CN114582623A - Intelligent production line for 5G and new energy ultrahigh frequency components - Google Patents
Intelligent production line for 5G and new energy ultrahigh frequency components Download PDFInfo
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- CN114582623A CN114582623A CN202210130611.2A CN202210130611A CN114582623A CN 114582623 A CN114582623 A CN 114582623A CN 202210130611 A CN202210130611 A CN 202210130611A CN 114582623 A CN114582623 A CN 114582623A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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Abstract
本发明具体公开了一种5G及新能源超高频元器件智能生产线,包括沿生产线顺序设置的绕线装置、激光弯脚装置、激光剥漆装置、自动上下料装置、六面外观检测装置以及测试包装装置;绕线装置包括第一机台、绕线张力机构、第一治具输送单元、第二治具输送单元、绕线机构以及抓取机构;绕线张力机构用于将线材引导至绕线机构上;抓取机构用于将第一治具输送单元上的治具搬运至第二治具输送单元。通过绕线装置、激光弯脚装置、激光剥漆装置、自动上下料装置、六面外观检测装置以及测试包装装置相互配合,能够实现在一条生产线内即可完成绕线、弯脚、剥漆、测包等过程,降低设备成本;极大提升了生产效率,保证了产品质量的稳定性。
The invention specifically discloses an intelligent production line for 5G and new energy ultra-high frequency components, which includes a winding device, a laser bending device, a laser paint stripping device, an automatic loading and unloading device, a six-sided appearance detection device and a test package arranged in sequence along the production line. device; the winding device includes a first machine, a winding tension mechanism, a first jig conveying unit, a second jig conveying unit, a winding mechanism and a grabbing mechanism; the winding tension mechanism is used to guide the wire to the winding On the mechanism; the grasping mechanism is used to transport the jig on the first jig conveying unit to the second jig conveying unit. Through the cooperation of the winding device, the laser bending device, the laser paint stripping device, the automatic loading and unloading device, the six-sided appearance inspection device and the test packaging device, the winding, bending, stripping, Package testing and other processes reduce equipment costs; greatly improve production efficiency and ensure the stability of product quality.
Description
技术领域technical field
本发明涉及电感制作技术领域,具体涉及一种5G及新能源超高频元器件智能生产线。The invention relates to the technical field of inductor manufacturing, in particular to an intelligent production line for 5G and new energy ultra-high frequency components.
背景技术Background technique
在大型高精密元器件制造领域,其产品(例如电感)结构尺寸往往比较小。随着5G技术和新能源汽车发展趋势猛增,电子产品中所需的电子原件的需求越来越高,其中电感就是需求量很高的电子元件,因此需要有高效率的生产加工设备才能满足如此多数量要求的电感生产。然而目前一体成型电感时在生产时需要经过绕线、弯脚、剥漆、测包等加工过程,工序多,需要的设备繁多,在生产时存在生产效率低、产品质量稳定性差、合格率低等缺点。In the field of large-scale high-precision component manufacturing, the structure size of its products (such as inductors) is often relatively small. With the rapid development of 5G technology and new energy vehicles, the demand for electronic components in electronic products is getting higher and higher. Inductors are electronic components that are in high demand. Therefore, efficient production and processing equipment is required to meet the requirements. Inductor production required in such large quantities. However, at present, the production of integrated inductors needs to go through processing processes such as winding, bending, stripping paint, and testing packages. There are many processes and a lot of equipment required. In production, there are low production efficiency, poor product quality stability, and low pass rate. and other shortcomings.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种5G及新能源超高频元器件智能生产线,解决现有技术中现有技术存在的生产效率低下、产品质量不稳定、设备成本高等缺陷。The technical problem to be solved by the present invention is to provide an intelligent production line for 5G and new energy ultra-high frequency components, which solves the defects of low production efficiency, unstable product quality and high equipment cost in the prior art.
