CN114593035A - Combined motor pump - Google Patents
Combined motor pump Download PDFInfo
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- CN114593035A CN114593035A CN202210287290.7A CN202210287290A CN114593035A CN 114593035 A CN114593035 A CN 114593035A CN 202210287290 A CN202210287290 A CN 202210287290A CN 114593035 A CN114593035 A CN 114593035A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
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Abstract
Description
技术领域technical field
本发明属于液压组合泵,具体涉及一种组合马达泵。The invention belongs to a hydraulic combined pump, in particular to a combined motor pump.
背景技术Background technique
组合马达泵是一款具有工作介质分离性能的马达、泵组合结构产品,此产品是利用主系统中的压力油源驱动油泵工作,然后将变速箱底部的油液输送到顶部实现润滑,同时由于变速箱自身的润滑油液相对于主机液压系统的清洁度要差很多,所以马达和泵分别使用两个单独的油源工作,并且两者之间也不能够出现窜油情况,发生相互污染。The combined motor pump is a motor and pump combined structure product with working medium separation performance. This product uses the pressure oil source in the main system to drive the oil pump to work, and then transports the oil from the bottom of the gearbox to the top for lubrication. The lubricating oil of the gearbox itself is much less clean than the hydraulic system of the main engine, so the motor and the pump use two separate oil sources to work, and there can be no oil leakage between the two, and mutual contamination occurs.
在现有技术中,如中国专利:公开号CN211449019U,授权公告日2020年09月08日,马达和泵之间安装有双向密封圈,实现驱动马达和油泵之间的相互密封,但在后来的使用过程中还是发现有窜油现象,主要原因为变速箱的润滑油液太脏,里面含有铁屑等硬质杂质,在长期工作后造成油封唇口损伤,导致驱动马达和泵之间发生窜油现象,当驱动马达的系统液压油窜到油泵后流入到变速箱内会导致系统油液减少,严重时会有系统缺油导致系统油缸工作不到位,系统中吸入空气油缸有爬升等现象,当变速箱内的油液窜到马达内后流入系统中时则会污染到整个液压系统,造成系统阀路卡滞、零部件过渡磨损等问题,所以驱动马达和油泵之间油封发生破损导致的窜油后果都很严重。In the prior art, such as Chinese patent: publication number CN211449019U, authorization announcement date of September 8, 2020, a two-way sealing ring is installed between the motor and the pump to achieve mutual sealing between the driving motor and the oil pump, but in the later The phenomenon of oil channeling is still found during use. The main reason is that the lubricating oil of the gearbox is too dirty and contains hard impurities such as iron filings. After long-term work, the oil seal lip is damaged, resulting in channeling between the drive motor and the pump. Oil phenomenon, when the system hydraulic oil of the drive motor escapes to the oil pump and flows into the gearbox, it will cause the system oil to decrease. In severe cases, there will be a lack of oil in the system, which will cause the system oil cylinder to not work properly, and the air intake cylinder in the system will climb and so on. When the oil in the gearbox escapes into the motor and then flows into the system, it will contaminate the entire hydraulic system, causing problems such as system valve blockage and excessive wear of parts. Therefore, the oil seal between the drive motor and the oil pump is damaged. Oil channeling has serious consequences.
马达驱动油泵的连接形式常用的是花键配合形式,对于轴径较小的情况,内花键孔也会较小,加工内花键时只能用线切割加工,而且加工精度较差。The connection form of the motor-driven oil pump is usually the spline fit form. For the case where the shaft diameter is small, the inner spline hole will also be smaller. When machining the inner spline, only wire cutting can be used, and the machining accuracy is poor.
现有的马达泵中的驱动马达和油泵均为固定轴向间隙结构,此结构在工作时滑套同齿轮端面间是有间隙的,所以齿轮副旋转工作时阻力小,利于马达启动驱动,但同时由于此特点会导致容积效率偏低,造成驱动转速相对偏低,只有通过增加驱动流量保证工作转速,降低了效率。The driving motor and the oil pump in the existing motor pump are both fixed axial gap structures. In this structure, there is a gap between the sliding sleeve and the end face of the gear during operation. Therefore, the resistance of the gear pair is small when it rotates, which is beneficial for the motor to start and drive. At the same time, due to this feature, the volumetric efficiency will be low, resulting in a relatively low driving speed. Only by increasing the driving flow to ensure the working speed, the efficiency is reduced.
