CN114632994B - Antenna automatic welding production line - Google Patents
Antenna automatic welding production line Download PDFInfo
- Publication number
- CN114632994B CN114632994B CN202210295853.7A CN202210295853A CN114632994B CN 114632994 B CN114632994 B CN 114632994B CN 202210295853 A CN202210295853 A CN 202210295853A CN 114632994 B CN114632994 B CN 114632994B
- Authority
- CN
- China
- Prior art keywords
- wire
- sub
- line
- wire body
- cable
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003466 welding Methods 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000007598 dipping method Methods 0.000 claims abstract description 25
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 24
- 210000001503 joint Anatomy 0.000 claims abstract 4
- 230000002950 deficient Effects 0.000 claims description 23
- 230000004907 flux Effects 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000005476 soldering Methods 0.000 claims description 10
- 238000002788 crimping Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims 10
- 230000000007 visual effect Effects 0.000 claims 10
- 238000011179 visual inspection Methods 0.000 description 29
- 239000002184 metal Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及天线焊接领域,特别涉及一种天线自动焊接生产线。The invention relates to the field of antenna welding, and in particular to an antenna automatic welding production line.
背景技术Background Art
天线是一种在无线电设备中用来发射或接收电磁波的部件,其已被广泛应用于无线电通信、雷达、导航等领域,凡是利用电磁波来传递信息的,都依靠天线来进行工作。比如,无线路由器就需要天线作为媒介,进行接收和发射无线信号,天线可以达到增强无线信号的目的。Antenna is a component used to transmit or receive electromagnetic waves in radio equipment. It has been widely used in radio communications, radar, navigation and other fields. Anything that uses electromagnetic waves to transmit information relies on antennas to work. For example, wireless routers need antennas as a medium to receive and transmit wireless signals. Antennas can enhance wireless signals.
然而,现有的天线在生产时需要进行多次焊接,工序比较复杂,因此多为人工手动装配焊接。但是,人工手动装配焊接的工作效率低,导致天线的生产效率低。However, the existing antennas need to be welded multiple times during production, and the process is relatively complicated, so most of them are assembled and welded manually. However, the work efficiency of manual assembly and welding is low, resulting in low production efficiency of the antenna.
发明内容Summary of the invention
本发明的主要目的是提出一种天线自动焊接生产线,旨在解决现有天线的生产效率低的技术问题。The main purpose of the invention is to provide an antenna automatic welding production line, aiming to solve the technical problem of low production efficiency of existing antennas.
为实现上述目的,本发明提出一种天线自动焊接生产线,该天线自动焊接生产线包括一级线体、与所述一级线体对接的二级线体和位于所述二级线体一侧并与所述二级线体对接的若干三级线体;其中,所述三级线体用于对待焊接线缆进行沾锡;所述二级线体用于将沾锡后的线缆焊接于PCB板上;所述一级线体用于对焊接后的天线产品进行下料,所述天线产品为焊接有若干线缆的PCB板。To achieve the above-mentioned purpose, the present invention proposes an automatic antenna welding production line, which includes a primary wire body, a secondary wire body connected to the primary wire body, and a plurality of tertiary wire bodies located on one side of the secondary wire body and connected to the secondary wire body; wherein the tertiary wire body is used to tin the cables to be welded; the secondary wire body is used to weld the tinned cables to a PCB board; the primary wire body is used to cut the welded antenna products, and the antenna products are PCB boards with a plurality of cables welded thereon.
在一些实施例中,所述二级线体的数量为若干个,若干个所述二级线体并排设置于所述一级线体的一侧。In some embodiments, the number of the secondary wire bodies is multiple, and the multiple secondary wire bodies are arranged side by side on one side of the primary wire body.
在一些实施例中,所述三级线体包括用于对白线进行沾锡的第一子线体和用于对黑线进行加工的第二子线体,所述第一子线体与所述第二子线体并排设置。In some embodiments, the three-level wire body includes a first sub-wire body for tinning white wires and a second sub-wire body for processing black wires, and the first sub-wire body and the second sub-wire body are arranged side by side.
在一些实施例中,所述第一子线体与所述第二子线体均包括第一输送线和沿其输送方向依次设置的剥线机、沾锡装置和第一机械手,所述第一机械手用于将剥线、沾锡后的线缆转移至所述二级线体上。In some embodiments, the first sub-wire body and the second sub-wire body both include a first conveyor line and a wire stripping machine, a tinning device and a first robot arranged in sequence along the conveying direction thereof, and the first robot is used to transfer the stripped and tinned cables to the secondary wire body.
在一些实施例中,所述第二子线体还包括用于给线缆压接端子的端子机,所述端子机位于所述沾锡装置与所述第一机械手之间。In some embodiments, the second sub-line body further includes a terminal machine for crimping terminals on cables, and the terminal machine is located between the tinning device and the first manipulator.
在一些实施例中,所述第一子线体与所述第二子线体均还包括用于供给线缆的放线机、用于将所述线缆整直的整直机和用于将所述线缆切断的裁线装置,所述放线机、整直机和裁线装置位于所述第一输送线靠近其起始端的一侧。In some embodiments, the first sub-line body and the second sub-line body also include a wire pay-off machine for supplying cables, a straightening machine for straightening the cables, and a wire cutting device for cutting the cables. The wire pay-off machine, the straightening machine, and the wire cutting device are located on one side of the first conveyor line close to its starting end.
