CN114645254B - TiAlMoNbW high-entropy alloy nitride film and preparation process thereof - Google Patents
TiAlMoNbW high-entropy alloy nitride film and preparation process thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
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Abstract
本发明涉及一种TiAlMoNbW高熵合金氮化物薄膜及其制备工艺,成分表达式为TiaAlbMocNbdWeNx,a:4~9、b:4~8、c:1~6、d:6~10、e:5~9、x:55~70、a+b+c+d+e+x=100,且所述薄膜为柱状纳米晶结构,晶粒大小为10~70nm。该种高熵合金氮化物薄膜兼具高耐磨、高耐蚀、以及高力学性能。
The invention relates to a TiAlMoNbW high- entropy alloy nitride film and a preparation process thereof . 6. d: 6-10, e: 5-9, x: 55-70, a+b+c+d+e+x=100, and the film is a columnar nanocrystalline structure with a grain size of 10- 70nm. The high-entropy alloy nitride film has high wear resistance, high corrosion resistance, and high mechanical properties.
Description
技术领域technical field
本发明涉及表面改性领域,尤其涉及一种TiAlMoNbW高熵合金氮化物薄膜及其制备工艺。The invention relates to the field of surface modification, in particular to a TiAlMoNbW high-entropy alloy nitride film and a preparation process thereof.
背景技术Background technique
高熵合金是一种由五种或者五种以上的元素以(近)等原子比组成的新型多主元合金材料,由于高熵合金从设计理念就与传统合金不同,选择等原子比或近似等原子比的多个元素为主元,因此决定了高熵合金与传统合金有不同的特点。但是与传统合金材料相比,高熵合金的研究与开发起步较晚,实验基础较为薄弱,理论工作仍不够细致,致使该新型合金虽有极大的应用潜力,但实现工业化生产和应用仍有较长的路要走。High-entropy alloy is a new type of multi-principal alloy material composed of five or more elements in (nearly) equiatomic ratio. Since high-entropy alloys are different from traditional alloys in terms of design concept, equiatomic ratio or approximate Multiple elements with equal atomic ratio are the main components, which determines the different characteristics of high-entropy alloys and traditional alloys. However, compared with traditional alloy materials, the research and development of high-entropy alloys started late, the experimental basis is relatively weak, and the theoretical work is still not detailed enough. As a result, although this new type of alloy has great application potential, it is still difficult to achieve industrial production and application. Longer way to go.
在高熵合金的基础上发展起来的高熵合金薄膜是一种低维度形态(微米级)的高熵合金材料,不仅展现出与块体高熵合金相似的优异性能,而且在某些性能(如硬度)上甚至优于块体高熵合金。目前,针对高熵合金领域的研究主要基于铸态合金,而对高熵合金薄膜的研究较少,且对基体表面镀高熵合金氮化膜来同时提高提高其力学性能、耐磨损性能、耐腐蚀性能的研究更少。以及制备薄膜常用的方法是激光熔覆法,但其容易产生各种缺陷,表面存在不平整的情况,并且熔覆层开裂敏感性明显,从而限制了高熵合金涂层的广泛应用。The high-entropy alloy film developed on the basis of high-entropy alloys is a low-dimensional (micron-scale) high-entropy alloy material, which not only exhibits excellent properties similar to bulk high-entropy alloys, but also has certain properties (such as Hardness) is even better than bulk high-entropy alloys. At present, research in the field of high-entropy alloys is mainly based on as-cast alloys, while research on high-entropy alloy thin films is less, and high-entropy alloy nitride films are plated on the surface of the substrate to simultaneously improve its mechanical properties, wear resistance, There are fewer studies on corrosion resistance. And the commonly used method for preparing thin films is laser cladding, but it is prone to various defects, the surface is uneven, and the cracking sensitivity of the cladding layer is obvious, which limits the wide application of high-entropy alloy coatings.
因此,需要一种兼具高耐磨性、高耐蚀性、以及高力学性能的TiAlMoNbW高熵合金氮化物薄膜及其制备工艺。Therefore, there is a need for a TiAlMoNbW high-entropy alloy nitride thin film with high wear resistance, high corrosion resistance, and high mechanical properties and a preparation process thereof.
发明内容Contents of the invention
本发明所要解决的第一个技术问题是针对现有技术的现状提供一种兼具高耐磨、高耐蚀、以及高力学性能的TiAlMoNbW高熵合金氮化物薄膜。The first technical problem to be solved by the present invention is to provide a TiAlMoNbW high-entropy alloy nitride film with high wear resistance, high corrosion resistance, and high mechanical properties in view of the current state of the art.
本发明所要解决的第二个技术问题是提供一种针对上述TiAlMoNbW高熵合金氮化物薄膜的制备工艺。The second technical problem to be solved by the present invention is to provide a preparation process for the TiAlMoNbW high-entropy alloy nitride thin film.
本发明解决上述技术问题所采用的技术方案为:该种TiAlMoNbW高熵合金氮化物薄膜的成分表达式为TiaAlbMocNbdWeNx,a:4~9、b:4~8、c:1~6、d:6~10、e:5~9、x:55~70、a+b+c+d+e+x=100,且所述薄膜为纳米晶结构,晶粒大小为10~70nm。进一步优选晶粒大小为20-40nm。The technical solution adopted by the present invention to solve the above technical problems is: the composition expression of this TiAlMoNbW high-entropy alloy nitride thin film is Ti a Al b Mo c Nb d We N x , a: 4~9, b: 4~ 8. c: 1~6, d: 6~10, e: 5~9, x: 55~70, a+b+c+d+e+x=100, and the film is nanocrystalline structure, crystal The particle size is 10-70nm. It is further preferred that the grain size is 20-40 nm.
优选的,取值范围为:a:5~8、b:5~7、c:2~5、d:7~9、e:6~8、x:60~65、a+b+c+d+e+x=100。Preferably, the value range is: a: 5-8, b: 5-7, c: 2-5, d: 7-9, e: 6-8, x: 60-65, a+b+c+ d+e+x=100.
优选的,所述薄膜厚度为500~1100nm。进一步优选为,60~900nm。Preferably, the thickness of the film is 500-1100 nm. More preferably, it is 60 to 900 nm.
优选的,所述薄膜为柱状纳米晶结构。Preferably, the thin film has a columnar nanocrystalline structure.
