Disclosure of Invention
The invention aims to overcome the defects in the prior art, provides a mechanical and electric stepless speed change compound transmission system and a control method thereof, realizes the switching of multiple modes of EVT transmission, mechanical-EVT compound transmission and energy recovery by switching a clutch component and a brake component, can adapt to different working conditions, improves the power utilization rate of an engine and improves the fuel economy.
The technical proposal is that a mechanical and electric stepless speed change compound transmission system,
The clutch comprises an input shaft assembly, a first clutch C 1 and an input gear pair, wherein the input shaft assembly comprises an input shaft;
The mechanical transmission assembly comprises a mechanical transmission shaft, a front planet row assembly, a rear planet row assembly, a fifth clutch C 5, a first brake B 1 and a second brake B 2, wherein the front planet row assembly comprises a front sun gear, a front planet carrier and a front gear ring, the rear planet row assembly comprises a rear sun gear, a rear planet carrier and a rear gear ring, the mechanical transmission shaft is connected with an input shaft through the first clutch C 1, the mechanical transmission shaft is fixedly connected with the front gear ring and the rear sun gear respectively, the front planet carrier is connected with the rear planet carrier, the front sun gear is connected with the mechanical transmission shaft through the fifth clutch C 5, the first brake B 1 can lock the front sun gear, and the second brake B 2 can lock the front planet carrier and the rear planet carrier simultaneously;
The electric transmission assembly comprises an electric input shaft, an inner rotor, an outer rotor, a stator, a power supply, an electric output shaft, a second clutch C 2 and a third clutch C 3, wherein the input gear pair is connected with the electric input shaft through the second clutch C 2, the electric input shaft is connected with the inner rotor, the electric output shaft is connected with the outer rotor, the power supply generates a magnetic field when the power supply supplies power, the magnetic field generated by the stator controls the transmission speed ratio of the inner rotor relative to the outer rotor, and the adjustment of the transmission speed ratio of the electric input shaft relative to the electric output shaft is realized;
The output shaft assembly comprises an output shaft, an output sun gear, an output planet carrier, an output gear ring, an output gear pair and a fourth clutch C 4, wherein the output sun gear is connected with the rear gear ring, the output gear ring is connected with the third clutch C 3 through the output gear pair, the output planet carrier is connected with the output shaft, and the output sun gear is connected with the output shaft through the fourth clutch C 4.
The power split type mechanical-EVT composite transmission system can adapt to different working conditions, improve the power utilization rate of an engine, improve the fuel economy, effectively reduce gear shifting impact and increase the speed ratio adjusting range, can effectively supplement driving force through an energy accumulator in the aspect of power adjustment, and can recover energy during braking and send the energy back to the energy accumulator.
Preferably, in order to achieve recovery of braking energy while supplementing driving power, the electric transmission assembly includes a slip ring connected with an inner rotor that converts mechanical energy into electrical energy, the generated electrical energy being transmitted to a power source through the slip ring.
A control method of a mechanical and electrical stepless speed change compound transmission system realizes the switching of a single-flow transmission mode, a compound transmission mode and an energy recovery mode through the combined switching between a clutch and a brake, wherein the single-flow transmission mode comprises an EVT transmission mode and a mechanical transmission mode, and the compound transmission mode is an EVT and mechanical compound transmission mode.
The engagement elements for each transmission mode are shown in table 1. The method comprises the following steps:
Table 1 mode switching element engaged state
Note that Σ represents the actuator in the engaged state and Δrepresents the actuator in the disengaged state.
Preferably, the control method of the EVT transmission mode is as follows:
The second clutch C 2, the third clutch C 3 and the fourth clutch C 4 are engaged while the first clutch C 1, the fifth clutch C 5, the first brake B 1 and the second brake B 2 are disengaged, and power is output from the input shaft through the input gear pair, the second clutch C 2, the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3, the output gear pair, the output ring gear, the output carrier to the output shaft.
