CN114614061B - A kind of microbial fuel cell air cathode and preparation method thereof - Google Patents
A kind of microbial fuel cell air cathode and preparation method thereof Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title claims abstract description 41
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- 229910052751 metal Inorganic materials 0.000 claims abstract description 50
- 239000002184 metal Substances 0.000 claims abstract description 50
- 239000003054 catalyst Substances 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000008367 deionised water Substances 0.000 claims abstract description 28
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 28
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 13
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 27
- 238000003756 stirring Methods 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 20
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- LZZYPRNAOMGNLH-UHFFFAOYSA-M Cetrimonium bromide Chemical compound [Br-].CCCCCCCCCCCCCCCC[N+](C)(C)C LZZYPRNAOMGNLH-UHFFFAOYSA-M 0.000 claims description 10
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- 229910021393 carbon nanotube Inorganic materials 0.000 claims description 2
- 229910000365 copper sulfate Inorganic materials 0.000 claims description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 claims description 2
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 claims description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 2
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 2
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- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 2
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- 229910000510 noble metal Inorganic materials 0.000 abstract description 4
- 230000002195 synergetic effect Effects 0.000 abstract description 4
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- 230000002588 toxic effect Effects 0.000 abstract description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 16
- 229910052760 oxygen Inorganic materials 0.000 description 16
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- 238000004502 linear sweep voltammetry Methods 0.000 description 10
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- 239000011521 glass Substances 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 230000010757 Reduction Activity Effects 0.000 description 4
- 238000002484 cyclic voltammetry Methods 0.000 description 4
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- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
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- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
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- DSVGQVZAZSZEEX-UHFFFAOYSA-N [C].[Pt] Chemical compound [C].[Pt] DSVGQVZAZSZEEX-UHFFFAOYSA-N 0.000 description 1
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- 230000000052 comparative effect Effects 0.000 description 1
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
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- 238000002474 experimental method Methods 0.000 description 1
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- 238000009501 film coating Methods 0.000 description 1
- 239000003574 free electron Substances 0.000 description 1
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- 239000010865 sewage Substances 0.000 description 1
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/16—Biochemical fuel cells, i.e. cells in which microorganisms function as catalysts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8803—Supports for the deposition of the catalytic active composition
- H01M4/8807—Gas diffusion layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/88—Processes of manufacture
- H01M4/8825—Methods for deposition of the catalytic active composition
- H01M4/8828—Coating with slurry or ink
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/92—Metals of platinum group
- H01M4/925—Metals of platinum group supported on carriers, e.g. powder carriers
- H01M4/926—Metals of platinum group supported on carriers, e.g. powder carriers on carbon or graphite
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/96—Carbon-based electrodes
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
本发明提供一种微生物燃料电池空气阴极及其制备方法,本发明通过使用金属包覆碳材料,既可以提高电极碳基层的导电性,还能利用金属间的协同效应,从而减少贵金属催化剂的使用量,降低制备成本。碳基层的制备中采用去离子水作为碳基层中碳粉的溶剂,而非传统的有机溶剂,减少了有机溶剂的使用,使得制备成本较低,具有大规模工业制备的潜力;催化层的制备中采用无水乙醇作为催化剂的溶剂,避免了使用对人体有较大毒害作用的传统有机溶剂,减小了对操作人员身体的毒害。
The invention provides an air cathode of a microbial fuel cell and a preparation method thereof. By using a metal-coated carbon material, the invention can not only improve the conductivity of the electrode carbon-based layer, but also utilize the synergistic effect between metals, thereby reducing the usage amount of the noble metal catalyst and reducing the preparation cost. In the preparation of the carbon base layer, deionized water is used as the solvent of the carbon powder in the carbon base layer instead of traditional organic solvents, which reduces the use of organic solvents, making the preparation cost lower and has the potential for large-scale industrial preparation; in the preparation of the catalytic layer, anhydrous ethanol is used as the solvent of the catalyst, avoiding the use of traditional organic solvents that are highly toxic to the human body, and reducing the poison to the operator's body.
Description
技术领域technical field
本发明涉及微生物燃料电池技术领域,具体涉及一种微生物燃料电池空气阴极及其制备方法。The invention relates to the technical field of microbial fuel cells, in particular to an air cathode of a microbial fuel cell and a preparation method thereof.
背景技术Background technique
微生物燃料电池(Microbial Fuel Cell,简称MFC)是一种以特殊微生物为催化剂,可直接将水样中可降解有机物中的化学能转化为电能的装置。它可以用于废水处理,实现能量回收同时净化污水的能源和环境的双重效应。是一种新型的极具应用前景的绿色环保技术。Microbial Fuel Cell (MFC for short) is a device that uses special microorganisms as catalysts to directly convert chemical energy in degradable organic matter in water samples into electrical energy. It can be used in wastewater treatment to achieve energy recovery while purifying the dual effects of energy and environment in sewage. It is a new type of green environmental protection technology with great application prospects.
