CN114619640B - Preparation equipment and preparation method of perfluorosulfonic acid proton membrane - Google Patents
Preparation equipment and preparation method of perfluorosulfonic acid proton membrane Download PDFInfo
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- CN114619640B CN114619640B CN202210430883.4A CN202210430883A CN114619640B CN 114619640 B CN114619640 B CN 114619640B CN 202210430883 A CN202210430883 A CN 202210430883A CN 114619640 B CN114619640 B CN 114619640B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/001—Combinations of extrusion moulding with other shaping operations
- B29C48/0011—Combinations of extrusion moulding with other shaping operations combined with compression moulding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/27—Cleaning; Purging; Avoiding contamination
- B29C48/2715—Cleaning; Purging; Avoiding contamination of plasticising units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
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Abstract
Description
技术领域Technical Field
本发明涉及质子膜制备技术领域,具体涉及一种全氟磺酸质子膜的制备设备及制备方法。The invention relates to the technical field of proton membrane preparation, and in particular to a preparation device and a preparation method for a perfluorosulfonic acid proton membrane.
背景技术Background technique
全氟磺酸质子交换膜是一种氢离子良导体,电子绝缘体的高分子聚合物,由于其具有优良的机械、热、化学和电化学稳定性,已被广泛地用于氢氧燃料电池,电解水制备臭氧、电解水制备氢气和氧气、有机电合成和气体传感器等;Perfluorosulfonic acid proton exchange membrane is a high molecular polymer that is a good conductor of hydrogen ions and an electronic insulator. Due to its excellent mechanical, thermal, chemical and electrochemical stability, it has been widely used in hydrogen and oxygen fuel cells, electrolysis of water to produce ozone, electrolysis of water to produce hydrogen and oxygen, organic electrosynthesis and gas sensors, etc.
目前,全氟磺酸质子交换膜的成型工艺主要有:挤出成型、溶液成型和复合成型;挤出成型工艺可分为熔融挤出成型和凝胶挤出成型,熔融挤出成型又分为熔融挤出流延成型和熔融挤出压延成型;At present, the molding processes of perfluorosulfonic acid proton exchange membrane mainly include: extrusion molding, solution molding and composite molding; the extrusion molding process can be divided into melt extrusion molding and gel extrusion molding, and the melt extrusion molding can be divided into melt extrusion casting molding and melt extrusion calendering molding;
其中,熔融挤出压延成型在现有技术中,需要将原料搅拌后置入挤出机中进行熔融挤出,后通过将挤出后的熔融原料经履带式输送至压延机中进行压延成型;Among them, in the prior art of melt extrusion calendering, the raw materials need to be stirred and then placed in an extruder for melt extrusion, and then the molten raw materials after extrusion are conveyed to a calender via a crawler for calendering;
上述操作在制备的过程中,由于熔融后的原料在挤出后温度过高,但外部气温较低,导致在输送途中,熔融原料外表面的热量消耗加快,原料外表面产生硬化,进而会使得原料在进行压延时,硬化区域会导致成膜时膜体表面产生局部破裂和损坏,从而影响了全氟磺酸质子交换膜成膜后的品质;During the above-mentioned preparation process, since the temperature of the molten raw material after extrusion is too high, but the external temperature is low, the heat consumption of the outer surface of the molten raw material is accelerated during transportation, and the outer surface of the raw material is hardened. As a result, when the raw material is calendered, the hardened area will cause local rupture and damage on the surface of the membrane during film formation, thereby affecting the quality of the perfluorosulfonic acid proton exchange membrane after film formation;
因此亟需一种全氟磺酸质子膜的制备设备及制备方法来解决上述问题。Therefore, there is an urgent need for a preparation device and a preparation method of a perfluorosulfonic acid proton membrane to solve the above problems.
发明内容Summary of the invention
为了克服上述的技术问题,本发明的目的在于提供一种全氟磺酸质子膜的制备设备及制备方法,以解决上述背景技术中提出的在输送途中,熔融原料外表面的热量消耗加快,原料外表面产生硬化,硬化区域会导致成膜时膜体表面产生局部破裂和损坏,从而影响了全氟磺酸质子交换膜成膜后的品质的问题。In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a preparation device and a preparation method for a perfluorosulfonic acid proton exchange membrane, so as to solve the problem raised in the above-mentioned background technology that during transportation, the heat consumption of the outer surface of the molten raw material is accelerated, the outer surface of the raw material is hardened, and the hardened area will cause local rupture and damage on the surface of the membrane during film formation, thereby affecting the quality of the perfluorosulfonic acid proton exchange membrane after film formation.
本发明的目的可以通过以下技术方案实现:一种全氟磺酸质子膜的制备设备,包括挤出机整体,所述挤出机整体包括框架一,且框架一的顶部从右至左依次分别设置有电机、料仓、机筒和模具,且电机、料仓、机筒和模具之间为固定连接,所述机筒的顶部安装有电加热器,所述电机靠近所述料仓的一侧设置有旋转轴,所述料仓的顶部安装有料斗,所述料仓的内部轴承连接有轴杆一,且轴杆一的一端与所述电机的旋转轴相连接,所述轴杆一的外部活动连接有套杆,且套杆的外部安装有螺旋叶,所述轴杆一的一端安装有顶块一,且顶块一的内部活动连接有顶块二,所述料仓的内部还安装有隔板,且隔板与所述轴杆一之间为轴承连接;输送机整体,所述输送机整体包括框架二和安装于所述框架二顶部的机体;控制面板,安装于所述电机外壁;热循环组件,所述热循环组件包括设置于所述电加热器上方的壳体一和设置于所述机体上方的壳体二,且壳体二呈倾斜状结构设置,所述壳体一和所述壳体二之间为固定连接。The object of the present invention can be achieved by the following technical scheme: a preparation device of perfluorosulfonic acid proton membrane, comprising an extruder as a whole, the extruder as a whole comprising a frame one, and the top of the frame one is respectively provided with a motor, a silo, a barrel and a mold from right to left, and the motor, the silo, the barrel and the mold are fixedly connected, an electric heater is installed on the top of the barrel, a rotating shaft is provided on the side of the motor close to the silo, a hopper is installed on the top of the silo, an internal bearing of the silo is connected to a shaft rod one, and one end of the shaft rod one is connected to the rotating shaft of the motor, and the external movably connected to the shaft rod one A sleeve rod, and a spiral blade is installed on the outside of the sleeve rod, a top block 1 is installed at one end of the shaft rod 1, and the inside of the top block 1 is movably connected with the top block 2, a partition is also installed inside the silo, and the partition and the shaft rod 1 are connected by a bearing; a conveyor as a whole, the conveyor as a whole includes a frame 2 and a body installed on the top of the frame 2; a control panel is installed on the outer wall of the motor; a thermal cycle component, the thermal cycle component includes a shell 1 arranged above the electric heater and a shell 2 arranged above the body, and the shell 2 is arranged in an inclined structure, and the shell 1 and the shell 2 are fixedly connected.
