CN114618200A - Stage type filter element assembly and water purifying device - Google Patents
Stage type filter element assembly and water purifying device Download PDFInfo
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/13—Supported filter elements
- B01D29/15—Supported filter elements arranged for inward flow filtration
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/002—Apparatus for making beverages following a specific operational sequence, e.g. for improving the taste of the extraction product
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/44—Parts or details or accessories of beverage-making apparatus
- A47J31/4403—Constructional details
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/44—Parts or details or accessories of beverage-making apparatus
- A47J31/4403—Constructional details
- A47J31/441—Warming devices or supports for beverage containers
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/44—Parts or details or accessories of beverage-making apparatus
- A47J31/4403—Constructional details
- A47J31/446—Filter holding means; Attachment of filters to beverage-making apparatus
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J31/00—Apparatus for making beverages
- A47J31/44—Parts or details or accessories of beverage-making apparatus
- A47J31/48—Clips, rings, hooks, or like devices to support filter parts while not in use
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/11—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with bag, cage, hose, tube, sleeve or like filtering elements
- B01D29/13—Supported filter elements
- B01D29/15—Supported filter elements arranged for inward flow filtration
- B01D29/21—Supported filter elements arranged for inward flow filtration with corrugated, folded or wound sheets
- B01D29/216—Supported filter elements arranged for inward flow filtration with corrugated, folded or wound sheets with wound sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/88—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
- B01D29/92—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for discharging filtrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/88—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices
- B01D29/94—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for discharging the filter cake, e.g. chutes
- B01D29/945—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor having feed or discharge devices for discharging the filter cake, e.g. chutes for continuously discharging concentrated liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
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- B01D29/96—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor in which the filtering elements are moved between filtering operations; Particular measures for removing or replacing the filtering elements; Transport systems for filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/30—Filter housing constructions
- B01D35/306—Filter mounting adapter
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F9/00—Multistage treatment of water, waste water or sewage
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2307/00—Location of water treatment or water treatment device
- C02F2307/02—Location of water treatment or water treatment device as part of a bottle
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- Engineering & Computer Science (AREA)
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- Environmental & Geological Engineering (AREA)
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- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
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- Separation Using Semi-Permeable Membranes (AREA)
Abstract
Description
技术领域technical field
本发明属于净水技术领域,具体涉及一种级段式滤芯组件和净水装置。The invention belongs to the technical field of water purification, and in particular relates to a stage-type filter element assembly and a water purification device.
背景技术Background technique
高产水率作为净水机的发展趋势,其实现途径主要包括添加化学阻垢剂、多个滤芯串联组成级段式过滤等。然而,虽然如上两种技术均可实现高回收率,但是其存在如下问题:High water production rate is the development trend of water purifiers, and its realization methods mainly include adding chemical scale inhibitors, multiple filter elements in series to form stage filtration, etc. However, although the above two technologies can achieve high recovery rates, they have the following problems:
问题1:添加化学阻垢剂可以实现很好的阻垢效果提升净水产水率,但是存在阻垢物质释放带来卫生安全问题;Question 1: Adding chemical scale inhibitors can achieve good scale inhibition effect and improve water purification rate, but there are health and safety problems caused by the release of scale inhibitor substances;
问题2:相比于单级滤芯,多个滤芯串联的级段技术回收率可以一定程度上的提升,但是对于追求体积的家用机来说技术路线待优化。Question 2: Compared with single-stage filter elements, the technical recovery rate of multiple filter elements connected in series can be improved to a certain extent, but the technical route needs to be optimized for household machines that pursue volume.
不通过化学阻垢剂实现高产水率,级段式滤芯技术具有很好的应用前景,但是多个滤芯串联的形式导致体积大,那么如在同一根中心管上实现级段式过滤功能,则可以有效发挥级段式过滤技术的特征,同时可解决多滤芯带来的体积问题。然而一个摆在眼前的问题是,同一根中心管实现级段式过滤功能,势必将中心管分段使用,会降低滤芯的有效流道长度从而影响滤芯使用寿命。The high water production rate can be achieved without chemical scale inhibitors. The stage filter technology has a good application prospect, but the form of multiple filter elements in series leads to a large volume. If the stage filter function is realized on the same central pipe, then It can effectively exert the characteristics of stage filtration technology and solve the volume problem caused by multiple filter elements. However, a problem in front of us is that the same central tube realizes the stage-type filtration function, and the central tube is bound to be used in sections, which will reduce the effective flow channel length of the filter element and affect the service life of the filter element.
由于现有技术中的传统滤芯组件存在无法同时提高回收率的同时还能减小体积等技术问题,因此本发明研究设计出一种级段式滤芯组件和净水装置。Since the conventional filter element assembly in the prior art has technical problems such as not being able to improve the recovery rate and reduce the volume at the same time, the present invention researches and designs a stage-type filter element assembly and a water purification device.
发明内容SUMMARY OF THE INVENTION
因此,本发明要解决的技术问题在于克服现有技术中的传统滤芯组件存在无法同时提高回收率的同时还能减小体积的缺陷,从而提供一种级段式滤芯组件和净水装置。Therefore, the technical problem to be solved by the present invention is to overcome the defect that the conventional filter element assembly in the prior art cannot simultaneously improve the recovery rate and reduce the volume, thereby providing a staged filter element assembly and a water purification device.
本发明提供一种级段式滤芯组件,其包括:The present invention provides a staged filter element assembly, which includes:
第一滤芯、第二滤芯、支撑构件、滤瓶体和滤瓶盖,所述支撑构件能同时对所述第一滤芯和所述第二滤芯进行支撑,原水能够经过所述第一滤芯过滤,经过所述第一滤芯过滤出的纯水能够进入所述支撑构件的内部并沿着所述支撑构件被排出,经过所述第一滤芯过滤出的浓水能够到达所述第二滤芯处进行过滤,经过所述第二滤芯过滤出的纯水也能够进入所述支撑构件的内部并沿着所述支撑构件被排出,经过所述第二滤芯过滤出的浓水能够通过浓水出口并被排出;a first filter element, a second filter element, a support member, a filter bottle body and a filter bottle cap, the support member can support the first filter element and the second filter element at the same time, and the raw water can be filtered through the first filter element, The pure water filtered through the first filter element can enter the interior of the support member and be discharged along the support member, and the concentrated water filtered through the first filter element can reach the second filter element for filtration , the pure water filtered out through the second filter element can also enter the interior of the support member and be discharged along the support member, and the concentrated water filtered out through the second filter element can pass through the concentrated water outlet and be discharged ;
所述滤瓶体和所述滤瓶盖共同围成内部空腔,所述第一滤芯、所述第二滤芯和所述支撑构件均设置于所述内部空腔中。The filter bottle body and the filter bottle cover together form an inner cavity, and the first filter element, the second filter element and the support member are all arranged in the inner cavity.
在一些实施方式中,所述滤瓶盖盖设于所述滤瓶体的上端:In some embodiments, the filter bottle cap is provided on the upper end of the filter bottle body:
所述滤瓶体的下端设置有原水进口,所述支撑构件的下端形成纯水出口,所述滤瓶体的下端与所述支撑构件之间设置浓水出口;或者,所述滤瓶盖上设置有原水进口,所述支撑构件的下端形成纯水出口,所述滤瓶体的下端与所述支撑构件之间设置浓水出口。The lower end of the filter bottle body is provided with a raw water inlet, the lower end of the support member forms a pure water outlet, and a concentrated water outlet is arranged between the lower end of the filter bottle body and the support member; A raw water inlet is provided, the lower end of the support member forms a pure water outlet, and a concentrated water outlet is arranged between the lower end of the filter bottle body and the support member.
在一些实施方式中,所述第一滤芯的上端与所述滤瓶盖之间形成能供水流通的第一间隙流道,所述第一滤芯的外周与所述滤瓶体之间形成能供水流通的第二间隙流道,所述第二滤芯的外周与所述滤瓶体之间形成能供水流通的第三间隙流道,所述第二滤芯的下端与所述滤瓶体之间形成能供水流通的第四间隙流道。In some embodiments, a first clearance flow channel capable of water supply is formed between the upper end of the first filter element and the filter bottle cap, and a water supply can be formed between the outer periphery of the first filter element and the filter bottle body. A second gap flow channel that circulates, a third gap flow channel for water circulation is formed between the outer circumference of the second filter element and the filter bottle body, and a third gap flow channel is formed between the lower end of the second filter element and the filter bottle body The fourth clearance flow channel that can circulate water.