在微生物燃料电池中,电子受体在阴极电极附近接收由阳极微生物氧化有机物释放的自由电子后发生还原反应。鉴于空气中氧气的易获取性、清洁性和较高的反应过电势等优点,在众多微生物燃料电池体系中,氧气已经成为使用最为广泛的电子受体。对于使用氧气作为电子受体的空气阴极微生物燃料电池来说,阴极制备性能的好坏将极大地影响微生物燃料电池的性能。微生物燃料电池空气阴极主要包括:催化层、碳基层、阴极载体、空气扩散层等几部分,其中,催化层上负载有催化剂,面向质子交换膜一侧,主要用于催化质子与氧气的反应;碳基层则主要用来增强阴极的导电性;阴极载体通常采用碳系材料(如碳布、碳纸等)、金属材料(如不锈钢网等),作为空气阴极的支撑结构;空气扩散层则面向空气一侧,主要用于防止阴极液的流出,并且,将空气中的氧气传导至催化层界面上发生氧还原反应。In microbial fuel cells, electron acceptors near the cathode electrode receive free electrons released by the oxidation of organic matter by microorganisms at the anode and undergo a reduction reaction. Oxygen has become the most widely used electron acceptor in many microbial fuel cell systems in view of the advantages of easy access, cleanliness and high reaction overpotential of oxygen in the air. For an air cathode microbial fuel cell using oxygen as an electron acceptor, the performance of the cathode preparation will greatly affect the performance of the microbial fuel cell. The air cathode of microbial fuel cell mainly includes: catalytic layer, carbon base layer, cathode carrier, air diffusion layer and other parts. Among them, the catalyst layer is loaded with catalyst, facing the side of the proton exchange membrane, and is mainly used to catalyze the reaction of protons and oxygen; An oxygen reduction reaction occurs at the layer interface.
传统空气阴极在制备过程中,其催化层中的催化剂一般使用昂贵的铂碳催化剂,催化剂用量的多寡决定了制备成本的高低,因此在实际应用过程中如何在不影响微生物燃料电池性能的前提下,尽可能降低催化剂的使用量也是极为关键的一点。碳基层一般采用导电碳黑(如XC-72导电碳黑)作为填充剂,以提高基体的导电性,但在实际制备过程中,单纯的碳黑其提高导电性的效果是有限的,如何进一步提高碳基层的导电性,决定了是否能够进一步提高微生物燃料电池的性能。另外,传统空气阴极在制备方法方面,无论是阴极扩散层的制备还是阴极催化层的制备,均需要使用具有较大毒性的有机溶剂,如异丙醇等,这类有机溶剂的使用既增加了制备的成本,又对操作人员的身体有较大的毒害作用;其次,传统制备方法需要使用到较多专业的大型设备,对于普通的实验室来说实施起来略为困难;最后,传统制备手段工艺流程较为复杂,对制备人员的操作技巧有较高的要求,对于普通研究人员来说,难以快速上手掌握。In the preparation process of traditional air cathodes, the catalyst in the catalytic layer generally uses expensive platinum-carbon catalysts. The amount of catalyst used determines the cost of the preparation. Therefore, how to reduce the amount of catalyst used as much as possible without affecting the performance of microbial fuel cells in the actual application process is also extremely critical. Conductive carbon black (such as XC-72 conductive carbon black) is generally used as a filler in the carbon base layer to improve the conductivity of the matrix. However, in the actual preparation process, the effect of pure carbon black on improving conductivity is limited. How to further improve the conductivity of the carbon base layer determines whether the performance of the microbial fuel cell can be further improved. In addition, in terms of preparation methods of traditional air cathodes, whether it is the preparation of the cathode diffusion layer or the preparation of the cathode catalytic layer, it is necessary to use highly toxic organic solvents, such as isopropanol, etc. The use of such organic solvents not only increases the cost of preparation, but also has a greater poisonous effect on the operator's body; secondly, the traditional preparation method requires the use of more professional large-scale equipment, which is slightly difficult for ordinary laboratories to implement; finally, the traditional preparation methods are more complicated. .
发明内容Contents of the invention
本发明的目的在于克服现有技术存在的不足之处而提供一种微生物燃料电池空气阴极及其制备方法。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a microbial fuel cell air cathode and a preparation method thereof.
为实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:
一种微生物燃料电池空气阴极的制备方法,包括以下步骤:A method for preparing an air cathode of a microbial fuel cell, comprising the following steps:
(1)在支撑层基体的一侧滴加PTFE乳液形成阴极的扩散层;(1) drop PTFE emulsion on one side of the support layer matrix to form the diffusion layer of the cathode;
(2)将聚四氟乙烯乳液与去离子水混合,超声20~30min,然后搅拌2~5h,得到混合物A;然后向混合物A中加入十六烷基三甲基溴化铵,超声10~15min后,再继续搅拌2~3h,得到混合物B;然后向混合物B中再加入金属包覆碳粉,搅拌12~24h,得到分散均匀的浆料C;采用刮涂法将所述浆料C均匀涂覆到阴极支撑层的另一侧,使金属包覆碳粉的碳载量为1~3mg/cm2,红外干燥、加热干燥后得到空气阴极碳基层;(2) Mix polytetrafluoroethylene emulsion with deionized water, sonicate for 20 to 30 minutes, and then stir for 2 to 5 hours to obtain mixture A; then add cetyltrimethylammonium bromide to mixture A, and after ultrasonication for 10 to 15 minutes, continue to stir for 2 to 3 hours to obtain mixture B; The carbon load of the carbon powder is 1-3mg/cm 2 , and the air cathode carbon-based layer is obtained after infrared drying and heating drying;
(3)将Pt/C催化剂加入去离子水中,超声10~15min,得到混合物D;然后向混合物D中加入无水乙醇、5wt%的Nafion溶液,搅拌8~10h,制得浆料E;采用涂布法将浆料D均匀涂覆到步骤(2)制得的空气阴极碳基层的一侧,使Pt/C催化剂的Pt的担载量为0.3~2mg/cm2,红外干燥、真空加热干燥,即可;(3) Adding the Pt/C catalyst to deionized water, ultrasonicating for 10 to 15 minutes, to obtain a mixture D; then adding absolute ethanol and 5wt% Nafion solution to the mixture D, stirring for 8 to 10 hours, to obtain a slurry E; using a coating method to evenly coat the slurry D on one side of the air cathode carbon base layer prepared in step (2), so that the Pt loading of the Pt/C catalyst is 0.3 to 2 mg/cm 2 , infrared drying, vacuum heating and drying.
