CN114623125B - A high-speed switch valve performance test system - Google Patents
A high-speed switch valve performance test system Download PDFInfo
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- 238000011056 performance test Methods 0.000 title abstract description 9
- 238000012360 testing method Methods 0.000 claims abstract description 54
- 239000003921 oil Substances 0.000 claims description 108
- 239000007788 liquid Substances 0.000 claims description 98
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 11
- 239000002828 fuel tank Substances 0.000 claims description 8
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 230000010349 pulsation Effects 0.000 claims description 3
- 230000003068 static effect Effects 0.000 abstract description 6
- 238000007789 sealing Methods 0.000 description 3
- 230000006837 decompression Effects 0.000 description 2
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- 238000002474 experimental method Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B19/00—Testing; Calibrating; Fault detection or monitoring; Simulation or modelling of fluid-pressure systems or apparatus not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
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Abstract
Description
技术领域technical field
本发明涉及高速开关阀性能测试技术领域。The invention relates to the technical field of performance testing of high-speed switching valves.
背景技术Background technique
液压传动具有功率密度大、结构紧凑、布置灵活、控制精度高等诸多优点被广泛应用于各类机电系统中,而液压阀作为液压系统重要的控制元件,其性能直接影响液压系统的使用性能。Hydraulic transmission has many advantages such as high power density, compact structure, flexible layout, and high control precision, and is widely used in various electromechanical systems. As an important control component of the hydraulic system, the performance of the hydraulic valve directly affects the performance of the hydraulic system.
近年来,数字液压不断发展,数字液压阀产品也不断呈现出来。在众多产品中,高速开关阀作为最基础且成熟的一款数字液压阀,其在与PC端间的连接方式、结构组成、环境友好程度、加工成本、工作性能、清洁度等方面的突出特点,是其他比例阀、伺服阀等这些传统液压阀所不能比拟的,其有二位二通和二位三通两种,二者又有常开和常闭式两类。这种阀的基本思想是:用经过调制的脉冲信号来控制阀口的高速开关,以改变阀口开启与关闭的时间比来调节阀输出的平均流量或压力。高速开关阀的阀口只有两个确定位置,产品与计算机接口连接非常方便。In recent years, with the continuous development of digital hydraulics, digital hydraulic valve products are also emerging. Among many products, the high-speed switching valve is the most basic and mature digital hydraulic valve. It has outstanding features in connection with the PC, structural composition, environmental friendliness, processing cost, working performance, and cleanliness. , It is unmatched by traditional hydraulic valves such as other proportional valves and servo valves. The basic idea of this kind of valve is: use the modulated pulse signal to control the high-speed switch of the valve port, so as to change the time ratio between the opening and closing of the valve port to adjust the average flow or pressure output by the valve. The valve port of the high-speed switching valve has only two definite positions, and the product is very convenient to connect with the computer interface.
因此,对高速开关阀性能进行检测是产品设计和生产中不可缺失的环节,通过对高速开关阀性能检测有利于产品设计,提高产品性能,把控液压阀生产质量。一般高速开关阀性能测试系统存在功能单一,负载调节范围小等问题,测试阀的各个性能指标时需要更换不同的测试系统来实现。Therefore, testing the performance of high-speed switching valves is an indispensable link in product design and production. Testing the performance of high-speed switching valves is beneficial to product design, improving product performance, and controlling the production quality of hydraulic valves. Generally, the high-speed switching valve performance test system has problems such as single function and small load adjustment range. When testing various performance indicators of the valve, different test systems need to be replaced.
发明内容Contents of the invention
本发明目的是为了解决现有对高速开关阀性能进行检测产品存在测试功能单一、负载调节范围小的问题,提出了一种高速开关阀性能测试系统。The purpose of the present invention is to solve the problems of single test function and small load adjustment range in existing products for testing the performance of high-speed switching valves, and propose a high-speed switching valve performance testing system.
