CN114653487A - Centrifugal indoor multistage screening instrument suitable for fine-grained materials - Google Patents
Centrifugal indoor multistage screening instrument suitable for fine-grained materials Download PDFInfo
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- CN114653487A CN114653487A CN202210355475.7A CN202210355475A CN114653487A CN 114653487 A CN114653487 A CN 114653487A CN 202210355475 A CN202210355475 A CN 202210355475A CN 114653487 A CN114653487 A CN 114653487A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B3/00—Centrifuges with rotary bowls in which solid particles or bodies become separated by centrifugal force and simultaneous sifting or filtering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B11/00—Feeding, charging, or discharging bowls
- B04B11/06—Arrangement of distributors or collectors in centrifuges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B7/00—Elements of centrifuges
- B04B7/02—Casings; Lids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B7/00—Elements of centrifuges
- B04B7/08—Rotary bowls
- B04B7/18—Rotary bowls formed or coated with sieving or filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B9/00—Drives specially designed for centrifuges; Arrangement or disposition of transmission gearing; Suspending or balancing rotary bowls
- B04B9/02—Electric motor drives
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Abstract
Description
技术领域technical field
本发明涉及筛分设备技术领域,具体为一种适用于细粒度物料的离心式室内多级筛分仪。The invention relates to the technical field of screening equipment, in particular to a centrifugal indoor multistage screening apparatus suitable for fine-grained materials.
背景技术Background technique
在化工、医药、地质、建材、国防等部门的科研生产、试验室、质检室,对颗粒状、粉状物料粒度结构的精确筛分、过滤及检测工作至关重要。In the scientific research and production, laboratory and quality inspection room of chemical, pharmaceutical, geological, building materials, national defense and other departments, it is very important to accurately screen, filter and detect the particle size structure of granular and powdery materials.
在对细粒度物料筛分、过滤及检测工作主要采用不同孔径的筛面进行筛分,小于试验筛筛面网孔的物料颗粒将筛分进入下层试验筛,使每层试验筛内只留大于筛面孔径的物料,如此层层筛选,最终达到不同粒度的分离并确定此物料的粒度组成。然而,传统的室内试验筛分装置存在以下问题:①设备通过多层筛面进行空间罗列,不可避免的增加了筛分装置的体积,于室内试验设备小巧、实用性原则相违背。②各级筛面的拆分、组装、筛上物的称量等流程操作繁琐,并极其容易造成颗粒筛分结果的混淆。③在筛分过程中,大颗粒物料及筛网构造等无可避免的存在对微颗粒及粉状物料的吸附功能,造成所需筛分时间的延长及筛上物质量的偏差,最终会降低了筛分、过滤及检测工作精确度。因此,如何在高效、快捷、准确细粒度物料进行筛分已成为本领域技术人员函待解决的问题。In the screening, filtration and detection of fine-grained materials, sieve surfaces with different apertures are mainly used for sieving. The material with the pore size of the sieve surface is screened layer by layer, and finally the separation of different particle sizes is achieved and the particle size composition of the material is determined. However, the traditional indoor test screening device has the following problems: (1) The equipment is listed in space through multi-layer screen surfaces, which inevitably increases the size of the screening device, which is contrary to the principle of small and practical indoor test equipment. ② The disassembly, assembly, and weighing of the sieve surface at all levels are cumbersome, and it is extremely easy to cause confusion in the results of particle sieving. ③During the screening process, the large particle materials and the screen structure inevitably have the adsorption function for the micro-particles and powdery materials, resulting in the extension of the required screening time and the deviation of the quality of the material on the screen, which will eventually reduce the amount of material on the screen. Screening, filtration and detection accuracy of work. Therefore, how to sieve high-efficiency, fast and accurate fine-grained materials has become a problem to be solved by those skilled in the art.
为了解决上述问题,本案由此而生。In order to solve the above problems, this case was born.
发明内容SUMMARY OF THE INVENTION
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本发明提供了一种适用于细粒度物料的离心式室内多级筛分仪,解决了上述背景技术中提出的问题。In view of the deficiencies of the prior art, the present invention provides a centrifugal indoor multi-stage sieving apparatus suitable for fine-grained materials, which solves the problems raised in the above-mentioned background technology.
