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CN114658590A - A motor and engineering vehicle with variable speed function - Google Patents

A motor and engineering vehicle with variable speed function Download PDF

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Publication number
CN114658590A
CN114658590A CN202011537164.XA CN202011537164A CN114658590A CN 114658590 A CN114658590 A CN 114658590A CN 202011537164 A CN202011537164 A CN 202011537164A CN 114658590 A CN114658590 A CN 114658590A
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CN
China
Prior art keywords
valve core
adjusting groove
groove
channel
motor
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Pending
Application number
CN202011537164.XA
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Chinese (zh)
Inventor
白玉宇
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Ningbo Hengtong Nuoda Hydraulic Co ltd
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Ningbo Hengtong Nuoda Hydraulic Co ltd
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Priority to CN202011537164.XA priority Critical patent/CN114658590A/en
Publication of CN114658590A publication Critical patent/CN114658590A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/003Reciprocating-piston liquid engines controlling
    • F03C1/004Reciprocating-piston liquid engines controlling speed-control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • F03C1/0403Details, component parts specially adapted of such engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • F03C1/0403Details, component parts specially adapted of such engines
    • F03C1/0435Particularities relating to the distribution members
    • F03C1/0438Particularities relating to the distribution members to cylindrical distribution members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/02Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders
    • F03C1/04Reciprocating-piston liquid engines with multiple-cylinders, characterised by the number or arrangement of cylinders with cylinders in star or fan arrangement
    • F03C1/0447Controlling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03CPOSITIVE-DISPLACEMENT ENGINES DRIVEN BY LIQUIDS
    • F03C1/00Reciprocating-piston liquid engines
    • F03C1/08Distributing valve-gear peculiar thereto
    • F03C1/16Speed controlling, equalising or cushioning

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Multiple-Way Valves (AREA)

Abstract

The invention discloses a motor with speed change function, which comprises a motor rear cover, wherein a hydraulic oil inlet channel and a hydraulic oil outlet channel are arranged in a motor rear cover, a valve core is arranged in the hydraulic oil inlet channel and the hydraulic oil outlet channel, a plurality of channel adjusting grooves are arranged on the inner wall of the adjusting channel, a plurality of valve core adjusting grooves are arranged on the periphery of the valve core, the channel adjusting grooves are communicated with a rotor assembly, the hydraulic oil inlet channel and the hydraulic oil outlet channel, the movement of the valve core controls the disconnection or communication of the channel adjusting grooves and the valve core adjusting grooves, a driving device is arranged on one side of the adjusting channel and used for pushing the valve core to move, an oil supplementing valve core is arranged in the valve core, after the valve core moves, the oil supplementing valve core is used for communicating the first adjusting groove, the second adjusting groove and the third adjusting groove or communicating the second adjusting groove, the third adjusting groove and the fourth adjusting groove, the hydraulic oil in the first adjusting groove or the fourth adjusting groove is supplemented to the second adjusting groove and the third adjusting groove, thereby reducing motor vibration.

Description

一种具变速功能的马达及工程车A motor and engineering vehicle with variable speed function

技术领域technical field

本发明涉及一种马达领域,尤其是涉及一种具变速功能的马达及工程车。The invention relates to the field of motors, in particular to a motor with a variable speed function and an engineering vehicle.

背景技术Background technique

在矿山,坑道和煤矿运输需要用到重型运输车辆,重型运输车辆上安装有为其提供动力的液压马达,液压马达驱动运输车辆的车轮使车辆行进。由于重型车辆行进过程中,要根据不同路况的复杂程度特别是矿山,坑道,隧道施工现场,驾驶人员为确保安全,随时需精确的控制车速缓慢增高或缓慢降低,以达到安全装载,安全行驶的目的,同时兼顾经济性的要求。In mines, tunnels and coal mines, heavy-duty transport vehicles are used. The heavy-duty transport vehicles are equipped with hydraulic motors that power them. The hydraulic motors drive the wheels of the transport vehicles to make the vehicles travel. During the traveling of heavy vehicles, according to the complexity of different road conditions, especially in mines, tunnels, and tunnel construction sites, in order to ensure safety, drivers need to accurately control the speed of the vehicle to increase or decrease slowly at any time, so as to achieve safe loading and safe driving. purpose, while taking into account the economic requirements.

传统的低速大扭矩液压马达一种方式是通过液压马达上单独配置液压调解阀使液压马达的排量减半达到马达转速提高的目的,液压马达的转速是倍增的关系,也就是说在外部油源流量恒定的情况下,马达排量减为原来的一半时,此时车速是原来的两倍。液压调解阀内设置阀芯,通过液压控制阀芯移动使得通道的数量发生变化,从而控制液压力实现变速。One way of the traditional low-speed and high-torque hydraulic motor is to halve the displacement of the hydraulic motor by separately configuring the hydraulic adjustment valve on the hydraulic motor to achieve the purpose of increasing the motor speed. The speed of the hydraulic motor is multiplied, that is to say, the external oil When the source flow is constant, when the motor displacement is reduced to half of the original, the vehicle speed is twice the original at this time. A spool is set in the hydraulic adjustment valve, and the number of channels is changed by the movement of the hydraulic control spool, so as to control the hydraulic pressure to realize the speed change.

