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CN114643410B - Coaxial wire feeding laser manufacturing method and device - Google Patents

Coaxial wire feeding laser manufacturing method and device Download PDF

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Publication number
CN114643410B
CN114643410B CN202210437819.9A CN202210437819A CN114643410B CN 114643410 B CN114643410 B CN 114643410B CN 202210437819 A CN202210437819 A CN 202210437819A CN 114643410 B CN114643410 B CN 114643410B
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wire
laser
wire feeding
feeding tube
coaxial
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CN114643410A (en
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马广义
宋晨晨
蔡思俊博
鲁金忠
牛方勇
程龙
吴东江
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Dalian University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/34Laser welding for purposes other than joining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/04Automatically aligning, aiming or focusing the laser beam, e.g. using the back-scattered light
    • B23K26/046Automatically focusing the laser beam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0643Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0652Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

A coaxial wire feeding laser manufacturing method and a device belong to the field of laser manufacturing. The device is based on a reflection type light splitting principle, a light splitting light path part is not provided with a lens, internal focusing generated when the lens in the processing head is split is avoided, the heating and ionization phenomena of air inside the processing head are eliminated, the accuracy of the light path is guaranteed, and in addition, the real-time adjustment of the focal length can be realized by changing the relative position of a reflector in the system. The device can realize the coaxial wire feeding laser manufacturing method, and is suitable for manufacturing modes such as laser additive manufacturing, laser welding and the like. According to the invention, by splitting the light beam, accurate coaxial conveying of the wire material and the light beam can be realized, so that coaxial wire feeding laser manufacturing is realized.

Description

一种同轴送丝激光制造方法及装置Coaxial wire feeding laser manufacturing method and device

技术领域technical field

本发明属于激光制造领域,涉及一种同轴送丝激光制造方法及装置。The invention belongs to the field of laser manufacturing, and relates to a coaxial wire feeding laser manufacturing method and device.

背景技术Background technique

激光增材制造技术在制造模式上区别于传统的减材加工技术,其可以根据零件的三维模型直接制备出实体零件,省去了传统制造工艺中的模具设计、铸造、锻造等一系列工序,极大的缩短了零件的制备周期。同时,激光增材制造技术拓展了设计人员的想象空间,使得零件形状不再受传统制造工艺的约束。此外,通过优化激光增材制造工艺参数,能够使得成形出的金属零部件致密度及力学性能达到锻件水平,从而满足实际工程需求。Laser additive manufacturing technology is different from traditional subtractive processing technology in terms of manufacturing mode. It can directly prepare solid parts according to the three-dimensional model of the part, eliminating the need for a series of processes such as mold design, casting, and forging in the traditional manufacturing process. The production cycle of parts is greatly shortened. At the same time, laser additive manufacturing technology expands the imagination of designers, making the shape of parts no longer restricted by traditional manufacturing processes. In addition, by optimizing the parameters of the laser additive manufacturing process, the density and mechanical properties of the formed metal parts can reach the level of forgings, thus meeting the actual engineering needs.

根据成形原材料形式的不同,激光增材制造可分为粉末式激光增材制造和丝材式激光增材制造,其中丝材式激光增材制造技术具有以下优点:1)丝材相较于粉末具有更高的材料利用率。粉末的利用率一般为50%以下甚至更低,同时使用过的粉末再次回收利用可能对零件性能产生不利影响。而丝材的利用率可高达100%,极大的节省了原材料。2)丝材式激光增材制造更加安全。由于激光增材制造存在高温过程,对于一些金属材料特别是轻质合金,在粉末增材过程中存在爆燃隐患,同时由于粉末的粒径一般在几十微米左右,所以容易对周围环境造成污染。而丝材式激光增材制造极大的降低了这种危险性同时避免了环境污染。3)丝材的制备工艺更简单,成本更低。粉末的制备工艺复杂,制粉成本高,部分粉末的球形度不高且存在空心粉末,从而使得粉末的流动性差影响粉末输送的稳定性,同时空心粉末容易在零件内引入气孔等缺陷,降低零件性能。而丝材制备更加简单,成本更低,且丝材在输送过程中均匀性及稳定性更高,有利于零件性能的保障。According to the different forms of forming raw materials, laser additive manufacturing can be divided into powder laser additive manufacturing and wire laser additive manufacturing. Among them, wire laser additive manufacturing technology has the following advantages: 1) Compared with powder It has higher material utilization rate. The utilization rate of the powder is generally below 50% or even lower, and the recycling of the used powder at the same time may have an adverse effect on the performance of the part. The utilization rate of the wire can be as high as 100%, which greatly saves raw materials. 2) Wire laser additive manufacturing is safer. Due to the high temperature process of laser additive manufacturing, for some metal materials, especially light alloys, there is a risk of deflagration during the powder additive process. At the same time, because the particle size of the powder is generally around tens of microns, it is easy to cause pollution to the surrounding environment. The wire-type laser additive manufacturing greatly reduces this risk and avoids environmental pollution. 3) The preparation process of the silk material is simpler and the cost is lower. The preparation process of powder is complicated, the cost of powder making is high, and the sphericity of some powders is not high and there are hollow powders, which makes the powder fluidity poor and affects the stability of powder delivery. At the same time, hollow powders are easy to introduce defects such as pores in the parts, reducing parts performance. The wire preparation is simpler, the cost is lower, and the uniformity and stability of the wire during the transportation process are higher, which is conducive to the guarantee of the performance of the parts.

送丝式激光增材制造根据丝材输送方式可分为斜轴式和同轴式。其中斜轴式送丝方式中的金属丝从激光束外送入,虽然装备设计难度低,实现较为容易,但仅单一方向成形容易,难以成形多方向或复杂结构零件,成形具有各向异性。同轴送丝方式是将金属丝从光束内部送入,激光束与金属丝同轴,熔丝效果更好,能量利用率高且能够实现复杂结构零件的制备,相比于斜轴式的送丝方式具有明显优势,但装备的设计制造难度大成本更高。Wire-feed laser additive manufacturing can be divided into oblique axis type and coaxial type according to the wire feeding method. Among them, the metal wire in the inclined axis wire feeding method is fed from the outside of the laser beam. Although the equipment design is less difficult and the realization is relatively easy, it is easy to form in a single direction, and it is difficult to form multi-directional or complex structural parts, and the forming has anisotropy. The coaxial wire feeding method is to feed the metal wire from the inside of the beam, the laser beam is coaxial with the metal wire, the fuse effect is better, the energy utilization rate is high, and the preparation of complex structural parts can be realized. The wire method has obvious advantages, but the design and manufacture of equipment is more difficult and more costly.

