 is a schematic view of the connection structure of the second vertical plate and the third vertical plate of the present invention;
FIG. 10 is a schematic view of the connecting structure of the adjusting cylinder of the present invention;
FIG. 11 is a schematic view of a U-shaped frame structure according to the present invention;
FIG. 12 is a schematic view of the first and second charging mechanisms of the present invention;
FIG. 13 is a schematic view of another construction of a dough sheeter according to the present invention;
wherein 1-first rotating wheel, 2-belt, 3-second rotating wheel, 4-first mounting plate, 5-first vertical plate, 6-second mounting plate, 7-mounting hole, 8-adjusting component, 9-spray head, 10-U-shaped frame, 11-second vertical plate, 12-third vertical plate, 13-first shell, 14-first support, 15-first support groove, 16-second support groove, 17-first pipeline, 18-second support, 19-second pipeline, 20-first feeding mechanism, 21-first feeding pipeline, 22-limit card, 23-first notch, 24-third support, 25-screw, 26-third pipeline, 27-first motor,
28-second slot, 29-third slot, 30-catch plate, 31-fitting groove, 31-1-first fitting slot, 31-2-second fitting slot, 32-first rail, 33-first square bar, 34-first slider, 35-second square bar, 36-second slider, 37-second rail, 38-limit post, 39-adjusting plate, 40-adjusting cylinder, 41-fifth slot, 42-third slider, 43-flange, 44-fixing plate, 45-second charging mechanism, 46-second housing, 47-fourth pipe, 48-sixth slot, 49-fifth pipe, 50-catch block, 51-spring, 52-seventh slot, 53-baffle, 54-press face shaft, 55-face slot, 56-face shaft adjusting device,
57-second motor, 58-first gear, 59-second gear, 60-third gear, 61-third housing.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
According to the embodiment of the invention, as shown in fig. 1, a preparation process of a corn whole flour noodle by using an environment-friendly technology is provided, and the preparation process comprises the following steps: cleaning and soaking corn kernels, and grinding the expanded corn kernels into corn flour; putting corn flour into a dough mixer, mixing the dough without adding water, puffing the mixed corn dough, and obtaining cured dough; pressing and cutting the cured dough to obtain wet noodles; and drying the wet noodles to obtain a finished product.
The invention provides a preparation process of whole corn flour noodles by using an environment-friendly technology, which is used for realizing the purpose of not adding starch in the preparation process of corn noodles; meanwhile, the procedures of peeling and removing the corn umbilicus in the preparation process of the traditional corn noodles are omitted, so that the production efficiency is improved, the nutritional ingredients of the corn noodles are improved, and the contents of crude fibers, crude proteins and crude fat are increased; further, since the raw material is removed less, the production cost can be reduced.
In one embodiment, the washing and soaking the corn kernels and milling the expanded corn kernels into corn flour comprises:
taking full and worm-eaten-free corn kernels, and cleaning impurities in the corn kernels; cleaning the cleaned corn raw grains, and soaking to obtain expanded corn raw grains; the expanded corn raw grains are fished out after being cleaned for the second time, and the fished out expanded corn raw grains are put into a flour mill to be ground into corn flour;
wherein, the cleaning of the cleaned corn raw grains and the soaking to obtain the expanded corn raw grains further comprise: the cleaning temperature of the cleaning is 40-70 ℃, and the cleaning liquid is clean water; the soaking time is 12-48 hours.
Pressing the cured dough into dough sheets with the thickness of 1-3 mm and the width of 20-60 cm by a dough pressing machine; cutting the dough sheet into noodles with the thickness of 1-3 mm and the width of 1-5 mm by a dough cutting machine.
Drying the wet noodles, and carrying out radiation sterilization on the dried noodles by a sterilizer after the drying is finished; the dosage of the radiation sterilization is 10 3 ～10 4 Gy; packaging the noodles after radiation sterilization, and forming a whole bundle of corn noodle finished products.
Wherein the cleaning temperature of the cleaning is 40 ℃, and the cleaning liquid is clean water; the soaking time is 30 hours;
Or the cleaning temperature of the cleaning is 60 ℃, and the cleaning liquid is clean water; the soaking time was 45 hours.
