CN114610099B - Humidity, temperature and flow rate automatic control calibration device - Google Patents
Humidity, temperature and flow rate automatic control calibration device Download PDFInfo
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- 239000006200 vaporizer Substances 0.000 claims abstract description 21
- 238000010438 heat treatment Methods 0.000 claims description 7
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- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D27/00—Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
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- G—PHYSICS
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/30—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats
- G01F23/56—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by floats using elements rigidly fixed to, and rectilinearly moving with, the floats as transmission elements
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Abstract
Description
技术领域technical field
本发明涉及湿度温度自动化控制领域,更具体地说,涉及一种湿度温度流速自动化控制标定装置。The invention relates to the field of automatic control of humidity and temperature, and more specifically relates to a calibration device for automatic control of humidity, temperature and flow rate.
背景技术Background technique
简单来说,湿度就是气体中水蒸气的含量,这是绝对湿度,一般而言很难测量,也很难理解,比如,当看到说当前25℃环境下空气中的湿度是10g/m3或者17.1g/kg时,就没法有效把握其中的含义。而湿度又是一个很重要的参数,不仅影响着我们日常生活中的舒适度,还关系着生产过程中的多个环节,湿度控制不当,待考察对象的物理性能、化学形状以及生物学特性就会发生显著性变化。Simply put, humidity is the content of water vapor in the gas. This is the absolute humidity. Generally speaking, it is difficult to measure and understand. For example, when you see that the humidity in the air is 10g/m3 or When it is 17.1g/kg, it is impossible to effectively grasp the meaning. Humidity is a very important parameter, which not only affects the comfort in our daily life, but also affects many links in the production process. Improper humidity control will affect the physical properties, chemical shape and biological characteristics of the object to be investigated Significant changes will occur.
对于实验室来说对温度以及空气湿度的要求较为严格,但是气化器在长时间工作后,可能会出现一定的故障,导致导入至气化器内的水未及时气化而喷射至空气中,导致对空气湿度的控制效果较差,影响实验数据的变化,在中国专利CN202110084655.1公开的《一种湿度温度流速自动化控制标定装置》中,通过浮球触发行程开关的方式警报故障,但是这种方式中,由于浮球对行程开关产生的抵触力不稳定,存在难以将其触发的情况发生,导致工作人员不易及时调整对空气湿度的调控。For the laboratory, the requirements on temperature and air humidity are relatively strict, but after the vaporizer works for a long time, certain failures may occur, resulting in the water introduced into the vaporizer not being gasified in time and sprayed into the air , leading to poor control of air humidity and affecting changes in experimental data. In "A Humidity, Temperature, and Flow Velocity Automatic Control Calibration Device" disclosed in Chinese patent CN202110084655.1, a fault is triggered by a floating ball to trigger a travel switch, but In this way, since the resistance force generated by the float to the travel switch is unstable, it may be difficult to trigger it, making it difficult for the staff to adjust the control of the air humidity in time.
发明内容Contents of the invention
1.要解决的技术问题1. technical problem to be solved
针对现有技术中存在的问题,本发明的目的在于提供一种湿度温度流速自动化控制标定装置,通过浮动条以及背光翻条的配合设置,当液体高温气化器出现故障时,从进水口处通入的液体难以及时气化,导致外壳体内液面逐渐升高,进而使主动随动球随液面逐渐上浮,进而对整个浮动条产生拉力,使背光翻条的上端部随之移动,呈现翻面下移的状态,进而使外封罩处产生明显的光条,并随着液面的升高,光条长度增大,呈现发光效果,在现有技术的基础上,更加直观的对工作人员起到提醒效果,使工作人员更加及时的对液体高温气化器的故障进行维修,有效保证实验室内的空气湿度稳定,有效保证实验数据的准确性。Aiming at the problems existing in the prior art, the object of the present invention is to provide an automatic control and calibration device for humidity, temperature, and flow rate. Through the cooperative setting of the floating bar and the backlight turning bar, when the liquid high-temperature vaporizer fails, the The injected liquid is difficult to vaporize in time, causing the liquid level in the housing to gradually rise, and then the active follower ball gradually floats up with the liquid level, and then generates a pulling force on the entire floating bar, so that the upper end of the backlight turning bar moves accordingly, presenting a The state of turning over and moving down will cause obvious light stripes at the outer cover, and as the liquid level rises, the length of the light stripes will increase, showing a luminous effect. Based on the existing technology, it is more intuitive to The staff has a reminder effect, so that the staff can repair the faults of the liquid high-temperature vaporizer in a timely manner, effectively ensure the stability of the air humidity in the laboratory, and effectively ensure the accuracy of the experimental data.
