CN114642973B - Air filtering material with temperature and humidity response performance and preparation and application thereof - Google Patents
Air filtering material with temperature and humidity response performance and preparation and application thereof Download PDFInfo
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Abstract
本发明涉及一种具备温度湿度响应性能的空气过滤材料及其制备和应用,所述空气过滤材料由聚合物(聚酰胺、聚氨酯、聚丙烯腈、聚氧乙烯和聚乙烯吡咯烷酮中的一种以上)和均匀分散并溶解在聚合物中的质子酸(植酸和/或磷酸)组成;制备方法为:将质子酸与聚合物加入溶剂中配成纺丝液进行静电纺丝,制得所述空气过滤材料;应用为:将所述空气过滤材料与报警装置串联构成火灾报警电路;所述空气过滤材料的厚度为20~30μm,断裂强度为2~5MPa。本发明的空气过滤材料具有较好的温度湿度响应性能,且过滤性能也较好,相较于现有技术中涂层的方式,本发明的方法可以确保在机械外力或者长时间使用的条件下,仍然可以保证稳定优异的响应性能。
The invention relates to an air filter material with temperature and humidity response performance and its preparation and application. The air filter material is made of more than one polymer (polyamide, polyurethane, polyacrylonitrile, polyoxyethylene and polyvinylpyrrolidone) ) and protonic acid (phytic acid and/or phosphoric acid) uniformly dispersed and dissolved in the polymer; the preparation method is: adding protonic acid and polymer to a solvent to form a spinning solution for electrospinning to obtain the Air filter material; the application is: connecting the air filter material in series with an alarm device to form a fire alarm circuit; the air filter material has a thickness of 20-30 μm and a breaking strength of 2-5 MPa. The air filter material of the present invention has better temperature and humidity response performance, and the filtering performance is also better. Compared with the coating method in the prior art, the method of the present invention can ensure , can still guarantee stable and excellent response performance.
Description
技术领域technical field
本发明属于过滤材料技术领域,涉及一种具备温度湿度响应性能的空气过滤材料及其制备和应用。The invention belongs to the technical field of filter materials, and relates to an air filter material with temperature and humidity response performance and its preparation and application.
背景技术Background technique
随着大气环境污染和居民健康问题的日益突出,人们对多功能空气过滤材料的需求日益增加。尤其是在一些极端工作条件下,如火灾消防或者高湿条件,会对设备运行和人体健康产生一定的潜在危害。常见的温度响应材料通常是在织物或者气凝胶材料表面涂层一些受热电阻易变化的材料,如氧化石墨烯(GO)、氨基化碳纳米管等的热敏材料(如CN111019187 A),通过利用此类导电材料在高温条件下部分官能团受热易还原形成低电阻值的状态(如还原氧化石墨烯、碳纳米管等)来使得整个材料的电阻值呈现出明显的下降,进而接通外置电路并触发火灾报警。但该类材料只有在高温条件下(>500℃)可以实现灵敏的报警性能,而在温度相对较低时,其热还原速度较慢,达到预警电阻临界值的时间也比较长,甚至没有预警能力。另外,这些用于热还原的材料具有不可逆性,长时间处于热环境状态下容易使得热敏材料自发产生还原而失效。此外,汽车内部的湿度状态对于车内人员的健康息息相关,长期处在高湿条件下会对人体的健康产生负面影响;因此对于车内湿度条件的监测至关重要。常见的纤维类湿度响应材料多是由石墨烯或银纳米颗粒等与纤维结合起来,但由于这些材料与基体的结合方式问题,其使用稳定性不好,而且其制造成本也较高。With the increasingly prominent air pollution and residents' health problems, people's demand for multifunctional air filter materials is increasing. Especially in some extreme working conditions, such as fire fighting or high humidity conditions, there will be certain potential hazards to equipment operation and human health. Common temperature-responsive materials are usually coated on the surface of fabrics or airgel materials with materials that are subject to change in thermal resistance, such as heat-sensitive materials such as graphene oxide (GO), aminated carbon nanotubes (such as CN111019187 A), through Utilizing the state of some functional groups of such conductive materials that are easily reduced by heat under high temperature conditions to form a low resistance value (such as reduced graphene oxide, carbon nanotubes, etc.) to make the resistance value of the entire material show a significant drop, and then turn on the external circuit and trigger a fire alarm. However, this type of material can only achieve sensitive alarm performance under high temperature conditions (>500°C), and when the temperature is relatively low, its thermal reduction speed is slow, and it takes a long time to reach the critical value of early warning resistance, even without early warning ability. In addition, these materials used for thermal reduction are irreversible, and it is easy to cause the heat-sensitive materials to spontaneously reduce and become invalid in a hot environment for a long time. In addition, the humidity state inside the car is closely related to the health of the occupants in the car, and long-term high humidity conditions will have a negative impact on human health; therefore, it is very important to monitor the humidity conditions in the car. Common fiber-based humidity-responsive materials are mostly composed of graphene or silver nanoparticles combined with fibers, but due to the combination of these materials and the matrix, their stability in use is not good, and their manufacturing costs are also high.
目前有关空气过滤材料在火灾响应性能方面的研究很少有人涉及,若将上述受热电阻易变化的材料加工至当前的空气过滤材料上,从过滤性能的影响因素上来看,这些添加物会对纤维集合体的孔径和孔隙率产生影响,因此影响过滤性能。At present, there are few studies on the fire response performance of air filter materials. If the above-mentioned materials with variable heating resistance are processed into the current air filter materials, from the perspective of the factors affecting the filter performance, these additives will affect the fiber. The pore size and porosity of the aggregates have an effect, thus affecting the filtration performance.
因此,研究一种具有温度湿度响应性能的高性能空气过滤材料具有十分重要的意义。Therefore, it is of great significance to study a high-performance air filter material with temperature and humidity responsiveness.
发明内容Contents of the invention
为了克服现有技术方案的不足,本发明提供一种具备温度湿度响应性能的过滤材料及其制备和应用。本发明利用静电纺丝技术,将小分子质子酸(植酸和/或磷酸)溶解在聚合物基体中,因此,质子酸可以均匀分布在聚合物基体中,在受到外界环境的温度差或者湿度差刺激时,由于这些小分子是在基体中均匀分布,因此可以更容易形成质子传输通道,促进质子传输,进而使其温度湿度响应性能更加灵敏;且相较于现有技术中涂层的方式,本发明的方法可以确保在机械外力或者长时间使用的条件下,仍然可以保证稳定优异的响应性能。In order to overcome the shortcomings of the existing technical solutions, the present invention provides a filter material with temperature and humidity responsiveness and its preparation and application. The present invention utilizes electrospinning technology to dissolve small-molecule protonic acid (phytic acid and/or phosphoric acid) in the polymer matrix, so the protonic acid can be evenly distributed in the polymer matrix, and the protonic acid can be evenly distributed in the polymer matrix. When poorly stimulated, since these small molecules are evenly distributed in the matrix, it is easier to form proton transport channels, promote proton transport, and make its temperature and humidity response performance more sensitive; and compared with the coating method in the prior art , the method of the present invention can ensure stable and excellent response performance under the condition of external mechanical force or long-term use.