针对同轴送丝式的光路设计及装备研制一些学者开展了深入研究。专利CN208147143 U设计了一种用于激光金属打印的同轴送丝熔敷头,通过两个锥形镜以及一个分裂镜实现光束的分束,最终通过聚焦镜对光束进行汇聚。该设计方案使得激光头内在两个锥形镜之间存在一个激光焦点,该焦点位置会加热两透镜之间的空气折射光路中的光线,造成光路的偏差,甚至在高功率激光作用下会产生空气的电离,因此该方案仅适用于低激光功率。Some scholars have carried out in-depth research on the optical path design and equipment development of the coaxial wire feeding type. Patent CN208147143 U designed a coaxial wire feeding welding head for laser metal printing, splitting the beam through two conical mirrors and a splitting mirror, and finally converging the beam through the focusing mirror. This design scheme makes a laser focal point exist between the two conical mirrors in the laser head, and the focal position will heat the air between the two lenses to refract the light in the optical path, causing the deviation of the optical path, even under the action of high-power laser. ionization of air, so this scheme is only suitable for low laser powers.

专利CN105499793 A设计了一种用于分光的光路,光路内采用了两个四分光透镜,该透镜形状复杂,制作要求及成本高昂,且四束光的分光与汇聚使镜片与光路的调试变得更加困难。Patent CN105499793 A designed an optical path for light splitting. Two four-beam splitting lenses are used in the light path. The shape of the lens is complex, the production requirements and cost are high, and the splitting and convergence of four beams of light make the adjustment of the lens and the optical path easier. more difficult.

专利CN104259461 A中所设计的激光分光光路通过圆锥镜、内圆锥镜以及环形凹面镜对光路进行分光与汇聚,但内圆锥镜反射出的准直环形光光束与环形凹面镜反射的聚焦光束在传播过程中发生了干涉,将影响光束的汇聚效果,不利于样件的成形,同时环形凹面镜的尺寸过大,难以加工且成本高昂。现有的同轴送丝激光制造装置的光路设计方式复杂,镜片及装备加工难度大,难以实际应用,因此,需设计更加高效简单的光路分光及相关机械结构。The laser splitting light path designed in the patent CN104259461 A splits and converges the light path through the conical mirror, the inner conical mirror and the annular concave mirror, but the collimated ring light beam reflected by the inner conical mirror and the focused beam reflected by the annular concave mirror are in the process of propagation. Interference occurs during the process, which will affect the converging effect of the beam and is not conducive to the forming of the sample. At the same time, the size of the annular concave mirror is too large, which is difficult to process and high in cost. The optical path design method of the existing coaxial wire-feed laser manufacturing device is complicated, and the processing of the lens and equipment is difficult, which is difficult for practical application. Therefore, it is necessary to design a more efficient and simple optical path splitter and related mechanical structures.

发明内容Contents of the invention

针对现有技术的不足,本发明提出一种同轴送丝激光制造方法及装置,在激光头中采用分光-聚焦光路,能够实现光束内的同轴送丝以及激光-丝材的精准耦合,进而实现可靠的同轴送丝激光制造。激光-丝材同轴输送的制造方式极大的提高了样件制造的灵活性,同时相比于同轴送粉的制造方法又能够显著提高材料的利用率以及制造过程的安全性,降低环境污染。通过分光装置的设计,该制造方法能够实现激光聚焦焦距的实时变化,进一步提升了复杂样件制备的灵活性。Aiming at the deficiencies of the prior art, the present invention proposes a coaxial wire-feeding laser manufacturing method and device. The laser head adopts a beam splitting-focusing optical path, which can realize coaxial wire feeding in the beam and precise coupling of laser and wire. This in turn enables reliable coaxial wire-fed laser manufacturing. The laser-wire coaxial manufacturing method greatly improves the flexibility of sample manufacturing, and at the same time, compared with the coaxial powder feeding method, it can significantly improve the utilization rate of materials and the safety of the manufacturing process, and reduce the environmental impact. Pollution. Through the design of the spectroscopic device, the manufacturing method can realize the real-time change of the laser focus focal length, further improving the flexibility of complex sample preparation.

为实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:

一种同轴送丝激光制造装置,实现激光-丝材同轴激光制造。所述的激光制造装置包括光纤接口2、准直模块3、双向调节装置6以及激光制造装置主体24。A coaxial wire feeding laser manufacturing device realizes laser-wire coaxial laser manufacturing. The laser manufacturing device includes an optical fiber interface 2 , a collimation module 3 , a bidirectional adjustment device 6 and a main body 24 of the laser manufacturing device.

所述的准直模块3内设有准直镜4,准直镜4用于将光纤内传出的激光光束直径扩大并减小发散角;准直模块3入口与光纤接口模块2连通,准直模块3出口处设置双向调节装置6,激光光束1从光纤接口2进入,并依次通过准直镜4、双向调节装置6进入激光制造装置主体24。所述的激光制造装置主体24内设有分光棱镜7、次反射镜8、主反射镜9、聚焦透镜10以及送丝管14,其中,分光棱镜7与准直镜4轴线重合。所述的激光光束1经准直镜4进行准直后通过双向调节装置6到达分光棱镜7,并基于反射式分光通过分光棱镜7将激光光束1分为两束平行光束,两束光依次经过两个次反射镜8和主反射镜9传导,最后经过聚焦透镜10进行聚焦,两束激光最终聚焦至锥形喷嘴11的出口位置下方;其中,所述的分光棱镜7、两个次反射镜8、主反射镜9以及聚焦透镜10均设置于镜架19上。所述的双向调节装置6可在两个维度内保证准直镜4与分光棱镜7的同轴度,保证平行光束的均匀分光。本发明的准直镜4、分光棱镜7、次反射镜8、主反射镜9以及聚焦透镜10构成装置内的光路。同时送丝管14依次穿过主反射镜9和聚焦透镜10将丝材12输送至激光焦点位置,激光与丝材12精准耦合实现同轴送丝激光制造。The collimating module 3 is provided with a collimating mirror 4, and the collimating mirror 4 is used to expand the diameter of the laser beam transmitted in the optical fiber and reduce the divergence angle; the entrance of the collimating module 3 is connected with the optical fiber interface module 2, and the collimating A two-way adjustment device 6 is installed at the exit of the straight module 3, and the laser beam 1 enters from the fiber interface 2, and enters the main body 24 of the laser manufacturing device through the collimator 4 and the two-way adjustment device 6 in sequence. The main body 24 of the laser manufacturing device is provided with a dichroic prism 7 , a secondary reflector 8 , a primary reflector 9 , a focusing lens 10 and a wire feeding tube 14 , wherein the axes of the dichroic prism 7 and the collimating mirror 4 coincide. The laser beam 1 is collimated by the collimating mirror 4 and then reaches the beam splitting prism 7 through the two-way adjustment device 6, and the laser beam 1 is divided into two parallel beams through the beam splitting prism 7 based on reflective beam splitting, and the two beams pass through in turn The two secondary reflectors 8 and the main reflector 9 conduct, and finally focus through the focusing lens 10, and the two beams of laser light are finally focused below the exit position of the tapered nozzle 11; wherein, the beam splitting prism 7, the two secondary reflectors 8. The main mirror 9 and the focusing lens 10 are both arranged on the mirror frame 19 . The two-way adjustment device 6 can ensure the coaxiality of the collimating mirror 4 and the dichroic prism 7 in two dimensions, and ensure the uniform splitting of the parallel beams. The collimating mirror 4, dichroic prism 7, secondary reflecting mirror 8, main reflecting mirror 9 and focusing lens 10 of the present invention constitute the optical path in the device. At the same time, the wire feeding tube 14 sequentially passes through the main reflector 9 and the focusing lens 10 to transport the wire 12 to the laser focus position, and the laser and the wire 12 are precisely coupled to realize coaxial wire feeding laser manufacturing.

