CN114634601A - Polymer permanent antistatic agent and preparation method and application thereof - Google Patents
Polymer permanent antistatic agent and preparation method and application thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及抗静电剂领域,具体涉及一种高分子永久抗静电剂及其制备方法和在PET及其涤纶纤维中应用。The invention relates to the field of antistatic agents, in particular to a macromolecular permanent antistatic agent and a preparation method thereof and application in PET and polyester fibers thereof.
背景技术Background technique
研究表明在塑料、橡胶、胶黏剂、纤维、织物、涂料等高分子材料静电放电现象经常影响作业,甚至产生火花引起火灾或爆炸等危险事故。加工过程中应用抗静电助剂可将材料的表面电阻率降至1011Ω/sq及以下,体积电阻率降至1011Ω·cm及以下,表面静电压降至0.47KV,静电半衰期降至0.2s,以有效解决高分子材料的静电问题。Studies have shown that electrostatic discharges in polymer materials such as plastics, rubber, adhesives, fibers, fabrics, and coatings often affect operations, and even generate sparks to cause dangerous accidents such as fire or explosion. The application of antistatic additives during processing can reduce the surface resistivity of the material to 10 11 Ω/sq and below, the volume resistivity to 10 11 Ω·cm and below, the surface electrostatic voltage to 0.47KV, and the electrostatic half-life to 0.2s to effectively solve the electrostatic problem of polymer materials.
在PET及涤纶纤维通常使用小分子抗静电助剂,因其水溶性较好或迁移能力较强,易在水洗和擦拭过程中受到损失而造成纤维基体抗静电性能下降,尽管可以通过采用介孔SiO2、Fe3O4、介孔碳等介孔材料作为小分子抗静电助剂的载体来控制抗静电助剂分子在基体材料中的释放及迁移速率,以提高其抗静电耐久性,但仍存在其与高分子材料匹配性不佳,易从基体材料脱离后会对环境产生负面影响等问题。高分子聚合物抗静电助剂又称为永久抗静电助剂,它具有一定亲水性能,与高分子材料匹配性好,易加工,在长期使用甚至反复接触水洗涤过程中不易流失。高分子聚合物抗静电助剂不存在熔融、溶解、颜色变化的问题,且在高分子材料的应用过程中不受洗涤和摩擦等作用的影响,具有抗静电效果持久、无诱导期、对环境友好等优势,深受市场喜爱,因此,高分子永久抗静电助剂的开发已成为国内外学者的研究焦点。亲水性高分子聚合物抗静电剂化划分为非离子型,阴离子型,阳离子型和复合改性型。市场上广泛应用的永久抗静电剂为非离子型的聚醚酯酰胺永久抗静电剂,其主要供应商为国际大公司Arkema,三洋化成,BASF等。离子型永久抗静电剂在树脂产品中的应用还未得到推广,尤其在加工敏感的PET材料中或在涤纶纤维中,永久抗静电性的应用开发是极其具有挑战性的。Small-molecule antistatic additives are usually used in PET and polyester fibers. Because of their good water solubility or strong migration ability, they are easily lost in the process of washing and wiping, causing the antistatic properties of the fiber matrix to decline. Mesoporous materials such as SiO 2 , Fe 3 O 4 , and mesoporous carbon are used as carriers of small-molecule antistatic additives to control the release and migration rate of antistatic additives in the matrix material to improve their antistatic durability. There are still problems such as poor compatibility with polymer materials, and negative impact on the environment after being easily detached from the matrix material. Polymer antistatic additives are also known as permanent antistatic additives. They have certain hydrophilic properties, are well matched with polymer materials, are easy to process, and are not easily lost during long-term use or even repeated contact with water for washing. The polymer antistatic additive has no problems of melting, dissolution and color change, and is not affected by washing and friction during the application of polymer materials. It has a lasting antistatic effect, no induction period, and is environmentally friendly. Friendly and other advantages, it is deeply loved by the market. Therefore, the development of polymer permanent antistatic additives has become the research focus of domestic and foreign scholars. Hydrophilic polymer antistatic agents are divided into non-ionic, anionic, cationic and composite modified types. The permanent antistatic agent widely used in the market is non-ionic polyetheresteramide permanent antistatic agent, and its main suppliers are Arkema, Sanyo Chemical, BASF and so on. The application of ionic permanent antistatic agents in resin products has not been promoted, especially in processing-sensitive PET materials or in polyester fibers, the application development of permanent antistatic properties is extremely challenging.
发明内容SUMMARY OF THE INVENTION
本发明希望将阴离子,阳离子和非离子永久抗抗静电剂应用于PET样条及涤纶纤维中,具体方案如下:The present invention hopes to apply anionic, cationic and nonionic permanent antistatic agents to PET splines and polyester fibers, and the specific scheme is as follows:
一种高分子永久抗静电剂,结构式如下,A polymer permanent antistatic agent, the structural formula is as follows,
为非离子型抗静电剂时聚合物结构为:When it is a non-ionic antistatic agent, the polymer structure is:
b=1,2,3,4,5;c=1,2,3,4,5;d=1,2,3;e=1,2,3,4,5,6,7,8;b=1,2,3,4,5; c=1,2,3,4,5; d=1,2,3; e=1,2,3,4,5,6,7,8;
x=5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20;x=5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20;
为阳离子抗静电剂时聚合物结构为:When it is a cationic antistatic agent, the polymer structure is:
或者为:or as:
f=1,2,3,4,5,6,7,8,9;g=1,2,3,4,5;h=1,2,3,4,5;j=1,2,3;k=1,2,3,4,5,6,7,8;f=1,2,3,4,5,6,7,8,9; g=1,2,3,4,5; h=1,2,3,4,5; j=1,2, 3; k=1,2,3,4,5,6,7,8;
x=5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20;x=5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20;
为阴离子抗静电剂时聚合物结构为:When it is an anionic antistatic agent, the polymer structure is:
f=1,2,3,4,5,6,7,8,9;g=1,2,3,4,5;h=1,2,3,4,5;j=1,2,3;k=1,2,3,4,5,6,7,8;f=1,2,3,4,5,6,7,8,9; g=1,2,3,4,5; h=1,2,3,4,5; j=1,2, 3; k=1,2,3,4,5,6,7,8;
x=5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,20。x = 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20.
