CN114604693B - Film cutting machine for plastic film coil stock and use method - Google Patents
Film cutting machine for plastic film coil stock and use method Download PDFInfo
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- CN114604693B CN114604693B CN202210439339.6A CN202210439339A CN114604693B CN 114604693 B CN114604693 B CN 114604693B CN 202210439339 A CN202210439339 A CN 202210439339A CN 114604693 B CN114604693 B CN 114604693B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
- B65H75/285—Holding devices to prevent the wound material from unwinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/16—Registering, tensioning, smoothing or guiding webs longitudinally by weighted or spring-pressed movable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/002—Hand-held or table apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/006—Article or web delivery apparatus incorporating cutting or line-perforating devices with means for delivering a predetermined length of tape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/0006—Article or web delivery apparatus incorporating cutting or line-perforating devices
- B65H35/0073—Details
- B65H35/008—Arrangements or adaptations of cutting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/175—Plastic
- B65H2701/1752—Polymer film
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- Replacement Of Web Rolls (AREA)
Abstract
本发明公开了一种用于塑料薄膜卷料的切膜机,包括输送机构、方形架板和收卷辊机构,输送机构的顶部安装有两组并排布置的方形架板,两组输送方形架板的顶部安装有收卷辊机构,收卷辊机构的构造为卡合柱、圆形侧板、圆形筒、弧形压板,卡合柱和圆形侧板的数量均为两组,两组卡合柱分别安装在两组方形架板的顶部凹陷处,两组圆形侧板分别安装在两组卡合柱相对的一侧外壁,圆形筒的顶部设置有槽口,圆形筒和弧形压板均安装在两组圆形侧板之间。本发明中可增加薄膜卷料片与收卷辊机构的防松动功能,且安装收卷辊机构的方形架板与组合板之间处于插接组装状态,同时切膜机具备平整切割和薄膜卷料片卷放的距离监测功能。
The present invention discloses a film cutting machine for plastic film coils, comprising a conveying mechanism, a square frame plate and a winding roller mechanism. Two groups of square frame plates arranged side by side are installed on the top of the conveying mechanism. A winding roller mechanism is installed on the top of the two groups of conveying square frame plates. The winding roller mechanism is constructed of a clamping column, a circular side plate, a circular cylinder and an arc-shaped pressure plate. The number of the clamping columns and the circular side plates are both two groups. The two groups of clamping columns are respectively installed at the top depressions of the two groups of square frame plates. The two groups of circular side plates are respectively installed on the outer walls of one side opposite to the two groups of clamping columns. A notch is provided on the top of the circular cylinder. The circular cylinder and the arc-shaped pressure plate are both installed between the two groups of circular side plates. The present invention can increase the anti-loosening function of the film coil and the winding roller mechanism, and the square frame plate on which the winding roller mechanism is installed and the combination plate are in a plug-in assembly state. At the same time, the film cutting machine has the functions of flat cutting and distance monitoring for winding and unwinding the film coil.
Description
技术领域Technical Field
本发明涉及切膜机技术领域,具体为一种用于塑料薄膜卷料的切膜机及使用方法。The invention relates to the technical field of film cutting machines, and in particular to a film cutting machine for plastic film rolls and a use method thereof.
背景技术Background technique
塑料薄膜一般用以贴合在铝板的外表面,其使用时,需要根据铝板的距离宽度对塑料薄膜卷料进行切割,且由于卷绕塑料薄膜的辊体与塑料薄膜的尾端之间无法固定,故塑料薄膜容易出现松动,因此对辊体增加卡合塑料薄膜措施的必要性不言而喻。Plastic film is generally used to stick to the outer surface of aluminum plate. When using it, the plastic film roll needs to be cut according to the distance and width of the aluminum plate. Since the roller body of the wound plastic film and the tail end of the plastic film cannot be fixed, the plastic film is prone to loosening. Therefore, the necessity of adding measures to clamp the plastic film to the roller body is self-evident.
现有的切膜机存在的缺陷是:The defects of the existing film cutting machine are:
1、专利文件CN110356894A公开了一种膜切机,“针对现有的膜切机在将保护膜缠绕后不能自动更换收集辊,人工更换收集辊费时费力,且不能自动计量保护膜的卷数,很难保证计量结果的准确性,降低了膜切机的工作效率的问题,现提出如下方案,其包括膜切机本体,所述膜切机本体的顶部固定安装有操作台,操作台的一侧固定安装有两个固定板,两个固定板相互靠近的一侧均设有安装板,两个安装板相互靠近的一侧均开设有滑孔。本申请结构简单,操作方便,该膜切机本体将保护膜缠绕后能自动更换收集辊,能自动计量保护膜的卷数,省时省力,提高了膜切机本体的工作效率,还能同时对膜切机本体进行温度检测,防止发生过温作业。” 但是在本装置中,塑料薄膜卷绕在辊体的外表面后,呈卷状的塑料薄膜容易出现松动,继而影响后续的切割质量;1. Patent document CN110356894A discloses a film cutting machine. "In view of the problem that the existing film cutting machine cannot automatically replace the collecting roller after the protective film is wound, manual replacement of the collecting roller is time-consuming and labor-intensive, and the number of rolls of the protective film cannot be automatically measured, it is difficult to ensure the accuracy of the measurement result, and the working efficiency of the film cutting machine is reduced, the following scheme is proposed, which includes a film cutting machine body, an operating table is fixedly installed on the top of the film cutting machine body, two fixed plates are fixedly installed on one side of the operating table, and the sides of the two fixed plates close to each other are provided with mounting plates, and the sides of the two mounting plates close to each other are provided with sliding holes. The present application has a simple structure and is easy to operate. The film cutting machine body can automatically replace the collecting roller after the protective film is wound, and can automatically measure the number of rolls of the protective film, which saves time and labor, improves the working efficiency of the film cutting machine body, and can also perform temperature detection on the film cutting machine body at the same time to prevent over-temperature operation." However, in this device, after the plastic film is wound on the outer surface of the roller body, the rolled plastic film is prone to loosening, which in turn affects the subsequent cutting quality;