所述的激光制造装置内,在准直镜4、聚焦透镜10、分光棱镜7、次反射镜8以及主反射镜9位置处均设置有水冷;其中准直镜4通过准直模块3内的冷却水循环水路降温;聚焦透镜10通过外侧设置的环形水冷装置22内的冷却水循环水路降温,其内具有中空的环形水冷流道;分光棱镜7、次反射镜8以及主反射镜9位置处在壳体外加装外置水冷模块降温;壳体外侧设置有激光头装夹装置23,用于激光制造装置的固定安装。In the described laser manufacturing device, water cooling is provided at collimating mirror 4, focusing lens 10, dichroic prism 7, secondary reflector 8 and main reflector 9; Cooling water circulation cooling; the focusing lens 10 cools down through the cooling water circulation in the annular water cooling device 22 provided on the outside, which has a hollow annular water cooling flow channel; An external water-cooling module is installed outside the body to cool down; a laser head clamping device 23 is provided on the outside of the housing for the fixed installation of the laser manufacturing device.

所述的激光制造装置主体24内,在分光棱镜7、次反射镜8、主反射镜(9)以及聚焦透镜10位置处均配备有镜架19;分光棱镜7、次反射镜8以及主反射镜9可通过镜架调整装置20实现镜片在XYZ三个方向的调整,同时通过镜架调节机构20对两个次反射镜8的相对位置进行小幅度转动调整,从而实现激光焦距的调整,焦距调整范围为±20mm;所述聚焦透镜10处的镜架19可在水平面内进行360度的旋转调整。In the described laser manufacturing device main body 24, mirror frame 19 is all equipped with at dichroic prism 7, secondary reflector 8, main reflector (9) and focusing lens 10 positions; dichroic prism 7, secondary reflector 8 and main reflector The mirror 9 can adjust the lens in the three directions of XYZ through the mirror frame adjustment device 20, and at the same time, the relative position of the two secondary reflectors 8 can be adjusted by a small rotation through the mirror frame adjustment mechanism 20, so as to realize the adjustment of the laser focal length. The adjustment range is ±20mm; the mirror frame 19 at the focusing lens 10 can be rotated and adjusted by 360 degrees in the horizontal plane.

所述的激光制造装置主体24部分,设有锥形喷嘴11、丝材矫直装置13、送丝管14、送丝管限位装置16、光-丝耦合装置18。所述激光制造装置的出口处设置有锥形喷嘴11,锥形喷嘴11上方设置保护镜片5以及送丝管限位装置16,锥形喷嘴侧面留有气体输送口17,其中送丝管限位装置16用于实现送丝管14在竖直方向的调整,调节送丝管伸出锥形喷嘴11的长度。所述丝材矫直装置13设于送丝管14的入口处,用于对金属丝材12进行矫直。所述光-丝耦合装置18设于锥形喷嘴11的上方,用于实现送丝管14在水平面内的位置调整,保证激光和金属丝材12的精准耦合。所述主反射镜9及聚焦透镜10内设置送丝孔,送丝管14通过送丝孔插入到光束内,实现光束内送丝;送丝管14的入口处还设置丝管夹紧装置21,用于承担送丝管14所受的外力;所述送丝管14出口处装有铜嘴15增强散热。所述锥形喷嘴11处设有保护气输送口17,保护气通过锥形喷嘴11可实现激光制造过程中的同轴惰性气体保护。The main body 24 of the laser manufacturing device is provided with a conical nozzle 11 , a wire straightening device 13 , a wire feeding tube 14 , a wire feeding tube limiting device 16 , and an optical-wire coupling device 18 . The outlet of the laser manufacturing device is provided with a conical nozzle 11, a protective lens 5 and a wire feeding tube limiting device 16 are arranged above the conical nozzle 11, and a gas delivery port 17 is left on the side of the conical nozzle, wherein the wire feeding tube is limited. The device 16 is used to adjust the wire feeding tube 14 in the vertical direction, and adjust the length of the wire feeding tube protruding from the conical nozzle 11 . The wire straightening device 13 is arranged at the entrance of the wire feeding tube 14 for straightening the metal wire 12 . The optical-wire coupling device 18 is arranged above the conical nozzle 11 for adjusting the position of the wire feeding tube 14 in the horizontal plane to ensure precise coupling between the laser and the metal wire 12 . The main reflector 9 and the focusing lens 10 are provided with a wire feeding hole, and the wire feeding tube 14 is inserted into the beam through the wire feeding hole to realize wire feeding in the beam; a wire tube clamping device 21 is also set at the entrance of the wire feeding tube 14 , used to bear the external force suffered by the wire feeding tube 14; the outlet of the wire feeding tube 14 is equipped with a copper nozzle 15 to enhance heat dissipation. The conical nozzle 11 is provided with a protective gas delivery port 17, and the protective gas passes through the conical nozzle 11 to realize coaxial inert gas protection in the laser manufacturing process.

进一步的,所述的激光制造装置基于反射式分光,分光由分光棱镜7实现,分光光路部分无透镜,镜片结构简单,成本低,且激光制造装置内部不存在激光聚焦点。Further, the laser manufacturing device is based on reflective splitting, and the splitting is realized by the splitting prism 7. There is no lens in the splitting optical path, the lens structure is simple, the cost is low, and there is no laser focus point inside the laser manufacturing device.

