CN114644775A - Nanoscale waterproof light-mixing foaming tablecloth and preparation method thereof - Google Patents
Nanoscale waterproof light-mixing foaming tablecloth and preparation method thereof Download PDFInfo
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- CN114644775A CN114644775A CN202210409972.0A CN202210409972A CN114644775A CN 114644775 A CN114644775 A CN 114644775A CN 202210409972 A CN202210409972 A CN 202210409972A CN 114644775 A CN114644775 A CN 114644775A
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- Prior art keywords
- parts
- pvc
- nano
- niobium diselenide
- tablecloth
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- 238000005187 foaming Methods 0.000 title claims abstract description 53
- 238000002156 mixing Methods 0.000 title claims abstract description 33
- 238000002360 preparation method Methods 0.000 title claims description 36
- 239000000835 fiber Substances 0.000 claims abstract description 71
- 239000000843 powder Substances 0.000 claims abstract description 61
- MHSKRLJMQQNJNC-UHFFFAOYSA-N terephthalamide Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1 MHSKRLJMQQNJNC-UHFFFAOYSA-N 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 29
- 239000003063 flame retardant Substances 0.000 claims abstract description 29
- 239000002103 nanocoating Substances 0.000 claims abstract description 29
- 239000000945 filler Substances 0.000 claims abstract description 22
- 239000000314 lubricant Substances 0.000 claims abstract description 22
- 239000000049 pigment Substances 0.000 claims abstract description 22
- 229920005989 resin Polymers 0.000 claims abstract description 22
- 239000011347 resin Substances 0.000 claims abstract description 22
- 239000012760 heat stabilizer Substances 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 21
- 239000004014 plasticizer Substances 0.000 claims abstract description 21
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 114
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 75
- 239000000203 mixture Substances 0.000 claims description 74
- 239000006260 foam Substances 0.000 claims description 69
- 229920000491 Polyphenylsulfone Polymers 0.000 claims description 59
- CXRFFSKFQFGBOT-UHFFFAOYSA-N bis(selanylidene)niobium Chemical compound [Se]=[Nb]=[Se] CXRFFSKFQFGBOT-UHFFFAOYSA-N 0.000 claims description 55
- 238000003756 stirring Methods 0.000 claims description 52
- 239000002994 raw material Substances 0.000 claims description 32
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 30
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 30
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 30
- NTMFROMZPONIMX-UHFFFAOYSA-N [Se--].[Se--].[Nb+4] Chemical class [Se--].[Se--].[Nb+4] NTMFROMZPONIMX-UHFFFAOYSA-N 0.000 claims description 30
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 28
- 238000009987 spinning Methods 0.000 claims description 28
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 claims description 26
- -1 polydimethylsiloxane Polymers 0.000 claims description 23
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- 230000015271 coagulation Effects 0.000 claims description 22
- 238000005345 coagulation Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 22
- 230000002087 whitening effect Effects 0.000 claims description 21
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 20
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 20
- 229920002050 silicone resin Polymers 0.000 claims description 20
- FYSNRJHAOHDILO-UHFFFAOYSA-N thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 claims description 20
- 239000000243 solution Substances 0.000 claims description 19
- 238000000576 coating method Methods 0.000 claims description 17
- 239000011259 mixed solution Substances 0.000 claims description 17
- YIPHYCQSJTXLFM-UHFFFAOYSA-N 4-hydroxybenzoyl chloride Chemical compound OC1=CC=C(C(Cl)=O)C=C1 YIPHYCQSJTXLFM-UHFFFAOYSA-N 0.000 claims description 15
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 15
- LJGHYPLBDBRCRZ-UHFFFAOYSA-N 3-(3-aminophenyl)sulfonylaniline Chemical compound NC1=CC=CC(S(=O)(=O)C=2C=C(N)C=CC=2)=C1 LJGHYPLBDBRCRZ-UHFFFAOYSA-N 0.000 claims description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical group [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 14
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical group CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 claims description 14
- 229910052909 inorganic silicate Inorganic materials 0.000 claims description 14
- 239000002245 particle Substances 0.000 claims description 14
- 238000002166 wet spinning Methods 0.000 claims description 14
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 13
- JVQOASIPRRGMOS-UHFFFAOYSA-M dodecyl(trimethyl)azanium;hydroxide Chemical compound [OH-].CCCCCCCCCCCC[N+](C)(C)C JVQOASIPRRGMOS-UHFFFAOYSA-M 0.000 claims description 13
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 claims description 12
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 11
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 10
- 239000003054 catalyst Substances 0.000 claims description 10
- 239000004205 dimethyl polysiloxane Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 10
- 229910052697 platinum Inorganic materials 0.000 claims description 10
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 10
- 239000007787 solid Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 7
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical group [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 7
- WOURXYYHORRGQO-UHFFFAOYSA-N Tri(3-chloropropyl) phosphate Chemical compound ClCCCOP(=O)(OCCCCl)OCCCCl WOURXYYHORRGQO-UHFFFAOYSA-N 0.000 claims description 7
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 7
- 239000001110 calcium chloride Substances 0.000 claims description 7
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 7
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 7
- 235000013539 calcium stearate Nutrition 0.000 claims description 7
- 239000008116 calcium stearate Substances 0.000 claims description 7
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 239000005457 ice water Substances 0.000 claims description 7
- 239000001023 inorganic pigment Substances 0.000 claims description 7
- 239000011574 phosphorus Substances 0.000 claims description 7
- 229910052698 phosphorus Inorganic materials 0.000 claims description 7
- 229920000573 polyethylene Polymers 0.000 claims description 7
- 238000006116 polymerization reaction Methods 0.000 claims description 7
- 239000003381 stabilizer Substances 0.000 claims description 7
- LXEJRKJRKIFVNY-UHFFFAOYSA-N terephthaloyl chloride Chemical compound ClC(=O)C1=CC=C(C(Cl)=O)C=C1 LXEJRKJRKIFVNY-UHFFFAOYSA-N 0.000 claims description 7
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 claims description 7
