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CN114644775A - Nanoscale waterproof light-mixing foaming tablecloth and preparation method thereof - Google Patents

Nanoscale waterproof light-mixing foaming tablecloth and preparation method thereof Download PDF

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Publication number
CN114644775A
CN114644775A CN202210409972.0A CN202210409972A CN114644775A CN 114644775 A CN114644775 A CN 114644775A CN 202210409972 A CN202210409972 A CN 202210409972A CN 114644775 A CN114644775 A CN 114644775A
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Prior art keywords
parts
pvc
nano
niobium diselenide
tablecloth
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刘承发
周婉玲
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Dongguan Iuiu Household Products Co ltd
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Dongguan Iuiu Household Products Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/36After-treatment
    • C08J9/365Coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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    • C08J9/0014Use of organic additives
    • C08J9/0023Use of organic additives containing oxygen
    • CCHEMISTRY; METALLURGY
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0014Use of organic additives
    • C08J9/0038Use of organic additives containing phosphorus
    • CCHEMISTRY; METALLURGY
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066Use of inorganic compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/009Use of pretreated compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0095Mixtures of at least two compounding ingredients belonging to different one-dot groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/10Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing nitrogen, the blowing agent being a compound containing a nitrogen-to-nitrogen bond
    • C08J9/104Hydrazines; Hydrazides; Semicarbazides; Semicarbazones; Hydrazones; Derivatives thereof
    • C08J9/105Hydrazines; Hydrazides; Semicarbazides; Semicarbazones; Hydrazones; Derivatives thereof containing sulfur
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/94Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of other polycondensation products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/10Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer
    • B32B2255/102Coating on the layer surface on synthetic resin layer or on natural or synthetic rubber layer synthetic resin or rubber layer being a foamed layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00Coating on the layer surface
    • B32B2255/26Polymeric coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14Mixture of at least two fibres made of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0221Vinyl resin
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/308Heat stability
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    • B32LAYERED PRODUCTS
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    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
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    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
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Abstract

The invention discloses a nanoscale waterproof light-mixing foaming tablecloth which is sequentially provided with a nano coating, a PVC foaming layer and a blended velvet layer from bottom to top; the PVC foaming layer comprises the following components in parts by weight: 240-260 parts of PVC resin powder material, 185-200 parts of filler, 45-65 parts of modified polyphenylene sulfone terephthalamide fiber, 54-68 parts of plasticizer, 17-21 parts of flame retardant, 12-18 parts of lubricant, 5.5-6 parts of heat stabilizer, 0.1-0.2 part of pigment powder, 0.001-0.005 part of brightener and 13-15 parts of foaming aid. Compared with the traditional tablecloth material, the nanoscale waterproof light mixed foaming tablecloth prepared by the invention is better improved in the aspects of skid resistance, water resistance, temperature resistance and aging resistance.

Description

一种纳米级防水轻混发泡桌布及制备方法A nano-scale waterproof light-mixed foam tablecloth and preparation method thereof

技术领域technical field

本发明涉及家居材料领域,具体涉及一种纳米级防水轻混发泡桌布及制备方法。The invention relates to the field of household materials, in particular to a nano-level waterproof light-mixed foam tablecloth and a preparation method.

背景技术Background technique

桌布又称台布,是覆盖于桌面上用以防污或增加美观的物品,现有的桌布种类较多,传统的桌布为纺织类,但是纺织类的桌布面料防水和防污效果均不好,需要经常更换清洗,增加人们的家务负担,现在市场上还有塑料类的桌布,比如PVC桌布,虽说防水防污能力得到了提高,但是存在产品防滑性差、厚度偏厚、手感僵硬等问题,此外PVC的热稳定性不好,在低温下容易变硬脆化,在高温下容易软化松驰,耐老化性也比较差,因此需要对其进一步的改进,提升PVC材料的手感以及各项性能,从而满足市场上人们对于PVC桌布更高的要求。Tablecloths, also known as tablecloths, are items that are covered on the desktop to prevent pollution or increase beauty. There are many types of existing tablecloths. The traditional tablecloths are textiles, but the textile tablecloths have poor waterproof and antifouling effects. It needs to be replaced and cleaned frequently, which increases people's housework burden. Now there are plastic tablecloths on the market, such as PVC tablecloths. Although the waterproof and anti-fouling ability has been improved, there are problems such as poor anti-slip, thick thickness, and stiff hand feel. The thermal stability of PVC is not good, it is easy to become hard and brittle at low temperature, it is easy to soften and relax at high temperature, and its aging resistance is also relatively poor. Therefore, it is necessary to further improve it to improve the feel and various properties of PVC materials. So as to meet people's higher requirements for PVC tablecloths in the market.

发明内容SUMMARY OF THE INVENTION

针对现有技术中存在的问题,本发明的目的是提供一种防水性好、手感轻薄、防滑性好、热稳定性好以及耐老化性好的纳米级发泡桌布及制备方法。In view of the problems existing in the prior art, the purpose of the present invention is to provide a nano-scale foamed tablecloth with good water resistance, light and thin hand feel, good slip resistance, good thermal stability and good aging resistance and a preparation method.

本发明的目的采用以下技术方案来实现:The object of the present invention adopts the following technical solutions to realize:

第一方面,本发明提供一种纳米级防水轻混发泡桌布,所述桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。In a first aspect, the present invention provides a nano-scale waterproof light-mixed foamed tablecloth, wherein the tablecloth is sequentially arranged from bottom to top as a nanocoating layer, a PVC foaming layer and a blended fleece layer.

优选地,所述纳米涂层的成分按照重量份数,包括:Preferably, the components of the nano-coating, in parts by weight, include:

有机硅树脂30-50份、无机硅酸盐16-20份、纳米二氧化硅25-30份、聚二甲基硅氧烷2-4份、铂金催化剂0.1-0.3份和甲苯15-22份。30-50 parts of silicone resin, 16-20 parts of inorganic silicate, 25-30 parts of nano silica, 2-4 parts of polydimethylsiloxane, 0.1-0.3 parts of platinum catalyst and 15-22 parts of toluene .

优选地,所述有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000。Preferably, the silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000.

优选地,所述无机硅酸盐为液体硅酸钾,模数为2.5-2.8。Preferably, the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8.

优选地,所述铂金催化剂为铂-乙烯基硅氧烷配合物。Preferably, the platinum catalyst is a platinum-vinylsiloxane complex.

优选地,所述PVC发泡层的成分按照重量份数计算,包括:Preferably, the components of the PVC foam layer are calculated in parts by weight, including:

PVC树脂粉料240-260份、填充剂185-200份、改性聚苯砜对苯二甲酰胺纤维45-65份、增塑剂54-68份、阻燃剂17-21份、润滑剂12-18份、热稳定剂5.5-6份、颜料粉0.1-0.2份、增白剂0.001-0.005份和发泡助剂13-15份。240-260 parts of PVC resin powder, 185-200 parts of filler, 45-65 parts of modified polyphenylsulfone terephthalamide fiber, 54-68 parts of plasticizer, 17-21 parts of flame retardant, lubricant 12-18 parts, 5.5-6 parts of heat stabilizer, 0.1-0.2 part of pigment powder, 0.001-0.005 part of whitening agent and 13-15 parts of foaming aid.

优选地,所述PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3Preferably, the degree of polymerization of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .

优选地,所述填充剂为碳酸钙粉末,粒径为100-200μm。Preferably, the filler is calcium carbonate powder with a particle size of 100-200 μm.

优选地,所述改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm。Preferably, the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40 μm and the length is 5-10 mm.

优选地,所述增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯。Preferably, the plasticizer is diethyl phthalate or dioctyl phthalate.

优选地,所述阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.2-0.4混合得到。Preferably, the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.2-0.4.

优选地,所述润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.2-1.8混合后得到。Preferably, the lubricant is obtained by mixing polyethylene wax and calcium stearate in a mass ratio of 1:1.2-1.8.