在一些实施方式中,当所述滤瓶体的下端设置有原水进口时,所述第二滤芯的下端还设置有第一封水件,所述第一封水件能对所述第二滤芯的下端的部分结构进行密封,所述第一封水件上设置有开口,以形成第一出口,能允许所述第二滤芯过滤出的浓水通过所述第一封水件向下流至所述浓水出口并排出;所述第一滤芯与所述第二滤芯的轴向之间的外周位置设置有第二封水件,以对第二封水件外周的原水与第二封水件内周的浓水进行密封;In some embodiments, when the lower end of the filter bottle body is provided with a raw water inlet, the lower end of the second filter element is further provided with a first water sealing member, and the first water sealing member can seal the second filter element. Part of the structure of the lower end of the filter element is sealed, and the first water sealing member is provided with an opening to form a first outlet, which can allow the concentrated water filtered by the second filter element to flow down through the first water sealing member to the The concentrated water is discharged and discharged; the outer peripheral position between the axial direction of the first filter element and the second filter element is provided with a second water sealing member to seal the raw water and the second water sealing member on the outer circumference of the second water sealing member. The concentrated water in the inner circumference is sealed;
在一些实施方式中,当所述滤瓶盖上设置原水进口时,所述第二滤芯的下端还设置有第一封水件,所述第一封水件能对所述第二滤芯的下端的部分结构进行密封,所述第一封水件上设置有开口,以形成第一出口,能允许所述第二滤芯过滤出的浓水通过所述第一出口向下流至所述浓水出口并排出;所述第一滤芯的外周与所述滤瓶体之间还设置有第二封水件,以对第二封水件上方的原水进行密封。In some embodiments, when the raw water inlet is provided on the filter bottle cap, the lower end of the second filter element is further provided with a first water sealing member, and the first water sealing member can seal the lower end of the second filter element. The part of the structure of the filter element is sealed, and the first water sealing member is provided with an opening to form a first outlet, which can allow the concentrated water filtered by the second filter element to flow down to the concentrated water outlet through the first outlet. A second water sealing member is also arranged between the outer periphery of the first filter element and the filter bottle body, so as to seal the raw water above the second water sealing member.
在一些实施方式中,所述支撑构件为中心管的结构,所述中心管为具有中空空腔的圆柱形管,其管壁上设置有贯穿内外壁的导流孔,所述导流孔包括与所述第一滤芯的位置相对的第一导流孔和与所述第二滤芯的位置相对的第二导流孔,经过所述第一滤芯过滤出的纯水能够经过所述第一导流孔进入所述中心管的内部,经过所述第二滤芯过滤出的纯水能够经过所述第二导流孔进入所述中心管的内部。In some embodiments, the support member is a structure of a central tube, the central tube is a cylindrical tube with a hollow cavity, and the tube wall is provided with a guide hole penetrating the inner and outer walls, and the guide hole includes The first guide hole opposite to the position of the first filter element and the second guide hole opposite to the position of the second filter element, the pure water filtered through the first filter element can pass through the first guide hole. The flow hole enters the interior of the central pipe, and the pure water filtered by the second filter element can enter the interior of the central pipe through the second guide hole.
在一些实施方式中,所述中心管沿其轴向依次包括第一轴段、第二轴段和第三轴段,所述第一轴段上开设所述第一导流孔,所述第三轴段上开设第二导流孔,所述第二轴段上不开设导流孔,所述第一滤芯缠绕在所述第一轴段的外周,所述第二滤芯缠绕在所述第三轴段的外周。In some embodiments, the central tube includes a first shaft section, a second shaft section and a third shaft section in sequence along its axial direction, the first guide hole is formed on the first shaft section, and the first A second guide hole is formed on the three shaft segments, and no guide hole is formed on the second shaft segment. The first filter element is wound around the outer circumference of the first shaft segment, and the second filter element is wound around the first shaft. The periphery of the triaxial segment.
在一些实施方式中,所述中心管为注塑件;所述中心管布置为其中心轴线沿着竖直方向,所述第一滤芯位于所述第二滤芯的上方,所述第一轴段、所述第二轴段和所述第三轴段从上至下依次连接,所述中心管的上端为封闭端,原水通过所述第一滤芯的上方进入所述第一滤芯中。In some embodiments, the central tube is an injection molded part; the central axis of the central tube is arranged along a vertical direction, the first filter element is located above the second filter element, the first shaft section, The second shaft segment and the third shaft segment are sequentially connected from top to bottom, the upper end of the central pipe is a closed end, and the raw water enters the first filter element through the upper part of the first filter element.
在一些实施方式中,所述中心管还包括第四轴段和第五轴段,所述第五轴段上还开设有第三导流孔,所述级段式滤芯还包括第三滤芯,所述第一滤芯缠绕在所述第一轴段的外周,经过所述第二滤芯过滤出的浓水能够到达所述第三滤芯处进行过滤,经过所述第三滤芯过滤出的纯水也能够进入所述中心管的内部并沿着所述中心管被排出,经过所述第三滤芯过滤出的浓水能够通过所述浓水出口并被排出。In some embodiments, the central pipe further includes a fourth shaft section and a fifth shaft section, the fifth shaft section is further provided with a third guide hole, and the stage-type filter element further includes a third filter element, The first filter element is wound around the outer circumference of the first shaft section, the concentrated water filtered by the second filter element can reach the third filter element for filtration, and the pure water filtered by the third filter element can also be filtered. The concentrated water can enter the interior of the central pipe and be discharged along the central pipe, and the concentrated water filtered by the third filter element can pass through the concentrated water outlet and be discharged.
在一些实施方式中,所述支撑构件包括端盖组件、第一后置滤芯和第二后置滤芯,所述第一后置滤芯的内部具有第一中空空腔,所述第二后置滤芯的内部具有第二中空空腔,所述第一后置滤芯与所述第一滤芯相对,所述第一滤芯过滤出的纯水能够经过所述第一后置滤芯进一步过滤后并进入所述第一中空空腔中,所述第二滤芯过滤出的纯水能够经过所述第二后置滤芯进一步过滤后并进入所述第二中空空腔中,所述第一中空空腔与所述第二中空空腔连通。In some embodiments, the support member includes an end cap assembly, a first rear filter element and a second rear filter element, the first rear filter element has a first hollow cavity inside, and the second rear filter element There is a second hollow cavity inside, the first rear filter element is opposite to the first filter element, and the pure water filtered by the first filter element can be further filtered through the first rear filter element and enter the In the first hollow cavity, the pure water filtered by the second filter element can be further filtered by the second rear filter element and then enter the second hollow cavity, and the first hollow cavity and the The second hollow cavity is communicated.
在一些实施方式中,所述第一滤芯缠绕在所述第一后置滤芯的外周,所述第二滤芯缠绕在所述第二后置滤芯的外周,所述第一滤芯与所述第二滤芯间隔布置。In some embodiments, the first filter element is wound around the outer periphery of the first rear filter element, the second filter element is wound around the outer periphery of the second rear filter element, and the first filter element is connected to the second filter element. The filter elements are arranged at intervals.
在一些实施方式中,所述端盖组件包括第一端盖、第二端盖和第三端盖,所述第一端盖连接设置在所述第一后置滤芯上且与所述第二后置滤芯相背的轴向一端,所述第二端盖连接设置在所述第一后置滤芯与所述第二后置滤芯之间,所述第三端盖连接设置在所述第二后置滤芯上且与所述第一后置滤芯相背的轴向一端。In some embodiments, the end cap assembly includes a first end cap, a second end cap and a third end cap, the first end cap is connected to the first rear filter element and is connected to the second end cap The opposite axial end of the rear filter element, the second end cover is connected and arranged between the first rear filter element and the second rear filter element, and the third end cover is connected and arranged on the second rear filter element. The axial end on the rear filter element and opposite to the first rear filter element.