进一步在于:所述壳体一和所述壳体二呈半圆形结构设置,所述壳体一的外部呈阵列均匀分布有多组通孔,所述壳体二远离所述壳体一的一端安装有扰流板,且扰流板远离所述壳体二的一端呈弧形结构设置,所述壳体一远离所述壳体二的一侧设置有吹气组件。Furthermore, the shell one and the shell two are arranged in a semicircular structure, the outer part of the shell one has a plurality of groups of through holes evenly distributed in an array, a spoiler is installed at one end of the shell two away from the shell one, and the end of the spoiler away from the shell two is arranged in an arc structure, and a blowing assembly is arranged on the side of the shell one away from the shell two.
进一步在于:所述热循环组件还包括安装于所述壳体一外部两侧的连接块,且连接块的底部安装有螺杆一,所述螺杆一的外部螺纹连接有螺套一,且螺套一的外部安装有蜗轮,所述蜗轮的底部轴承连接有连板,且连板外部的一侧与所述框架一相连接,所述框架一底部的两侧皆通过轴承连接有轴杆二,且轴杆二外部的两侧皆安装有蜗杆,所述蜗杆与所述蜗轮之间为啮合连接,所述框架一外部的一侧还设置有轴杆三,且轴杆三外部的两侧皆通过轴承连接有连接座,所述连接座安装于所述框架一外壁,两组所述轴杆二和所述轴杆三的外部皆安装有链轮,且链轮的外部啮合连接有链条,所述轴杆三与所述轴杆一之间通过传动组件相连接。The invention further comprises: the thermal cycle component also includes connecting blocks installed on both sides of the outer side of the shell one, and a screw rod one is installed at the bottom of the connecting block, the outer thread of the screw rod one is connected to a screw sleeve one, and a worm gear is installed on the outer side of the screw sleeve one, the bottom bearing of the worm gear is connected to a connecting plate, and one side of the outer side of the connecting plate is connected to the frame one, both sides of the bottom of the frame one are connected to shaft rod two through bearings, and both sides of the outer side of shaft rod two are installed with worms, the worm gear and the worm gear are meshingly connected, a shaft rod three is also provided on one side of the outer side of the frame one, and both sides of the outer side of shaft rod three are connected to a connecting seat through bearings, the connecting seat is installed on the outer wall of the frame one, sprockets are installed on the outer sides of the two groups of shaft rods two and shaft rod three, and the outer sides of the sprockets are meshingly connected with chains, and the shaft rod three is connected to the shaft rod one through a transmission assembly.
进一步在于:所述吹气组件包括安装于所述框架一顶部的风管,且风管靠近所述电加热器的一侧安装有风口,所述风口呈弧形结构设置,所述风管外部的一侧安装有用于连接外部吹风设备的连接管一。Furthermore, the blowing assembly includes an air duct installed on the top of the frame, and an air outlet is installed on the side of the air duct close to the electric heater, the air outlet is arranged in an arc-shaped structure, and a connecting pipe 1 for connecting an external blowing device is installed on one side outside the air duct.
进一步在于:所述传动组件包括活动连接于所述轴杆一外部的连接架,且连接架外部的两侧与所述料仓内壁相连接,所述连接架的外部轴承连接有齿轮一,且齿轮一的一侧安装有卡盘一,所述卡盘一远离所述齿轮一的一侧设置有卡盘二,且卡盘二的外部轴承连接有套环,所述卡盘一和所述卡盘二相靠近的一侧为锯齿状,所述套环的外部活动连接有连杆,且连杆内部的两侧皆开设有滑槽,所述滑槽的内部皆滑动连接有滑杆,且滑杆安装于所述卡盘二上,所述连杆的顶部安装有轴杆四,且轴杆四通过轴承活动连接于所述料仓内壁,所述轴杆四外部的一侧安装有齿轮二,且齿轮二的外部啮合连接有齿条板,所述齿条板的一端安装有电动推杆,且电动推杆与所述料仓的内壁相连接,所述齿轮一外部的一侧啮合连接有齿轮三,且齿轮三的内部安装有轴杆五,所述齿轮三外部的一侧还啮合连接有齿轮四,且齿轮四的内部安装有轴杆六,所述轴杆五和所述轴杆六的两端皆通过轴承活动连接于所述料仓内壁,所述轴杆六和所述轴杆三的外部通过皮带轮传动结构传动连接,所述齿轮一外部的两侧还设置有位移组件。The invention further comprises: the transmission assembly comprises a connecting frame movably connected to the outside of the shaft rod 1, and the two sides of the outside of the connecting frame are connected to the inner wall of the silo, the external bearing of the connecting frame is connected to the gear 1, and the one side of the gear 1 is installed with the chuck 1, the side of the chuck 1 away from the gear 1 is provided with the chuck 2, and the external bearing of the chuck 2 is connected with the collar, the side of the chuck 1 and the chuck 2 close to each other is serrated, the outside of the collar is movably connected with the connecting rod, and the two sides of the inside of the connecting rod are provided with sliding grooves, the inside of the sliding groove is slidably connected with the sliding rod, and the sliding rod is installed on the chuck 2, the top of the connecting rod is installed with the shaft rod 4, and the shaft rod 4 is passed through the bearing It is movably connected to the inner wall of the silo, one side of the outside of the shaft rod four is installed with gear two, and the outside of the gear two is meshedly connected with a rack plate, one end of the rack plate is installed with an electric push rod, and the electric push rod is connected to the inner wall of the silo, one side of the outside of the gear one is meshedly connected with gear three, and the inside of the gear three is installed with shaft rod five, one side of the outside of the gear three is also meshedly connected with gear four, and the inside of the gear four is installed with shaft rod six, both ends of the shaft rod five and the shaft rod six are movably connected to the inner wall of the silo through bearings, the outside of the shaft rod six and the shaft rod three are transmission connected through a pulley transmission structure, and displacement components are also provided on both sides of the outside of the gear one.
