CN114642793A - Prefilled syringe with leading guard shield - Google Patents
Prefilled syringe with leading guard shield Download PDFInfo
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- CN114642793A CN114642793A CN202210276810.4A CN202210276810A CN114642793A CN 114642793 A CN114642793 A CN 114642793A CN 202210276810 A CN202210276810 A CN 202210276810A CN 114642793 A CN114642793 A CN 114642793A
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
- A61M5/3202—Devices for protection of the needle before use, e.g. caps
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
- A61M5/3205—Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
- A61M5/321—Means for protection against accidental injuries by used needles
- A61M5/3213—Caps placed axially onto the needle, e.g. equipped with finger protection guards
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
- A61M5/3205—Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
- A61M5/321—Means for protection against accidental injuries by used needles
- A61M5/3243—Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel
- A61M5/3245—Constructional features thereof, e.g. to improve manipulation or functioning
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M5/00—Devices for bringing media into the body in a subcutaneous, intra-vascular or intramuscular way; Accessories therefor, e.g. filling or cleaning devices, arm-rests
- A61M5/178—Syringes
- A61M5/31—Details
- A61M5/32—Needles; Details of needles pertaining to their connection with syringe or hub; Accessories for bringing the needle into, or holding the needle on, the body; Devices for protection of needles
- A61M5/3205—Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles
- A61M5/321—Means for protection against accidental injuries by used needles
- A61M5/3243—Means for protection against accidental injuries by used needles being axially-extensible, e.g. protective sleeves coaxially slidable on the syringe barrel
- A61M5/3245—Constructional features thereof, e.g. to improve manipulation or functioning
- A61M2005/3247—Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M2205/00—General characteristics of the apparatus
- A61M2205/58—Means for facilitating use, e.g. by people with impaired vision
- A61M2205/581—Means for facilitating use, e.g. by people with impaired vision by audible feedback
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- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Hematology (AREA)
- Anesthesiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Environmental & Geological Engineering (AREA)
- Infusion, Injection, And Reservoir Apparatuses (AREA)
Abstract
Description
技术领域technical field
本发明属于注射器技术领域,尤其涉及一种带有前置护罩的预灌封注射器。The invention belongs to the technical field of syringes, and in particular relates to a prefilled syringe with a front shield.
背景技术Background technique
注射器是一种用于将液体药物注入人体,或者用于清洗用途的医用器材,当用于人体注射时,往往配有针头。因为注射前需要对注射器中填充药物,传统填充药物的方式是将针尖插入药瓶中抽取药液,但是这样做费时费力,且浪费药品,所以目前市场中出现了预灌封式注射器,通过灌封设备提前对注射器中填充药品,这样在注射器实际使用时,内部已经装有药品,使用起来省时省力。A syringe is a medical device used for injecting liquid medicines into the human body or for cleaning purposes. When used for human injection, it is often equipped with a needle. Because the syringe needs to be filled with medicine before injection, the traditional way of filling the medicine is to insert the needle tip into the medicine bottle to extract the medicine liquid, but this is time-consuming and laborious, and wastes medicine. Therefore, pre-filled syringes have appeared in the market. The sealing device fills the syringe with medicine in advance, so that when the syringe is actually used, the medicine is already inside, which saves time and effort in use.
然而注射器使用完毕后需要丢弃,暴露在外的针头存在伤人的风险,并且针头残留的血液、细菌会在伤人的过程中造成感染,于是如何保证注射器在丢弃过程中针头不外露成为注射器制备过程急需解决的问题,现有技术中,一般使用防护罩在注射器丢弃时对针头进行包覆,例如公开号为CN1913933B,公开日为2012-12-26的中国发明专利公开了一种医疗装置,其包括防护系统和连接到所述防护系统的注射器,该防护系统包括注射器托架和可滑动地连接到该托架的防护罩。弹簧将防护罩从缩回位置压迫到伸出位置。限位构件设在托架和防护罩上,用于将防护罩保持在缩回位置。注射器可滑动地连接到托架,并在防护罩内延伸。注射器相对于托架的轴向移动造成限位构件的分离,从而允许弹簧将防护罩移动到伸出位置。卡止部设在托架上,用于将防护罩保持在延伸位置,降低了针刺伤害的风险。However, the syringe needs to be discarded after use. The exposed needle has the risk of hurting people, and the residual blood and bacteria on the needle will cause infection during the wounding process. Therefore, how to ensure that the needle is not exposed during the disposal of the syringe becomes the syringe preparation process The problem that needs to be solved urgently. In the prior art, a protective cover is generally used to cover the needle when the syringe is discarded. A guard system and a syringe connected to the guard system are included, the guard system including a syringe carrier and a guard slidably connected to the carrier. The spring urges the shield from the retracted position to the extended position. A limit member is provided on the bracket and the shield for maintaining the shield in the retracted position. The syringe is slidably attached to the carrier and extends within the shield. Axial movement of the syringe relative to the carriage causes the detent member to disengage, allowing the spring to move the shield to the extended position. The catch is provided on the bracket to keep the shield in the extended position, reducing the risk of needle stick injuries.