在一些实施方式中,所述第一后置滤芯位于所述第二后置滤芯的上方,所述第一后置滤芯与所述第二后置滤芯的中心轴线重合并沿竖直方向延伸;In some embodiments, the first rear filter element is located above the second rear filter element, and the central axis of the first rear filter element and the second rear filter element overlap and extend in a vertical direction;
所述第一端盖、所述第二端盖和所述第三端盖从上至下依次间隔排布;The first end cap, the second end cap and the third end cap are sequentially spaced from top to bottom;
所述第一端盖的上端为封闭端,原水通过所述第一滤芯的上方进入所述第一滤芯中;The upper end of the first end cover is a closed end, and the raw water enters the first filter element through the upper part of the first filter element;
所述第三端盖的下端为开口端,形成为纯水出口,所述第二滤芯的下端设置有第二封水件,所述第二封水件能够对水进行密封,且所述第二封水件与所述第三端盖之间形成所述浓水出口。The lower end of the third end cap is an open end, which is formed as a pure water outlet, the lower end of the second filter element is provided with a second water sealing member, the second water sealing member can seal the water, and the first The concentrated water outlet is formed between the two water sealing members and the third end cover.
在一些实施方式中,所述第一端盖、所述第二端盖和所述第三端盖均为注塑件;所述第一后置滤芯和所述第二后置滤芯均采用微孔滤材制成,所述微孔滤材的孔径为0.02~15um。In some embodiments, the first end cap, the second end cap and the third end cap are all injection molded parts; the first rear filter element and the second rear filter element are all microporous The filter material is made, and the pore size of the microporous filter material is 0.02-15um.
在一些实施方式中,所述微孔滤材包括活性碳和陶瓷中的至少一种。In some embodiments, the microporous filter material includes at least one of activated carbon and ceramics.
在一些实施方式中,所述第一后置滤芯的轴向一端与所述第一端盖粘接,所述第一后置滤芯的轴向另一端与所述第二端盖粘接;所述第二后置滤芯的轴向一端与所述第二端盖粘接,所述第二后置滤芯的轴向另一端与所述第三端盖粘接;In some embodiments, one axial end of the first rear filter element is bonded to the first end cover, and the other axial end of the first rear filter element is bonded to the second end cover; One axial end of the second rear filter element is bonded to the second end cover, and the other axial end of the second rear filter element is bonded to the third end cover;
所述第一后置滤芯的外径小于等于所述第一端盖的外径,所述第一后置滤芯的外径也小于等于所述第二端盖的外径;The outer diameter of the first rear filter element is smaller than or equal to the outer diameter of the first end cover, and the outer diameter of the first rear filter element is also smaller than or equal to the outer diameter of the second end cover;
所述第二后置滤芯的外径小于等于所述第二端盖的外径,所述第二后置滤芯的外径也小于等于所述第三端盖的外径。The outer diameter of the second rear filter element is smaller than or equal to the outer diameter of the second end cover, and the outer diameter of the second rear filter element is also smaller than or equal to the outer diameter of the third end cover.
本发明还提供一种净水装置,其包括前任一项所述的级段式滤芯组件。The present invention also provides a water purification device, which includes the staged filter element assembly described in any one of the preceding items.
本发明提供的一种级段式滤芯组件和净水装置具有如下有益效果:A staged filter element assembly and a water purification device provided by the present invention have the following beneficial effects:
1.本发明通过在同一支撑构件上设置第一和第二滤芯,第一滤芯过滤出的纯水从纯水出口排出,过滤出的浓水(杂质水)进入第二滤芯中过滤,形成至少一级两段式的过滤,相比于多支精细过滤滤芯串联能够有效实现级段式过滤技术,可实现在同一支中心管上的级段式滤芯过滤功能,能够提高对废水的回收利用率,由于现有的每个滤芯都需要一个膜壳,因此串联式滤芯需要多个膜壳,本发明能够有效省掉膜壳等的体积,最终能够在提高回收率的同时还能减小体积,有效解决多支滤芯串联带来的整机体积控制问题;同一根中心管上实现级段式滤芯过滤技术,省去了滤芯串联的多滤瓶使用,可实现滤芯集成化设计,对降低滤芯和整机的体积具有重要的促进作用;相比于使用阻垢剂手段实现高回收率滤芯技术(通过一级两段(至少两段式),不必采用阻垢剂),级段式滤芯技术不存在阻垢物质释放带来的卫生安全问题。1. The present invention sets the first and second filter elements on the same support member, the pure water filtered by the first filter element is discharged from the pure water outlet, and the filtered concentrated water (impurity water) enters the second filter element for filtration, forming at least one filter element. One-stage two-stage filtration, compared with multiple fine filter elements connected in series, can effectively realize stage-type filtration technology, which can realize the filtration function of stage-type filter elements on the same central pipe, and can improve the recycling rate of waste water. , because each existing filter element needs a membrane shell, so the series filter element needs multiple membrane shells, the present invention can effectively save the volume of the membrane shell and the like, and finally can reduce the volume while improving the recovery rate, Effectively solve the problem of volume control of the whole machine caused by the series connection of multiple filter elements; the stage-type filter element filtration technology is realized on the same central pipe, eliminating the need for the use of multiple filter bottles in series with the filter elements, and realizing the integrated design of the filter elements, which reduces the cost of filter elements and filters. The volume of the whole machine plays an important role in promoting; compared with the use of scale inhibitors to achieve high recovery filter technology (through one-stage two-stage (at least two-stage), no need to use scale inhibitors), the stage-type filter technology does not require There are hygienic and safety problems caused by the release of anti-scaling substances.
2.本发明通过同一根中心管上实现级段式滤芯过滤技术,省去了滤芯串联的多滤瓶使用,可实现滤芯集成化设计,对降低滤芯和整机的体积具有重要的促进作用;本发明还通过将支撑构件包括端盖组件和两个后置滤芯的设置形式,在确保精细过滤滤芯发挥级段式过滤功能提升净水产水率的同时,还可实现与后置口感滤芯一体化提升滤芯集成度、降低滤瓶使用数量,利于整机小体积设计功能;精细过滤滤芯和后置口感滤芯一体化,有利于整机小体积设计。2. The present invention realizes the stage-type filter element filtration technology on the same central tube, saves the use of multiple filter bottles in series with the filter element, can realize the integrated design of the filter element, and has an important promoting effect on reducing the volume of the filter element and the whole machine; In the present invention, the support member includes an end cap assembly and two rear filter elements, so that the fine filter element can play a stage-type filtration function to improve the water purification and water production rate, and at the same time, it can also be integrated with the rear filter element. The integration of the filter element is improved and the number of filter bottles used is reduced, which is beneficial to the small-volume design function of the whole machine; the integration of the fine filter element and the rear-mounted taste filter element is conducive to the small-volume design of the whole machine.
3.本发明通过结构针对设计,在同一根中心管上实现级段式过滤功能的同时没有降低滤芯的有效流道长度,从而可实现高产水率的同时有效保障滤芯使用寿命。3. The present invention achieves the stage-type filtering function on the same central tube without reducing the effective flow channel length of the filter element through the structure-oriented design, so that high water production rate can be achieved and the service life of the filter element can be effectively guaranteed.
附图说明Description of drawings
图1是本发明的级段式滤芯组件实施例1的结构示意图;1 is a schematic structural diagram of
图2是本发明的级段式滤芯组件实施例2的结构示意图;Fig. 2 is the structural representation of the stage type filter
图3是本发明的级段式滤芯的展开打胶胶线时的结构图;Fig. 3 is the structure diagram of the stage filter element of the present invention when the glue line is unfolded;
图4是本发明的级段式滤芯的修模结构图;Fig. 4 is the mold modification structure diagram of the stage filter element of the present invention;
图5是本发明的一级三段式级段式滤芯的打胶方式结构图;Fig. 5 is the structure diagram of the gluing mode of the one-stage three-stage filter element of the present invention;
图6是本发明的一级三段式滤芯修模后的结构示意图;Fig. 6 is the structural schematic diagram of the one-stage three-section filter element of the present invention after mold repair;
图7是本发明中心管(纯注塑件)与滤芯配合的结构示意图;Fig. 7 is the structural schematic diagram of the present invention's central pipe (pure injection molded part) and filter element;
图8是本发明中心管(注塑件+滤材结合)与滤芯配合的结构示意图;Fig. 8 is the structural representation of the center pipe (injection molding + filter material combination) and filter element of the present invention;
图9是本发明的一级两段滤芯中心管(纯注塑件)的结构示意图。FIG. 9 is a schematic structural diagram of the central pipe (pure injection molded part) of the one-stage two-stage filter element of the present invention.