优选地,所述热稳定剂为有机锡稳定剂,包括二月桂酸二丁基锡或二马来酸二丁基锡。Preferably, the heat stabilizer is an organotin stabilizer, including dibutyltin dilaurate or dibutyltin dimaleate.

优选地,所述颜料粉为无机颜料,包括氧化铁红、氧化铁黑、氧化铁绿、氧化铁黄、氧化铁橙、氧化铁棕中的至少一种。Preferably, the pigment powder is an inorganic pigment, including at least one of iron oxide red, iron oxide black, iron oxide green, iron oxide yellow, iron oxide orange, and iron oxide brown.

优选地,所述增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑。Preferably, the whitening agent is a fluorescent whitening agent, specifically 2,2'-(4-4'-distyryl)bisbenzoxazole.

优选地,所述发泡助剂为4,4'-氧代双苯磺酰肼。Preferably, the foaming aid is 4,4'-oxobisbenzenesulfonylhydrazide.

优选地,所述改性聚苯砜对苯二甲酰胺纤维的制备方法为:Preferably, the preparation method of the modified polyphenylsulfone terephthalamide fiber is:

(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;

M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理2-5min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:5-8:15-20;M1. Weigh hydrogen peroxide and sulfuric acid and mix them evenly, put in niobium diselenide powder, stir at room temperature for 2-5 minutes, filter out the solid and clean it with pure water until neutral, and dry to obtain the first niobium diselenide A treated product; wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:5-8:15-20;

M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至45-55℃,搅拌处理2-5h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.1-0.3:6-10;M2. Put the first treated product of niobium diselenide into ammonia water, mix well, add silane coupling agent KH-550, heat up to 45-55°C, stir for 2-5h, filter out the solid and wash with pure water at least Three times, after the drying treatment, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammoniacal liquor is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammoniacal liquor is 1: 0.1-0.3:6-10;

M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至50-60℃,搅拌反应3-5h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.84-0.92:2.1-2.5:4.3-6.2;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add dropwise N,N-dimethylformamide, mix evenly at room temperature, add thionyl chloride dropwise, then continue to heat up to 50-60°C, and stir to react 3-5h, after cooling to room temperature, stand for stratification, take the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and The mass ratio of toluene is 1:0.84-0.92:2.1-2.5:4.3-6.2;

M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应15-20h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.4-0.6:10-15,三乙胺加入量为二硒化铌第二处理物质量的2%-4%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 15- 20h, after filtering, washing and drying, the modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.4-0.6:10- 15. The amount of triethylamine added is 2%-4% of the second treated material of niobium diselenide;

(2)制备纤维:(2) Preparation of fibers:

N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5-1h,加入对苯二甲酰氯,搅拌0.5-1h后,升温至室温,搅拌0.5-1h,再次升温至55-60℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5-1h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:4.8-5.2:0.9-1.3:16-20,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为1.8-2.4:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5-1h, add p-benzene Diformyl chloride, after stirring for 0.5-1 h, heated to room temperature, stirred for 0.5-1 h, heated to 55-60 °C again, added dodecyl trimethyl ammonium hydroxide, cooled to room temperature and stirred for 0.5-1 h to obtain a polymer Phenylsulfone-terephthalamide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'-diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1 : 4.8-5.2:0.9-1.3:16-20, the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 1.8-2.4:100;

N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为4.2-6.4:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of modified niobium diselenide and polyphenylsulfone terephthalamide mixed solution is 4.2-6.4:100.

优选地,所述湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为15-20℃,从喷丝头中喷出的喷丝速度为5-10m/min。Preferably, in the wet spinning process, the spinning solution is spun from a spinneret into a coagulation bath. After the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried. The coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, and the temperature is 15-20°C. The spinneret speed in the middle jet is 5-10m/min.

优选地,所述高温牵伸是将纺丝得到的纤维经过300-350℃的热管拉伸,拉伸倍率为1.1-1.2倍。Preferably, the high-temperature drawing is to draw the fibers obtained by spinning through a heat pipe at 300-350° C., and the drawing ratio is 1.1-1.2 times.

第二方面,本发明提供一种纳米级防水轻混发泡桌布的制备方法,包括以下步骤:In a second aspect, the present invention provides a method for preparing a nano-scale waterproof light-mixed foam tablecloth, comprising the following steps:

第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:

按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;

第二步:PVC发泡层制备:The second step: PVC foam layer preparation:

将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160-170℃,二区:180-190℃,三区:195-215℃,四区:200-210℃,五区:180-185℃;发泡时间为0.5-0.8h;The raw material mixture of the PVC foaming layer is subjected to high temperature foaming through five-stage foaming zone temperature control. , four zones: 200-210℃, five zones: 180-185℃; foaming time is 0.5-0.8h;

第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:

按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silica, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;

第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:

将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为55-60℃的条件下处理0.2-0.5h,再置于120-130℃下处理0.1-0.3h,PVC发泡层厚度在400-720μm、防水涂层厚度在300-450μm;The nano-coating raw material mixture is coated on the foamed PVC layer by the blade coating process, treated at a temperature of 55-60 ℃ for 0.2-0.5h, and then placed at 120-130 ℃ for 0.1-0.3h , The thickness of PVC foam layer is 400-720μm, and the thickness of waterproof coating is 300-450μm;

第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:

将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;

第六步,设计纹理:The sixth step, design the texture:

用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.

本发明的有益效果为:The beneficial effects of the present invention are:

1、现有的普通桌布底面是PVC,防滑性和防水性都欠缺,本发明新工艺在底面途了一层纳米防水材料,从而提升了桌布的防滑性和防水性,完美解决了这一问题。1. The bottom surface of the existing ordinary tablecloth is PVC, which is deficient in slip resistance and waterproofness. The new process of the present invention adds a layer of nano-waterproof material on the bottom surface, thereby improving the slip resistance and waterproofness of the tablecloth, which perfectly solves this problem. .

2、传统的PVC材料的热稳定性不好,在低温下容易变硬脆化,在高温下容易软化松驰,耐老化性也比较差,本发明在制备PVC发泡材料的过程中添加了自制的改性聚苯砜对苯二甲酰胺纤维,该纤维使得PVC发泡材料的热稳定性以及耐老化性提升了一个档次,还提升了PVC材料的力学性能,从而使得制备得到的发泡PVC具有更好的利用价值。2. The thermal stability of the traditional PVC material is not good, it is easy to become hard and brittle at low temperature, it is easy to soften and relax at high temperature, and the aging resistance is also relatively poor. The self-made modified polyphenylsulfone terephthalamide fiber improves the thermal stability and aging resistance of the PVC foam material, and also improves the mechanical properties of the PVC material, thus making the prepared foam material PVC has better utilization value.

3、本发明通过增加设置混纺绒布层,使得桌布的手感更好。而一般在想要桌布表底的纹路清晰就要压重,压重就会压低厚度,这两者不可兼得也是之前技术上的困扰,本发明利用真空吸纹技术不但在纹路上很清晰,厚度不但不会降低,而且还会稍微的增加。3. The present invention makes the hand feeling of the tablecloth better by adding a blended fleece layer. In general, if you want the texture of the tablecloth bottom to be clear, you need to press the weight, and the weight will reduce the thickness. The inability to have both is also a problem in the previous technology. The present invention uses the vacuum texture technology to not only make the texture clear, but also reduce the thickness. Not only does the thickness not decrease, but it also increases slightly.

4、本发明在PVC的发泡层中加入了改性聚苯砜对苯二甲酰胺纤维,该纤维是使用改性二硒化铌对聚苯砜对苯二甲酰胺的改性,再经过纺丝后得到。4. In the present invention, modified polyphenylsulfone terephthalamide fiber is added to the foam layer of PVC. obtained after spinning.

具体实施方式Detailed ways

为了更清楚的说明本发明,对本发明的技术特征、目的和有益效果有更加清楚的理解,现对本发明的技术方案进行以下详细说明,但不能理解为对本发明的可实施范围的限定。In order to illustrate the present invention more clearly, and to have a clearer understanding of the technical features, purposes and beneficial effects of the present invention, the technical solutions of the present invention are now described in detail below, but should not be construed as a limitation on the practicable scope of the present invention.