在一些实施例中,所述第一子线体与所述第二子线体均还包括沾助焊剂装置和预热装置,所述沾助焊剂装置和预热装置依次沿所述第一输送线的输送方向设置,且位于所述剥线机与所述沾锡装置之间。In some embodiments, the first sub-wire body and the second sub-wire body also include a flux dipping device and a preheating device, and the flux dipping device and the preheating device are sequentially arranged along the conveying direction of the first conveyor line and are located between the wire stripping machine and the tinning device.
在一些实施例中,所述第一子线体与所述第二子线体均还包括第一视觉检测装置和/或第二视觉检测装置,所述第一视觉检测装置设于所述剥线机与所述沾助焊剂装置之间,用于检测所述线缆的线头处的渔网,所述第二视觉检测装置设于所述沾锡装置与所述第一机械手之间,用于检测所述线缆的线头处的沾锡以及沾助焊剂的情况。In some embodiments, the first sub-wire body and the second sub-wire body also include a first visual inspection device and/or a second visual inspection device. The first visual inspection device is arranged between the wire stripping machine and the flux dipping device to detect the fishing net at the end of the cable. The second visual inspection device is arranged between the tinning device and the first manipulator to detect the tinning and flux dipping at the end of the cable.
在一些实施例中,所述第一子线体与所述第二子线体均还包括踢料装置,所述踢料装置设于所述第二视觉检测装置与所述第一机械手之间,用于将经所述第一视觉检测装置和/或第二视觉检测检测确定的残次品下料至预设区域。In some embodiments, the first sub-line body and the second sub-line body also include a kicking device, which is arranged between the second visual inspection device and the first manipulator, and is used to discharge defective products determined by the first visual inspection device and/or the second visual inspection device to a preset area.
在一些实施例中,所述二级线体包括PCB上料装置、第二输送线和多组焊接装置,所述PCB上料装置位于所述第二输送线的一端,多组所述焊接装置依次沿所述第二输送的输送方向设置。In some embodiments, the secondary line body includes a PCB loading device, a second conveyor line and multiple groups of welding devices, the PCB loading device is located at one end of the second conveyor line, and the multiple groups of welding devices are arranged in sequence along the conveying direction of the second conveyor.
在一些实施例中,所述二级线体还包括设于所述第二输送线末端的第二机械手,用于将焊接后的天线产品转移至所述三级线体上In some embodiments, the secondary line further comprises a second manipulator disposed at the end of the second conveyor line for transferring the welded antenna product to the tertiary line.
在一些实施例中,所述一级线体包括第三输送线和沿所述第三输送线的输送方向依次设置的第三视觉检测装置、次品标识机和第三机械手,所述第三机械手用于对残次品天线和成品天线进行分流堆叠。In some embodiments, the first-level line body includes a third conveyor line and a third visual inspection device, a defective product marking machine and a third robot arranged in sequence along the conveying direction of the third conveyor line, and the third robot is used to divert and stack defective antennas and finished antennas.
本发明所提出的技术方案中,其先通过三级线体对待焊接线缆进行自动沾锡,而后通过二级线体将沾锡后的线缆焊接于PCB板上,待焊接得到最终的天线产品后,再通过三级线体将天线产品下料至预区域,从而完成对于天线的自动焊接。本发明采用全自动化的方式焊接线缆与PCB板,相较于人工焊接的方式,天线生产效率得到极大的提高。In the technical solution proposed by the present invention, the cable to be welded is firstly automatically tinned by the three-stage wire body, and then the tinned cable is welded to the PCB board by the two-stage wire body. After the final antenna product is welded, the antenna product is unloaded to the pre-area by the three-stage wire body, thereby completing the automatic welding of the antenna. The present invention adopts a fully automated method to weld the cable and the PCB board, and compared with the manual welding method, the antenna production efficiency is greatly improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一实施例中天线自动焊接生产线的结构示意图;FIG1 is a schematic structural diagram of an antenna automatic welding production line according to an embodiment of the present invention;
图2为图1中PCB焊接线体与多个剥线沾锡线体的结构示意图;FIG2 is a schematic diagram of the structure of the PCB welding wire body and multiple stripping and tinning wire bodies in FIG1;
图3为图2中剥线沾锡线体的结构示意图;FIG3 is a schematic diagram of the structure of the wire stripping and tinning wire body in FIG2 ;
图4为图1中下料线体的结构示意图;FIG4 is a schematic structural diagram of the blanking line in FIG1 ;
图5为天线产品的结构示意图。FIG5 is a schematic diagram of the structure of an antenna product.
附图标号说明:Description of Figure Numbers:
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的方案进行清楚完整的描述,显然,所描述的实施例仅是本发明中的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
还需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上时,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件,它可以是直接连接另一个元件或者可能同时存在居中元件。It should also be noted that when an element is referred to as being "fixed on" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element at the same time. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.