Preferably, the mechanical transmission mode comprises a mechanical transmission 1 gear, a mechanical transmission 2 gear and a mechanical transmission 3 gear, and the specific control method is as follows:
Mechanical transmission 1 (M1) is that a first clutch C 1, a fourth clutch C 4 and a first brake B 1 are engaged, a second clutch C 2, a third clutch C 3, a fifth clutch C 5 and a second brake B 2 are simultaneously separated, power is split by the mechanical transmission shaft from an input shaft to the mechanical transmission shaft through the first clutch C 1, one power is split by a front gear ring, a front planet carrier to a rear planet carrier, the other power is split by a rear sun gear to a rear planet carrier, and the two power are combined to the rear planet carrier and then output by the rear gear ring and the fourth clutch C 4 to an output shaft;
Mechanical transmission 2 (M2) with the first clutch C 1, the fourth clutch C 4 and the fifth clutch C 5 engaged while the second clutch C 2, the third clutch C 3, the first brake B 1 and the second brake B 2 disengaged, with power split from the input shaft through the first clutch C 1 to the mechanical transmission shaft, with the first split from the fifth clutch C 5, the front sun gear to the front carrier, with the second split from the front ring gear to the front carrier, with the first and second split power merging to the rear carrier, with the third split from the rear sun gear to the rear carrier, with the power merging to the rear carrier, and with the rear ring gear, the fourth clutch C 4 to the output shaft;
Mechanical transmission 3 (M3) in which the first clutch C 1, the fourth clutch C 4, and the second brake B 2 are engaged while the second clutch C 2, the third clutch C 3, the fifth clutch C 5, and the first brake B 1 are disengaged, and power is output from the input shaft through the first clutch C 1, the mechanical transmission shaft, the rear sun gear, the rear carrier, the rear ring gear, the fourth clutch C 4 to the output shaft.
Preferably, the EVT and mechanical compound transmission modes include EVT and mechanical compound transmission 1 gear (EVT-M1), EVT and mechanical compound transmission 2 gear (EVT-M2) and EVT and mechanical compound transmission 3 gear (EVT-M3), and the specific control method is as follows:
The EVT is engaged with the mechanical compound transmission 1 (EVT-M1) with first clutch C 1, second clutch C 2, third clutch C 3 and first brake B 1, while fourth clutch C 4, fifth clutch C 5 and second brake B 2 are disengaged;
The power is split by the input shaft, and one path of power passes through the input gear pair, the second clutch C 2, the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3, the output gear pair and the output gear ring to the output planet carrier;
The other power is transmitted to the mechanical transmission shaft through the first clutch C 1, the power is split by the mechanical transmission shaft, one power is transmitted to the rear planet carrier through the front gear ring and the front planet carrier, the other power is transmitted to the rear planet carrier through the rear sun gear, the two power are converged to the rear planet carrier, the power is transmitted to the output planet carrier through the rear gear ring and the output sun gear, and the power transmitted to the output planet carrier through the mechanical transmission assembly and the electric transmission assembly is converged to the output planet carrier and then is output through the output shaft;
The EVT is engaged with the mechanical compound drive 2 (EVT-M2) with first, second, third and fifth clutches C 1, C 2, C 3, C 5, while fourth clutch C 4, first brake B 1, and second brake B 2 are disengaged;
The power is split by the input shaft, and one path of power passes through the input gear pair, the second clutch C 2, the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3, the output gear pair and the output gear ring to the output planet carrier;
The other power is split by the mechanical transmission shaft from the input shaft to the mechanical transmission shaft through the first clutch C 1, the first power is split by the fifth clutch C 5, the front sun gear and the front planet carrier, the second power is split by the front gear ring and the front planet carrier, the first power and the second power are split and then are split into the rear planet carrier, the third power is split into the rear planet carrier by the rear sun gear and the rear planet carrier, and then the power is split into the output planet carrier through the rear gear ring and the output sun gear and is output through the output planet carrier after being split into the output planet carrier through the mechanical transmission assembly and the electric transmission assembly;
The EVT is engaged with the mechanical compound drive 3 (EVT-M3) having a first clutch C 1, a second clutch C 2, a third clutch C 3 and a second brake B 2, while a fourth clutch C 4, a fifth clutch C 5 and a first brake B 1 are disengaged;
The power is split by the input shaft, and one path of power passes through the input gear pair, the second clutch C 2, the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3, the output gear pair and the output gear ring to the output planet carrier;
The other power is coupled from the input shaft through the first clutch C 1, the fourth clutch C 4 and the second brake B 2, the second clutch C 2, the third clutch C 3, the fifth clutch C 5 and the first brake B 1 are simultaneously separated, and the power is output from the input shaft through the first clutch C 1, the mechanical transmission shaft, the rear sun gear, the rear planet carrier, the rear gear ring and the output sun gear to the output planet carrier, and the power passing through the mechanical transmission assembly and the electric transmission assembly is combined on the output planet carrier and then output by the output shaft.