为达到上述目的,本发明采用的方案如下:In order to achieve the above object, the scheme adopted by the present invention is as follows:
一种具备温度湿度响应性能的空气过滤材料,所述空气过滤材料由聚合物和均匀分散在聚合物中的质子酸组成;An air filter material with temperature and humidity response performance, the air filter material is composed of a polymer and a protonic acid uniformly dispersed in the polymer;
所述聚合物为非晶聚合物或者结晶度较低的部分结晶聚合物,本发明中优选为聚酰胺、聚氨酯、聚丙烯腈、聚氧乙烯和聚乙烯吡咯烷酮中的一种以上。The polymer is an amorphous polymer or a partially crystalline polymer with relatively low crystallinity, preferably one or more of polyamide, polyurethane, polyacrylonitrile, polyoxyethylene and polyvinylpyrrolidone in the present invention.
以聚丙烯腈为例,传统的聚丙烯腈材料是不导电而且极易燃的,而将质子酸和聚丙烯腈掺杂在一起并制备成纳米纤维,质子酸小分子可以均匀地分散在聚丙烯腈分子链中,由于质子酸分子上具有丰富的羟基官能团,其可以与聚丙烯腈分子链上的氰基形成氢键,因此在聚丙烯腈分子链内部形成氢键网络;由于质子酸在高温条件下可以产生大量的氢离子,这些氢离子在高温条件下可以沿着形成的氢键网络进行迁移,因而使得过滤材料的电阻值发生显著降低。同时,纳米纤维中由于植酸的存在,使得最终形成纳米纤维材料的阻燃性能显著提升。Taking polyacrylonitrile as an example, the traditional polyacrylonitrile material is non-conductive and extremely flammable, but protonic acid and polyacrylonitrile are doped together and prepared into nanofibers, and small molecules of protonic acid can be uniformly dispersed in polyacrylonitrile. In the molecular chain of acrylonitrile, since the protonic acid molecule has abundant hydroxyl functional groups, it can form a hydrogen bond with the cyano group on the molecular chain of polyacrylonitrile, thus forming a hydrogen bond network inside the molecular chain of polyacrylonitrile; A large number of hydrogen ions can be generated under high temperature conditions, and these hydrogen ions can migrate along the formed hydrogen bond network under high temperature conditions, thus significantly reducing the resistance value of the filter material. At the same time, due to the presence of phytic acid in the nanofiber, the flame retardancy of the final nanofiber material is significantly improved.
所述质子酸为植酸和/或磷酸;质子酸中还含有丰富的磷元素,因此其还可以赋予聚合物优异的阻燃性能。The protonic acid is phytic acid and/or phosphoric acid; the protonic acid is also rich in phosphorus, so it can also endow the polymer with excellent flame retardancy.
所述温度湿度响应性能是指所述空气过滤材料在环境温度和/或环境湿度(相对湿度)发生变化时,电阻值发生变化。The temperature-humidity response performance means that the resistance value of the air filter material changes when the ambient temperature and/or ambient humidity (relative humidity) changes.
作为优选的技术方案:As a preferred technical solution:
如上所述的一种具备温度湿度响应性能的空气过滤材料,所述空气过滤材料是由纳米纤维构成的纳米纤维膜。首先,纤维的微纳米尺度使其具有超大的比表面积,大的比表面积使得空气过滤材料更容易感知外界温度或湿度条件的变化并对其做出响应;其次,连续的纳米纤维(超大的长径比)也为质子酸的质子传输提供了连续的通道,而且由于其较小的纤维直径和孔隙率,可以高效地拦截空气中细小颗粒物。According to the above-mentioned air filter material with temperature and humidity response performance, the air filter material is a nanofiber membrane composed of nanofibers. First of all, the micro-nano scale of the fiber makes it have a super large specific surface area, which makes it easier for the air filter material to sense and respond to changes in external temperature or humidity conditions; secondly, continuous nanofibers (super large long Diameter ratio) also provides a continuous channel for the proton transport of protonic acid, and due to its small fiber diameter and porosity, it can efficiently intercept fine particles in the air.
如上所述的一种具备温度湿度响应性能的空气过滤材料,所述纳米纤维膜的平均孔径为0.5~3μm;所述纳米纤维的平均直径为200~600nm。According to the above-mentioned air filter material with temperature and humidity response performance, the average pore diameter of the nanofiber membrane is 0.5-3 μm; the average diameter of the nanofiber is 200-600 nm.
如上所述的一种具备温度湿度响应性能的空气过滤材料,所述纳米纤维膜中质子酸的质量含量为25~85%。According to the above-mentioned air filter material with temperature and humidity response performance, the mass content of protonic acid in the nanofiber membrane is 25-85%.
本发明还提供如上所述的一种具备温度湿度响应性能的空气过滤材料的制备方法,将质子酸与聚合物加入溶剂中配成纺丝液进行静电纺丝,制得所述空气过滤材料。The present invention also provides a method for preparing an air filter material with temperature and humidity responsiveness as described above. Protonic acid and polymer are added into a solvent to form a spinning solution for electrostatic spinning to obtain the air filter material.
具体过程如下:The specific process is as follows:
(1)将质子酸溶解在溶剂中分散均匀;(1) dissolving the protonic acid in a solvent and dispersing it evenly;
溶剂为DMF、丙酮、甲酸、乙醇或者水;The solvent is DMF, acetone, formic acid, ethanol or water;
(2)向步骤(1)得到的物质中加入聚合物,并搅拌形成均一溶液;(2) Add polymer to the material obtained in step (1), and stir to form a homogeneous solution;
搅拌时混合液的温度为20~100℃,搅拌的时间为5~10h;When stirring, the temperature of the mixture is 20-100°C, and the stirring time is 5-10 hours;
(3)将步骤(2)得到的溶液用注射泵以一定流速输送至喷嘴处,在一定高压条件下,溶液在喷嘴末端受电场力作用牵伸形成纳米纤维,并在接收装置上接收一段时间以后形成具有随机排列的纤维集合体;(3) Use a syringe pump to transport the solution obtained in step (2) to the nozzle at a certain flow rate. Under certain high pressure conditions, the solution is drawn by the force of the electric field at the end of the nozzle to form nanofibers, and receive it on the receiving device for a period of time. Afterwards, a fiber aggregate with random arrangement is formed;
纺丝温度为室温,纺丝的相对湿度为20~80%,一定流速为0.1-3ml/h,一定高压为10~30kV,接收装置为滚筒;The spinning temperature is room temperature, the relative humidity of spinning is 20-80%, the certain flow rate is 0.1-3ml/h, the certain high pressure is 10-30kV, and the receiving device is a drum;
(4)将制得的纤维集合体在烘箱中真空烘燥5~8h后取出,即得到所述空气过滤材料。(4) Vacuum-dry the obtained fiber assembly in an oven for 5-8 hours and then take it out to obtain the air filter material.