另外,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
请参见图1、图5,本发明提出一种天线自动焊接生产线,包括一级线体10、与一级线体10对接的二级线体20和位于二级线体20一侧并与二级线体20对接的若干三级线体;其中,Referring to FIG. 1 and FIG. 5 , the present invention provides an antenna automatic welding production line, comprising a primary wire body 10, a secondary wire body 20 connected to the primary wire body 10, and a plurality of tertiary wire bodies located on one side of the secondary wire body 20 and connected to the secondary wire body 20; wherein,
三级线体用于对待焊接线缆200进行沾锡;The third-level wire body is used to tin the wire 200 to be welded;
二级线体20用于将沾锡后的线缆200焊接于PCB板100上;The secondary wire body 20 is used to solder the tinned cable 200 onto the PCB board 100;
一级线体10用于对焊接后的天线产品进行下料,天线产品为焊接有若干线缆200的PCB板100。The primary line body 10 is used to cut the antenna product after welding, and the antenna product is a PCB board 100 welded with a plurality of cables 200.
天线由PCB板100、线缆200、外壳和其它组件构成,一块PCB板100可配置一根线缆200,两根线缆200或三根线缆200等。线缆200先通过三级线体进行自动沾锡,沾锡后的线缆200转移至二级线体20上,然后通过二级线体20将沾锡后的线缆200自动焊接于PCB板100上,待PCB板100上焊接有预设数量的线缆200后,再通过一级线体10将焊接后的天线产品下料至预设区域,天线产品为焊接有预设数量线缆200的PCB板100。The antenna is composed of a PCB board 100, a cable 200, a housing and other components. A PCB board 100 can be configured with one cable 200, two cables 200 or three cables 200, etc. The cable 200 is first automatically tinned through the three-level wire body, and the tinned cable 200 is transferred to the two-level wire body 20, and then the tinned cable 200 is automatically soldered to the PCB board 100 through the two-level wire body 20. After a preset number of cables 200 are soldered on the PCB board 100, the soldered antenna product is unloaded to a preset area through the first-level wire body 10. The antenna product is a PCB board 100 with a preset number of cables 200 soldered.
三级线体可仅对线缆200进行沾锡操作,如此,放置于三级线体上的线缆200则需要事先剥除线头处的包裹外皮,使得三级线体能够对线头处外露的金属芯进行沾锡。三级线体也可先对线缆200进行剥皮,然后再对其进行沾锡,如此可进一步提高天线自动焊接生产线的自动化程度,从而进一步提高天线的生产效率。The three-level wire body can only perform tinning operation on the cable 200. In this way, the cable 200 placed on the three-level wire body needs to be stripped of the outer sheath at the end of the wire in advance, so that the three-level wire body can tin the exposed metal core at the end of the wire. The three-level wire body can also first strip the cable 200 and then tin it, which can further improve the automation of the antenna automatic welding production line, thereby further improving the production efficiency of the antenna.
下面以一块PCB板100配置三根线缆200为例,分别为第一线缆,第二线缆和第三线缆,相应的,三级线体的数量为三个,分别为第一三级线体、第二三级线体和第三三级线体。第一三级线体、第二三级线体和第三三级线体分别对第一线缆、第二线缆和第三线缆进行自动沾锡,沾锡完成后,先由二级线体20将沾锡后的第一线缆焊接于PCB板100上,待第一线缆焊接完成后,再由二级线体20将沾锡后的第二线缆焊接于前述PCB板100上,待第二线缆焊接完成后,然后由二级线体20将沾锡后的第三线缆焊接于前述PCB板100上,最后再由一级线体10将焊接有第一线缆、第二线缆和第三线缆的PCB板100下料至预设区域,从而完成对于线缆200与PCB板100的自动化焊接,生效效率高。Below, a PCB board 100 is configured with three cables 200 as an example, which are the first cable, the second cable and the third cable. Correspondingly, the number of three-level wire bodies is three, which are the first three-level wire body, the second three-level wire body and the third three-level wire body. The first three-level wire body, the second three-level wire body and the third three-level wire body automatically tin the first cable, the second cable and the third cable respectively. After the tinning is completed, the second-level wire body 20 first solders the tinned first cable to the PCB board 100. After the first cable is soldered, the second-level wire body 20 solders the tinned second cable to the aforementioned PCB board 100. After the second cable is soldered, the second-level wire body 20 solders the tinned third cable to the aforementioned PCB board 100. Finally, the first-level wire body 10 unloads the PCB board 100 soldered with the first cable, the second cable and the third cable to the preset area, thereby completing the automatic soldering of the cable 200 and the PCB board 100, and the efficiency is high.
在一些实施例中,请参见图1,本发明所提出的二级线体20的数量为若干个,若干个二级线体20并排设置于一级线体10的一侧。In some embodiments, referring to FIG. 1 , the number of the secondary wiring bodies 20 provided by the present invention is multiple, and the multiple secondary wiring bodies 20 are arranged side by side on one side of the primary wiring body 10 .