Preferably, the control method of the energy recovery mode is as follows:
The third clutch C 3, the first brake B 1 and the second brake B 2 are engaged, the first clutch C 1, the second clutch C 2, the fourth clutch C 4 and the fifth clutch C 5 are simultaneously separated, braking force is converted into electric energy by the outer rotor through the output planetary carrier, the output gear ring, the output gear pair, the third clutch C 3 and the electric output shaft from the output shaft, the electric energy is transmitted to the power supply by the outer rotor, and the power supply stores the recovered energy in the form of electric energy.
Preferably, when the EVT is driven, power is driven by the electric input shaft to rotate the inner rotor, one part of mechanical energy is converted into electric energy through the slip ring and transmitted to the power supply, the power supply is converted into mechanical energy through the stator and the outer rotor and output by the electric output shaft, and the other part of mechanical energy is directly converted into mechanical energy through electromagnetic field coupling between the stator and the outer rotor and output by the electric output shaft.
Preferably, the output shaft rotation speed calculation method of the single-flow transmission mode comprises the following steps:
EVT transmission mode:
Wherein n 0 (EVT) is the rotation speed of an output shaft in the EVT transmission mode, n I is the rotation speed of an input shaft, i 1 is the transmission ratio of an input gear pair, i 2 is the transmission ratio of an output gear pair, and i 2 is the transmission ratio of an electric transmission assembly;
Mechanical drive gear 1 (M1):
Wherein n O (M1) is the rotation speed of an output shaft when the mechanical transmission is in the 1 st gear, n I is the rotation speed of an input shaft, k 1 is the characteristic parameter of a planet gear of a front planet row assembly, and k 2 is the characteristic parameter of a planet gear of a rear planet row assembly;
mechanical drive gear 2 (M2):
no(M2)=nI
Wherein n O (M2) is the rotation speed of the output shaft when the mechanical transmission is in 2 gear, and n I is the rotation speed of the input shaft;
mechanical drive 3 (M3):
Wherein n O (M3) is the rotation speed of the output shaft when the mechanical transmission is in 3-gear, n I is the rotation speed of the input shaft k 2 and is the characteristic parameter of the planetary gear of the rear planetary gear set.
Preferably, the output shaft rotation speed calculation method of the EVT and mechanical composite transmission 1 gear (EVT-M1), the EVT and mechanical composite transmission 2 gear (EVT-M2) and the EVT and mechanical composite transmission 3 gear (EVT-M3) is as follows:
EVT and mechanical compound transmission 1 gear (EVT-M1):
Wherein n O (EVT-M1) is the rotation speed of an output shaft when the EVT and the machinery are in compound transmission 1 gear, n I is the rotation speed of an input shaft, i 1 is the transmission ratio of an input gear pair, i 2 is the transmission ratio of an output gear pair, i e is the transmission ratio of an electric transmission assembly, k 1 is the planetary gear characteristic parameter of a front planetary gear assembly, k 2 is the planetary gear characteristic parameter of a rear planetary gear assembly, and k 3 is the planetary gear characteristic parameter of the output shaft assembly;
EVT and mechanical compound transmission 2 (EVT-M2):
Wherein n O (EVT-M2) is the rotation speed of an output shaft when the EVT and the machinery are in compound transmission 2, n I is the rotation speed of an input shaft, i 1 is the transmission ratio of an input gear pair, i 2 is the transmission ratio of an output gear pair, i 2 is the transmission ratio of an electric transmission assembly, and k 3 is the characteristic parameter of a planetary gear of the output shaft assembly;
EVT and mechanical compound transmission 3 (EVT-M3):
Where n O (EVT-M3) is the output shaft speed when the EVT and the machine are in compound transmission 3, n I is the input shaft speed, i 1 is the transmission ratio of the input gear pair, i 2 is the transmission ratio of the output gear pair, i 2 is the transmission ratio of the electric transmission assembly, k 2 is the planetary gear characteristic parameter of the rear planetary gear assembly, and k 3 is the planetary gear characteristic parameter of the output shaft assembly.