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 claims description 6
- 239000004111 Potassium silicate Substances 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 5
- 238000013461 design Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 239000006081 fluorescent whitening agent Substances 0.000 claims description 5
- 235000019353 potassium silicate Nutrition 0.000 claims description 5
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 claims description 5
- 229910052913 potassium silicate Inorganic materials 0.000 claims description 5
- 239000002904 solvent Substances 0.000 claims description 5
- 238000013517 stratification Methods 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 230000007935 neutral effect Effects 0.000 claims description 4
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 claims description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 2
- LWCNNJFKQNMTQH-UHFFFAOYSA-N benzene-1,4-dicarboxamide;benzenesulfonylbenzene Chemical compound NC(=O)C1=CC=C(C(N)=O)C=C1.C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 LWCNNJFKQNMTQH-UHFFFAOYSA-N 0.000 claims description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical group O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000005543 nano-size silicon particle Substances 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- AYOHIQLKSOJJQH-UHFFFAOYSA-N dibutyltin Chemical compound CCCC[Sn]CCCC AYOHIQLKSOJJQH-UHFFFAOYSA-N 0.000 claims 2
- NBOCQTNZUPTTEI-UHFFFAOYSA-N 4-[4-(hydrazinesulfonyl)phenoxy]benzenesulfonohydrazide Chemical compound C1=CC(S(=O)(=O)NN)=CC=C1OC1=CC=C(S(=O)(=O)NN)C=C1 NBOCQTNZUPTTEI-UHFFFAOYSA-N 0.000 claims 1
- 150000003839 salts Chemical class 0.000 claims 1
- 238000007790 scraping Methods 0.000 claims 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 239000003017 thermal stabilizer Substances 0.000 claims 1
- 230000032683 aging Effects 0.000 abstract description 10
- 229920012287 polyphenylene sulfone Polymers 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 66
- QXSAKPUBHTZHKW-UHFFFAOYSA-N 4-hydroxybenzamide Chemical group NC(=O)C1=CC=C(O)C=C1 QXSAKPUBHTZHKW-UHFFFAOYSA-N 0.000 description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 5
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 239000012975 dibutyltin dilaurate Substances 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 150000001408 amides Chemical class 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- WCRDXYSYPCEIAK-UHFFFAOYSA-N dibutylstannane Chemical compound CCCC[SnH2]CCCC WCRDXYSYPCEIAK-UHFFFAOYSA-N 0.000 description 3
- 239000006261 foam material Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- 230000003373 anti-fouling effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003623 enhancer Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N Formic acid Chemical compound OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 1
- 230000003679 aging effect Effects 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 230000003796 beauty Effects 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-N benzene-dicarboxylic acid Natural products OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- UGYJPQWMSKOSTI-UHFFFAOYSA-N formamide;phenol Chemical compound NC=O.OC1=CC=CC=C1 UGYJPQWMSKOSTI-UHFFFAOYSA-N 0.000 description 1
- 239000012771 household material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- NAYYNDKKHOIIOD-UHFFFAOYSA-N phthalamide Chemical compound NC(=O)C1=CC=CC=C1C(N)=O NAYYNDKKHOIIOD-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 238000003878 thermal aging Methods 0.000 description 1
- BJAARRARQJZURR-UHFFFAOYSA-N trimethylazanium;hydroxide Chemical compound O.CN(C)C BJAARRARQJZURR-UHFFFAOYSA-N 0.000 description 1
Classifications
-
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- C08J9/36—After-treatment
- C08J9/365—Coating
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
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- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J9/0023—Use of organic additives containing oxygen
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J9/0014—Use of organic additives
- C08J9/0038—Use of organic additives containing phosphorus
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J9/009—Use of pretreated compounding ingredients
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- C—CHEMISTRY; METALLURGY
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0095—Mixtures of at least two compounding ingredients belonging to different one-dot groups
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Abstract
Description
技术领域technical field
本发明涉及家居材料领域,具体涉及一种纳米级防水轻混发泡桌布及制备方法。The invention relates to the field of household materials, in particular to a nano-level waterproof light-mixed foam tablecloth and a preparation method.
背景技术Background technique
桌布又称台布,是覆盖于桌面上用以防污或增加美观的物品,现有的桌布种类较多,传统的桌布为纺织类,但是纺织类的桌布面料防水和防污效果均不好,需要经常更换清洗,增加人们的家务负担,现在市场上还有塑料类的桌布,比如PVC桌布,虽说防水防污能力得到了提高,但是存在产品防滑性差、厚度偏厚、手感僵硬等问题,此外PVC的热稳定性不好,在低温下容易变硬脆化,在高温下容易软化松驰,耐老化性也比较差,因此需要对其进一步的改进,提升PVC材料的手感以及各项性能,从而满足市场上人们对于PVC桌布更高的要求。Tablecloths, also known as tablecloths, are items that are covered on the desktop to prevent pollution or increase beauty. There are many types of existing tablecloths. The traditional tablecloths are textiles, but the textile tablecloths have poor waterproof and antifouling effects. It needs to be replaced and cleaned frequently, which increases people's housework burden. Now there are plastic tablecloths on the market, such as PVC tablecloths. Although the waterproof and anti-fouling ability has been improved, there are problems such as poor anti-slip, thick thickness, and stiff hand feel. The thermal stability of PVC is not good, it is easy to become hard and brittle at low temperature, it is easy to soften and relax at high temperature, and its aging resistance is also relatively poor. Therefore, it is necessary to further improve it to improve the feel and various properties of PVC materials. So as to meet people's higher requirements for PVC tablecloths in the market.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的问题,本发明的目的是提供一种防水性好、手感轻薄、防滑性好、热稳定性好以及耐老化性好的纳米级发泡桌布及制备方法。In view of the problems existing in the prior art, the purpose of the present invention is to provide a nano-scale foamed tablecloth with good water resistance, light and thin hand feel, good slip resistance, good thermal stability and good aging resistance and a preparation method.
本发明的目的采用以下技术方案来实现:The object of the present invention adopts the following technical solutions to realize:
第一方面,本发明提供一种纳米级防水轻混发泡桌布,所述桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。In a first aspect, the present invention provides a nano-scale waterproof light-mixed foamed tablecloth, wherein the tablecloth is sequentially arranged from bottom to top as a nanocoating layer, a PVC foaming layer and a blended fleece layer.