本发明所述薄膜在通入氮气之后,由BCC结构的TiAlMoNbW高熵合金薄膜转化为FCC结构的TiaAlbMocNbdWeNx高熵合金氮化物薄膜,其晶粒形态发生了由针叶状到颗粒状的转变,其晶粒取向主要为(200)、(111)、(220)。因此优选的,所述薄膜的晶体结构为FCC结构,晶体取向为(200)、(111)、(220)的数量占晶体总量的95%以上,且各个晶粒取向的数量关系为:(200)>(111)>(220),进一步优选的各个晶粒取向之间的数量比为(200):(111):(220)=(8-12):(1-3):(0-2)。选择该种晶粒取向,在保证综合性能的情况下,可以显著提高耐蚀性。The film of the present invention is transformed from a TiAlMoNbW high-entropy alloy film with a BCC structure into a TiaAlbMocNbdWeNx high-entropy alloy nitride film with an FCC structure after the nitrogen gas is introduced into the film, and the crystal grain shape changes from needle-shaped to granular, and The grain orientations are mainly (200), (111), (220). Therefore preferably, the crystal structure of described thin film is FCC structure, and crystal orientation is (200), (111), (220) quantity accounts for more than 95% of crystal total amount, and the quantitative relation of each grain orientation is: ( 200)>(111)>(220), the quantity ratio between further preferred grain orientations is (200):(111):(220)=(8-12):(1-3):(0 -2). Choosing this kind of grain orientation can significantly improve the corrosion resistance while ensuring the overall performance.
优选的,所述薄膜的纳米硬度为19~27GPa,模量为280~330GPa,致密度为95%以上。Preferably, the nanohardness of the film is 19-27GPa, the modulus is 280-330GPa, and the density is above 95%.
另外,本发明还提供一种用于上述TiAlMoNbW高熵合金氮化物薄膜的制备工艺,包括以下步骤:In addition, the present invention also provides a preparation process for the TiAlMoNbW high-entropy alloy nitride thin film, comprising the following steps:
1、准备靶材:选用含有Ti、Al、Mo、Nb、W五种元素的TiAlMoNbW高熵合金靶材,其组成元素原子比为Ti:Al:Mo:Nb:W=1:1:1:1:1at.%。1. Prepare the target material: select the TiAlMoNbW high-entropy alloy target material containing five elements: Ti, Al, Mo, Nb, and W. The atomic ratio of its constituent elements is Ti:Al:Mo:Nb:W=1:1:1: 1:1at.%.
2、准备基底:本发明可以选用任意待提高表面性能的金属基底,优选为CSS-42L钢、H13钢、H11钢、铜等。2. Prepare the substrate: the present invention can choose any metal substrate whose surface properties are to be improved, preferably CSS-42L steel, H13 steel, H11 steel, copper, etc.
3、溅射沉积薄膜:3. Thin film deposited by sputtering:
3a、预抽真空至0.8×10-1~1.5×10-1Pa,继续抽真空至2.0×10-3~3.0×10-3Pa,通入氩气和氮气的混合气体作为工作气体;3a. Pre-evacuate to 0.8×10-1~1.5×10-1Pa, continue to evacuate to 2.0×10-3~3.0×10-3Pa, and inject the mixed gas of argon and nitrogen as the working gas;
3b、开启负偏压,对靶材进行清洗,关闭偏压,调整工作气压,对靶材进行预溅射,去除高熵合金靶材表面氧化物和污染物;3b. Turn on the negative bias, clean the target, turn off the bias, adjust the working pressure, pre-sputter the target, and remove the oxides and pollutants on the surface of the high-entropy alloy target;
3c、进行溅射:溅射功率为80-350W,衬底温度为20-350℃,对基底进行溅射,溅射结束后即获得沉积有高熵合金氮化物薄膜的样品。溅射功率通过影响入射离子的能量改变溅射粒子的动能和溅射率,进一步控制薄膜的沉积速率和择优取向;随着溅射功率的增加,溅射速率会不断提高,但当溅射速率过大时,靶材原子的沉积速率太快而来不及与反应气体进行反应,最终会影响薄膜的组成和性能;本发明优选的溅射功率为80-350W。衬底温度会改变薄膜沉积过程中的冷却速率,会对薄膜的晶体结构,生长方式以及膜基结合力产生较大的影响;增加衬底温度可以增加氮原子和金属原子的活化反应,同时冷速的降低会提高其扩散速率以及颗粒尺寸;较低的衬底温度会得到较为疏松的薄膜而导致掉膜现象,而过高的衬底温度也会因基底与薄膜的热膨胀系数差异而导致膜基结合力下降;衬底温度对HEFs的相结构也有显著影响,此外,随着衬底温度的升高,晶粒尺寸变大,这是因为衬底温度的升高提高了原子的吸附能力和表面迁移率,晶粒很容易生长;本发明优选的衬底温度为20-350℃。3c. Sputtering: the sputtering power is 80-350W, the substrate temperature is 20-350°C, and the substrate is sputtered. After the sputtering is finished, a sample deposited with a high-entropy alloy nitride thin film is obtained. The sputtering power changes the kinetic energy and sputtering rate of the sputtered particles by affecting the energy of the incident ions, and further controls the deposition rate and preferred orientation of the film; as the sputtering power increases, the sputtering rate will continue to increase, but when the sputtering rate When it is too large, the deposition rate of the target atoms is too fast to react with the reaction gas, which will eventually affect the composition and performance of the film; the preferred sputtering power of the present invention is 80-350W. The substrate temperature will change the cooling rate during the film deposition process, which will have a greater impact on the crystal structure, growth mode and film-substrate bonding force of the film; increasing the substrate temperature can increase the activation reaction of nitrogen atoms and metal atoms, while cooling The reduction of the speed will increase its diffusion rate and particle size; a lower substrate temperature will result in a looser film and cause the film to fall off, and an excessively high substrate temperature will also cause the film to shrink due to the difference in thermal expansion coefficient between the substrate and the film. The substrate binding force decreases; the substrate temperature also has a significant impact on the phase structure of HEFs. In addition, with the increase of the substrate temperature, the grain size becomes larger, which is because the increase of the substrate temperature improves the adsorption capacity of atoms and surface mobility, crystal grains are easy to grow; the preferred substrate temperature of the present invention is 20-350°C.
