CN114668158A - Automatic water chestnut peeling device - Google Patents
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- CN114668158A CN114668158A CN202210516947.2A CN202210516947A CN114668158A CN 114668158 A CN114668158 A CN 114668158A CN 202210516947 A CN202210516947 A CN 202210516947A CN 114668158 A CN114668158 A CN 114668158A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
- A23N7/02—Peeling potatoes, apples or similarly shaped vegetables or fruit
- A23N7/023—Peeling potatoes, apples or similarly shaped vegetables or fruit one by one
- A23N7/026—Peeling machines therefor with rotary fruit holding spindles and fixed or movable peeler blades
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Abstract
Description
技术领域technical field
本发明涉及一种自动剥荸荠装置,属于荸荠去皮技术领域。The invention relates to an automatic water chestnut peeling device, belonging to the technical field of water chestnut peeling.
背景技术Background technique
荸荠是一种经济作物,其处于地下的膨大球茎可供食用,生食、熟食亦或是制作罐头均可。荸荠的球茎呈扁圆形球状,直径约4厘米。荸荠在收获后,为了方便下一步加工,常需要进行去皮处理。传统的去皮方式为人工去皮,但这种方式过于耗费人力,同时效率也不高。目前也有一些自动剥皮的设备,普遍为摩擦式剥皮,这种去皮方式虽然也能取得去皮效果,但是由于荸荠需要固定,因此对于荸荠的顶部和底部去皮效果并不好;荸荠底部普遍存在凹陷,现有的剥皮设备不能去除凹陷部分的外皮,去皮不彻底。Water chestnut is an economic crop whose swollen bulbs in the ground can be eaten raw, cooked or canned. The bulbs of water chestnuts are oblate spherical, about 4 cm in diameter. After the water chestnuts are harvested, in order to facilitate the next processing, they often need to be peeled. The traditional peeling method is manual peeling, but this method is too labor-intensive and inefficient. At present, there are also some automatic peeling equipment, which is generally friction peeling. Although this peeling method can also achieve peeling effect, because the water chestnut needs to be fixed, the peeling effect on the top and bottom of the water chestnut is not good; the bottom of the water chestnut is generally There are dents, and the existing peeling equipment cannot remove the outer skin of the dented part, and the peeling is not complete.
发明内容SUMMARY OF THE INVENTION
本发明提供一种自动剥荸荠装置,以解决上述现有技术中荸荠剥皮不够全面,荸荠底部凹陷不容易去皮的问题。The present invention provides an automatic water chestnut peeling device, so as to solve the problem that the water chestnut peeling in the prior art is not comprehensive enough, and the water chestnut bottom is sunken and difficult to peel.
为了实现上述目的,本发明采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种自动剥荸荠装置,包括夹取机构和削皮机构,夹取机构包括两个对称设置的弧形夹爪,两个弧形夹爪能够配合形成用于抓取荸荠的夹持腔;削皮机构包括用于去除荸荠顶部外皮的顶部去皮机构、用于去除荸荠底部外皮的底部去皮机构、用于剜除荸荠底部凹陷区域外皮的剜皮机构、设置在弧形夹爪上的刮刀和用于带动荸荠转动的扭转机构;当弧形夹爪抓取荸荠后,扭转机构能够驱动荸荠转动且刮刀能够刮去荸荠侧面的外皮。An automatic water chestnut peeling device includes a gripping mechanism and a peeling mechanism, wherein the gripping mechanism comprises two symmetrically arranged arc-shaped gripping claws, and the two arc-shaped gripping claws can cooperate to form a gripping cavity for grasping the water chestnuts; The peeling mechanism includes a top peeling mechanism for removing the top skin of water chestnuts, a bottom peeling mechanism for removing the bottom skin of water chestnuts, a skin peeling mechanism for removing the skin of the concave area at the bottom of water chestnuts, and a scraper arranged on the arc-shaped jaws and a torsion mechanism for driving the water chestnuts to rotate; after the arc-shaped gripper grabs the water chestnuts, the torsion mechanism can drive the water chestnuts to rotate and the scraper can scrape the outer skin of the side surfaces of the water chestnuts.
优选地,扭转机构驱动荸荠自转的同时能够使荸荠的旋转轴心线与刮刀的夹角改变。Preferably, the twisting mechanism can change the angle between the rotation axis of the water chestnut and the scraper while driving the water chestnut to rotate.