一种5G及新能源超高频元器件智能生产线,包括沿生产线顺序设置的绕线装置、激光弯脚装置、激光剥漆装置、自动上下料装置、六面外观检测装置以及测试包装装置;An intelligent production line for 5G and new energy ultra-high frequency components, comprising a winding device, a laser bending device, a laser paint stripping device, an automatic loading and unloading device, a six-sided appearance inspection device, and a test packaging device arranged in sequence along the production line;
所述绕线装置用于绕设电感线圈,所述激光弯脚装置用于对电感进行折弯处理,所述激光剥漆装置用于对电感线圈的预设位置进行去皮,所述六面外观检测装置和所述测试包装装置之间通过输送线连接;The winding device is used for winding the inductor coil, the laser bending device is used for bending the inductor, the laser paint stripping device is used for peeling the preset position of the inductor coil, the six-sided The appearance detection device and the test packaging device are connected by a conveying line;
其中,所述绕线装置包括第一机台、与所述第一机台并排设置的绕线张力机构、设置于所述第一机台上的第一治具输送单元、第二治具输送单元、绕线机构以及抓取机构;所述绕线张力机构用于将线材引导至所述绕线机构上;所述抓取机构用于将所述第一治具输送单元上的治具搬运至所述第二治具输送单元;所述绕线机构设置于所述第二治具输送单元一侧。Wherein, the winding device includes a first machine table, a winding tension mechanism arranged side by side with the first machine table, a first jig conveying unit arranged on the first machine table, and a second jig conveying unit A unit, a winding mechanism and a grabbing mechanism; the winding tension mechanism is used for guiding the wire to the winding mechanism; the grabbing mechanism is used for conveying the jig on the first jig conveying unit to the second jig conveying unit; the winding mechanism is arranged on one side of the second jig conveying unit.
进一步地,所述绕线机构包括绕线上模组件、绕线下模组件、热风部和导线针部;所述绕线上模组件包括用于驱动吸嘴组件的第一驱动件、第一Y轴驱动组件、第一X轴驱动组件、第一Z轴驱动组件和吸嘴组件,所述第一Y轴驱动组件用于驱动所述第一X轴驱动组件、第一Z轴驱动组件以及吸嘴组件共同前后移动,所述第一X轴驱动组件用于驱动所述第一Z轴驱动组件以及吸嘴组件共同左右移动,所述第一Z轴驱动组件用于驱动所述吸嘴组件上下移动;所述绕线下模组件位于所述绕线上模组件下方;所述导线针部位于所述绕线下模组件后方,所述热风部与所述导线针部对准设置,所述绕线张力机构用于将线材引导至所述绕线机构的导线针部上。Further, the winding mechanism includes an upper winding die assembly, a lower winding die assembly, a hot air part and a wire needle part; the winding upper die assembly includes a first driving member for driving the suction nozzle assembly , a first Y-axis drive assembly, a first X-axis drive assembly, a first Z-axis drive assembly and a suction nozzle assembly, the first Y-axis drive assembly is used to drive the first X-axis drive assembly, the first Z-axis The drive assembly and the suction nozzle assembly move back and forth together, the first X-axis drive assembly is used to drive the first Z-axis drive assembly and the suction nozzle assembly to move left and right together, and the first Z-axis drive assembly is used to drive the The suction nozzle assembly moves up and down; the winding lower die assembly is located below the winding upper die assembly; the wire needle part is located behind the wire winding lower die assembly, and the hot air part is connected to the wire needle The winding tension mechanism is used to guide the wire to the wire needle part of the winding mechanism.
进一步地,所述绕线下模组件包括用于承载板、设置于所述承载板上的多个承载部、用于驱动承载部旋转的第二驱动件、设置于所述承载部上的夹线板组件,所述夹线板组件包括固定夹线板和活动夹线板,所述固定夹线板和活动夹线板之间形成有夹线空间,所述活动夹线板能够相对所述固定夹线板转动以调整所述夹线空间的大小。Further, the winding lower die assembly includes a bearing plate, a plurality of bearing parts arranged on the bearing plate, a second driving member for driving the bearing parts to rotate, and a plurality of bearing parts arranged on the bearing part. A wire clamping plate assembly, the wire clamping plate assembly includes a fixed wire clamping plate and a movable wire clamping plate, a wire clamping space is formed between the fixed wire clamping plate and the movable wire clamping plate, and the movable wire clamping plate can be relatively The fixed thread clamping plate is rotated to adjust the size of the thread clamping space.