所述金属包覆碳粉为碳粉与金属盐及硼氢化钠反应制得。The metal-coated carbon powder is prepared by reacting carbon powder with metal salt and sodium borohydride.
本发明通过使用金属包覆碳材料,既可以提高电极碳基层的导电性,又可以减少贵金属催化剂的使用量,降低制备成本,还能利用金属间的协同效应,提高催化剂的催化效率和使用寿命。扩散层的制备中采用去离子水作为扩散层中碳粉的溶剂,而非传统的有机溶剂,减少了有机溶剂的使用,使得制备成本较低,具有大规模工业制备的潜力;催化层的制备中采用无水乙醇作为催化剂的溶剂,避免了使用对人体有较大毒害作用的传统有机溶剂,减小了对操作人员身体的毒害。By using the metal-coated carbon material, the invention can not only improve the conductivity of the electrode carbon base layer, but also reduce the usage amount of the noble metal catalyst, lower the preparation cost, and utilize the synergistic effect between metals to improve the catalytic efficiency and service life of the catalyst. In the preparation of the diffusion layer, deionized water is used as the solvent of the carbon powder in the diffusion layer instead of traditional organic solvents, which reduces the use of organic solvents, makes the preparation cost lower, and has the potential for large-scale industrial preparation; in the preparation of the catalytic layer, absolute ethanol is used as the solvent of the catalyst, avoiding the use of traditional organic solvents that are highly toxic to the human body, and reducing the poison to the operator's body.
优选地,所述金属包覆碳粉的制备方法,包括以下步骤:Preferably, the preparation method of the metal-coated carbon powder comprises the following steps:
(S1)将碳粉分散于去离子水中,超声处理0.5h;将金属盐、硼氢化钠也分别溶解于去离子水中,备用;(S1) Disperse the carbon powder in deionized water, and ultrasonically treat it for 0.5h; dissolve the metal salt and sodium borohydride in deionized water respectively, and set aside;
(S2)将金属盐溶液加入到碳粉水溶液中,超声处理0.5~1h;(S2) adding the metal salt solution into the carbon powder aqueous solution, and ultrasonically treating it for 0.5-1 hour;
(S3)将步骤(S2)制得的混合液置于50~60℃的恒温水浴中,磁力搅拌,边搅拌边向其滴加硼氢化钠溶液,然后保温2~3h;(S3) Place the mixed solution prepared in step (S2) in a constant temperature water bath at 50-60°C, stir it magnetically, add sodium borohydride solution dropwise thereto while stirring, and then keep it warm for 2-3 hours;
(S4)将步骤(S3)制得的混合物置于抽滤瓶中抽滤,然后先用乙醇清洗一遍,然后用去离子水清洗2~3遍;然后置于真空干燥箱中干燥5~8h,干燥完成后,取出研磨,备用。(S4) Place the mixture prepared in step (S3) into a suction filter bottle for suction filtration, then wash it once with ethanol, and then wash it 2-3 times with deionized water; then place it in a vacuum drying oven to dry for 5-8 hours, after the drying is completed, take it out and grind it for later use.
优选地,所述步骤(S1)中,碳粉、金属盐和硼氢化钠的质量比为0.5:(0.1~1):(0.1~0.6);每1g碳粉分散于50~100g去离子水中;每0.1~1g金属盐溶于40~80mL去离子水中,每0.1~0.6g硼氢化钠溶于20~40mL去离子水中。Preferably, in the step (S1), the mass ratio of carbon powder, metal salt and sodium borohydride is 0.5:(0.1-1):(0.1-0.6); every 1g of carbon powder is dispersed in 50-100g of deionized water; every 0.1-1g of metal salt is dissolved in 40-80mL of deionized water, and every 0.1-0.6g of sodium borohydride is dissolved in 20-40mL of deionized water.
优选地,所述金属盐选自硝酸铜、硫酸铜、氯化铜、硝酸银、硫酸亚铁、三氯化铁中的至少一种。本发明利用金属间的协同效应,减少贵金属催化剂的使用量,降低制备成本,同时又可以提高空气阴极催化剂的催化性能及催化剂的使用寿命。Preferably, the metal salt is selected from at least one of copper nitrate, copper sulfate, copper chloride, silver nitrate, ferrous sulfate, and ferric chloride. The invention utilizes the synergistic effect between metals, reduces the usage amount of the noble metal catalyst, lowers the preparation cost, and at the same time can improve the catalytic performance of the air cathode catalyst and the service life of the catalyst.
优选地,所述步骤(1)中,所述金属包覆碳粉、聚四氟乙烯乳液与十六烷基三甲基溴化铵的质量比为7:3:(0.5~2);所述聚四氟乙烯乳液的固含量为60wt%。Preferably, in the step (1), the mass ratio of the metal-coated carbon powder, polytetrafluoroethylene emulsion and cetyltrimethylammonium bromide is 7:3: (0.5-2); the solid content of the polytetrafluoroethylene emulsion is 60 wt%.