现有技术的缺点在于:马达变速后,部分管路内的液压油的输送被切断,被切断的管路内的液压油不足,而液压油的仍然受到转子柱塞运动的影响,柱塞所在的柱塞孔体积的变化进行导致管路抽真空,从而引起马达的震动。The disadvantage of the prior art is that after the motor is shifted, the delivery of hydraulic oil in part of the pipeline is cut off, the hydraulic oil in the cut off pipeline is insufficient, and the hydraulic oil is still affected by the movement of the rotor plunger, where the plunger is located. The change in the volume of the plunger hole results in a vacuum in the line, which causes vibration of the motor.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是提供一种可以在变速时减少马达震动的具变速功能的马达及工程车。The technical problem to be solved by the present invention is to provide a motor and an engineering vehicle with a shifting function that can reduce motor vibration during shifting.

本发明解决上述技术问题所采用的技术方案为一种具变速功能的马达,包括马达前盖、马达后盖、定子和与车轮轴连接的转子总成,所述的转子总成外围设置有可径向移动的多个柱塞组件,其特征在于所述的马达后盖内设置有液压油进入通道和液压油排出通道,所述的马达后盖内还设置有配流轴,配流轴内设置有调节通道,调节通道内设置有阀芯,调节通道内壁上设置有多个通道调节槽,阀芯的外周围设置有多个阀芯调节槽,通道调节槽连通转子总成、液压油进入通道和液压油排出通道,阀芯的移动控制通道调节槽和阀芯调节槽的断开或连通,调节通道的一侧设置有驱动装置,驱动装置用于推动阀芯移动,所述的阀芯内测设置由补油阀芯,阀芯移动后,补油阀芯用于连通第一调节槽、第二调节槽和第三调节槽,或者用于连通第二调节槽、第三调节槽和第四调节槽。第一调节槽或者第四调节槽内的液压油往第二调节槽和第三调节槽方向补充。The technical solution adopted by the present invention to solve the above technical problems is a motor with a variable speed function, which includes a motor front cover, a motor rear cover, a stator and a rotor assembly connected with the wheel shaft. A plurality of plunger assemblies that move radially are characterized in that a hydraulic oil inlet channel and a hydraulic oil discharge channel are arranged in the rear cover of the motor, and a distribution shaft is also arranged in the rear cover of the motor, and a distribution shaft is arranged in the distribution shaft. Adjustment channel, a valve core is arranged in the adjustment channel, a plurality of channel adjustment grooves are arranged on the inner wall of the adjustment channel, and a plurality of valve core adjustment grooves are arranged around the outer periphery of the valve core, and the channel adjustment groove is connected to the rotor assembly, the hydraulic oil inlet channel and the The hydraulic oil discharge channel, the movement of the valve core controls the disconnection or connection between the channel adjustment groove and the valve core adjustment groove. A drive device is provided on one side of the adjustment channel, and the drive device is used to push the valve core to move. The internal measurement of the valve core Set by the oil charge valve core, after the valve core moves, the oil charge valve core is used to communicate with the first adjustment groove, the second adjustment groove and the third adjustment groove, or to communicate with the second adjustment groove, the third adjustment groove and the fourth adjustment groove Adjustment slot. The hydraulic oil in the first adjusting groove or the fourth adjusting groove is supplemented in the direction of the second adjusting groove and the third adjusting groove.

本发明进一步的优选方案为:所述的补油阀芯包括阀体,阀体可以在阀腔内左右移动,阀体内包括两个补油通道组件,补油通道组件包括两个纵向管道和一个横向管道,横向管道设置在纵向管道的中间,横向管道和纵向管道组成了工型结构,横向管道的外端和阀腔连通,两个补油通道组件对称设置在阀体的两侧;补油阀芯在左侧时,连通第一调节槽、第二调节槽和第三调节槽,补油阀芯在右侧时连通第二调节槽、第三调节槽和第四调节槽。A further preferred solution of the present invention is: the oil supplement valve core includes a valve body, the valve body can move left and right in the valve cavity, the valve body includes two oil supplement channel components, and the oil supplement channel components include two longitudinal pipes and a Horizontal pipeline, the horizontal pipeline is arranged in the middle of the vertical pipeline, the horizontal pipeline and the vertical pipeline form an I-shaped structure, the outer end of the horizontal pipeline is connected with the valve cavity, and the two oil supply channel components are symmetrically arranged on both sides of the valve body; When the valve core is on the left side, it communicates with the first adjustment groove, the second adjustment groove and the third adjustment groove, and when the oil supply valve core is on the right side, it communicates with the second adjustment groove, the third adjustment groove and the fourth adjustment groove.

本发明进一步的优选方案为:所述的靠近外侧的纵向管道的上端口和下端口设置有向外侧延伸至阀腔的通道。A further preferred solution of the present invention is that: the upper port and the lower port of the longitudinal pipe near the outer side are provided with a channel extending to the outer side to the valve cavity.