本实施例中,二级线体20在一级线体10的同一侧设置有若干个,若干个二级线体20间隔分布且每个二级线体20均配置有若干个三级线体,一个二级线体20与对应配置的若干个三级线体可焊接得到一个天线产品,如此,若干个二级线体20便可同时焊接得到若干个天线产品,从而进一步提高天线的生产效率。作为优选,本实施例所提出的二级线体20的数量为四个,每个二级线体20对应配置有三个三级线体,此仅为示例性的,而非限制性的,本领域技术人员可根据实际情况进行设计。In this embodiment, a plurality of secondary wire bodies 20 are arranged on the same side of the primary wire body 10, and the plurality of secondary wire bodies 20 are arranged at intervals and each secondary wire body 20 is configured with a plurality of tertiary wire bodies. One secondary wire body 20 and a plurality of correspondingly configured tertiary wire bodies can be welded to obtain an antenna product. In this way, a plurality of secondary wire bodies 20 can be welded at the same time to obtain a plurality of antenna products, thereby further improving the production efficiency of the antenna. Preferably, the number of the secondary wire bodies 20 proposed in this embodiment is four, and each secondary wire body 20 is correspondingly configured with three tertiary wire bodies. This is only exemplary and not restrictive, and those skilled in the art can design it according to the actual situation.
在一些实施例中,请参见图1,本发明所提出的三级线体包括用于对白线进行沾锡的第一子线体31和用于对黑线进行加工的第二子线体32,第一子线体31与第二子线体32并排设置。In some embodiments, referring to FIG. 1 , the three-level wire body proposed in the present invention includes a first sub-wire body 31 for tinning white wires and a second sub-wire body 32 for processing black wires, and the first sub-wire body 31 and the second sub-wire body 32 are arranged side by side.
本实施例中,三级线体包括第一子线体31和第二子线体32,第一子线体31用于对黑线进行沾锡,第二子线体32用于对白线进行沾锡。PCB板100至少配置一根黑线和一根白线,白线通过第一子线体31进行沾锡,而后再通过二级线体20将白线焊接于PCB板100上,黑线通过第二子线体32进行沾锡,而后再通过二级线体20将黑线焊接于PCB板100上,如此,黑线与白线便都通过二级线体20焊接于同一块PCB板100上,从而得到天线产品。作为优选,本实施例所提出的PCB板100配置有两根白线和一根黑线,两根白线分别为白长线和白短线,黑线为黑长线,此仅为示例性的,而非限制性的,如此,第一子线体31的数量设置为两个。In this embodiment, the three-level wire body includes a first sub-wire body 31 and a second sub-wire body 32. The first sub-wire body 31 is used to tin the black wire, and the second sub-wire body 32 is used to tin the white wire. The PCB board 100 is configured with at least one black wire and one white wire. The white wire is tinned through the first sub-wire body 31, and then the white wire is soldered to the PCB board 100 through the secondary wire body 20. The black wire is tinned through the second sub-wire body 32, and then the black wire is soldered to the PCB board 100 through the secondary wire body 20. In this way, the black wire and the white wire are soldered to the same PCB board 100 through the secondary wire body 20, thereby obtaining an antenna product. As a preference, the PCB board 100 proposed in this embodiment is configured with two white wires and one black wire, the two white wires are respectively a white long wire and a white short wire, and the black wire is a black long wire. This is only exemplary and not restrictive. In this way, the number of the first sub-wire bodies 31 is set to two.
在一些实施例中,请参见图2、图3,本发明所提出的第一子线体31与第二子线体32均包括第一输送线301和沿其输送方向依次设置的剥线机302、沾锡装置303和第一机械手304,第一机械手304用于将剥线、沾锡后的线缆200转移至二级线体20上。In some embodiments, referring to Figures 2 and 3, the first sub-wire body 31 and the second sub-wire body 32 proposed in the present invention both include a first conveyor line 301 and a wire stripping machine 302, a tinning device 303 and a first manipulator 304 arranged in sequence along its conveying direction. The first manipulator 304 is used to transfer the cable 200 after stripping and tinning to the secondary wire body 20.
本实施例中,第一子线体31与第二子线体32均包括有第一输送线301、剥线机302、沾锡装置303和第一机械手304,第一输送线301用于输送线缆200,剥线机302用于剥除线缆200线头处的外皮,使得线缆200内的金属芯外露,沾锡装置303用于对线缆200外露的金属芯进行沾锡,第一机械手304用于将沾锡后的线缆200转移至二级线体20上,以使得二级线体20将沾锡后的线缆200焊接于PCB板100上。其中,剥线机302可以仅剥除线缆200一端的外皮,也可剥除线缆200两端的外皮,本领域技术人员可根据实际情况进行设计。以一块PCB板100配置两根白线和一根长线为例,两根白线分别为白长线和白短线,黑线为黑长线,两根白线的两端均通过剥线机302剥除外皮,黑线的一端通过剥线机302剥除外皮,此仅为示例性的,而非限制性的。In this embodiment, the first sub-line body 31 and the second sub-line body 32 both include a first conveyor line 301, a wire stripper 302, a tinning device 303 and a first manipulator 304. The first conveyor line 301 is used to convey the cable 200. The wire stripper 302 is used to strip the outer skin at the end of the cable 200 so that the metal core in the cable 200 is exposed. The tinning device 303 is used to tin the exposed metal core of the cable 200. The first manipulator 304 is used to transfer the tinned cable 200 to the secondary line body 20, so that the secondary line body 20 solders the tinned cable 200 to the PCB board 100. Among them, the wire stripper 302 can only strip the outer skin of one end of the cable 200, or can strip the outer skin of both ends of the cable 200. Those skilled in the art can design it according to actual conditions. Taking a PCB board 100 configured with two white wires and one long wire as an example, the two white wires are a white long wire and a white short wire, and the black wire is a black long wire. Both ends of the two white wires are stripped of their outer skins through a wire stripping machine 302, and one end of the black wire is stripped of its outer skin through a wire stripping machine 302. This is only exemplary and not restrictive.