优选地,所述步骤(2)中,Pt/C催化剂的Pt的负载量为20%。Preferably, in the step (2), the Pt loading of the Pt/C catalyst is 20%.
优选地,所述步骤(2)中,每1mg Pt/C催化剂加入0.8~0.9μL去离子水;每1mg Pt/C催化剂加入30~35μL无水乙醇;每1mg Pt/C催化剂加入6~7μL 5wt%的Nafion溶液。Preferably, in the step (2), 0.8-0.9 μL of deionized water is added per 1 mg of Pt/C catalyst; 30-35 μL of absolute ethanol is added per 1 mg of Pt/C catalyst; 6-7 μL of 5wt% Nafion solution is added per 1 mg of Pt/C catalyst.
优选地,所述碳粉选自XC-72导电碳黑、乙炔黑、碳纳米管、氧化石墨中的至少一种。Preferably, the carbon powder is selected from at least one of XC-72 conductive carbon black, acetylene black, carbon nanotubes, and graphite oxide.
优选地,所述阴极支撑层选自憎水化处理后的碳纸或碳布。Preferably, the cathode support layer is selected from carbon paper or carbon cloth after hydrophobization treatment.
本发明还提供上述制备方法制得的微生物燃料电池空气阴极。The present invention also provides the microbial fuel cell air cathode prepared by the above preparation method.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
(1)本发明的制备工艺流程简单,成本较低,不需要大型专业设备,在一般实验室即可以实现电极制备;(1) The preparation process of the present invention is simple, the cost is low, no large-scale professional equipment is needed, and electrode preparation can be realized in a general laboratory;
(2)本发明扩散层的制备中采用去离子水作为扩散层中碳粉的溶剂,而非传统的有机溶剂,减少了有机溶剂的使用,使得制备成本较低,具有大规模工业制备的潜力;(2) In the preparation of the diffusion layer of the present invention, deionized water is used as the solvent of carbon powder in the diffusion layer, instead of traditional organic solvents, which reduces the use of organic solvents, makes the preparation cost lower, and has the potential for large-scale industrial preparation;
(3)本发明催化层的制备中采用无水乙醇作为催化剂的溶剂,避免了使用对人体有较大毒害作用的传统有机溶剂,减小了对操作人员身体的毒害;(3) In the preparation of the catalytic layer of the present invention, absolute ethanol is used as the solvent of the catalyst, which avoids the use of traditional organic solvents that have a greater poisonous effect on the human body, and reduces the poison to the operator's body;
(4)本发明使用经过金属包覆碳材料,既可以提高电极碳基层的导电性,还能利用金属间的协同效应,从而减少贵金属催化剂的使用量。(4) The present invention uses the metal-coated carbon material, which can not only improve the conductivity of the electrode carbon-based layer, but also utilize the synergistic effect between metals, thereby reducing the amount of noble metal catalyst used.
附图说明Description of drawings
图1为本发明中实施例2各样品循环伏安扫描(CV)曲线对比;Fig. 1 is each sample cyclic voltammetry scanning (CV) curve comparison of embodiment 2 in the present invention;
图2为本发明中实施例2与空白碳纸的LSV曲线对比;Fig. 2 is the LSV curve contrast of embodiment 2 and blank carbon paper in the present invention;
图3为本发明中实施例2与空白碳布的LSV曲线对比;Fig. 3 is the comparison of the LSV curves of Example 2 and blank carbon cloth in the present invention;
图4为本发明中实施例4所制备的空气阴极的LSV曲线对比;Fig. 4 is the comparison of the LSV curves of the air cathode prepared in Example 4 of the present invention;
图5为本发明的微生物燃料电池空气阴极的制备工艺流程示意图。Fig. 5 is a schematic flow chart of the preparation process of the microbial fuel cell air cathode of the present invention.
具体实施方式Detailed ways
为更好的说明本发明的目的、技术方案和优点,下面将结合具体实施例对本发明作进一步说明。In order to better illustrate the purpose, technical solutions and advantages of the present invention, the present invention will be further described below in conjunction with specific examples.