为非离子型抗静电剂时,以丙烯腈、甲基丙烯酰胺、甲基丙烯酸缩水甘油酯和烯丙基聚氧乙烯醚为反应单体聚合反应得到;为阴离子型抗静电助剂时,以丙烯腈、甲基丙烯酰胺、甲基丙烯酸缩水甘油酯、烯丙基聚氧乙烯醚和对苯乙烯磺酸钠为反应单体聚合反应得到;为阳离子型抗静电助剂时,以丙烯腈、甲基丙烯酰胺、甲基丙烯酸缩水甘油酯、烯丙基聚氧乙烯醚以及alfa-甲基丙烯酰氧乙基三甲基氯化铵或三乙基烯丙基氯化铵为反应单体聚合反应得到。When it is a non-ionic antistatic agent, it can be obtained by polymerization of acrylonitrile, methacrylamide, glycidyl methacrylate and allyl polyoxyethylene ether as reaction monomers; when it is an anionic antistatic auxiliary, it is obtained by polymerization Acrylonitrile, methacrylamide, glycidyl methacrylate, allyl polyoxyethylene ether and sodium p-styrene sulfonate are obtained by polymerization of reaction monomers; when it is a cationic antistatic auxiliary, acrylonitrile, Methacrylamide, glycidyl methacrylate, allyl polyoxyethylene ether and alfa-methacryloyloxyethyltrimethylammonium chloride or triethylallylammonium chloride are polymerized as reactive monomers The reaction is obtained.
上述反应的方程式分别为:The equations for the above reactions are:
(1)阴离子抗静电剂聚合反应方程式(1) Anionic antistatic agent polymerization reaction equation
(2)阳离子抗静电剂聚合反应方程式(2) cationic antistatic agent polymerization reaction equation
(3)非离子抗静电剂聚合反应方程式(3) Nonionic antistatic agent polymerization reaction equation
一种高分子永久抗静电剂的制备方法,具体步骤如下:将反应单体和溶剂加入反应瓶中,用N2置换反应瓶内空气,开启搅拌并加热至60-70℃,滴加AIBN引发剂溶液,然后升温控制反应温度70-85℃,反应时间3-8小时。A preparation method of a polymer permanent antistatic agent, the specific steps are as follows: adding a reaction monomer and a solvent into a reaction flask, replacing the air in the reaction flask with N , turning on stirring and heating to 60-70° C., dripping AIBN to induce Then, the temperature is increased to control the reaction temperature of 70-85 °C, and the reaction time is 3-8 hours.
反应结束后,用旋转蒸发器去除溶剂,用溶剂萃取方式对其进行萃取以除去低分子量物质,冷却固化后用研钵将其研磨至小颗粒;随后将产物置于真空干燥箱中40-60℃干燥8-12h,再经冷却固化、研磨造粒得到抗静电助剂。After the reaction, remove the solvent with a rotary evaporator, extract it with solvent extraction to remove low molecular weight substances, cool and solidify and grind it to small particles with a mortar; then place the product in a vacuum drying box for 40-60 Dry at ℃ for 8-12 hours, then cool, solidify, grind and granulate to obtain antistatic additives.
所述溶剂体积量与功能单体总质量的比值不超过20:1。The ratio of the volume of the solvent to the total mass of the functional monomer does not exceed 20:1.
所述溶剂为乙腈或丁酮或乙二醇二甲醚或乙二醇单甲醚或乙酸乙酯或乙醇或异丙醇或甲苯。The solvent is acetonitrile or butanone or ethylene glycol dimethyl ether or ethylene glycol monomethyl ether or ethyl acetate or ethanol or isopropanol or toluene.
AIBN引发剂溶液的质量分数为0.3%或0.5%或1%或2%或3%。The mass fraction of the AIBN initiator solution is 0.3% or 0.5% or 1% or 2% or 3%.
所述反应瓶为带有回流装置滴液漏斗的三口烧瓶。The reaction flask is a three-necked flask with a reflux device dropping funnel.