进一步在于:所述位移组件包括活动连接于所述轴杆一外部的推板,且推板与所述套杆相连接,所述推板靠近所述传动组件一侧的两端皆安装有螺套二,且螺套二贯穿所述隔板螺纹连接有螺杆二,所述螺杆二的一端与所述料仓内壁通过轴承座相连接,所述螺杆二的外部安装有齿轮五,且齿轮五与所述齿轮一为啮合连接,所述轴杆一的外部呈环形均布有多组卡块,所述套杆内部开设有与所述卡块活动连接的开槽,所述顶块一内部的两侧皆开设有开口,且开口的内部活动连接有固定板,所述固定板与所述套杆外壁相连接,所述固定板之间设置有抵块,所述套杆的内壁开设有与所述抵块相配合的槽口,且槽口的内部设置有弹簧,所述弹簧的两端与所述抵块和所述槽口内壁为固定连接。The cam is provided with a toothed plate at two ends, the toothed plate is connected with the toothed plate at two ends, and the toothed plate is connected with the toothed plate at two ends, and the toothed plate is connected with the toothed plate at two ends, and the toothed plate is connected with the toothed plate at two ends.
进一步在于:所述机筒的内部活动连接有内套筒,且内套筒的一端与所述顶块二之间通过固定架相连接,所述轴杆一的内部设置有清淤组件。Furthermore, an inner sleeve is movably connected inside the barrel, and one end of the inner sleeve is connected to the second top block via a fixing frame, and a dredging assembly is arranged inside the first shaft.
进一步在于:所述清淤组件包括开设于所述轴杆一内部的水槽,所述轴杆一的外部呈环形开设有水口,且水口分布于所述轴杆一的左段、中段以及右段,所述套杆的外部开设有与所述水口相交错的连接管二,所述轴杆一的外部设置有环形管,且环形管的内部活动连接有滑板,所述滑板的外壁与所述料仓相连接,所述滑板外部的一侧安装有连接管三,且连接管三与所述环形管内部相连通,所述连接管三的一端贯穿所述料仓延伸至所述料仓外表面,以通过所述连接管三对外部供水设备相连接。Furthermore, the dredging component includes a water trough opened inside the shaft rod one, the shaft rod one is provided with a water outlet in a ring shape on the outside, and the water outlet is distributed in the left section, the middle section and the right section of the shaft rod one, the sleeve rod is provided with a connecting pipe two staggered with the water outlet on the outside, the shaft rod one is provided with an annular tube on the outside, and a slide is movably connected to the inside of the annular tube, the outer wall of the slide is connected to the silo, a connecting pipe three is installed on one side of the outside of the slide, and the connecting pipe three is connected to the inside of the annular tube, and one end of the connecting pipe three passes through the silo and extends to the outer surface of the silo, so as to be connected to an external water supply device through the connecting pipe three.
进一步在于:所述机筒底部的两侧分别安装有通气管一和通气管二,且通气管一和通气管二之间通过连接管四相连接,所述机筒底部的一侧还开设有排污口,所述内套筒的底部开设有与所述通气管一、所述通气管二和所述排污口相配合的孔洞,且孔洞与所述通气管一、所述通气管二和所述排污口相互交错。Furthermore, ventilation pipe one and ventilation pipe two are respectively installed on both sides of the bottom of the barrel, and ventilation pipe one and ventilation pipe two are connected by connecting pipe four, a sewage outlet is also provided on one side of the bottom of the barrel, and holes matching with ventilation pipe one, ventilation pipe two and sewage outlet are provided at the bottom of the inner sleeve, and the holes are staggered with ventilation pipe one, ventilation pipe two and sewage outlet.
一种全氟磺酸质子膜的制备方法,其特征在于,其步骤如下:A method for preparing a perfluorosulfonic acid proton membrane, characterized in that the steps are as follows:
步骤一:制备溶液;Step 1: Prepare solution;
将全氟磺酸离子膜树脂放入反应釜中,随后依次加入二甘醇、乙醇、异丙醇、二甲苯、环己酮、二甲基亚砜、丙二醇、二甲基甲酰胺和水,加热温度为90-200℃(最高不可超过250℃);Put the perfluorosulfonic acid ion membrane resin into a reaction kettle, and then add diethylene glycol, ethanol, isopropanol, xylene, cyclohexanone, dimethyl sulfoxide, propylene glycol, dimethylformamide and water in sequence, and heat the mixture to a temperature of 90-200°C (the maximum temperature should not exceed 250°C);
步骤二:生成凝胶;Step 2: generating gel;
将混合溶液搅拌10min,静置自然降温,得到全氟磺酸离子膜树脂凝胶;The mixed solution was stirred for 10 minutes and allowed to stand to cool naturally to obtain a perfluorosulfonic acid ion membrane resin gel;
步骤三:挤压出膜;Step 3: extruding the film;
将全氟磺酸离子膜树脂凝胶加入至挤出机整体,之后熔融后的原料通过挤出机整体挤出,随后通过机体输送;The perfluorosulfonic acid ion membrane resin gel is added to the extruder as a whole, and then the molten raw material is extruded through the extruder as a whole, and then transported through the machine body;
步骤四:输送压延;Step 4: conveying and calendering;
输送途中,通过风口供风操作,将电加热器外部多余的热量吹移至壳体二内部,经扰流板使得热气流产生回流,对原料外部进行保温,避免原料外部产生硬化,通过机体将原料加入压延机中进行压延成膜;During the transportation, the excess heat outside the electric heater is blown to the inside of the second shell through the air supply operation of the air outlet, and the hot air flow is refluxed through the spoiler to keep the outside of the raw material warm and avoid hardening of the outside of the raw material. The raw material is added to the calender through the machine body for calendering and film forming;
步骤五:成膜定型;Step 5: Film forming and shaping;
利用热辊和热通道蒸发全氟磺酸离子膜树脂凝胶中溶剂获得全氟磺酸离子膜。The perfluorosulfonic acid ion membrane is obtained by evaporating the solvent in the perfluorosulfonic acid ion membrane resin gel using a hot roller and a hot channel.
本发明的有益效果:本发明通过风口供风操作,将电加热器外部多余的热量吹移至壳体二内部,经扰流板使得热气流产生回流,对原料外部进行保温,避免原料外部产生硬化,便于压延机进行压延成型,其次通过利用水口注水,以及通气管一和通气管二对内部持续性的注入气体,从而使得内部进行持续性的冲刷,保证内部残料去除,避免了内部残留难以清理,操作费时费力,从而影响后续加工的问题,有效防止了在输送途中,熔融原料外表面的热量消耗加快,原料外表面产生硬化,硬化区域会导致成膜时膜体表面产生局部破裂和损坏,从而影响了全氟磺酸质子交换膜成膜后的品质的问题;The beneficial effects of the present invention are as follows: the present invention operates by supplying air through the air outlet, blows the excess heat outside the electric heater to the inside of the second shell, and causes the hot air flow to reflux through the spoiler, thereby keeping the outside of the raw material warm and avoiding hardening of the outside of the raw material, which is convenient for the calender to perform calendering molding. Secondly, by using the water inlet to inject water, and the vent pipe one and the vent pipe two to continuously inject gas into the inside, the inside is continuously flushed to ensure the removal of internal residual materials, avoiding the problem that the internal residue is difficult to clean, the operation is time-consuming and labor-intensive, and thus affects the subsequent processing. It effectively prevents the heat consumption of the outer surface of the molten raw material from being accelerated during transportation, and the outer surface of the raw material is hardened. The hardened area will cause local rupture and damage to the surface of the membrane during film formation, thereby affecting the quality of the perfluorosulfonic acid proton exchange membrane after film formation.
