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CN114623635B - Snow maker suitable for normal temperature environment - Google Patents

Snow maker suitable for normal temperature environment Download PDF

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CN114623635B
CN114623635B CN202210329224.1A CN202210329224A CN114623635B CN 114623635 B CN114623635 B CN 114623635B CN 202210329224 A CN202210329224 A CN 202210329224A CN 114623635 B CN114623635 B CN 114623635B
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air
heat
cooling
heating box
temperature environment
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CN114623635A (en
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吴海峰
王瑞祥
徐荣吉
张博文
刘佳维
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Beijing University of Civil Engineering and Architecture
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25CPRODUCING, WORKING OR HANDLING ICE
    • F25C3/00Processes or apparatus specially adapted for producing ice or snow for winter sports or similar recreational purposes, e.g. for sporting installations; Producing artificial snow
    • F25C3/04Processes or apparatus specially adapted for producing ice or snow for winter sports or similar recreational purposes, e.g. for sporting installations; Producing artificial snow for sledging or ski trails; Producing artificial snow

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Abstract

本发明公开了一种适用于正温环境的造雪机,包括整体呈圆筒状的外壳,外壳后端安装有轴流式的风机,外壳前端沿周向安装有呈环形布置的喷嘴和核子器,喷嘴的进水端以及核子器的进水端均和高压水系统相连,核子器的进气端通过输气管道和空压机相连;其特征在于,还包括空气冷却系统,空气冷却系统用于对进入核子器的空气进行冷却。本发明能够提高造雪机在正温环境下的造雪效果,且具有能量耗费较低,对冷量利用效率更高的优点。

Figure 202210329224

The invention discloses a snowmaking machine suitable for a positive temperature environment, which comprises a cylindrical casing as a whole, an axial-flow fan is installed at the rear end of the casing, and annular nozzles and nuclei are installed at the front end of the casing along the circumferential direction. The water inlet end of the nozzle, the water inlet end of the nozzle and the water inlet end of the nuclear device are all connected with the high-pressure water system, and the air inlet end of the nuclear device is connected with the air compressor through the gas pipeline; it is characterized in that it also includes an air cooling system, an air cooling system Used to cool the air entering the nuclear reactor. The invention can improve the snowmaking effect of the snowmaking machine in positive temperature environment, and has the advantages of lower energy consumption and higher utilization efficiency of cooling capacity.

Figure 202210329224

Description

一种适用于正温环境的造雪机A snow gun suitable for positive temperature environment

本申请为申请号202110536243.7,申请日2021-5-17的《一种适用于正温环境的造雪机造雪方法》专利的分案申请。This application is a divisional application of the patent "A snowmaking method for snowmaking machines suitable for positive temperature environments" with application number 202110536243.7 and application date of 2021-5-17.

技术领域technical field

本发明涉及造雪机测试设备技术领域,具体涉及一种适用于正温环境的造雪机。The invention relates to the technical field of snowmaking machine testing equipment, in particular to a snowmaking machine suitable for a positive temperature environment.

背景技术Background technique

造雪机是一种人工造雪的设备,通常会在滑雪场和溜冰场等场所大量使用。造雪机通常在低温环境下使用,其造雪原理是将高压水和高压空气通过核子器喷出形成小粒径的雪核,然后将高压水从喷嘴呈雾化喷出后和雪核撞击结合形成雪花,再依靠鼓风机鼓吹的风流向外喷出,实现造雪。The snow machine is a kind of artificial snow-making equipment, which is usually widely used in places such as ski resorts and ice rinks. Snowmaking machines are usually used in low temperature environments. The principle of snowmaking is to spray high-pressure water and high-pressure air through the nucleator to form small-sized snow nuclei, and then atomize the high-pressure water from the nozzle to collide with the snow nuclei. Combined to form snowflakes, and then rely on the wind blown by the blower to spray out to realize snowmaking.

在人工滑雪场或冰雪天地等人工雪场中,为了降低环境温度控制成本,人们通常希望将环境温度尽量控制在靠近零摄氏度的负温环境。这样,因为天气变化或者控制精度不够等原因,常常会导致雪场不时会处于超过零摄氏度的正温环境中。同时天然雪场中,也可能会因为太阳升温等原因导致环境温度大于零摄氏度。而使用造雪机造雪时,高压水从喷嘴和核子器中喷出后,通常需要在负温环境才能更好地生成雪花,保证造雪效果。所以如果研究改进造雪机,使其能够在靠近零摄氏度的正温环境(主要为0-1℃温度范围)下仍然具有良好的造雪能力,成为本领域有待考虑解决的问题。In artificial ski resorts such as artificial ski resorts or ice and snow worlds, in order to reduce the cost of environmental temperature control, people usually hope to control the ambient temperature to a negative temperature environment close to zero degrees Celsius. In this way, due to weather changes or insufficient control accuracy, etc., often the ski resort will be in a positive temperature environment exceeding zero degrees Celsius from time to time. At the same time, in natural ski resorts, the ambient temperature may be greater than zero degrees Celsius due to the sun's heating up and other reasons. When using a snowmaking machine to make snow, after the high-pressure water is sprayed from the nozzle and the nuclear device, it usually needs to be in a negative temperature environment to better generate snowflakes and ensure the snowmaking effect. Therefore, it has become a problem to be considered and solved in this field to study and improve the snowmaking machine so that it can still have good snowmaking ability in a positive temperature environment close to zero degrees Celsius (mainly in the temperature range of 0-1°C).

CN201220534108.5公开了一种设有环形降温水管的造雪机喷雾头,该专利方案中设置了可以利用鼓风电机产生的高速风对即将喷出的水进行降温的环形降温水管,采用对即将喷出的水进行降温的方式,提高造雪效果。但该专利更多是避免水温过高对造雪的不利影响。因为对即将喷出的水降温过大,会导致水结冰而影响造雪流程,故其提高造雪效果始终有限。CN201220534108.5 discloses a snowmaking machine spray head with an annular cooling water pipe. In this patent solution, an annular cooling water pipe that can use the high-speed wind generated by the blower motor to cool the water to be sprayed is set. The sprayed water is used to cool down the temperature and improve the snowmaking effect. But this patent is more to avoid the adverse effect of high water temperature on snowmaking. Because the cooling of the water to be ejected is too large, it will cause the water to freeze and affect the snowmaking process, so the effect of improving snowmaking is always limited.

另外,现有技术中还存在一种通过对鼓风机鼓吹风流进行冷却,以降低流体从喷嘴以及核子器喷出后所处气流环境的温度,以提高造雪效果的技术。但这种方式对冷量的利用效率较低,对鼓风机风流冷却的能量耗费较大。In addition, there is also a technology in the prior art that cools the air flow blown by the blower to reduce the temperature of the air flow environment where the fluid is sprayed from the nozzle and the nuclear device, so as to improve the snowmaking effect. However, this method has low utilization efficiency of cooling capacity, and consumes a lot of energy for blower air flow cooling.

故如何设计一种能够提高造雪机在正温环境造雪能力,且能量耗费较低,对冷量的利用效率更高的造雪技术,成为本领域人员有待考虑解决的问题。Therefore, how to design a snowmaking technology that can improve the snowmaking ability of the snowmaking machine in a positive temperature environment, with low energy consumption and high utilization efficiency of cooling capacity has become a problem to be considered and solved by those skilled in the art.

发明内容Contents of the invention

针对上述现有技术的不足,本发明所要解决的技术问题是:怎样提供一种能量耗费较低,对冷量利用效率更高的能够提高造雪机在正温环境造雪效果的适用于正温环境的造雪机造雪方法以及一种适用于正温环境的造雪机。Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the present invention is: how to provide a kind of low energy consumption, higher utilization efficiency of cooling capacity, which can improve the snowmaking effect of the snow machine in positive temperature environment and is suitable for positive temperature environment. A snowmaking method for a snowmaking machine in a warm environment and a snowmaking machine suitable for a positive temperature environment.

为了解决上述技术问题,本发明采用了如下的技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:

一种适用于正温环境的造雪机造雪方法,在造雪机中采用将高压水和高压空气混合后通过核子器喷出形成小粒径的雪核,然后将高压水从喷嘴呈雾化喷出后和雪核撞击结合形成雪花,再依靠鼓风机鼓吹的风流使雪花向外喷出,实现造雪,其特征在于,造雪时对进入核子器前的高压空气进行预先冷却降温,使其温度低于零摄氏度再通过核子器和高压水混合并形成雪核喷出。A snowmaking method for snowmaking machines suitable for positive temperature environments. In the snowmaking machine, high-pressure water and high-pressure air are mixed and sprayed out through a nucleator to form snow nuclei with small particle sizes, and then the high-pressure water is sprayed from the nozzle to form a mist After melting and spraying, it combines with the collision of snow nuclei to form snowflakes, and then relies on the air flow blown by the blower to make the snowflakes eject outwards to realize snowmaking. Its temperature is lower than zero degrees Celsius and then mixed with high-pressure water through the nuclear device to form a snow core and ejected.