本发明所述一种高速开关阀性能测试系统,包括油箱、第一比例溢流阀、变量液压泵、调速阀、比例减压阀、第一二位三通电磁换向阀、第一信号发生器、第二信号发生器、第一截止阀、第二截止阀、第三截止阀、第四截止阀、第二二位三通电磁换向阀、第三二位三通电磁换向阀、第二比例溢流阀、节流阀、液压缸、推力传感器和位移传感器;A high-speed switching valve performance testing system according to the present invention includes a fuel tank, a first proportional overflow valve, a variable hydraulic pump, a speed regulating valve, a proportional pressure reducing valve, a first two-position three-way electromagnetic reversing valve, a first signal Generator, second signal generator, first stop valve, second stop valve, third stop valve, fourth stop valve, second two-position three-way electromagnetic reversing valve, third two-position three-way electromagnetic reversing valve , second proportional relief valve, throttle valve, hydraulic cylinder, thrust sensor and displacement sensor;
油箱内盛有油液,所述油箱的出油口与变量液压泵的进油口联通,所述变量液压泵用于调节流经自身的油液的压力,所述变量液压泵的出油口同时与第一比例溢流阀的进油口和调速阀进油口联通,所述第一比例溢流阀的出油口连接油箱,所述第一比例溢流阀用于调节变量液压泵出油口侧的油压;The oil tank is filled with oil, and the oil outlet of the oil tank communicates with the oil inlet of the variable hydraulic pump. The variable hydraulic pump is used to adjust the pressure of the oil flowing through itself. The oil outlet of the variable hydraulic pump At the same time, it communicates with the oil inlet of the first proportional relief valve and the oil inlet of the speed regulating valve. The oil outlet of the first proportional relief valve is connected to the oil tank. The first proportional relief valve is used to adjust the variable hydraulic pump Oil pressure on the outlet side;
调速阀的出油口与比例减压阀的进油口联通,所述比例减压阀的出油口与第一二位三通电磁换向阀的进液口P联通,所述第一二位三通电磁换向阀的控制口A用于连接待测三通阀的进液口,所述待测三通阀的一个出液口直接连接油箱、待测三通阀的另一个出液口通过第一截止阀连接第三截止阀的进液口和第四截止阀的进液口;The oil outlet of the speed regulating valve is connected with the oil inlet port of the proportional pressure reducing valve, and the oil outlet of the proportional pressure reducing valve is connected with the liquid inlet P of the first two-position three-way electromagnetic reversing valve, and the first The control port A of the two-position three-way electromagnetic reversing valve is used to connect the liquid inlet of the three-way valve to be tested, one liquid outlet of the three-way valve to be tested is directly connected to the oil tank, and the other outlet of the three-way valve to be tested The liquid port is connected to the liquid inlet of the third shut-off valve and the liquid inlet of the fourth shut-off valve through the first cut-off valve;
所述第一二位三通电磁换向阀的出液口B连接待测二通阀的进液口,所述待测二通阀的出液口通过第二截止阀连接第三截止阀和第四截止阀;The liquid outlet B of the first two-position three-way electromagnetic reversing valve is connected to the liquid inlet of the two-way valve to be tested, and the liquid outlet of the two-way valve to be tested is connected to the third shut-off valve and the The fourth cut-off valve;
第三截止阀的出液口连接油箱;The liquid outlet of the third cut-off valve is connected to the fuel tank;
第四截止阀的出液口连接第二二位三通电磁换向阀进液口P,第二二位三通电磁换向阀的出液口B连接液压缸的上腔进液口,所述液压缸的下腔出液口连接油箱;The liquid outlet of the fourth cut-off valve is connected to the liquid inlet P of the second two-position three-way electromagnetic reversing valve, and the liquid outlet B of the second two-position three-way electromagnetic reversing valve is connected to the upper chamber liquid inlet of the hydraulic cylinder. The liquid outlet of the lower chamber of the hydraulic cylinder is connected to the oil tank;
所述液压缸的活塞杆的一端对准有方块,所述方块与活塞杆一端之间设置有推力传感器,所述推力传感器用于采集活塞杆对方块的推力;位移传感器用于采集方块的移动位移;One end of the piston rod of the hydraulic cylinder is aligned with a block, and a thrust sensor is arranged between the block and one end of the piston rod, and the thrust sensor is used to collect the thrust of the piston rod on the block; the displacement sensor is used to collect the movement of the block. displacement;
第二二位三通电磁换向阀的控制口A与第三二位三通电磁换向阀的进液口P连接,所述第三二位三通电磁换向阀控制口A连接第二比例溢流阀的进液口,第三二位三通电磁换向阀的出液口B连接节流阀的进液口。The control port A of the second two-position three-way electromagnetic reversing valve is connected to the liquid inlet P of the third two-position three-way electromagnetic reversing valve, and the control port A of the third two-position three-way electromagnetic reversing valve is connected to the second The liquid inlet of the proportional overflow valve and the liquid outlet B of the third two-position three-way electromagnetic reversing valve are connected to the liquid inlet of the throttle valve.