优选的,所述步骤2的基底的尺寸为8-12mm×8mm~12mm×2-6mm。Preferably, the size of the substrate in
优选的,所述步骤2的基底进行预处理:基体表面打磨至1200~1700#砂纸并抛光,先用丙酮超声处理30~50min,然后用酒精超声处理10~30min,放入去离子水中清洗后进行超声清洗10~30min,然后放入酒精中超声清洗10~30min,温度设置均为20℃,最后放入真空烘干箱中烘干,温度设置为100~140℃。Preferably, the substrate in
优选的,所述步骤3a的工作气体为50%的氩气和50%的氮气。其中的氩气作为保护气体,其中的氮气用于氮化膜的形成。本发明中磁控溅射的工作气氛由溅射气体氩气和反应气体氮气构成,在总气压不变的情况下随着反应气分压的增加,Ar含量会相对变低,导致溅射产额降低,从而溅射速率也会不断地降低,适当的降低溅射速率可以为表面粒子的迁移提供更多的时间,使晶粒得到细化,薄膜粗糙度也会下降;此外,由于固溶体强化效应和致密的薄膜结构,氮化膜的硬度随着氮含量的增加而增加。但随着氮气流量继续增加,氮原子含量过高,薄膜中金属氮化物相的数量迅速增加,上述趋势导致薄膜中形成柱状粗晶和气孔等缺陷,导致薄膜硬度和弹性模量降低,摩擦系数增加;同时反应气分压过大时会使薄膜中的空位增加,这种缺陷会降低薄膜的性能。本发明优选的工作气体为50%的氩气和50%的氮气。Preferably, the working gas in step 3a is 50% argon and 50% nitrogen. The argon gas is used as a protective gas, and the nitrogen gas is used for the formation of the nitride film. The working atmosphere of magnetron sputtering in the present invention is composed of sputtering gas argon and reaction gas nitrogen. When the total pressure is constant, with the increase of the partial pressure of the reaction gas, the Ar content will be relatively low, resulting in sputtering production. Therefore, the sputtering rate will continue to decrease. Properly reducing the sputtering rate can provide more time for the migration of surface particles, refine the grains, and reduce the roughness of the film; in addition, due to the solid solution strengthening Effect and dense film structure, the hardness of the nitride film increases with the increase of nitrogen content. However, as the flow rate of nitrogen continues to increase, the content of nitrogen atoms is too high, and the number of metal nitride phases in the film increases rapidly. The above trends lead to the formation of defects such as columnar coarse grains and pores in the film, resulting in a decrease in film hardness and elastic modulus. Increase; at the same time, when the partial pressure of the reactant gas is too large, the vacancies in the film will increase, and this defect will reduce the performance of the film. The preferred working gas of the present invention is 50% argon and 50% nitrogen.
优选的,所述步骤3b的负偏压大小为12-22V,清洗时间为3-10min。Preferably, the negative bias in step 3b is 12-22V, and the cleaning time is 3-10 minutes.
优选的,所述步骤3b的工作气压为0.5~1Pa,预溅射时间为10~30min。Preferably, the working pressure in step 3b is 0.5-1 Pa, and the pre-sputtering time is 10-30 min.
与现有技术相比,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
1、Ti、Mo、Nb、W是位于元素周期表中第4组至第6组(通常称为难熔金属)的高熔点元素,四种元素原子半径相近、性能接近,更易于形成稳定的固溶体合金,所以能够与N元素一起形成致密的柱状晶体结构。1. Ti, Mo, Nb, and W are high melting point elements located in
2、由于TiMoNbW合金的密度高达13.75g/cm3,向该合金中增加低密度元素Al,降低了整体密度,并且增加Al元素能够引起晶格畸变,细化晶粒,起到固溶强化的作用,使其强度和硬度提高;在薄膜制备过程中引入间隙元素氮元素,填充了晶格中的空隙,细化晶粒,降低了表面粗糙度,得到致密的柱状纳米晶结构;并且Ti、Al、Mo、Nb作为强氮化物形成元素,容易与氮元素结合形成氮化物,使得合金薄膜的晶体结构由BCC结构转变为高硬度的FCC结构。由于具有致密的柱状纳米晶结构,且晶体结构为FCC,从而进一步提高了薄膜的力学性能,纳米硬度由合金薄膜的11.42GPa上升到氮化物薄膜的25.7GPa,模量由合金薄膜的233.1GPa上升到氮化物薄膜的313.6GPa。同时,Mo、W元素会在氮化物涂层表面形成润滑的氧化薄膜,降低滑动过程的摩擦阻力从而进一步提高耐磨性能,磨损体积从基体的2.14×109下降到0.436×109cm3。2. Since the density of TiMoNbW alloy is as high as 13.75g/cm 3 , adding low-density element Al to the alloy reduces the overall density, and adding Al element can cause lattice distortion, refine grain, and play a role of solid solution strengthening function to improve its strength and hardness; the interstitial element nitrogen is introduced during the film preparation process to fill the gaps in the crystal lattice, refine the grains, reduce the surface roughness, and obtain a dense columnar nanocrystalline structure; and Ti, Al, Mo, and Nb, as strong nitride-forming elements, are easy to combine with nitrogen to form nitrides, so that the crystal structure of the alloy film changes from a BCC structure to a high-hardness FCC structure. Due to the dense columnar nanocrystalline structure and the crystal structure is FCC, the mechanical properties of the film are further improved. The nanohardness increases from 11.42GPa of the alloy film to 25.7GPa of the nitride film, and the modulus increases from 233.1GPa of the alloy film. to 313.6GPa of the nitride film. At the same time, Mo and W elements will form a lubricating oxide film on the surface of the nitride coating, which reduces the friction resistance during the sliding process and further improves the wear resistance. The wear volume decreases from 2.14×10 9 of the substrate to 0.436×10 9 cm 3 .
3、本发明采用的高熵合金氮化物薄膜,由于TiaAlbMocNbdWe高熵合金中的元素数目足够多,导致系统的混合熵比形成金属间化合物的熵变大,从而抑制金属间化合物的出现,因而使该TiaAlbMocNbdWeNx高熵合金氮化物薄膜形成了简单的FCC固溶体结构,成分分布均匀,结构致密,减少了原电池的形成,降低腐蚀倾向,且Al、Nb、W为耐腐蚀元素,促进了钝化膜的形成,能够有效提高基体的耐腐蚀性能。在NaCl腐蚀介质中,基体钢的腐蚀速率从0.493mpy下降到0.03mpy,自腐蚀电流从1544nA降低到103.48nA。3, the high-entropy alloy nitride thin film that the present invention adopts, because the number of elements in the Ti a Al b Mo c Nb d We e high-entropy alloy is enough, cause the mixed entropy ratio of system to form the entropy of intermetallic compound to become larger, thereby Inhibit the appearance of intermetallic compounds, so that the Ti a Al b Mo c Nb d We N x high-entropy alloy nitride film forms a simple FCC solid solution structure, the composition distribution is uniform, the structure is compact, and the formation of the original battery is reduced. The corrosion tendency is reduced, and Al, Nb, and W are corrosion-resistant elements, which promote the formation of a passivation film and can effectively improve the corrosion resistance of the substrate. In NaCl corrosion medium, the corrosion rate of the base steel decreased from 0.493mpy to 0.03mpy, and the self-corrosion current decreased from 1544nA to 103.48nA.
4、本发明采用磁控溅射方法进行薄膜制备:(a)使用磁控溅射技术获得的薄膜比较均匀,设备的性能很稳定,重复性强,非常适合大规模的生产;(b)磁控的设备操作简便且工艺参数可控,可以通过控制溅射功率、衬底温度、工作气体比例等参数,来获得不同性能需求的薄膜;(c)采用磁控溅射工艺制备的高熵合金薄膜一般具有残留压应力,并且结构致密,有利于薄膜性能的提高。4, the present invention adopts magnetron sputtering method to carry out thin film preparation: (a) the thin film that uses magnetron sputtering technology to obtain is relatively uniform, the performance of equipment is very stable, repeatability is strong, is very suitable for large-scale production; (b) magnetic The controlled equipment is easy to operate and the process parameters are controllable. Films with different performance requirements can be obtained by controlling parameters such as sputtering power, substrate temperature, and working gas ratio; (c) high-entropy alloys prepared by magnetron sputtering Films generally have residual compressive stress and a dense structure, which is conducive to the improvement of film performance.