进一步地,所述剪切部包括第三驱动件、第一剪切部和第二剪切部,所述第三驱动件包括驱动源、与驱动源连接的传动齿轮以及分别与传动齿轮上下两端啮合的第一直齿轮板、第二直齿轮板,所述第一直齿轮板和第一剪切部连接,所述第二直齿轮板和第二剪切部连接。Further, the shearing part includes a third driving part, a first shearing part and a second shearing part, and the third driving part includes a driving source, a transmission gear connected with the driving source, and two upper and lower parts respectively connected to the transmission gear. The first spur gear plate and the second spur gear plate are meshed with each other at the ends, the first spur gear plate is connected with the first shearing portion, and the second spur gear plate is connected with the second shearing portion.
进一步地,所述第二治具输送单元包括第一输送导轨和设置于所述第一输送导轨一端的治具弹夹组件,所述治具弹夹组件包括设置于所述第一输送导轨上的具有放置腔的卡板座和拨治具组件,所述卡板座下端设置有缺口,所述拨治具组件用于带动治具从所述缺口中拨出。Further, the second jig conveying unit includes a first conveying guide rail and a jig clip assembly disposed at one end of the first conveying guide rail, and the jig clip assembly includes a jig clip assembly disposed on the first conveying guide rail. There is a clamping plate seat and a dialing fixture assembly with a placement cavity, the lower end of the clamping plate seat is provided with a notch, and the dialing fixture assembly is used to drive the fixture to be pulled out from the gap.
进一步地,所述拨治具组件包括拨动组件和第二X轴驱动组件,所述第一输送导轨设置有条形槽;所述第二X轴驱动组件用于驱动所述拨动组件沿所述条形槽左右移动;所述拨动组件包括驱动气缸和拨治具杆,所述驱动气缸和拨治具杆连接。Further, the dialing fixture assembly includes a dialing assembly and a second X-axis driving assembly, the first conveying guide rail is provided with a bar-shaped groove; the second X-axis driving assembly is used to drive the dialing assembly along the The bar-shaped groove moves left and right; the toggle assembly includes a driving cylinder and a toggle jig rod, and the driving cylinder and the toggle jig rod are connected.
进一步地,所述抓取机构包括第二Y轴驱动组件、第二Z轴驱动组件和夹爪组件,所述第二Y轴驱动组件用于驱动所述第二Z轴驱动组件和夹爪组件共同前后移动,所述第二Z轴驱动组件用于驱动所述夹爪组件上下移动。Further, the grasping mechanism includes a second Y-axis drive assembly, a second Z-axis drive assembly and a gripper jaw assembly, and the second Y-axis drive assembly is used to drive the second Z-axis drive assembly and the gripper jaw assembly To move back and forth together, the second Z-axis drive assembly is used to drive the jaw assembly to move up and down.
进一步地,所述夹爪组件包括夹爪气缸和与所述夹爪气缸连接的两个夹爪部,所述夹爪部之间的距离是能够调节的。Further, the clamping jaw assembly includes a clamping jaw cylinder and two clamping jaw parts connected with the clamping jaw cylinder, and the distance between the clamping jaw parts can be adjusted.
进一步地,所述剥漆装置包括第二机台、设置于所述第二机台上的第二输送导轨、用于对电感线圈的预设位置进行剥漆的激光剥漆机构和用于供给并截断铜带的铜带供给机构,所述第二输送导轨用于将治具输送至与所述激光剥漆机构相对应的位置,所述激光剥漆机构设置于所述第二输送导轨的一侧。Further, the paint stripping device includes a second machine table, a second conveying guide rail arranged on the second machine table, a laser paint peeling mechanism for peeling paint at a preset position of the inductance coil, and a laser paint stripping mechanism for supplying The copper tape supply mechanism that cuts off the copper tape, the second conveying guide rail is used to convey the jig to the position corresponding to the laser paint stripping mechanism, and the laser paint stripping mechanism is arranged on the second conveying guide rail. side.