优选地,所述纳米涂层的成分按照重量份数,包括:Preferably, the components of the nano-coating, in parts by weight, include:
有机硅树脂30-50份、无机硅酸盐16-20份、纳米二氧化硅25-30份、聚二甲基硅氧烷2-4份、铂金催化剂0.1-0.3份和甲苯15-22份。30-50 parts of silicone resin, 16-20 parts of inorganic silicate, 25-30 parts of nano silica, 2-4 parts of polydimethylsiloxane, 0.1-0.3 parts of platinum catalyst and 15-22 parts of toluene .
优选地,所述有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000。Preferably, the silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000.
优选地,所述无机硅酸盐为液体硅酸钾,模数为2.5-2.8。Preferably, the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8.
优选地,所述铂金催化剂为铂-乙烯基硅氧烷配合物。Preferably, the platinum catalyst is a platinum-vinylsiloxane complex.
优选地,所述PVC发泡层的成分按照重量份数计算,包括:Preferably, the components of the PVC foam layer are calculated in parts by weight, including:
PVC树脂粉料240-260份、填充剂185-200份、改性聚苯砜对苯二甲酰胺纤维45-65份、增塑剂54-68份、阻燃剂17-21份、润滑剂12-18份、热稳定剂5.5-6份、颜料粉0.1-0.2份、增白剂0.001-0.005份和发泡助剂13-15份。240-260 parts of PVC resin powder, 185-200 parts of filler, 45-65 parts of modified polyphenylsulfone terephthalamide fiber, 54-68 parts of plasticizer, 17-21 parts of flame retardant, lubricant 12-18 parts, 5.5-6 parts of heat stabilizer, 0.1-0.2 part of pigment powder, 0.001-0.005 part of whitening agent and 13-15 parts of foaming aid.
优选地,所述PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3。Preferably, the degree of polymerization of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .
优选地,所述填充剂为碳酸钙粉末,粒径为100-200μm。Preferably, the filler is calcium carbonate powder with a particle size of 100-200 μm.
优选地,所述改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm。Preferably, the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40 μm and the length is 5-10 mm.
优选地,所述增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯。Preferably, the plasticizer is diethyl phthalate or dioctyl phthalate.
优选地,所述阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.2-0.4混合得到。Preferably, the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.2-0.4.
优选地,所述润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.2-1.8混合后得到。Preferably, the lubricant is obtained by mixing polyethylene wax and calcium stearate in a mass ratio of 1:1.2-1.8.
优选地,所述热稳定剂为有机锡稳定剂,包括二月桂酸二丁基锡或二马来酸二丁基锡。Preferably, the heat stabilizer is an organotin stabilizer, including dibutyltin dilaurate or dibutyltin dimaleate.
优选地,所述颜料粉为无机颜料,包括氧化铁红、氧化铁黑、氧化铁绿、氧化铁黄、氧化铁橙、氧化铁棕中的至少一种。Preferably, the pigment powder is an inorganic pigment, including at least one of iron oxide red, iron oxide black, iron oxide green, iron oxide yellow, iron oxide orange, and iron oxide brown.
优选地,所述增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑。Preferably, the whitening agent is a fluorescent whitening agent, specifically 2,2'-(4-4'-distyryl)bisbenzoxazole.
优选地,所述发泡助剂为4,4'-氧代双苯磺酰肼。Preferably, the foaming aid is 4,4'-oxobisbenzenesulfonylhydrazide.
优选地,所述改性聚苯砜对苯二甲酰胺纤维的制备方法为:Preferably, the preparation method of the modified polyphenylsulfone terephthalamide fiber is:
(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;
M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理2-5min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:5-8:15-20;M1. Weigh hydrogen peroxide and sulfuric acid and mix them evenly, put in niobium diselenide powder, stir at room temperature for 2-5 minutes, filter out the solid and clean it with pure water until neutral, and dry to obtain the first niobium diselenide A treated product; wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:5-8:15-20;
M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至45-55℃,搅拌处理2-5h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.1-0.3:6-10;M2. Put the first treated product of niobium diselenide into ammonia water, mix well, add silane coupling agent KH-550, heat up to 45-55°C, stir for 2-5h, filter out the solid and wash with pure water at least Three times, after the drying treatment, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammoniacal liquor is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammoniacal liquor is 1: 0.1-0.3:6-10;
M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至50-60℃,搅拌反应3-5h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.84-0.92:2.1-2.5:4.3-6.2;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add dropwise N,N-dimethylformamide, mix evenly at room temperature, add thionyl chloride dropwise, then continue to heat up to 50-60°C, and stir to react 3-5h, after cooling to room temperature, stand for stratification, take the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and The mass ratio of toluene is 1:0.84-0.92:2.1-2.5:4.3-6.2;
M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应15-20h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.4-0.6:10-15,三乙胺加入量为二硒化铌第二处理物质量的2%-4%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 15- 20h, after filtering, washing and drying, the modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.4-0.6:10- 15. The amount of triethylamine added is 2%-4% of the second treated material of niobium diselenide;
(2)制备纤维:(2) Preparation of fibers:
N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5-1h,加入对苯二甲酰氯,搅拌0.5-1h后,升温至室温,搅拌0.5-1h,再次升温至55-60℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5-1h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:4.8-5.2:0.9-1.3:16-20,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为1.8-2.4:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5-1h, add p-benzene Diformyl chloride, after stirring for 0.5-1 h, heated to room temperature, stirred for 0.5-1 h, heated to 55-60 °C again, added dodecyl trimethyl ammonium hydroxide, cooled to room temperature and stirred for 0.5-1 h to obtain a polymer Phenylsulfone-terephthalamide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'-diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1 : 4.8-5.2:0.9-1.3:16-20, the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 1.8-2.4:100;
N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为4.2-6.4:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of modified niobium diselenide and polyphenylsulfone terephthalamide mixed solution is 4.2-6.4:100.
优选地,所述湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为15-20℃,从喷丝头中喷出的喷丝速度为5-10m/min。Preferably, in the wet spinning process, the spinning solution is spun from a spinneret into a coagulation bath. After the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried. The coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, and the temperature is 15-20°C. The spinneret speed in the middle jet is 5-10m/min.
优选地,所述高温牵伸是将纺丝得到的纤维经过300-350℃的热管拉伸,拉伸倍率为1.1-1.2倍。Preferably, the high-temperature drawing is to draw the fibers obtained by spinning through a heat pipe at 300-350° C., and the drawing ratio is 1.1-1.2 times.
