CN114577093B - Measuring device and measuring method for continuous casting roller - Google Patents
Measuring device and measuring method for continuous casting roller Download PDFInfo
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- CN114577093B CN114577093B CN202210478264.2A CN202210478264A CN114577093B CN 114577093 B CN114577093 B CN 114577093B CN 202210478264 A CN202210478264 A CN 202210478264A CN 114577093 B CN114577093 B CN 114577093B
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 120
- 238000000034 method Methods 0.000 title claims abstract description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 175
- 238000013461 design Methods 0.000 claims abstract description 18
- 238000009434 installation Methods 0.000 claims description 18
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 53
- 125000006850 spacer group Chemical group 0.000 description 37
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- 238000012545 processing Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000013102 re-test Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/02—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
- G01B5/06—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
- G01B5/061—Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness height gauges
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Abstract
Description
技术领域technical field
本发明涉及连铸辊测量领域,尤其涉及一种连铸辊的测量装置及其测量方法。The invention relates to the field of measuring continuous casting rolls, in particular to a measuring device and a measuring method for continuous casting rolls.
背景技术Background technique
类似线性尺寸的计量包括带接水板连铸辊的测量,带接水板连铸辊的测量其中之一是测量辊子与接水板之间高度差。在实际测量辊子与接水板之间高度差时,需要先将辊子按照整体设计对弧要求独立调整好尺寸,然后根据辊子与接水板之间的高度差、在辊子和接水板之间设计垫片。The measurement of similar linear dimensions includes the measurement of continuous casting rolls with water receiving plates. One of the measurements of continuous casting rolls with water receiving plates is to measure the height difference between the rolls and the water receiving plates. When actually measuring the height difference between the roller and the water receiving plate, it is necessary to adjust the size of the roller independently according to the arc requirements of the overall design, and then according to the height difference between the roller and the water receiving plate, between the roller and the water receiving plate Design spacers.
由于空间原因接水板设计较单薄、长度较长,接水板在加工完成松开夹具后,自然状态下会出现变形。因此需要消除接水板的自然变形后才能正确测量接水板至辊面高度。Due to space reasons, the design of the water receiving plate is thinner and longer, and the water receiving plate will be deformed in a natural state after the clamp is released after processing. Therefore, it is necessary to eliminate the natural deformation of the water receiving plate to correctly measure the height from the water receiving plate to the roller surface.
基于此,急需研究出一种连铸辊的测量装置及其测量方法。Based on this, it is urgent to develop a measuring device and measuring method for continuous casting rolls.
发明内容Contents of the invention
本发明的实施例提供一种连铸辊的测量装置及其测量方法,将连铸辊安装于固定组件以消除接水板形变影响测量误差,利用第一测量组件初测辊子与接水板高差,利用第二测量组件复测辊子与接水板高差,在座体与接水板之间增减第一垫片和第二垫片使辊子与接水板之间高度差达到设计图纸要求。本发明的实施例既能正确测量出接水板底面至辊面高度,又能使测量工作变得简单高效。The embodiment of the present invention provides a continuous casting roll measurement device and its measurement method. The continuous casting roll is installed on the fixed assembly to eliminate the measurement error caused by the deformation of the water receiving plate, and the height of the roller and the water receiving plate is initially measured by the first measuring assembly. Poor, use the second measuring component to re-measure the height difference between the roller and the water receiving plate, add or subtract the first gasket and the second gasket between the seat body and the water receiving plate to make the height difference between the roller and the water receiving plate meet the requirements of the design drawings . The embodiment of the invention can not only correctly measure the height from the bottom surface of the water receiving plate to the roller surface, but also make the measurement work simple and efficient.