(二)技术方案(2) Technical solutions
为实现以上目的,本发明通过以下技术方案予以实现:一种适用于细粒度物料的离心式室内多级筛分仪,包括密封筛体,所述密封筛体上安装有多级筛分系统,多级筛分系统包括安装于密封筛体内的离心式的变孔径滚筒,其通过置于密封筛体顶部的转动电机带动旋转,所述变孔径滚筒壁面设有规则矩阵分布的筛孔,筛孔采用变孔径组合结构控制改变孔径,其中变孔径组合结构以竖直单列为基本单元,并绕密封筛体周向均匀分布,每一列的变孔径组合结构进行串联,通过同步改变所有列的筛孔连动杆以实现筛孔的孔径统一调节。In order to achieve the above purpose, the present invention is achieved through the following technical solutions: a centrifugal indoor multi-stage screening apparatus suitable for fine-grained materials, comprising a sealed screen body, and a multi-stage screening system is installed on the sealed screen body, The multi-stage screening system includes a centrifugal variable aperture drum installed in the sealed screen body, which is driven to rotate by a rotating motor placed on the top of the sealed screen body. The wall surface of the variable aperture drum is provided with screen holes distributed in a regular matrix. The variable aperture combined structure is used to control the change of aperture. The variable aperture combined structure has a vertical single row as the basic unit and is evenly distributed around the circumference of the sealed screen body. The variable aperture combined structure of each row is connected in series, and the sieve holes of all rows are changed simultaneously The linkage rod is used to realize the uniform adjustment of the pore size of the sieve holes.
优选的,所述变孔径组合结构置于变孔径滚筒壁面内侧,每个变孔径组合结构包括控制面板、活动盖板、限位基座,其中每一个限位基座对应一个筛孔,所述活动盖板绕限位基座圆心周向布置有多片,且一端分别枢接于相应位置的限位基座上;所述控制面板转动式盖合于限位基座一侧,且两者的轴心线重合;所述活动盖板的外侧端均连接有柱状传动杆;所述控制面板上对应开设有用于嵌入柱状传动杆的条状凹槽,使得在控制面板转动过程中间接带动活动盖板转动。Preferably, the variable aperture combined structure is placed inside the wall of the variable aperture drum, and each variable aperture combined structure includes a control panel, a movable cover, and a limit base, wherein each limit base corresponds to a sieve hole, and the The movable cover plate is circumferentially arranged around the center of the limit base, and one end is pivotally connected to the limit base at the corresponding position; the control panel is rotatably closed on one side of the limit base, and both The axis lines of the panels are coincident; the outer ends of the movable cover are connected with cylindrical transmission rods; the control panel is correspondingly provided with strip grooves for embedding the cylindrical transmission rods, so that the movement of the control panel is indirectly driven during the rotation of the control panel. The cover plate turns.
优选的,所述控制面板的外侧连接有一个调节杆,每一列变孔径组合结构上的调节杆方向均一致,且每一列的多个调节杆连接一根连动杆,其中每个调节杆与相应连接杆的连接处采用铰接的连接方式,所述连动杆的均与上侧升降调节环固定连接,通过调整升降调节环的高度以同步带动所有调节杆向上移动,进而带动控制面板转动,实现变孔径滚筒外周面孔径的同步改变。Preferably, an adjustment rod is connected to the outside of the control panel, the direction of the adjustment rods on each row of variable aperture composite structures is the same, and a plurality of adjustment rods in each row are connected to a linkage rod, wherein each adjustment rod is connected to The connection of the corresponding connecting rod adopts a hinged connection mode, and the linkage rods are all fixedly connected with the upper lifting adjustment ring. By adjusting the height of the lifting adjustment ring, all the adjustment rods are synchronously driven to move upward, thereby driving the control panel to rotate. The synchronous change of the diameter of the outer peripheral surface of the variable-aperture drum is realized.
筛孔的孔径可在Φ0.85~4.75mm范围内连续变换。The aperture of the sieve can be continuously changed in the range of Φ0.85~4.75mm.
其中驱动升降调节环采用常规的电力驱动方式,能够实现上、下移动。需要说明的是,本方案的孔径变化尺寸较小,连动杆上、下移动带动调节杆的偏转(转动)是极其微小的。The driving lift adjusting ring adopts a conventional electric driving method, which can realize up and down movement. It should be noted that the change size of the aperture of this solution is small, and the upward and downward movement of the linkage rod drives the deflection (rotation) of the adjustment rod to be extremely small.