本发明还提供如上所述的一种具备温度湿度响应性能的空气过滤材料的应用,将所述空气过滤材料与报警装置串联构成火灾报警电路。The present invention also provides the application of the above-mentioned air filter material with temperature and humidity response performance, and the air filter material is connected in series with the alarm device to form a fire alarm circuit.
作为优选的技术方案:As a preferred technical solution:
如上所述的一种具备温度湿度响应性能的空气过滤材料的应用,所述空气过滤材料的厚度为20~30μm,所述空气过滤材料的断裂强度为2~5MPa。For the application of the air filter material with temperature and humidity response performance as described above, the thickness of the air filter material is 20-30 μm, and the breaking strength of the air filter material is 2-5 MPa.
如上所述的一种具备温度湿度响应性能的空气过滤材料的应用,所述空气过滤材料对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率达到99.9%以上(表明具有较高的空气过滤效率)。拦截效率的测试方法:将空气过滤材料放在自动滤料测试仪上进行测试,测试区域大小为10×10cm,空气流速为5.3cm/s。The above-mentioned application of an air filter material with temperature and humidity response performance, the air filter material has an interception efficiency of more than 99.9% for particulate matter (PM2. efficiency). Test method of interception efficiency: put the air filter material on an automatic filter material tester for testing, the size of the test area is 10×10cm, and the air flow rate is 5.3cm/s.
如上所述的一种具备温度湿度响应性能的空气过滤材料的应用,所述火灾报警电路由直流电源、12V额定电压的报警灯和所述空气过滤材料串联而成。According to the above-mentioned application of an air filter material with temperature and humidity response performance, the fire alarm circuit is composed of a DC power supply, a warning lamp with a rated voltage of 12V and the air filter material connected in series.
本发明的原理如下:Principle of the present invention is as follows:
本发明的空气过滤材料是通过在非晶聚合物或者一些结晶度较低的部分结晶聚合物溶液中添加一类质子酸材料(植酸和/或磷酸),然后经过静电纺丝技术制备成具有纳米尺度的纤维过滤材料;该过滤材料由于质子酸的加入,其在一定条件下如在温度升高时可以电离出氢离子,而产生的氢离子则会在分子链内进行定向移动,这使得原本电阻很大的聚合物纤维材料的电阻值迅速发生改变。具体体现在,当温度升高时,质子酸分子上电离出大量的氢离子,且氢离子的传输速度和迁移率都有所提升,氢离子的定向传输使得材料的电阻值显著降低,而当温度恢复到原来的条件时,又会因为氢离子电离数量减少和氢离子移动速率下降而使得电阻值恢复到原来的状态。这样材料在不同的温度条件下时就会有不同的电阻值状态,这使得材料具有了温度传感的性能,能够灵敏感知外界温度条件和温度变化。The air filter material of the present invention is by adding a class of protonic acid materials (phytic acid and/or phosphoric acid) in amorphous polymers or some partially crystalline polymer solutions with lower crystallinity, and then is prepared by electrospinning technology to have Nano-scale fiber filter material; due to the addition of protonic acid, the filter material can ionize hydrogen ions under certain conditions, such as when the temperature rises, and the generated hydrogen ions will move directional within the molecular chain, which makes The resistance value of the originally highly resistive polymer fiber material changes rapidly. Specifically, when the temperature rises, a large number of hydrogen ions are ionized on the protonic acid molecules, and the transmission speed and mobility of the hydrogen ions are improved. The directional transmission of the hydrogen ions makes the resistance value of the material significantly lower. When the temperature returns to the original condition, the resistance value will return to the original state due to the decrease in the number of hydrogen ion ionization and the decrease in the moving rate of hydrogen ions. In this way, the material will have different resistance value states under different temperature conditions, which makes the material have the performance of temperature sensing, and can be sensitive to external temperature conditions and temperature changes.
本发明制备的空气过滤材料,由于其中的添加物质子酸可以完全溶解在聚合物溶液中,不会对最终形成的纳米纤维的孔径产生影响,因此其对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率能够达到99.9%以上,具有较高的空气过滤效率。The air filter material prepared by the present invention can not have an impact on the aperture of the nanofibers that are finally formed because the additive protonic acid wherein can be completely dissolved in the polymer solution, so it is less than 2.5 μm in size (PM2.5 ) interception efficiency can reach more than 99.9%, with high air filtration efficiency.
本发明的空气过滤材料还具有良好的湿度响应性能,这是因为本发明中的质子酸材料上含有丰富的羟基或者羧基官能团,这些官能团容易吸附空气中的水分子并结合形成水合氢离子(H3O+),这些水合氢离子的形成为质子传输提供了通道,质子的定向传输又使得材料的电阻值状态发生变化;如在高湿条件下,材料会吸附较多的水分子形成水合氢离子,这为材料内部的质子传输提供了更多的通道,因此材料的电阻值会快速下降至很低的水平;而在低湿条件下,吸附的水分子又会脱附到空气中去,使得质子传输通道变少,进而过滤材料的电阻值又会很快恢复至原来的水平。这样材料在不同的湿度条件下时就会有不同的电阻值状态,这使得材料具有了湿度传感的性能,能够灵敏感知外界湿度变化。The air filter material of the present invention also has good humidity response performance, and this is because the protonic acid material in the present invention contains abundant hydroxyl or carboxyl functional groups, and these functional groups easily absorb water molecules in the air and combine to form hydronium ions (H 3 O+), the formation of these hydronium ions provides a channel for proton transport, and the directional transport of protons changes the resistance value of the material; for example, under high humidity conditions, the material will absorb more water molecules to form hydronium ions , which provides more channels for proton transmission inside the material, so the resistance value of the material will drop to a very low level quickly; and under low humidity conditions, the adsorbed water molecules will desorb into the air again, making the protons There are fewer transmission channels, and the resistance value of the filter material will quickly return to the original level. In this way, the material will have different resistance values under different humidity conditions, which makes the material have the performance of humidity sensing, and can sensitively perceive the change of external humidity.
本发明的具备温度湿度响应性能的空气过滤材料中的添加物质子酸对阻燃性能和火灾响应性能起主要作用,其在高温条件下不仅能够起到阻燃作用,还可以在外界条件发生变化时(温度变化或者湿度变化),使得空气过滤材料的电阻值迅速降低并与外置电路接通,形成导电回路,进而报警装置被触发。The additive protonic acid in the air filter material with temperature and humidity response performance of the present invention plays a major role in flame retardancy and fire response performance. It can not only play a role in flame retardancy under high temperature conditions, but also change in external conditions Time (temperature change or humidity change), the resistance value of the air filter material decreases rapidly and is connected to the external circuit to form a conductive circuit, and then the alarm device is triggered.