然而该发明的保护罩部分利用了弹簧进行移动,而所述弹簧环绕在针筒上,影响使用者观察注射器内药液的视线,进而影响使用者对注射器内部药液状态的判断。However, the protective cover part of the invention uses a spring to move, and the spring surrounds the syringe, which affects the user's line of sight to observe the liquid in the syringe, thereby affecting the user's judgment on the state of the liquid in the syringe.
另一方面,灌封装置在对预灌装注射器进行加药过程时,需要对针筒进行固定,这种出现在针筒上的防护罩设计,在一定程度上影响了灌封装置的固定过程,导致加药过程不稳定。On the other hand, when the potting device performs the dosing process on the prefilled syringe, the syringe needs to be fixed. The design of the protective cover on the syringe affects the fixing process of the potting device to a certain extent. , resulting in unstable dosing process.
所以综上所述,目前急需一种用于包覆针头,并且不遮盖针筒表面的注射器防护罩装置。Therefore, in summary, there is an urgent need for a syringe shield device for covering the needle without covering the surface of the syringe.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供一种带有前置护罩的预灌封注射器,本发明通过针,注射器筒,以及针套,针座单元,以及防护罩单元起到了包覆针头的同时不遮盖针筒表面的技术效果。The purpose of the present invention is to provide a pre-filled syringe with a pre-shield. The present invention uses a needle, a syringe barrel, a needle cover, a needle seat unit, and a protective cover unit to cover the needle while not covering the syringe barrel. Surface technical effects.
本发明解决上述问题采用的技术方案是:一种带有前置护罩的预灌封注射器,包括针,注射器筒,以及针套,还包括针座单元,以及防护罩单元,其中:The technical solution adopted by the present invention to solve the above problems is: a prefilled syringe with a front shield, including a needle, a syringe barrel, a needle cover, a needle seat unit, and a protective cover unit, wherein:
所述针,注射器筒,针套,针座单元,以及防护罩单元同轴线设置;The needle, the syringe barrel, the needle cover, the needle seat unit, and the protective cover unit are coaxially arranged;
所述防护罩单元包括下止位件和上止位件;the protective cover unit includes a lower stop and an upper stop;
所述下止位件靠近所述防护罩单元远端侧,所述上止位件靠近所述防护罩单元近端侧;the lower stopper is close to the distal end side of the shield unit, and the upper stopper is close to the proximal end side of the shield unit;
所述下止位件和上止位件的最小内径均小于所述注射器筒的最大外径,并且所述上止位件的最小内径还小于所述针座单元的最大外径;The minimum inner diameter of the lower stop piece and the upper stop piece are both smaller than the maximum outer diameter of the syringe barrel, and the minimum inner diameter of the upper stop piece is also smaller than the maximum outer diameter of the needle seat unit;
在所述防护罩单元打开时,所述上止位件内径可扩张,使其最小内径大于所述注射器筒的最大外径。When the protective cover unit is opened, the inner diameter of the upper stop piece can be expanded so that the minimum inner diameter thereof is larger than the maximum outer diameter of the syringe barrel.
进一步优选的技术方案在于:所述防护罩单元还包括中止位件,其中:A further preferred technical solution is that: the protective cover unit further includes a stop piece, wherein:
所述下止位件位于所述下止位件和上止位件中间;the lower stop piece is located in the middle of the lower stop piece and the upper stop piece;
所述中止位件的最小内径小于所述针座单元的最大外径;The minimum inner diameter of the stop piece is smaller than the maximum outer diameter of the needle hub unit;
在防护罩单元打开时,所述中止位件内径可扩张,使其最小内径大于所述针座单元的最大外径处。When the shield unit is opened, the inner diameter of the stop piece can be expanded so that the minimum inner diameter thereof is larger than the maximum outer diameter of the needle hub unit.
进一步优选的技术方案在于:所述防护罩单元包括防护罩主体,以及止位钩,其中:A further preferred technical solution is that: the protective cover unit includes a protective cover main body and a stop hook, wherein:
所述止位钩远端连接所述防护罩主体近端;The distal end of the stop hook is connected to the proximal end of the shield body;
所述止位钩的近端与所述针座单元最大外径处近端一侧贴合。The proximal end of the stop hook is abutted with the proximal end side of the largest outer diameter of the needle seat unit.