附图说明Description of drawings
图1为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜的SEM截面图;Fig. 1 is the SEM sectional view of the Ti a Al b Mo c Nb d We N x high-entropy alloy nitride film of
图2为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜的SEM表面形貌图;Fig. 2 is the SEM surface topography figure of
图3为TiAlMoNbW高熵合金薄膜的SEM表面形貌图;Fig. 3 is the SEM surface topography picture of TiAlMoNbW high-entropy alloy thin film;
图4为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜的XRD图谱;Fig. 4 is the XRD spectrum of
图5为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜的摩擦系数曲线图;Fig. 5 is the friction coefficient graph of
图6为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜的磨损截面轮廓图;Fig. 6 is the wear cross-sectional contour figure of Ti a Al b Mo c Nb d We N x high-entropy alloy nitride film of
图7为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜在1mol/L的硫酸腐蚀介质中的极化曲线图;Fig. 7 is the polarization curve of Ti a Al b Mo c Nb d We N x high-entropy alloy nitride thin film in 1mol/L sulfuric acid corrosion medium of
图8为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜阻抗测试获得的Nyquist曲线图;Fig. 8 is the Nyquist curve graph obtained by Ti a Al b Mo c Nb d We N x high-entropy alloy nitride film impedance test of
图9为本发明的实施例1TiaAlbMocNbdWeNx高熵合金氮化物薄膜阻抗测试获得的Bode曲线图。Fig. 9 is a Bode curve obtained from the resistance test of Ti a Al b Mo c Nb d We N x high-entropy alloy nitride film in Example 1 of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。下述实施例的基体材料均为CSS-42L钢,除此之外H13钢、H11钢、铜等基体材料也均具有类似的技术效果。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market. The base materials of the following embodiments are all CSS-42L steels. In addition, H13 steel, H11 steel, copper and other base materials also have similar technical effects.
实施例1:Example 1:
1、准备靶材:选用含有Ti、Al、Mo、Nb、W五种元素的圆盘形TiAlMoNbW高熵合金靶材,其组成元素原子比为Ti:Al:Mo:Nb:W=1:1:1:1:1at.%。靶材直径为101.6mm,靶材厚度为3mm。本实施例准备靶材具体包括以下步骤,1. Prepare the target material: select a disc-shaped TiAlMoNbW high-entropy alloy target material containing five elements: Ti, Al, Mo, Nb, and W. The atomic ratio of its constituent elements is Ti:Al:Mo:Nb:W=1:1 :1:1:1at.%. The diameter of the target is 101.6mm, and the thickness of the target is 3mm. The preparation of the target in this embodiment specifically includes the following steps,
a、按照组分配比准备Ti、Al、Mo、Nb金属块,以及W金属粉;a. Prepare Ti, Al, Mo, Nb metal blocks and W metal powder according to the composition ratio;
b、中间合金炼制:b. Master alloy refining:
b1、先加入熔点低于2000K的原子比为1:1的Ti和Al两种金属块进行熔炼,获得TiAl中间合金;b1. First add Ti and Al metal blocks with a melting point lower than 2000K and an atomic ratio of 1:1 for smelting to obtain a TiAl master alloy;
b2、再加入熔点低于3000K的原子比为1:1的Mo、Nb金属块进行熔炼,获得TiAlMoNb中间合金;b2. Then add Mo and Nb metal blocks with a melting point lower than 3000K and an atomic ratio of 1:1 for smelting to obtain a TiAlMoNb master alloy;
c、TiAlMoNb中间合金粉体的制备:将TiAlMoNb中间合金破碎细化,得到150-300目的金属粉末;c. Preparation of TiAlMoNb master alloy powder: crush and refine the TiAlMoNb master alloy to obtain 150-300 mesh metal powder;
d、TiAlMoNbW高熵合金粉体的制备:将300-1000目的W金属粉加入TiAlMoNb中间合金粉体,混合均匀获得TiAlMoNbW高熵合金粉体;d. Preparation of TiAlMoNbW high-entropy alloy powder: add 300-1000 mesh W metal powder to TiAlMoNb master alloy powder, and mix evenly to obtain TiAlMoNbW high-entropy alloy powder;
e、将TiAlMoNbW高熵合金粉体通过成型工艺制备得到TiAlMoNbW高熵合金靶材。e. The TiAlMoNbW high-entropy alloy powder is prepared through a molding process to obtain a TiAlMoNbW high-entropy alloy target.
2、准备基底:本实施例选用CSS-42L钢,本实施例准备基底具体包括以下步骤,2. Prepare the substrate: CSS-42L steel is selected in this embodiment, and the preparation of the substrate in this embodiment specifically includes the following steps,
2a、选择纯度分别为99.9%的电解铁(Fe),99%的铬(Cr),99.95%的钼(Mo),99.7%的钒(V),99.95%的镍(Ni),99.5%的硅(Si),99.7%的锰(Mn)及99.9%的石墨(C),利用丙酮超声清洗并烘干,烘干温度为120℃;2a. Choose electrolytic iron (Fe), 99% chromium (Cr), 99.95% molybdenum (Mo), 99.7% vanadium (V), 99.95% nickel (Ni), 99.5% Silicon (Si), 99.7% manganese (Mn) and 99.9% graphite (C), are ultrasonically cleaned with acetone and dried at 120°C;
2b、采用真空感应熔炼炉制备Fe-4.3C、Fe-20Si和Fe-50Mn三种中间合金;2b. Three master alloys of Fe-4.3C, Fe-20Si and Fe-50Mn were prepared by vacuum induction melting furnace;
2c、中间合金熔炼完毕后,利用砂轮打磨和车床车削去掉合金表面的氧化皮和杂质,再根据配比熔炼CSS-42L钢铸锭;2c. After the intermediate alloy is smelted, use grinding wheel grinding and lathe turning to remove the oxide skin and impurities on the alloy surface, and then melt the CSS-42L steel ingot according to the ratio;
2d、将熔炼好的CSS-42L钢铸锭用线切割设备切割成为10mm×10mm×4mm块体,对其表面进行打磨至1500#砂纸并抛光,进行超声清洗15min,放入真空烘箱干燥,温度设置为120℃;2d. Cut the smelted CSS-42L steel ingot into a 10mm×10mm×4mm block with wire cutting equipment, polish the surface to 1500# sandpaper and polish, perform ultrasonic cleaning for 15min, put it in a vacuum oven to dry, and the temperature Set to 120°C;
2e、将烘干后的CSS-42L钢基底片和高熵合金靶材放入直流磁控溅射设备真空室中的样品台和蒸发源位置上。2e. Put the dried CSS-42L steel substrate and high-entropy alloy target on the sample stage and evaporation source in the vacuum chamber of the DC magnetron sputtering equipment.