进一步地,本发明中,还包括第一过滤器,所述第一过滤器设置在油与变量液压泵之间,用于对进入变量液压泵的油液进行过滤。Further, in the present invention, a first filter is also included, and the first filter is arranged between the oil and the variable hydraulic pump, and is used for filtering the oil entering the variable hydraulic pump.
进一步地,本发明中,还包括单向阀和消声器;所述单向阀和消声器依次设置在变量液压泵和调速阀之间,所述消声器用于降低变量液压泵排出的液压油的压力和流量脉动。Further, in the present invention, a one-way valve and a muffler are also included; the one-way valve and the muffler are sequentially arranged between the variable hydraulic pump and the speed regulating valve, and the muffler is used to reduce the pressure of the hydraulic oil discharged by the variable hydraulic pump and flow pulsation.
进一步地,本发明中,还包括第一流量传感器、第一压力传感器和第一温度传感器,所述第一流量传感器、第一压力传感器和第一温度传感器均设置在比例减压阀的出油口与第一二位三通电磁换向阀的进液口之间。Further, in the present invention, a first flow sensor, a first pressure sensor and a first temperature sensor are also included, and the first flow sensor, the first pressure sensor and the first temperature sensor are all arranged at the oil outlet of the proportional pressure reducing valve. Between the port and the liquid inlet of the first two-position three-way electromagnetic reversing valve.
进一步地,本发明中,还包括第二温度传感器、第二压力传感器、第二流量传感器;所述第二温度传感器、第二压力传感器、第二流量传感器均设置在第一截止阀和第二截止阀的出液口与第三截止阀和第四截止阀的进液口之间。Further, in the present invention, a second temperature sensor, a second pressure sensor, and a second flow sensor are also included; the second temperature sensor, the second pressure sensor, and the second flow sensor are all arranged between the first cut-off valve and the second Between the liquid outlet of the shut-off valve and the liquid inlets of the third shut-off valve and the fourth shut-off valve.
进一步地,本发明中,还包括加热器、冷却器、第四二位三通电磁换向阀和定量液压泵;Further, in the present invention, a heater, a cooler, a fourth two-position three-way electromagnetic reversing valve and a quantitative hydraulic pump are also included;
定量液压泵的进液口连接油箱,定量液压泵出液口连接第四二位三通电磁换向阀的进液口P,第四二位三通电磁换向阀的控制口A与加热器的进液口联通,所述加热器的出液口与油箱联通;The liquid inlet of the quantitative hydraulic pump is connected to the oil tank, the liquid outlet of the quantitative hydraulic pump is connected to the liquid inlet P of the fourth two-position three-way electromagnetic reversing valve, the control port A of the fourth two-position three-way electromagnetic reversing valve is connected to the heater The liquid inlet of the heater is connected, and the liquid outlet of the heater is connected with the oil tank;
第四二位三通电磁换向阀的出液口B与冷却器的进液口联通,所述冷却器的出液口连接油箱。The liquid outlet B of the fourth two-position three-way electromagnetic reversing valve communicates with the liquid inlet of the cooler, and the liquid outlet of the cooler is connected with the oil tank.
进一步地,本发明中,还包括第三温度传、排气阀和液位计;第三温度传感器用于采集油箱内的油液温度;排气阀设置在油箱上,用于对油箱进行排气降压,液位计用于采集油箱内油液的液位信号。Further, in the present invention, it also includes a third temperature sensor, an exhaust valve and a liquid level gauge; the third temperature sensor is used to collect the oil temperature in the oil tank; the exhaust valve is arranged on the oil tank to discharge the oil tank. The gas is depressurized, and the liquid level gauge is used to collect the liquid level signal of the oil in the fuel tank.
进一步地,本发明中,还包括第二过滤器;所述第二过滤器设置在定量液压泵与油箱之间,用于对进入定量液压泵的油液进行过滤。Further, in the present invention, a second filter is also included; the second filter is arranged between the quantitative hydraulic pump and the oil tank, and is used to filter the oil entering the quantitative hydraulic pump.