进一步地,所述激光弯脚装置包括机架、设置于机架上的输送平台、上料机构、分拣机构、折弯机构、输送机构、第一转运机构、第二转运机构和激光机构;其中,所述上料机构用于上料待加工的电感;所述分拣机构将上料机构上的电感分拣至输送平台的治具上;所述输送平台用于沿第一预设方向输送治具,以使电感运动至第一预设位置处;折弯机构用于对位于第一预设位置的电感进行折弯处理,第一转运机构用于将位于所述折弯机构上的治具搬运至输送机构;所述输送机构用于沿第二预设方向输送治具,以使电感运动至第二预设位置处,第二预设位置处设置有所述激光剥漆装置。Further, the laser bending device comprises a frame, a conveying platform arranged on the frame, a feeding mechanism, a sorting mechanism, a bending mechanism, a conveying mechanism, a first transfer mechanism, a second transfer mechanism and a laser mechanism; Wherein, the feeding mechanism is used for feeding the inductors to be processed; the sorting mechanism sorts the inductors on the feeding mechanism to the jig of the conveying platform; the conveying platform is used for moving along the first preset direction The jig is conveyed to move the inductor to the first preset position; the bending mechanism is used for bending the inductor located at the first preset position, and the first transfer mechanism is used for bending the inductor located on the bending mechanism. The jig is transported to a conveying mechanism; the conveying mechanism is used for conveying the jig along a second preset direction, so as to make the inductor move to a second preset position, where the laser paint stripping device is arranged.
有益效果:本发明通过设置绕线装置、激光弯脚装置、激光剥漆装置、自动上下料装置、六面外观检测装置以及测试包装装置相互配合,其中,绕线装置包括绕线张力机构、第一治具输送单元、第二治具输送单元、绕线机构以及抓取机构,能够实现在一条生产线内即可完成绕线、弯脚、剥漆、测包等过程,降低了设备成本;极大提升了生产效率,保证了产品质量的稳定性。Beneficial effects: The present invention cooperates with each other by setting a winding device, a laser bending device, a laser paint stripping device, an automatic loading and unloading device, a six-sided appearance detection device and a test packaging device, wherein the winding device includes a winding tension mechanism, a first The first jig conveying unit, the second jig conveying unit, the winding mechanism and the grabbing mechanism can realize the process of winding, bending, peeling paint, and measuring packages in one production line, which greatly reduces the equipment cost; It greatly improves the production efficiency and ensures the stability of product quality.
附图说明Description of drawings
图1为本申请提供的高频元器件智能生产线的结构示意图。FIG. 1 is a schematic structural diagram of an intelligent production line for high-frequency components provided by the application.
图2为本申请提供的绕线装置的结构示意图。FIG. 2 is a schematic structural diagram of the winding device provided by the present application.
图3为本申请提供的绕线机构的结构示意图。FIG. 3 is a schematic structural diagram of the winding mechanism provided by the present application.
图4为本申请提供的绕线上模组件的结构示意图。FIG. 4 is a schematic structural diagram of the winding wire mold assembly provided by the present application.
图5为本申请提供的绕线下模组件的结构示意图。FIG. 5 is a schematic structural diagram of the lower die assembly for winding provided by the present application.
图6为本申请提供的剪切部的结构示意图。FIG. 6 is a schematic structural diagram of the shearing portion provided by the present application.
图7为本申请提供的第二治具输送单元的结构示意图。FIG. 7 is a schematic structural diagram of the second jig conveying unit provided by the present application.
图8为本申请提供的抓取机构的结构示意图。FIG. 8 is a schematic structural diagram of the grasping mechanism provided by the present application.
图9为本申请提供的激光弯脚装置的结构示意图。FIG. 9 is a schematic structural diagram of the laser bending device provided by the present application.