3、溅射沉积薄膜:3. Thin film deposited by sputtering:
3a、关闭直流磁控溅射设备的真空室,开启机械泵,真空腔开启预抽真空状态,待气压达到1.0×10-1Pa时打开分子泵与插板阀,进行进一步抽真空,将气压抽真空至2.5×10-3Pa,基于本发明制备氮化膜的目标,通入60%的高纯度氩气和40%的高纯度氮气的混合气体作为工作气体;3a. Close the vacuum chamber of the DC magnetron sputtering equipment, turn on the mechanical pump, and turn on the pre-vacuumization state of the vacuum chamber. When the air pressure reaches 1.0×10 -1 Pa, open the molecular pump and the flapper valve for further vacuuming. Evacuate to 2.5 × 10 -3 Pa, based on the goal of preparing the nitride film of the present invention, feed a mixed gas of 60% high-purity argon and 40% high-purity nitrogen as the working gas;
3b、关闭样品台阀门和蒸发源阀门,开启15V衬底负偏压,对靶材进行为时5min的一次清洗,除去高熵合金靶材表面附着污染物,关闭偏压,调整工作气压至0.8Pa,对靶材进行预溅射10~20min,去除高熵合金靶材表面氧化物;3b. Close the sample stage valve and the evaporation source valve, turn on the 15V substrate negative bias, and clean the target for 5 minutes to remove the pollutants attached to the surface of the high-entropy alloy target, close the bias, and adjust the working pressure to 0.8 Pa, pre-sputtering the target for 10-20 minutes to remove the oxides on the surface of the high-entropy alloy target;
3c、持续转动样品台,打开样品台阀门和蒸发阀门进行溅射,溅射功率为100W,衬底温度为27℃,溅射时间为4651s,溅射结束,取出沉积有高熵合金氮化物薄膜的样品。3c. Continue to rotate the sample stage, open the valve of the sample stage and the evaporation valve for sputtering, the sputtering power is 100W, the substrate temperature is 27°C, the sputtering time is 4651s, after the sputtering is over, take out the deposited high-entropy alloy nitride film sample.
本实施例的高熵合金氮化物薄膜的成分表达式为TiaAlbMocNbdWeNx,其中a=8、b=7、c=3、d=10、e=7、x=65,a+b+c+d+e+x=100。本实施例的薄膜晶粒分布均匀,均为柱状纳米晶,厚度为544nm,晶粒尺寸为10~58nm,致密度为98%,纳米硬度为20.53GPa,模量为280GPa,如图1所示。并且如图2所示是TiaAlbMocNbdWeNx高熵合金氮化物薄膜的SEM表面形貌图,与图3所示的TiAlMoNbW高熵合金薄膜对比,并配合其他的测试,薄膜在通入氮气之后,由BCC结构的TiAlMoNbW高熵合金薄膜转化为FCC结构的TiaAlbMocNbdWeNx高熵合金氮化物薄膜,其晶粒形态发生了由针叶状到颗粒状的转变,其晶粒取向主要为(200)、(111)、(220),晶粒取向为(200)、(111)、(220)的数量占晶体总量的95%以上,且各个晶粒取向之间的数量比为(200):(111):(220)=10:2:1。The composition expression of the high-entropy alloy nitride thin film of this embodiment is Ti a Al b Mo c Nb d We N x , where a=8, b=7, c=3, d=10, e =7, x =65, a+b+c+d+e+x=100. The grain distribution of the thin film in this embodiment is uniform, all are columnar nanocrystals, the thickness is 544nm, the grain size is 10-58nm, the density is 98%, the nanohardness is 20.53GPa, and the modulus is 280GPa, as shown in Figure 1 . And as shown in Figure 2 is the SEM surface morphology of the Ti a Al b Mo c Nb d We N x high-entropy alloy nitride film, compared with the TiAlMoNbW high-entropy alloy film shown in Figure 3, and with other tests , the film is converted from the TiAlMoNbW high-entropy alloy film with the BCC structure to the Ti a Al b Mo c Nb d We N x high-entropy alloy nitride film with the FCC structure after the nitrogen gas is introduced into the film, and its grain morphology has changed from the needle leaf The transition from granular to granular, its grain orientations are mainly (200), (111), (220), and the number of grain orientations (200), (111), (220) accounts for more than 95% of the total crystals , and the quantity ratio between each grain orientation is (200):(111):(220)=10:2:1.
图4是本实施例薄膜的XRD图谱,经过jade分析为单相FCC固溶体结构。Fig. 4 is the XRD pattern of the thin film of this embodiment, which is a single-phase FCC solid solution structure after jade analysis.
图5是本实施例样品与基底的往复摩擦摩擦系数曲线,根据曲线可以看到基体CSS-42L钢的摩擦系数为0.73,而本实施例薄膜的摩擦系数为0.61,说明本发明的薄膜具有良好的耐磨性能。Fig. 5 is the reciprocating friction friction coefficient curve of present embodiment sample and substrate, can see that the friction coefficient of substrate CSS-42L steel is 0.73 according to curve, and the friction coefficient of present embodiment film is 0.61, illustrates that the film of the present invention has good wear resistance.
图6是本实施例样品与基底的往复摩擦磨损轮廓示意图,根据曲线可以看到氮化膜的磨损深度约为基底钢的1/3,展现出了良好的耐磨损性能。Figure 6 is a schematic diagram of the reciprocating friction and wear profile between the sample and the substrate in this embodiment. According to the curve, it can be seen that the wear depth of the nitride film is about 1/3 of that of the substrate steel, showing good wear resistance.
图7是本实施例样品与基底在1mol/L的硫酸腐蚀液中的动电位极化曲线图,从图中可以看到,试样在硫酸腐蚀液中均出现了钝化区,但CSS-42L钢钝化区出现的比TiaAlbMocNbdWeNx高熵合金薄膜样品要迟,表明在极化过程中表面形成了稳定的钝化膜,能有效阻碍酸根离子对基体的腐蚀,该高熵合金薄膜耐点蚀能力优于CSS-42L钢。Fig. 7 is the potentiodynamic polarization curve of the sample and the substrate in 1mol/L sulfuric acid corrosion solution of this embodiment. It can be seen from the figure that the sample has a passivation zone in the sulfuric acid corrosion solution, but the CSS- The passivation zone of 42L steel appeared later than that of the Ti a Al b Mo c Nb d We N x high-entropy alloy thin film sample, indicating that a stable passivation film was formed on the surface during the polarization process, which can effectively prevent acid radicals from entering the matrix. The pitting corrosion resistance of the high-entropy alloy film is better than that of CSS-42L steel.