优选地,扭转机构包括弧形滑轨、滑动安装在弧形滑轨上的滑块和固定安装在滑块一侧的推拉杆三,弧形滑轨上设置有齿纹,滑块上转动安装有与齿纹啮合的直齿轮,滑块的一侧设置有用于驱动直齿轮转动的电机一,推拉杆三的输出端设置有用于固定荸荠的固定机构,固定机构能够在电机一的驱动下转动。Preferably, the torsion mechanism includes an arc-shaped slide rail, a slider slidably mounted on the arc-shaped slide rail, and a push-pull rod fixedly mounted on one side of the slider. There is a spur gear that meshes with the tooth pattern, one side of the slider is provided with a
优选地,固定机构包括转动安装在推拉杆三输出端的花轴一,花轴一远离推拉杆三的一端固定安装有能够插入荸荠上的刺锥,花轴一上套接有轴套一,轴套一上套接有锥齿轮一,直齿轮的一侧设置有同轴转动的锥齿轮二,锥齿轮一和锥齿轮二啮合。Preferably, the fixing mechanism comprises a
优选地,底部去皮机构包括底部刀具座和固定在底部刀具座上的底部刀片,底部刀具座的一侧设置有推拉杆六,当推拉杆六启动时能够推动底部刀具座并使得底部刀片切削荸荠的底部。Preferably, the bottom peeling mechanism includes a bottom tool seat and a bottom blade fixed on the bottom tool seat, a push-pull rod 6 is provided on one side of the bottom tool seat, and when the push-pull rod 6 is activated, the bottom tool seat can be pushed and the bottom blade can be cut The bottom of the water chestnut.
优选地,底部刀片下方的底部刀具座内设置有推拉杆五,推拉杆五的输出端转动安装有花轴二,花轴二上套接有轴套二,轴套二上套接有锥齿轮三,花轴二的端部固定有剜刀,底部刀具座的一侧设置有电机二,电机二的输出端设置有与锥齿轮三啮合的锥齿轮四。Preferably, a push-pull rod 5 is arranged in the bottom tool seat below the bottom blade, and the output end of the push-pull rod 5 is rotatably installed with a second flower shaft, a
优选地,顶部去皮机构包括顶部刀具座和固定在顶部刀具座上的顶部刀片,顶部刀具座的一侧设置有推拉杆四,当推拉杆四启动时能够推动顶部刀具座并使得顶部刀片切削荸荠的顶部。Preferably, the top peeling mechanism includes a top tool seat and a top blade fixed on the top tool seat, a push-pull rod 4 is provided on one side of the top tool seat, and when the push-pull rod 4 is activated, the top tool seat can be pushed and the top blade can be cut The top of the water chestnuts.
优选地,机架上竖直安装有推拉杆二,推拉杆二的输出端设置有基杆,基杆上滑动安装有两个活动臂,两个弧形夹爪分别固定在两个活动臂上。Preferably, two push-pull rods are vertically installed on the frame, a base rod is provided at the output end of the second push-pull rod, two movable arms are slidably installed on the base rod, and the two arc-shaped clamping claws are respectively fixed on the two movable arms .
优选地,基杆的一侧设置有推拉杆一,推拉杆一的输出端设置有铰接座,铰接座的两侧各铰接有一连杆,两个连杆的端部分别与两个活动臂铰接。Preferably, one side of the base rod is provided with a push-pull rod, the output end of the push-
优选地,弧形夹爪的下方设置有用于输送荸荠的输送带,输送带的一端设置有下料斗。Preferably, a conveyor belt for conveying water chestnuts is provided below the arcuate jaws, and a lower hopper is provided at one end of the conveyor belt.