进一步优选的技术方案在于:所述防护罩单元还包括限位环,其中:A further preferred technical solution is that: the protective cover unit further includes a limit ring, wherein:
所述限位环设置在所述防护罩主体远端;the limiting ring is arranged at the distal end of the shield body;
所述限位环的近端与所述注射器筒最大外径处远端一侧贴合。The proximal end of the limiting ring is abutted with the distal end of the maximum outer diameter of the syringe barrel.
进一步优选的技术方案在于:所述止位钩包括弹性件,以及卡合件;其中:A further preferred technical solution is that: the stop hook includes an elastic part and an engaging part; wherein:
所述弹性件远端设置在所述防护罩主体近端上;The distal end of the elastic member is arranged on the proximal end of the shield body;
所述卡合件设置在所述弹性件近端上;the engaging piece is arranged on the proximal end of the elastic piece;
所述卡合件远端与所述针座单元的最大外径处近端一侧贴合。The distal end of the engaging piece fits with the proximal end side of the largest outer diameter of the needle hub unit.
进一步优选的技术方案在于:所述一种带有前置护罩的预灌封注射器还包括回缩端头,其中:A further preferred technical solution is: the pre-filled syringe with a front shield further includes a retracting end, wherein:
所述回缩端头设置在所述注射器筒远端,且用于安装所述针座单元;the retraction tip is disposed at the distal end of the syringe barrel and is used to install the needle hub unit;
所述回缩端头远端具有斜面,在所述防护罩主体打开时,使得所述卡合件越过所述回缩端头。The distal end of the retracting end has an inclined surface, so that when the shield body is opened, the engaging piece passes over the retracting end.
进一步优选的技术方案在于:所述止位钩还包括近端斜面,其中;A further preferred technical solution is: the stop hook also includes a proximal bevel, wherein;
所述近端斜面设置在所述卡合件近端,在所述防护罩主体打开时,使所述卡合件越过所述回缩端头。The proximal inclined surface is disposed at the proximal end of the engaging piece, and when the shield body is opened, the engaging piece is made to pass over the retracting end.
进一步优选的技术方案在于:所述针座单元包括针安装件,以及凸棱件,其中:A further preferred technical solution is that: the needle seat unit includes a needle mounting part and a convex rib part, wherein:
所述针安装在所述针安装件近端上;the needle is mounted on the proximal end of the needle mount;
所述凸棱件安装在所述针安装件远端上;the rib is mounted on the distal end of the needle mount;
所述凸棱件远端与所述中止位件近端贴合;The distal end of the protruding rib piece fits with the proximal end of the stop piece;
所述凸棱件近端与所述卡合件远端贴合。The proximal end of the protruding rib piece fits with the distal end of the engaging piece.
进一步优选的技术方案在于:所述凸棱件最大外径小于所述回缩端头最大外径。A further preferred technical solution is that: the maximum outer diameter of the protruding rib member is smaller than the maximum outer diameter of the retracting end.
进一步优选的技术方案在于:所述防护罩单元还包括脱模槽,其中:A further preferred technical solution is that: the protective cover unit further includes a mold release groove, wherein:
所述脱模槽设置在所述限位环上;The demoulding groove is arranged on the limiting ring;
所述脱模槽给予所述限位环内径扩大时的回缩空间。The mold release groove provides a retracting space when the inner diameter of the limiting ring is enlarged.
进一步优选的技术方案在于:所述防护罩单元还包括悬臂件,其中:A further preferred technical solution is that: the protective cover unit further includes a cantilever member, wherein:
所述悬臂件远端设置在所述防护罩主体近端上;The distal end of the cantilever is disposed on the proximal end of the shield body;
在所述防护罩主体关闭时,所述悬臂件近端贴合在所述凸棱件远端上。When the shield body is closed, the proximal end of the cantilever is abutted on the distal end of the rib.
进一步优选的技术方案在于:所述针座单元还包括凹陷槽;其中:A further preferred technical solution is: the needle seat unit further comprises a concave groove; wherein:
所述凹陷槽设置在所述针安装件上。The recessed groove is provided on the needle mount.
进一步优选的技术方案在于:所述防护罩单元还包括指尖凹槽;其中:A further preferred technical solution is that: the protective cover unit further includes a fingertip groove; wherein:
所述指尖凹槽设置在所述防护罩主体远端;The fingertip groove is arranged at the distal end of the shield body;
所述指尖凹槽用于打开所述防护罩主体时供手指指肚捏持发力。The fingertip groove is used for pinching and exerting force with the finger pads when the protective cover body is opened.