进一步的,所述的激光制造装置内,准直模块3进出口位置以及聚焦透镜10下方均设置有保护镜片5,用于保护激光制造装置内的各镜片,以防外部环境污染或增材过程中飞溅物的损伤。Further, in the laser manufacturing device, protective lenses 5 are provided at the entrance and exit positions of the collimation module 3 and below the focusing lens 10, which are used to protect the lenses in the laser manufacturing device to prevent external environmental pollution or additive process Splash damage.

进一步的,所述光纤接口模块2为标准的LLKD、QBH等专用光纤接口。Further, the optical fiber interface module 2 is a standard dedicated optical fiber interface such as LLKD and QBH.

一种基于上述装置实现的同轴送丝激光制造方法,所述方法包括以下步骤:A coaxial wire-feeding laser manufacturing method based on the above device, said method comprising the following steps:

第一步,调整丝材矫直装置,送入金属丝,确保出丝的准直度满足制造要求,所述丝材12为铜合金、铝合金、钢、镍基合金、钛合金等金属,丝材的直径为0.5mm~1.5mm。针对实际样件结构以及激光加工工艺条件确定合适的激光焦距,通过镜架调整装置20对两个次反射镜8的相对位置进行调整,使加工头的焦距达到确定数值,焦距的可调整范围为±20mm。The first step is to adjust the wire straightening device and feed the metal wire to ensure that the alignment of the wire meets the manufacturing requirements. The wire 12 is copper alloy, aluminum alloy, steel, nickel-based alloy, titanium alloy and other metals. The diameter of the wire is 0.5 mm to 1.5 mm. A suitable laser focal length is determined according to the actual sample structure and laser processing process conditions, and the relative position of the two secondary reflectors 8 is adjusted through the mirror frame adjustment device 20, so that the focal length of the processing head reaches a certain value. The adjustable range of the focal length is ±20mm.

第二步,激光功率设置为100~3000W,其中

Figure BDA0003613446280000041
选取送丝速度V1和激光头扫描速度V2。其中,R为丝材半径,单位为mm;V1为送丝速度,单位为mm/s;V2为激光头的扫描速度,单位为mm/s;P为激光功率,单位为W。In the second step, the laser power is set to 100-3000W, where
Figure BDA0003613446280000041
Select wire feeding speed V 1 and laser head scanning speed V 2 . Among them, R is the wire radius, in mm; V 1 is the wire feeding speed, in mm/s; V 2 is the scanning speed of the laser head, in mm/s; P is the laser power, in W.

第三步,通过送丝管装夹装置21固定送丝管,调整光-丝耦合装置18,实现送丝管14在水平面内的位置调整,保证激光和丝材的同轴精准耦合,使得丝材后能够与焦点准确对准。通过送丝管限位装置16调整送丝管14在竖直方向的位置,使得铜嘴15的前端位于焦点上方5~10mm位置处,同时金属丝材送出至铜嘴出口外2~4mm。The third step is to fix the wire feeding tube through the wire feeding tube clamping device 21, adjust the optical-wire coupling device 18, realize the position adjustment of the wire feeding tube 14 in the horizontal plane, and ensure the coaxial and precise coupling of the laser and the wire material, so that the wire The material can be accurately aligned with the focal point. Adjust the vertical position of the wire feed tube 14 through the wire feed tube limiter 16, so that the front end of the copper nozzle 15 is located 5-10 mm above the focal point, and the metal wire is sent out 2-4 mm outside the copper nozzle outlet.

第四步,加工前,通过保护气输送口17向锥形喷嘴11内输送保护气。通入冷却水对准直镜4、聚焦透镜10、分光棱镜7、次反射镜8以及主反射镜9进行水冷,按照机床设定的程序进行样件成形,待样件制备完成后,依次关闭送丝机、激光、冷却水以及保护气。In the fourth step, before processing, the protective gas is delivered into the tapered nozzle 11 through the protective gas delivery port 17 . Pass in cooling water to water-cool collimator 4, focusing lens 10, dichroic prism 7, secondary reflector 8, and primary reflector 9, and perform sample forming according to the program set by the machine tool. After the sample preparation is completed, turn off the Wire feeder, laser, cooling water and shielding gas.

本发明的有益效果在于:The beneficial effects of the present invention are:

本发明采用反射分光的方式,消除了加工头内透镜分光时所产生的内部聚焦现象,避免了加工头内部空气的加热和电离,保障了光路的准确性,能够适用于高功率激光制造。本发明内的反射式分光光路使得分光镜结构简单体积小巧,避免了采用复杂结构的透镜,降低了镜片的加工难度以及制造成本。本发明内的同轴送丝激光制造方法通过将光束分光,实现了丝材与激光束的同轴输送,同时提高了材料利用率以及零部件制备的灵活性,能够实现复杂零件的激光制造。The present invention adopts the mode of reflection and light splitting, which eliminates the internal focusing phenomenon caused by the light splitting of the inner lens of the processing head, avoids the heating and ionization of the air inside the processing head, ensures the accuracy of the optical path, and is applicable to high-power laser manufacturing. The reflective beam splitting optical path in the present invention makes the beam splitting mirror simple in structure and small in size, avoids the use of lenses with complex structures, and reduces the processing difficulty and manufacturing cost of the lenses. The coaxial wire-feeding laser manufacturing method in the present invention realizes the coaxial feeding of the wire material and the laser beam by splitting the beam, improves the utilization rate of materials and the flexibility of parts preparation, and can realize laser manufacturing of complex parts.

附图说明Description of drawings

图1为本专利所述同轴送丝激光制造装置的外部结构以及内部光路示意图。(a)外部轮廓图;(b)A-A剖面图;(c)B-B剖面图。Fig. 1 is a schematic diagram of the external structure and internal optical path of the coaxial wire-feeding laser manufacturing device described in this patent. (a) External profile; (b) A-A section; (c) B-B section.

图中:1激光光束;2光纤接口模块;3准直模块;4准直镜;5保护镜片;6双向调节装置;7分光棱镜;8次反射镜;9主反射镜;10聚焦透镜;11锥形喷嘴;12金属丝材;13丝材矫直装置,14送丝管;15铜嘴;16送丝管限位装置;17保护气输送口;18光-丝耦合装置;19镜架;20镜架调整装置;21送丝管装夹装置;22环形水冷装置;23激光头装夹装置;24激光制造装置主体;25样件;26基板。In the figure: 1 laser beam; 2 fiber interface module; 3 collimation module; 4 collimation mirror; 5 protective lens; 6 two-way adjustment device; Conical nozzle; 12 metal wire; 13 wire straightening device, 14 wire feeding tube; 15 copper nozzle; 16 wire feeding tube limit device; 17 protective gas delivery port; 18 light-wire coupling device; 20 mirror frame adjustment device; 21 wire feeding tube clamping device; 22 annular water cooling device; 23 laser head clamping device; 24 main body of laser manufacturing device; 25 sample; 26 substrate.

