CN114643609A - Automatic pipe cutting machine for rubber pipes - Google Patents
Automatic pipe cutting machine for rubber pipes Download PDFInfo
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- CN114643609A CN114643609A CN202210270530.2A CN202210270530A CN114643609A CN 114643609 A CN114643609 A CN 114643609A CN 202210270530 A CN202210270530 A CN 202210270530A CN 114643609 A CN114643609 A CN 114643609A
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- hose
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/157—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis
- B26D1/18—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a movable axis mounted on a movable carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/14—Means for treating work or cutting member to facilitate cutting by tensioning the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
Description
技术领域technical field
本发明涉及液压胶管生产设备领域,具体为一种胶管自动切管机。The invention relates to the field of hydraulic rubber hose production equipment, in particular to an automatic rubber hose cutting machine.
背景技术Background technique
在液压胶管的生产过程中,需要对数量众多的胶管进行精确的切割,目前的做法是按图纸要求进行手工测量、划线、定尺寸,然后手动启动切管开关切管,工作强度大,切出的胶管一致性差、效率底下,无法满足液压胶管的大批量生产的需要,而且胶管是软的,切割的时候容易发生移动,如何进行准确切割也成为了一个需要解决的问题。In the production process of hydraulic hoses, it is necessary to precisely cut a large number of hoses. The current practice is to manually measure, scribe, and size according to the requirements of the drawings, and then manually start the pipe cutting switch to cut the pipe. The resulting hoses have poor consistency and low efficiency, which cannot meet the needs of mass production of hydraulic hoses. Moreover, the hoses are soft and tend to move during cutting. How to cut accurately has also become a problem that needs to be solved.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种胶管自动切管机,结构简单,可以实现胶管的自动送料和自动精准切割,降低了劳动强度,提高了加工精度。The invention provides an automatic rubber tube cutting machine, which has a simple structure, can realize automatic feeding and automatic precise cutting of the rubber tube, reduces labor intensity and improves processing accuracy.
为实现上述目的,本发明提供如下技术方案:一种胶管自动切管机,包括:In order to achieve the above purpose, the present invention provides the following technical solutions: an automatic hose cutting machine, comprising:
胶管储存放置装置,用于放置连续的胶管;Hose storage and placement device for placing continuous hoses;
定长输送工作台,所述的定长输送工作台上设置有可横向移动的机械手,所述的机械手用于夹住从胶管储存放置装置输送过来的胶管并将胶管向前拉动固定距离;A fixed-length conveying workbench, a manipulator that can move laterally is arranged on the fixed-length conveying worktable, and the manipulator is used to clamp the rubber hose transported from the rubber hose storage and placement device and pull the rubber hose forward by a fixed distance;
切胶管装置,所述的切胶管装置设置在定长输送工作台的一端,内部设置有可径向活动的切管锯片,所述的切胶管装置内部设置有与切管锯片对应的一对胶管夹紧部件,所述的切管锯片设置在两个胶管夹紧部件之间。The rubber tube cutting device is arranged at one end of the fixed-length conveying table, and a tube cutting saw blade that can move radially is arranged inside. For the hose clamping part, the pipe cutting saw blade is arranged between the two hose clamping parts.
作为优选,所述的胶管储存放置装置与定长输送工作台之间设置有导向柱,所述的导向柱的上端设置有胶管导向轮,胶管从胶管导向轮的上侧绕过。Preferably, a guide column is arranged between the rubber tube storage and placement device and the fixed-length conveying table, and a rubber tube guide wheel is arranged on the upper end of the guide column, and the rubber tube bypasses the upper side of the rubber tube guide wheel.
作为优选,所述的导向柱与定长输送工作台之间设置有涨紧机构,所述的涨紧机构包括与定长输送工作台相连的连接座和一端与连接座相连的转动杆,所述的转动杆的一端安装有涨紧导向轮,所述的转动杆上连接有与其呈直角设置的向下延伸杆,所述的向下延伸杆的下端连接有第一弹簧和第二弹簧,所述的第一弹簧的一端与定长输送工作台相连,所述的第二弹簧竖直向下设置。Preferably, a tensioning mechanism is arranged between the guide column and the fixed-length conveying table, and the tensioning mechanism includes a connecting seat connected with the fixed-length conveying table and a rotating rod connected with the connecting seat at one end, so One end of the rotating rod is installed with a tensioning guide wheel, the rotating rod is connected with a downwardly extending rod arranged at a right angle to it, and the lower end of the downwardly extending rod is connected with a first spring and a second spring, One end of the first spring is connected to the fixed-length conveying table, and the second spring is arranged vertically downward.