In addition, the cured dough is pressed into dough sheets with the thickness of 3mm and the width of 40cm by a dough pressing machine; cutting the dough sheet into noodles with the thickness of 3mm and the width of 2mm by a dough cutting machine;
alternatively, the cooked dough is pressed into a dough sheet with the thickness of 2mm and the width of 60cm by a dough pressing machine; the dough sheet was cut into noodles having a thickness of 2mm and a width of 5mm by a dough cutter.
In the embodiment, the cleaning of the particle impurities in the corn raw grains is realized by cleaning the corn raw grains, and the cleaning can be particularly realized by sieving;
cleaning corn raw grains after impurities of the corn raw grains are cleaned, cleaning the corn raw grains once, cleaning floating dust on the corn raw grains, and soaking the corn raw grains in clean water, wherein in the soaking process, a soaking liquid is replaced every hour, and the soaking liquid contains a degerming agent; when the soaking solution containing the degerming agent is replaced every hour, the dosage of the degerming agent is reduced by times;
after soaking, performing secondary cleaning on the expanded corn kernels, wherein the secondary cleaning is used for removing degerming agents remained on the surfaces of the corn kernels;
grinding the corn raw grains after the secondary cleaning, and then kneading by using a dough kneading machine, wherein in the dough kneading process, the corn raw grains are soaked to have certain moisture, and the moisture accounts for 70% -85% of the swelled corn raw grains; thus, after milling, corn flour with certain moisture is obtained, so that no additional moisture is needed in dough kneading; after the flour is fully stirred by using a flour-mixing machine, the viscosity of the corn flour is improved, so that the corn dough is obtained; puffing the corn dough to obtain cured corn dough; the properties of the puffed and heated corn dough are changed, so that partial starch in the corn dough can be converted into sugar, and the palatability of the corn dough can be improved;
Then, the corn dough is used for dough pressing and dough cutting, and a dough pressing machine is used for repeatedly extruding the dough, so that substances such as protein in corn can be more uniformly absorbed and gradually condensed, the moisture of the dough tends to be uniform, more protein molecules are connected, and the strength of the corn dough is improved;
when the dough is pressed into thin and even dough sheets by the dough pressing machine, the dough sheets are cut by the dough cutting machine to form noodles; and drying the noodles by using a dryer, performing irradiation sterilization on the dried noodles, and finally packaging the bundled and packaged noodles subjected to irradiation sterilization to obtain a finished corn flour product.
In the invention, the method comprises the following steps: corn raw grain, impurity cleaning, primary cleaning, soaking sterilization, secondary cleaning, flour grinding, flour mixing without adding water, puffing and curing, flour pressing, cutting, drying and packaging. Therefore, the purposes of peeling corn raw grains and removing corn umbilicus are achieved without separate steps in the preparation process, and further, the need of adding extra starch in the noodle preparation process is reduced; therefore, the preparation efficiency of the corn noodles is greatly improved, and the contents of crude fiber, crude protein and crude fat of the corn noodles are increased.
In one embodiment, the puffed cooked dough is kneaded, the kneading comprising: dough kneading is carried out in a vacuum dough kneading machine; discharging the corn flour ground by the flour mill into a flour mixing barrel of the vacuum flour mill through a material conveying mechanism;
the vacuum dough kneading machine and the dough are placed into the dough pressing mechanism for one time dough pressing, the dough pressing mechanism is provided with a first feeding device and a second feeding device, and the first feeding device and the second feeding device are respectively used for feeding, heating or cooling dough in the dough pressing mechanism.
The dough pressing mechanism performs primary dough pressing according to preset time, then performs secondary curing on the pressed dough sheet, and performs secondary dough pressing after the secondary curing, wherein the primary dough pressing and the secondary dough pressing are both performed with dough pressing through the dough pressing mechanism; and after the secondary dough pressing is finished, cutting the dough sheet obtained by the secondary dough pressing to form the corn whole-flour noodles.
In the embodiment, the vacuum degree of the vacuum dough mixer is 50-80kPa, the water adding amount of the vacuum dough mixer during dough mixing is 35-45%, dough mixing time is 10-20 minutes, and dough mixing temperature is normal temperature; the first feeding device is used for adding a water-soluble additive, and the second feeding device is used for heating, cooling or drying;
The corn whole flour noodle is subjected to twice flour pressing and curing, so that the water evaporation on the surface of the dough can be reduced, and the condition that the dough is spherical in the stirring process and is wrapped in air is prevented; and the twice noodle pressing can improve the density of the noodles, shorten the ripening time and the noodle boiling time, and have a strong taste which is more similar to the taste of the manually rolled noodles.