优选的,所述密封筛体包括拆卸式的筛盖、开门式的上筛体、漏斗状的下筛体、收纳盒,其中筛盖插接于上筛体上,收纳盒与下筛体卡扣式连接,收纳盒底部设有滤网;所述开门式上筛体下端敞开,漏斗状的下筛体与之上、下衔接并相通。Preferably, the sealed screen body includes a detachable screen cover, an open-door upper screen body, a funnel-shaped lower screen body, and a storage box, wherein the screen cover is inserted into the upper screen body, and the storage box is connected to the lower screen body. The bottom of the storage box is provided with a filter screen; the lower end of the open-door upper screen body is open, and the funnel-shaped lower screen body is connected and communicated with the upper and lower parts.
优选的,所述多级筛分系统包括转动电机,其中离心式变孔径滚筒上卡扣式连接有滚筒密封盖;所述转动电机置于筛盖上侧,其输出端连接滚筒密封盖,并以此带动离心式变孔径滚筒绕其轴心转动。Preferably, the multi-stage screening system includes a rotating motor, wherein a drum sealing cover is snap-connected to the centrifugal variable aperture drum; the rotating motor is placed on the upper side of the screen cover, and the output end of the rotating motor is connected to the drum sealing cover, and In this way, the centrifugal variable-aperture drum is driven to rotate around its axis.
优选的,所述离心式变孔径滚筒通过支撑杆与漏斗状的下筛体固定连接,所述漏斗状下筛体外侧空间对称分布有振动电机,为仪器提供不同幅值、频率的振动荷载。Preferably, the centrifugal variable aperture drum is fixedly connected to a funnel-shaped lower screen body through a support rod, and vibration motors are symmetrically distributed on the outside of the funnel-shaped lower screen body to provide vibration loads of different amplitudes and frequencies for the instrument.
优选的,所述密封筛体上端设有单向风动系统,其包括入气风扇、单向导风槽,所述入气风扇间隔120°周向均匀分布于密封筛体的外侧,所述单向导风槽360°环绕于密封筛体顶部,并与入气风扇在空间上保持一致,入气风扇通过单向导风槽为设备内部提供不同强度的单向气流。Preferably, the upper end of the sealed screen body is provided with a one-way wind system, which includes an air intake fan and a one-way air guide groove, and the air intake fans are evenly distributed on the outer side of the sealed screen body at intervals of 120° in the circumferential direction. The air guide groove surrounds the top of the sealing screen at 360° and is spatially consistent with the intake fan. The intake fan provides unidirectional airflow of different intensities inside the equipment through the one-way air guide groove.
优选的,所述单向导风槽具有中部内缩的狭窄腔体,狭窄腔体的上、下端贴合密封筛体的内壁,其上端开设有环形的水平通口,水平通口与内部相通,配合狭窄腔体的上下端,使得气流经狭窄墙体后由水平通口向下导出。Preferably, the one-way air guide groove has a narrow cavity with a retracted middle, the upper and lower ends of the narrow cavity are in contact with the inner wall of the sealing screen body, and the upper end of the narrow cavity is provided with an annular horizontal opening, and the horizontal opening communicates with the interior, Matching with the upper and lower ends of the narrow cavity, the air flows through the narrow wall and is led downward from the horizontal port.
优选的,所述密封筛体的下侧连接有基座,基座包括支撑弹簧、底座,所述支撑弹簧将底座与密封筛体相连接,所述底座侧部具有正方形镂空结构。底座的底部采用高摩擦性塑胶材料,防止仪器在运行过程中移位。Preferably, the lower side of the sealing screen body is connected with a base, the base includes a support spring and a base, the support spring connects the base with the sealing screen body, and the side of the base has a square hollow structure. The bottom of the base is made of high-friction plastic material to prevent the instrument from shifting during operation.