具体实施方式Detailed ways

下面结合附图对本发明做进一步说明。以同轴送丝激光制造装置成形钛合金丝材TC4为例,给出具体的实施方式:The present invention will be further described below in conjunction with the accompanying drawings. Taking the titanium alloy wire TC4 formed by the coaxial wire feeding laser manufacturing device as an example, the specific implementation method is given:

一种同轴送丝激光制造方法及装置,实现激光与丝材同轴输送的装置如下:A coaxial wire feeding laser manufacturing method and device, the device for realizing the coaxial feeding of laser and wire is as follows:

如图1(b)A-A剖面图所示,光纤插入到光纤接口2中并连接好,激光束1由光纤中射出,激光束1的直径很小且具有一定的发散角,因此激光束1由光纤射出后首先经过准直镜4,扩大光束直径并减小发散角,从而减小激光能量密度以及保证光路的准确性。在准直模块3的进出口位置分别设置有保护镜片5,防止准直模块内进入灰尘污染镜片,同时准直模块3内设置有循环水路,冷却水流经循环水路对准直镜进行降温。光束1经过准直模块3后调整为所需直径的平行光束,之后光束进入到双向调节装置6,通过调整双向调节装置使得准直镜4与分光棱镜7的轴线同轴。经双向调节装置6调整后的光束进入到激光制造装置的主体部分,首先光束通过分光棱镜7平分为两束截面积相等的平行光束,之后两束光分别经过次反射镜8进行传导,光束方向转变90度并入射至主反射镜9。如图1(c)B-B剖面图所示,入射至主反射镜9的光束再次转变90度,向下入射至聚焦透镜10,两束激光经聚焦透镜最终汇聚至激光制造装置喷嘴11的出口位置下方。As shown in Figure 1(b) A-A sectional view, the optical fiber is inserted into the optical fiber interface 2 and connected well, the laser beam 1 is emitted from the optical fiber, the diameter of the laser beam 1 is small and has a certain divergence angle, so the laser beam 1 is emitted by After the optical fiber is emitted, it first passes through the collimating mirror 4 to expand the beam diameter and reduce the divergence angle, thereby reducing the laser energy density and ensuring the accuracy of the optical path. The inlet and outlet positions of the collimation module 3 are respectively provided with protective lenses 5 to prevent dust from entering the collimation module and contaminating the lenses. At the same time, a circulating water circuit is provided in the collimation module 3, and cooling water flows through the circulating water circuit to cool the collimator mirror. The beam 1 is adjusted to a parallel beam with a required diameter after passing through the collimation module 3, and then the beam enters the two-way adjusting device 6, and the axis of the collimating mirror 4 and the dichroic prism 7 are coaxial by adjusting the two-way adjusting device. The light beam adjusted by the two-way adjustment device 6 enters the main part of the laser manufacturing device. First, the light beam passes through the dichroic prism 7 and is divided into two parallel beams with the same cross-sectional area. Turned 90 degrees and incident on the main mirror 9. As shown in Figure 1(c) B-B sectional view, the light beam incident on the main reflector 9 changes 90 degrees again, and then enters the focusing lens 10 downwards, and the two beams of laser light are finally converged to the exit position of the nozzle 11 of the laser manufacturing device through the focusing lens below.

所述主反射镜9、聚焦透镜10以及聚焦透镜下方的保护镜片5均设置有通孔,所述送丝管14经加工头顶部穿入,依次穿过主反射镜9、聚焦透镜10以及聚焦透镜下方的保护镜片5,使得丝材能够从两束激光的中心送入熔池。所述送丝管出口位置配置有铜嘴15,以提高送丝管出口处的散热效率。所述聚焦透镜10下方的保护镜片5可防止增材过程中熔体飞溅损伤聚焦透镜,同时该保护镜片中心位置处设置有丝管限位装置16,该装置可用于控制丝管14伸出喷嘴11的长度,从而控制出丝位置距离激光焦点的距离。所述送丝管14在进入加工头的入口位置处配备有送丝管装夹装置21,该装置可承担丝材输送过程中的外力,保证送丝管的刚度。The main reflector 9, the focus lens 10 and the protective lens 5 below the focus lens are all provided with through holes, and the wire feeding pipe 14 penetrates through the top of the processing head, and passes through the main reflector 9, focus lens 10 and focus successively. The protective lens 5 below the lens enables the wire to be fed into the molten pool from the center of the two laser beams. A copper nozzle 15 is arranged at the outlet of the wire feeding tube to improve the heat dissipation efficiency at the outlet of the wire feeding tube. The protective lens 5 below the focusing lens 10 can prevent the melt from splashing and damaging the focusing lens during the material addition process. At the same time, the center of the protective lens is provided with a wire tube limiting device 16, which can be used to control the wire tube 14 to extend out of the nozzle. 11, so as to control the distance between the wire outlet position and the laser focus. The wire feeding tube 14 is equipped with a wire feeding tube clamping device 21 at the entrance of the processing head, which can bear the external force during the wire material conveying process and ensure the rigidity of the wire feeding tube.

所述金属丝材12经过丝材矫直装置13进行矫直后进入到送丝管14内,经送丝管14输送至激光焦点位置。所述激光制造装置配置有光-丝耦合装置18,该装置可对丝管14在水平方向内进行两个维度的调整,进而实现丝材与激光焦点的精准耦合。The metal wire 12 is straightened by the wire straightening device 13 and then enters the wire feeding tube 14 , and is transported to the laser focus position through the wire feeding tube 14 . The laser manufacturing device is equipped with an optical-filament coupling device 18, which can adjust the filament tube 14 in two dimensions in the horizontal direction, thereby realizing precise coupling between the filament and the laser focus.

所述激光制造装置在喷嘴处配备有保护气输送口17,通过保护气输送口17可输送高纯氩气以及氮气等惰性气体,保护气通过喷嘴11的汇聚能够实现在增材制造过程中实现同轴惰性气体保护。The laser manufacturing device is equipped with a protective gas delivery port 17 at the nozzle, through which inert gases such as high-purity argon and nitrogen can be delivered, and the convergence of the protective gas through the nozzle 11 can be realized in the additive manufacturing process. Coaxial inert gas protection.