The power split type mechanical-EVT composite transmission system has the advantages that the clutch component and the brake component are switched to realize the switching of multiple modes of EVT transmission, mechanical-EVT composite transmission and energy recovery, different working conditions can be adapted, the power utilization rate of an engine is improved, the fuel economy is improved, gear shifting impact is effectively reduced, the speed ratio adjusting range is enlarged, the electric transmission component can effectively supplement driving force through the energy accumulator in the aspect of power adjustment, and the EVT can recover energy during braking and send the energy back to the energy accumulator.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
As shown in fig. 1, a mechanical and electrical continuously variable transmission system,
Comprising an input shaft assembly 1 comprising an input shaft 11, a first clutch C 1 and an input gear pair 13;
A mechanical transmission assembly 2, wherein the mechanical transmission assembly 2 comprises a mechanical transmission shaft 21, a front planetary assembly 22, a rear planetary assembly 23, a fifth clutch C 5, a first brake B 1 and a second brake B 2, the front planetary assembly 22 comprises a front sun gear 221, a front planet carrier 222 and a front gear ring 223, the rear planetary assembly 23 comprises a rear sun gear 231, a rear planet carrier 232 and a rear gear ring 233, the mechanical transmission shaft 21 is connected with the input shaft 11 through a first clutch C 1, the mechanical transmission shaft 21 is fixedly connected with the front gear ring 223 and the rear sun gear 231 respectively, the front planet carrier 222 is connected with a rear planet carrier 232, the front sun gear 221 is connected with the mechanical transmission shaft 21 through a fifth clutch C 5 24, the first brake B 1 25 can lock the front sun gear 221, and the second brake B 2 can lock the front planet carrier 222 and the rear planet carrier 232 simultaneously;
The electric transmission assembly 3 comprises an electric input shaft 31, an inner rotor 32, an outer rotor 33, a stator 34, a power supply 35, an electric output shaft 36, a second clutch C 2 and a third clutch C 3, wherein the input gear pair 13 is connected with the electric input shaft 31 through the second clutch C 2 37, the electric input shaft 31 is connected with the inner rotor 32, the electric output shaft 36 is connected with the outer rotor 33, the power supply 35 supplies power to the stator 34 to generate a magnetic field, the magnetic field generated by the stator 34 controls the transmission speed ratio of the inner rotor 32 relative to the outer rotor 33, and the adjustment of the transmission speed ratio of the electric input shaft 31 relative to the electric output shaft 36 is realized;
The output shaft assembly 4 comprises an output shaft 41, an output sun gear 42, an output planet carrier 43, an output gear ring 44, an output gear pair 45 and a fourth clutch C 4, wherein the output sun gear 42 is connected with a rear gear ring 233, the output gear ring 44 is connected with a third clutch C 3 through the output gear pair 45, the output planet carrier 43 is connected with the output shaft 41, and the output sun gear 42 is connected with the output shaft 41 through the fourth clutch C 4.
The power split type mechanical-EVT composite transmission system can adapt to different working conditions, improve the power utilization rate of an engine, improve the fuel economy, effectively reduce gear shifting impact and increase the speed ratio adjusting range, can effectively supplement driving force through an energy accumulator in the aspect of power adjustment, and can recover energy during braking and send the energy back to the energy accumulator.
In order to achieve recovery of braking energy while supplementing the driving power, the electric drive assembly 3 comprises a slip ring 39, the slip ring 39 being connected to the inner rotor 32, the inner rotor 32 converting mechanical energy into electrical energy, the generated electrical energy being transmitted to the power source 35 via the slip ring 39.
A control method of a mechanical and electrical stepless speed change compound transmission system realizes the switching of a single-flow transmission mode, a compound transmission mode and an energy recovery mode through the combined switching between a clutch and a brake, wherein the single-flow transmission mode comprises an EVT transmission mode and a mechanical transmission mode, and the compound transmission mode is an EVT and mechanical compound transmission mode.
The engagement elements for each transmission mode are shown in table 1. The method comprises the following steps:
Table 1 mode switching element engaged state
Note that Σ represents the actuator in the engaged state and Δrepresents the actuator in the disengaged state.
As shown in fig. 2, the control method of the EVT transmission mode is as follows:
The second clutch C 2, the third clutch C 3 38 and the fourth clutch C 4 are engaged while the first clutch C 1, the fifth clutch C 5, the first brake B 1 and the second brake B 2 are disengaged, and power is output from the input shaft 11 through the input gear pair 13, the second clutch C 2, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3, the output gear pair 45, the output ring gear 44, the output carrier 43 to the output shaft 41.