图中附图标记表示为:The reference numbers in the figure are indicated as:
1、第一滤芯;2、第二滤芯;3、原水进口;3a、中心管原水入孔;4、浓水出口;5、中心管;51、第一轴段;52、第二轴段;53、第三轴段;54、第四轴段;55、第五轴段;61、第一导流孔;62、第二导流孔;63、第三导流孔;71、第一封水件;71a、第一出口;72、第二封水件;73、第一胶线;74、第二胶线;8、纯水出口;9、端盖组件;91、第一端盖;92、第二端盖;93、第三端盖;10、第一后置滤芯;11、第二后置滤芯;12、滤瓶体;13、滤瓶盖;14、进水隔网;15a、刀片一;15b、刀片二;15c、刀片三;15d、刀片四;16a、点一;16b、点二;16c、点三;16d、点四;17、空隙;101、第一间隙流道;102、第二间隙流道;103、第三间隙流道;104、第四间隙流道。1. The first filter element; 2. The second filter element; 3. The raw water inlet; 3a, the raw water inlet hole of the central pipe; 4. The concentrated water outlet; 5. The central pipe; 51, the first shaft section; 52, the second shaft section; 53, the third shaft segment; 54, the fourth shaft segment; 55, the fifth shaft segment; 61, the first guide hole; 62, the second guide hole; 63, the third guide hole; 71, the first seal Water fitting; 71a, first outlet; 72, second water sealing member; 73, first glue line; 74, second glue line; 8, pure water outlet; 9, end cap assembly; 91, first end cap; 92, the second end cap; 93, the third end cap; 10, the first rear filter element; 11, the second rear filter element; 12, the filter bottle body; 13, the filter bottle cap; 14, the water inlet screen; 15a , blade one; 15b, blade two; 15c, blade three; 15d, blade four; 16a, point one; 16b, point two; 16c, point three; 16d, point four; 17, gap; 101, first gap runner ; 102, the second gap runner; 103, the third gap runner; 104, the fourth gap runner.
具体实施方式Detailed ways
如图1-9所示,本发明提供一种级段式滤芯组件,其包括:As shown in Figures 1-9, the present invention provides a staged filter element assembly, which includes:
第一滤芯1、第二滤芯2、支撑构件、滤瓶体12和滤瓶盖13,所述支撑构件能同时对所述第一滤芯1和所述第二滤芯2进行支撑,原水能够经过所述第一滤芯1过滤,经过所述第一滤芯1过滤出的纯水能够进入所述支撑构件的内部并沿着所述支撑构件被排出,经过所述第一滤芯1过滤出的浓水能够到达所述第二滤芯2处进行过滤,经过所述第二滤芯2过滤出的纯水也能够进入所述支撑构件的内部并沿着所述支撑构件被排出,经过所述第二滤芯2过滤出的浓水能够通过浓水出口4并被排出;The
所述滤瓶体12和所述滤瓶盖13共同围成内部空腔,所述第一滤芯1、所述第二滤芯2和所述支撑构件均设置于所述内部空腔中;所述第一滤芯1的上端不设置封水件。The
为了解决阻垢剂、多个滤芯串联的级段式滤芯技术,以及单个滤芯为了实现高产水率而存在的问题,本发明提供一种共用中心管的级段式过滤卷式膜滤芯结构,前一级滤芯的浓水作为后一级滤芯的原水,从而达到高产水率的目的,避免了化学阻垢剂可能存在的化学物质释放问题、多个滤芯串联带来的体积问题,以及单个滤芯纯粹实现高产水率带来的滤芯污堵问题。In order to solve the problems of the scale inhibitor, the stage-type filter element technology in which multiple filter elements are connected in series, and the problems existing in a single filter element in order to achieve high water production rate, the present invention provides a stage-type filter roll type membrane filter element structure with a shared central pipe. The concentrated water of the first-stage filter element is used as the raw water of the next-stage filter element, so as to achieve the purpose of high water production rate, and avoid the chemical release problem that may exist in chemical antiscalants, the volume problem caused by the series connection of multiple filter elements, and the purity of a single filter element. To achieve the problem of filter fouling caused by high water production rate.
本发明通过在同一支撑构件上设置第一和第二滤芯,第一滤芯过滤出的纯水从纯水出口排出,过滤出的浓水(杂质水)进入第二滤芯中过滤,形成至少一级两段式的过滤,相比于多支精细过滤滤芯串联能够有效实现级段式过滤技术,可实现在同一支中心管上的级段式滤芯过滤功能,能够提高对废水的回收利用率,由于现有的每个滤芯都需要一个膜壳,因此串联式滤芯需要多个膜壳,本发明能够有效省掉膜壳等的体积,最终能够在提高回收率的同时还能减小体积,有效解决多支滤芯串联带来的整机体积控制问题;同一根中心管上实现级段式滤芯过滤技术,省去了滤芯串联的多滤瓶使用,可实现滤芯集成化设计,对降低滤芯和整机的体积具有重要的促进作用;相比于使用阻垢剂手段实现高回收率滤芯技术(通过一级两段(至少两段式),不必采用阻垢剂),级段式滤芯技术不存在阻垢物质释放带来的卫生安全问题。In the present invention, the first and second filter elements are arranged on the same support member, the pure water filtered by the first filter element is discharged from the pure water outlet, and the filtered concentrated water (impurity water) enters the second filter element for filtration to form at least one stage Two-stage filtration, compared with multiple fine filter elements connected in series, can effectively realize stage-type filtration technology, which can realize the filtration function of stage-type filter elements on the same central pipe, and can improve the recycling rate of wastewater. Each existing filter element needs one membrane shell, so the series filter element needs multiple membrane shells. The present invention can effectively save the volume of membrane shells, etc., and finally can reduce the volume while improving the recovery rate, effectively solving the problem. The volume control problem of the whole machine caused by the series connection of multiple filter elements; the stage-type filter element filtration technology is realized on the same central pipe, which eliminates the need for the use of multiple filter bottles in series with the filter element, and can realize the integrated design of the filter element. Compared with the use of scale inhibitors to achieve high recovery filter technology (through one-stage two-stage (at least two-stage), no need to use scale inhibitors), the stage filter technology has no resistance Hygiene and safety issues caused by the release of fouling substances.
本发明:1)在同一根中心管上实现一级两段式滤芯过滤技术,减少了两支滤芯串联发挥一级两段过滤技术多个滤瓶的使用,实现滤芯集成化设计,对降低滤芯和整机的体积具有重要的促进作用;The present invention: 1) The first-stage two-stage filter element filtration technology is realized on the same central tube, which reduces the use of multiple filter bottles that use the first-stage two-stage filter technology with two filter elements in series, realizes the integrated design of the filter element, and reduces the impact on the filter element. And the volume of the whole machine has an important role in promoting;
2)相比于使用阻垢剂手段实现高回收率滤芯技术,级段式滤芯技术不存在阻垢物质释放带来的卫生安全问题;2) Compared with the use of scale inhibitors to achieve high recovery filter technology, the stage filter technology does not have the health and safety problems caused by the release of scale inhibitors;
3)相比于单个滤芯纯粹通过提高回收率实现高产水率,可通过控制流量、回收率关系实现高产水率,可有效延长滤芯使用寿命;3) Compared with a single filter element, which can achieve high water production rate purely by improving the recovery rate, it can achieve high water production rate by controlling the relationship between flow rate and recovery rate, which can effectively prolong the service life of the filter element;
4)级段式滤芯技术,相比于单级滤芯技术,能提高滤芯净水产水率。4) The stage-type filter element technology, compared with the single-stage filter element technology, can improve the water purification rate of the filter element.