In one embodiment, as shown in FIGS. 1-13, the dough pressing mechanism includes: the pressing surface shaft 54, the two ends of the pressing surface shaft 54 are rotatably arranged on the side wall of the baffle 53,
one baffle plate 53 is provided with a surface shaft adjusting device 56, a plurality of surface pressing shafts 54 are arranged, and each surface pressing shaft 54 is subjected to interval adjustment through the surface shaft adjusting device 56;
a dough groove 55 is arranged below the baffle 53 and the dough shaft adjusting device 56, and the dough groove 55 is used for containing dough sheets.
The dough shaft adjusting device 56 is provided with an adjusting driving mechanism, the adjusting driving mechanism is used for driving the dough shaft adjusting device 56 to adjust the distance between the dough pressing shafts 54, one side, away from the dough pressing shafts 54, of the dough shaft adjusting device 56 is further provided with a feeding device, and the feeding device is used for outputting materials and inputting the materials above the dough pressing shafts 54 to perform dough pressing with cooked dough for multiple times to form dough sheets.
The dough axis adjusting device 56 includes: the adjusting assembly 8 is used for adjusting the distance by utilizing an adjusting driving mechanism, one side of the adjusting assembly 8 is provided with a feeding device, and the other side of the adjusting assembly 8 is connected with a pressing surface shaft 54;
a third vertical plate 12 is arranged on one side, close to the press surface shaft 54, of the adjusting component 8, a first shell 13 is arranged on one side, close to the feeding device, of the adjusting component 8, and the first shell 13 and the third vertical plate 12 are used for sealing two sides of the adjusting component 8;
the adjustment assembly 8 comprises: the first vertical plate 5 and the second vertical plate 11 are arranged at intervals, the two sides of the first vertical plate 5 and the second vertical plate 11 are respectively provided with an assembly groove 31 at intervals, one surface of the first vertical plate 5 opposite to the second vertical plate 11 is provided with a plurality of first rails 32 at intervals sequentially through each assembly groove 31, one surface of the first vertical plate 5 and one surface of the second vertical plate 11 are respectively provided with a second rail 37,
the fitting groove 31 includes: a first fitting slot 31-1 and a second fitting slot 31-2, the first fitting slot 31-1 being for mounting a first rail 32 with a second slider 36; the second fitting slot 31-2 is used for mounting a first rail 32 with a first slider 34;
A third sliding block 42 is slidably disposed on the second rail 37, one surface of the third sliding block 42, which is far away from the second rail 37, is connected with an adjusting plate 39, a plurality of fifth slots 41 are disposed on the adjusting plate 39 at intervals, the fifth slots 41 are in a strip-shaped slot structure, the fifth slots 41 are in an inclined arrangement, each of the fifth slots 41 is symmetrically inclined with a central line of the adjusting plate 39 to form a slot group of a triangular structure or a radioactive structure, and the slot group of the triangular structure or the radioactive structure is wide in top and narrow in bottom;
the notch of the fifth notch 41 is respectively provided with a limiting post 38 in a one-to-one sliding manner, one surface of the limiting post 38 far away from the adjusting plate 39 is sequentially connected with a plurality of first square rods 33 and second square rods 35, the first square rods 33 and the second square rods 35 are alternately arranged at intervals, a plurality of first sliding blocks 34 are arranged on each first square rod 33 at intervals, a plurality of second sliding blocks 36 are arranged on each second square rod 35 at intervals,
the first sliding blocks 34 and the second sliding blocks 36 are uniformly distributed on the first track 32 at intervals, and the first track 32 with the first sliding blocks 34 and the first track 32 with the second sliding blocks 36 are alternately arranged between the first vertical plate 5 and the second vertical plate 11 respectively;
A third notch 29 is arranged above one surface of the first square rod 33 and one surface of the second square rod 35, which are close to the first rail 32, a plurality of clamping plates 30 are arranged on the third notch 29 at intervals, each clamping plate 30 is used for installing or clamping a second sliding block 36 or a first sliding block 34 respectively,
the first square rod 33 and the second square rod 35 are provided with a second notch 28 below one surface of the second square rod, which is far away from the first track 32, the second notch 28 is used for installing the U-shaped frame 10, and the outer side wall of the other end of the U-shaped frame 10, which is far away from the second notch 28, is used for being connected with a feeding device.