为达到上述目的,本发明的实施例采用如下技术方案:In order to achieve the above object, embodiments of the present invention adopt the following technical solutions:
一方面,提供一种连铸辊的测量装置,连铸辊包括N组辊子、2N个安装座和N条接水板,N条接水板与N组辊子逐一对应,每组辊子的两端各安装一个安装座;辊子安装于安装座的座体,接水板安装于辊子下方;On the one hand, a measuring device for continuous casting rolls is provided. The continuous casting rolls include N sets of rolls, 2N mounts and N water receiving plates. The N water receiving plates correspond to the N sets of rolls one by one. The two ends of each set of rolls Each installation seat is installed; the roller is installed on the seat body of the installation seat, and the water receiving plate is installed under the roller;
测量装置包括:Measuring devices include:
用于消除接水板形变的固定组件,所述固定组件以可拆卸方式固定接水板,所述固定组件位于辊子下方,2N个安装座并列安装于所述固定组件,所述固定组件的上表面与接水板的底面接触;所述固定组件的上表面平面度<0.03mm;The fixing assembly used to eliminate the deformation of the water receiving plate, the fixing assembly fixes the water receiving plate in a detachable manner, the fixing assembly is located under the roller, 2N mounting seats are installed side by side on the fixing assembly, the upper part of the fixing assembly The surface is in contact with the bottom surface of the water receiving plate; the flatness of the upper surface of the fixed component is <0.03mm;
用于初测辊子与接水板高差的第一测量组件,所述第一测量组件可拆卸安装于所述固定组件上方,所述第一测量组件沿N组辊子轴向跨越每组辊子,在座体与接水板之间增加第一垫片使得所述第一测量组件与辊子的顶面接触;The first measuring assembly used to initially measure the height difference between the roller and the water receiving plate, the first measuring assembly is detachably installed above the fixed assembly, and the first measuring assembly spans each group of rollers along the axial direction of the N groups of rollers, Adding a first gasket between the seat body and the water receiving plate makes the first measuring component contact with the top surface of the roller;
用于复测辊子与接水板高差的第二测量组件,所述第二测量组件可拆卸安装于所述固定组件上方,所述第二测量组件沿N组辊子径向跨越一组辊子,所述第二测量组件在N组辊子之间移动,在座体与接水板之间增加第二垫片使得所述第二测量组件复测的辊子与接水板之间高度差达到设计图纸要求。A second measuring assembly for re-measuring the height difference between the rollers and the water receiving plate, the second measuring assembly is detachably installed above the fixed assembly, and the second measuring assembly spans a group of rollers along the radial direction of N groups of rollers, The second measuring assembly moves between N groups of rollers, and a second spacer is added between the seat body and the water receiving plate so that the height difference between the rollers and the water receiving plate re-measured by the second measuring assembly meets the requirements of the design drawings .
基于一方面,在一种可能的实现方式中,所述固定组件包括:对应N组辊子设置的N+1个垫块、用于承受连铸辊压力的固定座,N+1个垫块设置于固定座的上表面;Based on one aspect, in a possible implementation manner, the fixing assembly includes: N+1 cushion blocks corresponding to N sets of rollers, a fixed seat for bearing the pressure of continuous casting rolls, and N+1 cushion blocks set on the upper surface of the holder;
安装于固定座的每个所述垫块上表面平面度<0.02mm;The flatness of the upper surface of each pad installed on the fixed seat is <0.02mm;
第二测量组件的底面与所述垫块的上表面平行度<0.01mm。The parallelism between the bottom surface of the second measuring component and the upper surface of the spacer is <0.01mm.
本发明实施例的垫块上表面平面度控制在0.02mm以下,连铸辊放置在固定组件时,一方面使得连铸辊的安装座与垫块上表面更贴合,另一方面控制N+1个垫块的平面度能降低连铸辊的测量误差。The flatness of the upper surface of the block in the embodiment of the present invention is controlled below 0.02 mm. When the continuous casting roll is placed in the fixed assembly, on the one hand, the mounting seat of the continuous casting roll is more closely fitted to the upper surface of the block, and on the other hand, the N+ The flatness of one spacer can reduce the measurement error of the continuous casting roll.
本发明实施例控制第二测量组件与垫块上表面的平行度,一方面是控制第二测量组件的底面和垫块上表面的高差值一致,另一方面是通过第二测量组件底面的平面度提高第二测量组件的测量精度,进而提高连铸辊的测量精度。The embodiment of the present invention controls the parallelism between the second measuring component and the upper surface of the block. On the one hand, it controls the height difference between the bottom surface of the second measuring component and the upper surface of the block. The flatness improves the measurement accuracy of the second measurement assembly, thereby improving the measurement accuracy of the continuous casting roll.