与现有技术对比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1、通过设置夹取机构和削皮机构,夹取机构能够将荸荠夹持住,扭转机构可驱动荸荠转动并使得刮刀刮除荸荠侧面的外皮,同时设置顶部去皮机构、底部去皮机构和剜皮机构可分别去除荸荠的顶部、底部以及底部凹陷部分的外皮,从而实现对荸荠的全部表面进行去皮处理,剥皮效果好且彻底;1. By setting the gripping mechanism and the peeling mechanism, the gripping mechanism can hold the water chestnuts, and the twisting mechanism can drive the water chestnuts to rotate and make the scraper scrape off the outer skin of the side of the water chestnuts. At the same time, the top peeling mechanism, the bottom peeling mechanism and the The peeling mechanism can remove the outer skin of the top, the bottom and the concave part of the bottom of the water chestnut respectively, so as to realize the peeling treatment of the entire surface of the water chestnut, and the peeling effect is good and thorough;
2、通过设置弧形滑轨、滑块、电机一等组件,滑块在电机一的作用下可在弧形滑轨上往复移动,同时电机可驱动插在荸荠上的刺锥转动,这使得荸荠自转的同时,荸荠的旋转轴心线与刮刀的夹角也在变化,这使得不同大小的荸荠的侧面都能够与刮刀充分接触,提高本发明的实用性。2. By arranging the components such as the arc-shaped slide rail, the slider, and the first motor, the slider can move back and forth on the arc-shaped slide rail under the action of the first motor, and at the same time, the motor can drive the thorn cone inserted on the water chestnut to rotate, which makes the When the water chestnut rotates, the angle between the rotation axis of the water chestnut and the scraper also changes, which enables the sides of the water chestnut of different sizes to fully contact the scraper, thereby improving the practicability of the present invention.
附图说明Description of drawings
图1为本发明的整体结构立体图;1 is a perspective view of the overall structure of the present invention;
图2为图1中A处的局部放大图;Fig. 2 is the partial enlarged view of A place in Fig. 1;
图3为本发明削皮机构的局部结构立体图;Fig. 3 is the partial structure perspective view of peeling mechanism of the present invention;
图4为本发明削皮机构的局部结构平面图;Fig. 4 is the partial structure plan view of peeling mechanism of the present invention;
图5为图4中B处的局部放大图;Fig. 5 is a partial enlarged view at B in Fig. 4;
图6为本发明弧形夹爪的结构示意图。FIG. 6 is a schematic structural diagram of an arc-shaped clamping jaw of the present invention.
图中:1、机架,2、输送带,3、夹取机构,31、基杆,32、活动臂,321、弧形夹爪,322、刮刀,33、推拉杆一,331、铰接座,34、连杆,35、推拉杆二,4、下料斗,5、扭转机构,51、弧形滑轨,511、齿纹,52、滑块,521、直齿轮,53、电机一,54、推拉杆三,55、花轴一,56、刺锥,57、轴套一,58、锥齿轮一,59、锥齿轮二,6、顶部去皮机构,61、顶部刀具座,62、顶部刀片,63、推拉杆四,7、底部去皮机构,71、底部刀具座,711、推拉杆五,712、花轴二,713、剜刀,714、轴套二,715、锥齿轮三,716、锥齿轮四,72、底部刀片,721、通孔,73、电机二,74、推拉杆六。In the figure: 1. Frame, 2. Conveyor belt, 3. Clamping mechanism, 31. Base rod, 32. Active arm, 321, Arc clamping jaw, 322, Scraper, 33. Push-