(三)有益效果(3) Beneficial effects
采用上述技术方案后,本发明与现有技术相比,具备以下优点:本发明采用变孔径筛分系统实现多粒径连续筛分功能并极大降低设备体积;利用离心式滚筒增加物料筛分效率;结合双振动驱动电机、单向风动系统及纳米复合陶瓷涂层的设计,极大降低微颗粒吸附造成的筛分结果误差;采用封闭结构,粉尘逸散少,响应绿色、清洁、环保文明施工要求。本离心式多级筛分系统具有结构简单、筛分效率高、清洁环保等诸多优点,极大满足室内细粒度物料的筛分需求。After adopting the above technical scheme, the present invention has the following advantages compared with the prior art: the present invention adopts the variable aperture screening system to realize the multi-particle size continuous screening function and greatly reduces the equipment volume; the centrifugal drum is used to increase the screening of materials Efficiency; combined with the design of dual-vibration drive motor, one-way wind system and nano-composite ceramic coating, it greatly reduces the screening result error caused by the adsorption of micro-particles; the closed structure is adopted, the dust escapes less, and the response is green, clean and environmentally friendly Civilized construction requirements. The centrifugal multi-stage screening system has many advantages such as simple structure, high screening efficiency, cleanliness and environmental protection, and greatly meets the screening needs of indoor fine-grained materials.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明敞开/开门示意图;Fig. 2 is the schematic diagram of opening/opening door of the present invention;
图3为本发明密封筛体剖面图;Fig. 3 is the sectional view of the sealing screen body of the present invention;
图4为本发明变孔径滚筒结构示意图;Fig. 4 is the structure schematic diagram of the variable aperture drum of the present invention;
图5为本发明变孔径滚筒筛面示意图;Fig. 5 is the schematic diagram of the variable aperture drum screen surface of the present invention;
图6为本发明变孔径滚筒筛面拆解示意图;Fig. 6 is the dismantling schematic diagram of the variable aperture drum screen surface of the present invention;
图7为本发明变孔径组合结构示意图;7 is a schematic diagram of the variable aperture composite structure of the present invention;
图8为本发明变孔径组合结构内部示意图;Fig. 8 is the internal schematic diagram of the variable aperture composite structure of the present invention;
图9为本发明变孔径组合结构拆解示意图;Fig. 9 is the dismantling schematic diagram of the variable aperture composite structure of the present invention;
图10为本发明单向风动系统剖面示意图;Figure 10 is a schematic cross-sectional view of the one-way wind power system of the present invention;
图11为本发明单向风动系统示意图。FIG. 11 is a schematic diagram of the one-way pneumatic system of the present invention.
图中:100、密封筛体;101、筛盖;102、上筛体;103、下筛体;104、收纳盒;200、单向风动系统;201、入气风扇;202、单向导风槽;203、水平通口;300、多级筛分系统;301、转动电机;302、滚筒密封盖;303、变孔径滚筒;304、支撑杆;305、振动电机;306、控制旋钮;307、筛孔;3031、调节杆;3032、控制面板;3033、活动盖板;3034、限位基座;3035、柱状传动杆;3036、条状凹槽;3037、连动杆;3038、升降调节环;400、基座;401、支撑弹簧;402、底座。In the figure: 100, sealed screen body; 101, screen cover; 102, upper screen body; 103, lower screen body; 104, storage box; 200, one-way wind system; 201, intake fan; 202, one-way wind trough; 203, horizontal port; 300, multi-stage screening system; 301, rotary motor; 302, drum sealing cover; 303, variable aperture drum; 304, support rod; 305, vibration motor; 306, control knob; 307, sieve hole; 3031, adjusting rod; 3032, control panel; 3033, movable cover; 3034, limit base; 3035, cylindrical transmission rod; 3036, strip groove; 3037, linkage rod; 3038, lifting adjustment ring ; 400, the base; 401, the support spring; 402, the base.
具体实施方式Detailed ways