进一步优选的技术方案在于:所述防护罩单元还包括导力凸起条;其中:A further preferred technical solution is that: the protective cover unit further includes a force-guiding protruding strip; wherein:
所述导力凸起条设置在所述指尖凹槽内侧底面上;The force-guiding protruding strip is arranged on the inner bottom surface of the fingertip groove;
所述导力凸起条用于提高手指指肚捏持时的摩擦阻力。The force-guiding protruding strips are used to improve the frictional resistance when the fingers are pinched.
本发明具有以下优点:The present invention has the following advantages:
第一,防护罩的活动范围在注射器的针附近,不影响操作者通过针筒观察药液的视线,不影响灯检。First, the movable range of the protective cover is near the needle of the syringe, which does not affect the operator's sight of the liquid medicine through the syringe, and does not affect the light inspection.
第二,防护罩通过推拉动作即可调整轴向位置,用于露出针头完成注射,以及注射完毕后包覆针头丢弃,避免针刺伤他人。Second, the protective cover can adjust the axial position by pushing and pulling, which is used to expose the needle to complete the injection, and after the injection is completed, the needle is covered and discarded to prevent the needle from hurting others.
第三,设计限位环在打开防护罩时,可以卡合在凸棱件与回缩端头之间,稳定固定防护罩的位置。Thirdly, when the protective cover is opened, the limit ring is designed to be engaged between the convex rib and the retracted end to stably fix the position of the protective cover.
第四,在限位环上设计了脱模槽,一方面利于限位环制作时与磨具脱离,另一方面给予限位环更大的扩张空间,便于越过所述凸棱件在凸棱件与回缩端头之间卡合。Fourth, a mold release groove is designed on the limit ring, which on the one hand facilitates the separation of the limit ring from the grinding tool when it is made, and on the other hand gives the limit ring a larger expansion space, which is convenient for passing over the rib pieces on the rib. Snap between the piece and the retracting end.
附图说明Description of drawings
图1为本发明中注射器整体结构的爆炸图。FIG. 1 is an exploded view of the overall structure of the syringe in the present invention.
图2为本发明中防护罩单元打开时的结构示意图。FIG. 2 is a schematic structural diagram of the protective cover unit in the present invention when it is opened.
图3为本发明中防护罩单元关闭时的结构示意图。FIG. 3 is a schematic structural diagram of the protective cover unit in the present invention when it is closed.
图4为图2沿AA线切割的剖面图。FIG. 4 is a cross-sectional view taken along line AA of FIG. 2 .
图5为本发明中防护罩单元的结构示意图。FIG. 5 is a schematic structural diagram of a protective cover unit in the present invention.
附图中,各标号所代表的部件如下:针座单元1,防护罩单元2,针套3,回缩端头4,注射器筒5,针6,针安装件101,凸棱件102,凹陷槽103,防护罩主体201,止位钩202,限位环203,脱模槽204,悬臂件205,指尖凹槽206,导力凸起条207,弹性件202a,卡合件202b,近端斜面202c。In the drawings, the components represented by each reference number are as follows:
具体实施方式Detailed ways
定义:definition:
1.远端:指注射器朝向所述针一端。1. Distal: refers to the end of the syringe towards the needle.
2.近端:指注射器远离所述针一端。2. Proximal: refers to the end of the syringe away from the needle.
3.轴线:指具有对称截面的部件,沿其所有横截面形心的连线。3. Axis: refers to a component with a symmetrical cross-section, along the line connecting the centroids of all its cross-sections.
4.打开:指在操作过程中能够暴露出针或者针套。4. Open: refers to the ability to expose the needle or needle cover during operation.
5.关闭:指在操作过程中能够包覆针或者针套。5. Closing: refers to the ability to cover the needle or needle cover during operation.
6.套接:指部件一的内径大于部件二的外径时,将所述部件一安装在所述部件二外表面上的行为。6. Socketing: refers to the act of installing the first part on the outer surface of the second part when the inner diameter of the first part is larger than the outer diameter of the second part.
7.设置:指通过粘接、卡合、焊接、螺接、放置等一切用于将两个部件结合在一起的方式。7. Setting: refers to the method used to combine two parts together by bonding, snapping, welding, screwing, placing, etc.
8.顶起:指部件一将力作用在部件二上,使得所述部件二朝向所述部件一位置相反的方向移动。8. Jacking up: means that the first part exerts a force on the second part, so that the second part moves toward the opposite direction of the position of the first part.
以下所述仅为本发明的较佳实施例,并非对本发明的范围进行限定。The following descriptions are only preferred embodiments of the present invention, and do not limit the scope of the present invention.