本发明专利通过对非离子,阴离子和阳离子抗静电剂单体结构设计优化选择,利用共聚反应机理合成了非离子,阴离子及阳离子高分子聚合物抗静电剂,首次应用于PET样条及涤纶纤维中,其抗静电性达到了应有的抗静电效果,为涤纶纤维和PET高分子材料提供新的抗静电选择同时保持其长久抗静电性,解决了抗静电剂不易水洗流失和擦拭流失现象,同时满足了永久抗静电功能要求。此外,与市场广泛应用永久抗静电剂聚醚酯酰胺产品相比,本专利产品不会产生聚醚酯酰胺结构引起的加工易黄变现象。The patent of the present invention has synthesized nonionic, anionic and cationic polymer antistatic agents through the optimization and selection of the monomer structure of nonionic, anionic and cationic antistatic agents, and used the mechanism of copolymerization to synthesize nonionic, anionic and cationic polymer antistatic agents, which are applied to PET splines and polyester fibers for the first time. Among them, its antistatic properties have achieved the due antistatic effect, providing a new antistatic choice for polyester fibers and PET polymer materials while maintaining their long-term antistatic properties, solving the phenomenon that antistatic agents are not easy to wash off and wipe off. At the same time, it meets the requirements of permanent antistatic function. In addition, compared with the widely used permanent antistatic agent polyetheresteramide products in the market, the patented product does not produce the phenomenon of easy yellowing during processing caused by the polyetheresteramide structure.
附图说明Description of drawings
图1含有本发明阴离子抗静电剂的PET样板;Fig. 1 contains the PET sample plate of the anionic antistatic agent of the present invention;
图2含有本发明阴离子抗静电剂的哑铃型样条;Fig. 2 contains the dumbbell-shaped spline of the anionic antistatic agent of the present invention;
图3抗静电助剂含量对抗静电助剂/PET共混材料表面接触角曲线;Fig. 3 Surface contact angle curve of antistatic additive content of antistatic additive/PET blend material;
图4含阴离子抗静电剂、阳离子抗静电剂的涤纶纤维。Figure 4. Polyester fiber containing anionic antistatic agent and cationic antistatic agent.
具体实施方式Detailed ways
1、阴离子,阳离子和非离子型永久抗静电剂的合成1. Synthesis of anionic, cationic and nonionic permanent antistatic agents
1.1原材料和主要仪器设备1.1 Raw materials and main equipment
阳离子、阴离子和非离子型永久抗静电剂聚合单体原料如表1所示;主要试验使用仪器和设备见表2。The raw materials of cationic, anionic and nonionic permanent antistatic agent polymerized monomers are shown in Table 1; the main test instruments and equipment are shown in Table 2.
表1实验原料Table 1 Experimental raw materials
*烯丙基聚氧乙烯醚的平均相对分子质量为2500*The average relative molecular mass of allyl polyoxyethylene ether is 2500
表2实验仪器Table 2 Experimental instruments
1.2永久抗静电剂的合成方法及聚合单体配方1.2 Synthesis method of permanent antistatic agent and formulation of polymerized monomers
本专利非离子型抗静电剂是以丙烯腈、甲基丙烯酰胺、甲基丙烯酸缩水甘油酯、烯丙基聚氧乙烯醚等为抗静电助剂合成功能单体(摩尔比为5:5:3:2-8);阴离子型抗静电助剂是以丙烯腈、甲基丙烯酰胺、甲基丙烯酸缩水甘油酯、烯丙基聚氧乙烯醚、对苯乙烯磺酸钠为的功能合成单体(摩尔比为5:5:3:2-8:1-9);阳离子型抗静电助剂是以丙烯腈、甲基丙烯酰胺、甲基丙烯酸缩水甘油酯、烯丙基聚氧乙烯醚、alfa-甲基丙烯酰氧乙基三甲基氯化铵或三乙基烯丙基氯化铵(摩尔比为5:5:3:2-8:1-9)为合成功能单体。将一定优化单体按摩尔比溶于乙腈或或丁酮或乙二醇二甲醚或乙二醇单甲醚或异丙醇或乙酸乙酯或乙醇或甲苯中,加入到有磁力搅拌子的三口烧瓶中,溶剂体积量与功能单体总质量的比值可以为1:1或2:1或3:1或4:1或5:1,最多不超过20:1。将0.3%或0.5%或1%或2%或3%的AIBN游离基反应引发剂先溶解于溶剂中,配制成引发剂溶液,在反应温度升至50-75℃时滴加入反应液中。The patented non-ionic antistatic agent uses acrylonitrile, methacrylamide, glycidyl methacrylate, allyl polyoxyethylene ether, etc. as antistatic additives to synthesize functional monomers (molar ratio is 5:5: 3:2-8); anionic antistatic additives are functional synthetic monomers based on acrylonitrile, methacrylamide, glycidyl methacrylate, allyl polyoxyethylene ether, and sodium p-styrene sulfonate (molar ratio is 5:5:3:2-8:1-9); cationic antistatic additives are acrylonitrile, methacrylamide, glycidyl methacrylate, allyl polyoxyethylene ether, Alfa-methacryloyloxyethyltrimethylammonium chloride or triethylallylammonium chloride (molar ratio of 5:5:3:2-8:1-9) is a synthetic functional monomer. Dissolve a certain optimized monomer in acetonitrile or methyl ethyl ketone or ethylene glycol dimethyl ether or ethylene glycol monomethyl ether or isopropanol or ethyl acetate or ethanol or toluene in a molar ratio, and add it to a magnetic stirring bar. In the three-necked flask, the ratio of the volume of the solvent to the total mass of the functional monomer may be 1:1 or 2:1 or 3:1 or 4:1 or 5:1, with a maximum of 20:1. Dissolve 0.3% or 0.5% or 1% or 2% or 3% of the AIBN free radical reaction initiator in a solvent first to prepare an initiator solution, and add dropwise to the reaction solution when the reaction temperature rises to 50-75°C.