基于一方面,在一种可能的实现方式中,位于连铸辊两端的安装座各占用一个所述垫块,位于连铸辊中间的两个安装座共用一个所述垫块;共用一个所述垫块的两个安装座各安装一组辊子。Based on one aspect, in a possible implementation manner, the mounting seats at both ends of the continuous casting roll each occupy one of the pads, and the two mounting seats in the middle of the continuous casting roll share one of the pads; Each of the two mounts of the spacer is fitted with a set of rollers.
本发明的连铸辊包括N组辊子和2N个安装座,每组辊子的两端各安装一个安装座,第一组辊子的一端安装第一安装座,第一组辊子的另一端安装第二安装座,第二组辊子的一端安装第三安装座,第二组辊子的另一端安装第四安装座,以此类推,第N组辊子的一端安装第2N-1安装座,第N组辊子的另一端安装第2N安装座。The continuous casting roll of the present invention comprises N groups of rollers and 2N mounting seats, each of the two ends of each group of rollers is equipped with a mounting seat, one end of the first group of rollers is equipped with the first mounting seat, and the other end of the first group of rollers is installed with the second Mounting seat, install the third mounting seat on one end of the second group of rollers, install the fourth mounting seat on the other end of the second group of rollers, and so on, install the 2N-1 mounting seat on one end of the Nth group of rollers, install the Nth group of rollers Install the 2N mount on the other end.
从固定座的一端至另一端分别为第一垫块、第二垫块、……第N垫块和第N+1垫块。使用本发明的测量装置时,第一安装座安装于第一垫块,第二安装座和第三安装座安装于第二垫块,第四安装座和第五安装座安装于第三垫块,……,第2N-2安装座和第2N-1安装座安装于第N垫块,第2N安装座安装于第N+1垫块。From one end to the other end of the fixing seat are respectively the first spacer, the second spacer, ... the Nth spacer and the N+1th spacer. When using the measuring device of the present invention, the first mounting seat is installed on the first cushion block, the second mounting seat and the third mounting seat are installed on the second cushion block, and the fourth mounting seat and the fifth mounting seat are installed on the third cushion block ,..., the 2N-2th mounting seat and the 2N-1th mounting seat are installed on the Nth cushion, and the 2Nth mounting seat is installed on the N+1th cushion.
本发明将两组辊子各自的一个安装座安装在同一垫块,由于安装座的座体尺寸和形状均一致,同一垫块的两个安装座边对齐就能实现安装座的轴线对齐,进而有利于不同组辊子的同轴设置。In the present invention, one mounting seat of two groups of rollers is installed on the same pad. Since the size and shape of the seat body of the mounting seat are consistent, the axis alignment of the mounting seat can be realized by aligning the sides of the two mounting seats of the same pad, and furthermore Conducive to the coaxial setting of different groups of rollers.
基于一方面,在一种可能的实现方式中,相邻所述垫块之间存在空隙,安装座的底面与所述垫块的上表面接触,接水板位于空隙;Based on one aspect, in a possible implementation manner, there is a gap between adjacent pads, the bottom surface of the mounting seat is in contact with the upper surface of the pad, and the water receiving plate is located in the gap;
在高度方向上,接水板与固定座之间存在间隙。In the height direction, there is a gap between the water receiving plate and the fixing seat.
由于接水板较单薄、长度较长,接水板在完成加工松开夹具后,自然状态下会出现变形,接水板、辊子和安装座组装成的连铸辊,因此连铸辊在辊子和接水板之间增加垫片过程中需要消除接水板形变。本发明利用垫块之间的空隙放置接水板,并且采用接水板和固定座上表面不接触的形式避免接水板变形影响辊子高度的测量。Since the water receiving plate is relatively thin and long in length, the water receiving plate will be deformed in a natural state after the clamp is released after processing. The continuous casting roll assembled by the water receiving plate, rollers and mounting seats, therefore, the continuous casting roll is It is necessary to eliminate the deformation of the water receiving plate during the process of adding gaskets between the water receiving plate and the water receiving plate. The invention utilizes the space between the spacers to place the water receiving plate, and adopts the non-contact form between the water receiving plate and the upper surface of the fixing seat to prevent the deformation of the water receiving plate from affecting the measurement of the height of the roller.