图8-9分别是本实施例样品与基底在在1mol/L的硫酸腐蚀液中的阻抗测试获得的Nyquist曲线、Bode曲线,从图中可以看到,薄膜和基体钢均为双圆弧图谱。在Nyquist谱图中,半圆形圆弧的半径大小与钝化层的极化能力相关,半径越大则钝化层的极化能力越强。高熵合金氮化物薄膜的Nyquist曲线半径远高于基底CSS-42L钢。从Bode曲线可以看到,氮化膜的阻抗模值,约为CSS-42L基体钢的15倍,展现了薄膜良好的耐腐蚀性能。Figures 8-9 are the Nyquist curves and Bode curves obtained by the impedance test of the samples of this example and the substrate in 1mol/L sulfuric acid corrosive solution respectively. It can be seen from the figures that both the film and the base steel are double-arc spectra . In the Nyquist spectrum, the radius of the semicircular arc is related to the polarization ability of the passivation layer, and the larger the radius, the stronger the polarization ability of the passivation layer. The Nyquist curve radius of the high-entropy alloy nitride film is much higher than that of the base CSS-42L steel. It can be seen from the Bode curve that the impedance modulus of the nitride film is about 15 times that of the CSS-42L base steel, showing the good corrosion resistance of the film.
实施例2:Example 2:
1、准备靶材:选用含有Ti、Al、Mo、Nb、W五种元素的圆盘形TiAlMoNbW高熵合金靶材,其组成元素原子比为Ti:Al:Mo:Nb:W=1:1:1:1:1at.%。靶材直径为101.6mm,靶材厚度为3mm。本实施例准备靶材具体包括以下步骤,1. Prepare the target material: select a disc-shaped TiAlMoNbW high-entropy alloy target material containing five elements: Ti, Al, Mo, Nb, and W. The atomic ratio of its constituent elements is Ti:Al:Mo:Nb:W=1:1 :1:1:1at.%. The diameter of the target is 101.6mm, and the thickness of the target is 3mm. The preparation of the target in this embodiment specifically includes the following steps,
a、按照组分配比准备Ti、Al、Mo、Nb金属块,以及W金属粉;a. Prepare Ti, Al, Mo, Nb metal blocks and W metal powder according to the composition ratio;
b、中间合金炼制:b. Master alloy refining:
b1、先加入熔点低于2000K的原子比为1:1的Ti和Al两种金属块进行熔炼,获得TiAl中间合金;b1. First add Ti and Al metal blocks with a melting point lower than 2000K and an atomic ratio of 1:1 for smelting to obtain a TiAl master alloy;
b2、再加入熔点低于3000K的原子比为1:1的Mo、Nb金属块进行熔炼,获得TiAlMoNb中间合金;b2. Then add Mo and Nb metal blocks with a melting point lower than 3000K and an atomic ratio of 1:1 for smelting to obtain a TiAlMoNb master alloy;
c、TiAlMoNb中间合金粉体的制备:将TiAlMoNb中间合金破碎细化,得到150-300目的金属粉末;c. Preparation of TiAlMoNb master alloy powder: crush and refine the TiAlMoNb master alloy to obtain 150-300 mesh metal powder;
d、TiAlMoNbW高熵合金粉体的制备:将300-1000目的W金属粉加入TiAlMoNb中间合金粉体,混合均匀获得TiAlMoNbW高熵合金粉体;d. Preparation of TiAlMoNbW high-entropy alloy powder: add 300-1000 mesh W metal powder to TiAlMoNb master alloy powder, and mix evenly to obtain TiAlMoNbW high-entropy alloy powder;
e、将TiAlMoNbW高熵合金粉体通过成型工艺制备得到TiAlMoNbW高熵合金靶材。e. The TiAlMoNbW high-entropy alloy powder is prepared through a molding process to obtain a TiAlMoNbW high-entropy alloy target.
2、准备基底:本实施例选用CSS-42L钢,本实施例准备基底具体包括以下步骤,2. Prepare the substrate: CSS-42L steel is selected in this embodiment, and the preparation of the substrate in this embodiment specifically includes the following steps,
2a、选择纯度分别为99.9%的电解铁(Fe),99%的铬(Cr),99.95%的钼(Mo),99.7%的钒(V),99.95%的镍(Ni),99.5%的硅(Si),99.7%的锰(Mn)及99.9%的石墨(C),利用丙酮超声清洗并烘干,烘干温度为120℃;2a. Choose electrolytic iron (Fe), 99% chromium (Cr), 99.95% molybdenum (Mo), 99.7% vanadium (V), 99.95% nickel (Ni), 99.5% Silicon (Si), 99.7% manganese (Mn) and 99.9% graphite (C), are ultrasonically cleaned with acetone and dried at 120°C;
2b、采用真空感应熔炼炉制备Fe-4.3C、Fe-20Si和Fe-50Mn三种中间合金;2b. Three master alloys of Fe-4.3C, Fe-20Si and Fe-50Mn were prepared by vacuum induction melting furnace;
2c、中间合金熔炼完毕后,利用砂轮打磨和车床车削去掉合金表面的氧化皮和杂质,再根据配比熔炼CSS-42L钢铸锭;2c. After the intermediate alloy is smelted, use grinding wheel grinding and lathe turning to remove the oxide skin and impurities on the alloy surface, and then melt the CSS-42L steel ingot according to the ratio;
2d、将熔炼好的CSS-42L钢铸锭用线切割设备切割成为10mm×10mm×4mm块体,对其表面进行打磨至1500#砂纸并抛光,进行超声清洗15min,放入真空烘箱干燥,温度设置为120℃;2d. Cut the smelted CSS-42L steel ingot into a 10mm×10mm×4mm block with wire cutting equipment, polish the surface to 1500# sandpaper and polish, perform ultrasonic cleaning for 15min, put it in a vacuum oven to dry, and the temperature Set to 120°C;
2e、将烘干后的CSS-42L钢基底片和高熵合金靶材放入直流磁控溅射设备真空室中的样品台和蒸发源位置上。2e. Put the dried CSS-42L steel substrate and high-entropy alloy target on the sample stage and evaporation source in the vacuum chamber of the DC magnetron sputtering equipment.