2、专利文件CN103318689A公开了一种切膜机,“包括支架,所述支架上设有送膜辊、出膜口和驱动装置,所述出膜口位于所述送膜辊一侧,所述出膜口设有切膜刀,所述送膜辊一端设有单向轴承,所述单向轴承上固定有齿轮,所述齿轮上设有与之相配合的齿条,所述驱动装置通过驱动所述齿条来驱动所述送膜辊运转,采用上述技术方案后,本申请具有如下优点:通过齿条在带动送膜辊运转,由于齿条有长度,因此在齿条运行一个长度单位的时候,送膜辊也运转了一次,其每次转动带出来的膜的长度达到了一致。”但是在本切膜机中,送膜辊与装置之间拆卸较为不变,其中送膜辊上卷绕的塑料薄膜用尽后,重新更换需要花费较多时间;2. Patent document CN103318689A discloses a film cutting machine, "including a bracket, on which a film feeding roller, a film outlet and a driving device are provided, the film outlet is located on one side of the film feeding roller, the film outlet is provided with a film cutting knife, one end of the film feeding roller is provided with a one-way bearing, a gear is fixed on the one-way bearing, the gear is provided with a rack matched with the one-way bearing, and the driving device drives the film feeding roller to operate by driving the rack. After adopting the above technical solution, the present application has the following advantages: the film feeding roller is driven to operate by the rack, and since the rack has a length, the film feeding roller also operates once when the rack runs one length unit, and the length of the film brought out each time it rotates reaches the same. "However, in this film cutting machine, the disassembly between the film feeding roller and the device is relatively unchanged, and it takes a lot of time to replace the plastic film wound on the film feeding roller after it is used up;
3、专利文件CN108927834A公开了切膜机,“包括切刀架、切刀气缸、切刀、刀座、两根导向齿条、两个导向齿轮、导向轴;所述的切刀架固定跨接在机架上,切刀气缸的缸体固定安装在切刀架的顶部,切刀气缸的活塞杆杆端向下穿过切刀架后与切刀的上端连接,切刀的下端伸向刀座,刀座固定在机架上;所述的两根导向齿条分别安装在切刀的侧壁上,两个导向齿轮固定套接在导向轴上且两个导向齿轮分别与两根导向齿条啮合,导向轴可旋转的安装在切刀架上。由于本申请的切刀的侧壁上安装有两根导向齿条,该两根导向齿条可与两个导向齿轮啮合,使得切刀在切膜片的过程中起到稳定切刀的作用,膜片切断更加稳定、准确。”但是在本切膜机中,塑料薄膜在切割之前平铺在板面上时,容易出现不平整的现象,继而影响整体的切割效果;3. Patent document CN108927834A discloses a film cutting machine, "including a cutter frame, a cutter cylinder, a cutter, a cutter seat, two guide racks, two guide gears, and a guide shaft; the cutter frame is fixedly connected to the frame, the cylinder body of the cutter cylinder is fixedly installed on the top of the cutter frame, the piston rod end of the cutter cylinder passes downward through the cutter frame and is connected to the upper end of the cutter, the lower end of the cutter extends to the cutter seat, and the cutter seat is fixed to the frame; the two guide racks are respectively installed on the side walls of the cutter, and the two guide gears are fixed to the side walls of the cutter. The wheel is fixedly sleeved on the guide shaft and the two guide gears are respectively meshed with the two guide racks, and the guide shaft is rotatably mounted on the cutter frame. Since two guide racks are mounted on the side wall of the cutter of the present application, the two guide racks can mesh with the two guide gears, so that the cutter plays a role in stabilizing the cutter during the film cutting process, and the film cutting is more stable and accurate. "However, in this film cutting machine, when the plastic film is laid flat on the board surface before cutting, it is easy to be uneven, which in turn affects the overall cutting effect;
4、专利文件CN105922318A公开了一种切膜机,“包括机架;在机架上设置有薄膜卷、送膜装置、切膜装置;所述送膜装置将薄膜卷的薄膜输送给所述切膜装置;所述机架上还设置有控制薄膜卷惯性转动速度的压紧装置;所述压紧装置转动固定在所述机架上;所述切膜装置包括切刀和用于保护切刀的限位部;所述限位部固定在所述切刀的一端或两端。与现有技术相比,避免了送膜装置送膜后薄膜卷因惯性继续转动导致薄膜散落一地,同时在限位装置的限位下,避免刀头损伤,延长切膜机的寿命。”但是在本切膜机中,塑料薄膜在卷放时,其卷放的具体长度较难监测,故其薄膜的切割长度与实际设定长度相差较大,影响精度。4. Patent document CN105922318A discloses a film cutting machine, "including a frame; a film roll, a film feeding device and a film cutting device are arranged on the frame; the film feeding device feeds the film of the film roll to the film cutting device; the frame is also provided with a clamping device for controlling the inertial rotation speed of the film roll; the clamping device is rotatably fixed on the frame; the film cutting device includes a cutter and a limit part for protecting the cutter; the limit part is fixed at one end or both ends of the cutter. Compared with the prior art, it avoids the film roll from continuing to rotate due to inertia after the film feeding device feeds the film, causing the film to scatter all over the ground. At the same time, under the limitation of the limit device, the damage to the cutter head is avoided, thereby extending the life of the film cutting machine." However, in this film cutting machine, when the plastic film is rolled up, the specific length of the rolled up film is difficult to monitor, so the cutting length of the film is greatly different from the actual set length, affecting the accuracy.
发明内容Summary of the invention
本发明的目的在于提供一种用于塑料薄膜卷料的切膜机及使用方法,以解决上述背景技术中提出的问题。The object of the present invention is to provide a film cutting machine for plastic film rolls and a method of use to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种用于塑料薄膜卷料的切膜机,包括输送机构、方形架板和收卷辊机构,所述输送机构的顶部安装有两组并排布置的方形架板,两组输送方形架板的顶部安装有收卷辊机构;To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a film cutting machine for plastic film rolls, comprising a conveying mechanism, a square frame plate and a winding roller mechanism, wherein two groups of square frame plates arranged side by side are installed on the top of the conveying mechanism, and the winding roller mechanism is installed on the top of the two groups of conveying square frame plates;
所述收卷辊机构的构造为卡合柱、圆形侧板、圆形筒、弧形压板,所述卡合柱和圆形侧板的数量均为两组,两组所述卡合柱分别安装在两组方形架板的顶部凹陷处,两组所述圆形侧板分别安装在两组卡合柱相对的一侧外壁,所述圆形筒的顶部设置有槽口,所述圆形筒和弧形压板均安装在两组圆形侧板之间,且弧形压板的外壁与槽口的内壁贴合,所述圆形筒的底壁安装有两组并排布置的调节机构,且调节机构的顶部均与弧形压板的底部贴合。The winding roller mechanism is constructed of a locking column, a circular side plate, a circular cylinder, and an arc-shaped pressure plate. The locking columns and the circular side plates are both in two groups. The two groups of locking columns are respectively installed in the top recesses of the two groups of square frame plates, and the two groups of circular side plates are respectively installed on the outer walls of the two groups of locking columns on the opposite side. A notch is provided on the top of the circular cylinder, and the circular cylinder and the arc-shaped pressure plate are both installed between the two groups of circular side plates, and the outer wall of the arc-shaped pressure plate is in contact with the inner wall of the notch. The bottom wall of the circular cylinder is installed with two groups of adjustment mechanisms arranged side by side, and the tops of the adjustment mechanisms are in contact with the bottoms of the arc-shaped pressure plates.