第二方面,本发明提供一种纳米级防水轻混发泡桌布的制备方法,包括以下步骤:In a second aspect, the present invention provides a method for preparing a nano-scale waterproof light-mixed foam tablecloth, comprising the following steps:
第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:
按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;
第二步:PVC发泡层制备:The second step: PVC foam layer preparation:
将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160-170℃,二区:180-190℃,三区:195-215℃,四区:200-210℃,五区:180-185℃;发泡时间为0.5-0.8h;The raw material mixture of the PVC foaming layer is subjected to high temperature foaming through five-stage foaming zone temperature control. , four zones: 200-210℃, five zones: 180-185℃; foaming time is 0.5-0.8h;
第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:
按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silica, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;
第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:
将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为55-60℃的条件下处理0.2-0.5h,再置于120-130℃下处理0.1-0.3h,PVC发泡层厚度在400-720μm、防水涂层厚度在300-450μm;The nano-coating raw material mixture is coated on the foamed PVC layer by the blade coating process, treated at a temperature of 55-60 ℃ for 0.2-0.5h, and then placed at 120-130 ℃ for 0.1-0.3h , The thickness of PVC foam layer is 400-720μm, and the thickness of waterproof coating is 300-450μm;
第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:
将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;
第六步,设计纹理:The sixth step, design the texture:
用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.
本发明的有益效果为:The beneficial effects of the present invention are:
1、现有的普通桌布底面是PVC,防滑性和防水性都欠缺,本发明新工艺在底面途了一层纳米防水材料,从而提升了桌布的防滑性和防水性,完美解决了这一问题。1. The bottom surface of the existing ordinary tablecloth is PVC, which is deficient in slip resistance and waterproofness. The new process of the present invention adds a layer of nano-waterproof material on the bottom surface, thereby improving the slip resistance and waterproofness of the tablecloth, which perfectly solves this problem. .
2、传统的PVC材料的热稳定性不好,在低温下容易变硬脆化,在高温下容易软化松驰,耐老化性也比较差,本发明在制备PVC发泡材料的过程中添加了自制的改性聚苯砜对苯二甲酰胺纤维,该纤维使得PVC发泡材料的热稳定性以及耐老化性提升了一个档次,还提升了PVC材料的力学性能,从而使得制备得到的发泡PVC具有更好的利用价值。2. The thermal stability of the traditional PVC material is not good, it is easy to become hard and brittle at low temperature, it is easy to soften and relax at high temperature, and the aging resistance is also relatively poor. The self-made modified polyphenylsulfone terephthalamide fiber improves the thermal stability and aging resistance of the PVC foam material, and also improves the mechanical properties of the PVC material, thus making the prepared foam material PVC has better utilization value.
3、本发明通过增加设置混纺绒布层,使得桌布的手感更好。而一般在想要桌布表底的纹路清晰就要压重,压重就会压低厚度,这两者不可兼得也是之前技术上的困扰,本发明利用真空吸纹技术不但在纹路上很清晰,厚度不但不会降低,而且还会稍微的增加。3. The present invention makes the hand feeling of the tablecloth better by adding a blended fleece layer. In general, if you want the texture of the tablecloth bottom to be clear, you need to press the weight, and the weight will reduce the thickness. The inability to have both is also a problem in the previous technology. The present invention uses the vacuum texture technology to not only make the texture clear, but also reduce the thickness. Not only does the thickness not decrease, but it also increases slightly.
4、本发明在PVC的发泡层中加入了改性聚苯砜对苯二甲酰胺纤维,该纤维是使用改性二硒化铌对聚苯砜对苯二甲酰胺的改性,再经过纺丝后得到。4. In the present invention, modified polyphenylsulfone terephthalamide fiber is added to the foam layer of PVC. obtained after spinning.
具体实施方式Detailed ways
为了更清楚的说明本发明,对本发明的技术特征、目的和有益效果有更加清楚的理解,现对本发明的技术方案进行以下详细说明,但不能理解为对本发明的可实施范围的限定。In order to illustrate the present invention more clearly, and to have a clearer understanding of the technical features, purposes and beneficial effects of the present invention, the technical solutions of the present invention are now described in detail below, but should not be construed as a limitation on the practicable scope of the present invention.
聚苯砜对苯二甲酰胺纤维具有良好的耐高温性、耐腐蚀性和尺寸稳定性,本发明将其用于对PVC的改性过程中,发现其改性后PVC材料力学强度不足,耐老化性以及热稳定性虽然有一点提升但是提升幅度并不大,因此,本申请进一步对聚苯砜对苯二甲酰胺纤维改性,从而提升PVC的整体性能。Polyphenylsulfone terephthalamide fiber has good high temperature resistance, corrosion resistance and dimensional stability. The present invention uses it in the modification process of PVC. It is found that the modified PVC material has insufficient mechanical strength and is resistant to Although the aging property and thermal stability are improved a little, the improvement is not large. Therefore, the present application further modifies the polyphenylsulfone terephthalamide fiber, thereby improving the overall performance of PVC.
在聚苯砜对苯二甲酰胺纤维的改性制备过程中加入的是改性二硒化铌,二硒化铌的改性选用的是对羟基苯甲酰胺,但是并不是直接使用对羟基苯甲酰胺包覆,而是选择先对二硒化铌表面氨基化处理后,再与对羟基苯甲酸结合反应,使得生成的对羟基苯甲酰胺包覆在二硒化铌的表面,从而形成改性二硒化铌。对羟基苯甲酸是常用的有机合成原料,本发明利用其分子上的羧基基团能够与氨基相结合形成酰胺基团的原理,先将二硒化铌氨基化处理,然后使用对羟基苯甲酸与氨基化的二硒化铌结合,形成对羟基苯甲酰胺包覆在二硒化铌的表面。Modified niobium diselenide is added in the modification preparation process of polyphenylsulfone terephthalamide fiber, and the modification of niobium diselenide is p-hydroxybenzamide, but it is not directly using p-hydroxybenzene Formamide coating, but choose to first aminate the surface of niobium diselenide, and then react with p-hydroxybenzoic acid, so that the generated p-hydroxybenzamide is coated on the surface of niobium diselenide, thereby forming a modified form of niobium diselenide. niobium diselenide. p-Hydroxybenzoic acid is a commonly used raw material for organic synthesis, the present invention utilizes the principle that the carboxyl group on its molecule can be combined with the amino group to form an amide group, firstly, the niobium diselenide is aminated, and then the p-hydroxybenzoic acid and The aminated niobium diselenide combines to form p-hydroxybenzamide coated on the surface of the niobium diselenide.