这样,本方法中,通过对高压空气进行冷却,高压水和高压空气进入核子器所在的混合腔室混合后,极大地降低了混合后流体的温度,由于水和压缩空气的流速都很快,该混合流体在高压高流速状况下即使温度降低也并不会导致其中的水成分结冰,但混合流体喷出后在失压状态下会迅速生成细小的冰渣形成雪核。这样使得从核子器中喷出的流体和造出的雪核均能够具有更低的温度。而流体从造雪机喷出后会因为压力释放膨胀而降低温度,使得造雪机喷出的流体流场温度低于零摄氏度。这样在该低于零摄氏度的流场环境中,因为预先冷却而具有更低温度的雪核就能够更加快速高效地和水雾结合生成雪花。故极大地提高了造雪的质量和效果,使得造雪机在正温环境(通常0-1℃)也能够具有极佳的造雪效果和造雪效率。同时因为本方案是针对性地对雪花成形过程中作为核心的雪核实现了降温,故不仅仅成雪效果更好,而且能够极大地提高冷量的利用效率;和对鼓风机风流进行冷却的方式相比,不仅仅成雪质量更好,而且能够降低冷量损耗,提高了制冷耗费能量的利用效率。Like this, in this method, by cooling the high-pressure air, after the high-pressure water and high-pressure air enter the mixing chamber where the nuclear device is located and mix, the temperature of the mixed fluid is greatly reduced. Even if the temperature of the mixed fluid drops under the condition of high pressure and high flow rate, the water component therein will not be frozen, but after the mixed fluid is sprayed out, fine ice slag will be formed rapidly to form snow nuclei under the state of depressurization. This allows both the fluid ejected from the nucleator and the snow cores created to be cooler. After the fluid is sprayed from the snow gun, the temperature will be lowered due to the expansion of the pressure release, so that the temperature of the flow field of the fluid sprayed by the snow gun is lower than zero degrees Celsius. In this way, in the flow field environment below zero degrees Celsius, the snow core with a lower temperature due to pre-cooling can combine with water mist to generate snowflakes more quickly and efficiently. Therefore, the quality and effect of snowmaking are greatly improved, and the snowmaking machine can also have excellent snowmaking effect and snowmaking efficiency in a positive temperature environment (usually 0-1°C). At the same time, because this solution is targeted at cooling the core snow core in the snowflake forming process, not only the snow forming effect is better, but also the utilization efficiency of cooling capacity can be greatly improved; and the way of cooling the air flow of the blower In comparison, not only is the quality of the snow better, but it can also reduce the loss of cooling capacity and improve the utilization efficiency of energy consumed by cooling.

进一步地,将高压空气进行冷却所吸走的热量输送到造雪机外壳出口端位置进行加热。Further, the heat absorbed by cooling the high-pressure air is transported to the outlet end of the snow gun housing for heating.

这样是因为在造雪机外壳出口端位置,此处位置由于喷嘴和核子器中喷出的流体突然释放膨胀,导致该位置区域温度极低,使得水汽容易在此处结冰而影响工作。故将高压空气冷却过程中吸走的热量转移到此处,提高外壳出口端温度,可以防止该位置结冰导致喷嘴或核子器出口堵塞而影响造雪。同时更好地实现了热量的充分再利用。进一步提高了对高压空气制冷所耗费能量的利用效率。This is because at the outlet end of the snow gun shell, the temperature in this area is extremely low due to the sudden release and expansion of the fluid ejected from the nozzle and the nuclear device, making it easy for water vapor to freeze here and affect the work. Therefore, the heat absorbed during the high-pressure air cooling process is transferred to this place to increase the temperature of the outlet end of the shell, which can prevent the nozzle or nuclear device outlet from being blocked by freezing at this position and affecting snowmaking. At the same time, the full reuse of heat is better realized. The utilization efficiency of energy consumed for high-pressure air refrigeration is further improved.

进一步地,本方法依靠一种适用于正温环境的造雪机实现,所述造雪机包括整体呈圆筒状的外壳,外壳后端安装有轴流式的风机,外壳前端沿周向安装有呈环形布置的喷嘴和核子器,喷嘴的进水端以及核子器的进水端均和高压水系统相连,核子器的进气端通过输气管道和空压机相连;还包括空气冷却系统,空气冷却系统用于对进入核子器的空气进行冷却。Further, the method is realized by means of a snowmaking machine suitable for a positive temperature environment. The snowmaking machine includes a cylindrical shell as a whole, an axial flow fan is installed at the rear end of the shell, and the front end of the shell is installed along the circumferential direction. There are nozzles and nuclear devices arranged in a ring, the water inlet end of the nozzle and the water inlet end of the nuclear device are connected with the high-pressure water system, and the air inlet end of the nuclear device is connected with the air compressor through the gas pipeline; it also includes an air cooling system , the air cooling system is used to cool the air entering the nuclear reactor.

这样,采用本装置,可以实现上述造雪方法,使其更适应在正温环境(主要指0-1℃)使用实现造雪。In this way, the above-mentioned snowmaking method can be realized by using the device, making it more suitable for use in a positive temperature environment (mainly referring to 0-1° C.) to realize snowmaking.

进一步地,所述空气冷却系统包括一个气流汇聚腔室,气流汇聚腔室形成于核子器和空压机之间的气流通道上,气流汇聚腔室的内壁上设置有半导体制冷片,半导体制冷片的冷端和气流汇聚腔室相邻,半导体制冷片的热端和热管的一端相邻,热管的另一端连接于造雪机外壳出口端位置。Further, the air cooling system includes an airflow converging chamber, the airflow converging chamber is formed on the airflow channel between the nuclear device and the air compressor, and the inner wall of the airflow converging chamber is provided with a semiconductor refrigeration sheet, and the semiconductor refrigeration sheet The cold end of the semiconductor refrigerating sheet is adjacent to the airflow converging chamber, the hot end of the semiconductor refrigeration sheet is adjacent to one end of the heat pipe, and the other end of the heat pipe is connected to the outlet end of the snow gun shell.

这样,采用半导体制冷片对空气进行冷却,具有响应快,制冷效果好,体积小巧的特点。同时半导体制冷片热端的热量依靠热管传递到造雪机外壳出口端位置实现对该处位置区域的加热,防止该位置结冰导致喷嘴以及核子器出口处堵塞而影响造雪。这样对空气制冷吸收的热量实现了重复利用,提高了对空气制冷所耗费能量的利用效率。而且上述结构,不仅没有压缩机,也没有介质管道等机械制冷环节,在结构上相对简单,具有工作时无噪声,对工作环境要求低等特点。In this way, the air is cooled by the semiconductor refrigeration sheet, which has the characteristics of fast response, good cooling effect and small volume. At the same time, the heat from the hot end of the semiconductor refrigeration sheet is transferred to the outlet of the snow gun shell by the heat pipe to heat the area at this location, preventing the nozzle and the outlet of the nuclear device from being blocked by icing at this location and affecting snowmaking. In this way, the heat absorbed by the air cooling is reused, and the utilization efficiency of the energy consumed by the air cooling is improved. Moreover, the above-mentioned structure not only does not have a compressor, but also does not have mechanical refrigeration links such as medium pipelines. It is relatively simple in structure, has the characteristics of no noise during operation, and has low requirements on the working environment.

进一步地,所述热管为脉动热管。Further, the heat pipe is a pulsating heat pipe.

脉动热管的管径很小(内径一般在0.5-3mm)它是由金属毛细管弯曲成蛇形结构,弯头一端为加热端,另一端为冷却端,在中间可根据需要布置绝热段。内部抽成真空,充注一部分工作液体,工作液体在表面张力的作用下在管内形成长度不一的液柱和气塞。其工质液体一般为水、甲醇、乙醇、氟利昂等。一般可分为开式回路和闭式回路两种结构。脉动热管相对于传统热管,其优点是结构简单,成本低;体积小;热流密度可以很大而不会烧干;并可较随意的弯曲;故用于此处能够更好地方便布置,且能够更好地提高传热效率。The diameter of the pulsating heat pipe is very small (the inner diameter is generally 0.5-3mm). It is bent into a serpentine structure by a metal capillary. One end of the elbow is the heating end, and the other end is the cooling end. In the middle, an insulating section can be arranged as needed. The interior is evacuated and filled with a part of the working liquid, and the working liquid forms liquid columns and air plugs of different lengths in the tube under the action of surface tension. The working liquid is generally water, methanol, ethanol, Freon and so on. Generally, it can be divided into two types: open loop and closed loop. Compared with traditional heat pipes, pulsating heat pipes have the advantages of simple structure and low cost; small volume; high heat flux density without burning out; and can be bent more freely; therefore, it can be more conveniently arranged here, and It can better improve the heat transfer efficiency.