实施例1Example 1
本发明所述一种金属包覆碳粉的制备方法,包括以下步骤:A kind of preparation method of metal-coated carbon powder of the present invention, comprises the following steps:
(1)称取0.5g XC-72导电碳黑置于烧杯中,然后用量筒量取10~20mL去离子水倒入烧杯中,搅拌均匀,超声处理0.5h;(1) Weigh 0.5g XC-72 conductive carbon black and place it in a beaker, then use a graduated cylinder to measure 10-20mL deionized water and pour it into the beaker, stir evenly, and ultrasonicate for 0.5h;
(2)分别称量三水硝酸铜固体0.19g(10%)、0.57g(30%)、0.95g(50%),分别溶于40~80mL去离子水中备用;(2) Weigh 0.19g (10%), 0.57g (30%), and 0.95g (50%) of copper nitrate trihydrate solids respectively, and dissolve them in 40-80mL deionized water for subsequent use;
(3)将步骤(2)中配制好的金属盐溶液,倒入步骤(1)的烧杯中,超声处理0.5h;(3) Pour the metal salt solution prepared in step (2) into the beaker of step (1), and perform ultrasonic treatment for 0.5h;
(4)将步骤(3)中混合均匀的溶液,置于50~60℃的恒温水浴中,并放入磁力搅拌转子,转速500~800rpm,边搅拌边预热混合溶液;(4) Place the homogeneously mixed solution in step (3) in a constant temperature water bath at 50-60°C, and put it into a magnetic stirring rotor with a rotating speed of 500-800rpm, and preheat the mixed solution while stirring;
(5)分别称量硼氢化钠固体0.11856g、0.3496g、0.5928g,分别溶于20~40mL去离子水中,备用;(5) Weigh 0.11856g, 0.3496g, and 0.5928g of sodium borohydride solids respectively, dissolve them in 20-40mL deionized water, and set aside;
(6)将步骤(5)中配制好的硼氢化钠溶液,逐滴滴入步骤(4)中的混合溶液中,同时保持搅拌,转速800~1000rpm,滴加完成后,维持将转速调整为500~800rpm,继续搅拌,水浴温度50~60℃,保温反应2~3h;(6) Add the sodium borohydride solution prepared in step (5) dropwise into the mixed solution in step (4), while keeping stirring at a rotation speed of 800-1000 rpm. After the addition is completed, keep the rotation speed adjusted to 500-800 rpm and continue stirring. The temperature of the water bath is 50-60° C., and the insulation reaction is 2-3 hours;
(7)将步骤(6)制备好的金属包覆碳粉置于抽滤瓶中,先用乙醇清洗一遍,然后用去离子水清洗2~3遍;(7) Put the metal-coated carbon powder prepared in step (6) into a suction filter bottle, first wash it once with ethanol, and then wash it 2 to 3 times with deionized water;
(8)将步骤(7)中清洗好的金属包覆碳粉置于真空干燥箱中干燥5~8h,干燥完成后,取出研磨,备用。(8) Put the metal-coated carbon powder cleaned in step (7) in a vacuum drying oven to dry for 5-8 hours. After the drying is completed, take it out and grind it for later use.
实施例2Example 2
本发明所述一种碳纸负载碳基层的制备方法,包括以下方法:The preparation method of a kind of carbon paper supported carbon base layer of the present invention comprises the following methods:
(1)采用经过憎水化处理后的碳纸,首先以每平方厘米碳纸用3.0mg金属包覆碳粉,定量称取铜负载量分别为0%、10%、30%、50%的金属包覆碳粉;(1) Adopting the carbon paper after hydrophobization treatment, first use 3.0 mg metal-coated carbon powder per square centimeter of carbon paper, and quantitatively weigh the metal-coated carbon powder with copper loadings of 0%, 10%, 30%, and 50% respectively;
(2)以质量比为金属包覆碳粉:PTFE=7:3,量取适量60%wt的聚四氟乙烯乳液(PTFE)于烧杯中,再以金属包覆碳粉质量的65倍量取去离子水,将两者混合,超声30min,使PTFE充分分散开,放入磁力搅拌转子,将烧杯置于磁力搅拌器中搅拌2h;(2) Take the metal-coated carbon powder as the mass ratio: PTFE=7:3, measure an appropriate amount of 60%wt polytetrafluoroethylene emulsion (PTFE) in a beaker, and then take deionized water with 65 times the weight of the metal-coated carbon powder, mix the two, and ultrasonically 30min to fully disperse the PTFE, put the magnetic stirring rotor, and place the beaker in a magnetic stirrer to stir for 2h;
(3)按质量比为金属包覆碳粉:CTAB=7:1,称取适量十六烷基三甲基溴化铵(CTAB),充分溶解后,加入至步骤(2)中制得的混合乳液中,超声15min,使其充分混合均匀,置于磁力搅拌器中继续搅拌2h;(3) Metal-coated carbon powder according to the mass ratio: CTAB=7:1, weigh an appropriate amount of cetyltrimethylammonium bromide (CTAB), and after fully dissolving, add it to the mixed emulsion prepared in step (2), ultrasonicate for 15 minutes to make it fully mixed evenly, place it in a magnetic stirrer and continue stirring for 2 hours;
(4)将步骤(1)中称量的金属包覆碳粉加入至上述步骤(3)中的混合溶液中,置于磁力搅拌器中搅拌一晚,直至金属包覆碳粉完全分散均匀,最终可得到分散均匀的墨水状浆料;(4) Add the metal-coated carbon powder weighed in step (1) to the mixed solution in the above step (3), place it in a magnetic stirrer and stir overnight until the metal-coated carbon powder is completely dispersed and uniform, and finally a uniformly dispersed ink-like slurry can be obtained;
(5)使用两端均打磨成圆角的载玻片,将制得的浆料均匀地涂布到碳纸的一侧,刮涂过程中,每担载完一层浆料,蒸干溶剂后再进行下一层担载,反复上述步骤直至碳粉的碳载量达2.5mg/cm2,涂覆操作在红外灯照射环境下进行,再在350℃下热处理0.5h,冷却至室温,即制得碳基层。(5) Use a glass slide with both ends polished into rounded corners, and evenly coat the prepared slurry on one side of the carbon paper. During the scraping process, after each layer of slurry is loaded, the solvent is evaporated before loading the next layer. Repeat the above steps until the carbon load of the carbon powder reaches 2.5mg/cm2.