实施例:如附图1-5所示,一种带有前置护罩的预灌封注射器,包括针6,注射器筒5,以及针套3,还包括针座单元1,以及防护罩单元2,其中:Example: As shown in Figures 1-5, a prefilled syringe with a front shield includes a
所述针6,注射器筒5,针套3,针座单元1,以及防护罩单元2同轴线设置;The
所述防护罩单元2包括下止位件和上止位件;The
所述下止位件靠近所述防护罩单元2远端侧,所述上止位件靠近所述防护罩单元2近端侧;The lower stopper is close to the distal end of the
所述下止位件和上止位件的最小内径均小于所述注射器筒5的最大外径,并且所述上止位件的最小内径还小于所述针座单元1的最大外径;The minimum inner diameter of the lower stopper and the upper stopper are both smaller than the maximum outer diameter of the
在所述防护罩单元2打开时,所述上止位件内径可扩张,使其最小内径大于所述注射器筒5的最大外径。When the
在本实施例中,所述“前置”指的是所述防护罩单元2处于所述注射器整体的远端,而不会遮盖到所述注射器整体近端的所述注射器筒5,所述针6以及注射器筒5构成注射器的主要部分,所述针座单元1设置在所述注射器筒5远端,并通过沿其轴线开设的孔道套接所述针6,这样所述注射器筒5中的药液便可以通过所述针座单元1中的所述孔道,从所述针6中流出。预灌装注射器的注射器筒5中灌装药液后,在其近端的开口处安装推杆即可完成注射器整体的组装,所述针套3套接在所述针座单元1上,并用于对所述针6进行包覆式密封,防止细菌进入,并且避免存在药液泄露的风险。In this embodiment, the "pre-positioned" refers to that the
此外,所述针套3包覆在所述针6上时,所述防护罩单元2安装在所述针座单元1上,此时所述上止位件卡合在所述针座单元1的最大外径处与所述注射器筒5远端之间形成的卡合槽中,用力推动所述防护罩单元2,即可令所述上止位件受到径向力,从而径向扩张至其最小内径大于所述注射器筒5的最大外径,使得所述防护罩单元2可以轴向移动至所述注射器筒5的外环面上。In addition, when the
此外,在所述防护罩单元2朝近端轴向移动至关闭状态时,所述下止位件与所述针座单元1的最大外径处卡合,此时所述防护罩单元2停止移动,避免对注射器筒5进行遮挡,这样所述防护罩单元2的活动范围被限制在了所述针6附近,在灯检过程中不影响检查者的视线。In addition, when the
此外,药厂在拿到灌装前的产品时,所述防护罩单元2正处于包覆所述针座单元1的位置,所述注射器筒5未被遮挡,这样的优势在于,不影响灌装后的灯检工艺,并且护士在拿到灌装后的产品时,亦不影响护士对药物进行视觉检查,以及核对刻度。In addition, when the pharmaceutical factory gets the product before filling, the
预灌装注射器使用步骤如下:The steps to use the prefilled syringe are as follows:
S1.向轴向近端方向推动所述防护罩单元2,致使所述下止位件与所述针座单元1的最大外径处贴合为止;S1. Push the
S2.沿轴向拔出所述针套3,并完成注射过程;S2. Pull out the
S3.向轴向远端方向推动所述防护罩单元2,使得所述上止位件与所述针座单元1的最大外径处贴合为止,此时所述防护罩单元2对所述针6实现完全包覆。S3. Push the
所述防护罩单元2还包括中止位件,其中:The
所述下止位件位于所述下止位件和上止位件中间;the lower stop piece is located in the middle of the lower stop piece and the upper stop piece;
所述中止位件的最小内径小于所述针座单元1的最大外径;The minimum inner diameter of the stop piece is smaller than the maximum outer diameter of the
在防护罩单元2打开时,所述中止位件内径可扩张,使其最小内径大于所述针座单元1的最大外径处。When the
在本实施例中,所述S1中刚开始推动所述防护罩单元2,以及所述S3中所述防护罩单元2推动完毕时,所述中止位件与所述上止位件分别贴合所述针座单元1的最大外径处的远端以及近端,对其形成了夹持作用,实现了对所述防护罩单元2的固定效果。In this embodiment, when the
此外,在所述S1中,为了能推动所述防护罩单元2,需要对所述中止位件施加外力,使其径向扩张,从而可以越过所述针座单元1的最大外径处,由此可知,在所述S3中,当所述中止位件越过所述针座单元1的最大外径处后,在未施加外力的情况下,所述防护罩单元2将保持在关闭位置,从而包覆所述针6避免露出伤人。In addition, in S1, in order to push the
所述防护罩单元2包括防护罩主体201,以及止位钩202,其中:The
所述止位钩202远端连接所述防护罩主体201近端;The distal end of the
所述止位钩202的近端与所述针座单元1最大外径处近端一侧贴合。The proximal end of the
在本实施例中,所述防护罩主体201为包覆所述针6的主要部件,并可沿轴向在所述针6、针座单元1以及注射器筒5之间切换包覆状态。In this embodiment, the protective cover