The rotational speed calculation method of the output shaft 41 in the EVT transmission mode is as follows:
Where n 0 (EVT) is the speed of the output shaft 41 in EVT mode, n I is the speed of the input shaft 11, i 1 is the gear ratio of the input gear pair 13, i 2 is the gear ratio of the output gear pair 45, and i e is the gear ratio of the electric drive assembly 3.
As shown in fig. 3, the control method of the mechanical transmission 1 (M1) is as follows:
The first clutch C 1, the fourth clutch C 4 46 and the first brake B 1 are engaged, the second clutch C 2, the third clutch C 3 38, the fifth clutch C 5 and the second brake B 2 are simultaneously separated, power is split by the mechanical transmission shaft 21 from the input shaft 11 through the first clutch C 1 to the mechanical transmission shaft 21, one power is split by the mechanical transmission shaft 21, the front gear ring 223, the front planet carrier 222 to the rear planet carrier 232, the other power is split by the rear sun gear 231 to the rear planet carrier 232, the two power paths are converged to the rear planet carrier 232, and the two power is output by the rear gear ring 233 and the fourth clutch C 4 to the output shaft 41;
The rotational speed of the output shaft 41 of the mechanical transmission 1 (M1) is calculated as follows:
Where n O (M1) is the rotational speed of the output shaft 41 in gear 1 of the mechanical transmission, n I is the rotational speed of the input shaft 11, k 1 is the planetary gear characteristic of the front planetary gear set 22, and k 2 is the planetary gear characteristic of the rear planetary gear set 23.
As shown in fig. 4, the control method of the mechanical transmission 2 (M2) is as follows:
the first clutch C 1, the fourth clutch C 4 46 and the fifth clutch C 5 are engaged, while the second clutch C 2, the third clutch C 3 38, the first brake B 1 25 and the second brake B 2 are disengaged, power is split by the mechanical transmission shaft 21 from the input shaft 11 through the first clutch C 1 to the mechanical transmission shaft 21, the first path is divided by the fifth clutch C 5 24, the front sun gear 221 to the front planet carrier 222, the second path is divided by the front ring gear 223 to the front planet carrier 222, the first path and the second path are combined to the rear planet carrier 232, the third path is divided by the rear sun gear 231 to the rear planet carrier 232, the power is combined to the rear planet carrier 232, and the power is output by the rear ring gear 233 and the fourth clutch C3546 to the output shaft 41;
the rotational speed of the output shaft 41 of the mechanical transmission 2 (M2) is calculated as follows:
no(M2)=nI
Where n O (M2) is the rotational speed of the output shaft 41 in the mechanical transmission 2 gear, and n I is the rotational speed of the input shaft 11.
As shown in fig. 5, the control method of the mechanical transmission 3 (M3) is as follows:
The first clutch C 1, the fourth clutch C 4 46 and the second brake B 2 are engaged while the second clutch C 2, the third clutch C 3 38, the fifth clutch C 5 and the first brake B 1 are disengaged, and power is output from the input shaft 11 through the first clutch C 1, the mechanical propeller shaft 21, the rear sun gear 231, the rear carrier 232, the rear ring gear 233, the fourth clutch C 4 to the output shaft 41.
The rotational speed of the output shaft 41 of the mechanical transmission 3 (M3) is calculated as follows:
Where n O (M3) is the rotational speed of the output shaft 41 in the 3 rd gear of the mechanical transmission, n I is the rotational speed k 2 of the input shaft 11, and the planetary gear characteristic parameter of the rear planetary gear set 23.
As shown in fig. 6, the control method of the EVT and mechanical hybrid transmission 1 (EVT-M1) is as follows:
The first clutch C 1, the second clutch C 2 37, the third clutch C 3, and the first brake B 1 are engaged while the fourth clutch C 4 46, the fifth clutch C 5 24, and the second brake B 2 are disengaged;
The power is split by the input shaft 11, and one path of power passes through the input gear pair 13, the second clutch C 2, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, the output gear pair 45 and the output gear ring 44 to the output planet carrier 43;
The other power is transmitted to the mechanical transmission shaft 21 through the first clutch C 1, the power is split by the mechanical transmission shaft 21, one power is transmitted to the rear planet carrier 232 through the front gear ring 223 and the front planet carrier 222, the other power is transmitted to the rear planet carrier 232 through the rear sun gear 231, the two power is converged to the rear planet carrier 232, the power is converged to the output planet carrier 43 through the rear gear ring 233 and the output sun gear 42, and the power transmitted to the output planet carrier 43 through the mechanical transmission assembly 2 and the electric transmission assembly 3 is output through the output shaft 41.