1、通过设置有热循环组件和吹气组件,通过通孔的设置,在不影响电加热器正常热量排出的同时,亦可通过壳体二将热量传输至机体上,以避免原料外表面产生硬化,同时通过扰流板的设置,当热气流与扰流板相接触时,通过扰流板弧形设置,对热气流进行缓冲,使得热气流进行回流,且通过风口对内部吹风,能够使得电加热器表面多余热量移动至壳体二内部,同时也可对电加热器外部散热,避免热量聚集过多导致的电加热器损坏;1. By providing a heat circulation component and a blowing component, through the setting of the through hole, while not affecting the normal heat discharge of the electric heater, the heat can also be transferred to the body through the second shell to avoid hardening of the outer surface of the raw material. At the same time, through the setting of the spoiler, when the hot air flow contacts the spoiler, the arc-shaped setting of the spoiler buffers the hot air flow, so that the hot air flow refluxes, and the air is blown to the inside through the air outlet, so that the excess heat on the surface of the electric heater can be moved to the inside of the second shell, and the heat can also be dissipated to the outside of the electric heater to avoid damage to the electric heater caused by excessive heat accumulation;
2、通过设置有传动组件,通过电动推杆驱动齿条板移动,在齿轮二和齿条板啮合连接的作用下,使得卡盘一和卡盘二之间卡合,以驱动齿轮一旋转,从而使得轴杆三和齿轮五同步进行转动,以驱动热循环组件和位移组件进行工作;2. A transmission assembly is provided, and the rack plate is driven to move by an electric push rod. Under the action of the meshing connection between the gear 2 and the rack plate, the chuck 1 and the chuck 2 are engaged to drive the gear 1 to rotate, so that the shaft 3 and the gear 5 rotate synchronously to drive the thermal cycle assembly and the displacement assembly to work;
3、通过设置有位移组件和清淤组件,通过螺套二和螺杆二螺纹连接的作用,驱动套杆进行移动,使得轴杆一和套杆之间偏移,从而顶块二对模具进行封堵,同时对内部的余料进行挤出,与此同时顶块二带动内套筒移动,使得孔洞与通气管一、通气管二和排污口一一对应,从而便于通气管一和通气管二对机筒内部注入气体,同时,通过水口对外部冲水操作下,对料仓和机筒内部的残料进行清理,且通过注入气体的作用下,内部水流翻滚,对内部的残料进行冲刷,提高了易用性和适用性。3. By providing a displacement component and a dredging component, through the threaded connection between the screw sleeve 2 and the screw rod 2, the sleeve rod is driven to move, so that the shaft rod 1 and the sleeve rod are offset, so that the top block 2 blocks the mold and extrude the residual material inside. At the same time, the top block 2 drives the inner sleeve to move, so that the holes correspond to the vent pipe 1, the vent pipe 2 and the sewage outlet one by one, so that the vent pipe 1 and the vent pipe 2 are convenient for injecting gas into the barrel. At the same time, the residual material in the silo and the barrel is cleaned by flushing the outside through the water port, and the internal water flow rolls under the action of the injected gas to flush the internal residual material, thereby improving ease of use and applicability.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体结构示意图;FIG1 is a schematic diagram of a three-dimensional structure of the present invention;
图2是本发明的图1中局部立体结构示意图;FIG2 is a schematic diagram of a partial three-dimensional structure of FIG1 of the present invention;
图3是本发明的正视剖面结构示意图;FIG3 is a schematic diagram of a front cross-sectional structure of the present invention;
图4是本发明的图1中局部立体剖面结构示意图;FIG4 is a schematic diagram of a partial three-dimensional cross-sectional structure of FIG1 of the present invention;
图5是本发明热循环组件的立体结构示意图;FIG5 is a schematic diagram of the three-dimensional structure of the thermal cycle assembly of the present invention;
图6是本发明吹气组件的立体结构示意图;FIG6 is a schematic diagram of the three-dimensional structure of the blowing assembly of the present invention;
图7是本发明传动组件和位移组件的立体结构示意图;FIG7 is a schematic diagram of the three-dimensional structure of the transmission assembly and the displacement assembly of the present invention;
图8是本发明的图7中A处结构放大示意图;FIG8 is an enlarged schematic diagram of the structure at A in FIG7 of the present invention;
图9是本发明图7中剖面立体结构示意图;FIG9 is a schematic diagram of the cross-sectional three-dimensional structure of FIG7 of the present invention;
图10是本发明传动组件局部的侧视剖面结构示意图;FIG10 is a schematic side cross-sectional structural diagram of a portion of the transmission assembly of the present invention;
图11是本发明位移组件的局部立体结构示意图;FIG11 is a schematic diagram of a partial three-dimensional structure of a displacement assembly of the present invention;
图12是本发明顶块二、内套筒和固定架的立体结构示意图。12 is a schematic diagram of the three-dimensional structure of the top block 2, the inner sleeve and the fixing frame of the present invention.