1.2.1抗静电剂制备聚合反应及实验步骤1.2.1 Antistatic agent preparation polymerization reaction and experimental steps
1.2.1.1抗静电剂制备聚合反应1.2.1.1 Antistatic agent preparation polymerization
(1)阴离子抗静电剂聚合反应方程式(1) Anionic antistatic agent polymerization reaction equation
(2)阳离子抗静电剂聚合反应方程式(2) cationic antistatic agent polymerization reaction equation
(3)非离子抗静电剂聚合反应方程式(3) Nonionic antistatic agent polymerization reaction equation
1.2.1.2抗静电剂制备聚合反应通用操作步骤1.2.1.2 General operation steps of antistatic agent preparation polymerization reaction
将按设定摩尔比称量的反应单体和适量溶剂(少于或等于1:20=w/v)加入到搭建有回流装置滴液漏斗的三口烧瓶中,用N2置换反应瓶内空气叁次后,将三口烧瓶放置于DF-101S型集热式恒温加热磁力搅拌器中,开启搅拌并加热至60-70℃,滴加AIBN引发剂溶液,然后升温控制反应温度65-85℃,反应时间3-8小时。反应结束后,用真空RE-2000B旋转蒸发器去除溶剂,用溶剂萃取方式对其进行萃取以除去低分子量物质,冷却固化后用研钵将其研磨至小颗粒。随后将产物置于真空干燥箱中40-60℃干燥8-12h,再经冷却固化、研磨造粒得到抗静电助剂。不同抗静电助剂的合成中单体配方见表3。The reaction monomer and an appropriate amount of solvent (less than or equal to 1:20=w/v) weighed according to the set molar ratio were added to a three-necked flask equipped with a reflux device dropping funnel, and the air in the reaction flask was replaced with N 2 After three times, place the three-necked flask in the DF-101S type collector thermostatic heating magnetic stirrer, turn on stirring and heat to 60-70°C, add AIBN initiator solution dropwise, and then increase the temperature to control the reaction temperature to 65-85°C, The reaction time is 3-8 hours. After the reaction, use a vacuum RE-2000B rotary evaporator to remove the solvent, extract it by solvent extraction to remove low molecular weight substances, and grind it to small particles with a mortar after cooling and solidification. Then, the product is placed in a vacuum drying oven at 40-60° C. to dry for 8-12 hours, and then cooled, solidified, ground and granulated to obtain an antistatic additive. The monomer formulations in the synthesis of different antistatic additives are shown in Table 3.
表3.不同抗静电助剂的合成配方*Table 3. Synthetic formulations of different antistatic additives*
*表中数据为摩尔比注:本专利抗静电剂编号中N代表非离子型抗静电剂;A代表阴离子型抗静电剂;C代表阳离子型抗静电剂。*The data in the table is the molar ratio Note: In the antistatic agent number of this patent, N stands for non-ionic antistatic agent; A stands for anionic antistatic agent; C stands for cationic antistatic agent.
2、阴离子,阳离子和非离子型永久抗静电性能机理2. Anionic, cationic and non-ionic permanent antistatic performance mechanism
本专利涉及到的阴离子,阳离子和非离子抗静电剂其高分子主链结构为聚乙烯和聚醚(PEG)片段聚和结构,呈现抗静电性功能是基于含有阴离子结构侧链(例如苯磺酸盐),含有阳离子侧链(三甲氧乙基铵离子或三乙基烷基铵离子),和可以形成氢键的极性功能基侧链以及聚醚链段综合呈现结果。本专利报道的高分子抗静电剂呈现的抗静电性能强弱与环境湿度有直接关系,因为侧链阳离子,阴离子和可以形成氢键的官能团及聚醚链段与环境中水分子有强的电荷相互作用或与水分子有氢键相互作用,由此在高分子材料表面及内部形成有效的电荷传递作用,从而达到抗静电效果。The anionic, cationic and nonionic antistatic agents involved in this patent have a polymer main chain structure of polyethylene and polyether (PEG) fragmented and aggregated structures, and their antistatic function is based on the side chains containing anionic structures (such as benzenesulfonic acid). acid salts), containing cationic side chains (trimethoxyethylammonium ion or triethylalkylammonium ion), and polar functional group side chains that can form hydrogen bonds and polyether segments comprehensively present the results. The antistatic performance of the polymer antistatic agent reported in this patent is directly related to the environmental humidity, because the side chain cations, anions and functional groups that can form hydrogen bonds and polyether segments have strong charges with water molecules in the environment Interaction or hydrogen bond interaction with water molecules, thus forming an effective charge transfer effect on the surface and interior of the polymer material, so as to achieve antistatic effect.
3、抗静电剂在PET树脂样条/样板以及涤纶纤维的制备与性能测试3. Preparation and performance test of antistatic agent in PET resin splines/templates and polyester fibers
本专利报道的永久抗静电剂直接应用于PET树脂中,做成了含有不同抗静电剂,不同抗静电剂含量的PET样条和样板,并且测试了在室温下水的接触角和不同湿度条件下抗静电效果,并且与市场广泛应用的聚醚酯酰胺永久抗静电剂进行了平行对比测试结果评估。The permanent antistatic agent reported in this patent is directly applied to PET resin, and PET strips and samples containing different antistatic agents and different antistatic agent contents are made, and the contact angle of water at room temperature and different humidity conditions are tested. The antistatic effect was evaluated in parallel with the polyetheresteramide permanent antistatic agent widely used in the market.