优选的,所述调节机构的构造为微型电推杆、螺纹盘和衔接套环,所述螺纹盘和衔接套环的数量均为两组,两组所述螺纹盘分别安装在微型电推杆的顶部和底部,两组所述衔接套环分别套接在两组螺纹盘的外表面,其中一组衔接套环的底部与圆形筒的底壁贴合,另外一组衔接套环的顶部与弧形压板的底部贴合。Preferably, the adjustment mechanism is constructed of a miniature electric push rod, a threaded disk and a connecting ring, and the number of the threaded disk and the connecting ring are both two groups, the two groups of threaded disks are respectively installed on the top and bottom of the miniature electric push rod, and the two groups of connecting rings are respectively sleeved on the outer surfaces of the two groups of threaded disks, the bottom of one group of connecting rings is in contact with the bottom wall of the circular cylinder, and the top of the other group of connecting rings is in contact with the bottom of the arc-shaped pressure plate.
优选的,所述方形架板的正面和背面均设置有凹槽,所述方形架板的顶部设置有两组前后布置的卡合槽,所述方形架板的顶部安装有组合块,所述组合块的底部安装有两组前后布置的插板,且两组插板的底部分别延伸进入两组卡合槽的空间内部。Preferably, grooves are provided on the front and back sides of the square frame plate, two groups of front-to-back arranged locking grooves are provided on the top of the square frame plate, a combination block is installed on the top of the square frame plate, two groups of front-to-back arranged plug-in plates are installed on the bottom of the combination block, and the bottoms of the two groups of plug-in plates respectively extend into the spaces of the two groups of locking grooves.
优选的,两组所述插板相反的一侧外壁均安装有挤压弹簧和伸缩杆,且挤压弹簧环绕在伸缩杆的外表面,所述挤压弹簧远离插板的一端安装有防脱板。Preferably, the outer walls on the opposite sides of the two groups of plug plates are both equipped with extrusion springs and telescopic rods, and the extrusion springs surround the outer surface of the telescopic rods, and an anti-drop plate is installed at one end of the extrusion spring away from the plug plates.
优选的,两组所述方形架板的正面均安装有方形板,两组所述方形板的正面均安装有多节电伸杆,两组所述多节电伸杆的正面安装有长条板,所述长条板的底部安装有多组并排布置的伸缩弹簧,多组所述伸缩弹簧的底部安装有压制长板,所述输送机构的顶部安装有两组并排布置的固定板,且两组固定板位于方形架板的前方,两组所述固定板相对的一侧外壁安装有下压辊。Preferably, square plates are installed on the front of the two groups of square frames, multi-section electric extension rods are installed on the front of the two groups of square plates, long strips are installed on the front of the two groups of multi-section electric extension rods, multiple groups of telescopic springs arranged side by side are installed on the bottom of the long strips, and long pressing plates are installed on the bottom of the multiple groups of telescopic springs, two groups of fixed plates arranged side by side are installed on the top of the conveying mechanism, and the two groups of fixed plates are located in front of the square frames, and lower pressure rollers are installed on the outer walls of the opposite sides of the two groups of fixed plates.
优选的,其中一组所述多节电伸杆的顶部安装有内嵌板,所述内嵌板的正面嵌合安装有距离传感器,且距离传感器与多节电伸杆之间电性连接,所述长条板的顶部安装有测距板,且测距板位于距离传感器的前方。Preferably, an embedded plate is installed on the top of one group of the multi-section electric extension poles, a distance sensor is embedded and installed on the front of the embedded plate, and the distance sensor is electrically connected to the multi-section electric extension poles, and a ranging plate is installed on the top of the long strip, and the ranging plate is located in front of the distance sensor.
优选的,所述收卷辊机构的外表面套设有薄膜卷料片,两组所述方形架板的正面均安装有衔接板,两组所述衔接板之间安装有导向辊。Preferably, the outer surface of the winding roller mechanism is sleeved with a film roll sheet, the front sides of the two groups of square frame plates are both installed with connecting plates, and a guide roller is installed between the two groups of connecting plates.
优选的,所述输送机构的两侧外壁均安装有L型折板,其中一组所述L型折板的一侧外壁安装有伺服电机,所述伺服电机的输出端通过轴安装有丝杆,且丝杆的一端贯穿另一组L型折板的内部,所述丝杆的外表面通过螺纹嵌合安装有滑筒,所述滑筒的底部安装有液压缸,所述液压缸的底部安装有切割刀。Preferably, L-shaped folding plates are installed on the outer walls on both sides of the conveying mechanism, and a servo motor is installed on the outer wall of one side of one group of L-shaped folding plates, and a screw rod is installed on the output end of the servo motor through a shaft, and one end of the screw rod passes through the interior of the other group of L-shaped folding plates, and a slide cylinder is installed on the outer surface of the screw rod through a threaded engagement, a hydraulic cylinder is installed at the bottom of the slide cylinder, and a cutting knife is installed at the bottom of the hydraulic cylinder.
优选的,所述输送机构的构造为框架板、驱动电机、转辊和传送带,所述转辊的数量为多组,多组所述转辊均安装在框架板上,所述驱动电机安装在框架板的一侧外壁,且驱动电机的输出端与其中一组转辊的一端连接,所述传送带安装在多组转辊的外表面。Preferably, the conveying mechanism is constructed of a frame plate, a drive motor, rollers and a conveyor belt. The number of the rollers is multiple groups, and the multiple groups of rollers are installed on the frame plate. The drive motor is installed on an outer wall of one side of the frame plate, and the output end of the drive motor is connected to one end of one group of rollers. The conveyor belt is installed on the outer surfaces of the multiple groups of rollers.
一种用于塑料薄膜卷料的切膜机的使用方法,包括如下步骤:A method for using a film cutting machine for a plastic film roll comprises the following steps:
S1、薄膜卷料片在卷绕至收卷辊机构的外表面之前,启动两组微型电推杆,促使二者进行向上延伸作业,以便带动弧形压板向上移动,继而将槽口显露出来,然后工作人将薄膜卷料片的尾端置于槽口的内部,并促使两组微型电推杆向下恢复原位,带动弧形压板将槽口处的薄膜卷料片卡住,之后将薄膜卷料片整齐卷绕在收卷辊机构的外表面;S1. Before the film roll is wound onto the outer surface of the winding roller mechanism, two sets of micro electric push rods are started to extend upwards, so as to drive the arc-shaped pressing plate to move upwards, thereby exposing the notch. Then, the worker places the tail end of the film roll inside the notch, and drives the two sets of micro electric push rods to return to their original positions downwards, driving the arc-shaped pressing plate to clamp the film roll at the notch, and then neatly winds the film roll onto the outer surface of the winding roller mechanism.