具体实施方式Detailed ways
下面结合附图对本发明实施中的技术方案进行清楚,完整的描述,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the implementation of the present invention will be clearly and completely described below with reference to the accompanying drawings. The described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1至图6所示,本发明实施例提供的一种自动剥荸荠装置,能够对荸荠的侧面、顶部、底部以及底部的凹陷部分都能够进行去皮处理,具体包括机架1、固定在机架1上的夹取机构3和削皮机构,夹取机构3下方安装输送带2,并在输送带2的一端安装下料斗4,下料斗4依次向输送带2落下荸荠,输送带2的两侧设置有挡板,防止荸荠从输送带2侧边掉落。输送带2将荸荠输送到夹取机构3下方,夹取机构3从输送带2上夹取荸荠后,削皮机构对荸荠进行削皮处理,处理完成后夹取机构3再将荸荠放置到输送带2上继续输送,后续可再对输送带2上的荸荠和荸荠皮进行分离,完成自动化剥荸荠的工作。As shown in FIG. 1 to FIG. 6 , an automatic water chestnut peeling device provided by an embodiment of the present invention can perform peeling treatment on the side, top, bottom and concave parts of the bottom of the water chestnut, specifically including a
从图1、图2和图6可以看出,本发明的夹取机构3包括与机架1固定连接且呈竖直的推拉杆二35、水平设置在推拉杆二35输出端的基杆31、两个分别滑动套接在推拉杆二35两侧基杆31上的活动臂32和两个分别固定在两个活动臂32上的弧形夹爪321,从图6可以看出,两个弧形夹爪321可以配合形成夹持腔。基杆31远离弧形夹爪321的一侧固定安装有推拉杆一33,推拉杆一33的输出端固定有铰接座331,两个活动臂32上分别铰接有一个连杆34,两个连杆34远离活动臂32的端部分别与铰接座331的两端铰接。通过上述设置,推拉杆一33工作时能够推拉铰接座331,这使得铰接座331能够通过连杆34驱动两个活动臂32在基杆31上滑动,进而实现两个弧形夹爪321的相对移动,当两个弧形夹爪321相互靠近时,其形成的夹持腔便能够将荸荠夹住,而当两个弧形夹爪321互相远离时,荸荠便会脱离弧形夹爪321,再次落到输送带2上。As can be seen from Figure 1, Figure 2 and Figure 6, the
推拉杆二35工作时能够整体抬升或降下弧形夹爪321,从而能够配合推拉杆一33工作,让弧形夹爪321能够将荸荠夹取后再抬升起来,从而能够让削皮机构能够有足够的空间对荸荠的底部进行削皮。When the push-
由图2至图5所示,本发明的削皮机构包括顶部去皮机构6、底部去皮机构7、剜皮机构、设置在弧形夹爪321上的刮刀322和能够带动荸荠自转的扭转机构5,其中顶部去皮机构6、底部去皮机构7和剜皮机构能够分别去除荸荠顶部、底部和凹陷部位的表皮,而当扭转机构5工作时,刮刀322能够去除荸荠侧面的表皮。As shown in Figures 2 to 5, the peeling mechanism of the present invention includes a top peeling mechanism 6, a
如图2和图3所示,扭转机构5包括与机架1固定连接的弧形滑轨51和滑动安装在弧形滑轨51上的滑块52,滑块52的一侧固定连接有推拉杆三54,当滑块52在弧形滑轨51上移动时,推拉杆三54的延长线能够以夹持腔的中心为旋转中心进行转动。As shown in FIG. 2 and FIG. 3 , the torsion mechanism 5 includes an arc-
滑块52内转动安装有直齿轮521,弧形滑轨51上开设有与直齿轮521啮合的齿纹511,滑块52远离推拉杆三54的一侧设置有电机一53,电机一53能够驱动直齿轮521转动,当电机一53工作时便能够通过直齿轮521与齿纹511的啮合关系带动滑块52在弧形滑轨51上移动,通过电机一53的正反转变化实现滑块52在弧形滑轨51上的往复滑动。推拉杆三54的输出端转动安装一个花轴一55,花轴一55的底部固定连接有至少两个刺锥56,本实施例设置了三个刺锥56,当推拉杆三54工作时,能够推动刺锥56,使得刺锥56插入到荸荠的顶部,此时刺锥56和荸荠相对固定。花轴一55上活动套接有轴套一57,轴套一57与花轴一55为花键配合关系,同时轴套一57通过一限位环可转动的固定在滑块52上,轴套上固定套接有锥齿轮一58,直齿轮521同轴安装有与锥齿轮一58啮合的锥齿轮二59,这样,当电机一53驱动直齿轮521转动时,锥齿轮二59能够驱动锥齿轮一58转动,进而通过轴套一57驱动花轴一55转动,又因为刺锥56与荸荠相对固定,此时荸荠在刺锥56的作用下开始自转。A