3.1抗静电剂PET共混注塑样条及样板制备3.1 Preparation of antistatic agent PET blending injection molding splines and samples
将PET切片置于GHL-012型高温老化试验箱中,130℃干燥4小时后与本专利抗静电助剂以及EAA相容剂,TPEE弹性体及抗氧化剂等助剂共混,其中PET与抗静电助剂的质量按比例混合。抗氧化剂用量为总质量的2%。将混合均匀物料喂入SA1200II/370型塑料注射成型机,熔融塑化后通过特定的模具加工得到哑铃型样条(见图2,样条总长L3=167mm,窄部平行部分长度L1=80mm;平行宽部间距离L2=109mm,厚度h=4mm;窄部平行部分宽度b1=10mm,端部宽度b2=20mm)和长方体型样板(见图1,尺寸:110x110x2 mm)供性能测试。注塑工艺参数为:螺杆各区温度263℃、275℃、275℃、268℃、160℃,注塑压力52-55MPa,注塑速度45rpm。含本专利抗静电剂的PET样条及样板,。Put the PET slices in the GHL-012 high-temperature aging test box, and after drying at 130 °C for 4 hours, blend with the patented antistatic additives, EAA compatibilizers, TPEE elastomers and antioxidants. The mass of the electrostatic aid is mixed in proportion. The amount of antioxidants is 2% of the total mass. Feed the mixed material into the SA1200II/370 plastic injection molding machine, and then process it through a specific mold to obtain a dumbbell-shaped spline (see Figure 2, the total length of the spline is L3=167mm, and the length of the parallel part of the narrow part is L1=80mm; The distance between the parallel wide parts is L2=109mm, the thickness is h=4mm; the width of the parallel part of the narrow part is b1=10mm, and the width of the end part is b2=20mm) and the cuboid model (see Figure 1, size: 110x110x2 mm) for performance testing. The parameters of the injection molding process are: the temperature of each zone of the screw is 263°C, 275°C, 275°C, 268°C, and 160°C, the injection pressure is 52-55MPa, and the injection speed is 45rpm. PET splines and samples containing the patented antistatic agent.
3.2含本专利抗静电助剂PET样条和样板性能测试及测试结果3.2 Performance test and test results of PET splines and samples containing the patented antistatic additives
3.2.1抗静电剂性能测试3.2.1 Antistatic agent performance test
(1)水接触角测试分析(1) Test and analysis of water contact angle
本专利中选中A-5,C-5抗静电剂配方,在添加量不同时评估其PET改性样板的性能。其中采用了OCA50Micro型全自动单一纤维接触角测量仪对抗静电助剂/PET共混材料进行水接触角测试。测试液滴3.0μL,每种样品测试5次取平均值,测试结果如表4以及图3。纯PET的表面接触角为77.5°,PET加入抗氧化剂后材料的表面接触角为77.9°。当加入本专利阳离子抗静电剂C-5和阴离子永久抗静电剂A-5后水接触角明显减小,尤其加入量在16%之后接触角减小尤其明显,对比样品聚醚酯酰胺水接触角在到达53度左右时接触角不再减小(见表4)。In this patent, the formulations of A-5 and C-5 antistatic agents are selected, and the performance of their PET modified samples is evaluated when the addition amount is different. Among them, the OCA50Micro automatic single fiber contact angle measuring instrument was used to test the water contact angle of the antistatic additive/PET blended material. The test droplet was 3.0 μL, and each sample was tested 5 times to obtain the average value. The test results are shown in Table 4 and FIG. 3 . The surface contact angle of pure PET is 77.5°, and the surface contact angle of the material after adding antioxidant to PET is 77.9°. When the patented cationic antistatic agent C-5 and anionic permanent antistatic agent A-5 are added, the water contact angle is obviously reduced, especially after the addition amount is 16%, the contact angle is especially reduced. The comparison sample polyetheresteramide water contact The contact angle no longer decreases when the angle reaches around 53 degrees (see Table 4).
表4:抗静电助剂A-5,C-5和聚醚酯酰胺在抗静电助剂添加量不同的PET样板表面水接触角测试结果Table 4: The water contact angle test results of antistatic additives A-5, C-5 and polyetheresteramide on the surface of PET samples with different antistatic additives
*来源与市场阿科玛公司产品*Source and market Arkema products
(2)抗静电性能测试(2) Antistatic performance test
根据GB/T 31838.3-2019,采用ZC36型高绝缘电阻测量仪对抗静电助剂/PET共混注塑材料进行抗静电性能测试。样品为110mm×110mm×2mm长方体型,测试电压100V,每种样品测试10次取平均值,并将测试得到的表面电阻值根据式(1)转换为表面电阻率。测试结果如表4、表5所示。According to GB/T 31838.3-2019, ZC36 high insulation resistance measuring instrument was used to test the antistatic properties of antistatic additives/PET blended injection molding materials. The sample is 110mm×110mm×2mm cuboid shape, the test voltage is 100V, each sample is tested 10 times to take the average value, and the surface resistance value obtained by the test is converted into surface resistivity according to formula (1). The test results are shown in Table 4 and Table 5.