The ends of the first square rod 33 and the second square rod 35 far away from the third notch 29 are provided with assembly holes 7; the assembly hole 7 is used for installing a second motor 57, the output end of the second motor 57 is connected with a first gear 58, two groups of pressing surface shaft groups are sequentially arranged below the first gear 58 at intervals, and each group of pressing surface shaft groups comprises a plurality of pressing surface shafts 54 which are arranged at intervals; a second gear 59, a third gear 60 and a second gear 59 are sequentially arranged on the outer wall of the pressing surface shaft close to the first gear at intervals; a third gear 60 is provided on the pressing surface shaft 54 of the lowest pressing surface shaft group,
the third gear 60 of the lower press surface shaft 54 is adapted to intermesh with the second gear 59 or the third gear 60 of the upper press surface shaft 54, respectively.
The surface grooves 55 are provided with at least two groups, the inner walls of the surface grooves 55 of each group are provided with surface pressing shafts 54, and one end of each surface pressing shaft 54, which is close to the first gear 58, is wrapped by a third shell.
In this embodiment, when the noodle pressing mechanism is needed to press noodles, the second motor 57 is started first, the second motor 57 rotates with the first gear 58, the first gear 58 rotates and then rotates with the third gear 60, and the two sets of noodle pressing shafts 54 arranged at intervals are rotated together, so that the upper and lower sets of noodle pressing shafts 54 in fig. 13 rotate, and noodle pressing is further performed by using the rotation;
in the dough pressing process, if the distance between two groups of dough pressing shafts 54 on the horizontal distance needs to be adjusted, the distance between two adjacent horizontal dough pressing shafts 54 is adjusted by starting the dough pressing shaft adjusting device 56, so that the dough can be produced according to the product specification or the product production requirement in the dough pressing process;
and in the actual production process, the pressing surface spacing is adjusted in a reciprocating manner, so that the surface blocks can be compacted to different degrees, and the purpose that multiple groups of surface blocks are pressed simultaneously can be realized by a plurality of spaced pressing surface shafts 54;
When the face shaft adjusting device 56 works, the first motor 27 of the adjusting driving mechanism is started, the first motor 27 works and then drives the second rotating wheel 3 to rotate, and the second rotating wheel 3 rotates and then drives the first rotating wheel 1 to rotate through the belt 2; the first rotating wheel 1 rotates with the screw rod 25, the screw rod 25 rotates and then reciprocates with the adjusting cylinder 40 on the screw rod 25, and the upward or downward movement of the adjusting cylinder 40 depends on the steering direction of the screw rod 25;
when the adjusting cylinder 40 moves upwards, the adjusting plate 39 connected with the adjusting cylinder 40 is also carried to move upwards, so that a plurality of fifth notches 41 arranged on the adjusting plate 39 can be matched with the limit posts 38 to move; because the fifth notch 41 is of a radial notch structure formed by uniformly distributing the fifth notch 41 at intervals, when the fifth notch 41 moves up and down along with the adjusting plate 39, the radial notch structure and the limit posts 38 are mutually matched, so that the second square rods 35 connected with the limit posts 38 displace on the first rails 32 by using the second sliding blocks 36, the first square rods 33 connected with the limit posts 38 displace on the first rails 32 by using the first sliding blocks 34, the purpose of adjusting the distance between the first square rods 33 and the second square rods 35 is achieved, and the second motor 57 and the pressing surface shaft 54 connected with the assembly holes 7 arranged on the first square rods 33 and the second square rods 35 achieve the purpose of adjusting the distance;
In the process of moving the adjusting plate 39 up and down, the adjusting plate 39 can reciprocate on the second rails 37 provided on the first vertical plate 5 and the second vertical plate 11 through the third sliding block 42, so as to achieve the purpose that the adjusting plate 39 can stably move up and down.