The rotational speed calculation method of the output shaft 41 of the EVT and mechanical composite transmission 1 gear (EVT-M1) is as follows:
where n O (EVT-M1) is the rotational speed of the output shaft 41 when the EVT and the machine are in compound transmission 1, n I is the rotational speed of the input shaft 11, i 1 is the transmission ratio of the input gear pair 13, i 2 is the transmission ratio of the output gear pair 45, i 2 is the transmission ratio of the electric transmission assembly 3, k 1 is the planetary gear characteristic parameter of the front planetary gear set 22, k 2 is the planetary gear characteristic parameter of the rear planetary gear set 23, and k 3 is the planetary gear characteristic parameter of the output shaft set 4.
As shown in fig. 7, the control method of the EVT and mechanical compound transmission 2 gear (EVT-M2) is as follows:
The first clutch C 1, the second clutch C 2 37, the third clutch C 3, and the fifth clutch C 5 are engaged while the fourth clutch C 4 46, the first brake B 1 25, and the second brake B 2 are disengaged;
The power is split by the input shaft 11, and one path of power passes through the input gear pair 13, the second clutch C 2, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, the output gear pair 45 and the output gear ring 44 to the output planet carrier 43;
The other power is split by the mechanical transmission shaft 21 from the input shaft 11 to the mechanical transmission shaft 21 through the first clutch C 1, the first power is split by the fifth clutch C 5, the front sun gear 221 to the front planet carrier 222, the second power is split by the front gear ring 223 to the front planet carrier 222, the first power and the second power are combined and then are transmitted to the rear planet carrier 232, the third power is split by the rear sun gear 231 to the rear planet carrier 232, the power is split by the rear gear ring 233 and the output sun gear 42 to the output planet carrier 43, and the power which passes through the mechanical transmission assembly 2 and the electric transmission assembly 3 is split by the output planet carrier 43 and then is output by the output shaft 41;
the rotational speed calculation method of the output shaft 41 of the EVT and mechanical composite transmission 2 (EVT-M2) is as follows:
Where n O (EVT-M2) is the rotation speed of the output shaft 41 when the EVT and the machine are in compound transmission 2, n I is the rotation speed of the input shaft 11, i 1 is the transmission ratio of the input gear pair 13, i 2 is the transmission ratio of the output gear pair 45, i 2 is the transmission ratio of the electric transmission assembly 3, and k 3 is the planetary gear characteristic parameter of the output shaft assembly 4.
As shown in fig. 8, the control method of the EVT and mechanical compound transmission 3 gear (EVT-M3) is as follows:
The first clutch C 1, the second clutch C 2 37, the third clutch C 3, and the second brake B 2 are engaged while the fourth clutch C 4 46, the fifth clutch C 5 24, and the first brake B 1 are disengaged;
The power is split by the input shaft 11, and one path of power passes through the input gear pair 13, the second clutch C 2, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, the output gear pair 45 and the output gear ring 44 to the output planet carrier 43;
The other power is coupled from the input shaft 11 through the first clutch C 1, the fourth clutch C 4 46 and the second brake B 2, while the second clutch C 2 37, the third clutch C 3 38, the fifth clutch C 5 24 and the first brake B 1 are decoupled, and the power is output from the input shaft 11 through the first clutch C 1, the mechanical transmission shaft 21, the rear sun gear 231, the rear carrier 232, the rear ring gear 233, the output sun gear 42 to the output carrier 43, and the power through the mechanical transmission assembly 2 and the electric transmission assembly 3 is combined to the output carrier 43 and then output from the output shaft 41.
The rotational speed calculation method of the output shaft 41 of the EVT and mechanical composite transmission 3 (EVT-M3) is as follows:
Where n O (EVT-M3) is the rotation speed of the output shaft 41 when the EVT and the machine are in compound transmission 3, n I is the rotation speed of the input shaft 11, i 1 is the transmission ratio of the input gear pair 13, i 2 is the transmission ratio of the output gear pair 45, i e is the transmission ratio of the electric transmission assembly 3, k 2 is the planetary gear characteristic parameter of the rear planetary gear assembly 23, and k 3 is the planetary gear characteristic parameter of the output shaft assembly 4.