图中:In the figure:
1、挤出机整体;101、框架一;102、料仓;103、机筒;104、模具;105、电加热器;106、电机;107、料斗;108、轴杆一;109、套杆;110、螺旋叶;111、顶块一;112、顶块二;113、隔板;1. Extruder as a whole; 101. Frame 1; 102. Silo; 103. Cylinder; 104. Mold; 105. Electric heater; 106. Motor; 107. Hopper; 108. Shaft 1; 109. Sleeve rod; 110. Spiral blade; 111. Top block 1; 112. Top block 2; 113. Partition plate;
2、输送机整体;201、框架二;202、机体;2. Conveyor as a whole; 201. Frame 2; 202. Machine body;
3、控制面板;3. Control panel;
4、热循环组件;401、壳体一;402、壳体二;403、通孔;404、扰流板;405、连接块;406、螺杆一;407、螺套一;408、蜗轮;409、连板;410、轴杆二;411、蜗杆;412、轴杆三;413、连接座;414、链轮;415、链条;4. Thermal cycle assembly; 401. Shell 1; 402. Shell 2; 403. Through hole; 404. Spoiler; 405. Connecting block; 406. Screw 1; 407. Screw sleeve 1; 408. Worm wheel; 409. Connecting plate; 410. Shaft 2; 411. Worm; 412. Shaft 3; 413. Connecting seat; 414. Sprocket; 415. Chain;
5、传动组件;501、连接架;502、齿轮一;503、卡盘一;504、卡盘二;505、套环;506、连杆;507、滑槽;508、滑杆;509、轴杆四;510、齿轮二;511、齿条板;512、电动推杆;513、齿轮三;514、轴杆五;515、齿轮四;516、轴杆六;517、皮带轮传动结构;5. Transmission assembly; 501. Connecting frame; 502. Gear 1; 503. Chuck 1; 504. Chuck 2; 505. Ring; 506. Connecting rod; 507. Slide; 508. Slide; 509. Shaft 4; 510. Gear 2; 511. Rack plate; 512. Electric push rod; 513. Gear 3; 514. Shaft 5; 515. Gear 4; 516. Shaft 6; 517. Pulley transmission structure;
6、吹气组件;601、风管;602、风口;603、连接管一;6. Blowing assembly; 601. Air duct; 602. Air outlet; 603. Connecting pipe 1;
7、位移组件;701、推板;702、螺套二;703、螺杆二;704、齿轮五;705、卡块;706、开口;707、固定板;708、抵块;709、弹簧;7. Displacement assembly; 701. Push plate; 702. Screw sleeve 2; 703. Screw rod 2; 704. Gear 5; 705. Block; 706. Opening; 707. Fixed plate; 708. Stop block; 709. Spring;
712、内套筒;713、固定架;712, inner sleeve; 713, fixing frame;
8、清淤组件;801、水槽;802、水口;803、连接管二;804、环形管;805、滑板;806、连接管三;807、通气管一;808、通气管二;809、连接管四;810、排污口。8. Dredging assembly; 801. Water trough; 802. Water inlet; 803. Connecting pipe 2; 804. Ring pipe; 805. Slide plate; 806. Connecting pipe 3; 807. Ventilation pipe 1; 808. Ventilation pipe 2; 809. Connecting pipe 4; 810. Sewage outlet.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
请参阅图1-12所示,一种全氟磺酸质子膜的制备设备,包括挤出机整体1,挤出机整体1包括框架一101,且框架一101的顶部从右至左依次分别设置有电机106、料仓102、机筒103和模具104,且电机106、料仓102、机筒103和模具104之间为固定连接,机筒103的顶部安装有电加热器105,电机106靠近料仓102的一侧设置有旋转轴,料仓102的顶部安装有料斗107,料仓102的内部轴承连接有轴杆一108,且轴杆一108的一端与电机106的旋转轴相连接,轴杆一108的外部活动连接有套杆109,且套杆109的外部安装有螺旋叶110,轴杆一108的一端安装有顶块一111,且顶块一111的内部活动连接有顶块二112,料仓102的内部还安装有隔板113,且隔板113与轴杆一108之间为轴承连接;Please refer to FIG. 1-12, a preparation device for a perfluorosulfonic acid proton membrane includes an extruder as a whole 1, the extruder as a whole 1 includes a frame 101, and the top of the frame 101 is respectively provided with a motor 106, a silo 102, a barrel 103 and a mold 104 from right to left, and the motor 106, the silo 102, the barrel 103 and the mold 104 are fixedly connected, an electric heater 105 is installed on the top of the barrel 103, a rotating shaft is provided on the side of the motor 106 close to the silo 102, and the silo 102 is provided with a rotating shaft. A hopper 107 is installed on the top, a shaft rod 108 is connected to the internal bearing of the silo 102, and one end of the shaft rod 108 is connected to the rotating shaft of the motor 106, the shaft rod 108 is externally movably connected to a sleeve rod 109, and a spiral blade 110 is installed on the outside of the sleeve rod 109, a top block 111 is installed at one end of the shaft rod 108, and the top block 111 is internally movably connected to a top block 2 112, and a partition 113 is also installed inside the silo 102, and the partition 113 and the shaft rod 108 are connected by a bearing;
输送机整体2,输送机整体2包括框架二201和安装于框架二201顶部的机体202;The conveyor as a whole 2 includes a frame 201 and a body 202 installed on the top of the frame 201;
控制面板3,安装于电机106外壁;A control panel 3, mounted on the outer wall of the motor 106;
热循环组件4,热循环组件4包括设置于电加热器105上方的壳体一401和设置于机体202上方的壳体二402,且壳体二402呈倾斜状结构设置,壳体一401和壳体二402之间为固定连接。The thermal cycle component 4 includes a shell 1 401 arranged above the electric heater 105 and a shell 2 402 arranged above the body 202, and the shell 2 402 is arranged in an inclined structure, and the shell 1 401 and the shell 2 402 are fixedly connected.