3、溅射沉积薄膜:3. Thin film deposited by sputtering:
3a、关闭直流磁控溅射设备的真空室,开启机械泵,真空腔开启预抽真空状态,待气压达到1.0×10-1Pa时打开分子泵与插板阀,进行进一步抽真空,将气压抽真空至2.5×10-3Pa,基于本发明制备氮化膜的目标,通入50%的高纯度氩气和50%的高纯度氮气的混合气体作为工作气体;3a. Close the vacuum chamber of the DC magnetron sputtering equipment, turn on the mechanical pump, and turn on the pre-vacuumization state of the vacuum chamber. When the air pressure reaches 1.0×10 -1 Pa, open the molecular pump and the flapper valve for further vacuuming. Evacuate to 2.5 × 10 -3 Pa, based on the goal of preparing the nitride film of the present invention, feed a mixed gas of 50% high-purity argon and 50% high-purity nitrogen as the working gas;
3b、关闭样品台阀门和蒸发源阀门,开启15V衬底负偏压,对靶材进行为时5min的一次清洗,除去高熵合金靶材表面附着污染物,关闭偏压,调整工作气压至0.8Pa,对靶材进行预溅射10~20min,去除高熵合金靶材表面氧化物;3b. Close the sample stage valve and the evaporation source valve, turn on the 15V substrate negative bias, and clean the target for 5 minutes to remove the pollutants attached to the surface of the high-entropy alloy target, close the bias, and adjust the working pressure to 0.8 Pa, pre-sputtering the target for 10-20 minutes to remove the oxides on the surface of the high-entropy alloy target;
3c、持续转动样品台,打开样品台阀门和蒸发阀门进行溅射,溅射功率为200W,衬底温度为177℃,溅射时间为2325s,溅射结束,取出沉积有高熵合金氮化物薄膜的样品。3c. Continue to rotate the sample stage, open the valve of the sample stage and the evaporation valve for sputtering, the sputtering power is 200W, the substrate temperature is 177°C, and the sputtering time is 2325s. After the sputtering is over, take out the deposited high-entropy alloy nitride film sample.
本实施例的高熵合金氮化物薄膜的成分表达式为TiaAlbMocNbdWeNx,其中a=9、b=5、c=1、d=8、e=8、x=69,a+b+c+d+e+x=100。本实施例的薄膜晶粒分布均匀,均为柱状纳米晶,厚度为611nm,晶粒尺寸为25~70nm,致密度为96%,纳米硬度为21.76GPa,模量为286.3GPa,薄膜为FCC结构,其晶粒取向主要为(200)、(111)、(220),晶体取向为(200)、(111)、(220)的数量占晶体总量的95%以上,且各个晶粒取向之间的数量比为(200):(111):(220)=8:3:1。The composition expression of the high-entropy alloy nitride thin film of this embodiment is Ti a Al b Mo c Nb d We N x , where a=9, b=5, c=1, d=8, e =8, x =69, a+b+c+d+e+x=100. The grain distribution of the thin film in this embodiment is uniform, all are columnar nanocrystals, the thickness is 611nm, the grain size is 25-70nm, the density is 96%, the nanohardness is 21.76GPa, the modulus is 286.3GPa, and the film is FCC structure , the grain orientations are mainly (200), (111), (220), and the number of crystal orientations (200), (111), (220) accounts for more than 95% of the total crystals, and each grain orientation The quantity ratio between them is (200):(111):(220)=8:3:1.
本实施例的样品与基底进行往复摩擦实验,得出基底的摩擦系数为0.73,而氮化膜的摩擦系数为0.62,展现出了本发明的薄膜具有良好的耐磨性能。The reciprocating friction experiment was carried out between the sample and the substrate in this embodiment, and it was found that the friction coefficient of the substrate was 0.73, while the friction coefficient of the nitride film was 0.62, showing that the film of the present invention has good wear resistance.
本实施例的样品与基底进行在NaCl腐蚀介质中的电化学实验,CSS-42L钢的腐蚀速率为0.439mpy,自腐蚀电流为1544nA,而本发明所制的薄膜腐蚀速率为0.033mpy,自腐蚀电流为103.48nA,对比发现该薄膜能够有效降低基体钢的腐蚀倾向,提高其耐腐蚀性能。The sample and substrate of this embodiment are carried out in the electrochemical experiment in NaCl corrosion medium, the corrosion rate of CSS-42L steel is 0.439mpy, and the self-corrosion current is 1544nA, and the thin film corrosion rate of the present invention is 0.033mpy, self-corrosion The current is 103.48nA. It is found by comparison that the film can effectively reduce the corrosion tendency of the base steel and improve its corrosion resistance.
实施例3:Example 3:
1、准备靶材:选用含有Ti、Al、Mo、Nb、W五种元素的圆盘形TiAlMoNbW高熵合金靶材,其组成元素原子比为Ti:Al:Mo:Nb:W=1:1:1:1:1at.%。靶材直径为101.6mm,靶材厚度为3mm。本实施例准备靶材具体包括以下步骤,1. Prepare the target material: select a disc-shaped TiAlMoNbW high-entropy alloy target material containing five elements: Ti, Al, Mo, Nb, and W. The atomic ratio of its constituent elements is Ti:Al:Mo:Nb:W=1:1 :1:1:1at.%. The diameter of the target is 101.6mm, and the thickness of the target is 3mm. The preparation of the target in this embodiment specifically includes the following steps,
a、按照组分配比准备Ti、Al、Mo、Nb金属块,以及W金属粉;a. Prepare Ti, Al, Mo, Nb metal blocks and W metal powder according to the composition ratio;
b、中间合金炼制:b. Master alloy refining:
b1、先加入熔点低于2000K的原子比为1:1的Ti和Al两种金属块进行熔炼,获得TiAl中间合金;b1. First add Ti and Al metal blocks with a melting point lower than 2000K and an atomic ratio of 1:1 for smelting to obtain a TiAl master alloy;
b2、再加入熔点低于3000K的原子比为1:1的Mo、Nb金属块进行熔炼,获得TiAlMoNb中间合金;b2. Then add Mo and Nb metal blocks with a melting point lower than 3000K and an atomic ratio of 1:1 for smelting to obtain a TiAlMoNb master alloy;
c、TiAlMoNb中间合金粉体的制备:将TiAlMoNb中间合金破碎细化,得到150-300目的金属粉末;c. Preparation of TiAlMoNb master alloy powder: crush and refine the TiAlMoNb master alloy to obtain 150-300 mesh metal powder;
d、TiAlMoNbW高熵合金粉体的制备:将300-1000目的W金属粉加入TiAlMoNb中间合金粉体,混合均匀获得TiAlMoNbW高熵合金粉体;d. Preparation of TiAlMoNbW high-entropy alloy powder: add 300-1000 mesh W metal powder to TiAlMoNb master alloy powder, and mix evenly to obtain TiAlMoNbW high-entropy alloy powder;
e、将TiAlMoNbW高熵合金粉体通过成型工艺制备得到TiAlMoNbW高熵合金靶材。e. The TiAlMoNbW high-entropy alloy powder is prepared through a molding process to obtain a TiAlMoNbW high-entropy alloy target.