需要注意的是,弧形夹爪321所形成的夹持腔将荸荠夹取时并不会将荸荠完全抱死,这使得荸荠能够随着刺锥56的转动而自转,弧形夹爪321上的刮刀322便和荸荠发生相对转动,刮刀322将荸荠的侧面表皮刮去。由于滑块52可在弧形滑轨51上往复移动,这使得荸荠自转的同时,荸荠的旋转轴心线与刮刀322的夹角也在变化,这使得不同大小的荸荠的侧面都能够与刮刀322充分接触,提高本发明的实用性。同时由于电机正反转变化时,锥齿轮二59驱动锥齿轮一58旋转的方向也在正反变化,因此两个弧形夹爪321上的刮刀322的朝向相反,这使得荸荠正转和反转时,都有刮刀322能够对荸荠侧面进行削皮。It should be noted that the clamping cavity formed by the arc-shaped
底部去皮机构7包括与机架1固定连接的推拉杆六74、固定安装在推拉杆六74输出端的底部刀具座71和安装在底部刀具座71上的底部刀片72,当刮刀322对荸荠侧面的削皮工作结束后,花轴一55恢复到竖直状态,此时荸荠的顶部仍旧与刺锥56固定,启动推拉杆六74,推拉杆六74将推动底部刀片72对荸荠的底部进行切割,从而将荸荠底部的表皮去除,在此过程中弧形夹爪321、刮刀322和刺锥56共同形成对荸荠的固定,保证底部刀片72对荸荠切削时,荸荠能够稳定不动。The
当底部刀片72切除荸荠底部的表皮之后,底部刀片72暂时不收回。底部刀具座71内固定安装有推拉杆五711,推拉杆五711的输出端转动安装有花轴二712,花轴二712的顶部固定安装有剜刀713,花轴二712上活动套接有轴套二714,轴套二714也通过一个限位环转动安装在底部刀具座71内,轴套二714上固定套接有锥齿轮三715,底部刀具座71的一侧设置有电机二73,电机二73的输出端安装有与锥齿轮三715啮合的锥齿轮四716,底部刀片72上开设有供剜刀713伸出的通孔721(或者底部刀片72设置的短一些,不影响剜刀713的伸出即可)。当底部刀片72切除荸荠底部的表皮之后,底部刀片72紧贴荸荠底部,此时底部刀片72、弧形夹爪321、刮刀322和刺锥56共同形成对荸荠的限位,启动推拉杆五711,剜刀713将伸出通孔721刺入荸荠底部的凹陷部位,启动电机二73,电机将通过锥齿轮四716和锥齿轮三715驱动花轴二712转动,使得剜刀713对凹陷部位的表皮进行剜除。After the
之后,推拉杆三54将刺锥56向上提,使得刺锥56脱离荸荠。顶部去皮机构6包括顶部刀具座61、固定在顶部刀具座61上的顶部刀片62和推拉杆四63,推拉杆四63的底座与机架1固定连接,推拉杆四63的输出端与顶部刀具座61固定连接。当刺锥56脱离荸荠后,弧形夹爪321、刮刀322和底部刀片72共同形成对荸荠的限位,启动推拉杆四63,推拉杆四63推动顶部刀片62对荸荠的顶部进行切割去皮,至此对荸荠的去皮处理全部完成,接下来底部刀片72复位,顶部刀片62复位,推拉杆二35将荸荠下放到靠近输送带2表面时,推拉杆一33驱使两个弧形夹爪321分离,剥皮后的荸荠从弧形夹爪321中落到输送带2表面,进行后续的处理即可。Afterwards, the third push-
使用时:下料斗4向输送带2落荸荠,当输送带2将荸荠输送到弧形夹爪321下方时,输送带2暂停移动,推拉杆二35将弧形夹爪321下方,推拉杆一33驱动两个弧形夹爪321互相靠近形成夹持腔并将荸荠夹取,之后推拉杆二35将荸荠提升至能够与削皮机构配合的高度。推拉杆三54驱动刺锥56刺入荸荠顶部,电机一53驱动直齿轮521转动,此时滑块52沿着弧形滑轨51移动,同时锥齿轮二59通过锥齿轮一58驱动花轴一55自转,进而通过刺锥56带动荸荠自转的同时使荸荠旋转的轴心线与刮刀322的夹角不断改变,让刮刀322充分切削荸荠的侧面。之后启动推拉杆六74,让底部刀片72切削荸荠底部,启动推拉杆五711让剜刀713刺入荸荠的底部凹陷,启动电机二73使得剜刀713转动并剜除荸荠底部的凹陷部位的表皮,然后让推拉杆二35将刺锥56抬升并脱离荸荠,启动推拉杆四63让顶部刀片62切除荸荠顶部的表皮。荸荠的全部表面完成去皮后,顶部刀片62和底部刀片72复位,推拉杆二35将荸荠下方到靠近输送带2的高度,推拉杆一33将弧形夹爪321分开,使得脱皮后的荸荠回落到输送带2上。启动输送带2将脱皮后的荸荠输送走同时将下一个荸荠输送到弧形夹爪321正下方。When in use: the lower hopper 4 drops the water chestnuts to the
下料斗4下放荸荠的速度、输送带2的输送速度和停滞间隔以及削皮机构的工作速度相互匹配时,即可实现自动化高效且全面的荸荠脱皮处理。下料斗4的结构非本发明的主要技术内容,具体结构不进行描述,各机构的运行速度可通过单片机进行控制,如何让荸荠下落到输送带2上时底部朝下并非本发明的设计重点,可通过人工事先调整后放置在下料斗4中或者其他技术手段实现,本发明不进行具体设计描述。When the speed of placing the water chestnuts in the lower hopper 4, the conveying speed and stagnation interval of the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神和基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit and essential characteristics of the present invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole, The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
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