壳体一401和壳体二402呈半圆形结构设置,壳体一401的外部呈阵列均匀分布有多组通孔403,壳体二402远离壳体一401的一端安装有扰流板404,且扰流板404远离壳体二402的一端呈弧形结构设置,壳体一401远离壳体二402的一侧设置有吹气组件6,通过通孔403的设置,再不影响电加热器105正常热量排出的同时,亦可通过壳体二402将热量传输至机体202上,以避免原料外表面产生硬化,同时通过扰流板404的设置,当热气流与扰流板404相接触时,通过扰流板404弧形设置,对热气流进行缓冲,使得热气流进行回流,进一步保证壳体二402内部热量聚集;The shell 1 401 and the shell 2 402 are arranged in a semicircular structure, and the outer part of the shell 1 401 is evenly distributed with a plurality of groups of through holes 403 in an array, and a spoiler 404 is installed at one end of the shell 2 402 away from the shell 1 401, and the end of the spoiler 404 away from the shell 2 402 is arranged in an arc-shaped structure, and a blowing component 6 is arranged on the side of the shell 1 401 away from the shell 2 402. Through the arrangement of the through holes 403, the heat can be transferred to the body 202 through the shell 2 402 without affecting the normal heat discharge of the electric heater 105, so as to avoid hardening of the outer surface of the raw material. At the same time, through the arrangement of the spoiler 404, when the hot air flow contacts the spoiler 404, the arc-shaped arrangement of the spoiler 404 can buffer the hot air flow, so that the hot air flow can reflux, and further ensure the heat accumulation inside the shell 2 402;
热循环组件4还包括安装于壳体一401外部两侧的连接块405,且连接块405的底部安装有螺杆一406,螺杆一406的外部螺纹连接有螺套一407,且螺套一407的外部安装有蜗轮408,蜗轮408的底部轴承连接有连板409,且连板409外部的一侧与框架一101相连接,框架一101底部的两侧皆通过轴承连接有轴杆二410,且轴杆二410外部的两侧皆安装有蜗杆411,蜗杆411与蜗轮408之间为啮合连接,框架一101外部的一侧还设置有轴杆三412,且轴杆三412外部的两侧皆通过轴承连接有连接座413,连接座413安装于框架一101外壁,两组轴杆二410和轴杆三412的外部皆安装有链轮414,且链轮414的外部啮合连接有链条415,轴杆三412与轴杆一108之间通过传动组件5相连接,通过蜗轮408和蜗杆411啮合连接的作用,驱动螺套一407进行旋转运动,从而带动螺杆一406进行升降操作,使得壳体一401和壳体二402进行升降运动;The thermal cycle assembly 4 also includes a connection block 405 installed on both sides of the outer side of the shell 401, and a screw 406 is installed at the bottom of the connection block 405, and the outer thread of the screw 406 is connected to a screw sleeve 407, and a worm gear 408 is installed on the outer side of the screw sleeve 407, and the bottom bearing of the worm gear 408 is connected to a connecting plate 409, and one side of the outer side of the connecting plate 409 is connected to the frame 101, and the two sides of the bottom of the frame 101 are connected to the shaft 2 410 through bearings, and the two sides of the outer side of the shaft 2 410 are installed with a worm 411, and the worm 411 is meshed with the worm gear 408, and the outer side of the frame 101 is connected to the shaft 2 410 through bearings. A shaft rod 3 412 is also provided on one side, and both sides of the shaft rod 3 412 are connected to a connecting seat 413 through bearings, and the connecting seat 413 is installed on the outer wall of the frame 1 101. Sprocket wheels 414 are installed on the outside of the two sets of shaft rods 2 410 and shaft rod 3 412, and the outside of the sprocket wheels 414 is meshed and connected with a chain 415. The shaft rod 3 412 is connected to the shaft rod 1 108 through a transmission component 5. The screw sleeve 1 407 is driven to rotate through the meshing connection of the worm wheel 408 and the worm 411, thereby driving the screw 1 406 to perform a lifting operation, so that the shell 1 401 and the shell 2 402 perform lifting movements;
吹气组件6包括安装于框架一101顶部的风管601,且风管601靠近电加热器105的一侧安装有风口602,风口602呈弧形结构设置,风管601外部的一侧安装有用于连接外部吹风设备的连接管一603,通过风口602弧形设置,便于对壳体一401内部热气流进行吹动,从而聚集于壳体二402内部,避免原料外表面温度突然降低造成硬化;The blowing assembly 6 includes an air duct 601 installed on the top of the frame 101, and an air outlet 602 is installed on the side of the air duct 601 close to the electric heater 105. The air outlet 602 is arranged in an arc-shaped structure. A connecting pipe 1 603 for connecting an external blowing device is installed on one side of the air duct 601. The arc-shaped air outlet 602 is convenient for blowing the hot air flow inside the shell 1 401, so that it is gathered inside the shell 2 402, so as to avoid the sudden drop in the temperature of the outer surface of the raw material causing hardening;
传动组件5包括活动连接于轴杆一108外部的连接架501,且连接架501外部的两侧与料仓102内壁相连接,连接架501的外部轴承连接有齿轮一502,且齿轮一502的一侧安装有卡盘一503,卡盘一503远离齿轮一502的一侧设置有卡盘二504,且卡盘二504的外部轴承连接有套环505,卡盘一503和卡盘二504相靠近的一侧为锯齿状,套环505的外部活动连接有连杆506,且连杆506内部的两侧皆开设有滑槽507,滑槽507的内部皆滑动连接有滑杆508,且滑杆508安装于卡盘二504上,连杆506的顶部安装有轴杆四509,且轴杆四509通过轴承活动连接于料仓102内壁,轴杆四509外部的一侧安装有齿轮二510,且齿轮二510的外部啮合连接有齿条板511,齿条板511的一端安装有电动推杆512,且电动推杆512与料仓102的内壁相连接,齿轮一502外部的一侧啮合连接有齿轮三513,且齿轮三513的内部安装有轴杆五514,齿轮三513外部的一侧还啮合连接有齿轮四515,且齿轮四515的内部安装有轴杆六516,轴杆五514和轴杆六516的两端皆通过轴承活动连接于料仓102内壁,轴杆六516和轴杆三412的外部通过皮带轮传动结构517传动连接,齿轮一502外部的两侧还设置有位移组件7,通过卡盘二504和卡盘一503相卡合,从而驱动齿轮一502进行旋转,以带动热循环组件4和位移组件7进行运动,提高了易用性;The transmission assembly 5 includes a connecting frame 501 movably connected to the outside of the shaft 108, and the two sides of the outside of the connecting frame 501 are connected to the inner wall of the silo 102, the external bearing of the connecting frame 501 is connected to the gear 1 502, and a chuck 1 503 is installed on one side of the gear 1 502, and a chuck 2 504 is arranged on the side of the chuck 1 503 away from the gear 1 502, and the external bearing of the chuck 2 504 is connected to the ring 505, and the chuck 1 503 and the chuck 2 The side close to 504 is serrated, the outside of the ring 505 is movably connected with a connecting rod 506, and both sides of the inside of the connecting rod 506 are provided with a slide groove 507, the inside of the slide groove 507 is slidably connected with a slide rod 508, and the slide rod 508 is installed on the chuck 2 504, the top of the connecting rod 506 is installed with a shaft rod 4 509, and the shaft rod 4 509 is movably connected to the inner wall of the silo 102 through a bearing, and one side of the outside of the shaft rod 4 509 is installed with a gear 2 5 10, and the outside of the gear 2 510 is meshed with a rack plate 511, one end of the rack plate 511 is installed with an electric push rod 512, and the electric push rod 512 is connected to the inner wall of the silo 102, one side of the outside of the gear 1 502 is meshed with a gear 3 513, and the inside of the gear 3 513 is installed with a shaft 514, one side of the outside of the gear 3 513 is also meshed with a gear 4 515, and the inside of the gear 4 515 is installed with a shaft 6 516, both ends of the shaft 514 and the shaft 6 516 are movably connected to the inner wall of the silo 102 through bearings, and the outside of the shaft 6 516 and the shaft 3 412 are connected through a pulley transmission structure 517, and the displacement components 7 are also arranged on both sides of the outside of the gear 1 502, which are engaged with the chuck 2 504 and the chuck 1 503, so as to drive the gear 1 502 to rotate, so as to drive the thermal cycle component 4 and the displacement component 7 to move, thereby improving ease of use;