首先采用四探针方阻测试仪在各碳纸表面选取五个不同点,分别测试各点处的表面方阻值,求平均值,结果如表1:First, use a four-probe square resistance tester to select five different points on the surface of each carbon paper, test the surface resistance at each point, and calculate the average value. The results are shown in Table 1:
表1:Table 1:
由表1可知,(1)单纯涂覆导电碳黑作为碳纸的碳基层,其表面的方阻值比负载金属包覆碳粉后制备的碳基层要低,但是两者之间相差并不大;(2)与空白碳纸相比,涂覆了金属包覆碳粉后制备的碳基层表面方阻值有所增大,但都处于同一个数量级;(3)与市售涂覆了碳基层的碳布表面方阻值相比,实验室自制碳基层的碳纸表面方阻值相差不大,但自制的成本会更低。It can be seen from Table 1 that (1) simply coating conductive carbon black as the carbon base layer of carbon paper has a lower square resistance value than the carbon base layer prepared by loading metal-coated carbon powder, but the difference between the two is not large; (2) Compared with blank carbon paper, the surface resistance value of the carbon base layer prepared after coating metal-coated carbon powder has increased, but they are all in the same order of magnitude; Not huge, but homemade will cost less.
图1为本实施例2中各样品采用电化学工作站(上海辰华CHI 600E)进行的循环伏安扫描(CV)曲线测试图,其中,扫描电位范围-0.4~0.4V,扫描速度50mV/s,扫描圈数30圈。Fig. 1 is a cyclic voltammetry (CV) curve test chart of each sample in Example 2 using an electrochemical workstation (Shanghai Chenhua CHI 600E), wherein the scanning potential range is -0.4 to 0.4V, the scanning speed is 50mV/s, and the number of scanning cycles is 30.
由图1可知,空白碳纸、纯碳黑涂覆、10%铜负载量、30%铜负载量、50%铜负载量其CV曲线的积分面积依次为:1.029×10-4、2.227×10-4、1.039×10-3、3.234×10-3、9.211×10-4。It can be seen from Figure 1 that the integral areas of the CV curves of blank carbon paper, pure carbon black coating, 10% copper loading, 30% copper loading, and 50% copper loading are: 1.029×10 -4 , 2.227×10 -4 , 1.039×10 -3 , 3.234×10 -3 , 9.211×10 -4 .
实施例3Example 3
本发明所述一种微生物燃料电池空气阴极的制备方法,包括以下步骤:A kind of preparation method of microbial fuel cell air cathode of the present invention, comprises the following steps:
(1)微生物燃料电池空气阴极支撑层采用经过憎水化处理后的碳纸,首先以每平方厘米碳纸用2.5mg金属包覆碳粉,定量称取金属包覆碳粉;(1) The air cathode support layer of the microbial fuel cell adopts carbon paper after hydrophobization treatment, first uses 2.5mg of metal-coated carbon powder per square centimeter of carbon paper, and quantitatively weighs the metal-coated carbon powder;
(2)以质量比为金属包覆碳粉:PTFE=7:3,量取适量60wt%的聚四氟乙烯乳液(PTFE)于烧杯中,再以金属包覆碳粉质量的65倍量取去离子水,将两者混合,超声30min,使PTFE充分分散开,放入磁力搅拌转子,将烧杯置于磁力搅拌器中搅拌2h;(2) Take the metal-coated carbon powder as the mass ratio: PTFE=7:3, measure an appropriate amount of 60wt% polytetrafluoroethylene emulsion (PTFE) in a beaker, and then take deionized water with 65 times the weight of the metal-coated carbon powder, mix the two, and ultrasonically 30min to fully disperse the PTFE, put the magnetic stirring rotor, and place the beaker in a magnetic stirrer to stir for 2 hours;
(3)按质量比为金属包覆碳粉:CTAB=7:1,称取适量十六烷基三甲基溴化铵(CTAB),充分溶解后,加入至步骤(2)中制得的混合乳液中,超声15min,使其充分混合均匀,置于磁力搅拌器中继续搅拌2h;(3) Metal-coated carbon powder according to the mass ratio: CTAB=7:1, weigh an appropriate amount of cetyltrimethylammonium bromide (CTAB), and after fully dissolving, add it to the mixed emulsion prepared in step (2), ultrasonicate for 15 minutes to make it fully mixed evenly, place it in a magnetic stirrer and continue stirring for 2 hours;
(4)将步骤(1)中称量的金属包覆碳粉加入至上述步骤(3)中的混合溶液中,置于磁力搅拌器中搅拌一晚,直至金属包覆碳粉完全分散均匀,最终可得到分散均匀的墨水状浆料;(4) Add the metal-coated carbon powder weighed in step (1) to the mixed solution in the above step (3), place it in a magnetic stirrer and stir overnight until the metal-coated carbon powder is completely dispersed and uniform, and finally a uniformly dispersed ink-like slurry can be obtained;
(5)采用刮膜涂布法进行定量,首先,将一端打磨为圆角的载玻片放置在裁剪整齐的碳纸的一侧并呈∠30-45°;然后,使用移液枪定量吸取PTFE(wt:60%,ρ=1.51g/cm3)乳液滴加在碳纸和玻璃片之间;缓慢拉动圆角玻璃片至基体另外一侧,并在基体表面形成均匀的PTFE薄层,经350℃热处理15min,重复上述过程2次;最后,经3次涂布制得阴极的扩散层;(5) Quantification is carried out by scraping film coating method. First, place a glass slide with rounded corners at one end on one side of the neatly cut carbon paper at ∠30-45°; then, use a pipette gun to quantitatively absorb PTFE (wt: 60%, ρ=1.51g/cm 3 ) emulsion and drop it between the carbon paper and the glass sheet; slowly pull the rounded glass sheet to the other side of the substrate, and form a uniform PTFE thin layer on the surface of the substrate, heat treatment at 350 ° C for 15 min, repeat the above-mentioned process 2 times; finally, make the diffusion layer of cathode through 3 coatings;
(6)使用两端均打磨成圆角的载玻片,将制得的浆料均匀地涂布到碳纸的另一侧,刮涂过程中,每担载完一层浆料,蒸干溶剂后再进行下一层担载,反复上述步骤直至碳粉的碳载量达2.5mg/cm2,涂覆操作在红外灯照射环境下进行,再在350℃下热处理0.5h,冷却至室温,即制得碳纸阴极碳基层。(6) Use a glass slide with both ends polished into rounded corners, and evenly coat the prepared slurry on the other side of the carbon paper. During the scraping process, after each layer of slurry is loaded, the solvent is evaporated and then the next layer is loaded. Repeat the above steps until the carbon load of the carbon powder reaches 2.5mg/ cm2 .