聚苯砜对苯二甲酰胺纤维具有良好的耐高温性、耐腐蚀性和尺寸稳定性,本发明将其用于对PVC的改性过程中,发现其改性后PVC材料力学强度不足,耐老化性以及热稳定性虽然有一点提升但是提升幅度并不大,因此,本申请进一步对聚苯砜对苯二甲酰胺纤维改性,从而提升PVC的整体性能。Polyphenylsulfone terephthalamide fiber has good high temperature resistance, corrosion resistance and dimensional stability. The present invention uses it in the modification process of PVC. It is found that the modified PVC material has insufficient mechanical strength and is resistant to Although the aging property and thermal stability are improved a little, the improvement is not large. Therefore, the present application further modifies the polyphenylsulfone terephthalamide fiber, thereby improving the overall performance of PVC.

在聚苯砜对苯二甲酰胺纤维的改性制备过程中加入的是改性二硒化铌,二硒化铌的改性选用的是对羟基苯甲酰胺,但是并不是直接使用对羟基苯甲酰胺包覆,而是选择先对二硒化铌表面氨基化处理后,再与对羟基苯甲酸结合反应,使得生成的对羟基苯甲酰胺包覆在二硒化铌的表面,从而形成改性二硒化铌。对羟基苯甲酸是常用的有机合成原料,本发明利用其分子上的羧基基团能够与氨基相结合形成酰胺基团的原理,先将二硒化铌氨基化处理,然后使用对羟基苯甲酸与氨基化的二硒化铌结合,形成对羟基苯甲酰胺包覆在二硒化铌的表面。Modified niobium diselenide is added in the modification preparation process of polyphenylsulfone terephthalamide fiber, and the modification of niobium diselenide is p-hydroxybenzamide, but it is not directly using p-hydroxybenzene Formamide coating, but choose to first aminate the surface of niobium diselenide, and then react with p-hydroxybenzoic acid, so that the generated p-hydroxybenzamide is coated on the surface of niobium diselenide, thereby forming a modified form of niobium diselenide. niobium diselenide. p-Hydroxybenzoic acid is a commonly used raw material for organic synthesis, the present invention utilizes the principle that the carboxyl group on its molecule can be combined with the amino group to form an amide group, firstly, the niobium diselenide is aminated, and then the p-hydroxybenzoic acid and The aminated niobium diselenide combines to form p-hydroxybenzamide coated on the surface of the niobium diselenide.

改性二硒化铌的制备过程比较于直接使用对羟基苯甲酰胺包覆具有更好的分散性、更加均匀地包覆效果以及更容易进行包覆,因此对于后续参与改性聚苯砜对苯二甲酰胺纤维也会表现的更加优秀。The preparation process of modified niobium diselenide has better dispersibility, more uniform coating effect and easier coating than direct coating with p-hydroxybenzamide. Phthalamide fibers will also perform better.

改性二硒化铌的反应过程为:The reaction process of modified niobium diselenide is:

Figure BDA0003603776810000051
Figure BDA0003603776810000051

下面结合以下实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the following examples.

实施例1Example 1

一种纳米级防水轻混发泡桌布,桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。The utility model relates to a nano-level waterproof light-mixed foam tablecloth. The tablecloth is sequentially arranged from bottom to top as a nano-coating layer, a PVC foaming layer and a blended fleece layer.

纳米涂层的成分按照重量份数计算,包括:The composition of the nano-coating is calculated in parts by weight, including:

有机硅树脂40份、无机硅酸盐18份、纳米二氧化硅28份、聚二甲基硅氧烷3份、铂金催化剂0.2份和甲苯17份。40 parts of silicone resin, 18 parts of inorganic silicate, 28 parts of nano-silica, 3 parts of polydimethylsiloxane, 0.2 parts of platinum catalyst and 17 parts of toluene.

有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000;无机硅酸盐为液体硅酸钾,模数为2.5-2.8;铂金催化剂为铂-乙烯基硅氧烷配合物。The silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000; the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8; the platinum catalyst is a platinum-vinylsiloxane complex.

PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:

PVC树脂粉料250份、填充剂192份、改性聚苯砜对苯二甲酰胺纤维55份、增塑剂62份、阻燃剂19份、润滑剂15份、热稳定剂5.5份、颜料粉0.1份、增白剂0.003份和发泡助剂14份。250 parts of PVC resin powder, 192 parts of filler, 55 parts of modified polyphenylsulfone terephthalamide fiber, 62 parts of plasticizer, 19 parts of flame retardant, 15 parts of lubricant, 5.5 parts of heat stabilizer, pigment 0.1 part of powder, 0.003 part of whitening agent and 14 parts of foaming aid.

PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .

填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.3混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.5混合后得到;热稳定剂为有机锡稳定剂,为二月桂酸二丁基锡;颜料粉为无机颜料,包括氧化铁红;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.3; the lubricant is polyethylene The wax and calcium stearate are mixed according to the mass ratio of 1:1.5; the heat stabilizer is an organic tin stabilizer, which is dibutyltin dilaurate; the pigment powder is an inorganic pigment, including iron oxide red; the brightener is a fluorescent enhancer. The whitening agent is specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; the foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.

改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:

(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;

M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理3min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:6:18;M1. Weigh hydrogen peroxide and mix with sulfuric acid, drop into niobium diselenide powder, stir at room temperature for 3 min, filter out the solid and clean it with pure water until neutral, dry to obtain the first treatment of niobium diselenide wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:6:18;

M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至50℃,搅拌处理3h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.2:8;M2. Put the first treated product of niobium diselenide into ammonia water, mix evenly, add silane coupling agent KH-550, heat up to 50°C, stir for 3h, filter out the solid, wash with pure water at least three times, and dry Then, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammonia water is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammonia water is 1:0.2:8;

M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至55℃,搅拌反应4h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.88:2.3:5.7;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add N,N-dimethylformamide dropwise, mix uniformly at room temperature, add thionyl chloride dropwise, then continue to heat up to 55°C, and stir for 4h. After cooling to room temperature, stand for stratification, remove the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, the mass ratio of p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and toluene is 1:0.88:2.3:5.7;

M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应18h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.5:12,三乙胺加入量为二硒化铌第二处理物质量的3%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 18 hours. After filtering, washing and drying, modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.5:12, and triethylamine is added The amount is 3% of the second treated material of niobium diselenide;

(2)制备纤维:(2) Preparation of fibers:

N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.0:1.1:18,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.1:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.0:1.1:18 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 2.1:100;

N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为5.5:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of modified niobium diselenide and polyphenylsulfone terephthalamide is 5.5:100.

湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min.

高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.

上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:

第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:

按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;

第二步:PVC发泡层制备:The second step: PVC foam layer preparation:

将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160℃,二区:180℃,三区:200℃,四区:210℃,五区:185℃;发泡时间为0.6h;The raw material mixture of the PVC foaming layer is foamed at high temperature through five-stage foaming zone temperature control. The foaming temperatures are: Zone 1: 160 °C, Zone 2: 180 °C, Zone 3: 200 °C, Zone 4: 210 °C , five zones: 185 ℃; foaming time is 0.6h;

第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:

按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silica, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;

第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:

将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为55℃的条件下处理0.3h,再置于120℃下处理0.2h,PVC发泡层厚度在540μm、防水涂层厚度在350μm;The nano-coating raw material mixture was coated on the foamed PVC layer by the blade coating process, treated at a temperature of 55 ° C for 0.3 h, and then placed at 120 ° C for 0.2 h, and the thickness of the PVC foamed layer was 540 μm. , The thickness of waterproof coating is 350μm;

第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:

将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;

第六步,设计纹理:The sixth step, design the texture:

用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.

实施例2Example 2

一种纳米级防水轻混发泡桌布,桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。The utility model relates to a nano-level waterproof light-mixed foam tablecloth. The tablecloth is sequentially arranged from bottom to top as a nano-coating layer, a PVC foaming layer and a blended fleece layer.