Meanwhile, in the working process of the dough pressing shaft 54, as the invention relates to two dough pressing processes, the two dough pressing processes can be sequentially and synchronously carried out on the premise of ensuring the efficacy, so as to achieve the aim of improving the working efficiency; specifically, after the primary dough pressing is finished, the primary dough pressing is cured again, then the secondary dough pressing is performed on the secondarily cured dough blocks or dough again, so that the purposes of multiple curing and multiple dough pressing are achieved, in the dough pressing process, the multiple adjustment of the dough pressing distance is performed according to the adjusting assembly 8, the dough pressing is enabled to perform force application in a loose-tight manner, and therefore the dough can be closer to the operation principle of the handmade dough during dough pressing, and the taste of the noodles is improved.
In addition, in the dough pressing process, dough in the dough groove 55 can be fed through the first feeding device, so that production efficiency is improved, and specifically, when the first feeding device works, the fourth pipeline 47 is used for connecting the liquid storage tank and is used for conducting drainage on materials in the liquid storage tank to the first feeding pipe, the first feeding pipe utilizes the spray head 9 to conduct pressurized spraying on liquid into the dough groove 55, the spray head 9 can achieve the purpose of atomization spraying, therefore atomized liquid can be better attached to the surface of dough or dough of the dough groove 55, atomized liquid can be better fused with the dough or the dough, and uniformity of water-soluble additives is improved. The second feeding means can achieve the purpose of heating, cooling or drying the dough in the dough tank 55.
The second gears 59 are arranged on the pressing surface shaft 54 as standby gears, and when the third gears 60 between the second gears 59 are severely worn, the second gears 59 can be installed in a replacement manner and the purpose of rotating the lower pressing surface shaft 54 is achieved.
In one embodiment, as shown in fig. 1-13, the charging device comprises a first charging device and a second charging device, the first charging device comprising: a fourth pipeline 47 is connected to the upper side of the second shell 46, a first feeding pipeline 21 is connected to the lower side of the second shell 46, and a spray head 9 is arranged at one end, far away from the second shell 46, of the first feeding pipeline 21;
a sixth notch 48 and a seventh notch 52 are arranged on one side, away from the U-shaped frame 10, of the first feeding device at intervals, and the sixth notch 48 is used for erecting a second feeding device;
the second feeding device comprises a first feeding mechanism 20, the first feeding mechanism 20 is erected on a sixth notch 48, a third pipeline 26 is connected to the upper side of the first feeding mechanism 20, a fifth pipeline 49 is arranged below the first feeding mechanism 20, the fifth pipeline 49 penetrates into a seventh notch 52, a clamping block 50 with an annular structure protruding outwards is arranged on the outer wall of the fifth pipeline 49, the clamping block 50 is used for being clamped on the inner wall of the seventh notch 52 close to the sixth notch 48, and the lower side of the clamping block 50 is connected with the lower bottom surface of the seventh notch 52 through a spring 51;
The side wall of the second charging mechanism 45 is further provided with a fixing plate 44, and the fixing plate 44 is used for detachably connecting one side of the first charging device in the sixth notch 48.
The adjustment drive mechanism includes: a second mounting plate 6, wherein the second mounting plates 6 are respectively arranged at two ends of one side of the first vertical plate 5 with the second track 37, the upper first vertical plate 5 is used for rotationally connecting the first rotating wheel 1, the lower part of the rotating wheel is connected with a screw rod 25, the lower second mounting plate 6 is used for rotationally connecting the other end of the screw rod 25,
the screw 25 is in threaded connection with the adjusting cylinder 40, a flange 43 is arranged above the adjusting cylinder 40, and the flange 43 and the adjusting cylinder 40 are used for being positioned and installed on the side wall of the adjusting plate 39;
the first rotating wheel 1 is connected with the second rotating wheel 3 through a belt 2, the second rotating wheel 3 is erected on the third vertical plate 12 through a first mounting plate 4, the second rotating wheel 3 is connected with the driving end of a first motor 27, a first pipeline 17 and a second pipeline 19 are arranged on the first motor 27, the first pipeline 17 is used for communicating an air outlet of the first motor 27, the second pipeline 19 is used for connecting an air inlet of the first motor 27, the first pipeline 17 is connected with an air inlet end of an air storage tank through a hose, and an air outlet end of the air storage tank is connected with a third pipeline 26 through a hose;
A second bracket 18 is arranged on the outer side wall of one end of the first shell 13, which is close to the adjusting driving mechanism, a second rack groove 16 is arranged on the second bracket 18, the second rack groove 16 is used for installing an air storage tank,
the outer side wall of the third vertical plate 12 is provided with a first bracket 14, the first bracket 14 is provided with a first rack groove 15, the first rack groove 15 is used for being connected with a liquid storage tank, the liquid storage tank is used for storing water-soluble additives and water, and the water-soluble additives comprise but are not limited to salt and alkali; the liquid storage tank is divided into a plurality of fourth pipelines 47 through hoses, the fourth pipelines 47 divide liquid into a first feeding pipeline 21 through a second feeding mechanism 45, and the first feeding pipeline 21 is used for spraying the liquid to the position above a face groove 55 of a secondary face pressing station through a spray nozzle 9.