在一些实施方式中,所述滤瓶盖13盖设于所述滤瓶体12的上端:In some embodiments, the
所述滤瓶体12的下端设置有原水进口3,所述支撑构件的下端形成纯水出口8,所述滤瓶体12的下端与所述支撑构件之间设置浓水出口4;或者,所述滤瓶盖13上设置有原水进口3,所述支撑构件的下端形成纯水出口8,所述滤瓶体12的下端与所述支撑构件之间设置浓水出口4。这是本发明的两种不同的结构形式,即实施例1,如图1,原水从下端的滤瓶体下端进水,到达上端后再进入第一滤芯,再依次向下流动并过来,浓水出口和纯水出口均位于下端,最终将过滤出的纯水(不含杂质)和浓水(含杂质)分别通过纯水出口和浓水出口排出;实施例2,如图2,原水从上端的滤瓶盖进水,依次向下流动并过来,浓水出口和纯水出口均位于下端,最终将过滤出的纯水(不含杂质)和浓水(含杂质)分别通过纯水出口和浓水出口排出。The lower end of the
本发明提供了一种具有级段式过滤功能的集成式卷式膜滤芯及其结构,按照其结构特征,其可实现的级段式功能不限于一级两段,还包括一级三段,甚至更多段,因此可按照需要达到的净水产水率选择具体滤芯结构。本发明中,主要就同一根中心管实现一级两段功能的滤芯结构、制作方法进行说明,具体如下:The invention provides an integrated roll-type membrane filter element with a stage-type filtering function and its structure. According to its structural features, the stage-type functions that can be realized are not limited to one-stage two-stage, but also one-stage three-stage, There are even more sections, so the specific filter element structure can be selected according to the required water purification rate. In the present invention, the structure and manufacturing method of the filter element for realizing one-stage and two-stage functions in the same central tube are mainly described, and the details are as follows:
本发明中的级段式滤芯关注于卷式膜滤芯领域,卷式膜包括纳滤、反渗透等。纳滤和反渗透滤芯,一般包含有三个水口,原水入口、浓水出口和纯水出口,按照其水口位置的排布有两种形式:1、三个水口同端分布;2、浓水出口和纯水出口一端排布、原水入口单独一端排布。如下基于同一根中心管实现一级两段过滤功能,按水口位置排布进行具体说明。The stage-type filter element in the present invention focuses on the field of roll-type membrane filter elements, and the roll-type membrane includes nanofiltration, reverse osmosis, and the like. Nanofiltration and reverse osmosis filter elements generally include three nozzles, raw water inlet, concentrated water outlet and pure water outlet. According to the arrangement of the nozzles, there are two forms: 1. The three nozzles are distributed at the same end; 2. The concentrated water outlet One end of the pure water outlet is arranged, and the raw water inlet is arranged at one end alone. The following is the realization of the first-stage and two-stage filtration function based on the same central pipe, and the specific description is given according to the position of the nozzle.
在一些实施方式中,所述第一滤芯1的上端与所述滤瓶盖13之间形成能供水流通的第一间隙流道101,所述第一滤芯1的外周与所述滤瓶体12之间形成能供水流通的第二间隙流道102,所述第二滤芯2的外周与所述滤瓶体12之间形成能供水流通的第三间隙流道103,所述第二滤芯2的下端与所述滤瓶体12之间形成能供水流通的第四间隙流道104。本发明通过第一滤芯上端与滤瓶盖之间的第一间隙流道、第一滤芯外周的第二间隙流道、第二滤芯外周的第三间隙流道和第二滤芯下端的第四间隙流道,能够使得如实施例所示的原水依次通过第四间隙流道、第三间隙流道、第二间隙流道和第一间隙流道而进入到第一滤芯的上端,并进入第一滤芯中,这是本发明的实施例1的优选结构形式。In some embodiments, a first
在一些实施方式中,当所述滤瓶体12的下端设置有原水进口3时,所述第二滤芯2的下端还设置有第一封水件71,所述第一封水件71能对所述第二滤芯2的下端的部分结构进行密封,所述第一封水件71上设置有开口,以形成第一出口71a,能允许所述第二滤芯2过滤出的浓水通过所述第一封水件71向下流至所述浓水出口4并排出;所述第一滤芯1与所述第二滤芯2的轴向之间的外周位置设置有第二封水件72,以对第二封水件72外周的原水与第二封水件72内周的浓水进行密封;In some embodiments, when the lower end of the
当所述滤瓶盖13上设置原水进口3时,所述第二滤芯2的下端还设置有第一封水件71,所述第一封水件71能对所述第二滤芯2的下端的部分结构进行密封,所述第一封水件71上设置有开口,以形成第一出口71a,能允许所述第二滤芯2过滤出的浓水通过所述第一出口71a向下流至所述浓水出口4并排出;所述第一滤芯1的外周与所述滤瓶体12之间还设置有第二封水件72,以对第二封水件72上方的原水进行密封。When the
本发明实施例1,通过第二滤芯下端的第一封水件能够对第二滤芯下端的原水与第二滤芯过滤出的浓水之间进行分隔,通过第一和第二滤芯间隔位置的外周设置第二封水件能够有效对其内周的浓水与外周的原水之间进行分隔,本发明的实施例1的原水从下方进入第二滤芯与滤瓶体之间,并向上到达第一滤芯处,可沿径向方向进入第一滤芯中过滤,也可从第一滤芯的上方进入第一滤芯中进行过滤作用,过滤出的纯水从第一导流孔进入中心管的内部以排除,过滤出的纯水沿着轴向向下进入第二滤芯中进行过滤。In
本发明实施例2,通过第二滤芯下端的第一封水件能够对第二滤芯下端的原水与第二滤芯过滤出的浓水之间进行分隔,通过第一滤芯和滤瓶体之间设置的第二封水件能够有效对其内周的浓水与外周的原水之间进行分隔,也防止原水从第一滤芯与滤瓶体之间的间隙处向下落下而无法起到有效过滤的作用,过滤出的纯水从第一导流孔进入中心管的内部以排除,过滤出的纯水沿着轴向向下进入第二滤芯中进行过滤。In
1、水口同端分布。图1为水口同端排布的具有一级两段式过滤功能的集成式卷式膜滤芯结构示意图。原水从原水口进入滤瓶体内,经第二滤芯2外围达到第一滤芯1端部后,进入第一滤芯1内部进行过滤,纯水经中心管上纯水导流口(第一导流孔61)收集进入中心管中,浓水则进入第二滤芯2与第一滤芯1相对的端面,作为第二滤芯2的原水进行再次过滤净化,从而实现净水产水率的提高,纯水则经中心管上纯水导流口(第二导流孔62)收集与第一滤芯1的纯水汇合后从纯水出口流出,浓水则从浓水口排走。上述所述第一滤芯1和第二滤芯2为同一张膜页通过打胶和修膜形成,为同时形成非单独滤芯,后续部分有提及。1. The nozzles are distributed at the same end. Figure 1 is a schematic structural diagram of an integrated roll-type membrane filter element with a one-stage two-stage filtration function arranged at the same end of the nozzle. The raw water enters the filter bottle from the raw water inlet, reaches the end of the
为了实现如上所述水路功能,还包括封水件(第一封水件71)和封水件(第二封水件72)。其中,第一封水件71主要是对第二滤芯2的浓水与第一滤芯1的原水进行分离,第一封水件71内腔套住第二滤芯2端部,外周与第二滤芯2外周通过胶带缠绕固定密封;第二封水件72主要是对第一滤芯1的浓水与原水进行分离,实现水流不互混,其位于第一滤芯1和第二滤芯2修膜后形成的空隙中,该封水件具有T型特征,T型部分进入空隙中,同时两端架在第一滤芯1和第二滤芯2的外周,最后通过胶带和两部分滤芯进行密封。In order to realize the above water channel function, a water sealing member (the first water sealing member 71 ) and a water sealing member (the second water sealing member 72 ) are also included. The first
2、水口异端分布。图2为水口异端排布的具有一级两段式过滤功能的集成式卷式膜滤芯结构示意图。原水从原水口进入滤瓶中,经过中心管上原水入孔进入到第一滤芯1端面进行过滤,纯水经中心管上纯水导流口(第一导流孔61)收集,浓水则流入修膜后形成的空隙中,在压力驱动下进入第二滤芯2端面,作为滤芯的原水进行再次过滤净化,纯水经中心管上纯水导流口(第二导流孔62)收集与第一滤芯1的纯水汇合后经纯水口流出,浓水则从浓水口流出。2. The heresy distribution of the nozzle. FIG. 2 is a schematic structural diagram of an integrated roll-type membrane filter element with a one-stage two-stage filtration function arranged heretically at the nozzle. The raw water enters the filter bottle from the raw water inlet, and enters the end face of the