在一些实施例中,请参见图2、图3、图5,本发明所提出的第二子线体32还包括用于给线缆200压接端子300的端子机305,端子机305位于沾锡装置303与第一机械手304之间。In some embodiments, referring to FIG. 2 , FIG. 3 , and FIG. 5 , the second sub-line body 32 proposed in the present invention further includes a terminal machine 305 for crimping the terminal 300 to the cable 200 , and the terminal machine 305 is located between the tinning device 303 and the first manipulator 304 .
本实施例中,第二子线体32还包括端子机305,端子机305用于给线缆200压接端子300。以一块PCB板100配置两根白线和一根长线为例,两根白线分别为白长线和白短线,黑线为黑长线,黑长线的一端剥线沾锡,另一端通过端子机305压接端子300。In this embodiment, the second sub-line body 32 further includes a terminal machine 305, which is used to crimp the terminal 300 to the cable 200. For example, a PCB board 100 is configured with two white wires and one long wire, the two white wires are a white long wire and a white short wire, the black wire is a black long wire, one end of the black long wire is stripped and tinned, and the other end is crimped with the terminal 300 through the terminal machine 305.
在一些实施例中,请参见图2、图3,本发明所提出的第一子线体31与第二子线体32均还包括放线机306、整直机307和裁线装置308,放线机306、整直机307和裁线装置308位于第一输送线301靠近其起始端的一侧。In some embodiments, referring to Figures 2 and 3, the first sub-line body 31 and the second sub-line body 32 proposed in the present invention also include a wire pay-off machine 306, a straightening machine 307 and a wire cutting device 308, and the wire pay-off machine 306, the straightening machine 307 and the wire cutting device 308 are located on one side of the first conveyor line 301 close to its starting end.
本实施例中,第一子线体31与第二子线体32均还包括放线机306、整直机307和裁线装置308,放线机306包括卷料盘,线缆200缠绕于卷料盘上,放线机306放线后,通过整直机307将弯曲的线缆200整直,而后再通过裁线装置308将线缆200切断,然后通过第一输送线301依次将其输送至剥线机302、沾锡装置303和第一机械手304所在工位处。In this embodiment, the first sub-line body 31 and the second sub-line body 32 also include a wire pay-off machine 306, a straightening machine 307 and a wire cutting device 308. The wire pay-off machine 306 includes a winding disk, and the cable 200 is wound on the winding disk. After the wire pay-off machine 306 pays off the wire, the straightening machine 307 is used to straighten the bent cable 200, and then the cable 200 is cut off by the wire cutting device 308, and then it is transported to the wire stripping machine 302, the tinning device 303 and the first robot 304 in sequence through the first conveyor line 301.
在一些实施例中,请参见图2、图3,本发明所提出的第一子线体31与第二子线体32均还包括沾助焊剂装置309和预热装置30A,沾助焊剂装置309和预热装置30A依次沿第一输送线301的输送方向设置,且位于剥线机302与沾锡装置303之间。In some embodiments, referring to FIG. 2 and FIG. 3 , the first sub-wire body 31 and the second sub-wire body 32 proposed in the present invention both further include a flux dipping device 309 and a preheating device 30A. The flux dipping device 309 and the preheating device 30A are sequentially arranged along the conveying direction of the first conveyor line 301 , and are located between the wire stripping machine 302 and the tinning device 303 .
本实施例中,第一子线体31与第二子线体32均还包括沾助焊剂装置309和预热装置30A,线缆200剥线后,先通过沾助焊剂装置309对外露的金属芯进行沾助焊剂,而后再通过预热装置30A对金属芯上沾有的助焊剂进行预热,然后再通过沾锡装置303对金属芯进行沾锡处理。In this embodiment, the first sub-line body 31 and the second sub-line body 32 also include a flux dipping device 309 and a preheating device 30A. After the cable 200 is stripped, the exposed metal core is first dipped with flux through the flux dipping device 309, and then the flux on the metal core is preheated through the preheating device 30A, and then the metal core is tinned through the tinning device 303.
在一些实施例中,请参见图2、图3,本发明所提出的第一子线体31与第二子线体32均还包括第一视觉检测装置30B和/或第二视觉检测装置30C,第一视觉检测装置30B设于剥线机302与沾助焊剂装置309之间,用于检测线缆200的线头处的渔网,第二视觉检测装置30C设于沾锡装置303与第一机械手304之间,用于检测线缆200的线头处的沾锡以及沾助焊剂的情况。In some embodiments, referring to Figures 2 and 3, the first sub-line body 31 and the second sub-line body 32 proposed in the present invention also include a first visual inspection device 30B and/or a second visual inspection device 30C. The first visual inspection device 30B is arranged between the wire stripping machine 302 and the flux dipping device 309, and is used to detect the fishing net at the end of the cable 200. The second visual inspection device 30C is arranged between the tinning device 303 and the first manipulator 304, and is used to detect the tinning and flux dipping at the end of the cable 200.