位移组件7包括活动连接于轴杆一108外部的推板701,且推板701与套杆109相连接,推板701靠近传动组件5一侧的两端皆安装有螺套二702,且螺套二702贯穿隔板113螺纹连接有螺杆二703,螺杆二703的一端与料仓102内壁通过轴承座相连接,螺杆二703的外部安装有齿轮五704,且齿轮五704与齿轮一502为啮合连接,轴杆一108的外部呈环形均布有多组卡块705,套杆109内部开设有与卡块705活动连接的开槽,顶块一111内部的两侧皆开设有开口706,且开口706的内部活动连接有固定板707,固定板707与套杆109外壁相连接,固定板707之间设置有抵块708,套杆109的内壁开设有与抵块708相配合的槽口,且槽口的内部设置有弹簧709,弹簧709的两端与抵块708和槽口内壁为固定连接,通过螺套二702和螺杆二703螺纹连接,便于推动套杆109进行位移,从而使得清淤组件8漏出的同时,固定板707带动顶块二112进行同步位移,将模具104内部的残料挤出,以避免后续制备,且顶块二112移动同时,内套筒712同步进行移动,使得内套筒712上的孔洞与通气管一807、通气管二808和排污口810相对齐,便于后续操作;The displacement assembly 7 includes a push plate 701 movably connected to the outside of the shaft rod 108, and the push plate 701 is connected to the sleeve rod 109, and both ends of the push plate 701 close to the transmission assembly 5 are installed with a screw sleeve 702, and the screw sleeve 702 penetrates the partition plate 113 and is threadedly connected with a screw rod 703, one end of the screw rod 703 is connected to the inner wall of the silo 102 through a bearing seat, and a gear 704 is installed on the outside of the screw rod 703, and the gear 704 is meshed with the gear 1 502. The outside of the shaft rod 108 is evenly distributed with multiple groups of blocks 705 in an annular shape, and the sleeve rod 109 is provided with a slot movably connected to the block 705, and both sides of the top block 111 are provided with openings 706, and the inside of the opening 706 is movably connected with a fixed plate 707, and the fixed plate 70 7 is connected to the outer wall of the sleeve rod 109, a stopper 708 is arranged between the fixed plate 707, a notch matching the stopper 708 is opened on the inner wall of the sleeve rod 109, and a spring 709 is arranged inside the notch, and the two ends of the spring 709 are fixedly connected to the stopper 708 and the inner wall of the notch, and are threadedly connected through the screw sleeve 2 702 and the screw rod 2 703, so as to facilitate the displacement of the sleeve rod 109, so that the dredging component 8 leaks out, and the fixed plate 707 drives the top block 2 112 to move synchronously, and the residual material inside the mold 104 is squeezed out to avoid subsequent preparation, and when the top block 2 112 moves, the inner sleeve 712 moves synchronously, so that the holes on the inner sleeve 712 are aligned with the vent pipe 1 807, the vent pipe 2 808 and the sewage outlet 810, which is convenient for subsequent operation;
机筒103的内部活动连接有内套筒712,且内套筒712的一端与顶块二112之间通过固定架713相连接,轴杆一108的内部设置有清淤组件8,通过清淤组件8的设置,便于对料仓102和机筒103的内部充水,将内部原料残余消除,以避免影响后续加工;The barrel 103 is movably connected with an inner sleeve 712, and one end of the inner sleeve 712 is connected to the top block 112 via a fixing frame 713. A dredging assembly 8 is provided inside the shaft 108. Through the provision of the dredging assembly 8, it is convenient to fill the inside of the silo 102 and the barrel 103 with water to eliminate the residual raw materials inside to avoid affecting the subsequent processing.
清淤组件8包括开设于轴杆一108内部的水槽801,轴杆一108的外部呈环形开设有水口802,且水口802分布于轴杆一108的左段、中段以及右段,套杆109的外部开设有与水口802相交错的连接管二803,轴杆一108的外部设置有环形管804,且环形管804的内部活动连接有滑板805,滑板805的外壁与料仓102相连接,滑板805外部的一侧安装有连接管三806,且连接管三806与环形管804内部相连通,连接管三806的一端贯穿料仓102延伸至料仓102外表面,以通过连接管三806对外部供水设备相连接,通过环形管804和滑板805的设置,便于对水槽801进行旋转供水,同时通过水口802的设置,便于对外部注水冲洗;The dredging assembly 8 includes a water trough 801 opened inside the shaft rod 108, a water inlet 802 is opened in an annular shape on the outside of the shaft rod 108, and the water inlet 802 is distributed in the left section, the middle section and the right section of the shaft rod 108, a connecting pipe 2 803 interlaced with the water inlet 802 is opened on the outside of the sleeve rod 109, an annular pipe 804 is arranged on the outside of the shaft rod 108, and a slide plate 805 is movably connected inside the annular pipe 804, the outer wall of the slide plate 805 is connected to the silo 102, a connecting pipe 3 806 is installed on one side of the outside of the slide plate 805, and the connecting pipe 3 806 is connected to the inside of the annular pipe 804, one end of the connecting pipe 3 806 passes through the silo 102 and extends to the outer surface of the silo 102, so as to be connected to an external water supply device through the connecting pipe 3 806, and the setting of the annular pipe 804 and the slide plate 805 facilitates the rotation of the water trough 801 for water supply, and the setting of the water inlet 802 facilitates the external water injection and flushing;
机筒103底部的两侧分别安装有通气管一807和通气管二808,且通气管一807和通气管二808之间通过连接管四809相连接,机筒103底部的一侧还开设有排污口810,内套筒712的底部开设有与通气管一807、通气管二808和排污口810相配合的孔洞,且孔洞与通气管一807、通气管二808和排污口810相互交错,通过连接管四809的设置,可与外部气泵相连接,从而便于对通气管一807和通气管二808内部注入气体,使得料仓102和机筒103内部水进行翻滚,进一步对内部的残料进行清理,使原料与料仓102和机筒103内壁脱离;A vent pipe 1 807 and a vent pipe 2 808 are installed on both sides of the bottom of the barrel 103, and the vent pipe 1 807 and the vent pipe 2 808 are connected by a connecting pipe 4 809. A sewage outlet 810 is also provided on one side of the bottom of the barrel 103. Holes matching the vent pipe 1 807, the vent pipe 2 808 and the sewage outlet 810 are provided at the bottom of the inner sleeve 712, and the holes and the vent pipe 1 807, the vent pipe 2 808 and the sewage outlet 810 are staggered. Through the setting of the connecting pipe 4 809, it can be connected to an external air pump, so as to facilitate the injection of gas into the vent pipe 1 807 and the vent pipe 2 808, so that the water inside the silo 102 and the barrel 103 rolls, and the residual materials inside are further cleaned, so that the raw materials are separated from the inner walls of the silo 102 and the barrel 103.