本发明进一步的优选方案为:所述的阀芯上设置有两个阀芯调节槽,两个阀芯调节槽和阀芯的侧壁分别连通四组阀芯通道,四组阀芯通道对应四个纵向管道。A further preferred solution of the present invention is as follows: the valve core is provided with two valve core adjustment grooves, and the two valve core adjustment grooves and the sidewall of the valve core are respectively connected to four groups of valve core channels, and the four groups of valve core channels correspond to four groups of valve core channels. a vertical pipe.

本发明进一步的优选方案为:所述的四组阀芯通道分别为第一组阀芯通道、第二组阀芯通道、第三组阀芯通道和第四组阀芯通道,两个阀芯调节槽分别为第一阀芯调节槽和第二阀芯调节槽,第一组阀芯通道连通第一阀芯调节槽,第二组阀芯通道连通阀芯的侧壁,第三组阀芯通道连通第二阀芯调节槽,第四组阀芯通道连通阀芯的侧壁。A further preferred solution of the present invention is: the four groups of valve core channels are respectively the first group valve core channel, the second group valve core channel, the third group valve core channel and the fourth group valve core channel, and the two valve core channels are respectively The adjustment grooves are respectively the first valve core adjustment groove and the second valve core adjustment groove. The first group of valve core channels is connected to the first valve core adjustment groove, the second group of valve core channels is connected to the side wall of the valve core, and the third group of valve core channels is connected to the side wall of the valve core. The channel communicates with the second valve core adjustment groove, and the fourth group of valve core channels communicates with the side wall of the valve core.

本发明进一步的优选方案为:补油阀芯位于右侧时,右侧补油通道组件的靠内测的纵向管道和第三组阀芯通道之间具有连通间隙。A further preferred solution of the present invention is: when the oil supply valve core is located on the right side, there is a communication gap between the inner longitudinal pipeline of the right fuel supply channel assembly and the third group of valve core channels.

本发明进一步的优选方案为:所述的驱动装置包括电磁铁和复位弹簧,阀芯由磁性材料制成,电磁铁设置在阀芯一侧,复位弹簧设置在电磁铁和阀芯之间,电磁铁和复位弹簧的双重作用下推动阀芯移动。A further preferred solution of the present invention is: the drive device includes an electromagnet and a return spring, the valve core is made of magnetic material, the electromagnet is arranged on one side of the valve core, the return spring is arranged between the electromagnet and the valve core, and the electromagnetic Under the dual action of iron and return spring, the spool is pushed to move.

本发明进一步的优选方案为:所述的通道调节槽包括第一调节槽、第二调节槽、第三调节槽和第四调节槽,液压油进入通道连接第四调节槽,液压油排出通道连接第一调节槽;处于正常状态时,第一调节槽和第二调节槽相连通,第三调节槽和第四调节槽相连通,第二调节槽和第三调节槽断开,第一调节槽、第二调节槽、第三调节槽和第四调节槽对应的管路内均流通高压液压;阀芯移动后,第一调节槽和第二调节槽断开,第三调节槽和第四调节槽断开,第二调节槽、第三调节槽对应的管路内不再有高压液压油,第一调节槽和第四调节槽对应的管路内持续由高压液压油,可以通入液压油管理的数量减少导致马达的转速增加。A further preferred solution of the present invention is: the channel adjustment groove includes a first adjustment groove, a second adjustment groove, a third adjustment groove and a fourth adjustment groove, the hydraulic oil inlet channel is connected to the fourth adjustment groove, and the hydraulic oil discharge channel is connected to the fourth adjustment groove. The first adjustment slot; in the normal state, the first adjustment slot is connected with the second adjustment slot, the third adjustment slot is connected with the fourth adjustment slot, the second adjustment slot is disconnected from the third adjustment slot, and the first adjustment slot The pipelines corresponding to the second, third and fourth adjustment grooves all circulate high pressure hydraulic pressure; after the valve core moves, the first adjustment groove and the second adjustment groove are disconnected, and the third adjustment groove and the fourth adjustment groove are disconnected. When the groove is disconnected, there is no high-pressure hydraulic oil in the pipelines corresponding to the second adjustment groove and the third adjustment groove. A reduction in the amount of management results in an increase in the rotational speed of the motor.

本发明进一步的优选方案为:所述的阀芯调节槽为围绕在阀芯外侧的圆环槽。A further preferred solution of the present invention is that: the valve core adjusting groove is a circular groove surrounding the outside of the valve core.

本发明进一步的优选方案为:所述阀芯调节槽的两侧为阀芯侧壁,所述的阀芯侧壁上设置由缓冲槽,所述的缓冲槽和一侧的阀芯调节槽相连通。A further preferred solution of the present invention is: the two sides of the valve core adjustment groove are the valve core side walls, the valve core side wall is provided with a buffer groove, and the buffer groove is connected with the valve core adjustment groove on one side Pass.

本发明进一步的优选方案为:所述的阀芯调节槽为两个,缓冲槽有四个且分别设置在阀芯调节槽的两侧。A further preferred solution of the present invention is as follows: there are two valve core adjustment grooves and four buffer grooves, which are respectively arranged on both sides of the valve core adjustment groove.