S2、工作人员将步骤S1中的收卷辊机构置于两组方形架板之上,然后对防脱板施加挤压力,以便挤压弹簧向内收缩,直至防脱板、挤压弹簧和插板的综合厚度小于卡合槽的内部宽度,之后带动组合块下移,促使其底部与方形架板的顶部贴合,且插板的底部延伸进入卡合槽的空间内部;S2. The staff places the winding roller mechanism in step S1 on the two sets of square frame plates, and then applies extrusion force to the anti-slip plate so that the extrusion spring contracts inward until the combined thickness of the anti-slip plate, the extrusion spring and the plug plate is less than the inner width of the engaging groove, and then drives the assembly block to move downward so that its bottom is in contact with the top of the square frame plate, and the bottom of the plug plate extends into the space inside the engaging groove;
S3、工作人员拉取薄膜卷料片的前端,将其穿过导向辊和下压辊的下方,并对压制长板施加向上的推动力,促使伸缩弹簧收缩长度的同时,增加压制长板与传送带之间的间距,而后将薄膜卷料片的前端塞入压制长板的下方,并撤销对压制长板的推动力,压制长板恢复原状将薄膜卷料片压在传送带之上,同步启动驱动电机和多节电伸杆,且驱动电机促使传送带向前转动的速率与多节电伸杆向前延伸作业的速率一致,以便带动薄膜卷料片的前端向前移动,直至通过距离传感器监测到自身距离测距板之间的间距达到设定值时,停止多节电伸杆与驱动电机的运行;S3. The staff pulls the front end of the film roll, passes it under the guide roller and the lower pressure roller, and applies an upward pushing force to the long pressing plate, causing the telescopic spring to shrink in length while increasing the distance between the long pressing plate and the conveyor belt. Then, the front end of the film roll is inserted under the long pressing plate, and the pushing force on the long pressing plate is canceled. The long pressing plate returns to its original state and presses the film roll onto the conveyor belt. The drive motor and the multi-section electric extension rod are started synchronously, and the speed at which the drive motor causes the conveyor belt to rotate forward is consistent with the speed at which the multi-section electric extension rod extends forward, so as to drive the front end of the film roll to move forward until the distance between the distance sensor and the distance measuring plate reaches the set value, and the operation of the multi-section electric extension rod and the drive motor is stopped.
S4、启动液压缸,促使切割刀的底端与薄膜卷料片相接触,之后启动伺服电机,以便切割刀沿着薄膜卷料片的表面由一侧向另一侧施行切割作业。S4, start the hydraulic cylinder to make the bottom end of the cutting knife contact with the film roll, and then start the servo motor so that the cutting knife can perform cutting operation from one side to the other side along the surface of the film roll.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明中,收卷辊机构中弧形压板与圆形筒之间处于非固定组装,其通过调节机构的向上作业,以增加弧形压板与圆形筒之间的间距,然后将薄膜卷料片的尾端卡合在二者之间,之后弧形压板内嵌在槽口的内壁上,可将薄膜卷料片的尾端卡合住,以免后续呈卷状的薄膜卷料片的内壁与圆形筒的外表面贴合不紧实,影响卷收和切割效果;1. In the present invention, the arc-shaped pressing plate and the circular cylinder in the winding roller mechanism are in a non-fixed assembly, and the adjustment mechanism is operated upward to increase the distance between the arc-shaped pressing plate and the circular cylinder, and then the tail end of the film roll is clamped between the two, and then the arc-shaped pressing plate is embedded in the inner wall of the notch, which can clamp the tail end of the film roll to prevent the inner wall of the subsequent rolled film roll from not fitting tightly with the outer surface of the circular cylinder, thereby affecting the winding and cutting effects;
2、本发明中,组合块与方形架板之间通过插板处于插接的状态,二者拆装便捷,工作人员对防脱板施加挤压力,促使挤压弹簧收缩自身综合长度,直至防脱板、挤压弹簧和插板的综合厚度小于卡合槽的内部宽度,然后对组合块施加向上的拉力或者向下的推动力,可带动插板与方形架板之间拆卸和组装;2. In the present invention, the assembly block and the square frame plate are in a plug-in state through the plug-in plate, and the two are easy to disassemble and assemble. The staff applies a squeezing force to the anti-slip plate to cause the squeezing spring to shrink its own comprehensive length until the comprehensive thickness of the anti-slip plate, the squeezing spring and the plug-in plate is less than the internal width of the engaging groove, and then applies an upward pulling force or a downward pushing force to the assembly block, which can drive the plug-in plate and the square frame plate to be disassembled and assembled;
3、本发明中,薄膜卷料片的前端从下压辊的下方穿过,并处于下压辊的底部,此时切割刀后方的薄膜卷料片与传送带之间接近贴合的状态,且伸缩弹簧在未受到外力时,压制长板的底部与传送带的顶部紧密贴合,之后输送机构和多节电伸杆同步运行,以拉动薄膜卷料片时,处于下压辊和压制长板之间的薄膜卷料片始终保持平整,以便后续切割的边沿呈直线状,继而在一定程度上保证切割的效果;3. In the present invention, the front end of the film roll passes through the bottom of the lower pressure roller and is at the bottom of the lower pressure roller. At this time, the film roll behind the cutting knife is close to the conveyor belt, and when the telescopic spring is not subjected to external force, the bottom of the pressing long plate is tightly fitted with the top of the conveyor belt. After that, the conveying mechanism and the multi-section electric extension rod operate synchronously to pull the film roll. The film roll between the lower pressure roller and the pressing long plate always remains flat, so that the edge of the subsequent cutting is straight, thereby ensuring the cutting effect to a certain extent.
4、本发明中可通过距离传感器监测自身与测距板之间的间距,当通过驱动电机、多节电伸杆进行薄膜卷料片的卷放作业过程中,距离传感器监测到自身距离测距板之间的间距达到设定值时,停止与其电性连接的多节电伸杆与驱动电机的运行,继而有效保证后续薄膜卷料片切割的长度处于设定的范围内。4. In the present invention, the distance sensor can monitor the distance between itself and the distance measuring plate. When the film roll is rolled and unrolled by the driving motor and the multi-section electric extension rod, when the distance sensor detects that the distance between itself and the distance measuring plate reaches the set value, the operation of the multi-section electric extension rod and the driving motor electrically connected to it is stopped, thereby effectively ensuring that the length of the subsequent film roll cutting is within the set range.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图;FIG1 is a schematic diagram of the overall structure of the present invention;
图2为本发明收卷辊机构的结构示意图;FIG2 is a schematic structural diagram of a winding roller mechanism of the present invention;
图3为本发明调节机构的结构示意图;FIG3 is a schematic structural diagram of the adjustment mechanism of the present invention;
图4为本发明方形架板、组合块与插板的安装结构示意图;FIG4 is a schematic diagram of the installation structure of the square frame plate, the assembly block and the plug plate of the present invention;
图5为本发明长条板、伸缩弹簧与压制长板的安装结构示意图;FIG5 is a schematic diagram of the installation structure of the long strip, the telescopic spring and the pressed long plate of the present invention;
图6为本发明图1中的A处结构示意图;FIG6 is a schematic diagram of the structure of point A in FIG1 of the present invention;
图7为本发明丝杆、滑筒与液压缸的结构示意图;FIG7 is a schematic diagram of the structure of the screw rod, slide cylinder and hydraulic cylinder of the present invention;
图8为本发明方形架板与收卷辊机构的安装结构示意图。FIG. 8 is a schematic diagram of the installation structure of the square frame plate and the winding roller mechanism of the present invention.