进一步地,本发明中,三通阀测试时,第一二位三通电磁换向阀断电,第一截止阀打开,第二截止阀关闭。Further, in the present invention, when the three-way valve is tested, the first two-position three-way electromagnetic reversing valve is powered off, the first stop valve is opened, and the second stop valve is closed.
进一步地,本发明中,二通阀测试时,第一二位三通电磁换向阀通电,第一截止阀关闭,第二截止阀打开。Further, in the present invention, when the two-way valve is tested, the first two-position three-way electromagnetic reversing valve is energized, the first stop valve is closed, and the second stop valve is opened.
本发明所述系统可实现对高速开关阀的压力、流量、阀芯开启与关闭时间等性能测试,负载可通过调整方块的大小实现可调节,也可实现高低温环境下的高速开关阀性能测试;测试系统还提供了两个高速开关阀安装位,以便于二位二通和二位三通两种不同形式的高速开关阀的性能测试,有效的提高了测试的系统的通用性。The system of the present invention can realize the pressure, flow, valve core opening and closing time and other performance tests of the high-speed switching valve, the load can be adjusted by adjusting the size of the block, and the performance test of the high-speed switching valve under high and low temperature environments can also be realized The test system also provides two installation positions for high-speed switching valves to facilitate the performance testing of two different forms of high-speed switching valves, two-position two-way and two-position three-way, effectively improving the versatility of the testing system.
附图说明Description of drawings
图1是本发明所述高速开关阀性能测试系统的连接原理图;Fig. 1 is the connection schematic diagram of the high-speed switching valve performance testing system of the present invention;
图2是加热器和冷却器的连接原理图。Figure 2 is a schematic diagram of the connection of the heater and cooler.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
具体实施方式一:下面结合图1说明本实施方式,本实施方式所述一种高速开关阀性能测试系统,包括油箱1、第一比例溢流阀2、变量液压泵4、调速阀7、比例减压阀8、第一二位三通电磁换向阀12、第一信号发生器13、第二信号发生器14、第一截止阀15、第二截止阀16、第三截止阀20、第四截止阀21、第二二位三通电磁换向阀22、第三二位三通电磁换向阀23、第二比例溢流阀24、节流阀25、液压缸26、推力传感器27和位移传感器28;Specific Embodiment 1: The present embodiment will be described below in conjunction with FIG. 1. A high-speed switch valve performance test system described in this embodiment includes a fuel tank 1, a first proportional overflow valve 2, a variable hydraulic pump 4, a speed regulating valve 7, Proportional decompression valve 8, first two-position three-way
油箱1内盛有油液,所述油箱1的出油口与变量液压泵4的进油口联通,所述变量液压泵4用于调节流经自身的油液的压力,所述变量液压泵4的出油口同时与第一比例溢流阀2的进油口和调速阀7进油口联通,所述第一比例溢流阀2的出油口连接油箱1,所述第一比例溢流阀2用于调节变量液压泵4出油口侧的油压;The oil tank 1 is filled with oil, and the oil outlet of the oil tank 1 communicates with the oil inlet of the variable hydraulic pump 4. The variable hydraulic pump 4 is used to adjust the pressure of the oil flowing through itself. The variable hydraulic pump The oil outlet of 4 is connected with the oil inlet of the first proportional relief valve 2 and the oil inlet of the speed regulating valve 7 at the same time, the oil outlet of the first proportional relief valve 2 is connected to the oil tank 1, and the first proportional The overflow valve 2 is used to adjust the oil pressure on the oil outlet side of the variable hydraulic pump 4;
调速阀7的出油口与比例减压阀8的进油口联通,所述比例减压阀8的出油口与第一二位三通电磁换向阀12的进液口P联通,所述第一二位三通电磁换向阀12的控制口A用于连接待测三通阀的进液口,所述待测三通阀的一个出液口直接连接油箱1、待测三通阀的另一个出液口通过第一截止阀15连接第三截止阀20的进液口和第四截止阀21的进液口;The oil outlet of the speed regulating valve 7 is connected with the oil inlet of the proportional pressure reducing valve 8, and the oil outlet of the proportional pressure reducing valve 8 is connected with the liquid inlet P of the first two-position three-way
所述第一二位三通电磁换向阀12的出液口B连接待测二通阀的进液口,所述待测二通阀的出液口通过第二截止阀16连接第三截止阀20和第四截止阀21;The liquid outlet B of the first two-position three-way