本实施例中,第一视觉检测装置30B用于对剥线后的线缆200进行检测,以确定线缆200剥线是否干净,是否在线缆200的金属芯处残留有未剥除的外皮(渔网),第二视觉检测装置30C用于对沾助焊剂以及沾锡后的线缆200进行检测,以确定线缆200的沾助焊剂以及沾锡是否符合标准。其中,第一视觉检测装置30B和第二视觉检测装置30C可以为CCD相机,也可以为飞拍相机,包括但不限于此,本领域技术人员可根据实际情况进行设计。In this embodiment, the first visual inspection device 30B is used to inspect the cable 200 after stripping to determine whether the cable 200 is stripped cleanly and whether there is any unstripped outer skin (fishing net) left at the metal core of the cable 200. The second visual inspection device 30C is used to inspect the cable 200 after soldering flux and soldering tin to determine whether the soldering flux and soldering tin of the cable 200 meet the standards. The first visual inspection device 30B and the second visual inspection device 30C can be CCD cameras or flying cameras, including but not limited to these, and those skilled in the art can design them according to actual conditions.
在一些实例中,请参见图2、图3,本发明所提出的第一子线体31与第二子线体32均还包括踢料装置30D,踢料装置30D设于第二视觉检测装置30C与第一机械手304之间,用于将经第一视觉检测装置30B和/或第二视觉检测检测确定的残次品下料至预设区域。In some instances, referring to FIG. 2 and FIG. 3 , the first sub-line body 31 and the second sub-line body 32 proposed in the present invention both further include a kicking device 30D, which is disposed between the second visual inspection device 30C and the first manipulator 304, and is used to discharge defective products determined by the first visual inspection device 30B and/or the second visual inspection device to a preset area.
本实施例中,第一视觉检测装置30B检测确定的残次品将经由第一输送线301输送至踢料装置30D所在工位处,以通过踢料装置30D将残次品线缆200下料至预设区域,第二视觉检测装置30C检测确定的残次品也将经由第一输送线301输送至踢料装置30D所在工位处,以通过踢料装置30D将残次品线缆200下料至预设区域。其中,线缆200经第一视觉检测装置30B与第二视觉检测装置30C二者中的任一者确定为残次品后,则都经由第一输送线301将其输送至踢料装置30D处进行下料。In this embodiment, the defective products detected and determined by the first visual inspection device 30B will be transported to the station where the kicking device 30D is located via the first conveyor line 301, so that the defective cables 200 can be unloaded to the preset area through the kicking device 30D, and the defective products detected and determined by the second visual inspection device 30C will also be transported to the station where the kicking device 30D is located via the first conveyor line 301, so that the defective cables 200 can be unloaded to the preset area through the kicking device 30D. Among them, after the cable 200 is determined to be a defective product by either the first visual inspection device 30B or the second visual inspection device 30C, it will be transported to the kicking device 30D via the first conveyor line 301 for unloading.
在一些实施例中,请参见图2,本发明所提出的二级线体20包括PCB上料装置21、第二输送线22和多组焊接装置23,PCB上料装置21位于第二输送线22的一端,多组焊接装置23依次沿第二输送的输送方向设置。In some embodiments, referring to FIG. 2 , the secondary line body 20 proposed in the present invention includes a PCB loading device 21, a second conveyor line 22 and a plurality of welding devices 23. The PCB loading device 21 is located at one end of the second conveyor line 22, and the plurality of welding devices 23 are sequentially arranged along the conveying direction of the second conveyor.
本实施例中,二级线体20包括PCB上料装置21、第二输送线22和多组焊接装置23,PCB上料装置21用于放置待焊接的PCB板100,焊接时,PCB上料装置21将PCB板100放置于第二输送线22上,通过第二输送线22将其输送至第一组焊接装置23处,而后再通过第一组焊接装置23将沾锡后的第一线缆焊接于PCB板100上,然后再依次通过第二输送线22输送至第二组焊接装置23、第三组焊接装置23处,以将第二线缆和第三线缆依次焊接于PCB板100上。In this embodiment, the secondary line body 20 includes a PCB loading device 21, a second conveyor line 22 and multiple groups of welding devices 23. The PCB loading device 21 is used to place the PCB board 100 to be welded. During welding, the PCB loading device 21 places the PCB board 100 on the second conveyor line 22, and conveys it to the first group of welding devices 23 through the second conveyor line 22, and then the first cable after tinning is welded to the PCB board 100 through the first group of welding devices 23, and then it is conveyed to the second group of welding devices 23 and the third group of welding devices 23 through the second conveyor line 22 in turn, so that the second cable and the third cable are welded to the PCB board 100 in turn.