图中:1、输送机构;2、方形架板;3、收卷辊机构;4、卡合柱;5、圆形侧板;6、圆形筒;7、弧形压板;8、调节机构;9、微型电推杆;10、螺纹盘;11、衔接套环;12、凹槽;13、卡合槽;14、组合块;15、插板;16、挤压弹簧;17、伸缩杆;18、防脱板;19、方形板;20、多节电伸杆;21、长条板;22、伸缩弹簧;23、压制长板;24、固定板;25、下压辊;26、内嵌板;27、距离传感器;28、测距板;29、薄膜卷料片;30、衔接板;31、导向辊;32、L型折板;33、伺服电机;34、丝杆;35、滑筒;36、液压缸;37、切割刀;38、框架板;39、驱动电机;40、转辊;41、传送带。In the figure: 1. conveying mechanism; 2. square frame plate; 3. winding roller mechanism; 4. snap-fit column; 5. round side plate; 6. round cylinder; 7. arc pressure plate; 8. adjustment mechanism; 9. micro electric push rod; 10. threaded disk; 11. connecting ring; 12. groove; 13. snap-fit groove; 14. combination block; 15. plug plate; 16. extrusion spring; 17. telescopic rod; 18. anti-slip plate; 19. square plate; 20. multi-section electric extension rod; 21. long Slat; 22, telescopic spring; 23, long pressing plate; 24, fixed plate; 25, lower pressure roller; 26, embedded plate; 27, distance sensor; 28, distance measuring plate; 29, film roll; 30, connecting plate; 31, guide roller; 32, L-shaped folding plate; 33, servo motor; 34, screw rod; 35, slide; 36, hydraulic cylinder; 37, cutting knife; 38, frame plate; 39, drive motor; 40, roller; 41, conveyor belt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“内”、“外”“前端”、“后端”、“两端”、“一端”、“另一端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“设置有”、“连接”等,应做广义理解,例如“连接”,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
一种用于塑料薄膜卷料的切膜机,包括输送机构1、方形架板2和收卷辊机构3,输送机构1的顶部安装有两组并排布置的方形架板2,两组输送方形架板2的顶部安装有收卷辊机构3;A film cutting machine for plastic film rolls, comprising a conveying mechanism 1, a square frame plate 2 and a winding roller mechanism 3, wherein two groups of square frame plates 2 arranged side by side are installed on the top of the conveying mechanism 1, and the winding roller mechanism 3 is installed on the top of the two groups of conveying square frame plates 2;
收卷辊机构3的构造为卡合柱4、圆形侧板5、圆形筒6、弧形压板7,卡合柱4和圆形侧板5的数量均为两组,两组卡合柱4分别安装在两组方形架板2的顶部凹陷处,两组圆形侧板5分别安装在两组卡合柱4相对的一侧外壁,圆形筒6的顶部设置有槽口,圆形筒6和弧形压板7均安装在两组圆形侧板5之间,且弧形压板7的外壁与槽口的内壁贴合,圆形筒6的底壁安装有两组并排布置的调节机构8,且调节机构8的顶部均与弧形压板7的底部贴合。The winding roller mechanism 3 is constructed of a locking column 4, a circular side plate 5, a circular cylinder 6, and an arc-shaped pressure plate 7. The number of the locking columns 4 and the circular side plates 5 are both two groups. The two groups of locking columns 4 are respectively installed in the top recesses of the two groups of square frame plates 2, and the two groups of circular side plates 5 are respectively installed on the outer walls of the opposite sides of the two groups of locking columns 4. A notch is provided on the top of the circular cylinder 6. The circular cylinder 6 and the arc-shaped pressure plate 7 are both installed between the two groups of circular side plates 5, and the outer wall of the arc-shaped pressure plate 7 is fitted with the inner wall of the notch. Two groups of adjusting mechanisms 8 arranged side by side are installed on the bottom wall of the circular cylinder 6, and the tops of the adjusting mechanisms 8 are fitted with the bottoms of the arc-shaped pressure plates 7.
切膜机在实际的应用中,塑料薄膜卷绕在辊体的外表面后,呈卷状的塑料薄膜容易出现松动,继而影响后续的切割质量,因此本发明为了解决塑料薄膜松动的问题,如图1、图2和图3所示,本发明提供的一种实施例,还设计了收卷辊机构3和调节机构8,收卷辊机构3中弧形压板7与圆形筒6之间处于非固定组装,且二者相互组合之后,可形成一组圆形体,方便薄膜卷料片29卷绕在其外表面,其通过调节机构8的向上作业,以增加弧形压板7与圆形筒6之间的间距,然后将薄膜卷料片29的尾端卡合在二者之间,之后弧形压板7内嵌在槽口的内壁上,可将薄膜卷料片29的尾端卡合住,以免后续呈卷状的薄膜卷料片29的内壁与圆形筒6的外表面贴合不紧实,两组圆形侧板5可有效防止薄膜卷料片29卷绕时两侧出现不整齐的状况。In actual application of the film cutting machine, after the plastic film is wound on the outer surface of the roller body, the rolled plastic film is prone to loosening, which in turn affects the subsequent cutting quality. Therefore, in order to solve the problem of loose plastic film, the present invention, as shown in Figures 1, 2 and 3, provides an embodiment of the present invention, which also designs a winding roller mechanism 3 and an adjusting mechanism 8. The arc pressure plate 7 and the circular cylinder 6 in the winding roller mechanism 3 are in a non-fixed assembly, and after the two are combined with each other, a group of circular bodies can be formed to facilitate the winding of the film roll 29 on its outer surface. The adjusting mechanism 8 operates upward to increase the distance between the arc pressure plate 7 and the circular cylinder 6, and then the tail end of the film roll 29 is clamped between the two. After that, the arc pressure plate 7 is embedded in the inner wall of the groove, and the tail end of the film roll 29 can be clamped to prevent the inner wall of the subsequent rolled film roll 29 from being loosely fitted with the outer surface of the circular cylinder 6. The two groups of circular side plates 5 can effectively prevent the film roll 29 from being uneven on both sides when it is wound.