为了实现如上所述水路功能,水口异端分布的集成式滤芯还包括封水件(第一封水件71)和封水件(第二封水件72)。其中,第一封水件71与水口同端分布的位置、与第二滤芯2的固定方式及结构均相同,差异表现在作用上,第一封水件71的主要作用为对第二滤芯2的原水和第二滤芯2产水的浓水进行分离;第二封水件72位于第一滤芯1远离第二滤芯2的一侧,其整体形状呈Y形,大端靠近第一滤芯1端面,小端将第一滤芯1套入其中实现紧配,同时通过胶带和第一滤芯1外周面实现密封,其作用为对第一滤芯1的原水和产生的浓水实现分离。In order to realize the above water channel function, the integrated filter element with heterotopic distribution of nozzles further includes a water sealing member (the first water sealing member 71 ) and a water sealing member (the second water sealing member 72 ). Among them, the position of the first
以上提及的两种形式水口一级两段的滤芯,其差异点在于装配入滤瓶后的水路和密封;相同点为使用的基本的一级两段滤芯。如下为对基本滤芯的制作进行说明,包括胶线设置和修膜,具体如下:The difference between the two types of filter elements of the first-stage and two-stage nozzles mentioned above lies in the water path and sealing after being assembled into the filter bottle; The following is a description of the production of the basic filter element, including the setting of the glue line and the film repair, as follows:
胶线设置。本技术方案,为在同一根中心管上通过打胶和修膜实现级段式滤芯技术,图3为具体的打胶方式。将膜片按膜单元中提及的方式摆放好第一张膜页后,按图2进行打胶。因本技术方案为级段式滤芯技术,为滤芯集成设计,因此将第一、二级滤芯分别简称为滤芯一和滤芯二。从图2中可知,第一滤芯1和第二滤芯2的胶线,除靠近中心管除膜片上不打胶外,其它三边均打胶;第一滤芯1和第二滤芯2为两个单独完整的胶线,垂直于中心管的胶线,不与膜片外边缘重合,需要留一定距离用于卷指好滤芯、胶水固化后修膜用,以保证滤芯的密封性;每个滤芯的胶线宽度,均需要大于对应的滤芯导水口宽度,以防胶水正对导水口堵塞影响产水;第一滤芯1和第二滤芯2之间相邻的胶线需要留一个距离d1,预留d1的距离用于滤芯固化后修膜从而形成级段式滤芯(见修膜描述);第二滤芯2的胶线位置靠近纯水出口端;每摆放的一张膜页,均需要按图3所示的打胶方式进行打胶,最后一张膜页放置完后打胶再进行收卷,实现滤芯卷制为圆柱形,待胶水固化后进行修膜操作。Glue line settings. In this technical solution, in order to realize the stage-type filter element technology by gluing and repairing the membrane on the same central tube, Fig. 3 shows the specific gluing method. After placing the membrane sheet in the way mentioned in the membrane unit, glue the first membrane sheet as shown in Figure 2. Because the technical solution is a stage-type filter element technology, which is an integrated design of the filter element, the first and second-level filter elements are referred to as filter element one and filter element two respectively. As can be seen from Figure 2, the glue lines of the
修膜。本技术方案中,为在同一根中心管上借助胶线设置和修膜实现级段式滤芯技术,具体修膜方式如图4所示。待滤芯固化后,使用相应的修膜刀片进行修膜,为了实现修膜,本技术方案以4刀片修膜方式进行说明。拿一根为未卷制滤芯的中心管,按刀片一对应点一,刀片二对应点二等位置调节好刀片位置,再启动修膜设备(不做具体说明)对需要去掉的膜进行去除,去除修剪部分得到修膜后的样品形式后第一滤芯1和第二滤芯2中间具有空隙,作用为第一滤芯1的浓水出水端,同时也作为第二滤芯2的原水进水端,实现一级两段式过滤。Repair the film. In this technical solution, in order to realize the stage-type filter element technology by means of glue line setting and membrane trimming on the same central tube, the specific membrane trimming method is shown in FIG. 4 . After the filter element is cured, use the corresponding film repairing blade to repair the film. In order to realize the film repairing, the technical solution is described in a 4-blade film repairing method. Take a central tube of an unrolled filter element, adjust the position of the blade according to the position of
通过采用本技术方案,得到修剪后的滤芯,对于第一滤芯1和第二滤芯2中间的空隙,具有不同的处理方式,在两种形式水口的滤芯处有进行说明。By adopting this technical solution, a trimmed filter element is obtained, and there are different treatment methods for the gap between the
以上为在同一根中心管上实现一级两段式的级段滤芯过滤技术的滤芯打胶及修膜处理的方式描述,获得的滤芯,相比于其它实现高产水率途径在安全性、体积、性能等方面具有优势。The above is a description of the method of gluing and repairing the filter element of the one-stage two-stage filter element filtration technology on the same central tube. , performance and other advantages.
此外,沿用本技术方案的滤芯结构,其还可实现一级三段式过滤功能,具体打胶工艺和修膜后滤芯状态见图5和图6,此处不做具体说明。In addition, following the filter element structure of this technical solution, it can also realize the function of one-stage three-stage filtration. The specific gluing process and the state of the filter element after membrane repair are shown in Figures 5 and 6, which will not be described in detail here.
在一些实施方式中,所述支撑构件为中心管5的结构,所述中心管5为具有中空空腔的圆柱形管,其管壁上设置有贯穿内外壁的导流孔,所述导流孔包括与所述第一滤芯1的位置相对的第一导流孔61和与所述第二滤芯2的位置相对的第二导流孔62,经过所述第一滤芯1过滤出的纯水能够经过所述第一导流孔61进入所述中心管5的内部,经过所述第二滤芯2过滤出的纯水能够经过所述第二导流孔62进入所述中心管5的内部。In some embodiments, the support member is a structure of a
这是本发明的支撑构件的第一种优选结构形式,如图6,本发明将支撑构件优选设置成中心管的结构(整体为注塑件),能够在对第一和第二滤芯起到有效支撑的作用下,还能通过其上开设的第一导流孔有效地将第一滤芯过滤出的纯水导入中心管的内部空腔,并导出纯水,第二导流孔有效地将第二滤芯过滤出的纯水导入中心管的内部空腔并导出,而第一滤芯过滤出的杂质水(浓水)进入第二滤芯中进行过滤,能够有效提高对浓水的过滤效果,提高废水回收率,从而提高产水量,同时减小了体积,使得结构更为紧凑。This is the first preferred structural form of the support member of the present invention. As shown in FIG. 6, the present invention preferably sets the support member as the structure of the central tube (the whole is an injection molded part), which can effectively protect the first and second filter elements. Under the action of the support, the pure water filtered by the first filter element can also be effectively introduced into the inner cavity of the central pipe through the first guide hole opened on it, and the pure water can be led out. The pure water filtered by the second filter element is introduced into the inner cavity of the central pipe and exported, while the impurity water (concentrated water) filtered by the first filter element enters the second filter element for filtration, which can effectively improve the filtration effect of concentrated water and improve waste water. The recovery rate is increased, the water production is increased, and the volume is reduced, making the structure more compact.