The limiting card 22 with the L-shaped structure is arranged on the adjusting plate 39, the first notch 23 is arranged on the first shell 13, the first notch 23 is used for enabling the limiting card 22 to reciprocate up and down, the third support 24 with the T-shaped structure is arranged above the first notch 23, and the third support 24 is used for positioning the limiting card 22. The platen shaft 54 is a corrugated calender roll.
In this embodiment, when the first feeding device works, firstly, the liquid storage tanks are hung on the second support 18, the second support 18 is provided with a plurality of liquid storage tanks, each liquid storage tank can be used for placing different water-soluble additives according to use, for example, saline water or alkaline water is added to improve taste or toughness of noodles, when the water-soluble additives need to be injected, the switch is started first, the switch is used for opening or closing the valve of the first feeding device, after the switch is started, the valve of the first feeding device is opened, the spray head 9 works to realize that the water-soluble additives can be injected into the noodle slot 55, and if the water-soluble additives are multiple, the first feeding device outputs multiple water-soluble additives at intervals, so that the multiple water-soluble additives sprayed at one time can be sprayed onto the dough or the noodle blocks uniformly, the noodle pressing shaft 54 is further utilized for repeatedly pressing the noodle, so that the water-soluble additives can be fully combined with the dough or the noodle blocks, and the second housing 46 is internally provided with an atomization module for atomizing the water-soluble additives.
When excessive feeding occurs in the dough pressing process, the dough blocks or dough blocks are adhered, or the moisture of the dough is excessive, the second feeding device is started, and the second feeding device can heat, cool or dry the dough or the dough blocks in the dough tank 55; specifically, the first rack slot 15 on the first rack 14 is used for erecting an air storage tank, the air storage tank is connected with a third pipeline 26 through a hose, then the air of the air storage tank is led into the first feeding mechanism 20 through the third pipeline 26, if drying or heating is needed, a heating wire in the first feeding mechanism 20 is started, after the heating wire is started, the heating wire is output through a fifth pipeline 49, and the output hot air flow is blown to dough or dough blocks pressed in the dough slot 55; the purpose of enabling the dough or dough piece to be heated or dried rapidly;
When the temperature of the pressed dough or dough block is higher and the humidity is higher, the heating wire stops heating, and the gas of the gas storage tank is directly drained and output by the output end of the fifth pipeline 49, so that the purposes of drying and cooling the dough are realized.