所述止位钩202为所述上止位件的一种表现形式,所述止位钩202近端具有径向向下延伸的卡合件,用于与所述针座单元1最大外径处近端一侧贴合,并且所述止位钩202还包括近端连接所述卡合件,远端连接所述防护罩主体201近端的弹性件,在步骤S1中推动所述防护罩主体201时,所述弹性件受到来自所述注射器筒5外环面的顶起力而径向扩张,从而带动所述卡合件径向扩张从而贴合在所述注射器筒5表面。The
此外,在所述S3中,回推所述防护罩主体201时,仅需在握持所述注射器筒5的情况下,用一根手指推动所述卡合件,从而推动所述防护罩主体201轴向移动并对所述针6完成包覆,当所述中止位件越过所述针座单元1最大外径处时,会听到“咔哒”一声,以表示卡合成功,所述针6完成包覆,可以丢弃,无需肉眼确认省时省力。In addition, in S3, when pushing back the
所述防护罩单元2还包括限位环203,其中:The
所述限位环203设置在所述防护罩主体201远端;The limiting
所述限位环203的近端与所述注射器筒5最大外径处远端一侧贴合。The proximal end of the limiting
在本实施例中,所述限位环203为所述下止位件的一种表现形式,其与所述防护罩主体201一体成型,在推动过程中不会硌手,并且环形贴合方式使其顶在所述注射器筒5最大外径处远端一侧时更加牢固,不会因为形变而越过所述注射器筒5最大外径处远端一侧,导致所述防护罩主体201继续沿轴向近端移动,从而遮挡所述注射器筒5。In this embodiment, the
所述止位钩202包括弹性件202a,以及卡合件202b;其中:The
所述弹性件202a远端设置在所述防护罩主体201近端上;The distal end of the
所述卡合件202b设置在所述弹性件202a近端上;the engaging
所述卡合件202b远端与所述针座单元1的最大外径处近端一侧贴合。The distal end of the engaging
在本实施例所述S1中,当所述止位钩202受到径向力时,所述弹性件202a会径向向外扩张,从而带动所述卡合件202b解除对所述针座单元1的最大外径处近端一侧的贴合状态,所述弹性件202a在向外扩张后具有径向向内回缩的趋势,从而使得所述卡合件202b紧贴在所述注射器筒5的外环面上,产生一定摩擦力,这种摩擦力会使得所述防护罩主体201在不受轴向推动力的情况下位置相对于所述注射器筒5固定,从而方便操作者在所述S2中使用针6进行注射。In S1 of this embodiment, when the
所述一种用于预灌封注射器的前置护罩还包括回缩端头4,其中:The front shield for a prefilled syringe further includes a retracting end 4, wherein:
所述回缩端头4设置在所述注射器筒5远端,且用于安装所述针座单元1;The retracting end 4 is arranged at the distal end of the
所述回缩端头4远端具有斜面,在所述防护罩主体201打开时,使得所述卡合件202b越过所述回缩端头4。The distal end of the retractable end head 4 has an inclined surface, and when the
在本实施例所述S1中,轴向推动所述防护罩主体201时,所述止位钩202受到的径向力来自于所述斜面顶起所述卡合件202b近端而产生的径向向外的分力,促使所述弹性件202a会径向向外扩张。In S1 of this embodiment, when the
此外,所述斜面与所述针座单元1的最大外径处近端一侧形成凹槽,所述凹槽可以在所述S1中防护罩主体201初始位置以及所述S3中防护罩主体201最终位置处,卡合所述卡合件202b,同时配合所述中止位件顶起所述针座单元1的最大外径处远端端面,使得所述防护罩主体201在包覆所述针6位置处固定。In addition, the inclined surface forms a groove with the proximal side of the maximum outer diameter of the
所述止位钩202还包括近端斜面202c,其中;The
所述近端斜面202c设置在所述卡合件202b近端,在所述防护罩主体201打开时,使所述卡合件202b越过所述回缩端头4。The proximal
在本实施例中,所述近端斜面202c的斜率与所述斜面的斜率相同,在所述S1中,轴向推动所述防护罩主体201时,所述近端斜面202c与所述斜面贴在一起,在所述斜面固定的情况下,所述近端斜面202c可以轻易越过所述斜面,避免了所述卡合件202b卡死在所述凹槽中的情况发生。In this embodiment, the slope of the
所述针座单元1包括针安装件101,以及凸棱件102,其中:The
所述针6安装在所述针安装件101近端上;the
所述凸棱件102安装在所述针安装件101远端上;the
所述凸棱件102远端与所述中止位件近端卡合;The distal end of the protruding
所述凸棱件102近端与所述卡合件202b远端贴合。The proximal end of the protruding
在本实施例中,所述针安装件101中含有所述孔道,所述孔道与所述注射器筒5连通,所述针6安装在所述孔道中,这样在S3中,所述注射器筒5中的预灌装药液便可以顺着所述孔道从所述针6流出完成注射。In this embodiment, the
此外,所述凸棱件102为所述针座单元1的最大外径处的一种表现形式,所述凸棱件102的近端端面与所述回缩端头4的远端端面构成所述凹槽,所述凸棱件102为环形结构,这样使得在S1中防护罩主体201初始位置以及所述S3中防护罩主体201最终位置处,无论所述防护罩主体201如何转动,所述卡合件202b远端端面始终与所述凸棱件102近端端面贴合In addition, the raised