(7)按照每平方厘米的碳纸用1.0mg的Pt/C催化剂称取20%的Pt/C催化剂,将催化剂置于塑料瓶中,并以每毫克催化剂配比0.83μL去离子水,称量并加入去离子水,超声15min;(7) Weigh 20% of the Pt/C catalyst with 1.0 mg of Pt/C catalyst per square centimeter of carbon paper, place the catalyst in a plastic bottle, and add 0.83 μL of deionized water per mg of catalyst, weigh and add deionized water, and sonicate for 15 minutes;
(8)按照每毫克催化剂加入33.3μL无水乙醇和6.67μL质量浓度为5%的Nafion溶液,依次加入无水乙醇和质量浓度为5%的Nafion溶液,放入磁力搅拌转子,将塑料瓶置于磁力搅拌器中搅拌8h,可得粘稠顺滑的浆料;(8) Add 33.3 μL of absolute ethanol and 6.67 μL of Nafion solution with a mass concentration of 5% for each mg of catalyst, sequentially add absolute ethanol and Nafion solution with a mass concentration of 5%, put in a magnetic stirring rotor, place the plastic bottle in a magnetic stirrer and stir for 8 hours to obtain a viscous and smooth slurry;
(9)采用不锈钢缠丝线棒将制得的浆料均匀地涂布到有碳基层的一侧,刮涂过程中,每担载完一层浆料,蒸干溶剂后再进行下一层担载,反复上述步骤直至催化剂的Pt的担载量达到1.0mg/cm2,采用红外灯照射干燥3h,然后置于60℃真空环境下干燥12h以上,即制得碳纸阴极催化层。(9) Use a stainless steel wire-wound rod to evenly coat the prepared slurry on the side with the carbon base layer. During the scrape coating process, after each layer of slurry is loaded, the solvent is evaporated to dryness before loading the next layer. Repeat the above steps until the Pt loading of the catalyst reaches 1.0 mg/cm 2 , use infrared light to irradiate and dry for 3 hours, and then place it in a vacuum environment at 60 ° C for more than 12 hours to obtain a carbon paper cathode catalyst layer.
试验例1Test example 1
本发明为验证碳基层采用金属包覆碳粉后,在保证阴极性能的前提下确实能够减少Pt/C催化剂的使用量,进而降低阴极制备成本,做如下对比实验:采用经过憎水化处理后的碳纸。In order to verify that the use of metal-coated carbon powder on the carbon base layer can indeed reduce the amount of Pt/C catalyst used on the premise of ensuring the performance of the cathode, thereby reducing the cost of cathode preparation, the following comparative experiment is carried out: using carbon paper after hydrophobic treatment.
首先,对碳纸进行碳基层制备,其制备方法和实施例2中所述方法一致,所采用的碳粉包括:纯碳黑碳粉和30%Cu负载碳黑碳粉。然后,对制备好碳基层的碳纸进行催化层的制备,催化层涂覆在碳基层上,催化层的制备方法和实施例3中所述方法一致。其中,对于碳基层采用纯碳黑碳粉制备的碳纸,Pt/C催化剂的用量不变(其用量假定为100%);对于碳基层采用30%Cu负载碳黑碳粉制备的碳纸,Pt/C催化剂的用量依次采用100%、70%、50%和30%。First, the carbon base layer was prepared on carbon paper, the preparation method was the same as that described in Example 2, and the carbon powder used included: pure carbon black carbon powder and 30% Cu loaded carbon black carbon powder. Then, prepare a catalytic layer on the carbon paper prepared with a carbon-based layer, and coat the catalytic layer on the carbon-based layer. The preparation method of the catalytic layer is consistent with the method described in Example 3. Among them, for the carbon paper prepared by using pure carbon black carbon powder for the carbon base layer, the amount of Pt/C catalyst is unchanged (the amount is assumed to be 100%); for the carbon paper prepared by using 30% Cu-loaded carbon black carbon powder for the carbon base layer, the amount of Pt/C catalyst is 100%, 70%, 50% and 30% in sequence.
最后,对所制备得到的各微生物燃料电池空气阴极利用电化学工作站(上海辰华CHI 600E),进行电化学性能测试。Finally, electrochemical performance tests were performed on the prepared microbial fuel cell air cathodes using an electrochemical workstation (Shanghai Chenhua CHI 600E).