第三截止阀20的出液口连接油箱1;The liquid outlet of the third cut-off
第四截止阀21的出液口连接第二二位三通电磁换向阀22进液口P,第二二位三通电磁换向阀22的出液口B连接液压缸26的上腔进液口,所述液压缸26的下腔出液口连接油箱1;The liquid outlet of the fourth cut-off valve 21 is connected to the liquid inlet P of the second two-position three-way electromagnetic reversing valve 22, and the liquid outlet B of the second two-position three-way electromagnetic reversing valve 22 is connected to the upper chamber inlet of the
所述液压缸26的活塞杆的一端对准有方块,所述方块与活塞杆一端之间设置有推力传感器,所述推力传感器27用于采集活塞杆对方块的推力;位移传感器28用于采集方块的移动位移;One end of the piston rod of the
第二二位三通电磁换向阀22的控制口A与第三二位三通电磁换向阀23的进液口P连接,所述第三二位三通电磁换向阀23控制口A连接第二比例溢流阀24的进液口,第三二位三通电磁换向阀23的出液口B连接节流阀25的进液口。The control port A of the second two-position three-way electromagnetic reversing valve 22 is connected to the liquid inlet P of the third two-position three-way electromagnetic reversing valve 23, and the third two-position three-way electromagnetic reversing valve 23 controls port A It is connected to the liquid inlet of the second proportional relief valve 24 , and the liquid outlet B of the third two-position three-way electromagnetic reversing valve 23 is connected to the liquid inlet of the
本实施方式中系统可同时安装二位三通高速开关阀和二位二通高速开关阀,通过开启和关闭不同的截止阀,分别实现针对上述两种高速开关阀的性能试验。第一比例溢流阀可调节测试阀进口压力和流量,并保持进口压力和流量的恒定,第二比例溢流阀24和节流阀25可调节待测二通阀和三通阀出口压力和流量,并保持出口压力和流量的恒定。第一信号发生器13和第二信号发生器14可调节高速开关阀控制信号的占空比,测试高速开关阀的相关特性。通过开启或关闭第三截止阀或第四截止阀,实现静态流量试验。可通过示波器检测高速开关阀脉冲信号和压力信号,测量其开启和关闭的时间。通过选择不同质量的方块来改变负载大小,当移除方块时可实现空载。In this embodiment, the system can install a two-position three-way high-speed on-off valve and a two-position two-way high-speed on-off valve at the same time. By opening and closing different cut-off valves, the performance tests for the above two high-speed on-off valves are respectively realized. The first proportional overflow valve can adjust the inlet pressure and flow of the test valve, and keep the inlet pressure and flow constant. The second proportional overflow valve 24 and
本发明所述系统能够对二位二通和二位三通两种不同形式的高速开关阀的性能测试,所示测试项目包括对高速开关阀进行流量特性实验,可检测高速开关阀流量性能及内泄漏;对高速开关阀进行压力特性实验,可检测高速开关阀压力特性及对负载的敏感性;对高速开关阀进行耐压强度试验,可检测高速开关阀耐压强度,有无机械损伤;对高速开关阀进行密封性试验,可检测高速开关阀密封性及其出口处的泄漏量;对高速开关阀进行静态流量试验,可检测高速开关阀出口静态流量大小;对高速开关阀进行阀芯开启、关闭时间试验,可检测高速开关阀开启时间和关闭时间;对高速开关阀进行高低温实验,检测高速开关阀在不同温度条件下的压力-流量特性;负载可调节。The system of the present invention can test the performance of two different types of high-speed switching valves, two-position two-way and two-position three-way. Internal leakage; the pressure characteristics test of the high-speed switching valve can detect the pressure characteristics of the high-speed switching valve and the sensitivity to the load; the pressure resistance test of the high-speed switching valve can detect the high-speed switching valve’s pressure resistance and whether there is mechanical damage; Carry out a sealing test on the high-speed switching valve to detect the sealing performance of the high-speed switching valve and the leakage at the outlet; conduct a static flow test on the high-speed switching valve to detect the static flow rate at the outlet of the high-speed switching valve; test the spool of the high-speed switching valve The opening and closing time test can detect the opening time and closing time of the high-speed switching valve; conduct high and low temperature experiments on the high-speed switching valve to detect the pressure-flow characteristics of the high-speed switching valve under different temperature conditions; the load can be adjusted.