2.技术方案2. Technical solutions
为解决上述问题,本发明采用如下的技术方案。In order to solve the above problems, the present invention adopts the following technical solutions.
一种湿度温度流速自动化控制标定装置,包括智能终端以及与智能终端信号连接的数据采集器、温度控制装置以及湿度控制装置,所述数据采集器包括温度传感器以及湿度传感器,所述湿度控制装置包括液体流量控制器、液体高温气化器以及气体流量控制器,且三者均与智能终端信号连接,所述液体高温气化器包括加热底座、连接在加热底座上端的外壳体以及连接在外壳体上端的喷气端部,所述外壳体外端固定连接有进水口,所述进水口通过水管与水源相通,所述液体流量控制器连接在水管上,所述喷气端部上设置有多个均匀分布的出气口,所述气体流量控制器连接在喷气端部内;An automatic control and calibration device for humidity, temperature, and flow rate, comprising an intelligent terminal, a data collector connected to the intelligent terminal, a temperature control device, and a humidity control device, the data collector includes a temperature sensor and a humidity sensor, and the humidity control device includes A liquid flow controller, a liquid high-temperature vaporizer, and a gas flow controller, all of which are signal-connected to an intelligent terminal. The liquid high-temperature vaporizer includes a heating base, an outer casing connected to the upper end of the heating base, and an outer casing connected to The air jet end at the upper end, the outer end of the housing is fixedly connected with a water inlet, the water inlet communicates with the water source through a water pipe, the liquid flow controller is connected to the water pipe, and the air jet end is provided with a plurality of evenly distributed The gas outlet, the gas flow controller is connected in the jet end;
所述外壳体外端开凿有滑槽以及过绳孔,且过绳孔位于滑槽正下方,所述滑槽和过绳孔外设有外封罩,所述外封罩与外壳体卡接,所述滑槽上滑动连接有背光翻条,所述外封罩内设有浮动条,所述浮动条活动贯穿过绳孔并延伸至外壳体内,所述外封罩前后内壁固定连接有限位杆,所述背光翻条上端部跨过限位杆与浮动条固定。A chute and a rope-passing hole are drilled at the outer end of the outer shell, and the rope-passing hole is located directly below the chute, and an outer cover is provided outside the chute and the rope-passing hole, and the outer cover is clamped with the outer shell, The chute is slidably connected with a backlight turning bar, the outer cover is provided with a floating bar, and the floating bar moves through the rope hole and extends into the outer shell, and the front and rear inner walls of the outer cover are fixedly connected with a limit rod , the upper end of the backlight turning bar straddles the limit bar and is fixed to the floating bar.
进一步的,所述外封罩为透明结构,所述限位杆与之间的距离为遮光竖片厚度的1-1.5倍。Further, the outer cover is a transparent structure, and the distance between the limiting rod and the vertical plate is 1-1.5 times the thickness of the light-shielding vertical sheet.
进一步的,所述浮动条包括位于限位杆上方的随动球、位于外壳体内的主动随动球以及连接在随动球和主动随动球之间的翻动绳,所述翻动绳活动贯穿过绳孔。Further, the floating bar includes a follower ball located above the limit rod, an active follower ball located in the casing, and a flipping rope connected between the follower ball and the active follower ball, and the flipping rope moves through the rope hole.
进一步的,所述随动球和主动随动球均为内部填充有空气的塑料球,且主动随动球直径为随动球直径的2-5倍。Further, both the follower ball and the active follower ball are plastic balls filled with air inside, and the diameter of the active follower ball is 2-5 times the diameter of the follower ball.
进一步的,所述翻动绳为轻质柔性结构,且翻动绳非吸水性材料制成,所述主动随动球位于外壳体内的部分的长度大于过绳孔到外壳体内底端之间的距离。Further, the flipping rope is of a lightweight and flexible structure, and the flipping rope is made of non-water-absorbing materials, and the length of the part of the active follower ball located in the outer casing is greater than the distance between the rope passing hole and the bottom end of the outer casing.