所述聚焦透镜10的外侧壳体内设有环形水冷装置22,内部流道内通入冷却水对聚焦透镜进行冷却,此外分光棱镜7、次反射镜8以及主反射镜9位置处的壳体外均留有水冷模块安装位置,在激光功率较高时可根据实际需求加装外置水冷模块。The outer housing of the focusing lens 10 is provided with an annular water cooling device 22, and the cooling water is passed into the inner flow channel to cool the focusing lens. In addition, the dichroic prism 7, the secondary reflector 8 and the housing at the position of the main reflector 9 are all left outside the housing. There is a water-cooling module installation position, and an external water-cooling module can be installed according to actual needs when the laser power is high.

所述分光棱镜7、次反射镜8、主反射镜9以及聚焦透镜10均配备有镜架19,其中分光棱镜7、次反射镜8以及主反射镜9可以通过镜架调整装置20进行调整,实现镜片在XYZ三个方向的微调,同时两个次反射镜8可进行小幅度的转动,通过改变两个次反射镜8的相对距离及相对角度,可实现焦距在±20mm范围内调整。聚焦透镜10处的镜架19可以在水平面内进行360度转动,在激光制造装置工作一段时间后可以对镜架19进行旋转,从而增加聚焦透镜的使用寿命。Described dichroic prism 7, secondary reflector 8, main reflector 9 and focusing lens 10 are all equipped with mirror frame 19, wherein dichroic prism 7, secondary reflector 8 and primary reflector 9 can be adjusted by mirror frame adjustment device 20, The fine adjustment of the lens in the three directions of XYZ is realized, and the two sub-reflectors 8 can be rotated in a small range at the same time. By changing the relative distance and relative angle of the two sub-reflectors 8, the focal length can be adjusted within ±20mm. The mirror frame 19 at the focusing lens 10 can rotate 360 degrees in the horizontal plane, and the mirror frame 19 can be rotated after the laser manufacturing device works for a period of time, thereby increasing the service life of the focusing lens.

所述激光制造装置的壳体外侧设置有激光头装夹装置23,用于激光制造装置固定安装。A laser head clamping device 23 is provided outside the casing of the laser manufacturing device for fixed installation of the laser manufacturing device.

一种同轴送丝激光制造方法及装置,所述方法包括以下步骤:A coaxial wire-feeding laser manufacturing method and device, the method comprising the following steps:

第一步,将光纤插入到光纤接口2并连接好。将打磨、清洗和吹干好的基板26固定在机床运动平台上。将1.2mm的TC4丝材装入送丝机,并通过送丝管14缓慢送出至送丝管出口位置,调整丝材矫直装置,使TC4丝材在送出丝管外的20mm距离内保证准直。根据样件结构以及激光工艺确定所需焦距,通过镜架调整装置20调整两个次反射镜8的相对位置和角度,使加工头的焦距在可变范围内微调,直至焦距达到合适值。The first step is to insert the optical fiber into the optical fiber interface 2 and make a good connection. Fix the substrate 26 that has been polished, cleaned and dried on the moving platform of the machine tool. Put the 1.2mm TC4 wire into the wire feeder, and send it out slowly through the wire feeder 14 to the outlet of the wire feeder, adjust the wire straightening device to ensure that the TC4 wire is within 20mm of the wire feeding tube. straight. Determine the required focal length according to the sample structure and laser technology, and adjust the relative position and angle of the two secondary mirrors 8 through the mirror frame adjustment device 20, so that the focal length of the processing head can be fine-tuned within a variable range until the focal length reaches a suitable value.

第二步,设置激光功率为1000W,选取激光头扫描速度(V2)为9mm/s,送丝速度(V1)为25mm/s。In the second step, set the laser power to 1000W, select the laser head scanning speed (V2) to be 9mm/s, and the wire feeding speed (V1) to be 25mm/s.

第三步,通过送丝管装夹装置21固定送丝管,调整光-丝耦合装置18,实现送丝管14在水平面内的位置调整,保证激光和TC4丝材的同轴精准耦合,使得TC4丝材出丝后能够与焦点准确对准。通过送丝管限位装置16调整送丝管14在竖直方向的位置,使得铜嘴15的前端位于焦点上方5mm位置处,金属丝材送出至铜嘴出口外2mm。The third step is to fix the wire feeding tube through the wire feeding tube clamping device 21, adjust the optical-wire coupling device 18, realize the position adjustment of the wire feeding tube 14 in the horizontal plane, and ensure the coaxial precise coupling of the laser and the TC4 wire, so that The TC4 wire can be accurately aligned with the focal point after the wire comes out. Adjust the position of the wire feed tube 14 in the vertical direction through the wire feed tube limiter 16, so that the front end of the copper nozzle 15 is located 5 mm above the focal point, and the metal wire is sent out 2 mm outside the exit of the copper nozzle.

第四步,通过保护气输送口17向锥形喷嘴11内输送高纯氩气,并通入冷却水对准直镜4、聚焦透镜10、分光棱镜7、次反射镜8以及主反射镜9进行水冷,成形时机床按照预先设置好的程序运行,样件逐层成形,待样件制备完成后,依次关闭送丝机、激光、冷却水以及保护气。The fourth step is to deliver high-purity argon gas into the conical nozzle 11 through the protective gas delivery port 17, and pass through the cooling water to align the collimating mirror 4, the focusing lens 10, the beam splitting prism 7, the secondary reflector 8 and the main reflector 9 Water cooling is carried out. During forming, the machine tool runs according to the preset program, and the sample is formed layer by layer. After the sample is prepared, the wire feeder, laser, cooling water and protective gas are turned off in sequence.

以上所述实施例仅表达本发明的实施方式,但并不能因此而理解为对本发明专利的范围的限制,应当指出,对于本领域的技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些均属于本发明的保护范围。The above-mentioned embodiment only expresses the implementation mode of the present invention, but can not therefore be interpreted as the limitation of the scope of the patent of the present invention, it should be pointed out that, for those skilled in the art, under the premise of not departing from the concept of the present invention, Several modifications and improvements can also be made, all of which belong to the protection scope of the present invention.