2、准备基底:本实施例选用CSS-42L钢,本实施例准备基底具体包括以下步骤,2. Prepare the substrate: CSS-42L steel is selected in this embodiment, and the preparation of the substrate in this embodiment specifically includes the following steps,
2a、选择纯度分别为99.9%的电解铁(Fe),99%的铬(Cr),99.95%的钼(Mo),99.7%的钒(V),99.95%的镍(Ni),99.5%的硅(Si),99.7%的锰(Mn)及99.9%的石墨(C),利用丙酮超声清洗并烘干,烘干温度为120℃;2a. Choose electrolytic iron (Fe), 99% chromium (Cr), 99.95% molybdenum (Mo), 99.7% vanadium (V), 99.95% nickel (Ni), 99.5% Silicon (Si), 99.7% manganese (Mn) and 99.9% graphite (C), are ultrasonically cleaned with acetone and dried at 120°C;
2b、采用真空感应熔炼炉制备Fe-4.3C、Fe-20Si和Fe-50Mn三种中间合金;2b. Three master alloys of Fe-4.3C, Fe-20Si and Fe-50Mn were prepared by vacuum induction melting furnace;
2c、中间合金熔炼完毕后,利用砂轮打磨和车床车削去掉合金表面的氧化皮和杂质,再根据配比熔炼CSS-42L钢铸锭;2c. After the intermediate alloy is smelted, use grinding wheel grinding and lathe turning to remove the oxide skin and impurities on the alloy surface, and then melt the CSS-42L steel ingot according to the ratio;
2d、将熔炼好的CSS-42L钢铸锭用线切割设备切割成为10mm×10mm×4mm块体,对其表面进行打磨至1500#砂纸并抛光,进行超声清洗15min,放入真空烘箱干燥,温度设置为120℃;2d. Cut the smelted CSS-42L steel ingot into a 10mm×10mm×4mm block with wire cutting equipment, polish the surface to 1500# sandpaper and polish, perform ultrasonic cleaning for 15min, put it in a vacuum oven to dry, and the temperature Set to 120°C;
2e、将烘干后的CSS-42L钢基底片和高熵合金靶材放入直流磁控溅射设备真空室中的样品台和蒸发源位置上。2e. Put the dried CSS-42L steel substrate and high-entropy alloy target on the sample stage and evaporation source in the vacuum chamber of the DC magnetron sputtering equipment.
3、溅射沉积薄膜:3. Thin film deposited by sputtering:
3a、关闭直流磁控溅射设备的真空室,开启机械泵,真空腔开启预抽真空状态,待气压达到1.0×10-1Pa时打开分子泵与插板阀,进行进一步抽真空,将气压抽真空至2.5×10-3Pa,基于本发明制备氮化膜的目标,通入40%的高纯度氩气和60%的高纯度氮气的混合气体作为工作气体;3a. Close the vacuum chamber of the DC magnetron sputtering equipment, turn on the mechanical pump, and turn on the pre-vacuumization state of the vacuum chamber. When the air pressure reaches 1.0×10 -1 Pa, open the molecular pump and the flapper valve for further vacuuming. Vacuumize to 2.5 × 10 -3 Pa, based on the goal of preparing the nitride film of the present invention, feed a mixed gas of 40% high-purity argon and 60% high-purity nitrogen as the working gas;
3b、关闭样品台阀门和蒸发源阀门,开启15V衬底负偏压,对靶材进行为时5min的一次清洗,除去高熵合金靶材表面附着污染物,关闭偏压,调整工作气压至0.8Pa,对靶材进行预溅射10~20min,去除高熵合金靶材表面氧化物;3b. Close the sample stage valve and the evaporation source valve, turn on the 15V substrate negative bias, and clean the target for 5 minutes to remove the pollutants attached to the surface of the high-entropy alloy target, close the bias, and adjust the working pressure to 0.8 Pa, pre-sputtering the target for 10-20 minutes to remove the oxides on the surface of the high-entropy alloy target;
3c、持续转动样品台,打开样品台阀门和蒸发阀门进行溅射,溅射功率为300W,衬底温度为327℃,溅射时间为1550s,溅射结束,取出沉积有高熵合金氮化物薄膜的样品。3c. Continue to rotate the sample stage, open the valve of the sample stage and the evaporation valve for sputtering, the sputtering power is 300W, the substrate temperature is 327°C, the sputtering time is 1550s, after the sputtering is over, take out the deposited high-entropy alloy nitride film sample.
本实施例的高熵合金氮化物薄膜的成分表达式为TiaAlbMocNbdWeNx,其中a=8、b=5、c=2、d=7、e=8、x=70,a+b+c+d+e+x=100。本实施例的薄膜晶粒分布均匀,均为柱状纳米晶,厚度为643nm,晶粒尺寸为23~66nm,致密度为95%,纳米硬度为25.7GPa,模量为313.6GPa,薄膜为单相FCC结构,其晶粒取向主要为(200)、(111)、(220),晶体取向为(200)、(111)、(220)的数量占晶体总量的95%以上,且各个晶粒取向之间的数量比为(200):(111):(220)=12:1:0.8。The composition expression of the high-entropy alloy nitride thin film of this embodiment is Ti a Al b Mo c Nb d We N x , where a=8, b=5, c=2, d=7, e =8, x =70, a+b+c+d+e+x=100. The grain distribution of the thin film in this embodiment is uniform, all are columnar nanocrystals, the thickness is 643nm, the grain size is 23-66nm, the density is 95%, the nanohardness is 25.7GPa, the modulus is 313.6GPa, and the film is a single phase FCC structure, its grain orientation is mainly (200), (111), (220), and the number of crystal orientations (200), (111), (220) accounts for more than 95% of the total crystals, and each grain The quantitative ratio between the orientations is (200):(111):(220)=12:1:0.8.
本实施例的样品与基底进行往复摩擦实验得出摩擦系数,基底CSS-42L钢的摩擦系数为0.73,而氮化膜的摩擦系数为0.59,展现出了本发明的具有薄膜良好的耐磨性能。The sample of this embodiment and the substrate carry out the reciprocating friction experiment to obtain the friction coefficient, the friction coefficient of the substrate CSS-42L steel is 0.73, and the friction coefficient of the nitride film is 0.59, showing the good wear resistance of the film of the present invention .
本实施例的样品与基底进行在NaCl腐蚀介质中的电化学实验,CSS-42L钢的腐蚀速率为0.4033mpy,自腐蚀电流为936.58nA,而本发明所制的薄膜腐蚀速率为0.021mpy,自腐蚀电流为228.72nA,对比发现该薄膜能够有效降低基体钢的腐蚀倾向,提高其耐腐蚀性能。The sample and substrate of this embodiment are carried out electrochemical experiments in NaCl corrosion medium, the corrosion rate of CSS-42L steel is 0.4033mpy, and the self-corrosion current is 936.58nA, and the thin film corrosion rate of the present invention is 0.021mpy, self-corrosion The corrosion current is 228.72nA. It is found by comparison that the film can effectively reduce the corrosion tendency of the base steel and improve its corrosion resistance.
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the solutions of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for those skilled in the art, some improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications are also regarded as the protection scope of the present invention.
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