In this embodiment, the air storage tank may be further connected to the output end of the first pipeline 17 through a pipeline, and the first pipeline 17 may exhaust the hot air of the first motor, so that the hot air may enter the air storage tank through the pipeline, enter the third pipeline 26 through the air storage tank, exchange heat through the first feeding mechanism 20, and then be exhausted through the fifth pipeline 49, so that the heat energy of the first motor may be reused, and the heat exchange efficiency is improved; further improving the heating or drying efficiency.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (7)
1. The preparation process of the whole corn flour noodle by using the environment-friendly technology is characterized by comprising the following steps of:
Cleaning and soaking corn kernels, and grinding the expanded corn kernels into corn flour;
putting corn flour into a dough mixer, mixing the dough without adding water, puffing the mixed corn dough, and obtaining cured dough;
pressing and cutting the cured dough to obtain wet noodles;
drying the wet noodles to obtain a finished product;
kneading puffed and cooked dough, the kneading dough comprising: dough kneading is carried out in a vacuum dough kneading machine; discharging the corn flour ground by the flour mill into a flour mixing barrel of the vacuum flour mill through a material conveying mechanism;
the vacuum dough kneading machine and the dough are placed into a dough pressing mechanism for pressing dough for the first time, the dough pressing mechanism is provided with a first feeding device and a second feeding device, and the first feeding device and the second feeding device are respectively used for feeding, heating or cooling dough in the dough pressing mechanism;
the dough pressing mechanism comprises: a pressing surface shaft (54), wherein two ends of the pressing surface shaft (54) are rotatably arranged on the side wall of the baffle plate (53),
one baffle plate (53) is provided with a surface shaft adjusting device (56), a plurality of surface pressing shafts (54) are arranged, and each surface pressing shaft (54) is subjected to interval adjustment through the surface shaft adjusting device (56);
A dough groove (55) is arranged below the baffle (53) and the dough shaft adjusting device (56), and the dough groove (55) is used for containing dough sheets;
an adjusting driving mechanism is arranged on the dough shaft adjusting device (56), the adjusting driving mechanism is used for driving the dough shaft adjusting device (56) to adjust the distance between the dough pressing shafts (54), a feeding device is further arranged on one side, far away from the dough pressing shafts (54), of the dough shaft adjusting device (56), and the feeding device is used for outputting materials and inputting the materials above the dough pressing shafts (54) to perform dough pressing for multiple times together with cooked dough to form dough sheets;
the face-axis adjusting device (56) includes: the adjusting assembly (8), the adjusting assembly (8) utilizes the adjusting driving mechanism to adjust the distance, and one side of the adjusting assembly (8) is provided with a feeding device, and the other side is connected with a pressing surface shaft (54);
a third vertical plate (12) is arranged on one side, close to the pressing surface shaft (54), of the adjusting component (8), a first shell (13) is arranged on one side, close to the feeding device, of the adjusting component (8), and the first shell (13) and the third vertical plate (12) are used for sealing two sides of the adjusting component (8);
the adjustment assembly (8) comprises: the first vertical plate (5) and the second vertical plate (11), the first vertical plate (5) and the second vertical plate (11) are arranged at intervals, the two sides of the first vertical plate (5) and the two sides of the second vertical plate (11) are respectively provided with an assembly groove (31) at intervals, a plurality of first tracks (32) are sequentially arranged on the opposite surfaces of the first vertical plate (5) and the second vertical plate (11) at intervals through the assembly grooves (31), a second track (37) is respectively arranged on one surface of the first vertical plate (5) and one surface of the second vertical plate (11),
The fitting groove (31) includes: a first fitting slot (31-1) and a second fitting slot (31-2), the first fitting slot (31-1) being used for mounting a first rail (32) with a second slider (36); the second assembly notch (31-2) is used for mounting a first rail (32) with a first sliding block (34);
a third sliding block (42) is slidably arranged on the second track (37), one surface, far away from the second track (37), of the third sliding block (42) is connected with an adjusting plate (39), a plurality of fifth notches (41) are arranged on the adjusting plate (39) at intervals, the fifth notches (41) are of a strip-shaped notch structure, the fifth notches (41) are obliquely arranged, the fifth notches (41) are symmetrically inclined by the central line of the adjusting plate (39) to form a notch group of a triangular structure or a radioactive structure, and the notch group of the triangular structure or the radioactive structure is wide in upper part and narrow in lower part;