以一块PCB板100配置两根白线和一根长线为例,两根白线分别为白长线和白短线,黑线为黑长线,一个二级线体20配置有两个第一子线体31和一个第二子线体32,其中,二级线体20包括三组焊接装置23。白长线和白短线分别通过两个第一子线体31进行自动沾锡,黑长线通过第二子线体32进行自动沾锡,白长线沾锡后转移至第二输送线22上且位于第一组焊接装置23处,并通过第一组焊接装置23将白长线焊接于PCB板100上,而后通过第二输送线22将焊接有白长线的PCB板100输送至第二组焊接装置23处,同时将沾锡后的白短线转移至第二组焊接装置23处,并通过第二组焊接装置23将白短线焊接于PCB板100上,最后再通过第二输送线22将焊接有白长线和白短线的PCB板100输送至第三组焊接装置23处,同时将沾锡后的黑长线转移至第三组焊接装置23处,并通过第三组焊接装置23将沾锡后的黑长线焊接于PCB板100上。其中,黑长线在沾锡后还可通过端子机305压接端子300。Taking a PCB board 100 configured with two white wires and one long wire as an example, the two white wires are a white long wire and a white short wire, and the black wire is a black long wire. A secondary wire body 20 is configured with two first sub-wire bodies 31 and one second sub-wire body 32, wherein the secondary wire body 20 includes three groups of welding devices 23. The white long wire and the white short wire are automatically dipped in tin through the two first sub-wire bodies 31, respectively, and the black long wire is automatically dipped in tin through the second sub-wire body 32. After the white long wire is dipped in tin, it is transferred to the second conveyor line 22 and located at the first group of welding devices 23, and the white long wire is welded on the PCB board 100 through the first group of welding devices 23. Then, the PCB board 100 welded with the white long wire is conveyed to the second group of welding devices 23 through the second conveyor line 22, and the tinned white short wire is transferred to the second group of welding devices 23, and the white short wire is welded on the PCB board 100 through the second group of welding devices 23. Finally, the PCB board 100 welded with the white long wire and the white short wire is conveyed to the third group of welding devices 23 through the second conveyor line 22, and the tinned black long wire is transferred to the third group of welding devices 23, and the tinned black long wire is welded on the PCB board 100 through the third group of welding devices 23. Among them, after the black long wire is dipped in tin, it can also be crimped to the terminal 300 through the terminal machine 305.
在一些实施例中,请参见图2,本发明所提出的二级线体20还包括设于第二输送线22末端的第二机械手24,用于将焊接后的天线产品转移至三级线体上。In some embodiments, referring to FIG. 2 , the secondary line 20 provided in the present invention further includes a second robot 24 disposed at the end of the second conveyor line 22 for transferring the welded antenna product to the tertiary line.
本实施例中,第二输送线22的末端设置有第二机械手24,用于将焊接有预设数量线缆200的PCB板100(天线产品)转移至三级线体上,使得焊接后的天线产品通过三级线体进行自动下料,以进一步提高天线自动焊接生产线的自动化程度,从而进一步提高天线的生产效率。In this embodiment, a second robot 24 is provided at the end of the second conveyor line 22, which is used to transfer the PCB board 100 (antenna product) welded with a preset number of cables 200 to the tertiary line body, so that the welded antenna product can be automatically unloaded through the tertiary line body, so as to further improve the degree of automation of the antenna automatic welding production line, thereby further improving the production efficiency of the antenna.
在一些实施例中,请参见图4,本发明所提出的一级线体10包括第三输送线11和沿第三输送线11的输送方向依次设置的第三视觉检测装置12、次品标识机13和第三机械手14,第三机械手14用于对残次品天线和成品天线进行分流堆叠。In some embodiments, referring to FIG. 4 , the first-level line body 10 proposed in the present invention includes a third conveyor line 11 and a third visual inspection device 12, a defective product marking machine 13 and a third manipulator 14 arranged in sequence along the conveying direction of the third conveyor line 11. The third manipulator 14 is used to divert and stack defective antennas and finished antennas.
本实施例中,一级线体10包括第三输送线11、第三视觉检测装置12、次品标识机13和第三机械手14,第三输送线11用于输送焊接后的天线产品,天线产品输送过程中,先通过第三视觉检测装置12对其进行质量检测,而后再通过次品标识机13对残次品进行标识,然后通过第三机械手14对残次品和成品进行分流堆叠,如此可自动对残次品和成品进行分类。In this embodiment, the first-level line body 10 includes a third conveyor line 11, a third visual inspection device 12, a defective product marking machine 13 and a third manipulator 14. The third conveyor line 11 is used to convey the antenna products after welding. During the conveying process of the antenna products, the quality is first inspected by the third visual inspection device 12, and then the defective products are marked by the defective product marking machine 13. Then, the defective products and finished products are separated and stacked by the third manipulator 14, so that the defective products and finished products can be automatically classified.