作为优选,所述的定长输送工作台上并排设置有一对直线轴承,所述的定长输送工作台的一侧设置有齿条,所述的齿条的一侧设置有电机,所述的电机的输出轴上安装有与齿条相啮合的齿轮,所述的电机通过连接架与直线轴承相连,所述的连接架的一端安装有与胶管相对应的机械手。Preferably, a pair of linear bearings are arranged side by side on the fixed-length conveying table, a rack is arranged on one side of the fixed-length conveying table, a motor is arranged on one side of the rack, and the A gear meshing with the rack is installed on the output shaft of the motor, the motor is connected with the linear bearing through a connecting frame, and a manipulator corresponding to the rubber hose is installed at one end of the connecting frame.
作为优选,所述的定长输送工作台上与胶管相对应的位置竖向安装有至少一个托管气缸。Preferably, at least one hosting cylinder is installed vertically at a position corresponding to the rubber hose on the fixed-length conveying table.
作为优选,所述的胶管夹紧部件包括双头气缸和设置在双头气缸两端的 L形连接件,所述的L形连接件的端部安装有夹管件。Preferably, the hose clamping component includes a double-headed cylinder and an L-shaped connecting piece disposed at both ends of the double-headed cylinder, and the end of the L-shaped connecting piece is provided with a pipe clamping piece.
作为优选,两个胶管夹紧部件分别呈水平布置和竖向布置。Preferably, the two hose clamping parts are arranged horizontally and vertically, respectively.
作为优选,所述的切胶管装置A的下部安装有移动滑台,所述的移动滑台上侧安装有移动框架,所述的移动框架的内部安装有驱动主电机,所述的移动滑台的上端横向安装有切管锯片主轴,所述的切管锯片套接在切管锯片主轴上,所述的驱动主电机与切管锯片主轴之间通过传动组件传动连接。Preferably, a mobile sliding table is installed on the lower part of the rubber tube cutting device A, a mobile frame is installed on the upper side of the mobile sliding table, and a driving main motor is installed inside the mobile frame, and the mobile sliding table The upper end of the pipe cutting saw blade is laterally installed with a main shaft of the pipe cutting saw blade. The pipe cutting saw blade is sleeved on the pipe cutting saw blade main shaft.
作为优选,所述的传动组件包括安装在切管锯片主轴一端和驱动主电机的输出轴上的传动带轮,所述的传动带轮之间通过传动带相连。Preferably, the transmission assembly includes a transmission pulley installed on one end of the main shaft of the pipe cutting saw blade and the output shaft of the driving main motor, and the transmission belts are connected between the transmission belts.
作为优选,所述的切胶管装置A的一侧横向安装有切管气缸,所述的切管气缸的伸出杆与移动框架或者移动滑台相连。Preferably, a pipe cutting cylinder is laterally installed on one side of the rubber pipe cutting device A, and the extension rod of the pipe cutting cylinder is connected to the moving frame or the moving sliding table.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
(1)具有定长输送工作台,可以对自动上料的胶管的步进移动距离进行精确地控制,保证了切割的精度;(1) It has a fixed-length conveying table, which can accurately control the stepping moving distance of the automatic feeding hose, ensuring the accuracy of cutting;
(2)具有两个胶管夹紧部件,而切管锯片设置在两个胶管夹紧部件之间进行切割,保证切割的时候胶管不会进行移动;(2) There are two hose clamping parts, and the cutting saw blade is set between the two hose clamping parts for cutting to ensure that the hose will not move during cutting;
(3)切管锯片由移动框架带动进行平移,移动平稳,可以实现切管锯片快速来回移动,减少转动时的震动,切割效率较高。(3) The pipe cutting saw blade is driven by the moving frame to move in translation, and the movement is stable, which can realize the rapid back and forth movement of the pipe cutting saw blade, reduce the vibration during rotation, and have high cutting efficiency.