下面通过附图和实施例对本发明作进一步详细阐述。The present invention will be described in further detail below through the accompanying drawings and embodiments.
如图1-11所示:一种适用于细粒度物料的离心式室内多级筛分仪,主要包括密封筛体100、单向风动系统200、多级筛分系统300、基座400共计4个部分,如图1所示,通过各系统协同完成对细粒度物料高效、快捷、精密的筛分工作。As shown in Figure 1-11: a centrifugal indoor multi-stage sieving device suitable for fine-grained materials, mainly including a sealed
按上述方案,密封筛体100如图1包括拆卸式筛盖101、开门式上筛体102、漏斗状下筛体103、收纳盒104,密封筛体100内部均涂有纳米复合陶瓷涂层,该涂层具有防吸附、超低摩擦特征,防止物料微粒子吸附或残留于密封筛体100内表面。拆卸式筛盖101便于离心式可拆卸变孔径滚筒303的拆卸和安装,进行进出料控制;开门式上筛体102通过合页与总周长1/3的门体构造相连接,方便设备内部清洁与保养;收纳盒104与漏斗状下筛体103为卡扣式连接,收纳盒底部采用高透气性、强吸附性滤网,对物料细颗粒有良好的收集功能。According to the above scheme, the sealed
按上述方案,单向风动系统200如图2,包括入气风扇201、单向导风槽202,入气风扇201间隔120°均匀分布于开门式上筛体102外侧,为设备内部提供不同强度的单向驱动气流;单向导风槽202以360°环绕于密封筛体100顶部,与入气风扇201空间上保持一致主要体现在水平高度上,入气风扇201通过不同档位控制,形成不同强度气流,单向导风槽202前端的狭窄腔体迫使高压气流向自设备顶部向下形成单向气流,确保物料颗粒快速、高效进入收纳盒104。According to the above scheme, the one-
单向导风槽202具有中部内缩的狭窄腔体,狭窄腔体的上、下端贴合密封筛体100的内壁,其上端开设有环形的水平通口203,水平通口203与内部相通,配合狭窄腔体的上下端贴合密封筛体内壁,使得气流在狭窄腔体短暂留存后,能够快速流经水平通口而向下导出形成单向气流。The one-way
按上述方案,多级筛分系统300如图2所示,包括转动电机301、滚筒密封盖302、离心式的变孔径滚筒303、支撑杆304、振动电机305、控制旋钮306,滚筒密封盖302与离心式变孔径滚筒303卡扣式连接,转动电机301可为离心式变孔径滚筒303提供不同转速动力;离心式变孔径滚筒303通过支撑杆304与漏斗状下筛体103固定连接。According to the above scheme, the
离心式变孔径滚筒303筒壁面设有规则矩阵分布的筛孔307,筛孔307采用变孔径组合结构,由传串联调节,通过控制旋钮306可将形成Φ0.85~4.75mm范围内连续变换;振动电机305固结于漏斗状下筛体103外侧并呈空间对称分布,为仪器提供不同幅值、频率的振动荷载,以降低壁面残留物料颗粒对筛分造成的误差并提高筛分工作效率。The wall surface of the centrifugal
按上述方案,离心式变孔径滚筒303如图3的实现方式如下:变孔径构件包含调节杆3031、控制面板3032、活动盖板3033、限位基座3034,控制面板3032上有条状凹槽结构与活动盖板3033上部柱状传动杆相契合,通过调节杆3031控制控制面板3032转动;活动盖板3033下部有柱状结构与限位基座3034凹槽相契合,并在控制面板3032作用下引起活动盖板3033规则运动,实现孔径变化。更优的,可通过增加活动盖板3033数量,形成更接近圆形构造的筛孔。According to the above solution, the centrifugal
具体的,控制面板3032的外侧连接有一个调节杆3031,每一列变孔径组合结构上的调节杆方向均一致,且每一列的多个调节杆连接一根连动杆3037,连动杆3037的上侧为一升降调节环3038,通过调整升降调节环3038的高度以同步带动所有调节杆3031上下移动,进而带动控制面板3032转动,实现变孔径滚筒壁面孔径的同步改变。Specifically, an
按上述方案基座400包括支撑弹簧401、底座402,支撑弹簧将底座402与上部多级筛分系统300相连接;底座402侧部具有正方形镂空结构以方便收纳盒104的安装和拆卸,底座402底部采用高摩擦性塑胶材料,防止仪器在运行过程中移位。According to the above scheme, the
一种适用于细粒度矿物的离心式多级室内筛分仪的使用方法,包括以下步骤:A method for using a centrifugal multi-stage indoor sieving apparatus suitable for fine-grained minerals, comprising the following steps:
步骤一、将仪器放置在稳定的平台上并调试设备,调节控制旋钮306将离心式可拆卸变孔径滚筒303调节至最小值0.85mm;Step 1. Place the instrument on a stable platform and debug the equipment, adjust the
步骤二、卸下拆卸式筛盖101将细石料倒入离心式可拆卸变孔径滚筒303,安装拆卸式筛盖101后启动单向风动系统200,开启转动电机301至设定目标时间终止;Step 2, remove the
步骤三、取下拆卸式收纳盒104收集筛下物,待收集完毕后重新安装拆卸式收纳盒104,旋转控制旋钮306至下一设定值并再次启动转动电机301;Step 3: Remove the
步骤四、重复步骤三,不断调整离心式变孔径滚筒303的孔径大小,至设定的最大值;Step 4. Repeat Step 3 to continuously adjust the aperture size of the centrifugal
步骤五、筛分工作结束,卸下拆卸式的筛盖101将滚筒取下,完成大颗粒异常物料的收集;打开开门式的上筛体102对仪器进行清洁、维护,并对仪器复位。Step 5. After the screening work is completed, remove the
以上所述依据实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项发明思想的范围内,进行多样的变更以及修改。本项使用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其保护的范围。The above-mentioned embodiments are enlightened, and through the above-mentioned descriptions, relevant personnel can make various changes and modifications without departing from the idea of the present invention. The technical scope of the utility model is not limited to the content in the description, and the scope of its protection must be determined according to the scope of the claims.
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