一种全氟磺酸质子膜的制备方法,其步骤如下:A method for preparing a perfluorosulfonic acid proton membrane, the steps of which are as follows:
步骤一:制备溶液;Step 1: Prepare solution;
将全氟磺酸离子膜树脂放入反应釜中,随后依次加入二甘醇、乙醇、异丙醇、二甲苯、环己酮、二甲基亚砜、丙二醇、二甲基甲酰胺和水,加热温度为90-200℃(最高不可超过250℃);Put the perfluorosulfonic acid ion membrane resin into a reaction kettle, and then add diethylene glycol, ethanol, isopropanol, xylene, cyclohexanone, dimethyl sulfoxide, propylene glycol, dimethylformamide and water in sequence, and heat the mixture to a temperature of 90-200°C (the maximum temperature should not exceed 250°C);
步骤二:生成凝胶;Step 2: generating gel;
将混合溶液搅拌10min,静置自然降温,得到全氟磺酸离子膜树脂凝胶;The mixed solution was stirred for 10 minutes and allowed to stand to cool naturally to obtain a perfluorosulfonic acid ion membrane resin gel;
步骤三:挤压出膜;Step 3: extruding the film;
将全氟磺酸离子膜树脂凝胶加入至挤出机整体1,之后熔融后的原料通过挤出机整体1挤出,随后通过机体202输送;The perfluorosulfonic acid ion membrane resin gel is added to the extruder body 1, and then the molten raw material is extruded through the extruder body 1 and then transported through the body 202;
步骤四:输送压延;Step 4: conveying and calendering;
输送途中,通过风口602供风操作,将电加热器105外部多余的热量吹移至壳体二402内部,经扰流板404使得热气流产生回流,对原料外部进行保温,避免原料外部产生硬化,通过机体202将原料加入压延机中进行压延成膜;During the transportation, the air outlet 602 is used to supply air, and the excess heat outside the electric heater 105 is blown to the inside of the second shell 402, and the hot air flow is refluxed through the spoiler 404 to keep the outside of the raw material warm and prevent the outside of the raw material from hardening. The raw material is added to the calender through the machine body 202 for calendering and film forming;
步骤五:成膜定型;Step 5: Film forming and shaping;
利用热辊和热通道蒸发全氟磺酸离子膜树脂凝胶中溶剂获得全氟磺酸离子膜。The perfluorosulfonic acid ion membrane is obtained by evaporating the solvent in the perfluorosulfonic acid ion membrane resin gel using a hot roller and a hot channel.
工作原理:工作时,通过连接外部吹风设备,将风从风口602内部排出,从而将电加热器105外部表面多余热量吹移至壳体二402内部,通过扰流板404弧形设置,将热量回流,使得大量热气聚集于壳体二402内部,以避免原料挤出时温度相差较大产生的硬化;Working principle: When working, by connecting to an external blowing device, the wind is discharged from the inside of the air outlet 602, so that the excess heat on the outer surface of the electric heater 105 is blown to the inside of the second shell 402, and the heat is refluxed through the arc-shaped spoiler 404, so that a large amount of hot air is gathered inside the second shell 402, so as to avoid hardening caused by a large temperature difference when the raw material is extruded;
工作时,需要对内部残料清理时,通过驱动电动推杆512带动齿条板511移动,在齿轮二510和齿条板511啮合连接的作用,使得卡盘一503和卡盘二504相卡合,从而驱动齿轮一502进行旋转,在齿轮一502旋转同时,带动四周的齿轮五704和齿轮三513进行旋转,从而使得内部螺套二702和螺杆二703螺纹连接的作用下,驱动套杆109在轴杆一108外部进行移动,以带动顶块二112对模具104进行封堵,在封堵同时,内套筒712进行同步移动,使得孔洞与通气管一807、通气管二808和排污口810相对应,此时连接管四809外部连接的气泵进行工作,对内部进行注入气体,同时连接管三806对内部注入水源,将水从水口802喷出,对内部进行冲洗,且配合气体一起形成翻滚水流,对内部进行持续性的冲刷操作,对余料清理;During operation, when it is necessary to clean the internal residual material, the electric push rod 512 is driven to drive the rack plate 511 to move, and the gear 2 510 and the rack plate 511 are meshed and connected, so that the chuck 1 503 and the chuck 2 504 are engaged, thereby driving the gear 1 502 to rotate. When the gear 1 502 rotates, the surrounding gears 5 704 and gear 3 513 are driven to rotate, so that the internal screw sleeve 2 702 and the screw 2 703 are threadedly connected, and the driving sleeve rod 109 is driven on the outside of the shaft rod 108. The second top block 112 moves to block the mold 104. During the blocking, the inner sleeve 712 moves synchronously so that the hole corresponds to the vent pipe 1 807, the vent pipe 2 808 and the drain port 810. At this time, the air pump connected to the outside of the connecting pipe 4 809 works to inject gas into the interior. At the same time, the connecting pipe 3 806 injects water into the interior, and water is sprayed out from the water port 802 to flush the interior. The water forms a tumbling water flow together with the gas to continuously flush the interior and clean the residual material.
工作时,通过齿轮三513带动齿轮四515旋转,在皮带轮传动结构517的作用下驱动轴杆三412进行旋转,使得蜗杆411和蜗轮408进行啮合连接,从而使得壳体二402进行向上运动,将整个挤出机整体1暴露而出,便于对外部进行检查,到此操作结束。During operation, gear three 513 drives gear four 515 to rotate, and shaft three 412 is driven to rotate under the action of the pulley transmission structure 517, so that the worm 411 and the worm wheel 408 are meshed and connected, so that the shell two 402 moves upward, exposing the entire extruder 1, which is convenient for external inspection, and the operation is completed.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The above contents are merely examples and explanations of the present invention. A person skilled in the art may make various modifications or supplements to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the invention or exceed the scope defined by the claims, they shall all fall within the scope of protection of the present invention.
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CN217073265U (en) * | 2022-04-22 | 2022-07-29 | 天宫氢能材料科技(东莞)有限公司 | Preparation equipment of perfluorosulfonic acid proton membrane |
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