进一步的,所述背光翻条包括遮光竖片、固定连接在遮光竖片上端的连动条以及固定镶嵌在遮光竖片朝向一端的溢光条,所述连动条远离遮光竖片的一端与随动球固定,所述遮光竖片下端靠近的一端固定连接有与滑槽滑动的滑块。Further, the backlight turning bar includes a shading vertical piece, a linkage strip fixedly connected to the upper end of the shading vertical piece, and a light overflow strip fixedly embedded in one end of the shading vertical piece, and the end of the linkage strip away from the shading vertical piece is connected to the The follower ball is fixed, and the end close to the lower end of the shading vertical piece is fixedly connected with a slider that slides with the chute.
进一步的,所述限位杆位于遮光竖片上方,且遮光竖片为遮光的柔性结构。Further, the limit rod is located above the vertical light-shielding piece, and the vertical light-shielding piece is a light-shielding flexible structure.
进一步的,所述溢光条为内部不饱和填充有荧光液的弹性条状结构,且荧光液的填充度为70-90%。Further, the light overflow strip is an elastic strip structure filled with unsaturated fluorescent liquid inside, and the filling degree of the fluorescent liquid is 70-90%.
进一步的,所述溢光条为弹性条状结构,且溢光条内放置有多个均匀分布的爆光球,所述曝光球为内部填充有荧光液的软膜球。Further, the light overflow strip is an elastic strip structure, and a plurality of uniformly distributed light exposure balls are placed in the light overflow strip, and the exposure balls are soft film balls filled with fluorescent liquid.
进一步的,所述限位杆与之间的距离小于背光翻条的厚度,且曝光球的直径不小于溢光条厚度的一半。Further, the distance between the limit rod and the backlight bar is less than the thickness of the backlight turning bar, and the diameter of the exposure ball is not less than half of the thickness of the overflow bar.
3.有益效果3. Beneficial effect
相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:
(1)本方案通过浮动条以及背光翻条的配合设置,当液体高温气化器出现故障时,从进水口处通入的液体难以及时气化,导致外壳体内液面逐渐升高,进而使主动随动球随液面逐渐上浮,进而对整个浮动条产生拉力,使背光翻条的上端部随之移动,呈现翻面下移的状态,进而使外封罩处产生明显的光条,并随着液面的升高,光条长度增大,呈现发光效果,在现有技术的基础上,更加直观的对工作人员起到提醒效果,使工作人员更加及时的对液体高温气化器的故障进行维修,有效保证实验室内的空气湿度稳定,有效保证实验数据的准确性。(1) Through the combination of floating bars and backlight turning bars, when the liquid high-temperature vaporizer fails, the liquid introduced from the water inlet is difficult to vaporize in time, resulting in the gradual rise of the liquid level in the outer shell, thereby causing the The active follower ball gradually floats up with the liquid surface, and then generates a pulling force on the entire floating bar, so that the upper end of the backlight turning bar moves accordingly, presenting a state of turning over and moving down, and then producing an obvious light bar on the outer cover, and With the rise of the liquid level, the length of the light bar increases, showing a luminous effect. On the basis of the existing technology, it can remind the staff more intuitively, so that the staff can monitor the liquid high-temperature vaporizer in a more timely manner. Repair the faults, effectively ensure the stability of the air humidity in the laboratory, and effectively ensure the accuracy of the experimental data.
附图说明Description of drawings
图1为本发明的主要的结构框图;Fig. 1 is main structural block diagram of the present invention;
图2为本发明的液体高温气化器立体的结构示意图;Fig. 2 is the three-dimensional structural schematic diagram of the liquid high-temperature vaporizer of the present invention;
图3为本发明的液体高温气化器部分立体的结构示意图;Fig. 3 is a partial three-dimensional structural schematic diagram of the liquid high-temperature vaporizer of the present invention;
图4为本发明的液体高温气化器侧面的结构示意图;Fig. 4 is a schematic structural view of the side of the liquid high-temperature vaporizer of the present invention;
图5为本发明的浮动条和背光翻条连接处的结构示意图;Fig. 5 is a structural schematic diagram of the connection between the floating bar and the backlight turning bar of the present invention;
图6为本发明的背光翻条截面部分的结构示意图;Fig. 6 is a structural schematic diagram of a cross section of a backlight turning bar of the present invention;
图7为本发明的液体高温气化器在气化并向外喷射水雾时的结构示意图;Fig. 7 is a schematic structural view of the liquid high-temperature vaporizer of the present invention when gasifying and spraying water mist outward;
图8为本发明的液体高温气化器液面上升使浮动条逐渐绷紧时的结构示意图;Fig. 8 is a schematic diagram of the structure of the liquid high-temperature vaporizer of the present invention when the liquid level rises and the floating bar is gradually tightened;
图9为本发明的液体高温气化器内液面继续升高后浮动条拉动背光翻条翻面时的结构示意图。Fig. 9 is a schematic diagram of the structure when the liquid level in the liquid high-temperature vaporizer of the present invention continues to rise after the floating bar pulls the backlight turning bar to turn over.