改性二硒化铌的制备过程比较于直接使用对羟基苯甲酰胺包覆具有更好的分散性、更加均匀地包覆效果以及更容易进行包覆,因此对于后续参与改性聚苯砜对苯二甲酰胺纤维也会表现的更加优秀。The preparation process of modified niobium diselenide has better dispersibility, more uniform coating effect and easier coating than direct coating with p-hydroxybenzamide. Phthalamide fibers will also perform better.
改性二硒化铌的反应过程为:The reaction process of modified niobium diselenide is:
下面结合以下实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the following examples.
实施例1Example 1
一种纳米级防水轻混发泡桌布,桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。The utility model relates to a nano-level waterproof light-mixed foam tablecloth. The tablecloth is sequentially arranged from bottom to top as a nano-coating layer, a PVC foaming layer and a blended fleece layer.
纳米涂层的成分按照重量份数计算,包括:The composition of the nano-coating is calculated in parts by weight, including:
有机硅树脂40份、无机硅酸盐18份、纳米二氧化硅28份、聚二甲基硅氧烷3份、铂金催化剂0.2份和甲苯17份。40 parts of silicone resin, 18 parts of inorganic silicate, 28 parts of nano-silica, 3 parts of polydimethylsiloxane, 0.2 parts of platinum catalyst and 17 parts of toluene.
有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000;无机硅酸盐为液体硅酸钾,模数为2.5-2.8;铂金催化剂为铂-乙烯基硅氧烷配合物。The silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000; the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8; the platinum catalyst is a platinum-vinylsiloxane complex.
PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:
PVC树脂粉料250份、填充剂192份、改性聚苯砜对苯二甲酰胺纤维55份、增塑剂62份、阻燃剂19份、润滑剂15份、热稳定剂5.5份、颜料粉0.1份、增白剂0.003份和发泡助剂14份。250 parts of PVC resin powder, 192 parts of filler, 55 parts of modified polyphenylsulfone terephthalamide fiber, 62 parts of plasticizer, 19 parts of flame retardant, 15 parts of lubricant, 5.5 parts of heat stabilizer, pigment 0.1 part of powder, 0.003 part of whitening agent and 14 parts of foaming aid.
PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3。The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .
填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.3混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.5混合后得到;热稳定剂为有机锡稳定剂,为二月桂酸二丁基锡;颜料粉为无机颜料,包括氧化铁红;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.3; the lubricant is polyethylene The wax and calcium stearate are mixed according to the mass ratio of 1:1.5; the heat stabilizer is an organic tin stabilizer, which is dibutyltin dilaurate; the pigment powder is an inorganic pigment, including iron oxide red; the brightener is a fluorescent enhancer. The whitening agent is specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; the foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.
改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:
(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;
M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理3min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:6:18;M1. Weigh hydrogen peroxide and mix with sulfuric acid, drop into niobium diselenide powder, stir at room temperature for 3 min, filter out the solid and clean it with pure water until neutral, dry to obtain the first treatment of niobium diselenide wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:6:18;
M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至50℃,搅拌处理3h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.2:8;M2. Put the first treated product of niobium diselenide into ammonia water, mix evenly, add silane coupling agent KH-550, heat up to 50°C, stir for 3h, filter out the solid, wash with pure water at least three times, and dry Then, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammonia water is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammonia water is 1:0.2:8;
M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至55℃,搅拌反应4h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.88:2.3:5.7;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add N,N-dimethylformamide dropwise, mix uniformly at room temperature, add thionyl chloride dropwise, then continue to heat up to 55°C, and stir for 4h. After cooling to room temperature, stand for stratification, remove the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, the mass ratio of p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and toluene is 1:0.88:2.3:5.7;
M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应18h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.5:12,三乙胺加入量为二硒化铌第二处理物质量的3%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 18 hours. After filtering, washing and drying, modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.5:12, and triethylamine is added The amount is 3% of the second treated material of niobium diselenide;
(2)制备纤维:(2) Preparation of fibers:
N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.0:1.1:18,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.1:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.0:1.1:18 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 2.1:100;
N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为5.5:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of modified niobium diselenide and polyphenylsulfone terephthalamide is 5.5:100.
湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min.
高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.
上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:
第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:
按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;
第二步:PVC发泡层制备:The second step: PVC foam layer preparation:
将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160℃,二区:180℃,三区:200℃,四区:210℃,五区:185℃;发泡时间为0.6h;The raw material mixture of the PVC foaming layer is foamed at high temperature through five-stage foaming zone temperature control. The foaming temperatures are: Zone 1: 160 °C, Zone 2: 180 °C, Zone 3: 200 °C, Zone 4: 210 °C , five zones: 185 ℃; foaming time is 0.6h;
第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:
按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silica, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;
第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:
将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为55℃的条件下处理0.3h,再置于120℃下处理0.2h,PVC发泡层厚度在540μm、防水涂层厚度在350μm;The nano-coating raw material mixture was coated on the foamed PVC layer by the blade coating process, treated at a temperature of 55 ° C for 0.3 h, and then placed at 120 ° C for 0.2 h, and the thickness of the PVC foamed layer was 540 μm. , The thickness of waterproof coating is 350μm;
第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:
将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;
第六步,设计纹理:The sixth step, design the texture:
用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.
实施例2Example 2
一种纳米级防水轻混发泡桌布,桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。The utility model relates to a nano-level waterproof light-mixed foam tablecloth. The tablecloth is sequentially arranged from bottom to top as a nano-coating layer, a PVC foaming layer and a blended fleece layer.
纳米涂层的成分按照重量份数计算,包括:The composition of the nano-coating is calculated in parts by weight, including:
有机硅树脂30份、无机硅酸盐16份、纳米二氧化硅25份、聚二甲基硅氧烷2份、铂金催化剂0.1份和甲苯15份。30 parts of silicone resin, 16 parts of inorganic silicate, 25 parts of nano silica, 2 parts of polydimethylsiloxane, 0.1 part of platinum catalyst and 15 parts of toluene.