进一步地,所述空气冷却系统可以采用以下结构形式,包括一个加热盒,加热盒位于造雪机的外壳出口端位置外表面,加热盒进气端和空压机的输气管道相连,出气端和外壳上连接至核子器的气流通道相连,加热盒内腔构成所述气流汇聚腔室,加热盒四周(上下左右)内壁上相贴设置有所述半导体制冷片,半导体制冷片内侧为冷端外侧为热端,半导体制冷片外侧沿加热盒周向缠绕设置有多根脉动热管,各根脉动热管沿加热盒内部气流方向并列排布并在加热盒靠近造雪机外壳一侧外表面向该侧外表面中部位置汇聚后相互贴合形成管束,管束缠绕在造雪机外壳出口端唇部背侧的一圈管束安装槽内并使得每根脉动热管均独立构成循环。Further, the air cooling system may adopt the following structural form, including a heating box, the heating box is located on the outer surface of the outer shell of the snow gun, the air inlet end of the heating box is connected to the air pipeline of the air compressor, and the air outlet end It is connected with the airflow channel connected to the nuclear device on the shell, and the inner cavity of the heating box constitutes the airflow converging chamber, and the semiconductor refrigeration sheet is arranged on the inner wall around the heating box (up, down, left, and right), and the inner side of the semiconductor refrigeration sheet is the cold end The outer side is the hot end, and the outer side of the semiconductor refrigeration sheet is wound along the circumferential direction of the heating box with multiple pulsating heat pipes. The pulsating heat pipes are arranged side by side along the airflow direction inside the heating box and face the outer side of the heating box near the snow gun shell. The middle parts of the outer surfaces converge to form a tube bundle, and the tube bundle is wound in a circle of tube bundle installation grooves on the back side of the lip of the outlet end of the snow gun shell so that each pulsating heat pipe independently forms a circulation.

这样,空气进入到加热盒后,在加热盒内靠其四周的半导体制冷片实现冷却换热,再进入外壳内的核子器和高压水混合,降低雪核的温度,提高造雪效果。同时加热盒换热获得的热量,通过沿周向缠绕在加热盒外的多根脉动热管依靠汇聚的管束传递到造雪机外壳出口端,对该处进行加热,防止结冰。这样该结构不仅仅能够冷却空气以提高造雪效果,能利用换热的热量加热外壳出口端避免结冰之外;还具有实施结构相对简单,利于实施的特点。本方案可以方便直接在现有造雪机上改造实现。In this way, after the air enters the heating box, it is cooled and heat-exchanged by the semiconductor refrigeration sheets around it in the heating box, and then enters the nuclear device in the shell to mix with high-pressure water to reduce the temperature of the snow core and improve the snowmaking effect. At the same time, the heat obtained by the heat exchange of the heating box is transferred to the outlet end of the snow gun shell through the multiple pulsating heat pipes wound around the heating box in the circumferential direction, relying on the converged tube bundle, to heat the place to prevent freezing. In this way, the structure can not only cool the air to improve the snowmaking effect, but also can use the heat of heat exchange to heat the outlet end of the casing to avoid freezing; it also has the characteristics of a relatively simple implementation structure and is convenient for implementation. This scheme can be conveniently and directly transformed and realized on the existing snow making machine.

进一步地,加热盒上位于脉动热管外部还包裹设置有一层隔热材料,隔热材料内部和半导体制冷片之间还填充设置有导热材料,脉动热管缠绕装置加热盒外的部分位于导热材料内。Further, a layer of heat insulating material is wrapped on the heating box outside the pulsating heat pipe, and a heat conducting material is filled between the inside of the heat insulating material and the semiconducting cooling sheet, and the part outside the heating box of the pulsating heat pipe winding device is located in the heat conducting material.

这样,可以更好地方便半导体制冷片热端的热量被脉动热管充分吸收,避免热量耗散浪费。In this way, it is more convenient for the heat at the hot end of the semiconductor cooling chip to be fully absorbed by the pulsating heat pipe, so as to avoid heat dissipation and waste.

进一步地,导热材料为导热硅胶,隔热材料为发泡多孔材料。Further, the thermally conductive material is thermally conductive silica gel, and the thermally insulating material is foamed porous material.

这样具有更好地导热效果和隔热效果。This has better heat conduction effect and heat insulation effect.

进一步地,加热盒内沿长度方向间隔排布有多块沿气流通道断面方向设置的导冷铝板,导冷铝板四周相贴固定在半导体制冷片作为冷端的内侧表面,各导冷铝板的一半面积上均匀分布有过气孔构成的过气区域,各导冷铝板的过气区域上过气孔总面积大小和空压机的输气管道内截面大小一致,相邻导冷铝板的过气区域相互错位设置。Further, in the heating box, there are a plurality of cold-conducting aluminum plates arranged at intervals along the length direction along the cross-sectional direction of the airflow channel. The surrounding cold-conducting aluminum plates are attached and fixed on the inner surface of the semiconductor refrigeration sheet as the cold end. Half of the area of each cold-conducting aluminum plate is There are air-passing areas formed by air-passing holes evenly distributed on the top, the total area of the air-passing holes on the air-passing area of each cooling-conducting aluminum plate is consistent with the size of the inner cross-section of the gas pipeline of the air compressor, and the air-passing areas of adjacent cooling-conducting aluminum plates are misaligned set up.

这样,导冷铝板的结构一是可以避免增设加热盒导致输气管道过气截面突然变化(空气进入加热盒气流面积会突然增大,流出加热盒又会导致气流面积突然减小)而对气流输送的影响;二是极大地提高了气流和加热盒实现冷热交换的接触面积;三是延长了气流和加热盒实现冷热交换的接触时间。故能够在最大程度降低加热盒设置对气流输送影响的前提下最大程度提高加热盒的换热效果,提高了对气流的冷却效果。In this way, the structure of the cold-conducting aluminum plate can avoid the sudden change of the cross-section of the gas pipeline caused by the addition of a heating box (the air flow area will suddenly increase when the air enters the heating box, and the air flow area will suddenly decrease when it flows out of the heating box). The impact of transportation; the second is to greatly increase the contact area between the airflow and the heating box to achieve cold and heat exchange; the third is to prolong the contact time between the airflow and the heating box to achieve cold and heat exchange. Therefore, the heat exchange effect of the heating box can be improved to the greatest extent on the premise of minimizing the influence of the setting of the heating box on the airflow transmission, and the cooling effect on the airflow is improved.

进一步地,所述空气冷却系统还可以采用以下结构形式,包括一个呈封闭环形布置在外壳上的集气槽,集气槽设置在外壳上的供气槽靠近出口侧相邻位置,集气槽上设置有集气槽出口和供气槽相通,供气槽上针对各核子器分别设置有对应的供气槽出口和各核子器相通,集气槽上设置有集气槽入口和空压机的输气管道相连,所述集气槽内腔构成所述气流汇聚腔室,集气槽背离供气槽方向的一侧设置有一个加热侧内壁面,加热侧内壁面上相贴设置有一圈所述半导体制冷片,半导体制冷片外侧热端所在区域和外壳出口端唇部区域之间来回曲折并整体沿外壳周向环绕布置有至少一根所述脉动热管。Further, the air cooling system can also adopt the following structural form, including an air collection groove arranged in a closed ring on the casing, the air collection groove is arranged at the adjacent position of the air supply groove on the casing near the outlet side, and the air collection groove The outlet of the gas collection tank is arranged on the top to communicate with the gas supply tank. The gas supply tank is respectively provided with the corresponding outlet of the gas supply tank to communicate with each nuclear device. The gas collection tank is provided with the inlet of the gas collection tank and the air compressor. The inner cavity of the gas collection tank constitutes the air flow converging chamber, the side of the gas collection tank away from the direction of the air supply tank is provided with a heating side inner wall surface, and a ring is arranged on the heating side inner wall surface Said semi-conductor refrigerating sheet, between the area where the outer hot end of the semi-conductor refrigerating sheet is located and the lip area of the outlet end of the outer casing is meandering back and forth, and at least one said pulsating heat pipe is arranged around the outer circumferential direction of the outer casing as a whole.