所述凸棱件102最大外径小于所述回缩端头4最大外径。其中:The maximum outer diameter of the protruding
在所述防护罩主体201打开时,所述限位环203可扩大内径从而越过所述凸棱件102并贴合在所述回缩端头4远端上。When the protective cover
在本实施例中,所述限位环203具有一定范围内的弹性,但是该弹性不足以使得所述限位环203最小内径扩张至大于所述回缩端头4的最大外径,即所述限位环203无法越过所述回缩端头4进入到所述防护罩主体201外环面上,于是在所述S1过程中,根据所述限位环203的最大内径大小,其设计方案有三种:In this embodiment, the
第一种设计方案,所述限位环203的最小内径小于所述凸棱件102的最大外径,并且所述限位环203的弹性不足以使得所述限位环203最小内径扩张至大于所述凸棱件102的最大外径,这样在所述S1过程中防护罩主体201运动到最终位置时,所述限位环203近端端面与所述凸棱件102远端端面贴合。In the first design solution, the minimum inner diameter of the limiting
第二种设计方案,所述限位环203的最小内径小于所述凸棱件102的最大外径,但所述限位环203的弹性可以使得所述限位环203最小内径扩张至大于所述凸棱件102的最大外径,这样在所述S1过程中防护罩主体201运动到最终位置时,所述限位环203会越过所述凸棱件102而卡合在所述凸棱件102与所述回缩端头4之间的所述凹槽中。In the second design scheme, the minimum inner diameter of the limiting
第三种设计方案,所述限位环203的最小内径大于所述凸棱件102的最大外径,这样在所述S1过程中防护罩主体201运动到最终位置时,所述限位环203近端端面与所述回缩端头4远端端面贴合。In the third design solution, the minimum inner diameter of the limiting
其中所述第二种设计方案下,在所述S1过程中防护罩主体201运动到最终位置时固定效果更好,为所述限位环203的优选设计方案。In the second design solution, the fixing effect is better when the
所述防护罩单元2还包括脱模槽204,其中:The
所述脱模槽204设置在所述限位环203上;The
所述脱模槽204给予所述限位环203内径扩大时的回缩空间。The
在本实施例中,所述限位环203在产品制作过程中需要经过模具制备而成,所述限位环203在环内部具有用于顶起所述凸棱件102的凸起结构,为倒扣形状,但是模具无法真正做出来,为了形成该凸起结构,只能采取强制脱模的方法,这样带来的风险就是所述限位环203的产品外壳有可能发生断裂,当在所述限位环203上设置所述脱模槽204后,就会给予所述限位环203脱模时的回退空间,增加外壳结构的韧性,减轻以致杜绝产品在强脱过程中发生断裂的风险。In this embodiment, the limiting
此外,在所述限位环203第二种设计方案下,所述脱模槽204给予了所述限位环203更大的回退空间,也就是说增大了所述限位环203的弹性,使其更容易越过所述凸棱件102从而卡合在所述凹槽中。In addition, under the second design solution of the
所述防护罩单元2还包括悬臂件205,其中:The
所述悬臂件205远端设置在所述防护罩主体201近端上;The distal end of the
在所述防护罩主体201关闭时,所述悬臂件205近端卡合在所述凸棱件102远端上。When the
在本实施例中,所述悬臂件205为所述中止位件的一种表现形式,其远端端面为竖直平面,可以顶起所述凸棱件102的近端端面,使得在顶起状态下,所述防护罩主体201不会沿轴向向近端方向移动。In this embodiment, the
所述针座单元1还包括凹陷槽103;其中:The
所述凹陷槽103设置在所述针安装件101上。The recessed
在本实施例中,所述凹陷槽103轴向开设在所述针安装件101上,使得所述针安装件101形成十字花的结构,这种结构在模具温度过高或者过低时,可以避免注塑缩水的问题,并且可以实现材料减肉,减轻注射器整体重量。In this embodiment, the
所述防护罩单元2还包括指尖凹槽206;其中:The
所述指尖凹槽206设置在所述防护罩主体201远端;The
所述指尖凹槽206用于打开所述防护罩主体201时供手指指肚捏持发力。The
在本实施例中,所述限位环203第二种设计方案下,为了使得所述限位环203会越过所述凸棱件102,需要对所述防护罩主体201施加较大的轴向力,但是所述防护罩主体201的表面较为光滑,不好发力,并且在一旦手指发生滑动,会存在扎到所述针6上的风险,所以设置了所述指尖凹槽206,使用者的手指可以抵在所述指尖凹槽206的内侧面上,便于发力。In this embodiment, under the second design solution of the limiting
所述防护罩单元2还包括导力凸起条207;其中:The
所述导力凸起条207设置在所述指尖凹槽206内侧底面上;The force guiding protruding
所述导力凸起条207用于提高手指指肚捏持时的摩擦阻力。The force-guiding
在本实施例中,所述指尖凹槽206内侧底面仍为光滑面,为了提高其摩擦阻力,在所述指尖凹槽206内侧底面上设置了多个所述导力凸起条207,一般为三个,使用者手指捏持过程中可以更牢固的与所述指尖凹槽206内侧底面贴合,不会发生错位现象。In this embodiment, the inner bottom surface of the