有益效果Beneficial effect
(1)本发明的一种具备温度湿度响应性能的空气过滤材料,与传统汽车内部空气过滤材料相比,具有较高的空气过滤效率,由于其中的添加物质子酸可以完全溶解在聚合物溶液中,不会对最终形成的纳米纤维的孔径产生影响,因此其对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率能够达到99.9%以上;且本发明中通过引入质子酸材料,利用质子在一定条件下的定向传输来实现温度和湿度响应性能,相较于传统的掺杂导电纳米材料来实现其温湿度相应,本发明的湿度响应材料具有低成本,无毒无害等优点,并且其具有优异的响应性能;(1) A kind of air filter material with temperature and humidity response performance of the present invention has higher air filter efficiency compared with traditional automobile interior air filter material, because the additive protonic acid wherein can be dissolved in polymer solution completely In the process, it will not affect the pore size of the final nanofiber, so its interception efficiency for particles (PM2.5) with a size less than 2.5 μm can reach more than 99.9%; and in the present invention, by introducing protonic acid materials, using protons Under certain conditions, the directional transmission can realize the temperature and humidity response performance. Compared with the traditional doped conductive nanomaterials to realize the temperature and humidity response, the humidity response material of the present invention has the advantages of low cost, non-toxic and harmless, etc., and It has excellent response performance;
(2)本发明的一种具备温度湿度响应性能的空气过滤材料的制备方法,其通过将低成本,绿色可再生的质子酸材料掺杂在聚合物溶液中,利用静电纺丝技术制备而成;其制备工艺简单,不需要后道处理工艺即可实现具有温湿度响应性能的功能性空气过滤材料的制备;(2) A method for preparing an air filter material with temperature and humidity response performance of the present invention, which is prepared by doping a low-cost, green and renewable protonic acid material in a polymer solution and utilizing electrospinning technology ; The preparation process is simple, and the preparation of a functional air filter material with temperature and humidity response performance can be realized without post-treatment process;
(3)本发明的一种具备温度湿度响应性能的空气过滤材料用于构成火灾报警电路,相较于传统的石墨烯类火灾预警产品,其在火灾预警中具有更加快速的预警时间,可以在火灾发生前更快检测到火情并迅速报警;此外其优异的阻燃性能也可抑制火焰的进一步蔓延。(3) An air filter material with temperature and humidity response performance of the present invention is used to form a fire alarm circuit. Compared with traditional graphene-based fire early warning products, it has a faster early warning time in fire early warning, and can be used in fire alarms. The fire is detected faster and the alarm is given quickly before the fire occurs; in addition, its excellent flame retardant performance can also inhibit the further spread of the flame.
附图说明Description of drawings
图1为本发明采用的静电纺丝装置示意图;Fig. 1 is the schematic diagram of the electrospinning device that the present invention adopts;
图2为实施例1制得的纳米纤维膜的SEM图;Fig. 2 is the SEM picture of the nanofibrous film that embodiment 1 makes;
图3为本发明的火灾报警电路示意图;Fig. 3 is the fire alarm circuit schematic diagram of the present invention;
图4为裁剪后的由实施例1制得的空气过滤材料在接触火源后的电阻值的变化趋势图;Fig. 4 is the change trend diagram of the resistance value of the air filter material made by embodiment 1 after contacting the fire source after cutting;
图5为实施例1制得的空气过滤材料在不同温度条件重复转移过程中的电阻变化曲线;其中,峰值处的电阻对应的是常温条件(30℃),而峰谷处的电阻对应的是60℃的物体表面;Fig. 5 is the resistance change curve of the air filter material prepared in Example 1 in the repeated transfer process under different temperature conditions; wherein, the resistance at the peak corresponds to the normal temperature condition (30°C), and the resistance at the peak to the valley corresponds to Object surface at 60°C;
图6为实施例1制得的空气过滤材料在不同湿度条件下重复转移的电阻变化曲线;其中,峰值处的电阻对应的是相对湿度0%且温度20℃条件,而峰谷处的电阻对应的是相对湿度95%且温度20℃条件。Fig. 6 is the resistance change curve of the air filter material prepared in Example 1 under different humidity conditions; wherein, the resistance at the peak corresponds to the relative humidity of 0% and a temperature of 20°C, and the resistance at the peak to the valley corresponds to The relative humidity is 95% and the temperature is 20°C.
具体实施方式Detailed ways
下面结合具体实施方式,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in combination with specific embodiments. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
本发明的实施例采用的测试方法如下:The test method that the embodiment of the present invention adopts is as follows:
(1)空气过滤材料的厚度的测试方法:采用厚度规来进行测量,在样品上随机位置处进行夹持测量,3次测试计算平均值即得;(1) The test method for the thickness of the air filter material: use a thickness gauge to measure, clamp and measure at random positions on the sample, and calculate the average value of 3 tests;
(2)空气过滤材料的断裂强度的测试方法:采用断裂强力仪来进行测量,选取样品尺寸为20*5mm大小的纤维膜进行3次拉伸测试,测试结果取平均值即得;(2) The test method for the breaking strength of the air filter material: use a breaking strength meter to measure, select a fiber membrane with a sample size of 20*5mm for three tensile tests, and take the average value of the test results;
(3)拦截效率的测试方法:将空气过滤材料放在自动滤料测试仪上进行测试,测试区域大小为10×10cm,空气流速为5.3cm/s。(3) Test method of interception efficiency: put the air filter material on an automatic filter material tester for testing, the size of the test area is 10×10cm, and the air flow rate is 5.3cm/s.