以上的仅为本发明的部分或优选实施例,无论是文字还是附图都不能因此限制本发明保护的范围,凡是在与本发明一个整体的构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明保护的范围内。The above are only partial or preferred embodiments of the present invention. Neither the text nor the drawings can limit the scope of protection of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the overall concept of the present invention, or direct/indirect application in other related technical fields are included in the scope of protection of the present invention.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210295853.7A CN114632994B (en) | 2022-03-24 | 2022-03-24 | Antenna automatic welding production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210295853.7A CN114632994B (en) | 2022-03-24 | 2022-03-24 | Antenna automatic welding production line |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114632994A CN114632994A (en) | 2022-06-17 |
CN114632994B true CN114632994B (en) | 2024-09-03 |
Family
ID=81949367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210295853.7A Active CN114632994B (en) | 2022-03-24 | 2022-03-24 | Antenna automatic welding production line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114632994B (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103166087A (en) * | 2013-03-21 | 2013-06-19 | 协讯电子(吉安)有限公司 | Automatic tin soldering device platform applicable to cable and connector |
CN110534261A (en) * | 2019-08-29 | 2019-12-03 | 潍坊路加精工有限公司 | A kind of harness combined processing equipment and its application method |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1995028755A1 (en) * | 1994-04-18 | 1995-10-26 | Bema Gmbh | Process for producing a fixed endpiece for a wire strand and a strand |
CN106292561A (en) * | 2015-05-21 | 2017-01-04 | 宁波高新区启明电子科技有限公司 | A kind of electronic product plug-in unit production line intelligence control system |
CN106154939B (en) * | 2016-09-20 | 2019-06-25 | 广州大学 | All-digital intelligent crimps twist thread solder machine control and detection system |
CN206156244U (en) * | 2016-09-30 | 2017-05-10 | 东风雷诺汽车有限公司 | Engine cylinder block throws material sorting device |
CN110544857B (en) * | 2019-09-26 | 2024-09-06 | 东莞市锐华自动化设备有限公司 | Connecting wire sleeve penetrating, terminal crimping and tin dipping integrated machine |
CN211469988U (en) * | 2019-12-18 | 2020-09-11 | 东莞新远帆自动化有限公司 | Full-automatic stator production line |
CN214252078U (en) * | 2020-12-30 | 2021-09-21 | 昆山盟特展精密机电有限公司 | Tin pick-up detection mechanism |
CN113325002A (en) * | 2021-05-28 | 2021-08-31 | 立讯电子科技(昆山)有限公司 | Full-automatic welding detection production line for loudspeaker based on molten tin soldering and AI visual detection |
-
2022
- 2022-03-24 CN CN202210295853.7A patent/CN114632994B/en active Active
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103166087A (en) * | 2013-03-21 | 2013-06-19 | 协讯电子(吉安)有限公司 | Automatic tin soldering device platform applicable to cable and connector |
CN110534261A (en) * | 2019-08-29 | 2019-12-03 | 潍坊路加精工有限公司 | A kind of harness combined processing equipment and its application method |
Also Published As
Publication number | Publication date |
---|---|
CN114632994A (en) | 2022-06-17 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US6442832B1 (en) | Method for coupling a circuit board to a transmission line that includes a heat sensitive dielectric | |
JP5567239B1 (en) | Connection structure manufacturing method and connection structure manufacturing apparatus | |
US20070218257A1 (en) | Circuit board, its manufacturing method, and joint box using circuit board | |
EP0025244B2 (en) | A method of making electrical connectors | |
WO2018198711A1 (en) | Untwisting device and electrical wire end processing device | |
CN114632994B (en) | Antenna automatic welding production line | |
CN101859935B (en) | Aluminum wire connection terminal | |
US5738529A (en) | Cable connector system | |
CN102414763A (en) | Multi-core coaxial cable with connecting member and method of manufacturing same | |
US10038292B2 (en) | Method for connecting insulated wires | |
US6453552B1 (en) | Method of manufacturing electrical terminals and terminal modules | |
CN1988070B (en) | Manufacturing method of surface mount type plastic package inductor | |
US11545294B2 (en) | Coil device, pulse transformer, and electronic component | |
US10008320B2 (en) | Coil component | |
CN101207232B (en) | Apparatus and method for fixing coaxial cable yarn in aerial device | |
US3566007A (en) | Corrugated coaxial cable | |
GB2108769A (en) | Arrangement of terminals on a chip type inductor | |
CN102176603B (en) | Manufacturing process of double-winding-rack type signal transmission line | |
JP6329850B2 (en) | Chain terminal, chain terminal manufacturing apparatus, and chain terminal manufacturing method | |
CN113540918A (en) | Data line processing technology | |
CN118800584B (en) | Automatic production line for magnetic rings | |
US20030024116A1 (en) | Method of establishing an electrical connection | |
CN114498243A (en) | An automatic processing method for HDMI header | |
JP6324263B2 (en) | Terminal manufacturing equipment | |
JP6513439B2 (en) | Cable structure and method of manufacturing cable structure |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20240724 Address after: 524000 1 Hai Da Road, Mazhang District, Zhanjiang, Guangdong Applicant after: Guangdong Ocean University Country or region after: China Applicant after: Yangjiang chain point Innovation Technology Development Co.,Ltd. Address before: 528000 room A23, No. 40, Boai Middle Road, Shishan town, Nanhai District, Foshan City, Guangdong Province Applicant before: Foshan Zhilian Digital Technology Co.,Ltd. Country or region before: China Applicant before: Guangdong Zhilian Equipment Technology Co.,Ltd. |
|
TA01 | Transfer of patent application right | ||
GR01 | Patent grant | ||
GR01 | Patent grant |