其中,调节机构8的构造为微型电推杆9、螺纹盘10和衔接套环11,螺纹盘10和衔接套环11的数量均为两组,两组螺纹盘10分别安装在微型电推杆9的顶部和底部,两组衔接套环11分别套接在两组螺纹盘10的外表面,其中一组衔接套环11的底部与圆形筒6的底壁贴合,另外一组衔接套环11的顶部与弧形压板7的底部贴合。Among them, the adjustment mechanism 8 is constructed of a micro electric push rod 9, a threaded disk 10 and a connecting ring 11. The number of the threaded disk 10 and the connecting ring 11 are both two groups. The two groups of threaded disks 10 are respectively installed on the top and bottom of the micro electric push rod 9. The two groups of connecting rings 11 are respectively sleeved on the outer surfaces of the two groups of threaded disks 10. The bottom of one group of connecting rings 11 is in contact with the bottom wall of the circular cylinder 6, and the top of the other group of connecting rings 11 is in contact with the bottom of the arc pressure plate 7.
利用微型电推杆9的上下伸缩作业,来带动弧形压板7上下调整所处位置,同时由微型电推杆9与两组螺纹盘10组合成的整体与圆形筒6、弧形压板7之间均处于可拆卸连接的状态,其中微型电推杆9向上延伸至最长状态,且两组衔接套环11的内螺纹走向相反,然后对微型电推杆9施加设定方向的转动力,以带动两组螺纹盘10与两组衔接套环11之间脱离接触,以便完成微型电推杆9的拆卸作业。The micro electric push rod 9 is utilized to extend and retract up and down to drive the arc pressure plate 7 to adjust its position up and down. At the same time, the whole composed of the micro electric push rod 9 and the two sets of threaded disks 10 is in a detachable connection with the circular cylinder 6 and the arc pressure plate 7. The micro electric push rod 9 is extended upward to its longest state, and the internal threads of the two sets of connecting rings 11 are in opposite directions. Then, a rotational force in a set direction is applied to the micro electric push rod 9 to drive the two sets of threaded disks 10 to break contact with the two sets of connecting rings 11, so as to complete the disassembly operation of the micro electric push rod 9.
方形架板2的正面和背面均设置有凹槽12,方形架板2的顶部设置有两组前后布置的卡合槽13,方形架板2的顶部安装有组合块14,组合块14的底部安装有两组前后布置的插板15,且两组插板15的底部分别延伸进入两组卡合槽13的空间内部,两组插板15相反的一侧外壁均安装有挤压弹簧16和伸缩杆17,且挤压弹簧16环绕在伸缩杆17的外表面,挤压弹簧16远离插板15的一端安装有防脱板18。The front and back sides of the square frame plate 2 are both provided with grooves 12, the top of the square frame plate 2 is provided with two groups of front-to-back arranged engaging grooves 13, a combination block 14 is installed on the top of the square frame plate 2, and two groups of front-to-back arranged plug plates 15 are installed at the bottom of the combination block 14, and the bottoms of the two groups of plug plates 15 respectively extend into the space inside the two groups of engaging grooves 13, and the outer walls of the opposite sides of the two groups of plug plates 15 are both provided with extrusion springs 16 and telescopic rods 17, and the extrusion springs 16 are wrapped around the outer surface of the telescopic rod 17, and an anti-slip plate 18 is installed at the end of the extrusion spring 16 away from the plug plate 15.
为了保证收卷辊机构3在本装置中更便于拆装,在本发明中,作为另一实施例,如图1和图4所示,组合块14与方形架板2之间通过插板15处于插接的状态,二者脱离接触时,工作人员在前后设置的两组凹槽12之中对防脱板18施加挤压力,之后此挤压力传递至挤压弹簧16所在处,促使挤压弹簧16收缩自身综合长度,直至防脱板18、挤压弹簧16和插板15的综合厚度小于卡合槽13的内部宽度,然后对组合块14施加向上的拉力,可带动插板15、挤压弹簧16、伸缩杆17、防脱板18与方形架板2之间脱离接触,继而达到易拆卸的目的,反之,在对防脱板18施加挤压力后,促使插板15向下延伸进入卡合槽13的内部,直至防脱板18与凹槽12处于同一延伸线上时,挤压弹簧16所受到的挤压力撤销,然后其恢复原状的同时对防脱板18产生朝向凹槽12所在处的推动力,用以将防脱板18推送至凹槽12的空间内部,此时可有效避免组合块14与方形架板2之间脱离接触。In order to ensure that the winding roller mechanism 3 is easier to disassemble and assemble in the device, in the present invention, as another embodiment, as shown in Figures 1 and 4, the assembly block 14 and the square frame plate 2 are in an inserted state through the plug plate 15. When the two are out of contact, the staff applies an extrusion force to the anti-slip plate 18 in the two groups of grooves 12 set in the front and back, and then the extrusion force is transmitted to the location of the extrusion spring 16, prompting the extrusion spring 16 to shrink its own comprehensive length until the comprehensive thickness of the anti-slip plate 18, the extrusion spring 16 and the plug plate 15 is less than the internal width of the engaging groove 13, and then an upward pulling force is applied to the assembly block 14, which can drive The plug plate 15, the extrusion spring 16, the telescopic rod 17, the anti-drop plate 18 and the square frame plate 2 are out of contact, thereby achieving the purpose of easy disassembly. On the contrary, after the extrusion force is applied to the anti-drop plate 18, the plug plate 15 is prompted to extend downward into the interior of the engaging groove 13 until the anti-drop plate 18 and the groove 12 are on the same extension line. The extrusion force exerted on the extrusion spring 16 is canceled, and then the anti-drop plate 18 is restored to its original state while generating a pushing force towards the groove 12 to push the anti-drop plate 18 to the space inside the groove 12. At this time, the combination block 14 can be effectively prevented from being out of contact with the square frame plate 2.
两组方形架板2的正面均安装有方形板19,两组方形板19的正面均安装有多节电伸杆20,两组多节电伸杆20的正面安装有长条板21,长条板21的底部安装有多组并排布置的伸缩弹簧22,多组伸缩弹簧22的底部安装有压制长板23,输送机构1的顶部安装有两组并排布置的固定板24,且两组固定板24位于方形架板2的前方,两组固定板24相对的一侧外壁安装有下压辊25。Square plates 19 are installed on the front of the two groups of square frames 2, multi-section electric extension rods 20 are installed on the front of the two groups of square plates 19, long strips 21 are installed on the front of the two groups of multi-section electric extension rods 20, multiple groups of telescopic springs 22 arranged side by side are installed at the bottom of the long strips 21, and a pressing long plate 23 is installed at the bottom of the multiple groups of telescopic springs 22. Two groups of fixed plates 24 arranged side by side are installed on the top of the conveying mechanism 1, and the two groups of fixed plates 24 are located in front of the square frames 2, and lower pressure rollers 25 are installed on the outer walls of the opposite sides of the two groups of fixed plates 24.