发明内容SUMMARY OF THE INVENTION
为了克服上述现有技术的不足之处,本发明提供一种组合马达泵,将原来的双向油封更改为两个单独的油封,分别装配到驱动马达和油泵上。In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a combined motor pump, which changes the original bidirectional oil seal into two separate oil seals, which are respectively assembled on the drive motor and the oil pump.
本发明是通过如下技术方案实现的:一种组合马达泵,包括前盖、泵壳体、马达壳体和后盖,泵壳体内设有相互啮合的泵主动齿轮和泵从动齿轮,马达壳体内设有相互啮合的马达主动齿轮和马达从动齿轮,泵主动齿轮的齿轮轴与马达主动齿轮的齿轮轴传动连接,还包括隔板,前盖、泵壳体、隔板、马达壳体和后盖依次连接;隔板上设置有从隔板厚度方向贯穿隔板的孔A,泵主动齿轮的齿轮轴与马达主动齿轮的齿轮轴在隔板的孔A处传动连接,隔板的外侧面设有与孔A相连通的通气塞接口;泵主动齿轮与泵壳体在靠近隔板的孔A处设置有油封Ⅰ,马达主动齿轮与马达壳体在靠近隔板的孔A处设置有油封Ⅱ。The invention is realized through the following technical solutions: a combined motor pump, comprising a front cover, a pump casing, a motor casing and a rear cover, the pump casing is provided with a pump driving gear and a pump driven gear that mesh with each other, and the motor casing The body is provided with a motor driving gear and a motor driven gear that mesh with each other, the gear shaft of the pump driving gear is connected with the gear shaft of the motor driving gear, and also includes a partition, a front cover, a pump housing, a partition, a motor housing and The rear covers are connected in sequence; the partition plate is provided with a hole A that penetrates the partition plate from the thickness direction of the partition plate, and the gear shaft of the pump driving gear and the gear shaft of the motor driving gear are connected in a driving manner at the hole A of the partition plate. There is a vent plug interface that communicates with the hole A; the pump driving gear and the pump casing are provided with an oil seal I near the hole A of the diaphragm, and the motor driving gear and the motor casing are provided with an oil seal near the hole A of the diaphragm II.
进一步地,还包括十字连接套,十字连接套包括设置在十字连接套左侧中部的横向一字孔和设置在十字连接套右侧中部的纵向一字孔;泵主动齿轮的齿轮轴与马达主动齿轮的齿轮轴通过十字连接套传动连接。Further, it also includes a cross connecting sleeve, and the cross connecting sleeve includes a transverse slotted hole arranged in the middle part of the left side of the cross connecting sleeve and a longitudinal slotted hole arranged in the middle part of the right side of the cross connecting sleeve; the gear shaft of the pump driving gear and the motor drive The gear shafts of the gears are connected through a cross-connecting sleeve.
进一步地,所述十字连接套的横向一字孔与所述十字连接套的纵向一字孔连通。Further, the transverse slotted hole of the cross connecting sleeve is communicated with the longitudinal slotted hole of the cross connecting sleeve.
进一步地,位于泵主动齿轮的主动齿轮两侧的齿轮轴和位于泵从动齿轮的从动齿轮两侧的齿轮轴均通过相应的滚针轴承Ⅰ支撑在两组滑套Ⅰ上,位于左侧的滑套Ⅰ与前盖间设有固定侧板;位于马达主动齿轮的主动齿轮两侧的齿轮轴和位于马达从动齿轮的从动齿轮两侧的齿轮轴均通过相应的滚针轴承Ⅱ支撑在两组滑套Ⅱ上,马达两侧的齿轮端面与相应的滑套Ⅱ间均设置有浮动侧板,滑套Ⅱ的侧面设有与浮动侧板相接触的W密封圈和支撑条。Further, the gear shafts on both sides of the driving gear of the driving gear of the pump and the gear shafts on both sides of the driven gear of the driven gear of the pump are supported on the two sets of sliding sleeves I through the corresponding needle roller bearings I, located on the left side. There is a fixed side plate between the sliding sleeve I and the front cover; the gear shafts located on both sides of the driving gear of the motor driving gear and the gear shafts located on both sides of the driven gear of the driven gear of the motor are supported by the corresponding needle roller bearings II On the two sets of sliding sleeves II, floating side plates are arranged between the gear end faces on both sides of the motor and the corresponding sliding sleeves II, and the side surfaces of the sliding sleeves II are provided with W sealing rings and support bars in contact with the floating side plates.