图10为本申请提供的分拣机构的结构示意图。FIG. 10 is a schematic structural diagram of the sorting mechanism provided by the application.
图11为本申请提供的激光剥漆装置的结构示意图。FIG. 11 is a schematic structural diagram of the laser paint stripping device provided by the present application.
图12为本申请提供的六面外观检测装置的结构示意图。FIG. 12 is a schematic structural diagram of a six-sided appearance inspection device provided by the application.
图13为本申请另一实施方式下的高频元器件智能生产线的结构示意图。FIG. 13 is a schematic structural diagram of an intelligent production line for high-frequency components according to another embodiment of the present application.
附图标记说明:1、绕线装置;10、第一机台;12、第一治具输送单元;Description of reference numerals: 1. Winding device; 10. First machine; 12. First jig conveying unit;
11、绕线张力机构;110、张力器固定架;111、张力器;11. Winding tension mechanism; 110. Tensioner fixing frame; 111. Tensioner;
13、第二治具输送单元;130、第一输送导轨;131、卡板座;132、拨动组件;1300、条形槽;1320、驱动气缸;1321拨治具杆;1310、缺口;13. The second jig conveying unit; 130, the first conveying guide rail; 131, the card holder; 132, the toggle assembly; 1300, the strip groove; 1320, the driving cylinder;
14、绕线机构;140、绕线上模组件;141、绕线下模组件;142、热风部;143、导线针部;144、剪切部;1400、第一驱动件;1401第一Y轴驱动组件;1402、第一X轴驱动组件;1403、第一Z轴驱动组件;1404、吸料组件;1440、第一剪切部;1441、第二剪切部;1442、传动齿轮;1443第一直齿轮板;1444、第二直齿轮板;1410、承载板;1411、承载部;1412、第二驱动件;1413、固定夹线板;1414、活动夹线板;14. Winding mechanism; 140, Winding upper die assembly; 141, Winding lower die assembly; 142, Hot air part; 143, Wire needle part; 144, Shearing part; A Y-axis drive assembly; 1402, the first X-axis drive assembly; 1403, the first Z-axis drive assembly; 1404, the suction assembly; 1440, the first shearing part; 1441, the second shearing part; 1442, the transmission gear ; 1443, the first spur gear plate; 1444, the second spur gear plate; 1410, the bearing plate; 1411, the bearing part; 1412, the second driving part;
15、抓取机构;150、第二Y轴驱动组件;151、第二Z轴驱动组件;152、夹爪组件;15. Grabbing mechanism; 150, Second Y-axis drive assembly; 151, Second Z-axis drive assembly; 152, Gripper assembly;
2、剥漆装置;20、第二机台;21、第二输送导轨;22、激光剥漆机构;22、铜带供给机构。2. Paint stripping device; 20. Second machine; 21. Second conveying guide rail; 22. Laser paint stripping mechanism; 22. Copper tape supply mechanism.
具体实施方式Detailed ways
现在结合附图对本发明作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本发明的基本结构,因此其仅显示与本发明有关的构成。The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.