式中:ρs为表面电阻率,Ω;Rs为表面电阻值,Ω;P为特定使用电极装置中被保护电极的有效周长,为15.708cm;G为测量电极和保护电极之间的距离,为0.2cm。测试前将样品放置于温度为23℃,相对湿度为50%的LRH-300-S型恒温恒湿培养箱中平衡96小时以上。In the formula: ρ s is the surface resistivity, Ω; Rs is the surface resistance value, Ω; P is the effective circumference of the protected electrode in the specific electrode device, which is 15.708cm; G is the distance between the measuring electrode and the guard electrode , is 0.2cm. Before the test, the samples were placed in an LRH-300-S constant temperature and humidity incubator with a temperature of 23 °C and a relative humidity of 50% for more than 96 hours.
表5测试仪器Table 5 Test Instruments
表6:添加量为8%时不同抗静电剂的PET样板的表面电阻测试结果Table 6: Surface resistance test results of PET samples with different antistatic agents when the addition amount is 8%
注:(a)本专利抗静电剂编号中N代表非离子型抗静电剂;A代表阴离子型抗静电剂;C代表阳离子型抗静电剂;(b)自然数字1,2,3,4,5,6,7等代表不同配方;(c)湿度为50%。Note: (a) In the antistatic agent number of this patent, N represents non-ionic antistatic agent; A represents anionic antistatic agent; C represents cationic antistatic agent; (b)
表7A-5、C-5和聚醚酯酰胺抗静电助剂添加量不同时PET样板表面电阻测试结果Table 7A-5, C-5 and polyetheresteramide antistatic additives with different additions of PET sample surface resistance test results
*市场永久抗静电剂来源于阿科玛;湿度为50%。*Market permanent antistatic agent sourced from Arkema; 50% humidity.
3.3阴离子抗静电剂A-5和阳离子抗静电剂C-5的涤纶纤维制备与抗静电性能测试结果3.3 Preparation of polyester fibers with anionic antistatic agent A-5 and cationic antistatic agent C-5 and test results of antistatic properties
将阴离子型抗静电助剂A-5和阳离子型抗静电助剂C-5与PET纤维树脂、弹性体TPEE、相容剂EAA以及抗氧化剂按一定合理质量配比混合均匀,TPEE加入量从2-17%,EAA加入量为0.5-10%均呈现出抗静电剂与PET的很好的相容性和可加工型。通过双螺杆挤出机(AK36型)熔融挤出,并经水冷后切粒机装置造粒,得到抗静电助剂/PET共混母粒。其中复合抗氧化剂的质量分数占0.7-3.5%时呈现较好的抗黄变和加工稳定性。用双螺杆挤出机(南京科亚AK36),加工参数十区温控分别为85℃、230℃、285℃、273℃、273℃、270℃、270℃、268℃、266℃、265℃,主机转速300r/min。实验使用的PET预先在130℃的鼓风干燥箱中经过4h的干燥处理,TPEE预先在105℃的鼓风干燥箱中经过3h的干燥处理。Mix anionic antistatic additive A-5 and cationic antistatic additive C-5 with PET fiber resin, elastomer TPEE, compatibilizer EAA and antioxidant according to a certain reasonable mass ratio. The amount of TPEE added is from 2 -17%, and EAA addition amount of 0.5-10% shows good compatibility and processability of antistatic agent and PET. Melt extrusion through twin-screw extruder (type AK36), and pelletize by water-cooling post-cutting machine to obtain antistatic additive/PET blend masterbatch. When the mass fraction of the composite antioxidant accounts for 0.7-3.5%, better anti-yellowing and processing stability are exhibited. Using a twin-screw extruder (Nanjing Keya AK36), the temperature control of the ten zones of processing parameters is 85°C, 230°C, 285°C, 273°C, 273°C, 270°C, 270°C, 268°C, 266°C, 265°C ℃, the main engine speed is 300r/min. The PET used in the experiment was pre-dried in a blast drying oven at 130 °C for 4 h, and the TPEE was pre-dried in a blast drying oven at 105 °C for 3 h.
将制备得到的抗静电助剂/PET共混母粒干燥完全后,喂入HAAKE MiniLabⅡ型混合流变仪中进行熔融纺丝。纺丝的主要参数为:纺丝温度270℃,螺杆转速70r/min,喷丝孔直径2mm,卷绕速度150m/min。After the prepared antistatic auxiliary agent/PET blend masterbatch was completely dried, it was fed into a HAAKE MiniLab II hybrid rheometer for melt spinning. The main parameters of spinning are: spinning temperature of 270 °C, screw speed of 70 r/min, spinneret diameter of 2 mm, and winding speed of 150 m/min.
采用ZC36型高绝缘电阻测量仪(上海安标电子有限公司)对抗静电助剂/PET共混纤维进行抗静电性能测试。测试前将纤维整理成质量为2.5g,厚度为1mm左右,直径为100mm尺寸左右的试样饼,并置于20℃,一定相对湿度环境下的LRH-300-S型恒温恒湿培养箱中平衡48小时。The antistatic properties of antistatic additives/PET blended fibers were tested by ZC36 high insulation resistance measuring instrument (Shanghai Anbiao Electronics Co., Ltd.). Before the test, the fibers are sorted into a sample cake with a mass of 2.5g, a thickness of about 1mm and a diameter of about 100mm, and placed in a LRH-300-S constant temperature and humidity incubator at 20 °C and a certain relative humidity. Equilibrate for 48 hours.