这样,空气进入到供气槽之前,先进入集气槽内并在其内被半导体制冷片冷却换热,再经过供气槽进入核子器内降低雪核的温度,提高造雪效果。同时半导体制冷片外侧面热端将获得的热量,通过来回曲折绕接的脉动热管直接传递到外壳出口端唇部区域对该区域位置加热,防止结冰。其中脉动热管每一个曲折均能够在半导体制冷片外侧面所在区域和外壳出口端唇部区域之间形成两个换热通道。这样该结构不仅仅能够冷却空气以提高造雪效果,能利用换热的热量加热外壳出口端避免结冰之外;还具有所需脉动热管数量较少,对加热区域的加热效果非常均匀可靠,换热效率非常高效稳定的优点。本方案更适合在造雪机新产品中设计制造实施。另外本方案中单独设置了一个和供气槽并列的集气槽形成气流汇聚腔室进行换热,使得换热的过程不会对供气槽给各核子器的供气造成影响,保证了核子器的正常工作。In this way, before the air enters the air supply tank, it first enters the air collecting tank and is cooled and exchanged by the semiconductor refrigeration sheet inside, and then enters the nuclear device through the air supply tank to reduce the temperature of the snow core and improve the snowmaking effect. At the same time, the heat obtained by the hot end of the outer surface of the semiconductor refrigeration sheet is directly transferred to the lip area of the outlet end of the shell through the pulsating heat pipe that is wound back and forth to heat the area to prevent freezing. Each twist of the pulsating heat pipe can form two heat exchange passages between the area where the outer surface of the semiconducting cooling plate is located and the lip area of the outlet end of the shell. In this way, the structure can not only cool the air to improve the snowmaking effect, but also use the heat of heat exchange to heat the outlet end of the shell to avoid freezing; it also has a small number of pulsating heat pipes, and the heating effect on the heating area is very uniform and reliable. The heat exchange efficiency is very efficient and stable. This solution is more suitable for design, manufacture and implementation in new products of snow guns. In addition, in this plan, a gas collecting tank parallel to the gas supply tank is separately set up to form an air flow converging chamber for heat exchange, so that the heat exchange process will not affect the gas supply from the gas supply tank to each nuclear device, ensuring that the nuclear normal operation of the device.

进一步地,脉动热管为沿外壳中轴线剖面方向并列布置的多根。这样,可以提高换热效率。Further, a plurality of pulsating heat pipes are arranged side by side along the cross-sectional direction of the central axis of the housing. In this way, heat exchange efficiency can be improved.

进一步地,集气槽入口和集气槽出口位于集气槽直径方向的两端。Further, the inlet of the gas collection tank and the outlet of the gas collection tank are located at both ends in the diameter direction of the gas collection tank.

这样,可以使得集气槽整个环向上均形成气流通道并实现制冷,提高制冷效果并保证周向上各处制冷的均匀性。进一步使得集气槽周向各处均能够依靠来回曲折布置的热管将热量均匀地交换到外壳出口端整个周向的唇口位置上,保证供热效果在周向上的均匀性和可靠性。In this way, an airflow channel can be formed on the entire ring of the air collecting tank to realize cooling, improve the cooling effect and ensure the uniformity of cooling in all places in the circumferential direction. Further, heat pipes arranged zigzag back and forth can be used to evenly exchange heat to the lip position of the entire circumference of the outlet end of the casing at all locations in the circumference of the air collecting tank, ensuring the uniformity and reliability of the heat supply effect in the circumference direction.

进一步地,集气槽截面呈三角形设置。Further, the cross section of the air collecting groove is arranged in a triangular shape.

这样使得半导体制冷片外侧热端恰好和外壳出口端唇部区域正对设置,可以更加方便脉动热管的布置,更好地方便传热。In this way, the outer hot end of the semiconductor cooling plate is just set up against the lip area of the outlet end of the casing, which can facilitate the arrangement of the pulsating heat pipe and facilitate heat transfer.

进一步地,脉动热管外部位于半导体制冷片外侧热端和外壳出口端唇部区域之间还相隔设置有一层隔热材料。Further, a layer of heat insulating material is arranged outside the pulsating heat pipe between the outer hot end of the semiconductive cooling plate and the lip area of the outlet end of the shell.

这样,可以屏蔽热管冷热中部位置依靠外壳介质传热导致热量弥散到其它区域,可以更好地保证热管针对外壳出口端唇部位置的加热升温效果。隔热材料可以采用多孔发泡材料制得。In this way, the hot and cold middle of the heat pipe can be shielded from relying on the heat transfer of the shell medium to cause heat to diffuse to other areas, which can better ensure the heating effect of the heat pipe on the lip position of the outlet end of the shell. The heat insulation material can be made of porous foam material.

进一步地,集气槽内间隔排布设置有铝材制得的导冷片,导冷片一侧和半导体制冷片作为冷端的内侧表面贴合固定,导冷片上分布设置有过气孔,过气孔总面积大小和空压机的输气管道内截面大小一致。Further, cooling guide sheets made of aluminum are arranged at intervals in the air collecting tank, and one side of the cooling guide sheet and the semiconductor refrigeration sheet are fixed as the inner surface of the cold end. Air holes are distributed on the cooling guide sheet, and the air holes The size of the total area is consistent with the size of the internal section of the gas pipeline of the air compressor.

这样,导冷片能够提高传热面积,更好地将辅助实现空气和半导体制冷片之间的热量传递,提高对空气冷却效果。同时过气孔面积大小设置得当,使得集气槽相当于只是延长了输气管道的长度,对气流输送效果不会有过多影响。In this way, the cooling fins can increase the heat transfer area, better assist in realizing the heat transfer between the air and the semiconductor cooling fins, and improve the cooling effect on the air. At the same time, the size of the air hole area is properly set, so that the air collecting tank is equivalent to only extending the length of the gas transmission pipeline, and will not have too much influence on the air transmission effect.

故上述方案具有以下特点:1由于半导体制冷(热电制冷)的工质是在固体材料中传导的载流子,它不仅没有压缩机,也没有介质管道等机械制冷环节,在结构上相对简单,工作时无噪声,对工作环境要求低。2无任何化学制冷剂,不会释放任何其他有害物质,因此无环境污染,清洁卫生。3能量调节性能好,通过改变工作电流的大小来调节制冷速度和制冷温度,易于实现高精度的温控。4热电制冷的热惯性非常小,制冷制热响应时间小,有利于快速散热。5采用热管实现换热,结构简单小巧可靠,且设计了具体两种结构方式实现换热,可根据需要灵活实施应用。Therefore, the above scheme has the following characteristics: 1. Since the working medium of semiconductor refrigeration (thermoelectric refrigeration) is the carrier conducted in solid materials, it has no compressor, no mechanical refrigeration links such as medium pipelines, and is relatively simple in structure. There is no noise when working, and the requirements for the working environment are low. 2 There is no chemical refrigerant and no other harmful substances are released, so there is no environmental pollution and it is clean and hygienic. 3. The energy regulation performance is good. By changing the size of the working current to adjust the cooling speed and cooling temperature, it is easy to achieve high-precision temperature control. 4 The thermal inertia of thermoelectric cooling is very small, and the response time of cooling and heating is small, which is conducive to rapid heat dissipation. 5. The heat pipe is used to realize heat exchange, the structure is simple, compact and reliable, and two specific structural methods are designed to realize heat exchange, which can be flexibly implemented according to needs.

综上所述,本发明能够提高造雪机在正温环境下的造雪效果,且具有能量耗费较低,对冷量利用效率更高的优点。To sum up, the present invention can improve the snowmaking effect of the snowmaking machine in a positive temperature environment, and has the advantages of lower energy consumption and higher utilization efficiency of cooling capacity.

附图说明Description of drawings

图1为本发明实施时采用的造雪机的结构示意图。Fig. 1 is the structural representation of the snow making machine that adopts when the present invention implements.

图2为图1中单独加热盒的结构示意图。Fig. 2 is a schematic structural view of the individual heating box in Fig. 1 .

图3为图2在管束位置的断面结构示意图。Fig. 3 is a schematic cross-sectional structure diagram of Fig. 2 at the position of the tube bundle.

图4为图2中单独显示加热盒上表面的脉动热管布置结构的示意图。Fig. 4 is a schematic diagram showing the arrangement of the pulsating heat pipes on the upper surface of the heating box in Fig. 2 alone.

图5为图2中内部导冷铝板的布置方式示意图。FIG. 5 is a schematic diagram of the layout of the internal cooling aluminum plate in FIG. 2 .