在本发明中,需要说明的是,术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制;术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性;此外,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of description The present invention and the simplified description are not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention; the terms "first", "second" For descriptive purposes only, and should not be construed as indicating or implying relative importance; in addition, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be construed broadly, for example, may be fixed The connection can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
实施例1Example 1
如图1、图2所示,一种5G及新能源超高频元器件智能生产线,包括沿生产线顺序设置的的绕线装置1、激光弯脚装置4、自动上下料装置3、激光剥漆装置2、六面外观检测装置5以及测试包装装置6;绕线装置1用于绕设电感线圈,自动上下料装置3用于对电感热压成型,激光弯脚装置4用于对电感进行折弯处理,激光剥漆装置2用于对电感线圈的预设位置进行去皮,六面外观检测装置5和测试包装装置6之间通过输送线连接。As shown in Figure 1 and Figure 2, an intelligent production line for 5G and new energy ultra-high frequency components includes a winding device 1, a laser bending device 4, an automatic loading and unloading device 3, and a
其中,绕线装置1包括第一机台10、与第一机台10并排设置的绕线张力机构11、设置于第一机台10上的第一治具输送单元12、第二治具输送单元13、绕线机构14以及抓取机构15;绕线张力机构11用于将线材引导至绕线机构14上;抓取机构15用于将第一治具输送单元12上的治具搬运至第二治具输送单元13;绕线机构14设置于第二治具输送单元13一侧。Wherein, the winding device 1 includes a
本实施例提供的高频元器件智能生产线,通过设置绕线装置、激光弯脚装置、激光剥漆装置、自动上下料装置、六面外观检测装置以及测试包装装置相互配合,其中,绕线装置包括绕线张力机构、第一治具输送单元、第二治具输送单元、绕线机构以及抓取机构,能够实现在一台设备内即可完成绕线、剥漆、焊接等过程,降低了设备成本;极大提升了生产效率,保证了产品质量的稳定性。通过该超高频元器件智能生产线,使得整个电感加工工艺更加的自动化和智能化,生产出来的产品质量较稳定,很好地适用于高精密元器件。The intelligent production line for high-frequency components provided by this embodiment cooperates with each other by setting a winding device, a laser bending device, a laser paint stripping device, an automatic loading and unloading device, a six-sided appearance detection device, and a test packaging device, wherein the winding device includes a winding device. The wire tension mechanism, the first jig conveying unit, the second jig conveying unit, the winding mechanism and the grabbing mechanism can realize the winding, paint stripping, welding and other processes in one device, reducing the equipment cost ; Greatly improve the production efficiency and ensure the stability of product quality. Through the intelligent production line of ultra-high frequency components, the whole inductance processing technology is more automated and intelligent, and the quality of the products produced is relatively stable, which is well suited for high-precision components.
首先对本实施例提供的绕线装置1展开描述。First, the winding device 1 provided in this embodiment will be described.