附图说明Description of drawings
图1为本发明的主视结构图;Fig. 1 is the front view structure diagram of the present invention;
图2为本发明的侧视结构图;Fig. 2 is the side view structure diagram of the present invention;
图3为本发明的俯视结构图;Fig. 3 is the top view structure diagram of the present invention;
图4为本发明的胶管夹紧部件的侧视结构图;FIG. 4 is a side structural view of the hose clamping part of the present invention;
图5为本发明的涨紧机构的结构图。FIG. 5 is a structural diagram of the tensioning mechanism of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
如图1-5所示,本发明提供一种胶管自动切管机,包括:As shown in Figures 1-5, the present invention provides an automatic hose cutting machine, including:
胶管储存放置装置1,用于放置连续的胶管,所述的胶管储存放置装置1 上可以放置层叠设置的胶管,也可以放置成卷设置的胶管,如在胶管储存放置装置1上设置转轮或者转杆,转轮上可以放置成卷的胶管。The rubber hose storage and placement device 1 is used for placing continuous rubber hoses. The rubber hose storage and placement device 1 can be placed on the rubber hoses arranged in layers, and can also be placed in rolls. Rods, rolls of hoses can be placed on the runner.
本实施例中还包括定长输送工作台5,所述的定长输送工作台5上设置有可横向移动的机械手4,所述的机械手4用于夹住从胶管储存放置装置1输送过来的胶管并将胶管向前拉动固定距离,机械手4由一可以数控操作的装置进行驱动进行平移,在使用的时候可以输入不同的数据来调整机械手4移动的准确距离,如丝杆传动机构,通过丝杆的转动可以使丝杆螺母进行横向移动,从而带动机械手4进行移动,虽然比较精准,但是移动速度稍慢;还可以采用齿轮齿条转动机构,如图3所示,所述的定长输送工作台5上并排设置有一对直线轴承13,所述的定长输送工作台5的一侧设置有齿条14,所述的齿条14的一侧设置有电机16,所述的电机16的输出轴上安装有与齿条 14相啮合的齿轮15,所述的电机16通过连接架17与直线轴承13相连,所述的连接架17的一端安装有与胶管相对应的机械手4,通过电机16带动齿轮 15进行高速转动可以驱动连接架17沿着直线轴承13进行快速转动,在设置的时候只需要计算出电机16的转动圈速就可以得知机械手4的移动距离。This embodiment also includes a fixed-length conveying table 5 , and a laterally movable manipulator 4 is arranged on the fixed-length conveying worktable 5 . The rubber hose is pulled forward by a fixed distance, and the manipulator 4 is driven by a device that can be operated by numerical control. The rotation of the rod can make the screw nut move laterally, thereby driving the manipulator 4 to move, although it is relatively accurate, but the moving speed is slightly slower; a rack and pinion rotation mechanism can also be used, as shown in Figure 3, the fixed-length conveying A pair of
直线轴承13实际上是两根导杆,其两端通过支架安装在定长输送工作台 5上,连接架17可以沿着两根直线轴承13进行快速平稳地移动,齿条14安装在下侧,齿轮15安装在上侧,方便装置设置。The
具体的,切胶管装置A设置在定长输送工作台5的一端,内部设置有可径向活动的切管锯片12,切管锯片12可以是水平移动,也可以是竖向移动,所述的切胶管装置A内部设置有与切管锯片12对应的一对胶管夹紧部件7,通过平移可以移动到胶管夹紧部件7之间,同时,由于切管锯片12的两侧均设置有胶管夹紧部件7可以将胶管夹住,所以能保证胶管夹紧部件7之间的胶管不会发生移动。Specifically, the rubber tube cutting device A is set at one end of the fixed-length conveying table 5, and is provided with a radially movable tube
具体的,所述的胶管储存放置装置1与定长输送工作台5之间设置有导向柱2,所述的导向柱2的上端设置有胶管导向轮20,胶管从胶管导向轮20 的上侧绕过,通过胶管导向轮20可以对从胶管储存放置装置1出来的胶管进行导向,导向到向上延伸,导向柱2可以通过一根横向连接柱直接与定长输送工作台5相连,保证导向柱2安装的稳定性。Specifically, a