图6为本发明能够体现另一种实施方式的空气冷却系统的造雪机外壳出口端剖面结构示意图。Fig. 6 is a schematic cross-sectional structure diagram of an outlet end of a snow gun housing of an air cooling system embodying another embodiment of the present invention.

图7为图6中单独外壳下部断面处放你后显示空气冷却系统的示意图。Fig. 7 is a schematic diagram showing the air cooling system after placing you at the lower section of the individual housing in Fig. 6 .

图8为图6中单独显示脉动热管在周向上布置方式的示意图。FIG. 8 is a schematic diagram showing the arrangement of the pulsating heat pipes in the circumferential direction in FIG. 6 alone.

图9为图6的脉动热管展平后的示意图,图中脉动热管以线条示意。FIG. 9 is a schematic diagram of the flattened pulsating heat pipe in FIG. 6 , in which the pulsating heat pipe is represented by lines.

具体实施方式Detailed ways

下面结合具体实施方式对本发明作进一步的详细说明。The present invention will be further described in detail below in combination with specific embodiments.

具体实施方式:一种适用于正温环境的造雪机造雪方法,在造雪机中采用将高压水和高压空气混合后通过核子器喷出形成小粒径的雪核,然后将高压水从喷嘴呈雾化喷出后和雪核撞击结合形成雪花,再依靠鼓风机鼓吹的风流使雪花向外喷出,实现造雪,其改进之处在于,造雪时对进入核子器前的高压空气进行预先冷却降温,使其温度低于零摄氏度再通过核子器和高压水混合并形成雪核喷出。Specific implementation method: a snowmaking method suitable for a positive temperature environment. In the snowmaking machine, high-pressure water and high-pressure air are mixed and then sprayed out through a nucleator to form small-sized snow nuclei, and then the high-pressure water After being atomized and ejected from the nozzle, it is combined with the impact of the snow core to form snowflakes, and then the snowflakes are sprayed out by the wind blown by the blower to realize snowmaking. Perform pre-cooling to lower the temperature so that its temperature is lower than zero degrees Celsius, and then pass through the nucleator and high-pressure water to mix and form a snow nucleus to be ejected.

这样,本方法中,通过对高压空气进行冷却,高压水和高压空气进入核子器所在的混合腔室混合后,极大地降低了混合后流体的温度,由于水和压缩空气的流速都很快,该混合流体在高压高流速状况下即使温度降低也并不会导致其中的水成分结冰,但混合流体喷出后在失压状态下会迅速生成细小的冰渣形成雪核。这样使得从核子器中喷出的流体和造出的雪核均能够具有更低的温度。而流体从造雪机喷出后会因为压力释放膨胀而降低温度,使得造雪机喷出的流体流场温度低于零摄氏度。这样在该低于零摄氏度的流场环境中,因为预先冷却而具有更低温度的雪核就能够更加快速高效地和水雾结合生成雪花。故极大地提高了造雪的质量和效果,使得造雪机在正温环境(通常0-1℃)也能够具有极佳的造雪效果和造雪效率。同时因为本方案是针对性地对雪花成形过程中作为核心的雪核实现了降温,故不仅仅成雪效果更好,而且能够极大地提高冷量的利用效率;和对鼓风机风流进行冷却的方式相比,不仅仅成雪质量更好,而且能够降低冷量损耗,提高了制冷耗费能量的利用效率。Like this, in this method, by cooling the high-pressure air, after the high-pressure water and high-pressure air enter the mixing chamber where the nuclear device is located and mix, the temperature of the mixed fluid is greatly reduced. Even if the temperature of the mixed fluid drops under the condition of high pressure and high flow rate, the water component therein will not be frozen, but after the mixed fluid is sprayed out, fine ice slag will be formed rapidly to form snow nuclei under the state of depressurization. This allows both the fluid ejected from the nucleator and the snow cores created to be cooler. After the fluid is sprayed from the snow gun, the temperature will be lowered due to the expansion of the pressure release, so that the temperature of the flow field of the fluid sprayed by the snow gun is lower than zero degrees Celsius. In this way, in the flow field environment below zero degrees Celsius, the snow core with a lower temperature due to pre-cooling can combine with water mist to generate snowflakes more quickly and efficiently. Therefore, the quality and effect of snowmaking are greatly improved, and the snowmaking machine can also have excellent snowmaking effect and snowmaking efficiency in a positive temperature environment (usually 0-1°C). At the same time, because this solution is targeted at cooling the core snow core in the snowflake forming process, not only the snow forming effect is better, but also the utilization efficiency of cooling capacity can be greatly improved; and the way of cooling the air flow of the blower In comparison, not only is the quality of the snow better, but it can also reduce the loss of cooling capacity and improve the utilization efficiency of energy consumed by cooling.

其中,将高压空气进行冷却所吸走的热量输送到造雪机外壳出口端位置进行加热。Wherein, the heat absorbed by cooling the high-pressure air is transported to the outlet end of the snow gun housing for heating.

这样是因为在造雪机外壳出口端位置,此处位置由于喷嘴和核子器中喷出的流体突然释放膨胀,导致该位置区域温度极低,使得水汽容易在此处结冰而影响工作。故将高压空气冷却过程中吸走的热量转移到此处,提高外壳出口端温度,可以防止该位置结冰导致喷嘴或核子器出口堵塞而影响造雪。同时更好地实现了热量的充分再利用。进一步提高了对高压空气制冷所耗费能量的利用效率。This is because at the outlet end of the snow gun shell, the temperature in this area is extremely low due to the sudden release and expansion of the fluid ejected from the nozzle and the nuclear device, making it easy for water vapor to freeze here and affect the work. Therefore, the heat absorbed during the high-pressure air cooling process is transferred to this place to increase the temperature of the outlet end of the shell, which can prevent the nozzle or nuclear device outlet from being blocked by freezing at this position and affecting snowmaking. At the same time, the full reuse of heat is better realized. The utilization efficiency of energy consumed for high-pressure air refrigeration is further improved.

本实施方式中,本方法可以依靠图1-5所示适用于正温环境的造雪机实现,所述造雪机包括整体呈圆筒状的外壳1,外壳1后端安装有轴流式的风机2,外壳1前端沿周向安装有呈环形布置的喷嘴和核子器,喷嘴的进水端以及核子器的进水端均和高压水系统(图中未显示)相连,核子器的进气端通过输气管道3和空压机4相连;还包括空气冷却系统,空气冷却系统用于对进入核子器的空气进行冷却。In this embodiment, this method can be realized by means of a snowmaking machine suitable for a positive temperature environment as shown in Figures 1-5. The snowmaking machine includes a cylindrical casing 1 as a whole, and an axial flow type The front end of the casing 1 is equipped with circularly arranged nozzles and nuclear devices along the circumferential direction. The water inlet ends of the nozzles and the nuclear devices are connected to the high-pressure water system (not shown in the figure), and the inlets of the nuclear devices The gas end is connected to the air compressor 4 through the gas pipeline 3; it also includes an air cooling system, which is used to cool the air entering the nuclear device.

这样,采用本装置,可以实现上述造雪方法,使其更适应在正温环境(主要指0-1℃)使用实现造雪。In this way, the above-mentioned snowmaking method can be realized by using the device, making it more suitable for use in a positive temperature environment (mainly referring to 0-1° C.) to realize snowmaking.

其中,所述空气冷却系统包括一个气流汇聚腔室,气流汇聚腔室形成于核子器和空压机之间的气流通道上,气流汇聚腔室的内壁上设置有半导体制冷片,半导体制冷片的冷端和气流汇聚腔室相邻,半导体制冷片的热端和热管的一端相邻,热管的另一端连接于造雪机外壳出口端位置。Wherein, the air cooling system includes an airflow converging chamber, the airflow converging chamber is formed on the airflow channel between the nuclear device and the air compressor, and the inner wall of the airflow converging chamber is provided with a semiconductor refrigeration sheet, and the semiconductor refrigeration sheet The cold end is adjacent to the airflow converging chamber, the hot end of the semiconductor refrigeration sheet is adjacent to one end of the heat pipe, and the other end of the heat pipe is connected to the outlet end of the snow gun shell.