一种带有前置护罩的预灌封注射器的组装件,包括注射活塞,以及通过插接作用安装在所述注射活塞上的注射推杆。An assembly of a prefilled syringe with a front shield includes an injection piston, and an injection push rod mounted on the injection piston by plug-in action.
在本实施例中,所述注射活塞用于将所述注射器筒5内的药液推出完成注射过程,所述注射推杆为推动所述注射活塞的器件。In this embodiment, the injection piston is used to push out the liquid medicine in the
一种带有前置护罩的预灌封注射器的组装件的组装方法,包括以下步骤:A method for assembling an assembly of a prefilled syringe with a front shield, comprising the following steps:
a.将所述针套3首先安装在所述防护罩单元2中,且将所述针套3远端顶起所述止位钩202。a. The
b. 将所述防护罩单元2安装在所述针安装件101上,同时所述针套3套接在所述针6上。b. Install the
在本实施例中,所述针套3顶起所述止位钩202时,即安装到了规定位置,将所述防护罩单元2安装在所述针安装件101上的同时,另外使用一个抓持装置将所述针套3对准针6并推动所述针套3安装在所述针6上,完成密封。In this embodiment, when the
一种带有前置护罩的预灌封注射器的组装件的药品灌封方法,包括以下步骤:A medicine filling method for an assembly of a prefilled syringe with a front shield, comprising the following steps:
a.将所述注射器筒5竖直放置,并向所述注射器筒5灌注液体药品,使得液面与所述注射器筒5的内侧面垂直;a. The
b.利用套筒将所述注射活塞放入所述注射器筒5中,所述注射活塞与药品液面之间不留有空气;b. Use the sleeve to put the injection piston into the
c.将所述注射推杆插入所述注射器筒5中并安装在所述注射活塞上。c. Insert the injection plunger into the
在本实施例中,灌注药品时,液体药品的液面与所述注射器筒5的内侧面垂直的目的在于,使得下一步安装所述注射活塞时,可与所述药品液面之间不留有空气。In this embodiment, when the medicine is poured, the liquid level of the liquid medicine is perpendicular to the inner side of the
此外,所述注射活塞安装在所述套筒中呈压缩状态,意味着所述套筒与所述注射器筒5之间留有孔隙,用于排出气体,所述注射活塞安装在所述注射器筒5之后,直径扩张并抵在所述注射器筒5内侧面上,实现了“药品灌封”的效果。In addition, the injection piston is installed in the sleeve in a compressed state, which means that a gap is left between the sleeve and the
上面结合附图对本发明的实施方式作了详细说明,但是本发明不限于上述实施方式,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下做出各种修改。这些都是不具有创造性的修改,只要在本发明的权利要求范围内都受到专利法的保护。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the technical field, it can also be done without departing from the purpose of the present invention. various modifications. These are all non-creative modifications, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.
Claims (14)
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CN202210276810.4A CN114642793A (en) | 2022-03-21 | 2022-03-21 | Prefilled syringe with leading guard shield |
PCT/CN2023/070630 WO2023179178A1 (en) | 2022-03-21 | 2023-01-05 | Prefilled syringe with front shield |
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WO2025044639A1 (en) * | 2023-08-25 | 2025-03-06 | 上海新耀湃科医疗科技股份有限公司 | Assembly method for prefilled syringe |
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