limiting columns (38) are respectively arranged in the notches of the fifth notch (41) in a one-to-one sliding mode, one surface, far away from the adjusting plate (39), of each limiting column (38) is sequentially connected with a plurality of first square rods (33) and a plurality of second square rods (35), the first square rods (33) and the second square rods (35) are alternately arranged at intervals, a plurality of first sliding blocks (34) are alternately arranged on each first square rod (33), a plurality of second sliding blocks (36) are alternately arranged on each second square rod (35),
The first sliding blocks (34) and the second sliding blocks (36) are uniformly distributed on the first rail (32) at a uniform interval, and the first rail (32) with the first sliding blocks (34) and the first rail (32) with the second sliding blocks (36) are alternately arranged between the first vertical plate (5) and the second vertical plate (11) respectively;
a third notch (29) is arranged above one surface of the first square rod (33) and one surface of the second square rod (35) close to the first track (32), a plurality of clamping plates (30) are arranged on the third notch (29) at intervals, each clamping plate (30) is respectively used for installing or clamping a second sliding block (36) or a first sliding block (34),
a second notch (28) is formed below one surface, far away from the first rail (32), of the first square rod (33) and the second square rod (35), the second notch (28) is used for installing a U-shaped frame (10), and the outer side wall of the other end, far away from the second notch (28), of the U-shaped frame (10) is used for being connected with a feeding device;
one end, far away from the third notch (29), of each of the first square rod (33) and the second square rod (35) is provided with an assembly hole (7); the assembly hole (7) is used for installing a second motor (57), the output end of the second motor (57) is connected with a first gear (58), two groups of pressing surface shaft groups are sequentially arranged below the first gear (58) at intervals, and each group of pressing surface shaft groups comprises a plurality of pressing surface shafts (54) which are arranged at intervals; a second gear (59), a third gear (60) and a second gear (59) are sequentially arranged on the outer wall of the pressing surface shaft close to the first gear at intervals; a third gear (60) is arranged on the pressing surface shaft (54) positioned at the lowest pressing surface shaft group,
The third gear (60) of the lower press surface shaft (54) is used for being meshed with the second gear (59) or the third gear (60) of the upper press surface shaft (54) respectively;
the face groove (55) is provided with two groups at least, the inner wall of each group of face groove (55) is provided with a face pressing shaft (54), and one end of the face pressing shaft (54) close to the first gear (58) is wrapped through a third shell.
2. The process for preparing a full-corn flour noodle using an environment-friendly technology as claimed in claim 1, wherein the washing and soaking the corn kernels and grinding the expanded corn kernels into corn flour comprises:
taking full and worm-eaten-free corn kernels, and cleaning impurities in the corn kernels;
cleaning the cleaned corn raw grains, and soaking to obtain expanded corn raw grains;
and (3) carrying out secondary cleaning on the expanded corn raw grains, fishing out, and putting the fished expanded corn raw grains into a flour milling machine to mill corn flour.
3. The process for preparing full-corn flour noodle by using environment-friendly technology as claimed in claim 2, wherein the steps of cleaning the cleaned corn kernels and soaking to obtain the expanded corn kernels further comprise:
The cleaning temperature of the cleaning is 40-70 ℃, and the cleaning liquid is clean water;
the soaking time is 12-48 hours.
4. The process for preparing the whole corn flour noodle by using the environment-friendly technology as claimed in claim 1, wherein the dough pressing is as follows:
pressing the cured dough into dough sheets with the thickness of 1-3 mm and the width of 20-60 cm by a dough pressing machine;
cutting the dough sheet into noodles with the thickness of 1-3 mm and the width of 1-5 mm by a dough cutting machine.
5. The process for preparing a full-corn flour noodle using an environment-friendly technology as claimed in claim 1, wherein drying the wet noodle to obtain a finished product comprises:
drying the wet noodles, and carrying out radiation sterilization on the dried noodles by a sterilizer after the drying is finished; the dosage of the radiation sterilization is 10 3 ～10 4 Gy；
Packaging the noodles after radiation sterilization, and forming a whole bundle of corn noodle finished products.
6. The process for preparing the whole corn flour noodle by using the environment-friendly technology as claimed in claim 1, wherein the cleaning temperature of the cleaning is 40 ℃, and the cleaning liquid is clean water; the soaking time is 30 hours;
or the cleaning temperature of the cleaning is 60 ℃, and the cleaning liquid is clean water; the soaking time was 45 hours.
7. The preparation process of the whole corn flour noodle by using the environment-friendly technology as claimed in claim 1, which is characterized in that,
the dough pressing mechanism performs primary dough pressing according to preset time, then performs secondary curing on the pressed dough sheet, and performs secondary dough pressing after the secondary curing, wherein the primary dough pressing and the secondary dough pressing are both performed with dough pressing through the dough pressing mechanism;
and after the secondary dough pressing is finished, cutting the dough sheet obtained by the secondary dough pressing to form the corn whole-flour noodles.
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