本发明本发明调节通道的一侧设置有驱动装置,驱动装置用于推动阀芯移动,所述的阀芯内测设置由补油阀芯,阀芯移动后,补油阀芯用于连通第一调节槽、第二调节槽和第三调节槽,或者用于连通第二调节槽、第三调节槽和第四调节槽。阀芯移动后,第二调节槽和第三调节槽以及对应的管路内的液压油被切断,此时,在补油阀芯的帮助下,第一调节槽或者第四调节槽内的液压油往第二调节槽和第三调节槽补充液压油,减缓马达马达震动。According to the present invention, one side of the adjustment channel of the present invention is provided with a driving device, and the driving device is used to push the valve core to move. An adjustment groove, a second adjustment groove and a third adjustment groove, or used to communicate with the second adjustment groove, the third adjustment groove and the fourth adjustment groove. After the spool moves, the hydraulic oil in the second adjustment groove, the third adjustment groove and the corresponding pipeline is cut off. The oil replenishes hydraulic oil to the second adjustment tank and the third adjustment tank to slow down the vibration of the motor.

附图说明Description of drawings

图1为马达从右侧的液压油进入通道进油并处于常速状态的结构示意图;Figure 1 is a schematic diagram of the structure of the motor entering oil from the right side of the hydraulic oil into the channel and in a constant speed state;

图2为马达从右侧的液压油进入通道进油并处于变速状态的结构示意图;Figure 2 is a schematic structural diagram of the motor entering oil from the right hydraulic oil into the channel and in a variable speed state;

图3为马达从左侧的液压油进入通道进油并处于常速状态的结构示意图;Figure 3 is a schematic diagram of the structure of the motor entering oil from the hydraulic oil entry channel on the left side and in a state of constant speed;

图4为马达从左侧的液压油进入通道进油并处于变速状态的结构示意图;Figure 4 is a schematic structural diagram of the motor entering oil from the hydraulic oil on the left side into the channel and in a variable speed state;

图5为图1中A处的放大图;Fig. 5 is the enlarged view of A place in Fig. 1;

图6为图2中B处的放大图;Fig. 6 is the enlarged view of B place in Fig. 2;

图7为通道调节槽及对应管路的原理图;Figure 7 is a schematic diagram of the channel adjustment groove and the corresponding pipeline;

图8为补油阀芯的结构示意图;FIG. 8 is a schematic structural diagram of an oil charge valve core;

图9为阀芯的立体图。FIG. 9 is a perspective view of the valve core.

具体实施方式Detailed ways

以下结合附图实施例对本发明作进一步详细描述。The present invention will be further described in detail below with reference to the embodiments of the accompanying drawings.

如图1-图9所示,一种具变速功能的马达,包括马达前盖1、马达后盖2、定子3和与车轮轴4连接的转子总成31,马达前盖1设置在左侧,马达后盖2设置在右侧,转子总成31设置在马达前盖1和马达后盖2形成的容腔内,所述的转子总成31外围设置有可径向移动的多个柱塞组件5,高压液压油推动柱塞组件5做活塞运动,定子3不动,从而使转子总成带动车轮轴4转动,马达后盖2内设置有液压油进入通道6和液压油排出通道7,如图3和图4所示,液压油进入通道6和液压油排出通道7的功能可以相互对调。马达后盖2内还设置有配流轴8,配流轴8内设置有调节通道9,调节通道9内设置有阀芯10,调节通道9内壁上设置有多个通道调节槽12,阀芯10的外周围设置有多个阀芯调节槽11,通道调节槽12和阀芯调节槽11相互配合控制通道调节槽12对应的管路内的高压液压油的数量,通道调节槽12连通转子总成31、液压油进入通道6和液压油排出通道7,高压液压油首先从液压油进入通道6内进入,通入配流轴8内,接下去进入转子总成31,转子总成31内的高压液压油做工完成后变成低压液压油,低压液压油再次通入配流轴8内,最后从液压油排出通道7内流出。阀芯10的移动控制通道调节槽12和阀芯调节槽11的断开或连通,阀芯10由磁性材料制成,阀芯10一侧设置由电磁铁13,电路控制电磁铁13的通电和断电,电磁铁13和阀芯10之间设置有复位弹簧14,电磁铁13和复位弹簧14的双重作用下推动阀芯10移动。常速状态下,电磁铁13通电产生吸力把阀芯10吸附在右侧,复位弹簧14压缩在电磁铁13和阀芯10之间;当需要变速时,电磁铁13断电,复位弹簧14推动阀芯10向左移动,阀芯10移动造成通道调节槽12内的流通高压液压油的数量发生变化,从而控制马达转速的变化。