纳米涂层的成分按照重量份数计算,包括:The composition of the nano-coating is calculated in parts by weight, including:

有机硅树脂30份、无机硅酸盐16份、纳米二氧化硅25份、聚二甲基硅氧烷2份、铂金催化剂0.1份和甲苯15份。30 parts of silicone resin, 16 parts of inorganic silicate, 25 parts of nano silica, 2 parts of polydimethylsiloxane, 0.1 part of platinum catalyst and 15 parts of toluene.

有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000;无机硅酸盐为液体硅酸钾,模数为2.5-2.8;铂金催化剂为铂-乙烯基硅氧烷配合物。The silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000; the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8; the platinum catalyst is a platinum-vinylsiloxane complex.

PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:

PVC树脂粉料240份、填充剂185份、改性聚苯砜对苯二甲酰胺纤维45份、增塑剂54份、阻燃剂17份、润滑剂12份、热稳定剂5.5份、颜料粉0.1份、增白剂0.001份和发泡助剂13份。240 parts of PVC resin powder, 185 parts of filler, 45 parts of modified polyphenylsulfone terephthalamide fiber, 54 parts of plasticizer, 17 parts of flame retardant, 12 parts of lubricant, 5.5 parts of heat stabilizer, pigment 0.1 part of powder, 0.001 part of whitening agent and 13 parts of foaming aid.

PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .

填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.2混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.2混合后得到;热稳定剂为有机锡稳定剂二马来酸二丁基锡;颜料粉为无机颜料,包括氧化铁黑;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.2; the lubricant is polyethylene Wax and calcium stearate are mixed according to the mass ratio of 1:1.2; heat stabilizer is organic tin stabilizer dibutyltin dimaleate; pigment powder is inorganic pigment, including iron oxide black; whitening agent is fluorescent whitening agent, specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.

改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:

(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;

M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理2min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:5:15;M1. Weigh hydrogen peroxide and mix with sulfuric acid, throw in niobium diselenide powder, stir at room temperature for 2 min, filter out the solid and clean it with pure water until neutral, dry to obtain the first treatment of niobium diselenide wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:5:15;

M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至45℃,搅拌处理2h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.1:6;M2. Put the first treated product of niobium diselenide into ammonia water, mix evenly, add silane coupling agent KH-550, heat up to 45°C, stir for 2h, filter out the solid, wash with pure water at least three times, and dry Then, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammonia water is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammonia water is 1:0.1:6;

M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至50℃,搅拌反应3h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.84:2.1:4.3;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add N,N-dimethylformamide dropwise, mix evenly at room temperature, add thionyl chloride dropwise, then continue to heat up to 50°C, and stir for 3h. After cooling to room temperature, stand for stratification, remove the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, the mass ratio of p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and toluene is 1:0.84:2.1:4.3;

M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应15h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.4:10,三乙胺加入量为二硒化铌第二处理物质量的2%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 15 hours. After filtration, washing and drying, modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.4:10, and triethylamine is added The amount is 2% of the second treated material of niobium diselenide;

(2)制备纤维:(2) Preparation of fibers:

N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:4.8:0.9:16,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为1.8:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:4.8:0.9:16 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 1.8:100;

N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为4.2:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of the mixed solution of modified niobium diselenide and polyphenylsulfone terephthalamide is 4.2:100.

湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为15℃,从喷丝头中喷出的喷丝速度为5m/min。In the wet spinning process, the spinning solution is spun from the spinneret to the coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 15°C, and the spinning speed from the spinneret is 5m/min.

高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.

上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:

第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:

按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;

第二步:PVC发泡层制备:The second step: PVC foam layer preparation:

将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:170℃,二区:190℃,三区:215℃,四区:210℃,五区:185℃;发泡时间为0.8h;The raw material mixture of the PVC foam layer is subjected to high temperature foaming through five-stage foaming zone temperature control. , five zones: 185 ℃; foaming time is 0.8h;

第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:

按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silica, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;

第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:

将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为60℃的条件下处理0.5h,再置于130℃下处理0.3h,PVC发泡层厚度是720μm、防水涂层厚度是450μm;The nano-coating raw material mixture is coated on the foamed PVC layer by the blade coating process, treated at a temperature of 60 ° C for 0.5 h, and then placed at 130 ° C for 0.3 h, the thickness of the PVC foam layer is 720 μm , The thickness of waterproof coating is 450μm;

第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:

将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;

第六步,设计纹理:The sixth step, design the texture:

用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.

实施例3Example 3

一种纳米级防水轻混发泡桌布,桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层。The utility model relates to a nano-level waterproof light-mixed foam tablecloth. The tablecloth is sequentially arranged from bottom to top as a nano-coating layer, a PVC foaming layer and a blended fleece layer.

纳米涂层的成分按照重量份数计算,包括:The composition of the nano-coating is calculated in parts by weight, including:

有机硅树脂50份、无机硅酸盐20份、纳米二氧化硅30份、聚二甲基硅氧烷4份、铂金催化剂0.3份和甲苯22份。50 parts of silicone resin, 20 parts of inorganic silicate, 30 parts of nano-silica, 4 parts of polydimethylsiloxane, 0.3 parts of platinum catalyst and 22 parts of toluene.

有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000;无机硅酸盐为液体硅酸钾,模数为2.5-2.8;铂金催化剂为铂-乙烯基硅氧烷配合物。The silicone resin is polymethylphenyl silicone resin with a molecular weight of 1000-2000; the inorganic silicate is liquid potassium silicate with a modulus of 2.5-2.8; the platinum catalyst is a platinum-vinylsiloxane complex.

PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:

PVC树脂粉料260份、填充剂200份、改性聚苯砜对苯二甲酰胺纤维65份、增塑剂68份、阻燃剂21份、润滑剂18份、热稳定剂6份、颜料粉0.2份、增白剂0.005份和发泡助剂15份。260 parts of PVC resin powder, 200 parts of filler, 65 parts of modified polyphenylsulfone terephthalamide fiber, 68 parts of plasticizer, 21 parts of flame retardant, 18 parts of lubricant, 6 parts of heat stabilizer, pigment 0.2 part of powder, 0.005 part of whitening agent and 15 parts of foaming aid.

PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .

填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.4混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.8混合后得到;热稳定剂为有机锡稳定剂,包括二月桂酸二丁基锡或二马来酸二丁基锡;颜料粉为无机颜料,包括氧化铁黄;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.4; the lubricant is polyethylene Wax and calcium stearate are obtained by mixing in a mass ratio of 1:1.8; the heat stabilizer is an organic tin stabilizer, including dibutyltin dilaurate or dibutyltin dimaleate; pigment powder is an inorganic pigment, including iron oxide yellow ; The whitening agent is a fluorescent whitening agent, specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; The foaming aid is 4,4'-oxobisphenylsulfonyl Hydrazine.

改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:

(1)制备改性二硒化铌;(1) preparation of modified niobium diselenide;

M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理5min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:8:20;M1. Weigh hydrogen peroxide and mix with sulfuric acid, put in niobium diselenide powder, stir at room temperature for 5 minutes, filter out the solid and use pure water to wash to neutrality, after drying, obtain the first treatment of niobium diselenide wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:8:20;

M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至55℃,搅拌处理5h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.3:10;M2. Put the first treated product of niobium diselenide into ammonia water, mix evenly, add silane coupling agent KH-550, heat up to 55°C, stir for 5h, filter out the solid, wash with pure water at least three times, and dry Then, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammonia water is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammonia water is 1:0.3:10;

M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至60℃,搅拌反应5h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.92:2.5:6.2;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add dropwise N,N-dimethylformamide, mix uniformly at room temperature, add thionyl chloride dropwise, then continue to heat up to 60°C, and stir for 5h. After cooling to room temperature, stand for stratification, remove the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, the mass ratio of p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and toluene is 1:0.92:2.5:6.2;

M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应20h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.6:15,三乙胺加入量为二硒化铌第二处理物质量的4%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 20 hours. After filtration, washing and drying, modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.6:15, and triethylamine is added The amount is 4% of the second treated material of niobium diselenide;

(2)制备纤维:(2) Preparation of fibers:

N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理1h,加入对苯二甲酰氯,搅拌1h后,升温至室温,搅拌1h,再次升温至60℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌1h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.2:1.3:20,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.4:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 1 h, add terephthalic acid Acyl chloride, after stirring for 1 hour, warmed to room temperature, stirred for 1 hour, warmed to 60 °C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 1 hour to obtain a polyphenylsulfone terephthalamide mixture; wherein , the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.2:1.3:20, dodecane The mass ratio of trimethylammonium hydroxide to N,N-dimethylformamide is 2.4:100;

N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为6.4:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of modified niobium diselenide and polyphenylsulfone terephthalamide is 6.4:100.

湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min.

高温牵伸是将纺丝得到的纤维经过350℃的热管拉伸,拉伸倍率为1.2倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 350°C, and the stretching ratio is 1.2 times.

上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:

第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:

按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;

第二步:PVC发泡层制备:The second step: PVC foam layer preparation:

将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:170℃,二区:190℃,三区:215℃,四区:210℃,五区:185℃;发泡时间为0.8h;The raw material mixture of the PVC foam layer is subjected to high temperature foaming through five-stage foaming zone temperature control. , five zones: 185 ℃; foaming time is 0.8h;

第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing:

按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silicon dioxide, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid;

第四步:纳米涂层涂覆:Step 4: Nanocoating Coating:

将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为60℃的条件下处理0.5h,再置于130℃下处理0.1-0.3h,PVC发泡层厚度在720μm、防水涂层厚度在450μm;The nano-coating raw material mixture is coated on the foamed PVC layer by the blade coating process, treated at a temperature of 60 ° C for 0.5 h, and then placed at 130 ° C for 0.1-0.3 h, the thickness of the PVC foamed layer. At 720μm, the thickness of waterproof coating is 450μm;

第五步:辊压混纺绒布:Step 5: Roll Blended Flannel:

将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上,胶辊压力:(3.2±2)kgf/cm2、贴合温度:(140±5)℃、大缸温度:(140±10)℃、胶辊水温:(12±3)℃、冷却轮水温:(12±3)℃、冷却轮速度:(28±1)m/min、牵引轮速度:(28±1)m/min;The blended flannel is hot-pressed on the foamed PVC surface by a roller press, the pressure of the rubber roller: (3.2±2) kgf/cm2, the bonding temperature: (140±5) ℃, the temperature of the large cylinder: (140 ±10)℃, water temperature of rubber roller: (12±3)℃, water temperature of cooling roller: (12±3)℃, speed of cooling roller: (28±1)m/min, speed of traction roller: (28±1)m /min;

第六步,设计纹理:The sixth step, design the texture:

用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed.

对比例1Comparative Example 1

一种PVC发泡层,与实施例1的区别在于,改性聚苯砜对苯二甲酰胺纤维的制备过程中将改性二硒化铌替换为二硒化铌。具体地:A PVC foam layer, the difference from Example 1 is that the modified niobium diselenide is replaced with niobium diselenide in the preparation process of the modified polyphenylsulfone terephthalamide fiber. specifically:

PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:

PVC树脂粉料250份、填充剂192份、改性聚苯砜对苯二甲酰胺纤维55份、增塑剂62份、阻燃剂19份、润滑剂15份、热稳定剂5.5份、颜料粉0.1份、增白剂0.003份和发泡助剂14份。250 parts of PVC resin powder, 192 parts of filler, 55 parts of modified polyphenylsulfone terephthalamide fiber, 62 parts of plasticizer, 19 parts of flame retardant, 15 parts of lubricant, 5.5 parts of heat stabilizer, pigment 0.1 part of powder, 0.003 part of whitening agent and 14 parts of foaming aid.

PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .

填充剂为碳酸钙粉末,粒径为100-200μm;改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.3混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.5混合后得到;热稳定剂为有机锡稳定剂,为二月桂酸二丁基锡;颜料粉为无机颜料,包括氧化铁红;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or Dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.3; the lubricant is polyethylene The wax and calcium stearate are mixed according to the mass ratio of 1:1.5; the heat stabilizer is an organic tin stabilizer, which is dibutyltin dilaurate; the pigment powder is an inorganic pigment, including iron oxide red; the brightener is a fluorescent enhancer. The whitening agent is specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; the foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.

改性聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of modified polyphenylsulfone terephthalamide fiber is:

S1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.0:1.1:18,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.1:100;S1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.0:1.1:18 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 2.1:100;

S2.向聚苯砜对苯二甲酰胺混液中加入二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为5.5:100。S2. Add niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified polyphenylene Sulfone terephthalamide fiber; wherein, the mass ratio of the mixed solution of niobium diselenide and polyphenylsulfone terephthalamide is 5.5:100.

湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min.

高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。The high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.

上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:

第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:

按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer;

第二步:PVC发泡层制备:The second step: PVC foam layer preparation:

将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160℃,二区:180℃,三区:200℃,四区:210℃,五区:185℃;发泡时间为0.6h;PVC发泡层厚度在540μm。The raw material mixture of the PVC foaming layer is foamed at high temperature through five-stage foaming zone temperature control. The foaming temperatures are: Zone 1: 160 °C, Zone 2: 180 °C, Zone 3: 200 °C, Zone 4: 210 °C , five zones: 185 ℃; foaming time is 0.6h; PVC foaming layer thickness is 540μm.

对比例2Comparative Example 2

一种PVC发泡层,与实施例1的区别在于,将改性聚苯砜对苯二甲酰胺纤维替换为聚苯砜对苯二甲酰胺纤维。具体地:A PVC foam layer, the difference from Example 1 is that the modified polyphenylene sulfone terephthalamide fibers are replaced with polyphenyl sulfone terephthalamide fibers. specifically:

PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including:

PVC树脂粉料250份、填充剂192份、聚苯砜对苯二甲酰胺纤维55份、增塑剂62份、阻燃剂19份、润滑剂15份、热稳定剂5.5份、颜料粉0.1份、增白剂0.003份和发泡助剂14份。250 parts of PVC resin powder, 192 parts of filler, 55 parts of polyphenylsulfone terephthalamide fiber, 62 parts of plasticizer, 19 parts of flame retardant, 15 parts of lubricant, 5.5 parts of heat stabilizer, 0.1 part of pigment powder parts, 0.003 parts of whitening agent and 14 parts of foaming aids.

PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3The polymerization degree of the PVC resin powder is 1340, the particle size is 0.1-0.2 mm, and the density is 1.35-1.45 g/cm 3 .

填充剂为碳酸钙粉末,粒径为100-200μm;聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.3混合得到;润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.5混合后得到;热稳定剂为有机锡稳定剂,为二月桂酸二丁基锡;颜料粉为无机颜料,包括氧化铁红;增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;发泡助剂为4,4'-氧代双苯磺酰肼。The filler is calcium carbonate powder with a particle size of 100-200μm; the diameter of the polyphenylsulfone terephthalamide fiber is 20-40μm and the length is 5-10mm; the plasticizer is diethyl phthalate or phthalate Dioctyl diformate; the flame retardant is a phosphorus-based flame retardant, which is obtained by mixing tributyl phosphate and tris(3-chloropropyl) phosphate in a mass ratio of 1:0.3; the lubricant is polyethylene wax and Calcium stearate is obtained by mixing according to the mass ratio of 1:1.5; the heat stabilizer is an organic tin stabilizer, which is dibutyltin dilaurate; the pigment powder is an inorganic pigment, including iron oxide red; the whitening agent is a fluorescent whitening agent , specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; the foaming aid is 4,4'-oxobisphenylsulfonylhydrazide.