基于一方面,在一种可能的实现方式中,所述第一测量组件包括:M个测量板、用于安装M个测量板的安装板,安装板与测量板可拆卸连接;Based on one aspect, in a possible implementation manner, the first measurement assembly includes: M measurement boards, a mounting plate for installing the M measurement boards, and the mounting board is detachably connected to the measurement board;
安装板固定于固定组件的固定座,M个测量板平行安装于安装板。The mounting plate is fixed on the fixing base of the fixed component, and the M measuring plates are installed on the mounting plate in parallel.
基于一方面,在一种可能的实现方式中,测量板包括板体、开设于板体的若干半圆通孔;Based on one aspect, in a possible implementation, the measurement board includes a board body and several semicircular through holes opened in the board body;
板体匹配连铸辊的扇形段形状,若干半圆通孔匹配连铸辊的辊子;The plate body matches the sector shape of the continuous casting roll, and several semicircular through holes match the roll of the continuous casting roll;
在座体与接水板之间增加第一垫片使得辊子外周壁于半圆通孔孔壁接触。A first gasket is added between the seat body and the water receiving plate so that the outer peripheral wall of the roller is in contact with the wall of the semicircular through hole.
在实际应用中,板体上开设有X个半圆通孔,连铸辊的扇形段也具有X组辊子,每组辊子包括上辊和下辊,钢坯从上辊和下辊之间经过。下辊、安装座和接水板安装成一体,X个下辊与X个半圆通孔逐一对应,在座体和接水板之间增加第一垫片使下辊与半圆通孔接触。本发明设置板体和半圆通孔的目的是既便于初步控制连铸辊高度,又方便第一垫片的增加。In practical application, there are X semicircular through holes on the plate body, and the sector section of the continuous casting roll also has X sets of rolls, each set of rolls includes an upper roll and a lower roll, and the billet passes between the upper roll and the lower roll. The lower roller, the mounting seat and the water receiving plate are installed as a whole, and the X lower rollers correspond to the X semicircular through holes one by one, and a first gasket is added between the base body and the water receiving plate to make the lower roller contact with the semicircular through holes. The purpose of setting the plate body and the semicircular through hole in the present invention is not only to facilitate the preliminary control of the height of the continuous casting roll, but also to facilitate the addition of the first shim.
基于一方面,在一种可能的实现方式中,所述第一测量组件和所述第二测量组件择一安装于所述固定组件。Based on one aspect, in a possible implementation manner, one of the first measuring component and the second measuring component is installed on the fixing component.
本发明的连铸辊使用第一测量组件初测辊子与接水板高差时,第二测量组件并未安装于固定组件,本发明的连铸辊使用第二测量组件复测辊子与接水板高差时,第一测量组件并未安装于固定组件。这样设置的目的是既有利于减小固定组件中固定座的尺寸,又有利于初测过程和复测过程互不干扰。When the continuous casting roll of the present invention uses the first measuring component to initially measure the height difference between the roll and the water receiving plate, the second measuring component is not installed in the fixed component, and the continuous casting roll of the present invention uses the second measuring component to retest the height difference between the roll and the water receiving plate When board height difference, the first measuring component is not installed on the fixed component. The purpose of such setting is not only to reduce the size of the fixing seat in the fixing assembly, but also to facilitate the mutual non-interference between the initial measurement process and the retesting process.
另一方面,提供一种连铸辊的测量方法,包括:In another aspect, a method for measuring continuous casting rolls is provided, including:
将装配好的连铸辊放置于固定组件;Place the assembled continuous casting roll on the fixed assembly;
将第一测量组件安装于固定组件,第一测量组件的半圆通孔匹配连铸辊的辊子,在连铸辊的每个座体与连铸辊的接水板之间增加第一垫片,使辊子嵌入半圆通孔中并与半圆通孔的孔壁接触;Install the first measuring assembly on the fixed assembly, the semicircular through hole of the first measuring assembly matches the roll of the continuous casting roll, add the first gasket between each seat of the continuous casting roll and the water receiving plate of the continuous casting roll, Make the roller embed in the semicircular through hole and make contact with the hole wall of the semicircular through hole;
拆卸掉第一测量组件之后将第二测量组件安装于固定组件;Installing the second measuring component on the fixed component after removing the first measuring component;
第二测量组件在连铸辊的N组辊子之间移动,第二测量组件测量辊子与接水板之间高度差;The second measuring component moves between the N sets of rollers of the continuous casting roll, and the second measuring component measures the height difference between the rollers and the water receiving plate;
根据高度差在座体与接水板之间增加第二垫片,直至第二测量组件复测的辊子与接水板之间高度差达到设计图纸要求。Add a second gasket between the seat body and the water receiving plate according to the height difference until the height difference between the roller and the water receiving plate re-measured by the second measuring component meets the requirements of the design drawings.