As shown in Figures 1 to 9, a motor with variable speed function includes a motor front cover 1, a motor rear cover 2, a stator 3 and a rotor assembly 31 connected to the wheel shaft 4, and the motor front cover 1 is arranged on the left side , the motor rear cover 2 is arranged on the right side, the rotor assembly 31 is arranged in the cavity formed by the motor front cover 1 and the motor rear cover 2, and a plurality of radially movable plungers are arranged on the periphery of the rotor assembly 31 Component 5, the high-pressure hydraulic oil pushes the plunger component 5 to move the piston, and the stator 3 does not move, so that the rotor assembly drives the wheel shaft 4 to rotate, and the rear cover 2 of the motor is provided with a hydraulic oil inlet channel 6 and a hydraulic oil outlet channel 7, As shown in FIGS. 3 and 4 , the functions of the hydraulic oil inlet channel 6 and the hydraulic oil outlet channel 7 can be reversed. The motor rear cover 2 is also provided with a distribution shaft 8, an adjustment channel 9 is arranged in the distribution shaft 8, a valve core 10 is arranged in the adjustment channel 9, and a plurality of channel adjustment grooves 12 are arranged on the inner wall of the adjustment channel 9. A plurality of valve core adjustment grooves 11 are arranged around the outer circumference. The channel adjustment groove 12 and the valve core adjustment groove 11 cooperate with each other to control the quantity of high-pressure hydraulic oil in the pipeline corresponding to the channel adjustment groove 12. The channel adjustment groove 12 communicates with the rotor assembly 31 , The hydraulic oil enters the channel 6 and the hydraulic oil discharge channel 7. The high-pressure hydraulic oil first enters from the hydraulic oil inlet channel 6, passes into the distribution shaft 8, and then enters the rotor assembly 31. The high-pressure hydraulic oil in the rotor assembly 31 After the work is completed, it becomes low-pressure hydraulic oil, and the low-pressure hydraulic oil passes into the distribution shaft 8 again, and finally flows out from the hydraulic oil discharge channel 7 . The movement of the valve core 10 controls the disconnection or connection of the channel adjustment groove 12 and the valve core adjustment groove 11. The valve core 10 is made of magnetic material, and one side of the valve core 10 is provided with an electromagnet 13, and the circuit controls the energization and connection of the electromagnet 13. When power is off, a return spring 14 is arranged between the electromagnet 13 and the valve core 10 , and the valve core 10 is pushed to move under the double action of the electromagnet 13 and the return spring 14 . In the normal speed state, the electromagnet 13 is energized to generate suction to attract the valve core 10 to the right side, and the return spring 14 is compressed between the electromagnet 13 and the valve core 10; when a speed change is required, the electromagnet 13 is powered off, and the return spring 14 pushes The valve core 10 moves to the left, and the movement of the valve core 10 changes the quantity of the high-pressure hydraulic oil circulating in the channel adjustment groove 12, thereby controlling the change of the motor speed.