原水从第一滤芯1靠近中心管尾端的端面进入,纯水经导流孔收集进中心管内,浓水则作为第二滤芯2的原水从靠近第一滤芯1浓水端进入,纯水经导流孔收集后与第一滤芯1的纯水汇合从纯水口排出,浓水则从端面排出。The raw water enters from the end face of the
在一些实施方式中,所述中心管5沿其轴向依次包括第一轴段51、第二轴段52和第三轴段53,所述第一轴段51上开设所述第一导流孔61,所述第三轴段53上开设第二导流孔62,所述第二轴段52上不开设导流孔,所述第一滤芯1缠绕在所述第一轴段51的外周,所述第二滤芯2缠绕在所述第三轴段53的外周。发明的中心管优选设置成沿轴向的第一、第二和第三轴段,第一轴段上开设第一导流孔,第一滤芯缠绕在第一轴段的外周,能够将第一滤芯过滤出的纯水通过第一导流孔导入中心管的内部空腔,第三轴段上开设第二导流孔,第二滤芯缠绕在第三轴段的外周,能够将第二滤芯过滤出的纯水通过第二导流孔导入中心管的内部空腔。如图9,同一根中心管上实现一级两段,需要在D1和D3之间预留一个D2的距离(D1指第一滤芯轴向上的长度,D3指第二滤芯轴向上的长度,D2为两滤芯之间间隔的轴向长度),目的用于修膜时形成两部分滤芯,其中,D2的上端起始面为第一段滤芯靠近第二段滤芯的端面,终止面为第二段滤芯靠近第一段滤芯的端面。本发明的一级两段中心管,可将传统多支滤芯串联的一级两段技术集成在同一支中心管上,实现高产水率的同时并减少滤瓶数量的使用。但是其过滤功能仅为精细过滤滤芯的净化功能,为单级净化。In some embodiments, the
在一些实施方式中,所述中心管5为注塑件;所述中心管5布置为其中心轴线沿着竖直方向,所述第一滤芯1位于所述第二滤芯2的上方,所述第一轴段51、所述第二轴段52和所述第三轴段53从上至下依次连接,所述中心管5的上端为封闭端,原水通过所述第一滤芯1的上方进入所述第一滤芯1中。In some embodiments, the
本发明的中心管优选为整体注塑件(进一步优选为整体塑料一体注塑成型),能够有效起到支撑滤芯内周的同时还能对纯水起到导流的作用;沿中心轴线竖直方向布置的中心管,形成从上至下的第一、第二和第三轴段,第一滤芯和第二滤芯也从上至下排布,中心管上端封闭,以不允许原水进入中心管内部,原水进口为第一滤芯的上方,原水进入第一滤芯中过滤,过滤出的纯水再通过第一导流孔进入中心管的内部。The central tube of the present invention is preferably an integral injection molded part (more preferably an integral plastic integral injection molding), which can effectively support the inner circumference of the filter element and also play the role of guiding pure water; it is arranged along the vertical direction of the central axis. The central tube of the duct forms the first, second and third shaft sections from top to bottom. The first and second filter elements are also arranged from top to bottom. The upper end of the central tube is closed to prevent raw water from entering the interior of the central tube. The raw water inlet is above the first filter element, the raw water enters the first filter element for filtration, and the filtered pure water enters the interior of the central pipe through the first guide hole.
如图5-6所示,在一些实施方式中,所述中心管5还包括第四轴段54和第五轴段55,所述第五轴段55上还开设有第三导流孔63,所述级段式滤芯还包括第三滤芯,所述第一滤芯1缠绕在所述第一轴段51的外周,经过所述第二滤芯2过滤出的浓水能够到达所述第三滤芯处进行过滤,经过所述第三滤芯过滤出的纯水也能够进入所述中心管的内部并沿着所述中心管被排出,经过所述第三滤芯过滤出的浓水能够通过所述浓水出口4并被排出。这是本发明的实施例3的优选结构形式,如图6所示,即其在轴向方向上设置为五个轴段,并且开始有三部分的导流孔,能够实现一级多段的净化过滤效果,配合级段式滤芯需求开设纯水导流孔位置,还可实现一级多段净化功能。As shown in FIGS. 5-6 , in some embodiments, the
如图8,在一些实施方式中,所述支撑构件包括端盖组件9、第一后置滤芯10和第二后置滤芯11,所述第一后置滤芯10的内部具有第一中空空腔,所述第二后置滤芯11的内部具有第二中空空腔,所述第一后置滤芯10与所述第一滤芯1相对,所述第一滤芯1过滤出的纯水能够经过所述第一后置滤芯10进一步过滤后并进入所述第一中空空腔中,所述第二滤芯2过滤出的纯水能够经过所述第二后置滤芯11进一步过滤后并进入所述第二中空空腔中,所述第一中空空腔与所述第二中空空腔连通。这是本发明的支撑构件的另外一种优选结构形式,即支撑构件包括端盖组件和两个后置滤芯的设置形式,在确保精细过滤滤芯发挥级段式过滤功能提升净水产水率的同时,还可实现与后置口感滤芯一体化提升滤芯集成度、降低滤瓶使用数量,利于整机小体积设计功能;精细过滤滤芯和后置口感滤芯一体化,有利于整机小体积设计。As shown in FIG. 8 , in some embodiments, the support member includes an end cap assembly 9 , a first
本发明的级段式滤芯组件具备一级两段净化功能,提升产水率,同时可与后置滤芯实现紧密贴合,实现一个滤芯组件上两级净化功能。其结构与纯注塑件的中心管滤芯基本相同,差异点在中心管由注塑件和多微孔滤材结合而成,可实现一级两段净化提升产水率,同时可实现精细过滤滤芯产水原位净化,实现二合一滤芯结构。The staged filter element assembly of the present invention has the function of one-stage two-stage purification, improves the water production rate, and can be closely fitted with the rear filter element to realize the two-stage purification function on one filter element assembly. Its structure is basically the same as that of the central tube filter element of pure injection-molded parts. The difference lies in the combination of injection-molded parts and microporous filter material in the central tube. In-situ purification of water to achieve a two-in-one filter element structure.
在一些实施方式中,所述第一滤芯1缠绕在所述第一后置滤芯10的外周,所述第二滤芯2缠绕在所述第二后置滤芯11的外周,所述第一滤芯1与所述第二滤芯2间隔布置,且在间隔的部位设置所述第一封水件71,所述第一封水件71与所述第二端盖92相对。第一滤芯缠绕在第一后置滤芯的外周,能够将第一滤芯过滤出的纯水通过径向向内输送至第一后置滤芯中进行进一步过滤净化,第二滤芯缠绕在第二后置滤芯的外周,能够将第二滤芯过滤出的纯水通过径向向内输送至第二后置滤芯中进行进一步过滤净化;通过第一封水件能够对其内周的浓水与外周的原水之间进行分隔密封,防止二者混合。In some embodiments, the
在一些实施方式中,所述端盖组件9包括第一端盖91、第二端盖92和第三端盖93,所述第一端盖91连接设置在所述第一后置滤芯10上且与所述第二后置滤芯11相背的轴向一端,所述第二端盖92连接设置在所述第一后置滤芯10与所述第二后置滤芯11之间,所述第三端盖93连接设置在所述第二后置滤芯11上且与所述第一后置滤芯10相背的轴向一端。这是本发明的端盖组件的优选结构形式,即第一端盖用于对第一后置滤芯的一端进行支撑和固定,第二端盖用于对第一后置滤芯的另一端进行支撑和固定,第二端盖还能对第二后置滤芯的一端支撑固定,第三端盖对第二后置滤芯的另一端支撑固定。In some embodiments, the end cap assembly 9 includes a
图8所示的支撑构件由注塑件和过滤滤材共同组成,可实现精细过滤滤芯一级两段实现高产水率目的,同时可与精细过滤滤芯的后置滤芯原位复合形成两级过滤功能的级段式滤芯。具体组成包括第一端盖91、第二端盖92和第三端盖93,以及第一后置滤芯10和第二后置滤芯11。The support member shown in Figure 8 is composed of injection molded parts and filter media, which can realize the purpose of high water production in one stage and two stages of the fine filter element, and can be combined with the rear filter element of the fine filter element in situ to form a two-stage filtration function. stage filter. The specific composition includes a
所述3个端盖的外外径和有效内径相同,目的为方便初始滤芯制作;所述第一端盖91一端封口,目的为实现水路分离;所述第二端盖92两端连通,目的为实现水路导通;所述第三端盖93同样为两端连通,目的为将收集的纯水排出,同时其靠近出水端外表面具有密封凹槽特征,作用为实现水路分离。The outer diameter and effective inner diameter of the three end caps are the same, the purpose is to facilitate the production of the initial filter element; the
在一些实施方式中,所述第一后置滤芯10位于所述第二后置滤芯11的上方,所述第一后置滤芯10与所述第二后置滤芯11的中心轴线重合并沿竖直方向延伸;In some embodiments, the first
所述第一端盖91、所述第二端盖92和所述第三端盖93从上至下依次间隔排布;The
所述第一端盖91的上端为封闭端,原水通过所述第一滤芯1的上方进入所述第一滤芯1中;The upper end of the
所述第三端盖93的下端为开口端,形成为纯水出口8,所述第二滤芯2的下端设置有第二封水件72,所述第二封水件72能够对水进行密封,且所述第二封水件72与所述第三端盖93之间形成所述浓水出口4。The lower end of the
这是本发明的注塑件+滤材组合的支撑构件的进一步优选结构形式,即竖直方向布置的第一和第二后置滤芯,能够使得原水从上至下流入第一滤芯中过滤,再将第一滤芯中的浓水输送至第二滤芯中过滤,形成一级两段式的过滤结构,第三端盖下方形成的纯水开口能够有效将后置滤芯过滤后的纯水导出,浓水出口用于将第二滤芯过滤出的杂质水导出。This is a further preferred structural form of the support member of the injection molded part + filter material combination of the present invention, that is, the first and second rear filter elements arranged in the vertical direction can make the raw water flow into the first filter element from top to bottom for filtering, and then The concentrated water in the first filter element is transported to the second filter element for filtration to form a one-stage two-stage filtering structure. The pure water opening formed under the third end cover can effectively export the pure water filtered by the rear filter element, and the concentrated water can be extracted. The water outlet is used to export the impurity water filtered by the second filter element.