这样,采用半导体制冷片对空气进行冷却,具有响应快,制冷效果好,体积小巧的特点。同时半导体制冷片热端的热量依靠热管传递到造雪机外壳出口端位置实现对该处位置区域的加热,防止该位置结冰导致喷嘴以及核子器出口处堵塞而影响造雪。这样对空气制冷吸收的热量实现了重复利用,提高了对空气制冷所耗费能量的利用效率。而且上述结构,不仅没有压缩机,也没有介质管道等机械制冷环节,在结构上相对简单,具有工作时无噪声,对工作环境要求低等特点。In this way, the air is cooled by the semiconductor refrigeration sheet, which has the characteristics of fast response, good cooling effect and small size. At the same time, the heat from the hot end of the semiconductor refrigeration sheet is transferred to the outlet of the snow gun shell by the heat pipe to heat the area at this location, preventing the nozzle and the outlet of the nuclear device from being blocked by icing at this location and affecting snowmaking. In this way, the heat absorbed by the air cooling is reused, and the utilization efficiency of the energy consumed by the air cooling is improved. Moreover, the above-mentioned structure not only does not have a compressor, but also does not have mechanical refrigeration links such as medium pipelines. It is relatively simple in structure, has the characteristics of no noise during operation, and has low requirements on the working environment.

其中,所述热管为脉动热管。Wherein, the heat pipe is a pulsating heat pipe.

脉动热管的管径很小(内径一般在0.5-3mm)它是由金属毛细管弯曲成蛇形结构,弯头一端为加热端,另一端为冷却端,在中间可根据需要布置绝热段。内部抽成真空,充注一部分工作液体,工作液体在表面张力的作用下在管内形成长度不一的液柱和气塞。其工质液体一般为水、甲醇、乙醇、氟利昂等。一般可分为开式回路和闭式回路两种结构。脉动热管相对于传统热管,其优点是结构简单,成本低;体积小;热流密度可以很大而不会烧干;并可较随意的弯曲;故用于此处能够更好地方便布置,且能够更好地提高传热效率。The diameter of the pulsating heat pipe is very small (the inner diameter is generally 0.5-3mm). It is bent into a serpentine structure by a metal capillary. One end of the elbow is the heating end, and the other end is the cooling end. In the middle, an insulating section can be arranged as needed. The interior is evacuated and filled with a part of the working liquid, and the working liquid forms liquid columns and air plugs of different lengths in the tube under the action of surface tension. The working liquid is generally water, methanol, ethanol, Freon and so on. Generally, it can be divided into two types: open loop and closed loop. Compared with traditional heat pipes, pulsating heat pipes have the advantages of simple structure and low cost; small volume; high heat flux density without burning out; and can be bent more freely; therefore, it can be more conveniently arranged here, and It can better improve the heat transfer efficiency.

其中,所述空气冷却系统可以采用以下结构形式,参见图1-5,包括一个加热盒5,加热盒5位于造雪机的外壳出口端位置外表面,加热盒5进气端和空压机的输气管道3相连,出气端和外壳1上连接至核子器的气流通道相连,加热盒5内腔构成所述气流汇聚腔室,加热盒5四周(上下左右)内壁上相贴设置有所述半导体制冷片6,半导体制冷片6内侧为冷端外侧为热端,半导体制冷片外侧沿加热盒周向缠绕设置有多根脉动热管7,各根脉动热管7沿加热盒内部气流方向并列排布并在加热盒靠近造雪机外壳一侧外表面向该侧外表面中部位置汇聚后相互贴合形成管束8,管束8缠绕在造雪机外壳1出口端唇部背侧的一圈管束安装槽内并使得每根脉动热管均独立构成循环。Wherein, the air cooling system can adopt the following structural forms, see Fig. 1-5, including a heating box 5, the heating box 5 is located on the outer surface of the snow machine at the outlet end of the shell, the heating box 5 inlet and the air compressor The gas pipeline 3 is connected to each other, and the gas outlet is connected to the air flow channel connected to the nuclear device on the shell 1. The inner cavity of the heating box 5 constitutes the air flow converging chamber. The semiconductor refrigerating sheet 6 is described. The inner side of the semiconductor refrigerating sheet 6 is the cold end and the outer side is the hot end. The outer side of the semiconductor refrigerating sheet is wound with a plurality of pulsating heat pipes 7 along the circumferential direction of the heating box, and each pulsating heat pipe 7 is arranged side by side along the airflow direction inside the heating box. The cloth is assembled in the middle of the outer surface of the side of the heating box close to the snow gun shell, and then the tube bundle 8 is formed, and the tube bundle 8 is wound around a circle of tube bundle installation grooves on the back side of the lip of the snow gun shell 1. and make each pulsating heat pipe independently form a circulation.

这样,空气进入到加热盒后,在加热盒内靠其四周的半导体制冷片实现冷却换热,再进入外壳内的核子器和高压水混合,降低雪核的温度,提高造雪效果。同时加热盒换热获得的热量,通过沿周向缠绕在加热盒外的多根脉动热管依靠汇聚的管束传递到造雪机外壳出口端,对该处进行加热,防止结冰。这样该结构不仅仅能够冷却空气以提高造雪效果,能利用换热的热量加热外壳出口端避免结冰之外;还具有实施结构相对简单,利于实施的特点。本方案可以方便直接在现有造雪机上改造实现。In this way, after the air enters the heating box, it is cooled and heat-exchanged by the semiconductor refrigeration sheets around it in the heating box, and then enters the nuclear device in the shell to mix with high-pressure water to reduce the temperature of the snow core and improve the snowmaking effect. At the same time, the heat obtained by the heat exchange of the heating box is transferred to the outlet end of the snow gun shell through the multiple pulsating heat pipes wound around the heating box in the circumferential direction, relying on the converged tube bundle, to heat the place to prevent freezing. In this way, the structure can not only cool the air to improve the snowmaking effect, but also can use the heat of heat exchange to heat the outlet end of the casing to avoid freezing; it also has the characteristics of a relatively simple implementation structure and is convenient for implementation. This scheme can be conveniently and directly transformed and realized on the existing snow making machine.

其中,加热盒5上位于脉动热管7外部还包裹设置有一层隔热材料9,隔热材料9内部和半导体制冷片之间还填充设置有导热材料10,脉动热管缠绕装置加热盒外的部分位于导热材料内。Wherein, the heating box 5 is located outside the pulsating heat pipe 7 and is also wrapped with a layer of heat insulating material 9, and the inside of the heat insulating material 9 and the semiconductor refrigeration sheet are also filled with a heat conducting material 10, and the part outside the heating box of the pulsating heat pipe winding device is located inside the thermally conductive material.

这样,可以更好地方便半导体制冷片热端的热量被脉动热管充分吸收,避免热量耗散浪费。In this way, it is more convenient for the heat at the hot end of the semiconductor cooling chip to be fully absorbed by the pulsating heat pipe, so as to avoid heat dissipation and waste.

其中,导热材料为导热硅胶,隔热材料为发泡多孔材料。Wherein, the heat conduction material is heat conduction silica gel, and the heat insulation material is foamed porous material.

这样具有更好地导热效果和隔热效果。This has better heat conduction effect and heat insulation effect.

其中,加热盒内沿长度方向间隔排布有多块沿气流通道断面方向设置的导冷铝板11,导冷铝板11四周相贴固定在半导体制冷片作为冷端的内侧表面,各导冷铝板的一半面积上均匀分布有过气孔构成的过气区域,各导冷铝板11的过气区域上过气孔总面积大小和空压机的输气管道内截面大小一致,相邻导冷铝板的过气区域相互错位设置。Among them, in the heating box, there are a plurality of cold-conducting aluminum plates 11 arranged at intervals along the length direction along the direction of the cross-section of the airflow channel. The area is evenly distributed with the air-passing area formed by the air-passing holes. The total area of the air-passing holes on the air-passing area of each cold-conducting aluminum plate 11 is consistent with the cross-sectional size of the air pipeline of the air compressor. The air-passing area of the adjacent cold-conducting aluminum plate 11 Mutually misplaced settings.

这样,导冷铝板的结构一是可以避免增设加热盒导致输气管道过气截面突然变化(空气进入加热盒气流面积会突然增大,流出加热盒又会导致气流面积突然减小)而对气流输送的影响;二是极大地提高了气流和加热盒实现冷热交换的接触面积;三是延长了气流和加热盒实现冷热交换的接触时间。故能够在最大程度降低加热盒设置对气流输送影响的前提下最大程度提高加热盒的换热效果,提高了对气流的冷却效果。In this way, the structure of the cold-conducting aluminum plate can avoid the sudden change of the cross-section of the gas pipeline caused by the addition of a heating box (the air flow area will suddenly increase when the air enters the heating box, and the air flow area will suddenly decrease when it flows out of the heating box). The impact of transportation; the second is to greatly increase the contact area between the airflow and the heating box to achieve cold and heat exchange; the third is to prolong the contact time between the airflow and the heating box to achieve cold and heat exchange. Therefore, the heat exchange effect of the heating box can be improved to the greatest extent on the premise of minimizing the influence of the setting of the heating box on the airflow transmission, and the cooling effect on the airflow is improved.