图中标号说明:Explanation of symbols in the figure:
11外壳体、12加热底座、13喷气端部、2出气口、3进水口、4外封罩、51随动球、52翻动绳、53主动随动球、61滑槽、62过绳孔、7背光翻条、71遮光竖片、72连动条、73溢光条、8限位杆。11 outer casing, 12 heating base, 13 air jet end, 2 air outlet, 3 water inlet, 4 outer cover, 51 follower ball, 52 turning rope, 53 active follower ball, 61 chute, 62 rope passing hole, 7 backlight turning strips, 71 shading vertical strips, 72 linkage strips, 73 overflow light strips, and 8 limit rods.
具体实施方式detailed description
下面将结合本发明实施例中的附图;对本发明实施例中的技术方案进行清楚、完整地描述;显然;所描述的实施例仅仅是本发明一部分实施例;而不是全部的实施例,基于本发明中的实施例;本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例;都属于本发明保护的范围。The following will be combined with the accompanying drawings in the embodiments of the present invention; the technical solutions in the embodiments of the present invention will be clearly and completely described; obviously; the described embodiments are only some embodiments of the present invention; rather than all embodiments, based on The embodiments in the present invention; all other embodiments obtained by those skilled in the art without creative work; all belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”、“顶/底端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "top/bottom" etc. are based on the orientations shown in the drawings Or positional relationship is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“套设/接”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installed", "set with", "sleeved/connected", "connected", etc. should be understood in a broad sense, such as " Connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be an internal connection between two components. connectivity. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例1:Example 1:
请参阅图1,一种湿度温度流速自动化控制标定装置,包括智能终端以及与智能终端信号连接的数据采集器、温度控制装置以及湿度控制装置,数据采集器包括温度传感器以及湿度传感器,湿度控制装置包括液体流量控制器、液体高温气化器以及气体流量控制器,且三者均与智能终端信号连接。Please refer to Figure 1, an automatic control and calibration device for humidity, temperature, and flow rate, including a smart terminal, a data collector connected to the smart terminal, a temperature control device, and a humidity control device. The data collector includes a temperature sensor, a humidity sensor, and a humidity control device. It includes a liquid flow controller, a liquid high-temperature vaporizer, and a gas flow controller, all of which are connected to an intelligent terminal for signals.
请参阅图2,液体高温气化器包括加热底座12、连接在加热底座12上端的外壳体11以及连接在外壳体11上端的喷气端部13,外壳体11外端固定连接有进水口3,进水口3通过水管与水源相通,液体流量控制器连接在水管上,喷气端部13上设置有多个均匀分布的出气口2,气体流量控制器连接在喷气端部13内;Referring to Fig. 2, the liquid high-temperature vaporizer includes a