实施例1Example 1
一种具备温度湿度响应性能的空气过滤材料的制备方法,步骤如下:A method for preparing an air filter material with temperature and humidity response performance, the steps are as follows:
(1)将植酸溶解在溶剂N-N二甲基甲酰胺(DMF)中得到溶液A;溶液A中植酸的浓度为10wt%;(1) Dissolving phytic acid in solvent N-N dimethylformamide (DMF) to obtain solution A; the concentration of phytic acid in solution A is 10wt%;
(2)在步骤(1)得到的溶液A中加入聚丙烯腈,在温度为60℃的条件下搅拌5h形成均一的溶液B;溶液B中,聚丙烯腈与植酸的质量比为1.2:1;(2) Add polyacrylonitrile to the solution A obtained in step (1), and stir for 5 h at a temperature of 60° C. to form a uniform solution B; in solution B, the mass ratio of polyacrylonitrile to phytic acid is 1.2: 1;
(3)如图1所示,将步骤(2)得到的溶液B用注射泵以1ml/h的流速输送至喷嘴处,在20kV的高压条件下,溶液B在喷嘴末端受电场力作用牵伸形成纳米纤维,并在接收装置(滚筒)上接收一段时间以后形成具有随机排列的纤维集合体;其中,纺丝温度为20℃,纺丝的相对湿度为50%;(3) As shown in Figure 1, the solution B obtained in step (2) is transported to the nozzle at a flow rate of 1ml/h with a syringe pump, and under the high pressure condition of 20kV, the solution B is drawn by the electric field force at the end of the nozzle Forming nanofibers, and forming fiber aggregates with random arrangement after being received on the receiving device (drum) for a period of time; wherein, the spinning temperature is 20°C, and the relative humidity of spinning is 50%;
(4)将制得的纤维集合体在烘箱中真空烘燥5h后取出,得到由纳米纤维构成的纳米纤维膜,即空气过滤材料;其中,纳米纤维膜的平均孔径为0.8μm,纳米纤维的平均直径为250nm,纳米纤维膜的厚度为25μm,纳米纤维膜的断裂强度为5MPa;纳米纤维膜中植酸的质量含量为45%;(4) Take out the obtained fiber assembly after vacuum drying in an oven for 5 hours to obtain a nanofiber membrane made of nanofibers, i.e. an air filter material; wherein, the average pore diameter of the nanofiber membrane is 0.8 μm, and the nanofiber The average diameter is 250nm, the thickness of the nanofiber membrane is 25μm, and the breaking strength of the nanofiber membrane is 5MPa; the mass content of phytic acid in the nanofiber membrane is 45%;
该空气过滤材料对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率为99.95%。The air filter material has an interception efficiency of 99.95% for particulate matter (PM2.5) with a size smaller than 2.5 μm.
实施例2Example 2
一种具备温度湿度响应性能的空气过滤材料的制备方法,步骤如下:A method for preparing an air filter material with temperature and humidity response performance, the steps are as follows:
(1)将磷酸溶解在溶剂丙酮中得到溶液A;溶液A中磷酸的浓度为7wt%;(1) phosphoric acid is dissolved in solvent acetone to obtain solution A; the concentration of phosphoric acid in solution A is 7wt%;
(2)在步骤(1)得到的溶液A中加入聚氨酯,在20℃的条件下搅拌5h形成均一的溶液B;溶液B中,聚氨酯与植酸的质量比为2.2:1;(2) Add polyurethane to the solution A obtained in step (1), and stir for 5 hours at 20° C. to form a uniform solution B; in solution B, the mass ratio of polyurethane to phytic acid is 2.2:1;
(3)将步骤(2)得到的溶液B用注射泵以1.5ml/h的流速输送至喷嘴处,在15kV的高压条件下,溶液B在喷嘴末端受电场力作用牵伸形成纳米纤维,并在接收装置(滚筒)上接收一段时间以后形成具有随机排列的纤维集合体;其中,纺丝温度为20℃,纺丝的相对湿度为60%;(3) The solution B obtained in step (2) is delivered to the nozzle with a flow rate of 1.5ml/h by a syringe pump. Under the high pressure condition of 15kV, the solution B is drawn to form nanofibers at the end of the nozzle by electric field force, and After being received on the receiving device (drum) for a period of time, a fiber aggregate with random arrangement is formed; wherein, the spinning temperature is 20° C., and the relative humidity of spinning is 60%;
(4)将制得的纤维集合体在烘箱中真空烘燥5h后取出,得到由纳米纤维构成的纳米纤维膜,即空气过滤材料,如图2所示;其中,纳米纤维膜的平均孔径为2μm,纳米纤维的平均直径为500nm,纳米纤维膜的厚度为25μm,纳米纤维膜的断裂强度为2MPa;纳米纤维膜中磷酸的质量含量为31%;(4) Take out the obtained fiber assembly after vacuum drying in an oven for 5h to obtain a nanofiber membrane made of nanofibers, i.e. an air filter material, as shown in Figure 2; wherein, the average pore size of the nanofiber membrane is 2 μm, the average diameter of the nanofiber is 500nm, the thickness of the nanofiber membrane is 25 μm, the breaking strength of the nanofiber membrane is 2MPa; the mass content of phosphoric acid in the nanofiber membrane is 31%;
该空气过滤材料对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率为99.9%。The air filter material has an interception efficiency of 99.9% for particulate matter (PM2.5) with a size smaller than 2.5 μm.
实施例3Example 3
一种具备温度湿度响应性能的空气过滤材料的制备方法,步骤如下:A method for preparing an air filter material with temperature and humidity response performance, the steps are as follows:
(1)将植酸和磷酸溶解在溶剂甲酸中得到溶液A;溶液A中,植酸和磷酸的质量比为1:1,且植酸和磷酸的浓度之和为8wt%;(1) Dissolving phytic acid and phosphoric acid in solvent formic acid to obtain solution A; in solution A, the mass ratio of phytic acid and phosphoric acid is 1:1, and the sum of the concentrations of phytic acid and phosphoric acid is 8wt%;
(2)在步骤(1)得到的溶液A中加入PA6(25038-54-4,罗恩试剂,单体分子量111.14),在温度为20℃的条件下搅拌8h形成均一的溶液B;溶液B中,聚酰胺与植酸和磷酸的质量之和的比例为2.5:1;(2) Add PA6 (25038-54-4, Ron’s reagent, monomer molecular weight 111.14) to the solution A obtained in step (1), and stir for 8 hours at a temperature of 20°C to form a uniform solution B; solution B Among them, the ratio of polyamide to the sum of the mass of phytic acid and phosphoric acid is 2.5:1;
(3)将步骤(2)得到的溶液B用注射泵以1.5ml/h的流速输送至喷嘴处,在28kV的高压条件下,溶液B在喷嘴末端受电场力作用牵伸形成纳米纤维,并在接收装置(滚筒)上接收一段时间以后形成具有随机排列的纤维集合体;其中,纺丝温度为20℃,纺丝的相对湿度为50%;(3) The solution B obtained in step (2) is delivered to the nozzle with a flow rate of 1.5ml/h by a syringe pump. Under the high pressure condition of 28kV, the solution B is drawn to form nanofibers at the end of the nozzle by electric field force, and After being received on the receiving device (drum) for a period of time, a fiber assembly with random arrangement is formed; wherein, the spinning temperature is 20° C., and the relative humidity of spinning is 50%;
(4)将制得的纤维集合体在烘箱中真空烘燥5h后取出,得到由纳米纤维构成的纳米纤维膜,即空气过滤材料;其中,纳米纤维膜的平均孔径为0.5μm,纳米纤维的平均直径为200nm,纳米纤维膜的厚度为20μm,纳米纤维膜的断裂强度为3MPa;纳米纤维膜中植酸与磷酸的质量含量为29%;(4) Take out the obtained fiber assembly after vacuum drying in an oven for 5 hours to obtain a nanofiber membrane made of nanofibers, i.e. an air filter material; wherein, the average pore diameter of the nanofiber membrane is 0.5 μm, and the nanofiber The average diameter is 200nm, the thickness of the nanofiber membrane is 20μm, and the breaking strength of the nanofiber membrane is 3MPa; the mass content of phytic acid and phosphoric acid in the nanofiber membrane is 29%;
该空气过滤材料对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率为99.99%。The air filter material has an interception efficiency of 99.99% for particulate matter (PM2.5) with a size smaller than 2.5 μm.