基于另一方面,在一种可能的实现方式中,所述第二测量组件测量辊子与接水板之间高度差,包括:Based on another aspect, in a possible implementation manner, the second measurement component measures the height difference between the roller and the water receiving plate, including:
用第二测量组件的塞尺检测接水板与固定组件的固定座上表面间隙<0.02mm;Use the feeler gauge of the second measuring component to detect that the gap between the water receiving plate and the upper surface of the fixing seat of the fixing component is <0.02mm;
用第二测量组件的深度尺测量辊子辊面与第二测量组件的测量立柱顶面之间的距离m;Measure the distance m between the roll surface of the roller and the top surface of the measuring column of the second measuring assembly with the depth gauge of the second measuring assembly;
测量立柱的高度为k,辊子与接水板之间高度差为k-m。The height of the measuring column is k, and the height difference between the roller and the water receiving plate is k-m.
基于另一方面,在一种可能的实现方式中,所述根据高度差在座体与接水板之间增加第二垫片,包括:Based on another aspect, in a possible implementation manner, adding a second gasket between the seat body and the water receiving plate according to the height difference includes:
根据辊子与接水板之间高度差k-m,松开接水板与辊子安装座之间的紧固件,在接水板与辊子安装座之间增减第二垫片,调至图纸设计要求尺寸。According to the height difference k-m between the roller and the water receiving plate, loosen the fasteners between the water receiving plate and the roller mounting seat, increase or decrease the second gasket between the water receiving plate and the roller mounting seat, and adjust to the drawing design requirements size.
在本发明中,至少具有如下技术效果或优点:In the present invention, at least have the following technical effects or advantages:
本发明的实施例把连铸辊安装于固定组件,消除接水板形变进而避免接水板影响测量误差,本发明的实施例既利用第一测量组件初测辊子与接水板高差,还利用第二测量组件复测辊子与接水板高差,此外,本发明的实施例在座体与接水板之间增减第一垫片和第二垫片使辊子与接水板之间高度差达到设计图纸要求。综上所述,本发明实施例的测量装置使测量工作变得简单高效。In the embodiment of the present invention, the continuous casting roll is installed on the fixed assembly to eliminate the deformation of the water receiving plate and avoid the impact of the water receiving plate on the measurement error. The embodiment of the present invention not only uses the first measuring component to initially measure the height difference between the roller and the water receiving plate, Utilize the second measurement assembly to re-measure the height difference between the roller and the water receiving plate. In addition, the embodiments of the present invention increase or decrease the first gasket and the second gasket between the seat body and the water receiving plate to make the height between the roller and the water receiving plate Poorly meet the requirements of the design drawings. In summary, the measuring device of the embodiment of the present invention makes the measuring work simple and efficient.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对本发明实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments of the present invention or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为根据本发明的一些实施例提供的连铸辊的测量装置原理框图;Fig. 1 is a schematic block diagram of a measuring device for continuous casting rolls provided according to some embodiments of the present invention;
图2为根据本发明的实施例提供的固定组件结构示意图;2 is a schematic structural diagram of a fixing assembly provided according to an embodiment of the present invention;
图3为根据本发明的实施例提供的第二测量组件安装示意图一;Fig. 3 is a schematic diagram of the installation of the second measurement component provided according to an embodiment of the present invention;
图4为根据本发明的实施例提供的第二测量组件安装示意图二;Fig. 4 is a second schematic diagram of installation of the second measuring component provided according to an embodiment of the present invention;