在本实施例中,所述的导向柱2与定长输送工作台5之间设置有涨紧机构3,如图5所示,所述的涨紧机构3包括与定长输送工作台5相连的连接座 32和一端与连接座32相连的转动杆31,所述的转动杆31的一端安装有涨紧导向轮36,所述的转动杆31上连接有与其呈直角设置的向下延伸杆35,所述的向下延伸杆35的下端连接有第一弹簧33和第二弹簧34,所述的第一弹簧33的一端与定长输送工作台5相连,所述的第二弹簧34竖直向下设置,从胶管导向轮20上侧绕过的胶管接着从涨紧导向轮36的下侧绕过,绕过后进入到定长输送工作台5的上侧,而为了对胶管进行涨紧,则需要转动杆31 施加一个向下的力,而向下延伸杆35则可以将这个向下的力向下延伸,第一弹簧33呈斜向布置,就形成了一个斜向下的拉力将向下延伸杆35往下拉,而同时,第二弹簧34的下端可以与其他的固定部件相连,作为一个辅助的拉力,第一弹簧33和第二弹簧34都可以进行拆卸和更换,从而实现对于涨紧力的调整。In this embodiment, a
在本实施例中,为了在机械手4放开胶管后返回原位的过程中对胶管进行支撑,防止胶管自动下垂掉落,在所述的定长输送工作台5上与胶管相对应的位置竖向安装有至少一个托管气缸6,托管气缸6的伸出杆向上设置,并连接有U形的托架,可以托住胶管,机械手4位于胶管的上侧,可以从胶管的两侧通过托管气缸6,机械手4的移动不会受到托管气缸6的干涉。In this embodiment, in order to support the rubber tube during the process of returning the rubber tube to the original position after the manipulator 4 releases the rubber tube and prevent the rubber tube from automatically sagging and falling, the fixed-length conveying table 5 is erected at the position corresponding to the rubber tube. At least one escrow cylinder 6 is installed in the direction, the extension rod of the escrow cylinder 6 is set upward, and is connected with a U-shaped bracket, which can hold the rubber hose. 6. The movement of the manipulator 4 will not be interfered by the managed cylinder 6 .
在本实施例中,作为胶管夹紧部件7的一种具体实施例,所述的胶管夹紧部件7包括双头气缸72和设置在双头气缸72两端的L形连接件71,所述的L形连接件71的端部安装有夹管件74,夹管件74呈V形,相对设置的两个夹管件74可以牢牢地夹住胶管。由于胶管是软质的,可以两个胶管夹紧部件7可以采用分别呈水平布置和竖向布置的方式,从两个方向来夹住胶管。In this embodiment, as a specific embodiment of the
在本实施例中,所述的切胶管装置A的下部安装有移动滑台10,所述的移动滑台10上侧安装有移动框架21,所述的移动框架21的内部安装有驱动主电机9,所述的移动滑台10的上端横向安装有切管锯片主轴8,所述的切管锯片12套接在切管锯片主轴8上,所述的驱动主电机9与切管锯片主轴8 之间通过传动组件传动连接,通过移动框架21的平稳滑动可以实现切管锯片12的移动,而同时驱动主电机9通过传动组件可以实现切管锯片12的高速转动,整个移动框架21形成一个独立的组件,不影响驱动主电机9的设置,而移动滑台10上可以设置减震结构,如减震垫或者减震支脚等等,可以减少驱动主电机9的振动。作为传动组件的一种具体实施方式,如图2所示,所述的传动组件包括安装在切管锯片主轴8一端和驱动主电机9的输出轴上的传动带轮18,所述的传动带轮18之间通过传动带19相连。In this embodiment, a moving
所述的切胶管装置A的一侧横向安装有切管气缸11,所述的切管气缸11 的伸出杆与移动框架21或者移动滑台10相连。A
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后......)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the The relative positional relationship between the components, the movement situation, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体地限定。In addition, descriptions such as "first", "second", etc. in the present invention are only for descriptive purposes, and should not be construed as indicating or implying their relative importance or implicitly indicating the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise.
在本发明中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "connected", "fixed" and the like should be understood in a broad sense, for example, "fixed" may be a fixed connection, a detachable connection, or an integrated; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be an internal communication between two elements or an interaction relationship between the two elements, unless otherwise explicitly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be achieved, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.
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