进一步地,所述泵主动齿轮的齿轮轴还从泵壳体延伸至所述前盖的外侧,位于所述前盖外侧的所述泵主动齿轮的齿轮轴上设有连接花键。Further, the gear shaft of the pump driving gear also extends from the pump housing to the outside of the front cover, and the gear shaft of the pump driving gear located outside the front cover is provided with a connecting spline.
进一步地,所述前盖与泵壳体之间、泵壳体与隔板、隔板与马达壳体、马达壳体和后盖间均设有导向定位销。Further, guide positioning pins are provided between the front cover and the pump housing, between the pump housing and the partition, between the partition and the motor housing, and between the motor housing and the rear cover.
进一步地,所述前盖、泵壳体、隔板、马达壳体和后盖通过螺栓紧固连接。Further, the front cover, the pump housing, the baffle, the motor housing and the rear cover are fastened and connected by bolts.
本发明的有益效果是:一、将原来的双向油封更改为两个单独的油封,分别装配到驱动马达和油泵上,通气塞接口上装配有通气塞,当发生窜油时,油液从通气塞排出,防止驱动马达和油泵之间发生窜油,同时通气塞能防止外面的脏物进入隔板的孔A处损伤到油封。The beneficial effects of the invention are as follows: 1. Change the original two-way oil seal into two separate oil seals, which are respectively assembled on the driving motor and the oil pump, and the vent plug interface is equipped with a vent plug. The plug is discharged to prevent oil blowing between the drive motor and the oil pump. At the same time, the breather plug can prevent the outside dirt from entering the hole A of the separator and damaging the oil seal.
二、本申请采用传动端部扁头的齿轮轴配合十字连接套10的形式,此结构大大降低了加工难度,并且提高了传动精度。2. The present application adopts the form of the gear shaft with the flat head of the transmission end being matched with the
三、驱动马达采用带有轴向间隙补偿结构,驱动转速明显提高,提高了驱动传动效率。3. The drive motor adopts the structure with axial clearance compensation, the driving speed is obviously increased, and the driving transmission efficiency is improved.
附图说明Description of drawings
图1为本发明的结构剖视图;Fig. 1 is the structural sectional view of the present invention;
图2为本发明的外部产品轮廓示意图;Fig. 2 is the outline schematic diagram of the external product of the present invention;
图3为本发明十字连接套的结构示意图;Fig. 3 is the structural schematic diagram of the cross connection sleeve of the present invention;
图4为图3的左视图;Fig. 4 is the left side view of Fig. 3;
图中,1、泵主动齿轮,2、前盖,3、孔用挡圈Ⅰ,4、骨架油封,5、滑套Ⅰ,6、泵壳体,7、泵从动齿轮,8、油封Ⅰ,9、孔用挡圈Ⅱ,10、十字连接套,11、W密封圈,12、支撑条,13、浮动侧板,14、滑套Ⅱ,15、马达主动齿轮,16、螺栓,17、滚针轴承Ⅱ,18、后盖,19、马达壳体,20、马达从动齿轮,21、油封Ⅱ,22、孔用挡圈Ⅲ,23、通气塞接口,24、隔板,25、滚针轴承Ⅰ,26、固定侧板,27、连接花键。In the figure, 1, the pump driving gear, 2, the front cover, 3, the retaining ring for the hole I, 4, the skeleton oil seal, 5, the sliding sleeve I, 6, the pump housing, 7, the pump driven gear, 8, the oil seal I , 9, retaining ring for hole II, 10, cross connection sleeve, 11, W sealing ring, 12, support bar, 13, floating side plate, 14, sliding sleeve II, 15, motor driving gear, 16, bolt, 17, Needle roller bearing II, 18, rear cover, 19, motor housing, 20, motor driven gear, 21, oil seal II, 22, retaining ring for hole III, 23, vent plug interface, 24, partition plate, 25, roller Needle bearing I, 26, fixed side plate, 27, connecting spline.
具体实施方式Detailed ways
下面根据附图和实施例对本发明进一步说明。The present invention will be further described below according to the accompanying drawings and embodiments.