图5为根据本发明的实施例提供的连铸辊安装于垫块的示意图;Fig. 5 is a schematic diagram of continuous casting rolls installed on pads according to an embodiment of the present invention;
图6为根据本发明的实施例提供的连铸辊的扇形段示意图;Fig. 6 is a schematic diagram of a segment of a continuous casting roll provided according to an embodiment of the present invention;
图7为根据本发明的实施例提供的第一测量组件使用参考图;FIG. 7 is a reference diagram for using the first measurement component provided according to an embodiment of the present invention;
图8为根据本发明的实施例提供的图7中测量板A-A向剖面示意图;Fig. 8 is a schematic cross-sectional view of the measuring board A-A in Fig. 7 provided according to an embodiment of the present invention;
图9为根据本发明的实施例提供的连铸辊的测量方法流程图;Fig. 9 is a flow chart of a method for measuring continuous casting rolls provided according to an embodiment of the present invention;
附图标记:1-垫块;2-固定座;21-固定座上表面;3-第二测量组件;41-第一安装座;42-第二安装座;43-第三安装座;44-第四安装座;45-第五安装座;46-第六安装座;47-第七安装座;48-第八安装座;51-第一组辊子;52-第二组辊子;53-第三组辊子;54-第四组辊子;61-下辊;62-上辊;7-钢坯;81-板体;82-半圆通孔;9-第一测量组件;91-测量板;92-安装板;①-第一个垫块;②-第二个垫块;③-第三个垫块;④-第四个垫块;⑤-第五个垫块。Reference signs: 1-pad; 2-fixing seat; 21-upper surface of fixing seat; 3-second measuring component; 41-first mounting seat; 42-second mounting seat; 43-third mounting seat; 44 - the fourth mount; 45- the fifth mount; 46- the sixth mount; 47- the seventh mount; 48- the eighth mount; 51- the first set of rollers; 52- the second set of rollers; The third group of rollers; 54-the fourth group of rollers; 61-lower roller; 62-upper roller; 7-steel billet; 81-plate body; 82-semicircular through hole; - Mounting plate; ① - first spacer; ② - second spacer; ③ - third spacer; ④ - fourth spacer; ⑤ - fifth spacer.
具体实施方式detailed description
下面结合附图所示的各实施方式对本发明进行详细说明,但应当说明的是,这些实施方式并非对本发明的限制,本领域普通技术人员根据这些实施方式所作的功能、方法、或者结构上的等效变换或替代,均属于本发明的保护范围之内。The present invention will be described in detail below in conjunction with the implementations shown in the drawings, but it should be noted that these implementations are not limitations of the present invention, and those of ordinary skill in the art based on the functions, methods, or structural changes made by these implementations Equivalent transformations or substitutions all fall within the protection scope of the present invention.
在本发明实施例的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、 “前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明创造和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明创造的限制。In the description of the embodiments of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right" , "vertical", "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing this Inventions and simplified descriptions do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only, and should not be interpreted as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first", "second", etc. may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明创造中的具体含义。The terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct It can also be connected indirectly through an intermediary, or it can be the internal communication of two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on specific situations.
本发明的实施例提供一种连铸辊的测量装置,连铸辊包括N组辊子、2N个安装座和N条接水板,N条接水板与N组辊子逐一对应,每组辊子的两端各安装一个安装座;辊子安装于安装座的座体,接水板安装于辊子下方。An embodiment of the present invention provides a measuring device for continuous casting rolls. The continuous casting rolls include N groups of rollers, 2N mounting seats and N water receiving plates, and the N water receiving plates correspond to the N groups of rollers one by one. An installation seat is installed at both ends; the roller is installed on the seat body of the installation seat, and the water receiving plate is installed under the roller.