在一些实施方式中,所述第一端盖91、所述第二端盖92和所述第三端盖93均为注塑件;所述第一后置滤芯10和所述第二后置滤芯11均采用微孔滤材制成,所述微孔滤材的孔径为0.02~15um。本发明的三个端盖均通过注塑件制成,能够有效起到支撑固定的作用,第一和第二后置滤芯采用微孔滤材制成能够对第一和第二滤芯过滤出的纯水进行进一步的精细过滤的作用,能够改善水的口感等,提高过滤精度。In some embodiments, the
在一些实施方式中,所述微孔滤材包括活性碳和陶瓷中的至少一种。相比于注塑件的可视孔,其可实现精细过滤滤芯的产水与后置滤芯实现面式接触,净化效果更佳。所述第一后置滤芯10和第二后置滤芯11的长度比例,在1~2.5之间为较优方案。In some embodiments, the microporous filter material includes at least one of activated carbon and ceramics. Compared with the visible hole of the injection molded part, it can realize the surface contact between the water produced by the fine filter element and the rear filter element, and the purification effect is better. The length ratio of the first
在一些实施方式中,所述第一后置滤芯10的轴向一端与所述第一端盖91粘接,所述第一后置滤芯10的轴向另一端与所述第二端盖92粘接;所述第二后置滤芯11的轴向一端与所述第二端盖92粘接,所述第二后置滤芯11的轴向另一端与所述第三端盖93粘接;In some embodiments, one axial end of the first
所述第一后置滤芯10的外径小于等于所述第一端盖91的外径,所述第一后置滤芯10的外径也小于等于所述第二端盖92的外径;The outer diameter of the first
所述第二后置滤芯11的外径小于等于所述第二端盖92的外径,所述第二后置滤芯11的外径也小于等于所述第三端盖93的外径。The outer diameter of the second
本发明的第一后置滤芯与两个端盖之间优选通过粘接的方式固定,所述第一后置滤芯10为圆柱形,其外径≤第一端盖91和第二端盖92的外径,其内径与两个端盖的有效内径外壁相等,实现贴合,第一后置滤芯10和两个端盖的连接通过胶水粘接固定于相配合的端面上;The first rear filter element and the two end caps of the present invention are preferably fixed by bonding. The first
所述第二后置滤芯11为圆柱形,其外径≤第二端盖92和第三端盖93的外径,其内径与两个端盖的有效内径外壁相等,实现贴合,第二后置滤芯11和两个端盖的连接通过胶水粘接固定于相配合的端面上。The second
本发明还提供一种净水装置,其包括前任一项所述的级段式滤芯组件。The present invention also provides a water purification device, which includes the staged filter element assembly described in any one of the preceding items.
本发明提供了一种具有级段式过滤功能的集成式卷式膜滤芯,相比于传统多支滤芯串联实现级段式功能,其可共用一根中心管实现,对降低滤芯体积具有促进作用,且具备级段式滤芯过滤技术高产水率的特征;同时,结合本技术方案提供的滤芯特征,其可实现的级段式功能不限于一级两段,包括一级多段功能(≥2段),因此净水产水率具有可调节特征。The invention provides an integrated roll-type membrane filter element with a stage-type filtering function. Compared with the traditional multi-piece filter element in series to realize the stage-type function, it can be realized by sharing a central pipe, and has a promoting effect on reducing the volume of the filter element. , and has the characteristics of high water production rate of the stage-type filter element filtration technology; at the same time, combined with the characteristics of the filter element provided by this technical solution, the stage-type functions that can be realized are not limited to one-stage and two-stage, including one-stage multi-stage function (≥ 2 stages). ), so the water purification rate has an adjustable feature.
本发明还通过将支撑构件包括端盖组件和两个后置滤芯的设置形式,在确保精细过滤滤芯发挥级段式过滤功能提升净水产水率的同时,还可实现与后置口感滤芯一体化提升滤芯集成度、降低滤瓶使用数量,利于整机小体积设计功能;精细过滤滤芯和后置口感滤芯一体化,有利于整机小体积设计。In the present invention, the support member includes an end cap assembly and two rear filter elements, so that the fine filter element can play a stage-type filtration function to improve the water purification and water production rate, and at the same time, it can also be integrated with the rear filter element. The integration of the filter element is improved and the number of filter bottles used is reduced, which is beneficial to the small-volume design function of the whole machine; the integration of the fine filter element and the rear-mounted taste filter element is conducive to the small-volume design of the whole machine.
本发明通过结构针对设计,在同一根中心管上实现级段式过滤功能的同时没有降低滤芯的有效流道长度,从而可实现高产水率的同时有效保障滤芯使用寿命;本发明还通过第一滤芯和第二滤芯的轴向端和径向端设置的密封结构以及间隙通道,形成紧凑型流道结构,提高过滤效率。本发明提供了一种具有级段式过滤功能的集成式卷式膜滤芯,相比于传统多支滤芯串联实现级段式功能,其可共用一根中心管实现,对降低滤芯体积具有促进作用,且具备级段式滤芯过滤技术高产水率的特征;同时,结合本技术方案提供的滤芯特征,其可实现的级段式功能不限于一级两段,包括一级多段功能(≥2段),因此净水产水率具有可调节特征。According to the design of the structure, the invention realizes the stage-type filtering function on the same central pipe without reducing the effective flow channel length of the filter element, so that high water production rate can be achieved and the service life of the filter element can be effectively guaranteed; The sealing structure and the clearance channel provided at the axial end and the radial end of the filter element and the second filter element form a compact flow channel structure and improve the filtering efficiency. The invention provides an integrated roll-type membrane filter element with a stage-type filtering function. Compared with the traditional multi-piece filter element in series to realize the stage-type function, it can be realized by sharing a central pipe, and has a promoting effect on reducing the volume of the filter element. , and has the characteristics of high water production rate of the stage-type filter element filtration technology; at the same time, combined with the characteristics of the filter element provided by this technical solution, the stage-type functions that can be realized are not limited to one-stage and two-stage, including one-stage multi-stage function (≥ 2 stages). ), so the water purification rate has an adjustable feature.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range. The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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WO2024152636A1 (en) * | 2023-01-18 | 2024-07-25 | 珠海格力电器股份有限公司 | Integrated filter element with spiral wound membrane and function of stage-section-type filtration, and water purifier |
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