聚苯砜对苯二甲酰胺纤维的制备方法为:The preparation method of polyphenylsulfone terephthalamide fiber is:

S1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5h,加入对苯二甲酰氯,搅拌0.5h后,升温至室温,搅拌0.5h,再次升温至55℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:5.0:1.1:18,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为2.1:100;S1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5h, add terephthalic acid Formyl chloride, after stirring for 0.5h, heated to room temperature, stirred for 0.5h, heated to 55°C again, added dodecyltrimethylammonium hydroxide, cooled to room temperature and stirred for 0.5h to obtain polyphenylsulfone terephthalene Amide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1:5.0:1.1:18 , the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 2.1:100;

S2.将聚苯砜对苯二甲酰胺混液搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到聚苯砜对苯二甲酰胺纤维。S2. After the polyphenylsulfone terephthalamide mixed solution is evenly stirred, a spinning solution is formed, which is processed by a wet spinning process, and then drawn at a high temperature to obtain a polyphenylsulfone terephthalamide fiber.

湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为20℃,从喷丝头中喷出的喷丝速度为10m/min;高温牵伸是将纺丝得到的纤维经过300℃的热管拉伸,拉伸倍率为1.1倍。In the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and after the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; Wherein, the coagulation bath is obtained by mixing calcium chloride, N,N-dimethylformamide and deionized water according to the mass ratio of 1:20:25, the temperature is 20°C, and the spinning speed ejected from the spinneret is 10m/min; high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300°C, and the stretching ratio is 1.1 times.

上述纳米级防水轻混发泡桌布的制备方法,包括以下步骤:The preparation method of the above-mentioned nano-scale waterproof light-mixed foam tablecloth comprises the following steps:

第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing:

按照重量份数称取PVC树脂粉料、填充剂、聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foaming aid according to parts by weight , mix and stir evenly to obtain the raw material mixture of PVC foam layer;

第二步:PVC发泡层制备:The second step: PVC foam layer preparation:

将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡,发泡温度分别为:一区:160℃,二区:180℃,三区:200℃,四区:210℃,五区:185℃;发泡时间为0.6h;PVC发泡层厚度在540μm。The raw material mixture of the PVC foaming layer is foamed at high temperature through five-stage foaming zone temperature control. The foaming temperatures are: Zone 1: 160 °C, Zone 2: 180 °C, Zone 3: 200 °C, Zone 4: 210 °C , five zones: 185 ℃; foaming time is 0.6h; PVC foaming layer thickness is 540μm.

性能测试:Performance Testing:

1.单独将实施例1-3、对比例1-2中制备的PVC发泡层材料进行检测,主要检测项目为:力学强度、耐高温性、热稳定性以及耐老化性等方面的表现。其中,1. The PVC foam layer materials prepared in Examples 1-3 and Comparative Examples 1-2 were tested separately, and the main test items were: mechanical strength, high temperature resistance, thermal stability and aging resistance. in,

拉伸强度的检测的标准为ASTM D-638;The testing standard for tensile strength is ASTM D-638;

断裂伸长率的检测的标准为ASTM D-638;The standard for the detection of elongation at break is ASTM D-638;

软化点温度检测方法为ASTM D-1525;The softening point temperature detection method is ASTM D-1525;

热稳定性是使用转矩流变仪检测动态热稳定时间,检测条件为:185±1℃,60rpm。The thermal stability is measured by using a torque rheometer to detect the dynamic thermal stability time, and the detection conditions are: 185±1°C, 60rpm.

耐热老化性的检测是将相同尺寸的材料置于120℃烘箱中处理168h,之后检测其拉伸强度的变化率;The test of heat aging resistance is to place the material of the same size in a 120 ℃ oven for 168 hours, and then detect the change rate of its tensile strength;

耐紫外老化性的检测是将相同尺寸的材料置于波长375nm的紫外光中处理168h,之后检测其拉伸强度的变化率。The test of ultraviolet aging resistance is to place the same size material in ultraviolet light with a wavelength of 375nm for 168h, and then measure the change rate of its tensile strength.

结果如表1所示:The results are shown in Table 1:

表1不同PVC发泡层材料的性能比较Table 1 Performance comparison of different PVC foam layer materials

Figure BDA0003603776810000151
Figure BDA0003603776810000151

从表1中能够看出,实施例1~3制备的PVC发泡层材料的拉伸强度为38.8~43.5MPa,断裂伸长率最高为341%~366%,数值大幅度高于对比例1和对比例2,说明力学性能更加优异;实施例1~3制备的PVC发泡层材料的软化点高于常规的改性PVC发泡材料10℃,动态热稳定时间最高能达到19min,说明耐高温性和热稳定性较更强;实施例1~3制备的PVC发泡层材料的热老化以及紫外老化后的拉伸强度变化率更小,说明耐老化性更加优异。It can be seen from Table 1 that the tensile strength of the PVC foam layer materials prepared in Examples 1 to 3 is 38.8 to 43.5 MPa, and the elongation at break is 341% to 366% at the highest, and the values are significantly higher than those of Comparative Example 1. Compared with Comparative Example 2, it shows that the mechanical properties are more excellent; the softening point of the PVC foam layer materials prepared in Examples 1 to 3 is 10 °C higher than that of the conventional modified PVC foam material, and the dynamic thermal stability time can reach up to 19min, indicating that the resistance to The high temperature resistance and thermal stability are stronger; the thermal aging of the PVC foam layer materials prepared in Examples 1 to 3 and the change rate of tensile strength after ultraviolet aging are smaller, indicating that the aging resistance is more excellent.

2.将实施例1-3中制备的涂覆有纳米涂层的材料进行防水性和防滑性进行检测。2. The materials coated with nano-coatings prepared in Examples 1-3 were tested for water resistance and slip resistance.

其中,防水性依据标准GB/T 328.10-2007的方法检测;摩擦系数根据标准HG/T2729-2012的方法检测。Among them, the water resistance is tested according to the method of the standard GB/T 328.10-2007; the friction coefficient is tested according to the method of the standard HG/T2729-2012.

结果如下表2所示:The results are shown in Table 2 below:

表2不同纳米涂层材料的性能比较Table 2 Performance comparison of different nano-coating materials

实施例1Example 1 实施例2Example 2 实施例3Example 3 透水性(0.5Mpa/30min)Water permeability (0.5Mpa/30min) 不透水impermeable 不透水impermeable 不透水impermeable 静摩擦系数Static friction coefficient 0.860.86 0.820.82 0.890.89