有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000;无机硅酸盐为液体硅酸钾,模数为2.5-2.8;铂金催化剂为铂-乙烯基硅氧烷配合物。The silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000; the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8; the platinum catalyst is a platinum-vinylsiloxane complex.
PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:
PVC树脂粉料240份、填充剂185份、改性聚苯砜对苯二甲酰胺纤维45份、增塑剂54份、阻燃剂17份、润滑剂12份、热稳定剂5.5份、颜料粉0.1份、增白剂0.001份和发泡助剂13份。240 parts of PVC resin powder, 185 parts of filler, 45 parts of modified polyphenylsulfone terephthalamide fiber, 54 parts of plasticizer, 17 parts of flame retardant, 12 parts of lubricant, 5.5 parts of heat stabilizer, pigment 0.1 part of powder, 0.001 part of whitening agent and 13 parts of foaming aid.
PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3。The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .
填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.2混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.2混合后得到;热稳定剂为有机锡稳定剂二马来酸二丁基锡;颜料粉为无机颜料,包括氧化铁黑;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.2; the lubricant is polyethylene Wax and calcium stearate are mixed according to the mass ratio of 1:1.2; heat stabilizer is organic tin stabilizer dibutyltin dimaleate; pigment powder is inorganic pigment, including iron oxide black; whitening agent is fluorescent whitening agent, specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.
改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:
(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;
M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理2min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:5:15;M1. Weigh hydrogen peroxide and mix with sulfuric acid, throw in niobium diselenide powder, stir at room temperature for 2 min, filter out the solid and clean it with pure water until neutral, dry to obtain the first treatment of niobium diselenide wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:5:15;
M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至45℃,搅拌处理2h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.1:6;M2. Put the first treated product of niobium diselenide into ammonia water, mix evenly, add silane coupling agent KH-550, heat up to 45°C, stir for 2h, filter out the solid, wash with pure water at least three times, and dry Then, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammonia water is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammonia water is 1:0.1:6;
M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至50℃,搅拌反应3h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.84:2.1:4.3;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add N,N-dimethylformamide dropwise, mix evenly at room temperature, add thionyl chloride dropwise, then continue to heat up to 50°C, and stir for 3h. After cooling to room temperature, stand for stratification, remove the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, the mass ratio of p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and toluene is 1:0.84:2.1:4.3;
M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应15h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.4:10,三乙胺加入量为二硒化铌第二处理物质量的2%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 15 hours. After filtration, washing and drying, modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.4:10, and triethylamine is added The amount is 2% of the second treated material of niobium diselenide;
(2)制备纤维:(2) Preparation of fibers:
N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:4.8:0.9:16,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为1.8:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:4.8:0.9:16 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 1.8:100;
N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为4.2:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of the mixed solution of modified niobium diselenide and polyphenylsulfone terephthalamide is 4.2:100.
湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为15℃,从喷丝头中喷出的喷丝速度为5m/min。In the wet spinning process, the spinning solution is spun from the spinneret to the coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 15°C, and the spinning speed from the spinneret is 5m/min.
高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.
上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:
第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:
按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;
第二步:PVC发泡层制备:The second step: PVC foam layer preparation:
将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:170℃,二区:190℃,三区:215℃,四区:210℃,五区:185℃;发泡时间为0.8h;The raw material mixture of the PVC foam layer is subjected to high temperature foaming through five-stage foaming zone temperature control. , five zones: 185 ℃; foaming time is 0.8h;
第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:
按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silica, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;
第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:
将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为60℃的条件下处理0.5h,再置于130℃下处理0.3h,PVC发泡层厚度是720μm、防水涂层厚度是450μm;The nano-coating raw material mixture is coated on the foamed PVC layer by the blade coating process, treated at a temperature of 60 ° C for 0.5 h, and then placed at 130 ° C for 0.3 h, the thickness of the PVC foam layer is 720 μm , The thickness of waterproof coating is 450μm;
第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:
将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;
第六步,设计纹理:The sixth step, design the texture:
用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.
实施例3Example 3
一种纳米级防水轻混发泡桌布,桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。The utility model relates to a nano-level waterproof light-mixed foam tablecloth. The tablecloth is sequentially arranged from bottom to top as a nano-coating layer, a PVC foaming layer and a blended fleece layer.
纳米涂层的成分按照重量份数计算,包括:The composition of the nano-coating is calculated in parts by weight, including:
有机硅树脂50份、无机硅酸盐20份、纳米二氧化硅30份、聚二甲基硅氧烷4份、铂金催化剂0.3份和甲苯22份。50 parts of silicone resin, 20 parts of inorganic silicate, 30 parts of nano-silica, 4 parts of polydimethylsiloxane, 0.3 parts of platinum catalyst and 22 parts of toluene.
有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000;无机硅酸盐为液体硅酸钾,模数为2.5-2.8;铂金催化剂为铂-乙烯基硅氧烷配合物。The silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000; the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8; the platinum catalyst is a platinum-vinylsiloxane complex.
PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:
PVC树脂粉料260份、填充剂200份、改性聚苯砜对苯二甲酰胺纤维65份、增塑剂68份、阻燃剂21份、润滑剂18份、热稳定剂6份、颜料粉0.2份、增白剂0.005份和发泡助剂15份。260 parts of PVC resin powder, 200 parts of filler, 65 parts of modified polyphenylsulfone terephthalamide fiber, 68 parts of plasticizer, 21 parts of flame retardant, 18 parts of lubricant, 6 parts of heat stabilizer, pigment 0.2 part of powder, 0.005 part of whitening agent and 15 parts of foaming aid.
PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3。The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .
填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.4混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.8混合后得到;热稳定剂为有机锡稳定剂,包括二月桂酸二丁基锡或二马来酸二丁基锡;颜料粉为无机颜料,包括氧化铁黄;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.4; the lubricant is polyethylene Wax and calcium stearate are obtained by mixing in a mass ratio of 1:1.8; the heat stabilizer is an organic tin stabilizer, including dibutyltin dilaurate or dibutyltin dimaleate; pigment powder is an inorganic pigment, including iron oxide yellow ; The whitening agent is a fluorescent whitening agent, specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; The foaming aid is 4,4'-oxobisphenylsulfonyl Hydrazine.