例如,如图2所示,上述绕线张力机构11包括包括线材、张力器固定架110和张力器111,线材安装于张力器固定架110内,张力器111装在张力器固定架110上,线材从张力固定架110上端面穿出并进入到张力器111内引出,送至导线针部143处。在本实施例中,设置有多个张力器111,张力器111的数量和导线针部143的数量相对应,该张力器111为磁性张力器,在绕线过程中实现绕线张力的精密控制。For example, as shown in FIG. 2, the above-mentioned winding
例如,如图3、图4所示,上述绕线机构14包括绕线上模组件140、绕线下模组件141、热风部142、导线针部143以及剪切部144;绕线上模组件140包括用于驱动吸嘴组件1404的第一驱动件1400、第一Y轴驱动组件1401、第一X轴驱动组件1402、第一Z轴驱动组件1403和吸嘴组件1404,第一Y轴驱动组件1401用于驱动第一X轴驱动组件1402、第一Z轴驱动组件1403以及吸嘴组件1404共同前后移动,第一X轴驱动组件1402用于驱动第一Z轴驱动组件1403以及吸嘴组件1404共同左右移动,第一Z轴驱动组件1403用于驱动吸嘴组件1404上下移动;绕线下模组件141位于绕线上模组件140下方;导线针部143位于绕线下模组件141后方,热风部142与导线针部143对准设置,在使用过程中,热风部142通过对进行缠绕的铜丝进行加热软化,提高该铜丝缠绕的紧密性和强附着性。绕线张力机构11用于将线材引导至绕线机构14的导线针部143上。For example, as shown in FIGS. 3 and 4 , the above-mentioned winding
其中,如图5所示,绕线下模组件141包括用于承载板1410、设置于承载板1410上的多个承载部1411、用于驱动承载部1411旋转的第二驱动件1412、设置于承载部1411上的夹线板组件,夹线板组件包括固定夹线板1413和活动夹线板1414,固定夹线板1413和活动夹线板1414之间形成有夹线空间,活动夹线板1414能够相对固定夹线板1413转动以调整夹线空间的大小。Wherein, as shown in FIG. 5 , the winding
上述的绕线装置1在使用时,先利用绕线张力机构11将线材引导至导线针部143上,接着通过第二治具输送单元13将治具输送至吸嘴组件1404下方后,吸嘴组件1404下降至与电感接触,吸嘴组件1404吸附住电感并放置在承载部1411上并通过吸嘴组件1404压住电感上表面;吸嘴组件1404与承载部1411同步驱动电感旋转,固定夹线板1413和活动夹线板1414夹持线材的端部,通过电感自身的旋转与上下运动实现电感线材的缠绕包覆;绕线结束后,活动夹线板1414转动,进而松开对线材的夹持,然后利用剪切部144将多余的线材切断,吸嘴组件1401吸附电感上升,将电感放回至治具,然后通过第二治具输送单元13移动至剥漆装置2上,最终完成绕线过程。When the above-mentioned winding device 1 is in use, the wire is first guided to the
其中,如图6所示,上述剪切部144包括第三驱动件、第一剪切部1440和第二剪切部1441,第三驱动部包括驱动源、与驱动源连接的传动齿轮1442以及分别与传动齿轮1442上下两端啮合的第一直齿轮板1443、第二直齿轮板1444,第一直齿轮板1443和第一剪切部1440连接,第二直齿轮板1444和第二剪切部1441连接。采用该结构,先通过驱动源驱动传动齿轮1442转动,第一直齿轮板1443、第二直齿轮板1444分别带动第一剪切部1440、第二剪切部1441移动,其中,第一剪切部1440和第二剪切部1441的移动方向相反,从而使得第一剪切部1440和第二剪切部1441相互靠近,以剪断多余的线材。Wherein, as shown in FIG. 6 , the above-mentioned
例如,如图7所示,第二治具输送单元13包括第一输送导轨130和设置于第一输送导轨130一端的治具弹夹组件,治具弹夹组件包括设置于第一输送导轨130上的具有放置腔的卡板座131和拨治具组件,卡板座131下端设置有缺口1310,拨治具组件用于带动治具从缺口1310中拨出。示例地,拨治具组件包括拨动组件132和第二X轴驱动组件,第一输送导轨130设置有条形槽1300;第二X轴驱动组件用于驱动拨动组件132沿条形槽1300左右移动;拨动组件132包括驱动气缸1320和与驱动气缸1320连接的拨治具杆1321。先通过抓取机构15将电感搬运至卡板座131的放置腔中,然后通过第二X轴驱动组件驱动拨动组件132沿着条形槽1300移动至拨治具杆1321与治具结构,最后通过拨治具杆1321将治具从从缺口1310中拨出。For example, as shown in FIG. 7 , the second
例如,如图8所示,上述抓取机构15包括第二Y轴驱动组件150、第二Z轴驱动组件151和夹爪组件152,第二Y轴驱动组件150用于驱动第二Z轴驱动组件151和夹爪组件152共同前后移动,第二Z轴驱动组件151用于驱动夹爪组件152上下移动。夹爪组件152包括夹爪气缸1520和与夹爪气缸1520连接的两个夹爪部1521,两个夹爪部1521之间的距离是能够调节的,两个夹爪部1521之间的距离是能够调节的大小可通过夹爪气缸1520来调节。采用该结构,通过第二Y轴驱动组件150和第二Z轴驱动组件151相协同,实现夹爪组件152于多个方向上的运动,通过夹爪组件152可实现将第一治具输送单元12上的治具搬运至第二治具输送单元13上。For example, as shown in FIG. 8 , the above-mentioned
接着对本实施例提供的激光弯脚装置4展开描述。Next, the laser bending device 4 provided in this embodiment is described.