切膜机在实际的应用中,其塑料薄膜在切割之前平铺在板面上时,容易出现不平整的现象,继而影响整体的切割效果,在本发明中,为了解决薄膜平铺不平整的问题,如图1和图5所示,提供的一种实施例,还设计了压制长板23和下压辊25,其中薄膜卷料片29的前端从下压辊25的下方穿过,并处于下压辊25的底部,此时切割刀37后方的薄膜卷料片29与传送带41之间接近贴合的状态,之后输送机构1和多节电伸杆20同步运行,以拉动薄膜卷料片29,且驱动电机39促使传送带41向前转动的速率与多节电伸杆20向前延伸作业的速率一致,以便处于下压辊25和压制长板23之间的薄膜卷料片29始终保持平整,以便后续切割的边沿呈直线状,其中伸缩弹簧22本身具备一定的弹性变形能力,可增加压制长板23与传送带41之间间距的可调节性,其未受到外力时,能够确保压制长板23的底部与传送带41的顶部紧密贴合,对压制长板23施加向上的挤压力传递至伸缩弹簧22所在处后,可增加压制长板23与传送带41之间间距。In actual application of the film cutting machine, when the plastic film is laid flat on the board surface before cutting, it is easy to be uneven, which in turn affects the overall cutting effect. In order to solve the problem of uneven film laying, in the present invention, as shown in Figures 1 and 5, an embodiment is provided, and a pressing long plate 23 and a lower pressing roller 25 are also designed, wherein the front end of the film roll sheet 29 passes from under the lower pressing roller 25 and is at the bottom of the lower pressing roller 25. At this time, the film roll sheet 29 behind the cutting knife 37 is close to the state of being fitted with the conveyor belt 41, and then the conveying mechanism 1 and the multi-section electric extension rod 20 operate synchronously to pull the film roll sheet 29, and the driving motor 39 causes the conveyor belt 41 to rotate forward at a rate consistent with the rate at which the multi-section electric extension rod 20 extends forward, so that the film roll sheet 29 between the lower pressure roller 25 and the pressing long plate 23 always remains flat, so that the edges of subsequent cutting are in a straight line. The telescopic spring 22 itself has a certain elastic deformation ability, which can increase the adjustability of the distance between the pressing long plate 23 and the conveyor belt 41. When it is not subjected to external force, it can ensure that the bottom of the pressing long plate 23 is tightly fitted with the top of the conveyor belt 41. After the upward extrusion force is applied to the pressing long plate 23 and transmitted to the location of the telescopic spring 22, the distance between the pressing long plate 23 and the conveyor belt 41 can be increased.
其中一组多节电伸杆20的顶部安装有内嵌板26,内嵌板26的正面嵌合安装有距离传感器27,且距离传感器27与多节电伸杆20之间电性连接,长条板21的顶部安装有测距板28,且测距板28位于距离传感器27的前方。An embedded plate 26 is installed on the top of one group of multi-section electric extension poles 20, and a distance sensor 27 is embedded and installed on the front of the embedded plate 26. The distance sensor 27 is electrically connected to the multi-section electric extension pole 20. A distance measuring plate 28 is installed on the top of the long plate 21, and the distance measuring plate 28 is located in front of the distance sensor 27.
为了保证薄膜卷料片29切割的长度更加精准,在本发明中,如图1和图6所示,作为另一实施例,距离传感器27可始终监测自身与测距板28之间的间距,当通过驱动电机39、多节电伸杆20进行薄膜卷料片29的卷放作业过程中,距离传感器27监测到自身距离测距板28之间的间距达到设定值时,停止与其电性连接的多节电伸杆20与驱动电机39的运行,继而有效保证后续薄膜卷料片29切割的长度处于设定的范围内。In order to ensure that the length of the film roll 29 is cut more accurately, in the present invention, as shown in Figures 1 and 6, as another embodiment, the distance sensor 27 can always monitor the distance between itself and the distance measuring plate 28. When the film roll 29 is rolled up and unwound by the driving motor 39 and the multi-section electric extension rod 20, when the distance sensor 27 detects that the distance between itself and the distance measuring plate 28 reaches the set value, the operation of the multi-section electric extension rod 20 and the driving motor 39 electrically connected to it is stopped, thereby effectively ensuring that the length of the subsequent film roll 29 cut is within the set range.
收卷辊机构3的外表面套设有薄膜卷料片29,两组方形架板2的正面均安装有衔接板30,两组衔接板30之间安装有导向辊31。The outer surface of the winding roller mechanism 3 is sleeved with a film roll sheet 29 , the front sides of the two sets of square frame plates 2 are both installed with connecting plates 30 , and a guide roller 31 is installed between the two sets of connecting plates 30 .
衔接板30与方形架板2之间采用螺钉连接,使得二者之间具备可拆卸性,导向辊31可有效减少薄膜卷料片29在卷放时出现的褶皱。The connecting plate 30 and the square frame plate 2 are connected by screws, so that the two are detachable, and the guide roller 31 can effectively reduce the wrinkles of the film roll sheet 29 when it is rolled up.
输送机构1的两侧外壁均安装有L型折板32,其中一组L型折板32的一侧外壁安装有伺服电机33,伺服电机33的输出端通过轴安装有丝杆34,且丝杆34的一端贯穿另一组L型折板32的内部,丝杆34的外表面通过螺纹嵌合安装有滑筒35,滑筒35的底部安装有液压缸36,液压缸36的底部安装有切割刀37。L-shaped folding plates 32 are installed on the outer walls of both sides of the conveying mechanism 1, and a servo motor 33 is installed on the outer wall of one side of one group of L-shaped folding plates 32. A screw rod 34 is installed on the output end of the servo motor 33 through an axis, and one end of the screw rod 34 passes through the interior of the other group of L-shaped folding plates 32. A slide cylinder 35 is installed on the outer surface of the screw rod 34 through a threaded engagement, and a hydraulic cylinder 36 is installed at the bottom of the slide cylinder 35, and a cutting knife 37 is installed at the bottom of the hydraulic cylinder 36.
如图1和图7所示,启动液压缸36,促使切割刀37的底端与薄膜卷料片29相接触,之后启动伺服电机33,以便其输出轴带动丝杆34朝向设定方向转动,然后促使滑筒35带动其底部各部件朝向谁当方向移动,以便切割刀37沿着薄膜卷料片29的表面由一侧向另一侧施行切割作业。As shown in Figures 1 and 7, the hydraulic cylinder 36 is started to cause the bottom end of the cutting knife 37 to contact the film roll 29, and then the servo motor 33 is started so that its output shaft drives the screw 34 to rotate in a set direction, and then the slide 35 drives the bottom components to move in the appropriate direction so that the cutting knife 37 can perform cutting operations along the surface of the film roll 29 from one side to the other.