实施例4Example 4
一种具备温度湿度响应性能的空气过滤材料的制备方法,步骤如下:A method for preparing an air filter material with temperature and humidity response performance, the steps are as follows:
(1)将植酸溶解在溶剂乙醇中得到溶液A;溶液A中植酸的浓度为15wt%;(1) Dissolving phytic acid in solvent ethanol to obtain solution A; the concentration of phytic acid in solution A is 15wt%;
(2)在步骤(1)得到的溶液A中加入黏均分子量为30万的聚氧乙烯,在温度为20℃的条件下搅拌5h形成均一的溶液B;溶液B中,聚氧乙烯与植酸的质量比为0.23:1;(2) Add polyoxyethylene with a viscosity-average molecular weight of 300,000 to solution A obtained in step (1), and stir for 5 hours at a temperature of 20°C to form a uniform solution B; in solution B, polyoxyethylene and plant The mass ratio of acid is 0.23:1;
(3)将步骤(2)得到的溶液B用注射泵以1ml/h的流速输送至喷嘴处,在15kV的高压条件下,溶液B在喷嘴末端受电场力作用牵伸形成纳米纤维,并在接收装置(滚筒)上接收一段时间以后形成具有随机排列的纤维集合体;其中,纺丝温度为20℃,纺丝的相对湿度为50%;(3) The solution B obtained in step (2) is delivered to the nozzle with a flow rate of 1ml/h by a syringe pump. Under the high pressure condition of 15kV, the solution B is drawn to form nanofibers at the end of the nozzle by electric field force, and After being received on the receiving device (drum) for a period of time, a fiber aggregate with random arrangement is formed; wherein, the spinning temperature is 20° C., and the relative humidity of spinning is 50%;
(4)将制得的纤维集合体在烘箱中真空烘燥5h后取出,得到由纳米纤维构成的纳米纤维膜,即空气过滤材料;其中,纳米纤维膜的平均孔径为3μm,纳米纤维的平均直径为600nm,纳米纤维膜的厚度为20μm,纳米纤维膜的断裂强度为2MPa;纳米纤维膜中植酸的质量含量为81%;(4) Take out the obtained fiber assembly after vacuum drying in an oven for 5 hours to obtain a nanofiber membrane made of nanofibers, i.e. an air filter material; wherein, the average pore diameter of the nanofiber membrane is 3 μm, and the average diameter of the nanofibers The diameter is 600nm, the thickness of the nanofiber membrane is 20μm, and the breaking strength of the nanofiber membrane is 2MPa; the mass content of phytic acid in the nanofiber membrane is 81%;
将该空气过滤材料对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率为99.9%。The interception efficiency of the air filter material for particulate matter (PM2.5) with a size smaller than 2.5 μm is 99.9%.
实施例5Example 5
一种具备温度湿度响应性能的空气过滤材料的制备方法,步骤如下:A method for preparing an air filter material with temperature and humidity response performance, the steps are as follows:
(1)将磷酸溶解在溶剂水中得到溶液A;溶液A中磷酸的浓度为10wt%;(1) phosphoric acid is dissolved in solvent water to obtain solution A; the concentration of phosphoric acid in solution A is 10wt%;
(2)在步骤(1)得到的溶液A中加入平均分子量为130万的聚乙烯吡咯烷酮,在温度为20℃的条件下搅拌5h形成均一的溶液B;溶液B中,聚乙烯吡咯烷酮与磷酸的质量比为1.2:1;(2) Add polyvinylpyrrolidone with an average molecular weight of 1.3 million to the solution A obtained in step (1), and stir for 5 hours at a temperature of 20° C. to form a uniform solution B; in solution B, polyvinylpyrrolidone and phosphoric acid The mass ratio is 1.2:1;
(3)将步骤(2)得到的溶液B用注射泵以1.5ml/h的流速输送至喷嘴处,在15kV的高压条件下,溶液B在喷嘴末端受电场力作用牵伸形成纳米纤维,并在接收装置(滚筒)上接收一段时间以后形成具有随机排列的纤维集合体;其中,纺丝温度为20℃,纺丝的相对湿度为50%;(3) The solution B obtained in step (2) is delivered to the nozzle with a flow rate of 1.5ml/h by a syringe pump. Under the high pressure condition of 15kV, the solution B is drawn to form nanofibers at the end of the nozzle by electric field force, and After being received on the receiving device (drum) for a period of time, a fiber assembly with random arrangement is formed; wherein, the spinning temperature is 20° C., and the relative humidity of spinning is 50%;
(4)将制得的纤维集合体在烘箱中真空烘燥5h后取出,得到由纳米纤维构成的纳米纤维膜,即空气过滤材料;其中,纳米纤维膜的平均孔径为2.5μm,纳米纤维的平均直径为550nm,纳米纤维膜的厚度为20μm,纳米纤维膜的断裂强度为2.5MPa;纳米纤维膜中磷酸的质量含量为45%;(4) Take out the obtained fiber assembly after vacuum drying in an oven for 5 hours to obtain a nanofiber membrane made of nanofibers, i.e. an air filter material; wherein, the average pore diameter of the nanofiber membrane is 2.5 μm, and the nanofiber The average diameter is 550nm, the thickness of the nanofiber membrane is 20μm, and the breaking strength of the nanofiber membrane is 2.5MPa; the mass content of phosphoric acid in the nanofiber membrane is 45%;
该空气过滤材料对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率为99.9%。The air filter material has an interception efficiency of 99.9% for particulate matter (PM2.5) with a size smaller than 2.5 μm.