从表1中能够看出,实施例1~3制备的纳米涂层在0.5Mpa/30min的条件下不透水,静摩擦系数>08,说明具有较好的防水性以及防滑性。It can be seen from Table 1 that the nano-coatings prepared in Examples 1-3 are impermeable to water under the condition of 0.5Mpa/30min, and the coefficient of static friction is >08, indicating that they have good water resistance and slip resistance.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1.一种纳米级防水轻混发泡桌布,其特征在于,所述桌布从下至上依次设置为纳米涂层、PVC发泡层和混纺绒层;1. a nano-level waterproof light-mixed foam tablecloth, is characterized in that, described tablecloth is arranged successively from bottom to top as nano-coating, PVC foam layer and blended fleece layer; 所述PVC发泡层的成分按照重量份数计算,包括:The components of the PVC foam layer are calculated in parts by weight, including: PVC树脂粉料240-260份、填充剂185-200份、改性聚苯砜对苯二甲酰胺纤维45-65份、增塑剂54-68份、阻燃剂17-21份、润滑剂12-18份、热稳定剂5.5-6份、颜料粉0.1-0.2份、增白剂0.001-0.005份和发泡助剂13-15份。240-260 parts of PVC resin powder, 185-200 parts of filler, 45-65 parts of modified polyphenylsulfone terephthalamide fiber, 54-68 parts of plasticizer, 17-21 parts of flame retardant, lubricant 12-18 parts, 5.5-6 parts of heat stabilizer, 0.1-0.2 part of pigment powder, 0.001-0.005 part of whitening agent and 13-15 parts of foaming aid. 2.根据权利要求1所述的一种纳米级防水轻混发泡桌布,其特征在于,所述纳米涂层的成分按照重量份数,包括:2. a kind of nano-scale waterproof light-mixed foam tablecloth according to claim 1, is characterized in that, the composition of described nano-coating comprises according to parts by weight: 有机硅树脂30-50份、无机硅酸盐16-20份、纳米二氧化硅25-30份、聚二甲基硅氧烷2-4份、铂金催化剂0.1-0.3份和甲苯15-22份。30-50 parts of silicone resin, 16-20 parts of inorganic silicate, 25-30 parts of nano silica, 2-4 parts of polydimethylsiloxane, 0.1-0.3 parts of platinum catalyst and 15-22 parts of toluene . 3.根据权利要求2所述的一种纳米级防水轻混发泡桌布,其特征在于,所述有机硅树脂为聚甲基苯基有机硅树脂,分子量为1000-2000;所述无机硅酸盐为液体硅酸钾,模数为2.5-2.8;所述铂金催化剂为铂-乙烯基硅氧烷配合物。3. A nano-scale waterproof light-mixed foam tablecloth according to claim 2, wherein the silicone resin is polymethylphenyl silicone resin, and the molecular weight is 1000-2000; the inorganic silicic acid The salt is liquid potassium silicate with a modulus of 2.5-2.8; the platinum catalyst is a platinum-vinylsiloxane complex. 4.根据权利要求2所述的一种纳米级防水轻混发泡桌布,其特征在于,所述PVC树脂粉料的聚合度为1340,粒径为0.1-0.2mm、密度为1.35-1.45g/cm3;所述填充剂为碳酸钙粉末,粒径为100-200μm;所述改性聚苯砜对苯二甲酰胺纤维的直径为20-40μm,长度为5-10mm;所述增塑剂为邻苯二甲酸二乙酯或邻苯二甲酸二辛酯;所述阻燃剂为磷系阻燃剂,是由磷酸三丁酯与三(3-氯丙基)磷酸酯按照质量比为1:0.2-0.4混合得到;所述润滑剂为聚乙烯蜡与硬脂酸钙按照质量比为1:1.2-1.8混合后得到;所述热稳定剂为有机锡稳定剂,包括二月桂酸二丁基锡或二马来酸二丁基锡;所述颜料粉为无机颜料,包括氧化铁红、氧化铁黑、氧化铁绿、氧化铁黄、氧化铁橙、氧化铁棕中的至少一种;所述增白剂为荧光增白剂,具体为2,2'-(4-4'-二苯乙烯基)双苯并恶唑;所述发泡助剂为4,4'-氧代双苯磺酰肼。4. A kind of nano-scale waterproof light-mixed foam tablecloth according to claim 2, characterized in that, the degree of polymerization of the PVC resin powder is 1340, the particle size is 0.1-0.2mm, and the density is 1.35-1.45g /cm 3 ; the filler is calcium carbonate powder, the particle size is 100-200 μm; the diameter of the modified polyphenylsulfone terephthalamide fiber is 20-40 μm, and the length is 5-10 mm; the plasticized The agent is diethyl phthalate or dioctyl phthalate; the flame retardant is a phosphorus-based flame retardant, which is composed of tributyl phosphate and tris(3-chloropropyl) phosphate according to the mass ratio It is obtained by mixing 1:0.2-0.4; the lubricant is obtained by mixing polyethylene wax and calcium stearate in a mass ratio of 1:1.2-1.8; the thermal stabilizer is an organotin stabilizer, including dilauric acid Dibutyltin or dibutyltin dimaleate; the pigment powder is an inorganic pigment, including at least one of iron oxide red, iron oxide black, iron oxide green, iron oxide yellow, iron oxide orange, and iron oxide brown; the The whitening agent is a fluorescent whitening agent, specifically 2,2'-(4-4'-distyryl)bisbenzoxazole; the foaming aid is 4,4'-oxobisbenzenesulfonic acid Hydrazide. 5.根据权利要求2所述的一种纳米级防水轻混发泡桌布,其特征在于,所述改性聚苯砜对苯二甲酰胺纤维的制备方法为:5. a kind of nanometer waterproof light mixing foam tablecloth according to claim 2, is characterized in that, the preparation method of described modified polyphenylsulfone terephthalamide fiber is: (1)制备改性二硒化铌;(1) preparation of modified niobium diselenide; M1.称取过氧化氢与硫酸混合均匀,投入二硒化铌粉末,室温下搅拌处理2-5min后,过滤出固体并使用纯水清洗至中性,干燥处理后,得到二硒化铌第一处理物;其中,硫酸的质量浓度为98%,二硒化铌粉末、过氧化氢与硫酸的质量比为1:5-8:15-20;M1. Weigh hydrogen peroxide and sulfuric acid and mix them evenly, put in niobium diselenide powder, stir at room temperature for 2-5 minutes, filter out the solid and clean it with pure water until neutral, and dry to obtain the first niobium diselenide A treated product; wherein, the mass concentration of sulfuric acid is 98%, and the mass ratio of niobium diselenide powder, hydrogen peroxide and sulfuric acid is 1:5-8:15-20; M2.将二硒化铌第一处理物投入至氨水中,混合均匀,加入硅烷偶联剂KH-550,升温至45-55℃,搅拌处理2-5h,过滤出固体并使用纯水清洗至少三次,干燥处理后,得到二硒化铌第二处理物;其中,氨水的质量浓度为25%,二硒化铌第一处理物、硅烷偶联剂KH-550与氨水的质量比为1:0.1-0.3:6-10;M2. Put the first treated product of niobium diselenide into ammonia water, mix well, add silane coupling agent KH-550, heat up to 45-55°C, stir for 2-5h, filter out the solid and wash with pure water at least Three times, after the drying treatment, the second treated product of niobium diselenide is obtained; wherein, the mass concentration of ammoniacal liquor is 25%, and the mass ratio of the first treated product of niobium diselenide, silane coupling agent KH-550 and ammoniacal liquor is 1: 0.1-0.3:6-10; M3.称取对羟基苯甲酸与甲苯混合,滴加N,N-二甲基甲酰胺,在室温条件下混合均匀,逐滴加入二氯亚砜,然后继续升温至50-60℃,搅拌反应3-5h,冷却至室温后,静置分层,取下层并除去溶剂后,得到对羟基苯甲酰氯;其中,对羟基苯甲酸、N,N-二甲基甲酰胺、二氯亚砜与甲苯的质量比为1:0.84-0.92:2.1-2.5:4.3-6.2;M3. Weigh p-hydroxybenzoic acid and mix with toluene, add dropwise N,N-dimethylformamide, mix evenly at room temperature, add thionyl chloride dropwise, then continue to heat up to 50-60°C, and stir to react 3-5h, after cooling to room temperature, stand for stratification, take the lower layer and remove the solvent to obtain p-hydroxybenzoyl chloride; wherein, p-hydroxybenzoic acid, N,N-dimethylformamide, thionyl chloride and The mass ratio of toluene is 1:0.84-0.92:2.1-2.5:4.3-6.2; M4.