作为另外的实施方式,所述空气冷却系统还可以采用图6-9所示结构形式,包括一个呈封闭环形布置在外壳上的集气槽12,集气槽12设置在外壳上的供气槽13靠近出口侧相邻位置,集气槽12上设置有集气槽出口和供气槽13相通,供气槽13上针对各核子器分别设置有对应的供气槽出口和各核子器相通,集气槽12上设置有集气槽入口和空压机的输气管道相连,所述集气槽12内腔构成所述气流汇聚腔室,集气槽12背离供气槽方向的一侧设置有一个加热侧内壁面,加热侧内壁面上相贴设置有一圈半导体制冷片6,半导体制冷片6外侧热端所在区域和外壳出口端唇部区域之间来回曲折并整体沿外壳周向环绕布置有至少一根所述脉动热管7。As another embodiment, the air cooling system can also adopt the structure shown in Figures 6-9, including an air collection groove 12 arranged in a closed ring on the casing, and the air collection groove 12 is arranged on the air supply groove on the casing 13 is close to the adjacent position of the outlet side, the gas collecting tank 12 is provided with the outlet of the gas collecting tank and communicates with the gas supply tank 13, and the gas supply tank 13 is respectively provided with a corresponding gas supply tank outlet for each nuclear device to communicate with each nuclear device, The gas-collecting tank 12 is provided with an inlet of the gas-collecting tank connected with the air pipeline of the air compressor. The inner cavity of the gas-collecting tank 12 constitutes the air flow converging chamber, and the gas-collecting tank 12 is set on the side away from the direction of the air supply tank. There is an inner wall surface on the heating side, and a circle of semiconductor cooling chips 6 is arranged adjacent to the inner wall surface of the heating side. The area where the outer hot end of the semiconductor cooling chip 6 is located and the lip area of the outlet end of the shell meander back and forth and are arranged around the circumference of the shell as a whole. There is at least one pulsating heat pipe 7 .

这样,空气进入到供气槽之前,先进入集气槽内并在其内被半导体制冷片冷却换热,再经过供气槽进入核子器内降低雪核的温度,提高造雪效果。同时半导体制冷片外侧面热端将获得的热量,通过来回曲折绕接的脉动热管直接传递到外壳出口端唇部区域对该区域位置加热,防止结冰。其中脉动热管每一个曲折均能够在半导体制冷片外侧面所在区域和外壳出口端唇部区域之间形成两个换热通道。这样该结构不仅仅能够冷却空气以提高造雪效果,能利用换热的热量加热外壳出口端避免结冰之外;还具有所需脉动热管数量较少,对加热区域的加热效果非常均匀可靠,换热效率非常高效稳定的优点。本方案更适合在造雪机新产品中设计制造实施。另外本方案中单独设置了一个和供气槽并列的集气槽形成气流汇聚腔室进行换热,使得换热的过程不会对供气槽给各核子器的供气造成影响,保证了核子器的正常工作。In this way, before the air enters the air supply tank, it first enters the air collecting tank and is cooled and exchanged by the semiconductor refrigeration sheet inside, and then enters the nuclear device through the air supply tank to reduce the temperature of the snow core and improve the snowmaking effect. At the same time, the heat obtained by the hot end of the outer surface of the semiconductor refrigeration sheet is directly transferred to the lip area of the outlet end of the shell through the pulsating heat pipe that is wound back and forth to heat the area to prevent freezing. Each twist of the pulsating heat pipe can form two heat exchange passages between the area where the outer surface of the semiconducting cooling plate is located and the lip area of the outlet end of the shell. In this way, the structure can not only cool the air to improve the snowmaking effect, but also use the heat of heat exchange to heat the outlet end of the shell to avoid freezing; it also has a small number of pulsating heat pipes, and the heating effect on the heating area is very uniform and reliable. The heat exchange efficiency is very efficient and stable. This solution is more suitable for design, manufacture and implementation in new products of snow guns. In addition, in this plan, a gas collecting tank parallel to the gas supply tank is separately set up to form an air flow converging chamber for heat exchange, so that the heat exchange process will not affect the gas supply from the gas supply tank to each nuclear device, ensuring that the nuclear normal operation of the device.

其中,脉动热管7为沿外壳中轴线剖面方向并列布置的多根。这样,可以提高换热效率。本实施方式脉动热管7为3根。Wherein, the pulsating heat pipes 7 are multiple arranged side by side along the section direction of the central axis of the housing. In this way, heat exchange efficiency can be improved. In this embodiment, there are three pulsating heat pipes 7 .

其中,集气槽入口和集气槽出口位于集气槽12直径方向的两端。Wherein, the inlet of the gas collection tank and the outlet of the gas collection tank are located at both ends of the gas collection tank 12 in the diameter direction.

这样,可以使得集气槽整个环向上均形成气流通道并实现制冷,提高制冷效果并保证周向上各处制冷的均匀性。进一步使得集气槽周向各处均能够依靠来回曲折布置的热管将热量均匀地交换到外壳出口端整个周向的唇口位置上,保证供热效果在周向上的均匀性和可靠性。In this way, an airflow channel can be formed on the entire ring of the air collecting tank to realize cooling, improve the cooling effect and ensure the uniformity of cooling in all places in the circumferential direction. Further, heat pipes arranged zigzag back and forth can be used to evenly exchange heat to the lip position of the entire circumference of the outlet end of the casing at all locations in the circumference of the air collecting tank, ensuring the uniformity and reliability of the heat supply effect in the circumference direction.

其中,集气槽12截面呈三角形设置。Wherein, the cross section of the gas collecting tank 12 is arranged in a triangular shape.

这样使得半导体制冷片外侧热端恰好和外壳出口端唇部区域正对设置,可以更加方便脉动热管的布置,更好地方便传热。In this way, the outer hot end of the semiconductor cooling plate is just set up against the lip area of the outlet end of the casing, which can facilitate the arrangement of the pulsating heat pipe and facilitate heat transfer.

其中,脉动热管7外部位于半导体制冷片外侧热端和外壳出口端唇部区域之间还相隔设置有一层隔热材料14。Wherein, the outside of the pulsating heat pipe 7 is located between the outer hot end of the semiconductor cooling chip and the lip area of the outlet end of the casing, and a layer of heat insulating material 14 is arranged separately.

这样,可以屏蔽热管冷热中部位置依靠外壳介质传热导致热量弥散到其它区域,可以更好地保证热管针对外壳出口端唇部位置的加热升温效果。隔热材料可以采用多孔发泡材料制得。In this way, the hot and cold middle of the heat pipe can be shielded from relying on the heat transfer of the shell medium to cause heat to diffuse to other areas, which can better ensure the heating effect of the heat pipe on the lip position of the outlet end of the shell. The heat insulation material can be made of porous foam material.

其中,集气槽内间隔排布设置有铝材制得的导冷片15,导冷片15一侧和半导体制冷片作为冷端的内侧表面贴合固定,导冷片15上分布设置有过气孔,过气孔总面积大小和空压机的输气管道内截面大小一致。Among them, the cold guide plate 15 made of aluminum is arranged at intervals in the air collecting tank, and one side of the cold guide plate 15 is fixed to the inner surface of the semiconductor cooling plate as the cold end, and the cooling plate 15 is distributed with air holes. , the total area of the air holes is the same as the size of the inner cross-section of the gas pipeline of the air compressor.

这样,导冷片能够提高传热面积,更好地将辅助实现空气和半导体制冷片之间的热量传递,提高对空气冷却效果。同时过气孔面积大小设置得当,使得集气槽相当于只是延长了输气管道的长度,对气流输送效果不会有过多影响。In this way, the cooling fins can increase the heat transfer area, better assist in realizing the heat transfer between the air and the semiconductor cooling fins, and improve the cooling effect on the air. At the same time, the size of the air hole area is properly set, so that the air collecting tank is equivalent to only extending the length of the gas transmission pipeline, and will not have too much influence on the air transmission effect.