实施例6Example 6
一种具备温度湿度响应性能的空气过滤材料的制备方法,步骤如下:A method for preparing an air filter material with temperature and humidity response performance, the steps are as follows:
(1)将植酸溶解在溶剂N-N二甲基甲酰胺(DMF)中得到溶液A;溶液A中植酸的浓度为15wt%;(1) Dissolving phytic acid in solvent N-N dimethylformamide (DMF) to obtain solution A; the concentration of phytic acid in solution A is 15wt%;
(2)在步骤(1)得到的溶液A中加入质量比为1:1的PA6和聚丙烯腈的混合物,在温度为50℃的条件下搅拌8h形成均一的溶液B;溶液B中,所述混合物与植酸的质量比为1:1;(2) Add a mixture of PA6 and polyacrylonitrile with a mass ratio of 1:1 to the solution A obtained in step (1), and stir for 8 hours at a temperature of 50°C to form a uniform solution B; in solution B, the The mass ratio of said mixture and phytic acid is 1:1;
(3)将步骤(2)得到的溶液B用注射泵以2ml/h的流速输送至喷嘴处,在20kV的高压条件下,溶液B在喷嘴末端受电场力作用牵伸形成纳米纤维,并在接收装置(滚筒)上接收一段时间以后形成具有随机排列的纤维集合体;其中,纺丝温度为20℃,纺丝的相对湿度为50%;(3) The solution B obtained in step (2) is delivered to the nozzle with a flow rate of 2ml/h by a syringe pump. Under the high pressure condition of 20kV, the solution B is drawn to form nanofibers at the end of the nozzle by electric field force, and After being received on the receiving device (drum) for a period of time, a fiber aggregate with random arrangement is formed; wherein, the spinning temperature is 20° C., and the relative humidity of spinning is 50%;
(4)将制得的纤维集合体在烘箱中真空烘燥5h后取出,得到由纳米纤维构成的纳米纤维膜,即空气过滤材料;其中,纳米纤维膜的平均孔径为1μm,纳米纤维的平均直径为300nm,纳米纤维膜的厚度为20μm,纳米纤维膜的断裂强度为4MPa;纳米纤维膜中磷酸的质量含量为50%;(4) Take out the obtained fiber assembly after vacuum drying in an oven for 5 hours to obtain a nanofiber membrane made of nanofibers, that is, an air filter material; wherein, the average pore diameter of the nanofiber membrane is 1 μm, and the average diameter of the nanofiber The diameter is 300nm, the thickness of the nanofiber membrane is 20μm, and the breaking strength of the nanofiber membrane is 4MPa; the mass content of phosphoric acid in the nanofiber membrane is 50%;
该空气过滤材料对尺寸小于2.5μm的颗粒物(PM2.5)的拦截效率为99.99%。The air filter material has an interception efficiency of 99.99% for particulate matter (PM2.5) with a size smaller than 2.5 μm.
分别将实施例1~6中制得的空气过滤材料进行裁剪,裁剪的尺寸见表1,将裁剪后的各个实施例的空气过滤材料分别与直流电源、12V额定电压的报警灯串联构成火灾报警电路,如图3所示;当外界明火与裁剪后的空气过滤材料接触时,裁剪后的由实施例1制得的空气过滤材料的电阻值发生如图4所示的变化,而且,火灾报警电路在0.16s内接通并触发报警灯。实施例2~6制得的空气过滤材料构成的火灾报警电路接通并触发报警灯的时间见表1。The air filter materials prepared in Examples 1 to 6 were respectively cut, and the cut sizes are shown in Table 1. The air filter materials of each embodiment after cutting were respectively connected in series with a DC power supply and a warning light with a rated voltage of 12V to form a fire alarm. Circuit, as shown in Figure 3; When the external open flame contacts with the air filter material after cutting, the resistance value of the air filter material made by embodiment 1 after cutting changes as shown in Figure 4, and the fire alarm The circuit is connected within 0.16s and triggers the alarm light. See Table 1 for the time when the fire alarm circuit made of the air filter material prepared in Examples 2-6 is switched on and the alarm light is triggered.
在外界明火条件下,本发明的上述空气过滤材料中的质子酸会电离出大量的氢离子,这些氢离子在聚合物内部沿着一定的传输路径进行快速定向传输,使得材料的电阻值发生显著变化,并快速降低至一个能够导通外置电路的水平,进而触发报警系统,实现火灾预警功能。火灾预警性能一般主要由火灾响应时间来评价,火灾响应时间是测试响应材料从接触明火到触发火灾报警灯的间隔时间,响应时间越短,火灾响应性能则越灵敏;从已公开技术中看,常见的石墨烯产品的火灾响应时间通常在0.5~15s之间,而本发明的空气过滤材料在明火条件下的响应时间为0.1~0.2s。相较于传统的需掺杂较高成本的导电纳米材料如:氧化石墨烯(GO)、氨基化多壁碳纳米管等来实现火灾响应性能,本发明只需要将低成本,无毒无害,绿色可再生的植酸成分添加到纺丝液中即可实现空气过滤材料的超灵敏火灾响应性能和阻燃性能,并且不会影响其过滤性能。Under external open flame conditions, the protonic acid in the above-mentioned air filter material of the present invention will ionize a large amount of hydrogen ions, and these hydrogen ions carry out rapid and directional transmission along a certain transmission path inside the polymer, so that the resistance value of the material occurs significantly. Change, and quickly reduce to a level that can turn on the external circuit, and then trigger the alarm system to realize the fire warning function. The fire warning performance is generally evaluated by the fire response time, which is the interval time from when the response material is exposed to an open flame to when the fire alarm light is triggered, and the shorter the response time, the more sensitive the fire response performance is; from the published technologies, The fire response time of common graphene products is usually between 0.5-15s, while the response time of the air filter material of the present invention is 0.1-0.2s under open flame conditions. Compared with traditional conductive nanomaterials that need to be doped with higher cost, such as graphene oxide (GO), aminated multi-walled carbon nanotubes, etc. to achieve fire response performance, the present invention only needs to incorporate low-cost, non-toxic and harmless , The green and renewable phytic acid component can be added to the spinning solution to achieve the ultra-sensitive fire response performance and flame retardancy of the air filter material without affecting its filtration performance.
表1Table 1
分别将实施例1~6中制得的空气过滤材料进行裁剪,裁剪的尺寸见表2,首先利用导线将实施例1~6中裁剪后的空气过滤材料左右两边分别与万用表(吉时利DAQ 6510)连接,记录材料在温度30℃且相对湿度40%的条件下的初始电阻值,然后将空气过滤材料从温度30℃且相对湿度40%条件下转移至温度为60℃的物体表面,再将空气过滤材料从温度为60℃的物体表面转移至温度30℃且相对湿度40%条件下,重复该操作(在这个过程中保持相对湿度始终为40%),记录该过程中的材料的电阻值。The air filter material prepared in Examples 1~6 is cut respectively, and the size of cutting is shown in Table 2. At first, the left and right sides of the air filter material after cutting in Examples 1~6 are respectively connected with a multimeter (Keeithly DAQ) by a wire. 6510) connection, record the initial resistance value of the material at a temperature of 30°C and a relative humidity of 40%, then transfer the air filter material from a temperature of 30°C and a relative humidity of 40% to the surface of an object at a temperature of 60°C, and then Transfer the air filter material from the surface of the object at a temperature of 60°C to a temperature of 30°C and a relative humidity of 40%, repeat the operation (in this process, keep the relative humidity at 40%), and record the resistance of the material during the process value.