Claims (6)

1.一种同轴送丝激光制造装置,用于实现激光-丝材同轴激光制造,其特征在于,所述的同轴送丝激光制造装置包括光纤接口模块(2)、准直模块(3)、双向调节装置(6)以及激光制造装置主体(24);1. a coaxial wire-feeding laser manufacturing device, for realizing laser-wire material coaxial laser manufacturing, is characterized in that, described coaxial wire-feeding laser manufacturing device comprises optical fiber interface module (2), collimation module ( 3), the two-way adjustment device (6) and the main body (24) of the laser manufacturing device; 所述的准直模块(3)内设有准直镜(4),准直镜(4)用于将光纤内传出的激光光束直径扩大并减小发散角;准直模块(3)入口与光纤接口模块(2)连通,准直模块(3)出口处设置双向调节装置(6),激光光束(1)从光纤接口模块(2)进入,并依次通过准直镜(4)、双向调节装置(6)进入激光制造装置主体(24);The collimating module (3) is provided with a collimating mirror (4), and the collimating mirror (4) is used to expand the diameter of the laser beam transmitted in the optical fiber and reduce the divergence angle; the entrance of the collimating module (3) Connected with the fiber interface module (2), a bidirectional adjustment device (6) is installed at the exit of the collimation module (3), the laser beam (1) enters from the fiber interface module (2), and passes through the collimator (4), bidirectional The adjusting device (6) enters the main body (24) of the laser manufacturing device; 所述的激光制造装置主体(24)内设有分光棱镜(7)、次反射镜(8)、主反射镜(9)、聚焦透镜(10)以及送丝管(14),其中,分光棱镜(7)与准直镜(4)轴线重合;所述的激光光束(1)经准直镜(4)后通过双向调节装置(6)到达分光棱镜(7),并基于反射式分光通过分光棱镜(7)将激光光束(1)分为两束平行光束,两束光依次经过两个次反射镜(8)和主反射镜(9)传导,最后经过聚焦透镜(10)进行聚焦,两束激光最终聚焦至锥形喷嘴(11)的出口位置下方;同时送丝管(14)依次穿过主反射镜(9)和聚焦透镜(10)将丝材(12)输送至激光焦点位置,激光与丝材(12)精准耦合实现同轴送丝激光制造;Described laser manufacturing device main body (24) is provided with dichroic prism (7), secondary reflector (8), primary reflector (9), focusing lens (10) and wire feeding tube (14), wherein, dichroic prism (7) coincides with the axis of the collimating mirror (4); the laser beam (1) passes through the collimating mirror (4) and reaches the beam splitting prism (7) through the two-way adjustment device (6), and passes through the beam splitting prism based on reflective splitting The prism (7) divides the laser beam (1) into two parallel beams, and the two beams are transmitted through two secondary reflectors (8) and the main reflector (9) in turn, and finally focused by the focusing lens (10). The laser beam is finally focused to below the exit position of the conical nozzle (11); at the same time, the wire feeding tube (14) passes through the main reflector (9) and focusing lens (10) in turn to transport the wire (12) to the laser focus position, Precise coupling of laser and wire (12) realizes coaxial wire feeding laser manufacturing; 所述的激光制造装置主体(24)内,在分光棱镜(7)、次反射镜(8)、主反射镜(9)以及聚焦透镜(10)位置处均配备有镜架(19);分光棱镜(7)、次反射镜(8)以及主反射镜(9)通过镜架调整装置(20)实现镜片在XYZ三个方向的调整,同时通过镜架调整装置(20)能够对两个次反射镜(8)的相对位置进行转动调整,从而实现激光焦距的调整;所述聚焦透镜(10)处的镜架(19)可在水平面内进行360度的旋转调整;In the described laser manufacturing device main body (24), a spectroscopic prism (7), a secondary reflector (8), a primary reflector (9) and a focusing lens (10) are all equipped with a mirror frame (19); Prism (7), secondary reflector (8) and main reflector (9) realize the adjustment of eyeglass in XYZ three directions by mirror frame adjustment device (20), can adjust two secondary reflectors by mirror frame adjustment device (20) simultaneously The relative position of the mirror (8) is rotated and adjusted, thereby realizing the adjustment of the laser focal length; the mirror frame (19) at the focusing lens (10) can be rotated and adjusted 360 degrees in the horizontal plane; 所述的激光制造装置主体(24)部分,设有锥形喷嘴(11)、丝材矫直装置(13)、送丝管(14)、送丝管限位装置(16)、光-丝耦合装置(18);所述激光制造装置的出口处设置有锥形喷嘴(11),锥形喷嘴(11)上方设置保护镜片(5)以及送丝管限位装置(16),锥形喷嘴侧面留有气体输送口(17),其中送丝管限位装置(16)用于实现送丝管(14)在竖直方向的调整,调节送丝管伸出锥形喷嘴(11)的长度;所述丝材矫直装置(13)设于送丝管(14)的入口处,用于对金属丝材(12)进行矫直;所述光-丝耦合装置(18)设于锥形喷嘴(11)的上方,用于实现送丝管(14)在水平面内的位置调整,保证激光和金属丝材(12)的精准耦合;所述主反射镜(9)及聚焦透镜(10)内设置送丝孔,送丝管(14)通过送丝孔插入到光束内,实现光束内送丝;送丝管(14)的入口处还设置丝管夹紧装置(21),用于承担送丝管(14)所受的外力;所述送丝管(14)出口处装有铜嘴(15)增强散热;所述锥形喷嘴(11)处设有保护气输送口(17),保护气通过锥形喷嘴(11)可实现激光制造过程中的同轴惰性气体保护;The main body (24) part of the laser manufacturing device is provided with a conical nozzle (11), a wire straightening device (13), a wire feeding tube (14), a wire feeding tube limiting device (16), a light-wire Coupling device (18); the outlet of the laser manufacturing device is provided with a conical nozzle (11), above the conical nozzle (11) a protective lens (5) and a wire feeding tube limiter (16), the conical nozzle There is a gas delivery port (17) on the side, where the wire feeding tube limiter (16) is used to adjust the wire feeding tube (14) in the vertical direction and adjust the length of the wire feeding tube extending out of the conical nozzle (11) ; The wire straightening device (13) is located at the entrance of the wire feeding tube (14) for straightening the metal wire (12); the optical-wire coupling device (18) is located at the tapered The top of the nozzle (11) is used to adjust the position of the wire feeding tube (14) in the horizontal plane to ensure the precise coupling of the laser and the metal wire (12); the main reflector (9) and the focusing lens (10) A wire feeding hole is set inside, and the wire feeding tube (14) is inserted into the beam through the wire feeding hole to realize wire feeding inside the beam; a wire tube clamping device (21) is also set at the entrance of the wire feeding tube (14) to bear The external force suffered by the wire feeding tube (14); the outlet of the wire feeding tube (14) is equipped with a copper nozzle (15) to enhance heat dissipation; the tapered nozzle (11) is provided with a protective gas delivery port (17), The shielding gas passes through the conical nozzle (11) to realize the coaxial inert gas shielding in the laser manufacturing process; 所述的双向调节装置(6)能够在两个维度内保证准直镜(4)与分光棱镜(7)的同轴度,保证平行光束的均匀分光。