试验例2Test example 2
对制得的微生物燃料电池空气阴极主要进行氧还原活性测定,以评价制备所得阴极性能的好坏。The oxygen reduction activity of the prepared microbial fuel cell air cathode is mainly measured to evaluate the performance of the prepared cathode.
氧还原活性测定是利用电化学工作站的线性扫描伏安法(Linear SweepVoltammetry,LSV)来表征阴极的氧还原活性,其中,LSV曲线斜率越大说明氧还原活性越强。The oxygen reduction activity was determined by using the linear sweep voltammetry (Linear Sweep Voltammetry, LSV) of the electrochemical workstation to characterize the oxygen reduction activity of the cathode, wherein the greater the slope of the LSV curve, the stronger the oxygen reduction activity.
阴极性能测试:在三电极体系中,利用电化学工作站(上海辰华CHI 600E)对所制备好的空气阴极采用线性扫描伏安(LSV)方法评价其性能。研究电极为所制备好的阴极,对电极为一Pt电极,Ag/AgCl为参比电极。将制备好的空气阴极裁剪成所需的尺寸,按照阴极催化层面向电解质溶液、扩散层面向空气一侧,将阴极电极安装在电化学测试装置上。在电化学测试装置中注入100mM的磷酸盐缓冲溶液(pH=7.00),LSV扫描电位范围为-0.3~0.2V,扫描速度为1.0mV/s。Cathode performance test: In the three-electrode system, the performance of the prepared air cathode was evaluated by the linear sweep voltammetry (LSV) method using an electrochemical workstation (Shanghai Chenhua CHI 600E). The research electrode is the prepared cathode, the counter electrode is a Pt electrode, and Ag/AgCl is the reference electrode. The prepared air cathode is cut to the required size, and the cathode electrode is installed on the electrochemical test device according to the side where the cathode catalytic layer faces the electrolyte solution and the diffusion layer faces the air. A 100 mM phosphate buffer solution (pH=7.00) was injected into the electrochemical test device, the LSV scanning potential range was -0.3-0.2 V, and the scanning speed was 1.0 mV/s.
阴极LSV曲线作为表征阴极氧还原能力的指标,在相同扫描电压下,其电流密度越大,说明该阴极的氧还原能力就越大,所制得的阴极性能越好。The LSV curve of the cathode is used as an index to characterize the oxygen reduction ability of the cathode. Under the same scanning voltage, the greater the current density, the greater the oxygen reduction ability of the cathode, and the better the performance of the prepared cathode.
由图2可知,空白碳纸的极限电流密度仅为9.44×10-3A·m-2;采用纯碳黑作为碳粉制备碳基层后,极限电流密度提高至12.96×10-3A·m-2;采用30%Cu负载碳黑混合碳粉制备的碳基层,其极限电流密度可提升至89.58×10-3A·m-2,是采用纯碳黑制备的碳基层的6.9倍。由此可知,采用金属负载碳粉制备的碳基层具有更高的氧还原能力。It can be seen from Figure 2 that the limiting current density of the blank carbon paper is only 9.44×10 -3 A m -2 ; the limiting current density is increased to 12.96×10 -3 A m -2 after using pure carbon black as the carbon powder to prepare the carbon base; the limiting current density of the carbon base prepared by using 30% Cu-loaded carbon black mixed carbon powder can be increased to 89.58 × 10 -3 A m -2 , which is 6.9 times that of the carbon base prepared using pure carbon black. It can be seen that the carbon-based layer prepared by metal-loaded carbon powder has a higher oxygen reduction ability.
图3表示采用纳米铜负载碳黑作为碳基层碳粉制备的碳纸微生物燃料电池空气阴极各阶段的氧还原性能对比。其中,空白碳纸的极限电流密度为9.44×10-3A·m-2;涂覆碳基层后的极限电流密度为89.58×10-3A·m-2;涂覆催化层后的极限电流密度为388.50×10-3A·m-2。Figure 3 shows the oxygen reduction performance comparison of each stage of the carbon paper microbial fuel cell air cathode prepared by using nano-copper-loaded carbon black as carbon-based carbon powder. Among them, the limiting current density of the blank carbon paper is 9.44×10 -3 A·m -2 ; the limiting current density after coating the carbon base layer is 89.58×10 -3 A·m -2 ; the limiting current density after coating the catalytic layer is 388.50×10 -3 A·m -2 .
图4可知,各样品对应的极限电流密度如下表所示:It can be seen from Figure 4 that the limiting current density corresponding to each sample is shown in the table below:
由上表可知,采用传统碳黑作为碳基层,在涂覆Pt/C催化剂后制备的空气阴极其氧还原性能最好;而采用纳米铜包覆的碳黑作为碳基层时,当涂覆的Pt/C催化剂的量为70%时,其氧还原能力可达传统方式制备电极氧还原能力的79.39%。It can be seen from the above table that the oxygen reduction performance of the air cathode prepared after coating the Pt/C catalyst is the best when the traditional carbon black is used as the carbon base layer; and when the carbon black coated with nano-copper is used as the carbon base layer, when the amount of the coated Pt/C catalyst is 70%, its oxygen reduction capacity can reach 79.39% of the oxygen reduction capacity of the electrode prepared by the traditional method.
最后所应当说明的是,以上实施例仅用以说明本发明的技术方案而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limiting the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solutions of the present invention.
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