实施例1对应的空气过滤材料的测试结果如图5所示,从图5中可以看出,当从温度30℃且相对湿度40%条件下转移至温度为60℃的物体表面时,材料的电阻值会迅速降低,当从温度为60℃的物体表面转移至温度30℃且相对湿度40%条件下时,材料的电阻值又回至初始水平。而且重复多次操作,电阻的变化很稳定。实施例2~6中的空气过滤材料采用相同的方法测量,其电阻温度系数见表2。其中,电阻温度系数的计算方法为:将材料在60℃时的电阻变化率除以温度差(30℃)所得。The test results of the air filter material corresponding to Example 1 are shown in Figure 5, as can be seen from Figure 5, when transferred from a temperature of 30°C and a relative humidity of 40% to the surface of an object at a temperature of 60°C, the The resistance value will decrease rapidly, and when it is transferred from the surface of the object at a temperature of 60°C to a temperature of 30°C and a relative humidity of 40%, the resistance value of the material will return to the initial level. And repeating the operation many times, the change of the resistance is very stable. The air filter materials in Examples 2-6 are measured by the same method, and their temperature coefficients of resistance are shown in Table 2. Among them, the calculation method of the temperature coefficient of resistance is: the resistance change rate of the material at 60°C is divided by the temperature difference (30°C).
一般用电阻温度系数(TCR)来表征材料的受热电阻变化能力,其值越大,表明材料的温度响应性能越好;现有技术中温度传感材料TCR值大部分为1.2~1.7%/℃。Generally, the temperature coefficient of resistance (TCR) is used to characterize the thermal resistance change ability of the material. The larger the value, the better the temperature response performance of the material; most of the TCR values of temperature sensing materials in the prior art are 1.2-1.7%/°C .
表2Table 2
分别将实施例1~6中制得的空气过滤材料进行裁剪,裁剪的尺寸见表3,首先利用导线将实施例1~6中裁剪后制得的空气过滤材料左右两边分别与万用表连接(吉时利DAQ6510),记录材料在相对湿度0%且温度20℃的条件下的初始电阻值,然后将空气过滤材料从相对湿度0%且温度20℃的条件下转移至相对湿度95%且温度20℃的条件下,再将空气过滤材料从相对湿度95%且温度20℃的条件下转移至相对湿度0%且温度20℃的条件下,重复该操作(在这个过程中保持温度始终为20℃),记录该过程中的材料的电阻值。The air filter material obtained in Examples 1~6 is cut respectively, and the size of cutting is shown in Table 3. At first, the left and right sides of the air filter material obtained after cutting in Examples 1~6 are utilized to be connected with the multimeter respectively by wires (Ji. Shili DAQ6510), record the initial resistance value of the material at a relative humidity of 0% and a temperature of 20°C, and then transfer the air filter material from a relative humidity of 0% and a temperature of 20°C to a relative humidity of 95% and a temperature of 20°C °C, then transfer the air filter material from a relative humidity of 95% and a temperature of 20 °C to a relative humidity of 0% and a temperature of 20 °C, and repeat the operation (keep the temperature at 20 °C during this process) ), record the resistance value of the material during the process.
实施例1对应的空气过滤材料的测试结果如图6所示,从图6中可以看出,当从相对湿度0%且温度20℃的条件下转移至相对湿度95%且温度20℃的条件下时,材料的电阻值会逐渐降低,其响应时间为8s,当从空气过滤材料从相对湿度95%且温度20℃的条件下转移至相对湿度0%且温度20℃的条件下时材料的电阻值又会迅速增加,其电阻回复时间为15s。实施例2~6中的空气过滤材料的响应时间和回复时间分别见表3。其中,响应时间的测量方法为:材料从0%相对湿度且温度为20℃条件下转移至相对湿度95%且温度20℃的条件下时材料电阻从开始发生改变到保持稳定状态后的时间间隔;回复时间的测量方法为:材料从95%相对湿度且温度为20℃条件下转移至相对湿度0%且温度20℃的条件下时材料电阻在变化后的状态回复到最初的电阻值状态所需要的时间间隔。The test results of the air filter material corresponding to Example 1 are shown in Figure 6. It can be seen from Figure 6 that when the relative humidity is 0% and the temperature is 20°C, it is transferred to the relative humidity is 95% and the temperature is 20°C. When the temperature is lowered, the resistance value of the material will gradually decrease, and its response time is 8s. The resistance value will increase rapidly again, and its resistance recovery time is 15s. The response time and recovery time of the air filter materials in Examples 2-6 are shown in Table 3 respectively. Among them, the measurement method of the response time is: when the material is transferred from the condition of 0% relative humidity and temperature of 20°C to the condition of relative humidity of 95% and temperature of 20°C, the time interval after the material resistance changes from the beginning to maintain a stable state The measurement method of the recovery time is: when the material is transferred from the condition of 95% relative humidity and temperature of 20°C to the condition of relative humidity of 0% and temperature of 20°C, the resistance of the material returns to the original state of resistance after the change. required time interval.
现有技术中,湿度传感材料的电阻变化率(电阻变化率是由一定湿度条件下某一时间点材料的电阻值与材料初始电阻值的差值除以材料的初始电阻值所得)多在10~50%范围内,其计算方法为材料从0%相对湿度且温度为20℃条件下的初始电阻值减去材料在95%相对湿度且温度为20℃条件下稳定的电阻值后再除以材料的初始电阻值并乘以100所得。此外,湿度传感材料的响应时间和回复时间也是衡量其性能的重要指标,其时间越短,性能越好,现有技术中湿度传感材料的响应时间和回复时间多在3~50s和5~100s范围内。而本发明的所述空气过滤材料在环境湿度从0%升高至95%时,电阻值下降且变化率为55~61%;电阻变化的响应时间和回复时间分别为5~10s和12~18s。In the prior art, the resistance change rate of the humidity sensing material (the resistance change rate is obtained by dividing the resistance value of the material at a certain time point under a certain humidity condition and the initial resistance value of the material by the initial resistance value of the material) is mostly in the In the range of 10% to 50%, the calculation method is to subtract the stable resistance value of the material under the condition of 95% relative humidity and temperature of 20°C from the initial resistance value of the material under the condition of 0% relative humidity and temperature of 20°C and then divide Take the initial resistance value of the material and multiply it by 100. In addition, the response time and recovery time of humidity sensing materials are also important indicators to measure their performance. The shorter the time, the better the performance. In the prior art, the response time and recovery time of humidity sensing materials are mostly between 3-50s and 5 ~100s range. And described air filter material of the present invention when environment humidity rises to 95% from 0%, resistance value descends and rate of change is 55~61%; The response time and recovery time of resistance change are respectively 5~10s and 12~ 18s.
表3table 3
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