如图5、图6所示,通道调节槽12从左至右依次为:第一调节槽21、第二调节槽22、第三调节槽23和第四调节槽24,液压油进入通道6连接第四调节槽24,液压油排出通道7连接第一调节槽21;处于正常状态时,第一调节槽21和第二调节槽22相连通,第三调节槽23和第四调节槽24相连通,第二调节槽22和第三调节槽23断开,第一调节槽21、第二调节槽22、第三调节槽23和第四调节槽24对应的管路内均流通高压液压。具体的来说,高压液压油从液压油进入通道6进入第四调节槽24和自带的进油两路通道,进油两路通道通入转子总成31后进入到出油两路通道,并从液压油排出通道7排出,第四调节槽24内的液压油通入第三调节槽23,第三调节槽23内的液压油通入进油四路通道,进油四路通道的液压油通过转子总成31后进入第二调节槽22并通入第一调节槽21,最后从液压油排出通道7流出,实现了六路高压液压油的做功;阀芯10移动后,第一调节槽21和第二调节槽22断开,第三调节槽23和第四调节槽24断开,第二调节槽22、第三调节槽23对应的管路内不再有高压液压油,第一调节槽21和第四调节槽24对应的管路内持续由高压液压油,只剩下两路高压液压油对转子总成31做功,从六路变成两路,单位数量的液压油可以通过的线路减少,从而导致马达的转速增加。阀芯调节槽11为围绕在阀芯10外侧的圆环槽。所述阀芯调节槽11的两侧为阀芯侧壁15,所述的阀芯侧壁15上设置由缓冲槽16,所述的缓冲槽16和一侧的阀芯调节槽11相连通,缓冲槽16和高压液压油的接触面较小,其产生的初始力较小,而随着四个调节槽的接触,因其接触面较大,产生的力大幅增加,从而起到在提供较大力前提供较小的初始力的作用,使阀芯10的移动更加顺滑。阀芯调节槽11为两个,缓冲槽16有四个且分别设置在阀芯调节槽11的两侧,缓冲槽16给各个方向均提供缓冲作用。As shown in Figures 5 and 6, the channel adjustment grooves 12 are sequentially from left to right: a first adjustment groove 21, a second adjustment groove 22, a third adjustment groove 23 and a fourth adjustment groove 24, and the hydraulic oil enters the channel 6 to connect The fourth adjustment groove 24, the hydraulic oil discharge channel 7 is connected to the first adjustment groove 21; in the normal state, the first adjustment groove 21 and the second adjustment groove 22 are connected, and the third adjustment groove 23 and the fourth adjustment groove 24 are connected. , the second adjustment groove 22 and the third adjustment groove 23 are disconnected, and the pipelines corresponding to the first adjustment groove 21 , the second adjustment groove 22 , the third adjustment groove 23 and the fourth adjustment groove 24 all circulate high pressure hydraulic pressure. Specifically, the high-pressure hydraulic oil enters the fourth adjustment groove 24 from the hydraulic oil inlet channel 6 and its own two-way oil inlet channel. And discharged from the hydraulic oil discharge channel 7, the hydraulic oil in the fourth adjustment groove 24 passes into the third adjustment groove 23, the hydraulic oil in the third adjustment groove 23 passes into the oil inlet four-way channel, and the hydraulic pressure in the oil inlet four-way channel After passing through the rotor assembly 31, the oil enters the second adjustment groove 22 and enters the first adjustment groove 21, and finally flows out from the hydraulic oil discharge channel 7, realizing the work of the six-way high-pressure hydraulic oil; after the valve core 10 moves, the first adjustment groove 21 and the second adjustment groove 22 are disconnected, the third adjustment groove 23 and the fourth adjustment groove 24 are disconnected, the pipeline corresponding to the second adjustment groove 22 and the third adjustment groove 23 no longer has high pressure hydraulic oil, and the first adjustment The pipelines corresponding to the groove 21 and the fourth adjustment groove 24 are continuously supplied with high-pressure hydraulic oil, leaving only two high-pressure hydraulic oil to work on the rotor assembly 31, changing from six to two, and a line through which a unit amount of hydraulic oil can pass. decrease, resulting in an increase in the rotational speed of the motor. The valve core adjusting groove 11 is an annular groove surrounding the outside of the valve core 10 . The two sides of the valve core adjustment groove 11 are the valve core side walls 15, and the valve core side wall 15 is provided with a buffer groove 16, and the buffer groove 16 is communicated with the valve core adjustment groove 11 on one side, The contact surface between the buffer groove 16 and the high-pressure hydraulic oil is small, and the initial force generated by it is small, and with the contact of the four adjustment grooves, the force generated is greatly increased due to the large contact surface, which plays a role in providing better performance. A small initial force is provided before a strong force, so that the movement of the valve core 10 is smoother. There are two valve core adjustment grooves 11 , four buffer grooves 16 and are respectively disposed on both sides of the valve core adjustment groove 11 , and the buffer grooves 16 provide buffering effects in all directions.