如图1和图2所示,一种组合马达泵,包括前盖2、泵壳体6、隔板24、马达壳体19和后盖18,泵壳体6内设有相互啮合的泵主动齿轮1和泵从动齿轮7,马达壳体19内设有相互啮合的马达主动齿轮15和马达从动齿轮20,前盖2、泵壳体6、隔板24、马达壳体19和后盖18依次通过螺栓16紧固连接,且前盖2与泵壳体6、泵壳体6与隔板24、隔板24与马达壳体19、马达壳体19和后盖18间均设置有密封圈。As shown in Figures 1 and 2, a combined motor pump includes a
泵主动齿轮1左侧的齿轮轴还从泵壳体6延伸至所述前盖2的外侧,位于所述前盖2外侧的所述泵主动齿轮1的齿轮轴上设有连接花键27,连接花键27的目的在于出厂时通过电机与连接花键27的传动工作来检测齿轮泵部分是否能够正常工作。泵主动齿轮1左侧的齿轮轴与前盖2间设有骨架油封4,骨架油封4的右侧由前盖2的内部轴肩轴向限位,骨架油封4的左侧由设在前盖2上的孔用挡圈Ⅰ3进行轴向限位。The gear shaft on the left side of the pump driving gear 1 also extends from the
如图1所示,隔板24上设置有从隔板24厚度方向贯穿隔板24的孔A,泵主动齿轮1右侧的齿轮轴与马达主动齿轮15左侧的齿轮轴在隔板24的孔A处传动连接。隔板24的外侧面设有与孔A相连通的通气塞接口23。泵主动齿轮1与泵壳体6在靠近隔板24的孔A处设置有油封Ⅰ8,油封Ⅰ8的左侧由泵壳体6的内部轴肩轴向限位,油封Ⅰ8的右侧由设置在泵壳体6上的孔用挡圈Ⅱ9轴向限位。马达主动齿轮15与马达壳体19在靠近隔板24的孔A处设置有油封Ⅱ21,油封Ⅱ21的左侧由设置在马达壳体19上的孔用挡圈Ⅲ22轴向限位,油封Ⅱ21的右侧由马达壳体19的内部轴肩轴向限位。通气塞接口23最后装配有通气塞,在发生漏油时,泄露的油液会流入到隔板24的孔A处,并通过安装在通气塞接口23上的通气塞流到组合马达泵体外,而不是直接窜流到驱动马达或油泵内,操作者可以通过定期观察通气塞处的状况判断是否有漏油情况,能够尽早发现问题,具有了窜油提示保护的作用,有效防止了驱动马达和油泵之间相互窜油导致的系统油液被污染或系统缺油等问题,大大提高了工作的安全性和可靠性。As shown in FIG. 1 , the
如图1、图3和图4所示,泵主动齿轮1右侧的齿轮轴与马达主动齿轮15左侧的齿轮轴的传动连接是通过十字连接套10实现的,十字连接套10包括设置在十字连接套10左侧中部的横向一字孔和设置在十字连接套10右侧中部的纵向一字孔;泵主动齿轮1的齿轮轴与十字连接套10左侧中部的横向一字孔装配,马达主动齿轮15的齿轮轴与十字连接套10右侧中部的纵向一字孔装配。通过作为传动件的十字连接套10实现了泵主动齿轮1与马达主动齿轮15的动力传递。具体地,如图3所示,所述十字连接套10的横向一字孔与所述十字连接套10的纵向一字孔连通。本申请采用传动端部扁头的齿轮轴配合十字连接套10的形式,此结构大大降低了加工难度,并且提高了传动精度。As shown in FIGS. 1 , 3 and 4 , the transmission connection between the gear shaft on the right side of the pump driving gear 1 and the gear shaft on the left side of the
如图1所示,包括两组滑套Ⅰ5和两组滑套Ⅱ14,位于泵主动齿轮1的主动齿轮两侧的齿轮轴和位于泵从动齿轮7的从动齿轮两侧的齿轮轴均通过相应的滚针轴承Ⅰ25支撑在两组滑套Ⅰ5上,位于左侧的滑套Ⅰ5与前盖2间设有固定侧板26。位于马达主动齿轮15的主动齿轮两侧的齿轮轴和位于马达从动齿轮20的从动齿轮两侧的齿轮轴均通过相应的滚针轴承Ⅱ17支撑在两组滑套Ⅱ14上,马达两侧的齿轮端面与相应的滑套Ⅱ14间均设置有浮动侧板13,滑套Ⅱ14的侧面设有与浮动侧板13相接触的W密封圈11和支撑条12。As shown in Figure 1, it includes two sets of sliding sleeves I5 and two sets of sliding sleeves II14. The gear shafts located on both sides of the driving gear of the pump driving gear 1 and the gear shafts located on both sides of the driven gear of the pump driven
考虑到油泵使用压力较低,为提高整体使用效率,本申请的油泵部分还是采用固定轴向间隙结构,而将驱动马达部分更改为带有轴向间隙补偿结构,此结构使用到滑套Ⅱ14和浮动侧板13,并且两者之间安装有W密封圈11和支撑条12,驱动油液在W密封圈11和支撑条12的作用下在滑套Ⅱ14和浮动侧板13之间形成压力,在压力驱动时,此压力推动浮动侧板13贴紧到齿轮端面上,减少了泄露,提高了驱动效率,同时W密封圈11的压缩量减少到正常高压产品的50%,这样由于W密封圈11压缩产生的启动扭矩也大大减小,经试验,完全可以满足使用要求,同时驱动转速明显提高,提高了驱动传动效率。Considering the low operating pressure of the oil pump, in order to improve the overall use efficiency, the oil pump part of this application still adopts a fixed axial gap structure, and the driving motor part is changed to a structure with axial gap compensation. This structure uses the sliding sleeve II14 and The floating