称取二硒化铌第二处理物与二氯甲烷混合,搅拌均匀后,逐渐加入对羟基苯甲酰氯,加入完全后,再加入缚酸剂三乙胺,在室温下搅拌反应15-20h,经过过滤、洗涤和干燥后,得到改性二硒化铌;其中,二硒化铌第二处理物、对羟基苯甲酰氯与二氯甲烷的质量比为1:0.4-0.6:10-15,三乙胺加入量为二硒化铌第二处理物质量的2%-4%;M4. Weigh the second treated product of niobium diselenide and mix it with dichloromethane. After stirring evenly, gradually add p-hydroxybenzoyl chloride. After the addition is complete, add the acid binding agent triethylamine, and stir and react at room temperature for 15- 20h, after filtering, washing and drying, the modified niobium diselenide is obtained; wherein, the mass ratio of the second treated product of niobium diselenide, p-hydroxybenzoyl chloride and dichloromethane is 1:0.4-0.6:10- 15. The amount of triethylamine added is 2%-4% of the second treated material of niobium diselenide; (2)制备纤维:(2) Preparation of fibers: N1.称取3,3'-二氨基二苯砜与4.4′二氨基二苯砜混合至N,N-二甲基甲酰胺中,置于冰水浴条件下搅拌处理0.5-1h,加入对苯二甲酰氯,搅拌0.5-1h后,升温至室温,搅拌0.5-1h,再次升温至55-60℃,加入十二烷基三甲基氢氧化铵,降温至室温并搅拌0.5-1h,得到聚苯砜对苯二甲酰胺混液;其中,3,3'-二氨基二苯砜、4.4′二氨基二苯砜、对苯二甲酰氯与N,N-二甲基甲酰胺的质量比为1:4.8-5.2:0.9-1.3:16-20,十二烷基三甲基氢氧化铵与N,N-二甲基甲酰胺的质量比为1.8-2.4:100;N1. Weigh 3,3'-diaminodiphenylsulfone and 4.4'diaminodiphenylsulfone, mix them into N,N-dimethylformamide, place them in an ice-water bath and stir for 0.5-1h, add p-benzene Diformyl chloride, after stirring for 0.5-1 h, heated to room temperature, stirred for 0.5-1 h, heated to 55-60 °C again, added dodecyl trimethyl ammonium hydroxide, cooled to room temperature and stirred for 0.5-1 h to obtain a polymer Phenylsulfone-terephthalamide mixed solution; wherein, the mass ratio of 3,3'-diaminodiphenylsulfone, 4.4'-diaminodiphenylsulfone, terephthaloyl chloride and N,N-dimethylformamide is 1 : 4.8-5.2:0.9-1.3:16-20, the mass ratio of dodecyltrimethylammonium hydroxide and N,N-dimethylformamide is 1.8-2.4:100; N2.向聚苯砜对苯二甲酰胺混液中加入改性二硒化铌,混合,搅拌均匀后,形成纺丝溶液,通过湿法纺丝工艺处理,然后再经过高温牵伸,得到改性聚苯砜对苯二甲酰胺纤维;其中,改性二硒化铌与聚苯砜对苯二甲酰胺混液的质量比为4.2-6.4:100。N2. Add modified niobium diselenide to the mixed solution of polyphenylsulfone terephthalamide, mix and stir evenly to form a spinning solution, which is processed by wet spinning process, and then subjected to high temperature drawing to obtain modified niobium diselenide Polyphenylsulfone terephthalamide fiber; wherein, the mass ratio of the mixed solution of modified niobium diselenide and polyphenylsulfone terephthalamide is 4.2-6.4:100. 6.根据权利要求5所述的一种纳米级防水轻混发泡桌布,其特征在于,所述湿法纺丝工艺中,纺丝溶液是从喷丝头喷丝至凝固浴中,待在凝固浴中形成纤维后,将纤维过滤出并使用纯水清洗至少三次后,干燥处理,即可;其中,凝固浴由氯化钙、N,N-二甲基甲酰胺与去离子水按照质量比为1:20:25混合得到,温度为15-20℃,从喷丝头中喷出的喷丝速度为5-10m/min。6. A kind of nano-scale waterproof light-mixed foam tablecloth according to claim 5, characterized in that, in the wet spinning process, the spinning solution is spun from a spinneret to a coagulation bath, and is kept in the coagulation bath. After the fibers are formed in the coagulation bath, the fibers are filtered out and washed with pure water at least three times, and then dried; wherein, the coagulation bath is composed of calcium chloride, N,N-dimethylformamide and deionized water according to the quality The ratio is 1:20:25, the temperature is 15-20°C, and the spinning speed from the spinneret is 5-10m/min. 7.根据权利要求5所述的一种纳米级防水轻混发泡桌布,其特征在于,所述高温牵伸是将纺丝得到的纤维经过300-350℃的热管拉伸,拉伸倍率为1.1-1.2倍。7 . The nano-scale waterproof light-mixed foam tablecloth according to claim 5 , wherein the high-temperature drafting is to stretch the fibers obtained by spinning through a heat pipe at 300-350° C., and the stretching ratio is 7 . 1.1-1.2 times. 8.一种权利要求1-7任意之一所述的纳米级防水轻混发泡桌布的制备方法,其特征在于,包括以下步骤:8. a preparation method of the nano-scale waterproof light mixing foam tablecloth described in any one of claims 1-7, is characterized in that, comprises the following steps: 第一步:PVC发泡层原料混合:The first step: PVC foam layer raw material mixing: 按照重量份数称取PVC树脂粉料、填充剂、改性聚苯砜对苯二甲酰胺纤维、增塑剂、阻燃剂、润滑剂、热稳定剂、颜料粉、增白剂和发泡助剂,混合搅拌均匀,得到PVC发泡层原料混合液;Weigh PVC resin powder, filler, modified polyphenylsulfone terephthalamide fiber, plasticizer, flame retardant, lubricant, heat stabilizer, pigment powder, whitening agent and foam according to parts by weight Auxiliary, mix and stir evenly to obtain the raw material mixture of PVC foam layer; 第二步:PVC发泡层制备:The second step: PVC foam layer preparation: 将PVC发泡层原料混合液经过五段发泡分区温控进行高温发泡;The raw material mixture of the PVC foam layer is subjected to high temperature foaming through five-stage foaming zone temperature control; 第三步:纳米涂层原料混合:Step 3: Nanocoating Raw Material Mixing: 按照重量份数称取有机硅树脂、无机硅酸盐、纳米二氧化硅、聚二甲基硅氧烷与甲苯混合,搅拌均匀后,加入铂金催化剂,再次混合均匀后,得到纳米涂层原料混合液;Weigh silicone resin, inorganic silicate, nano-silicon dioxide, polydimethylsiloxane and toluene according to the parts by weight, and mix them with toluene. liquid; 第四步:纳米涂层涂覆:Step 4: Nanocoating Application: 将纳米涂层原料混合液通过刮涂工艺涂到发泡好的PVC层上,在温度为55-60℃的条件下处理0.2-0.5h,再置于120-130℃下处理0.1-0.3h;The nano-coating raw material mixture is applied to the foamed PVC layer by the scraping process, treated at a temperature of 55-60 ℃ for 0.2-0.5h, and then placed at 120-130 ℃ for 0.1-0.3h ; 第五步:辊压混纺绒布:Step 5: Roll Blended Flannel: 将混纺绒布通过辊压机热压贴合在发泡好的PVC表层上;The blended fleece is hot-pressed on the foamed PVC surface through a roller press; 第六步,设计纹理:The sixth step, design the texture: 用真空吸纹的工艺在产品底面根据需要吸出各式纹路。Use the vacuum suction process to suck out all kinds of textures on the bottom of the product as needed. 9.根据权利要求8所述的一种纳米级防水轻混发泡桌布的制备方法,其特征在于,所述第二步中,发泡温度分别为:一区:160-170℃,二区:180-190℃,三区:195-215℃,四区:200-210℃,五区:180-185℃;发泡时间为0.5-0.8h。9 . The method for preparing a nano-scale waterproof light-mixed foam tablecloth according to claim 8 , wherein in the second step, the foaming temperatures are respectively: the first zone: 160-170° C., the second zone : 180-190°C, three zones: 195-215°C, four zones: 200-210°C, five zones: 180-185°C; foaming time is 0.5-0.8h. 10.根据权利要求8所述的一种纳米级防水轻混发泡桌布的制备方法,其特征在于,所述PVC发泡层厚度为400-720μm,所述防水涂层厚度为300-450μm。10 . The method for preparing a nano-scale waterproof light-mixed foam tablecloth according to claim 8 , wherein the thickness of the PVC foam layer is 400-720 μm, and the thickness of the waterproof coating is 300-450 μm. 11 .
CN202210409972.0A 2022-04-19 2022-04-19 Nanoscale waterproof light-mixing foaming tablecloth and preparation method thereof Pending CN114644775A (en)

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