图4从左到右为阴离子型抗静电助剂/PET共混纤维,阴离子型抗静电助剂(A-5)的含量为20%;中间图为阳离子型抗静电助剂(C-5)/PET共混纤维,含量为20%;右侧为阳离子型抗静电助剂/PET共混纤维,含量为16%。每个图中上排为非浸湿纤维,下排为水中浸湿晾干。每两个同样抗静电剂纤维样品都在恒温恒湿相中平衡96小时,之后测试了每相同两个纤维样品的抗静电性能,其相应的电阻测试结果见表8。Figure 4 shows anionic antistatic additives/PET blend fibers from left to right, the content of anionic antistatic additives (A-5) is 20%; the middle picture is cationic antistatic additives (C-5) /PET blend fiber, the content is 20%; the right side is the cationic antistatic additive/PET blend fiber, the content is 16%. The upper row in each picture is for non-wetted fibers, and the lower row is for soaked in water and dried. Each two fiber samples with the same antistatic agent were equilibrated in a constant temperature and humidity phase for 96 hours, and then the antistatic properties of each of the same two fiber samples were tested, and the corresponding resistance test results are shown in Table 8.
表8抗静电助剂A-5和C-5在PET共混纤维电阻测试结果Table 8 Resistance test results of antistatic additives A-5 and C-5 in PET blended fibers
注:加抗静电剂涤纶纤维浸湿后晾干,在恒温恒湿箱中平衡96小时后测得表中数据。Note: The polyester fiber with antistatic agent is soaked and then dried, and the data in the table is measured after equilibrating in a constant temperature and humidity chamber for 96 hours.
4本专利抗静电剂在PET树脂及涤纶纤维中性能测试结果讨论4 Discussion on the performance test results of the patented antistatic agent in PET resin and polyester fiber
依据测试结果表明,本专利报道的抗静电剂非离子型与离子型抗静电剂呈现出一定性能差异。在不同抗静电剂含量为8%时非离子抗静电剂PET样板抗静电性显示较高些表面电阻值,离子型抗静电剂呈现小一些表面电阻值。其中非离子型,阴离子型和阳离子型抗静电剂中各种配方在表6中体现的测试结果并无明显抗静电性能的差异性。然而同一种抗静电剂(例如:A-5,C-5和聚醚酯酰胺)在PET树脂中的添加量不同时,相应改性材料样板水的接触角变化明显(见表4),抗静电性能也有显著变化(见表7和表8)。在含A-5抗静电剂从4%,8%,12%,16%到20%时,水的接触角逐渐变小,当含抗静电剂达到16%时接触角明显减小。含16%阴离子抗静电剂的接触角为51.28,含16%阳离子抗静电剂PET改性材料样板接触角减小到45.52,而非离子型聚醚酯酰胺抗静电剂在含抗静电剂16%时,接触角则为54.14。当继续增加抗静电剂含量到20%时,含阴离子抗静电剂的PET样板水的接触角降低为39.54,含阳离子抗静电剂水的接触角降低为35.66,而聚醚酯酰胺非离子抗静电剂水的接触角几乎没有明显变化(53.34)。由此可预期离子型抗静电剂在环境湿度较大时,亲水性能和与极性材料间形成强的相互作用有优势。According to the test results, the antistatic agent nonionic and ionic antistatic agent reported in this patent show a certain performance difference. When the content of different antistatic agents is 8%, the antistatic properties of non-ionic antistatic PET samples show higher surface resistance values, while ionic antistatic agents show smaller surface resistance values. Among them, the test results of various formulations of non-ionic, anionic and cationic antistatic agents shown in Table 6 have no obvious difference in antistatic performance. However, when the addition amount of the same antistatic agent (eg: A-5, C-5 and polyetheresteramide) in the PET resin is different, the contact angle of the corresponding modified material sample water changes obviously (see Table 4), the antistatic There were also significant changes in electrostatic properties (see Tables 7 and 8). When the A-5 antistatic agent content is from 4%, 8%, 12%, 16% to 20%, the contact angle of water gradually decreases, and the contact angle decreases significantly when the antistatic agent content reaches 16%. The contact angle of 16% anionic antistatic agent is 51.28, the contact angle of PET modified material containing 16% cationic antistatic agent is reduced to 45.52, and the non-ionic polyetheresteramide antistatic agent is 16% antistatic agent. , the contact angle is 54.14. When the content of antistatic agent continued to increase to 20%, the contact angle of PET sample water containing anionic antistatic agent decreased to 39.54, the contact angle of water containing cationic antistatic agent decreased to 35.66, and the nonionic antistatic agent of polyetheresteramide decreased to 35.66. The contact angle of agent water hardly changed significantly (53.34). Therefore, it can be expected that the ionic antistatic agent has advantages in hydrophilic properties and strong interaction with polar materials when the ambient humidity is high.