Claims (9)

1.一种适用于正温环境的造雪机,包括整体呈圆筒状的外壳,外壳后端安装有轴流式的风机,外壳前端沿周向安装有呈环形布置的喷嘴和核子器,喷嘴的进水端以及核子器的进水端均和高压水系统相连,核子器的进气端通过输气管道和空压机相连;其特征在于,还包括空气冷却系统,空气冷却系统用于对进入核子器的空气进行冷却;1. A snowmaking machine suitable for a positive temperature environment, comprising a cylindrical casing as a whole, an axial flow fan is installed at the rear end of the casing, and annular nozzles and nuclei are installed at the front end of the casing along the circumferential direction, The water inlet end of the nozzle and the water inlet end of the nuclear device are connected with the high-pressure water system, and the air inlet end of the nuclear device is connected with the air compressor through the air pipeline; it is characterized in that it also includes an air cooling system, and the air cooling system is used for Cooling the air entering the nuclear reactor; 所述空气冷却系统包括一个气流汇聚腔室,气流汇聚腔室形成于核子器和空压机之间的气流通道上,气流汇聚腔室的内壁上设置有半导体制冷片,半导体制冷片的冷端和气流汇聚腔室相邻,半导体制冷片的热端和热管的一端相邻,热管的另一端连接于造雪机外壳出口端位置。The air cooling system includes an airflow converging chamber, the airflow converging chamber is formed on the airflow channel between the nuclear device and the air compressor, the inner wall of the airflow converging chamber is provided with a semiconductor cooling chip, and the cold end of the semiconductor cooling chip Adjacent to the airflow converging chamber, the hot end of the semiconductive cooling sheet is adjacent to one end of the heat pipe, and the other end of the heat pipe is connected to the outlet end of the snow gun shell. 2.如权利要求1所述的适用于正温环境的造雪机,其特征在于,所述热管为脉动热管。2. The snow gun suitable for a positive temperature environment according to claim 1, wherein the heat pipe is a pulsating heat pipe. 3.如权利要求2所述的适用于正温环境的造雪机,其特征在于,所述空气冷却系统,包括一个加热盒,加热盒位于造雪机的外壳出口端位置外表面,加热盒进气端和空压机的输气管道相连,出气端和外壳上连接至核子器的气流通道相连,加热盒内腔构成所述气流汇聚腔室,加热盒四周壁上相贴设置有所述半导体制冷片,半导体制冷片内侧为冷端外侧为热端,半导体制冷片外侧沿加热盒周向缠绕设置有多根脉动热管,各根脉动热管沿加热盒内部气流方向并列排布并在加热盒靠近造雪机外壳一侧外表面向该侧外表面中部位置汇聚后相互贴合形成管束,管束缠绕在造雪机外壳出口端唇部背侧的一圈管束安装槽内并使得每根脉动热管均独立构成循环。3. The snow gun suitable for a positive temperature environment as claimed in claim 2, wherein the air cooling system includes a heating box, the heating box is located on the outer surface of the snow gun at the outlet end of the shell, and the heating box The air inlet end is connected to the air pipeline of the air compressor, the air outlet end is connected to the air flow channel connected to the nuclear device on the shell, the inner cavity of the heating box constitutes the air flow converging chamber, and the surrounding walls of the heating box are provided with the said Semiconductor refrigerating sheet, the inner side of the semiconductor refrigerating sheet is the cold end and the outer side is the hot end, and the outer side of the semiconductor refrigerating sheet is wound with a plurality of pulsating heat pipes along the circumference of the heating box. The outer surface of the side close to the snow gun housing is converged at the middle of the outer surface of this side and then fitted together to form a tube bundle. The tube bundle is wound in a circle of tube bundle installation grooves on the back side of the lip of the snow gun housing outlet and makes each pulsating heat pipe uniform independent cycle. 4.如权利要求3所述的适用于正温环境的造雪机,其特征在于,加热盒上位于脉动热管外部还包裹设置有一层隔热材料,隔热材料内部和半导体制冷片之间还填充设置有导热材料,脉动热管缠绕装置加热盒外的部分位于导热材料内。4. The snowmaking machine suitable for a positive temperature environment as claimed in claim 3, characterized in that, the heating box is located outside the pulsating heat pipe and is also wrapped with a layer of heat insulating material, and there is a layer of heat insulating material between the inside of the heat insulating material and the semiconductor refrigeration sheet. The filling is provided with a heat-conducting material, and the part outside the heating box of the pulsating heat pipe winding device is located in the heat-conducting material. 5.如权利要求4所述的适用于正温环境的造雪机,其特征在于,导热材料为导热硅胶,隔热材料为发泡多孔材料。5 . The snow gun suitable for a positive temperature environment as claimed in claim 4 , wherein the heat-conducting material is heat-conducting silica gel, and the heat-insulating material is foamed porous material. 6 . 6.如权利要求3所述的适用于正温环境的造雪机,其特征在于,加热盒内沿长度方向间隔排布有多块沿气流通道断面方向设置的导冷铝板,导冷铝板四周相贴固定在半导体制冷片作为冷端的内侧表面,各导冷铝板的一半面积上均匀分布有过气孔构成的过气区域,各导冷铝板的过气区域上过气孔总面积大小和空压机的输气管道内截面大小一致,相邻导冷铝板的过气区域相互错位设置。6. The snowmaking machine suitable for a positive temperature environment as claimed in claim 3, wherein a plurality of cold-conducting aluminum plates arranged at intervals along the length direction in the heating box are arranged along the section direction of the airflow channel, and the surroundings of the cold-conducting aluminum plates are It is attached and fixed on the inner surface of the semiconductor cooling plate as the cold end. Half of the area of each cold-conducting aluminum plate is evenly distributed with an air-passing area composed of air-passing holes. The size of the cross-section of the gas pipeline is the same, and the gas-passing areas of adjacent cold-conducting aluminum plates are misplaced. 7.如权利要求2所述的适用于正温环境的造雪机,其特征在于,所述空气冷却系统,包括一个呈封闭环形布置在外壳上的集气槽,集气槽设置在外壳上的供气槽靠近出口侧相邻位置,集气槽上设置有集气槽出口和供气槽相通,供气槽上针对各核子器分别设置有对应的供气槽出口和各核子器相通,集气槽上设置有集气槽入口和空压机的输气管道相连,所述集气槽内腔构成所述气流汇聚腔室,集气槽背离供气槽方向的一侧设置有一个加热侧内壁面,加热侧内壁面上相贴设置有一圈所述半导体制冷片,半导体制冷片外侧热端所在区域和外壳出口端唇部区域之间来回曲折并整体沿外壳周向环绕布置有至少一根所述脉动热管。7. The snowmaking machine suitable for a positive temperature environment according to claim 2, wherein the air cooling system comprises an air collection groove arranged in a closed ring on the casing, and the air collection groove is arranged on the casing The gas supply tank is adjacent to the outlet side, the gas collection tank is provided with an outlet of the gas collection tank to communicate with the gas supply tank, and the gas supply tank is respectively provided with a corresponding gas supply tank outlet to communicate with each nuclear device. The gas collection tank is provided with an inlet of the gas collection tank connected to the air pipeline of the air compressor, the inner cavity of the gas collection tank constitutes the air flow converging chamber, and the side of the gas collection tank facing away from the direction of the air supply tank is provided with a heating On the inner wall surface of the side, a circle of the semiconductor refrigeration sheet is arranged adjacent to the inner wall surface of the heating side, and there is at least one ring arranged around the circumference of the casing as a whole between the area where the hot end of the semiconductor refrigeration sheet is located and the lip area of the outlet end of the casing. root the pulsating heat pipe. 8.如权利要求7所述的适用于正温环境的造雪机,其特征在于,脉动热管为沿外壳中轴线剖面方向并列布置的多根;8. The snow gun suitable for positive temperature environment according to claim 7, characterized in that, the pulsating heat pipes are multiple arranged side by side along the section direction of the central axis of the casing; 集气槽入口和集气槽出口位于集气槽直径方向的两端;The inlet and outlet of the gas collection tank are located at both ends of the gas collection tank in the diameter direction; 集气槽截面呈三角形设置;脉动热管外部位于半导体制冷片外侧热端和外壳出口端唇部区域之间还相隔设置有一层隔热材料。The cross-section of the air collecting tank is arranged in a triangular shape; the outside of the pulsating heat pipe is located between the outer hot end of the semiconductor refrigeration sheet and the lip area of the outlet end of the shell, and a layer of heat insulating material is arranged separately. 9.如权利要求8所述的适用于正温环境的造雪机,其特征在于,集气槽内间隔排布设置有铝材制得的导冷片,导冷片一侧和半导体制冷片作为冷端的内侧表面贴合固定,导冷片上分布设置有过气孔,过气孔总面积大小和空压机的输气管道内截面大小一致。9. The snowmaking machine suitable for a positive temperature environment as claimed in claim 8, characterized in that, the air collecting tank is arranged with cold guide sheets made of aluminum at intervals, one side of the cold guide sheet and the semiconductor refrigeration sheet As the inner surface of the cold end is bonded and fixed, air holes are distributed on the cooling plate, and the total area of the air holes is the same as the size of the inner cross-section of the gas pipeline of the air compressor.
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