进一步地,本实施方式中,还包括第一过滤器3,所述第一过滤器3设置在油箱1与变量液压泵4之间,用于对进入变量液压泵4的油液进行过滤。Further, in this embodiment, a first filter 3 is also included, and the first filter 3 is arranged between the oil tank 1 and the variable hydraulic pump 4 for filtering the oil entering the variable hydraulic pump 4 .
进一步地,本实施方式中,还包括单向阀5和消声器6;所述单向阀5和消声器6依次设置在变量液压泵4和调速阀7之间,所述消声器6用于降低变量液压泵4排出的液压油的压力和流量脉动。Further, in this embodiment, a one-
本实施方式中利用消声器消除液压泵的压力和流量脉动对高速开关阀性能检测的影响。In this embodiment, the muffler is used to eliminate the influence of the pressure and flow pulsation of the hydraulic pump on the performance detection of the high-speed switching valve.
进一步地,本实施方式中,还包括第一流量传感器9、第一压力传感器10和第一温度传感器11,所述第一流量传感器9、第一压力传感器10和第一温度传感器11均设置在比例减压阀8的出油口与第一二位三通电磁换向阀12的进液口之间。Further, in this embodiment, a first flow sensor 9, a
进一步地,本实施方式中,还包括第二温度传感器17、第二压力传感器18、第二流量传感器19;所述第二温度传感器17、第二压力传感器18、第二流量传感器19均设置在第一截止阀15和第二截止阀16的出液口与第三截止阀20和第四截止阀21的进液口之间。Further, in this embodiment, a second temperature sensor 17, a second pressure sensor 18, and a second flow sensor 19 are also included; the second temperature sensor 17, the second pressure sensor 18, and the second flow sensor 19 are all set at Between the liquid outlets of the first stop valve 15 and the
进一步地,结合图2说明本实施方式,本实施方式中,还包括加热器29、冷却器30、第四二位三通电磁换向阀31和定量液压泵32;Further, this embodiment is described in conjunction with FIG. 2 . In this embodiment, a
定量液压泵32的进液口连接油箱1,定量液压泵32出液口连接第四二位三通电磁换向阀31的进液口P,第四二位三通电磁换向阀31的控制口A与加热器29的进液口联通,所述加热器29的出液口与油箱联通;The liquid inlet of the quantitative
第四二位三通电磁换向阀31的出液口B与冷却器30的进液口联通,所述冷却器30的出液口连接油箱1。The liquid outlet B of the fourth two-position three-way electromagnetic reversing
本实施方式所述系统可进行高低温实验,通过加热或冷却油箱油液来控制进入高速开关阀油液温度,保证进入测试阀的油液温度恒定。The system described in this embodiment can conduct high and low temperature experiments, and control the temperature of the oil entering the high-speed switching valve by heating or cooling the oil in the oil tank to ensure a constant temperature of the oil entering the test valve.
进一步地,本实施方式中,还包括第三温度传感器34、排气阀35和液位计36;第三温度传感器34用于采集油箱1内的油液温度;排气阀35设置在油箱1上,用于对油箱1进行排气降压,液位计36用于采集油箱1内油液的液位信号。Further, in this embodiment, a
进一步地,本实施方式中,还包括第二过滤器33;所述第二过滤器33设置在定量液压泵32与油箱1之间,用于对进入定量液压泵32的油液进行过滤。Further, in this embodiment, a
进一步地,本实施方式中,三通阀测试时,第一二位三通电磁换向阀12断电,第一截止阀15打开,第二截止阀16关闭。Further, in this embodiment, when the three-way valve is tested, the first two-position three-way electromagnetic reversing
进一步地,本实施方式中,二通阀测试时,第一二位三通电磁换向阀12通电,第一截止阀15关闭,第二截止阀16打开。Further, in this embodiment, when the two-way valve is tested, the first two-position three-way electromagnetic reversing
本发明所述系统可以同时安装两种高速开关阀,关于通过操作第一二位三通电磁换向阀12、第一截止阀15、第二截止阀16,阀门实现对这两种阀门的测试:当第一二位三通电磁换向阀12断电时,如图1中状态,油液经过三通阀,第一截止阀15要打开,而第二截止阀16要关闭,否则油液会反向流过16;同理,12通电后通道改变,油液从二通阀经过,第二截止阀16要确保打开,第一截止阀15要关闭,如此实现了对不同阀口数的高速阀的测试。The system of the present invention can install two kinds of high-speed on-off valves at the same time. By operating the first two-position three-way electromagnetic reversing