作为本实施例的改进,所述前盖2与泵壳体6之间、泵壳体6与隔板24、隔板24与马达壳体19、马达壳体19和后盖18间均设有导向定位销。在上述部件进行装配时,先将导向定位销插入,另一部件则对准导向定位销放入即可,例如所述前盖2与所述泵壳体6进行装配时,先将导向定位销放入所述前盖2的销轴孔内,随后再将所述泵壳体6的销轴孔对准导向定位销插入,导向定位销的使用目的在于保证连接的同轴度,同时预先对部件进行限位方便后续的紧固。As an improvement of this embodiment, between the
Claims (7)
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CN202210287290.7A CN114593035A (en) | 2022-03-23 | 2022-03-23 | Combined motor pump |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114922770A (en) * | 2022-06-08 | 2022-08-19 | 合肥阳升液压科技有限公司 | Hydraulic gear motor pump with leakage sensor and hydraulic system |
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CN203420885U (en) * | 2013-06-17 | 2014-02-05 | 合肥市穗意液压技术有限公司 | Connection structure between front pump and rear pump on gear oil pump |
CN204041448U (en) * | 2014-08-21 | 2014-12-24 | 合肥长源液压股份有限公司 | Do not go here and there mutually the triple gear motor-mount pump of oil |
CN211449019U (en) * | 2019-12-24 | 2020-09-08 | 徐州科源液压股份有限公司 | Combined motor pump combining gear pump and hydraulic motor |
CN215927767U (en) * | 2021-06-30 | 2022-03-01 | 潍柴动力股份有限公司 | Hydraulic gear pump |
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JP2008267236A (en) * | 2007-04-18 | 2008-11-06 | Toyota Motor Corp | Manufacturing method of internal gear type electric oil pump |
CN202612096U (en) * | 2011-11-10 | 2012-12-19 | 青州市天润液压科技有限公司 | Dump truck direct-connecting oil pump |
CN203420881U (en) * | 2013-06-17 | 2014-02-05 | 合肥市穗意液压技术有限公司 | Oil pump provided with double gears |
CN203420885U (en) * | 2013-06-17 | 2014-02-05 | 合肥市穗意液压技术有限公司 | Connection structure between front pump and rear pump on gear oil pump |
CN204041448U (en) * | 2014-08-21 | 2014-12-24 | 合肥长源液压股份有限公司 | Do not go here and there mutually the triple gear motor-mount pump of oil |
CN211449019U (en) * | 2019-12-24 | 2020-09-08 | 徐州科源液压股份有限公司 | Combined motor pump combining gear pump and hydraulic motor |
CN215927767U (en) * | 2021-06-30 | 2022-03-01 | 潍柴动力股份有限公司 | Hydraulic gear pump |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114922770A (en) * | 2022-06-08 | 2022-08-19 | 合肥阳升液压科技有限公司 | Hydraulic gear motor pump with leakage sensor and hydraulic system |
CN114922770B (en) * | 2022-06-08 | 2024-05-03 | 合肥阳升液压科技有限公司 | Hydraulic gear motor pump with leakage sensor and hydraulic system |
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