阀芯10移动后,第二调节槽22和第三调节槽23以及对应的管路内的液压油被切断,但此时第二调节槽22和第三调节槽23以及对应的管路内的液压油的仍然受到转子柱塞运动的影响,柱塞所在的柱塞孔体积的变化给第二调节槽22和第三调节槽23以及对应的管路造成抽真空,导致马达震动。为了减缓马达马达震动,需要给第二调节槽22和第三调节槽23以及对应的管路补入液压油。本发明采用第一调节槽21内的液压油补入给第二调节槽22和第三调节槽23以及对应的管路。具体方案为:因为液压油进入通道6和液压油排出通道7为可以对调的结构,从而使得其他结构功能的反向变化。如图1、图2所示当右侧为液压油进入通道6时,阀芯10内测设置由补油阀芯30,电磁铁13断电,阀芯10向左侧移动后,补油阀芯30位于左侧,补油阀芯30用于连通第一调节槽21、第二调节槽22和第三调节槽23,使得第一调节槽21内的液压油进入到第二调节槽22和第三调节槽23中。如图3、图4所示,左侧为液压油进入通道6时,阀芯10内测设置由补油阀芯30,电磁铁13断电,阀芯10向左侧移动后,补油阀芯30位于右侧,补油阀芯30连通第二调节槽22、第三调节槽23和第四调节槽24,使得第四调节槽24内的液压油进入到第二调节槽22和第三调节槽23中。补油阀芯30包括阀体17,阀体17可以在阀腔18内左右移动,阀体17内包括左右两个补油通道组件,补油通道组件包括两个纵向管道19和一个横向管道20,横向管道20设置在纵向管道19的中间,横向管道20和纵向管道19组成了工型结构,横向管道20的外端和阀腔18连通,两个补油通道组件对称设置在阀体17的两侧;补油阀芯30在左侧时,连通第一调节槽21、第二调节槽22和第三调节槽23,补油阀芯30在右侧时连通第二调节槽22、第三调节槽23和第四调节槽24。靠近外侧的纵向管道19的上端口和下端口设置有向外侧延伸至阀腔18的通道25。阀芯10上设置有两个阀芯调节槽11,两个阀芯调节槽11和阀芯10的侧壁分别连通四组阀芯通道,四组阀芯通道对应四个纵向管道19。四组阀芯通道分别为第一组阀芯通道41、第二组阀芯通道42、第三组阀芯通道43和第四组阀芯通道44,两个阀芯调节槽11分别为第一阀芯调节槽51和第二阀芯调节槽52,第一组阀芯通道41连通第一阀芯调节槽51,第二组阀芯通道42连通阀芯10的侧壁,第三组阀芯通道43连通第二阀芯调节槽52,第四组阀芯通道44连通阀芯10的侧壁。当补油阀芯30位于左侧时,补油阀芯30位于右侧时,右侧补油通道组件的靠内测的纵向管道19和第三组阀芯通道43之间具有连通间隙。由于阀芯内部的结构限制,采用连通间隙这种小孔补油的方案也可以提供给第二调节槽22和第三调节槽23提供足够的液压油。After the spool 10 moves, the hydraulic oil in the second adjustment groove 22, the third adjustment groove 23 and the corresponding pipeline is cut off, but at this time, the second adjustment groove 22 and the third adjustment groove 23 and the hydraulic oil in the corresponding pipeline are cut off. The hydraulic oil is still affected by the movement of the rotor plunger, and the change in the volume of the plunger hole where the plunger is located causes vacuuming of the second adjusting groove 22, the third adjusting groove 23 and the corresponding pipeline, causing the motor to vibrate. In order to slow down the vibration of the motor, it is necessary to supply hydraulic oil to the second adjusting groove 22, the third adjusting groove 23 and the corresponding pipelines. In the present invention, the hydraulic oil in the first adjusting groove 21 is used to supply the second adjusting groove 22 and the third adjusting groove 23 and the corresponding pipelines. The specific solution is: because the hydraulic oil inlet channel 6 and the hydraulic oil outlet channel 7 are structures that can be reversed, so that other structures and functions can be reversed. As shown in Figures 1 and 2, when the hydraulic oil enters the channel 6 on the right side, the internal measurement of the valve core 10 is set by the oil charge valve core 30, the electromagnet 13 is powered off, and after the valve core 10 moves to the left, the oil charge valve The core 30 is located on the left side, and the oil-filling valve core 30 is used to communicate with the first adjustment groove 21 , the second adjustment groove 22 and the third adjustment groove 23 , so that the hydraulic oil in the first adjustment groove 21 enters the second adjustment groove 22 and the third adjustment groove 23 . in the third adjustment groove 23 . As shown in Figures 3 and 4, when the hydraulic oil enters the channel 6 on the left side, the internal measurement of the valve core 10 is set by the oil supply valve core 30, the electromagnet 13 is powered off, and after the valve core 10 moves to the left, the fuel supply valve The core 30 is located on the right side, and the oil charge valve core 30 communicates with the second adjustment groove 22, the third adjustment groove 23 and the fourth adjustment groove 24, so that the hydraulic oil in the fourth adjustment groove 24 enters the second adjustment groove 22 and the third adjustment groove 24. Adjustment groove 23. The fuel supply valve core 30 includes a valve body 17, which can move left and right in the valve cavity 18. The valve body 17 includes two left and right fuel supply channel assemblies, and the fuel supply channel assembly includes two longitudinal pipes 19 and one transverse pipe 20. , the transverse pipe 20 is arranged in the middle of the longitudinal pipe 19. The transverse pipe 20 and the longitudinal pipe 19 form an I-shaped structure. Both sides; when the oil charge valve core 30 is on the left side, it communicates with the first adjustment groove 21, the second adjustment groove 22 and the third adjustment groove 23, and when the oil charge valve core 30 is on the right side, it communicates with the second adjustment groove 22, the third adjustment groove 22 and the third adjustment groove 23. Adjustment groove 23 and fourth adjustment groove 24 . The upper and lower ports of the longitudinal duct 19 near the outer side are provided with passages 25 extending outwardly to the valve chamber 18 . The valve core 10 is provided with two valve core adjustment grooves 11 . The two valve core adjustment grooves 11 and the side walls of the valve core 10 are respectively connected to four groups of valve core passages, and the four sets of valve core passages correspond to four longitudinal pipes 19 . The four groups of valve core passages are respectively the first set of valve core passages 41 , the second set of valve core passages 42 , the third set of valve core passages 43 and the fourth set of valve core passages 44 , and the two valve core adjustment grooves 11 are respectively the first set of valve core passages 41 . The valve core adjustment groove 51 and the second valve core adjustment groove 52, the first set of valve core passages 41 are connected to the first valve core adjustment groove 51, the second set of valve core passages 42 are connected to the side wall of the valve core 10, and the third set of valve cores The channel 43 communicates with the second valve core adjustment groove 52 , and the fourth set of valve core channels 44 communicates with the side wall of the valve core 10 . When the fuel supply spool 30 is located on the left side, and when the fuel supply valve core 30 is located on the right side, there is a communication gap between the inner longitudinal pipe 19 of the right fuel supply channel assembly and the third group of valve core channels 43 . Due to the structural limitation inside the valve core, the solution of supplying oil with small holes such as the communication gap can also provide sufficient hydraulic oil to the second adjusting groove 22 and the third adjusting groove 23 .