耐压测试:测试高速阀在额定压力下的状态,这时候需要堵住阀门的出口,就像是水龙头,把水龙头堵住,自来水厂把水压调高,看看会不会漏水之类的。怎么把阀出口堵住呢,通过关闭第一截止阀15或者第二截止阀16,测试三通阀时,第一二位三通电磁换向阀12断电,第一截止阀15关闭;测试二通阀时,第一二位三通电磁换向阀12通电,第二截止阀16关闭,耐压实验和密封试验的区别在于,耐压实验需要把被测阀下游的截止阀关闭,然后变量泵工作,向被测阀施加压力。Pressure test: Test the state of the high-speed valve under the rated pressure. At this time, it is necessary to block the outlet of the valve, just like a faucet. Block the faucet, and the water plant will increase the water pressure to see if there is any leakage. . How to block the valve outlet? By closing the first stop valve 15 or the
静态流量测试:针对阀的其他测试,阀出口都是有负载的,油液通过第二流量传感器19后,直接经过第三截止阀20流回油箱1,为了确保这样流动,把第三截止阀20打开,第四截止阀21关闭。Static flow test: For other tests of the valve, the valve outlet is loaded. After the oil passes through the second flow sensor 19, it directly flows back to the oil tank 1 through the third shut-off
静态流量完成后,关闭第三截止阀20,第二二位三通电磁换向阀22之后的环节分三部分,分别是第二比例溢流阀24、节流阀25、液压缸26,若油液从液压缸26流过,就要让第二二位三通电磁换向阀22通电;油液流向第二比例溢流阀24或者节流阀25,就要使第二二位三通电磁换向阀22断电,之后再区分油液是流向第二比例溢流阀24还是节流阀25;第三二位三通电磁换向阀23断电时油液流过第二比例溢流阀24,通电时流过节流阀25After the static flow is completed, the
流量特性试验:关闭第三截止阀20第三截止阀20,打开第四截止阀21,第二二位三通电磁换向阀22断电,如图1所示,第二比例溢流阀24是调节出口压力的,这样通过流量传感器19就能测不同出口压力下对应的阀出口流量;25是调节出口流量的,这样通过第二流量传感器19就能测不同出口流量下对应的阀出口流量;Flow characteristics test: close the third cut-off
压力-流量特性:使油液流过液压缸26,第二二位三通电磁换向阀22通电,液压缸26的活塞杆运动推动方块,模拟真实工作状态,方块有很多,就像砝码一样,通过调整方块数量来改变负载大小。Pressure-flow characteristics: make the oil flow through the
压力特性试验:通过调节占空比来调节二通阀或三通阀的开口大小,用压力传感器测量出口压力变化,测试哪个阀就进行相关操作,这时候也要关闭第三截止阀20,打开第四截止阀21,第二二位三通电磁换向阀22通电,也就是说油液流过液压缸26。Pressure characteristic test: adjust the opening size of the two-way valve or three-way valve by adjusting the duty cycle, measure the outlet pressure change with a pressure sensor, and perform relevant operations on which valve to test. At this time, the
虽然在本文中参照了特定的实施方式来描述本发明,但是应该理解的是,这些实施例仅仅是本发明的原理和应用的示例。因此应该理解的是,可以对示例性的实施例进行许多修改,并且可以设计出其他的布置,只要不偏离所附权利要求所限定的本发明的精神和范围。应该理解的是,可以通过不同于原始权利要求所描述的方式来结合不同的从属权利要求和本文中所述的特征。还可以理解的是,结合单独实施例所描述的特征可以使用在其他所述实施例中。Although the invention is described herein with reference to specific embodiments, it should be understood that these embodiments are merely illustrative of the principles and applications of the invention. It is therefore to be understood that numerous modifications may be made to the exemplary embodiments and that other arrangements may be devised without departing from the spirit and scope of the invention as defined by the appended claims. It shall be understood that different dependent claims and features described herein may be combined in a different way than that described in the original claims. It will also be appreciated that features described in connection with individual embodiments can be used in other described embodiments.
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