请参阅图3-4,外壳体11外端开凿有滑槽61以及过绳孔62,且过绳孔62位于滑槽61正下方,滑槽61和过绳孔62外设有外封罩4,外封罩4为透明结构,便于通过外封罩4观察背光翻条7处的颜色变化,外封罩4与外壳体11卡接,滑槽61上滑动连接有背光翻条7,外封罩4内设有浮动条,浮动条活动贯穿过绳孔62并延伸至外壳体11内,如图5,外封罩4前后内壁固定连接有限位杆8,为保证背光翻条7翻过其时的顺滑性,可选择性在限位杆8表面包覆硬质的润滑涂层,例如石墨烯涂层,背光翻条7上端部跨过限位杆8与浮动条固定,限位杆8与外壳体11之间的距离为遮光竖片71厚度的1-1.5倍,有效保证浮动条在移动时,背光翻条7能够顺利的翻过限位杆8,使背光翻条7翻面,使其发光面朝外,便于光现象改变,使对气化器的故障预警更加及时准确。Please refer to Fig. 3-4, the outer end of the
浮动条包括位于限位杆8上方的随动球51、位于外壳体11内的主动随动球53以及连接在随动球51和主动随动球53之间的翻动绳52,翻动绳52活动贯穿过绳孔62,随动球51和主动随动球53均为内部填充有空气的塑料球,且主动随动球53直径为随动球51直径的2-5倍,使主动随动球53在外壳体11内水液面上受到的浮力较大,足够拉动浮动条以及背光翻条7,进而有效保证背光翻条7在气化器故障时,能够翻面预警,有效辅助现有技术中浮球对形成开关的触发作用,有效避免在故障,而行程开关却未被触发时,在视觉上达到预警效果,相较于现有技术,有效有效保证气化器的故障能够及时被报警,进而使对实验室内湿度的控制更好,有效保证实验的正常进行。The floating bar includes a
翻动绳52为轻质柔性结构,且翻动绳52非吸水性材料制成,使其不易吸收水,进而使其重力不易因吸水变重,进而使主动随动球53对背光翻条7的拉动不易因液面上升而难度变大,主动随动球53位于外壳体11内的部分的长度大于过绳孔62到外壳体11内底端之间的距离,优选主动随动球53接触外壳体11底部时,翻动绳52刚好处于松弛状态的长度,使在不进行湿度控制时,主动随动球53不易对随动球51以及背光翻条7受到拉扯。The flipping
如图5-6,背光翻条7包括遮光竖片71、固定连接在遮光竖片71上端的连动条72以及固定镶嵌在遮光竖片71朝向外壳体11一端的溢光条73,连动条72远离遮光竖片71的一端与随动球51固定,遮光竖片71下端靠近外壳体11的一端固定连接有与滑槽61滑动的滑块,使遮光竖片71下端部不易脱离外壳体11,同时在限位杆8的拦截下,有效保证遮光竖片71与外壳体11贴附,使其内部的光不易外溢,溢光条73为内部不饱和填充有荧光液的弹性条状结构,且荧光液的填充度为70-90%,使其随浮动条在跨越限位杆8时,可弯折性较好,不易音响遮光竖片71形变,方便背光翻条7翻面。As shown in Fig. 5-6, the
限位杆8位于遮光竖片71上方,使遮光竖片71尽可能的与外壳体11贴附,使其内部的溢光条73处的光不易外溢,使故障前后外封罩4处的光变化现象更加明显,且遮光竖片71为遮光的柔性结构,在翻面前对溢光条73起到遮光作用。The
通过浮动条以及背光翻条7的配合设置,当液体高温气化器出现故障时,如图7-8,图中a表示液面,从进水口3处通入的液体难以及时气化,导致外壳体11内液面逐渐升高,如图9,进而使主动随动球53随液面逐渐上浮,进而对整个浮动条产生拉力,使背光翻条7的上端部随之移动,呈现翻面下移的状态,进而使外封罩4处产生明显的光条,并随着液面的升高,光条长度增大,呈现发光效果,在现有技术的基础上,更加直观的对工作人员起到提醒效果,使工作人员更加及时的对液体高温气化器的故障进行维修,有效保证实验室内的空气湿度稳定,有效保证实验数据的准确性。Through the coordinated setting of the floating bar and the
实施例2:Example 2:
溢光条73为弹性条状结构,且溢光条73内放置有多个均匀分布的爆光球,曝光球为内部填充有荧光液的软膜球,限位杆8与外壳体11之间的距离小于背光翻条7的厚度,且曝光球的直径不小于溢光条73厚度的一半,在发生故障时,浮动条拉动背光翻条7外翻时,软膜球在翻过限位杆8时,受到挤压破裂,从而使内部的荧光液外溢,进而使荧光效果呈现由弱变强的过程,对故障预警效果更好。The
以上所述;仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此;任何熟悉本技术领域的技术人员在本发明揭露的技术范围内;根据本发明的技术方案及其改进构思加以等同替换或改变;都应涵盖在本发明的保护范围内。The above; is only a preferred embodiment of the present invention; but the protection scope of the present invention is not limited thereto; any person familiar with the technical field is within the technical scope disclosed in the present invention; according to the technical solution of the present invention Equivalent replacements or changes thereof and their improved concepts should be covered within the protection scope of the present invention.
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