As shown in fig. 9, the control method of the energy recovery mode is as follows:
The third clutch C 3, the first brake B 1 25 and the second brake B 2 are engaged while the first clutch C 1 12, the second clutch C 2 37, the fourth clutch C 4 and the fifth clutch C 5 are disengaged, the braking force is converted into electric energy by the output shaft 41 through the output planet carrier 43, the output gear ring 44, the output gear pair 45, the third clutch C 3 38, the electric output shaft 36 to the outer rotor 33, the outer rotor 33 transfers the electric energy to the power source 35 by the stator 34, and the power source 35 stores the recovered energy in the form of electric energy.
As shown in fig. 10, when the EVT is driven, power is driven by the electric input shaft 31 to rotate the inner rotor 32, a part of mechanical energy is converted into electric energy through the slip ring 39 and transmitted to the power source 35, the power source 35 converts the electric energy into mechanical energy through the stator 34 and the outer rotor 33 and is output by the electric output shaft 36, and the other part of mechanical energy is directly converted into mechanical energy through electromagnetic field coupling between the stator 34 and the outer rotor 33 and is output by the electric output shaft 36.
As shown in FIG. 11, by adjusting the gear ratio of the EVT transmission assembly and selectively controlling the engagement of the clutch assemblies and brake assemblies, 4 transmission modes are provided, EVT transmission, EVT-M1 compound transmission, EVT-M2 compound transmission, and EVT-M3 compound transmission. The method comprises the steps of starting by adopting an EVT transmission mode, wherein the output rotating speed linearly increases along with the increase of the transmission ratio i e of an EVT transmission assembly, synchronously switching the EVT transmission mode to an EVT-M3 compound transmission mode when the transmission ratio i e∈[no(EVT)=no (EVT-M3) of the EVT transmission assembly is changed from a minimum value to a maximum value, non-linearly increasing n o (EVT-M3), starting by adopting an EVT-M2 transmission mode, wherein the output rotating speed non-linearly increases along with the increase of the transmission ratio i e of the EVT transmission assembly, and increasing non-linearly along with the increase of the transmission ratio i e of the EVT transmission assembly by adopting the EVT-M2 transmission mode. By selectively controlling the engagement of the clutch and brake assemblies, three transmission modes of the mechanical transmissions M1, M2, M3 are provided, enabling three different fixed ratio mechanical transmission modes.
Illustrating:
the main parameters are i 1=0.51,i2=0.5,k1=1.86,k2=1.5,k3=1.72,ie E [0,3.5]
The EVT transmission output-input rotational speed relationship is:
the output-input rotation speed relation of the mechanical transmission M1 is as follows:
The output-input rotation speed relation of the mechanical transmission M2 is n o(M2)=nI
The output-input rotation speed relation of the mechanical transmission M3 is as follows:
The EVT-mechanical compound transmission EVT-M1 has the following output-input rotation speed relationship:
The EVT-mechanical compound transmission EVT-M1 has the following output-input rotation speed relationship:
The EVT-mechanical compound transmission EVT-M1 has the following output-input rotation speed relationship:
As shown in fig. 11, starting with the EVT transmission mode, n o (EVT) increases linearly from 0 to 3.43n I when the transmission ratio i e of the EVT transmission is changed from 0 to 3.5, the EVT transmission mode may be synchronously shifted to the EVT-mechanical compound transmission EVT-M3 mode when the transmission ratio i e =2.4 of the EVT transmission, the EVT-mechanical compound transmission EVT-M3 mode being a nonlinear transmission, starting with the EVT-mechanical compound transmission EVT-M2 mode, in which n o increases non-linearly from 0 to 0.86n I when the transmission ratio i e of the EVT transmission is changed from 0 to 3.5, and in the EVT-mechanical compound transmission EVT-M1 mode, n o increases linearly from 2.68n I to 4.19n I when the transmission ratio i e of the EVT transmission is changed from 0 to 3.5. By selectively controlling the engagement of the clutch and brake assemblies, three transmission modes of mechanical transmission M1, M2, M3 are provided, enabling three different fixed ratio mechanical transmission modes, n o(M1)=1.08nI、no(M2)=1nI and n o(M3)=0.67nI, respectively.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant points refer to the description of the method section.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.