输送机构1的构造为框架板38、驱动电机39、转辊40和传送带41,转辊40的数量为多组,多组转辊40均安装在框架板38上,驱动电机39安装在框架板38的一侧外壁,且驱动电机39的输出端与其中一组转辊40的一端连接,传送带41安装在多组转辊40的外表面。The conveying mechanism 1 is constructed of a frame plate 38, a drive motor 39, rollers 40 and a conveyor belt 41. There are multiple groups of rollers 40, and the multiple groups of rollers 40 are all installed on the frame plate 38. The drive motor 39 is installed on one side outer wall of the frame plate 38, and the output end of the drive motor 39 is connected to one end of one group of rollers 40. The conveyor belt 41 is installed on the outer surface of the multiple groups of rollers 40.
如图8所示,框架板38为其顶部各部件提供较为稳定的组装场地,驱动电机39启动后,其输出端可带动其中一组转辊40朝向顺时针方向转动,之后带动传送带41转动,以便完成传送带41上方物体的输送作业。As shown in FIG8 , the frame plate 38 provides a relatively stable assembly site for the components on its top. After the drive motor 39 is started, its output end can drive one set of rollers 40 to rotate in a clockwise direction, and then drive the conveyor belt 41 to rotate, so as to complete the conveying operation of the objects above the conveyor belt 41.
一种用于塑料薄膜卷料的切膜机的使用方法,包括如下步骤:A method for using a film cutting machine for a plastic film roll comprises the following steps:
S1、薄膜卷料片29在卷绕至收卷辊机构3的外表面之前,启动两组微型电推杆9,促使二者进行向上延伸作业,以便带动弧形压板7向上移动,继而将槽口显露出来,然后工作人将薄膜卷料片29的尾端置于槽口的内部,并促使两组微型电推杆9向下恢复原位,带动弧形压板7将槽口处的薄膜卷料片29卡住,之后将薄膜卷料片29整齐卷绕在收卷辊机构3的外表面;S1. Before the film roll 29 is wound onto the outer surface of the winding roller mechanism 3, two sets of micro electric push rods 9 are started to extend upwards, so as to drive the arc pressure plate 7 to move upwards, and then the notch is exposed. Then, the worker places the tail end of the film roll 29 inside the notch, and drives the two sets of micro electric push rods 9 to return to their original positions downwards, driving the arc pressure plate 7 to clamp the film roll 29 at the notch, and then the film roll 29 is neatly wound onto the outer surface of the winding roller mechanism 3.
S2、工作人员将步骤S1中的收卷辊机构3置于两组方形架板2之上,然后对防脱板18施加挤压力,以便挤压弹簧16向内收缩,直至防脱板18、挤压弹簧16和插板15的综合厚度小于卡合槽13的内部宽度,之后带动组合块14下移,促使其底部与方形架板2的顶部贴合,且插板15的底部延伸进入卡合槽13的空间内部;S2, the staff puts the winding roller mechanism 3 in step S1 on the two sets of square frame plates 2, and then applies extrusion force to the anti-slip plate 18 so that the extrusion spring 16 contracts inwardly until the combined thickness of the anti-slip plate 18, the extrusion spring 16 and the insert plate 15 is less than the inner width of the engaging groove 13, and then drives the assembly block 14 to move downward, so that its bottom is in contact with the top of the square frame plate 2, and the bottom of the insert plate 15 extends into the space inside the engaging groove 13;
S3、工作人员拉取薄膜卷料片29的前端,将其穿过导向辊31和下压辊25的下方,并对压制长板23施加向上的推动力,促使伸缩弹簧22收缩长度的同时,增加压制长板23与传送带41之间的间距,而后将薄膜卷料片29的前端塞入压制长板23的下方,并撤销对压制长板23的推动力,压制长板23恢复原状将薄膜卷料片29压在传送带41之上,同步启动驱动电机39和多节电伸杆20,且驱动电机39促使传送带41向前转动的速率与多节电伸杆20向前延伸作业的速率一致,以便带动薄膜卷料片29的前端向前移动,直至通过距离传感器27监测到自身距离测距板28之间的间距达到设定值时,停止多节电伸杆20与驱动电机39的运行;S3, the staff pulls the front end of the film roll 29, passes it under the guide roller 31 and the lower pressure roller 25, and applies an upward pushing force to the pressing long plate 23, causing the telescopic spring 22 to shrink in length while increasing the distance between the pressing long plate 23 and the conveyor belt 41, and then inserts the front end of the film roll 29 under the pressing long plate 23, and cancels the pushing force on the pressing long plate 23, and the pressing long plate 23 returns to its original state to press the film roll 29 onto the conveyor belt 41, and synchronously starts the drive motor 39 and the multi-section electric extension rod 20, and the drive motor 39 causes the conveyor belt 41 to rotate forward at a rate consistent with the rate at which the multi-section electric extension rod 20 extends forward, so as to drive the front end of the film roll 29 to move forward, until the distance between itself and the distance measuring plate 28 reaches the set value when monitored by the distance sensor 27, and the operation of the multi-section electric extension rod 20 and the drive motor 39 is stopped;
S4、启动液压缸36,促使切割刀37的底端与薄膜卷料片29相接触,之后启动伺服电机33,以便切割刀37沿着薄膜卷料片29的表面由一侧向另一侧施行切割作业。S4, start the hydraulic cylinder 36 to make the bottom end of the cutting knife 37 contact the film roll sheet 29, and then start the servo motor 33 so that the cutting knife 37 can perform cutting operation along the surface of the film roll sheet 29 from one side to the other side.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
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| CN115140590B (en) * | 2022-07-21 | 2025-06-17 | 西安航天发动机有限公司 | Mobile phone film cutting machine |
| CN115215127B (en) * | 2022-09-21 | 2022-12-09 | 江苏和众布业有限公司 | Traction device and method for preparing adhesive tape electrostatic cloth |
| CN119389858B (en) * | 2024-12-31 | 2025-04-11 | 佛山市绿装保装饰材料科技有限公司 | Ground protective film divider |
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Effective date of registration: 20240508 Address after: No. 2 Chang'an Road, Guangde Economic Development Zone, Xuancheng City, Anhui Province, 242200 Applicant after: Anhui Kexin New Material Technology Co.,Ltd. Country or region after: China Address before: 310013 Room 302, third floor, building 2, No. 10, Xiyuan Third Road, Xihu District, Hangzhou City, Zhejiang Province Applicant before: Chen Ping Country or region before: China |
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Denomination of invention: A film cutting machine for plastic film rolls and its usage method Granted publication date: 20240611 Pledgee: Guangde sub branch of Postal Savings Bank of China Ltd. Pledgor: Anhui Kexin New Material Technology Co.,Ltd. Registration number: Y2025980004162 |