一种工程车,包括上述技术特征的一种具有磁电感应变速功能的马达,变速结构内设置补油阀芯,可以有效减少马达震动。An engineering vehicle includes a motor with a magnetoelectric induction speed change function according to the above technical features. An oil replenishing valve core is arranged in the speed change structure, which can effectively reduce the vibration of the motor.

以上对本发明所提供一种具变速功能的马达进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明及核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。A motor with a variable speed function provided by the present invention has been introduced in detail above. In this paper, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the present invention and its core ideas. . It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (12)

1. A motor with speed change function comprises a motor front cover, a motor rear cover, a stator and a rotor assembly connected with a wheel shaft, wherein a plurality of plunger assemblies capable of moving in the radial direction are arranged on the periphery of the rotor assembly, and the motor rear cover is internally provided with a hydraulic oil inlet channel and a hydraulic oil outlet channel, a flow distribution shaft is also arranged in the motor rear cover, a regulating channel is arranged in the flow distribution shaft, a valve core is arranged in the regulating channel, a plurality of channel regulating grooves are arranged on the inner wall of the regulating channel, a plurality of valve core regulating grooves are arranged on the periphery of the valve core, the channel regulating grooves are communicated with the rotor assembly, the hydraulic oil inlet channel and the hydraulic oil outlet channel, the movement of the valve core controls the disconnection or the communication of the channel regulating grooves and the valve core regulating grooves, a driving device is arranged on one side of the regulating channel and used for pushing the valve core to move, an oil supplementing valve core is arranged on the inner side of the valve core, after the valve core moves, the oil supplementing valve core is used for communicating the first adjusting groove, the second adjusting groove and the third adjusting groove or communicating the second adjusting groove, the third adjusting groove and the fourth adjusting groove, and hydraulic oil in the first adjusting groove or the fourth adjusting groove is supplemented towards the second adjusting groove and the third adjusting groove.
2. The motor with variable speed function of claim 1, wherein the oil compensating valve core comprises a valve body, the valve body can move left and right in the valve cavity, the valve body comprises two oil compensating passage assemblies, the oil compensating passage assemblies comprise two longitudinal pipelines and a transverse pipeline, the transverse pipeline is arranged in the middle of the longitudinal pipeline, the transverse pipeline and the longitudinal pipeline form an I-shaped structure, the outer ends of the transverse pipelines are communicated with the valve cavity, and the two oil compensating passage assemblies are symmetrically arranged on two sides of the valve body; when the oil supplementing valve core is arranged on the left side, the first adjusting groove, the second adjusting groove and the third adjusting groove are communicated, and when the oil supplementing valve core is arranged on the right side, the second adjusting groove, the third adjusting groove and the fourth adjusting groove are communicated.
3. The motor with variable speed function as claimed in claim 2, wherein the upper and lower ports of the longitudinal duct near the outside are provided with passages extending to the outside to the valve chamber.
4. The motor with variable speed function according to claim 2, wherein the valve core is provided with two valve core adjusting grooves, the two valve core adjusting grooves and the side walls of the valve core are respectively communicated with four groups of valve core passages, and the four groups of valve core passages correspond to four longitudinal pipelines.
5. The motor with variable speed function of claim 4, wherein the four sets of spool passages are a first set of spool passage, a second set of spool passage, a third set of spool passage and a fourth set of spool passage, the two spool adjustment grooves are a first spool adjustment groove and a second spool adjustment groove, the first set of spool passage communicates with the first spool adjustment groove, the second set of spool passage communicates with the side wall of the spool, the third set of spool passage communicates with the second spool adjustment groove, and the fourth set of spool passage communicates with the side wall of the spool.
6. The motor with variable speed of claim 7, wherein when the oil compensating valve core is located at the right side, a communicating gap is formed between the longitudinal channel at the inner side of the right oil compensating channel assembly and the third set of valve core channels.
7. The motor with variable speed of claim 1, wherein the driving means comprises an electromagnet and a return spring, the valve core is made of magnetic material, the electromagnet is disposed on one side of the valve core, the return spring is disposed between the electromagnet and the valve core, and the valve core is driven to move by the dual action of the electromagnet and the return spring.
8. The motor with variable speed function of claim 1, wherein the passage regulating grooves comprise a first regulating groove, a second regulating groove, a third regulating groove and a fourth regulating groove, the hydraulic oil inlet passage is connected with the fourth regulating groove, and the hydraulic oil outlet passage is connected with the first regulating groove; when the hydraulic oil cylinder is in a normal state, the first adjusting groove is communicated with the second adjusting groove, the third adjusting groove is communicated with the fourth adjusting groove, the second adjusting groove is disconnected with the third adjusting groove, and high-pressure hydraulic pressure flows through pipelines corresponding to the first adjusting groove, the second adjusting groove, the third adjusting groove and the fourth adjusting groove; after the valve core moves, the first adjusting groove and the second adjusting groove are disconnected, the third adjusting groove and the fourth adjusting groove are disconnected, high-pressure hydraulic oil is not arranged in pipelines corresponding to the second adjusting groove and the third adjusting groove any more, high-pressure hydraulic oil is continuously filled in the pipelines corresponding to the first adjusting groove and the fourth adjusting groove, and the number of hydraulic oil management can be reduced to increase the rotating speed of the motor.
9. The motor with variable speed as claimed in claim 1, wherein the valve core adjustment groove is a circular groove surrounding the outside of the valve core.
10. The motor with variable speed function of claim 3, wherein the two sides of the valve core adjusting groove are valve core side walls, the valve core side walls are provided with buffer grooves, and the buffer grooves are communicated with the valve core adjusting groove on one side.
11. The motor with variable speed function according to claim 4, wherein the number of the spool adjustment grooves is two, and the number of the buffer grooves is four and is respectively disposed at both sides of the spool adjustment groove.
12. A work vehicle, characterized by comprising a motor with a speed change function according to any one of claims 1 to 11.
CN202011537164.XA 2020-12-23 2020-12-23 A motor and engineering vehicle with variable speed function Pending CN114658590A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118998144A (en) * 2024-10-23 2024-11-22 宁波中意液压马达有限公司 Control structure of hydraulic motor and hydraulic motor

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