The two-way adjustment device (6) can ensure the coaxiality of the collimating mirror (4) and the beam splitting prism (7) in two dimensions, and ensure uniform light splitting of parallel beams. 2.根据权利要求1所述的一种同轴送丝激光制造装置,其特征在于,所述的激光制造装置内,在准直镜(4)、聚焦透镜(10)、分光棱镜(7)、次反射镜(8)以及主反射镜(9)位置处均设置有水冷;其中准直镜(4)通过准直模块(3)内的冷却水循环水路降温;聚焦透镜(10)通过外侧设置的环形水冷装置(22)内的冷却水循环水路降温,其内具有中空的环形水冷流道;分光棱镜(7)、次反射镜(8)以及主反射镜(9)位置处在壳体外加装外置水冷模块降温;壳体外侧设置有激光头装夹装置(23),用于激光制造装置的固定安装。2. A kind of coaxial wire-feeding laser manufacturing device according to claim 1, is characterized in that, in described laser manufacturing device, in collimating lens (4), focusing lens (10), dichroic prism (7) , the secondary reflector (8) and the primary reflector (9) are all provided with water cooling; wherein the collimator (4) cools down through the cooling water circulation circuit in the collimation module (3); The cooling water circulating water circuit in the annular water cooling device (22) cools down, and there is a hollow annular water cooling flow channel inside; An external water-cooling module cools down; a laser head clamping device (23) is provided on the outside of the housing for fixed installation of the laser manufacturing device. 3.根据权利要求1所述的一种同轴送丝激光制造装置,其特征在于,所述的焦距调整范围为±20mm。3. A coaxial wire-feeding laser manufacturing device according to claim 1, characterized in that the focal length adjustment range is ±20mm. 4.根据权利要求1所述的一种同轴送丝激光制造装置,其特征在于,所述的激光制造装置内,准直模块(3)进出口位置以及聚焦透镜(10)下方均设置有保护镜片(5),用于保护激光制造装置内的各镜片。4. A coaxial wire-feeding laser manufacturing device according to claim 1, characterized in that, in the laser manufacturing device, the position of the entrance and exit of the collimation module (3) and below the focusing lens (10) are all provided with The protective lens (5) is used to protect each lens in the laser manufacturing device. 5.一种基于权利要求1-4任一所述的同轴送丝激光制造装置实现的同轴送丝激光制造方法,其特征在于,所述方法包括以下步骤:5. A coaxial wire-feeding laser manufacturing method based on the coaxial wire-feeding laser manufacturing device described in any one of claims 1-4, wherein the method comprises the following steps: 第一步,调整丝材矫直装置,送入金属丝,确保出丝的准直度满足制造要求;针对实际样件结构以及激光加工工艺条件确定合适的激光焦距,通过镜架调整装置(20)对两个次反射镜(8)的相对位置进行调整,使加工头的焦距达到确定数值,焦距的可调整范围为±20mm;The first step is to adjust the wire straightening device and feed the metal wire to ensure that the alignment of the wire meets the manufacturing requirements; to determine the appropriate laser focal length according to the actual sample structure and laser processing conditions, through the frame adjustment device (20 ) adjust the relative positions of the two secondary reflectors (8), so that the focal length of the processing head reaches a certain value, and the adjustable range of the focal length is ±20mm; 第二步,激光功率设置为100~3000W,其中
Figure FDA0003899045400000021
选取送丝速度V1和激光头扫描速度V2;其中,R为丝材半径,单位为mm;V1为送丝速度,单位为mm/s;V2为激光头的扫描速度,单位为mm/s;P为激光功率,单位为W;
In the second step, the laser power is set to 100-3000W, where
Figure FDA0003899045400000021
Select the wire feeding speed V 1 and the laser head scanning speed V 2 ; where, R is the wire radius, the unit is mm; V 1 is the wire feeding speed, the unit is mm/s; V 2 is the scanning speed of the laser head, the unit is mm/s; P is the laser power in W;
第三步,通过送丝管装夹装置(21)固定送丝管,调整光-丝耦合装置(18),实现送丝管(14)在水平面内的位置调整,保证激光和丝材的同轴精准耦合,使得丝材送出后能够与焦点准确对准;通过送丝管限位装置(16)调整送丝管(14)在竖直方向的位置,使得铜嘴(15)的前端位于焦点上方5~10mm位置处,同时金属丝材送出至铜嘴出口外2~4mm;In the third step, the wire feeding tube is fixed by the wire feeding tube clamping device (21), and the light-wire coupling device (18) is adjusted to realize the position adjustment of the wire feeding tube (14) in the horizontal plane, so as to ensure the synchronization of the laser and the wire. The axes are precisely coupled, so that the wire can be accurately aligned with the focal point after being sent out; the vertical position of the wire feeding tube (14) is adjusted through the wire feeding tube limit device (16), so that the front end of the copper nozzle (15) is at the focal point At the position of 5-10mm above, at the same time, the metal wire is sent out to 2-4mm outside the exit of the copper nozzle; 第四步,加工前,通过保护气输送口(17)向锥形喷嘴(11)内输送保护气;通入冷却水对准直镜(4)、聚焦透镜(10)、分光棱镜(7)、次反射镜(8)以及主反射镜(9)进行水冷,按照机床设定的程序进行样件成形,待样件制备完成后,依次关闭送丝机、激光、冷却水以及保护气。In the fourth step, before processing, the protective gas is delivered to the conical nozzle (11) through the protective gas delivery port (17); the cooling water is passed into the collimating mirror (4), the focusing lens (10), and the beam splitting prism (7) , the secondary reflector (8) and the primary reflector (9) are water-cooled, and the sample is formed according to the program set by the machine tool. After the sample is prepared, the wire feeder, laser, cooling water and protective gas are turned off in sequence.
6.根据权利要求5所述的一种同轴送丝激光制造方法,其特征在于,所述丝材(12)为铜合金、铝合金、钢、镍基合金、钛合金或其他金属,丝材的直径为0.5mm~1.5mm。6. A kind of coaxial wire-feeding laser manufacturing method according to claim 5, is characterized in that, described wire material (12) is copper alloy, aluminum alloy, steel, nickel base alloy, titanium alloy or other metals, and wire The diameter of the material is 0.5 mm to 1.5 mm.
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