改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:
(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;
M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理5min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:8:20;M1. Weigh hydrogen peroxide and mix with sulfuric acid, put in niobium diselenide powder, stir at room temperature for 5 minutes, filter out the solid and use pure water to wash to neutrality, after drying, obtain the first treatment of niobium diselenide wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:8:20;
M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至55℃,搅拌处理5h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.3:10;M2. Put the first treated product of niobium diselenide into ammonia water, mix evenly, add silane coupling agent KH-550, heat up to 55°C, stir for 5h, filter out the solid, wash with pure water at least three times, and dry Then, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammonia water is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammonia water is 1:0.3:10;
M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至60℃,搅拌反应5h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.92:2.5:6.2;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add dropwise N,N-dimethylformamide, mix uniformly at room temperature, add thionyl chloride dropwise, then continue to heat up to 60°C, and stir for 5h. After cooling to room temperature, stand for stratification, remove the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, the mass ratio of p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and toluene is 1:0.92:2.5:6.2;
M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应20h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.6:15,三乙胺加入量为二硒化铌第二处理物质量的4%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 20 hours. After filtration, washing and drying, modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.6:15, and triethylamine is added The amount is 4% of the second treated material of niobium diselenide;
(2)制备纤维:(2) Preparation of fibers:
N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理1h,加入对苯二甲酰氯,搅拌1h后,升温至室温,搅拌1h,再次升温至60℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌1h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.2:1.3:20,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.4:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 1 h, add terephthalic acid Acyl chloride, after stirring for 1 hour, warmed to room temperature, stirred for 1 hour, warmed to 60 °C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 1 hour to obtain a polyphenylsulfone terephthalamide mixture; wherein , the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.2:1.3:20, dodecane The mass ratio of trimethylammonium hydroxide to N,N-dimethylformamide is 2.4:100;
N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为6.4:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of modified niobium diselenide and polyphenylsulfone terephthalamide is 6.4:100.
湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min.
高温牵伸是将纺丝得到的纤维经过350℃的热管拉伸,拉伸倍率为1.2倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 350°C, and the stretching ratio is 1.2 times.
上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:
第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:
按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;
第二步:PVC发泡层制备:The second step: PVC foam layer preparation:
将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:170℃,二区:190℃,三区:215℃,四区:210℃,五区:185℃;发泡时间为0.8h;The raw material mixture of the PVC foam layer is subjected to high temperature foaming through five-stage foaming zone temperature control. , five zones: 185 ℃; foaming time is 0.8h;
第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:
按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silicon dioxide, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;
第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:
将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为60℃的条件下处理0.5h,再置于130℃下处理0.1-0.3h,PVC发泡层厚度在720μm、防水涂层厚度在450μm;The nano-coating raw material mixture is coated on the foamed PVC layer by the blade coating process, treated at a temperature of 60 ° C for 0.5 h, and then placed at 130 ° C for 0.1-0.3 h, the thickness of the PVC foamed layer. At 720μm, the thickness of waterproof coating is 450μm;
第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:
将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;
第六步,设计纹理:The sixth step, design the texture:
用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.
对比例1Comparative Example 1
一种PVC发泡层,与实施例1的区别在于,改性聚苯砜对苯二甲酰胺纤维的制备过程中将改性二硒化铌替换为二硒化铌。具体地:A PVC foam layer, the difference from Example 1 is that the modified niobium diselenide is replaced with niobium diselenide in the preparation process of the modified polyphenylsulfone terephthalamide fiber. specifically:
PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:
PVC树脂粉料250份、填充剂192份、改性聚苯砜对苯二甲酰胺纤维55份、增塑剂62份、阻燃剂19份、润滑剂15份、热稳定剂5.5份、颜料粉0.1份、增白剂0.003份和发泡助剂14份。250 parts of PVC resin powder, 192 parts of filler, 55 parts of modified polyphenylsulfone terephthalamide fiber, 62 parts of plasticizer, 19 parts of flame retardant, 15 parts of lubricant, 5.5 parts of heat stabilizer, pigment 0.1 part of powder, 0.003 part of whitening agent and 14 parts of foaming aid.
PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3。The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .
填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.3混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.5混合后得到;热稳定剂为有机锡稳定剂,为二月桂酸二丁基锡;颜料粉为无机颜料,包括氧化铁红;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.3; the lubricant is polyethylene The wax and calcium stearate are mixed according to the mass ratio of 1:1.5; the heat stabilizer is an organic tin stabilizer, which is dibutyltin dilaurate; the pigment powder is an inorganic pigment, including iron oxide red; the brightener is a fluorescent enhancer. The whitening agent is specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; the foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.
改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:
S1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.0:1.1:18,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.1:100;S1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.0:1.1:18 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 2.1:100;
S2.向聚苯砜对苯二甲酰胺混液中加入二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为5.5:100。S2. Add niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified polyphenylene Sulfone terephthalamide fiber; wherein, the mass ratio of the mixed solution of niobium diselenide and polyphenylsulfone terephthalamide is 5.5:100.
湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min.
高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.
上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:
第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:
按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;
第二步:PVC发泡层制备:The second step: PVC foam layer preparation:
将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160℃,二区:180℃,三区:200℃,四区:210℃,五区:185℃;发泡时间为0.6h;PVC发泡层厚度在540μm。The raw material mixture of the PVC foaming layer is foamed at high temperature through five-stage foaming zone temperature control. The foaming temperatures are: Zone 1: 160 °C, Zone 2: 180 °C, Zone 3: 200 °C, Zone 4: 210 °C , five zones: 185 ℃; foaming time is 0.6h; PVC foaming layer thickness is 540μm.
对比例2Comparative Example 2
一种PVC发泡层,与实施例1的区别在于,将改性聚苯砜对苯二甲酰胺纤维替换为聚苯砜对苯二甲酰胺纤维。具体地:A PVC foam layer, the difference from Example 1 is that the modified polyphenylene sulfone terephthalamide fibers are replaced with polyphenyl sulfone terephthalamide fibers. specifically:
PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:
PVC树脂粉料250份、填充剂192份、聚苯砜对苯二甲酰胺纤维55份、增塑剂62份、阻燃剂19份、润滑剂15份、热稳定剂5.5份、颜料粉0.1份、增白剂0.003份和发泡助剂14份。250 parts of PVC resin powder, 192 parts of filler, 55 parts of polyphenylsulfone terephthalamide fiber, 62 parts of plasticizer, 19 parts of flame retardant, 15 parts of lubricant, 5.5 parts of heat stabilizer, 0.1 part of pigment powder parts, 0.003 parts of whitening agent and 14 parts of foaming aids.
PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3。The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .
填充剂为碳酸钙粉末,粒径为100-200μm;聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.3混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.5混合后得到;热稳定剂为有机锡稳定剂,为二月桂酸二丁基锡;颜料粉为无机颜料,包括氧化铁红;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or phthalate Dioctyl diformate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.3; the lubricant is polyethylene wax and Calcium stearate is obtained by mixing according to the mass ratio of 1:1.5; the heat stabilizer is an organic tin stabilizer, which is dibutyltin dilaurate; the pigment powder is an inorganic pigment, including iron oxide red; the whitening agent is a fluorescent whitening agent , specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; the foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.
聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of polyphenylsulfone terephthalamide fiber is:
S1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.0:1.1:18,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.1:100;S1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.0:1.1:18 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 2.1:100;
S2.将聚苯砜对苯二甲酰胺混液搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到聚苯砜对苯二甲酰胺纤维。S2. After the polyphenylsulfone terephthalamide mixed solution is evenly stirred, a spinning solution is formed, which is processed by a wet spinning process, and then drawn at a high temperature to obtain a polyphenylsulfone terephthalamide fiber.
湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min;高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min; high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.
上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:
第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:
按照重量份数称取PVC树脂粉料、填充剂、聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foaming aid according to parts by weight , mix and stir evenly to obtain the raw material mixture of PVC foam layer;
第二步:PVC发泡层制备:The second step: PVC foam layer preparation:
将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160℃,二区:180℃,三区:200℃,四区:210℃,五区:185℃;发泡时间为0.6h;PVC发泡层厚度在540μm。The raw material mixture of the PVC foaming layer is foamed at high temperature through five-stage foaming zone temperature control. The foaming temperatures are: Zone 1: 160 °C, Zone 2: 180 °C, Zone 3: 200 °C, Zone 4: 210 °C , five zones: 185 ℃; foaming time is 0.6h; PVC foaming layer thickness is 540μm.
性能测试:Performance Testing:
1.单独将实施例1-3、对比例1-2中制备的PVC发泡层材料进行检测,主要检测项目为:力学强度、耐高温性、热稳定性以及耐老化性等方面的表现。其中,1. The PVC foam layer materials prepared in Examples 1-3 and Comparative Examples 1-2 were tested separately, and the main test items were: mechanical strength, high temperature resistance, thermal stability and aging resistance. in,
拉伸强度的检测的标准为ASTM D-638;The testing standard for tensile strength is ASTM D-638;
断裂伸长率的检测的标准为ASTM D-638;The standard for the detection of elongation at break is ASTM D-638;
软化点温度检测方法为ASTM D-1525;The softening point temperature detection method is ASTM D-1525;
热稳定性是使用转矩流变仪检测动态热稳定时间,检测条件为:185±1℃,60rpm。The thermal stability is measured by using a torque rheometer to detect the dynamic thermal stability time, and the detection conditions are: 185±1°C, 60rpm.
耐热老化性的检测是将相同尺寸的材料置于120℃烘箱中处理168h,之后检测其拉伸强度的变化率;The test of heat aging resistance is to place the material of the same size in a 120 ℃ oven for 168 hours, and then detect the change rate of its tensile strength;
耐紫外老化性的检测是将相同尺寸的材料置于波长375nm的紫外光中处理168h,之后检测其拉伸强度的变化率。The test of ultraviolet aging resistance is to place the same size material in ultraviolet light with a wavelength of 375nm for 168h, and then measure the change rate of its tensile strength.
结果如表1所示:The results are shown in Table 1:
表1不同PVC发泡层材料的性能比较Table 1 Performance comparison of different PVC foam layer materials
从表1中能够看出,实施例1~3制备的PVC发泡层材料的拉伸强度为38.8~43.5MPa,断裂伸长率最高为341%~366%,数值大幅度高于对比例1和对比例2,说明力学性能更加优异;实施例1~3制备的PVC发泡层材料的软化点高于常规的改性PVC发泡材料10℃,动态热稳定时间最高能达到19min,说明耐高温性和热稳定性较更强;实施例1~3制备的PVC发泡层材料的热老化以及紫外老化后的拉伸强度变化率更小,说明耐老化性更加优异。It can be seen from Table 1 that the tensile strength of the PVC foam layer materials prepared in Examples 1 to 3 is 38.8 to 43.5 MPa, and the elongation at break is 341% to 366% at the highest, and the values are significantly higher than those of Comparative Example 1. Compared with Comparative Example 2, it shows that the mechanical properties are more excellent; the softening point of the PVC foam layer materials prepared in Examples 1 to 3 is 10 °C higher than that of the conventional modified PVC foam material, and the dynamic thermal stability time can reach up to 19min, indicating that the resistance to The high temperature resistance and thermal stability are stronger; the thermal aging of the PVC foam layer materials prepared in Examples 1 to 3 and the change rate of tensile strength after ultraviolet aging are smaller, indicating that the aging resistance is more excellent.
2.将实施例1-3中制备的涂覆有纳米涂层的材料进行防水性和防滑性进行检测。2. The materials coated with nano-coatings prepared in Examples 1-3 were tested for water resistance and slip resistance.
其中,防水性依据标准GB/T 328.10-2007的方法检测;摩擦系数根据标准HG/T2729-2012的方法检测。Among them, the water resistance is tested according to the method of the standard GB/T 328.10-2007; the friction coefficient is tested according to the method of the standard HG/T2729-2012.
结果如下表2所示:The results are shown in Table 2 below:
表2不同纳米涂层材料的性能比较Table 2 Performance comparison of different nano-coating materials
从表1中能够看出,实施例1~3制备的纳米涂层在0.5Mpa/30min的条件下不透水,静摩擦系数>08,说明具有较好的防水性以及防滑性。It can be seen from Table 1 that the nano-coatings prepared in Examples 1-3 are impermeable to water under the condition of 0.5Mpa/30min, and the coefficient of static friction is >08, indicating that they have good water resistance and slip resistance.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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