用同一种阴离子抗静电剂A-5,阳离子抗静电剂C-5和聚醚酯酰胺(阿科玛)在PET树脂中和涤纶纤维中添加量不同时,抗静电性能有明显不同(见表7和表8)。在抗静电剂PET改性料样板中无论在加入阳离子抗静电剂还是阴离子抗静电剂,在抗静电剂加入量4-12%时,都能体现出一定的抗静电效果,其电阻值在1013到1011欧姆范围,电阻率在1014-1013欧姆范围;当抗静电剂加入量从16%增加到20%时,PET样板表面电阻值将了,从1010到109欧姆,呈现出高效率抗静电效果。市场抗静电剂聚醚酯酰胺随着加入量不同,抗静电效果展现出相似水平。When the same anionic antistatic agent A-5, cationic antistatic agent C-5 and polyetheresteramide (Arkema) are added in different amounts in PET resin and polyester fiber, the antistatic properties are significantly different (see table). 7 and Table 8). In the antistatic agent PET modified material sample, no matter whether cationic antistatic agent or anionic antistatic agent is added, when the antistatic agent is added in an amount of 4-12%, it can show a certain antistatic effect, and its resistance value is 10 13 to 10 11 ohm range, the resistivity is in the 10 14 -10 13 ohm range; when the antistatic agent added from 16% to 20%, the surface resistance value of the PET sample will increase from 10 10 to 10 9 ohms, showing High-efficiency antistatic effect. The antistatic effect of the market antistatic agent polyetheresteramide shows a similar level with the addition of different amounts.
当加入同样用量的抗静电剂在涤纶纤维中时,湿度越高抗静电效果显著提高。无论是阴离子抗静电剂,还是阳离子抗静电剂在涤纶纤维中呈现出更加高效率抗静电效果和低的电阻值或低电阻率,这是因为与抗静电剂改性PET样板比较,涤纶纤维具有更大的表面积,可以更加有效的形成表面导电层,从而极大的降低了电阻值或电阻率。从表8中可见,在两个同样抗静电剂加入量的涤纶纤维样品同样湿度测试结果中发现,阳离子抗静电剂(C-5)比阴离子抗静电剂(A-5)呈现出更低的电阻值或电阻率结果;甚至在加入阳离子抗静电剂仅在16%时,其抗静电效果也是可以比加入阴离子抗静电剂20%量的涤纶纤维抗静电效果更好些,例如加入16%阳离子抗静电剂,湿度为35%,45%,55%,75%,85%时,其电阻值分别为4.75×1010,5.75×109,5.70×108,9.50×107,1.00×106;而加入20%阴离子抗静电剂的涤纶纤维在相同湿度条件下测试结果为2.23×1012,1.58×1011,8.20×1010,2.85×109,6.85×106。从以上相同湿度加入16%阳离子抗静电剂表面电阻值看,每一个湿度下都呈现出比加入20%阴离子抗静电剂的涤纶纤维更加有优势的抗静电效果,只有在湿度达到85%时,纤维表面都能形成达到饱和导电膜效果,因此电阻值都在同一数量级范围。When the same amount of antistatic agent is added to the polyester fiber, the higher the humidity, the higher the antistatic effect is. Both anionic antistatic agent and cationic antistatic agent show more efficient antistatic effect and low resistance value or low resistivity in polyester fiber. This is because compared with antistatic agent modified PET sample, polyester fiber has With a larger surface area, the surface conductive layer can be formed more effectively, thereby greatly reducing the resistance value or resistivity. As can be seen from Table 8, in the same humidity test results of two polyester fiber samples with the same amount of antistatic agent, it was found that the cationic antistatic agent (C-5) showed a lower performance than the anionic antistatic agent (A-5). Resistance value or resistivity results; even when only 16% of cationic antistatic agent is added, its antistatic effect can be better than that of polyester fiber with 20% of anionic antistatic agent, such as adding 16% cationic antistatic agent. Static agent, when the humidity is 35%, 45%, 55%, 75%, 85%, the resistance values are 4.75×10 10 , 5.75×10 9 , 5.70×10 8 , 9.50×10 7 , 1.00×10 6 , respectively ; And the polyester fibers added with 20% anionic antistatic agent under the same humidity conditions are 2.23×10 12 , 1.58×10 11 , 8.20×10 10 , 2.85×10 9 , 6.85×10 6 . Judging from the surface resistance value of adding 16% cationic antistatic agent at the same humidity above, each humidity shows more advantageous antistatic effect than polyester fiber adding 20% anionic antistatic agent, only when the humidity reaches 85%, A saturated conductive film can be formed on the surface of the fiber, so the resistance values are all in the same order of magnitude.
本发明专利首次将阴离子,阳离子和非离子永久抗抗静电剂应用于PET样条及涤纶纤维中,其抗静电性达到了行业标准应有的抗静电效果,为涤纶纤维和PET高分子材料提供了新的抗静电功能选择,同时保持其长久抗静电性,解决了抗静电剂不易水洗流失和擦拭流失现象,同时满足了永久抗静电功能要求。此外与市场广泛应用永久抗静电剂聚醚酯酰胺产品相比,本专利产品通过控制合成条件和加工参数不会产生聚醚酯酰胺永久抗静电剂引起的加工产品黄变现象。The patent of the present invention applies anionic, cationic and nonionic permanent antistatic agents to PET splines and polyester fibers for the first time. A new selection of antistatic functions has been introduced, while maintaining its long-term antistatic properties, solving the phenomenon that antistatic agents are not easy to be washed away and wiped away, and at the same time meet the requirements of permanent antistatic functions. In addition, compared with the widely used permanent antistatic agent polyetheresteramide products in the market, this patented product will not produce the yellowing phenomenon of processed products caused by the permanent antistatic agent of polyetheresteramide by controlling the synthesis conditions and processing parameters.
申请人声明,以上所述仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,所属技术领域的技术人员应该明了,任何属于本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,均落在本发明的保护范围和公开范围之内。The applicant declares that the above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Those skilled in the art should Changes or substitutions that can be easily conceived within the technical scope all fall within the protection scope and disclosure scope of the present invention.
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