激光弯脚装置4包括机架40、设置于机架40上的输送平台41、上料机构42、分拣机构43、折弯机构44、输送机构45、第一转运机构46、第二转运机构47和激光机构。The laser bending device 4 includes a
其中,上料机构42用于上料待加工的电感;分拣机构43将上料机构42上的电感分拣至输送平台41的治具上;输送平台41用于沿第一预设方向输送治具,以使电感运动至第一预设位置处;折弯机构44用于对位于第一预设位置的电感进行折弯处理,第一转运机构46用于将位于折弯机构44上的治具搬运至输送机构45;输送机构45用于沿第二预设方向输送治具,以使电感运动至第二预设位置处,第二预设位置处设置有剥漆装置2。Among them, the
具体地,如图10所示,治具上设置有多个料槽,通过分拣机构43落入每个料槽中。分拣机构43包括支撑座430、吸料组件431、第一驱动单元432和设置于支撑座430上的第二驱动单元433。吸料组件431用于吸附住上料机构42上的电感,吸料组件431包括第一固定座4310、设置于第一固定座4310的多个吸附件4311和推动件,吸附件411的数量与料槽的数量对应设置,使得每个吸附件4311吸附到的电感均有对应的料槽落入,吸附件4311下端设置有磁铁,推动件用于将电感与吸附件4311分离。在本实施方式中,推动件为顶升气缸,顶升气缸作用于吸附件4311。通过磁铁将电感吸附住,相较于现有技术中通常采用真空吸附的方式,真空吸附方式需要另外设置真空设备,本实施例提供的磁吸方式不仅不用设置额外的真空设备,还能够更好地吸附住电感,具有更好的吸附性。当上料机构上的电感通过分拣机构43输送并落入至料槽中后,利用顶升气缸带动吸附件4311向上运动,此时只需要顶升气缸对吸附件4311的作用力大于磁铁对电感的磁力,就能够使得电感和吸附件4311分离。Specifically, as shown in FIG. 10 , the fixture is provided with a plurality of troughs, which are dropped into each trough through the
接下来对本实施例提供的激光剥漆装置2展开描述。Next, the laser
例如,如图11所示,上述激光剥漆装置2包括第二机台20、设置于第二机台20上的第二输送导轨21、用于对电感线圈的预设位置进行剥漆的激光剥漆机构22和用于供给并截断铜带的铜带供给机构23,第二输送导轨21用于将治具输送至与激光剥漆机构22相对应的位置,激光剥漆机构22设置于第二输送导轨21的一侧。For example, as shown in FIG. 11 , the above-mentioned laser
最后对本实施例提供的六面外观检测机构5展开描述。Finally, the six-sided
如图12所示,六面外观检测装置5包括工作台50,工作台50上分别设置有转盘机构51、下料机构52以及六面检测机构53,转盘机构51上设置有吸料组件510,下料机构52与吸料组件510连接,六面检测机构53正对下料机构52并设置在工作台50上,吸料组件510下方设置有次品收集机构511,次品收集机构511设置于工作台50上。As shown in FIG. 12 , the six-sided
具体地,六面检测机构53包括:用于检测物料的前壁、左壁、右壁以及底壁的第一检测装置530,用于检测物料的后壁的第二检测装置531以及用于检测物料上壁的第三检测装置532,所述第一检测装置530、所述第二检测装置531以及所述第三检测装置532均设置在工作台50上并且均正对所述吸料组件510设置。通过第一检测装置530、第二检测装置531、第三检测装置532以及吸料组件510的配合,能够高效率地对电感的六面外观进行检测,极大地提高了检测效率,同时也能实现自动化检测,极大地减少工作人员的劳动强度。Specifically, the six-
在另一种实施方式中,如图13所示,自动上下料装置3和激光剥漆装置2之间设置有自动研磨装置7和自动滚喷装置8。In another embodiment, as shown in FIG. 13 , an automatic grinding device 7 and an automatic rolling spray device 8 are arranged between the automatic loading and unloading device 3 and the laser
在本说明书的描述中,参考术语“一个实施方式”、“某些实施方式”、“示意性实施方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合所述实施方式或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施方式或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施方式或示例中以合适的方式结合。In the description of this specification, reference to the terms "one embodiment," "some embodiments," "exemplary embodiment," "example," "specific example," or "some examples", etc. A particular feature, structure, material, or characteristic described in this embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, and it will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but without departing from the spirit or essentiality of the present invention. In the case of the characteristic features, the present invention can be implemented in other specific forms. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.
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