请参阅图1至图8,本发明实施例的测量装置包括:用于消除接水板形变的固定组件、用于初测辊子与接水板高差的第一测量组件9、用于复测辊子与接水板高差的第二测量组件3,固定组件以可拆卸方式固定接水板,固定组件位于辊子下方,2N个安装座并列安装于固定组件,固定组件的上表面与接水板的底面接触;固定组件的上表面平面度<0.03mm;第一测量组件9可拆卸安装于固定组件上方,第一测量组件9沿N组辊子轴向跨越每组辊子,在座体与接水板之间增加第一垫片使得第一测量组件9与辊子的顶面接触;第二测量组件3可拆卸安装于固定组件上方,第二测量组件3沿N组辊子径向跨越一组辊子,第二测量组件3在N组辊子之间移动,在座体与接水板之间增加第二垫片使得第二测量组件3复测的辊子与接水板之间高度差达到设计图纸要求。Please refer to Fig. 1 to Fig. 8, the measuring device of the embodiment of the present invention comprises: the fixing assembly that is used to eliminate the deformation of water receiving plate, the first measuring assembly 9 that is used for initial measurement roller and water receiving plate height difference, is used for retesting The
本发明实施例将连铸辊安装于固定组件以消除接水板形变影响测量误差,利用第一测量组件9初测辊子与接水板高差,利用第二测量组件3复测辊子与接水板高差,在座体与接水板之间增减第一垫片和第二垫片使辊子与接水板之间高度差达到设计图纸要求。In the embodiment of the present invention, the continuous casting roll is installed on the fixed assembly to eliminate the measurement error caused by the deformation of the water receiving plate. The first measuring assembly 9 is used to initially measure the height difference between the roller and the water receiving plate, and the
请参阅图2,优选上述的固定组件包括:对应N组辊子设置的N+1个垫块1、用于承受连铸辊压力的固定座2,N+1个垫块1设置于固定座2的上表面;安装于固定座2的每个垫块1上表面平面度<0.02mm;第二测量组件3的底面与垫块1的上表面平行度<0.01mm。Please refer to Fig. 2, preferably, the above-mentioned fixing assembly includes: N+1
本发明实施例的垫块1上表面平面度控制在0.02mm以下,连铸辊放置在固定组件时,一方面使得连铸辊的安装座与垫块1上表面更贴合,另一方面控制N+1个垫块1的平面度能降低连铸辊的测量误差。The flatness of the upper surface of the
本发明实施例控制第二测量组件3与垫块1上表面的平行度,一方面是控制第二测量组件3的底面和垫块1上表面的高差值一致,另一方面是通过第二测量组件3底面的平面度提高第二测量组件3的测量精度,进而提高连铸辊的测量精度。The embodiment of the present invention controls the parallelism between the
在上述实施方式中,位于连铸辊两端的安装座各占用一个垫块1,位于连铸辊中间的两个安装座共用一个垫块1;共用一个垫块1的两个安装座各安装一组辊子。In the above embodiment, the mounting seats located at both ends of the continuous casting roll each occupy a
请参阅图5,本发明的连铸辊包括N组辊子和2N个安装座,N≥3;每组辊子的两端各安装一个安装座,第一组辊子51的一端安装第一安装座41,第一组辊子51的另一端安装第二安装座42,第二组辊子52的一端安装第三安装座43,第二组辊子52的另一端安装第四安装座44,以此类推,第N组辊子的一端安装第2N-1安装座,第N组辊子的另一端安装第2N安装座。Please refer to Fig. 5, the continuous casting roll of the present invention includes N sets of rollers and 2N mounting seats, N≥3; each set of rollers is equipped with a mounting seat at both ends, and one end of the first group of
请继续参阅图5,从固定座2的一端至另一端分别为第一垫块、第二垫块、……第N垫块和第N+1垫块。使用本发明的测量装置时,第一安装座41安装于第一垫块,第二安装座42和第三安装座43安装于第二垫块,第四安装座44和第五安装座45安装于第三垫块,……,第2N-2安装座和第2N-1安装座安装于第N垫块,第2N安装座安装于第N+1垫块。Please continue to refer to FIG. 5 , from one end to the other end of the fixing
本发明将两组辊子各自的一个安装座安装在同一垫块1,由于安装座的座体尺寸和形状均一致,同一垫块1的两个安装座边对齐就能实现安装座的轴线对齐,进而有利于不同组辊子的同轴设置。In the present invention, one mounting seat of each two groups of rollers is installed on the
在上述实施方式中,相邻垫块1之间存在空隙,安装座的底面与垫块1的上表面接触,接水板位于空隙;在高度方向上,接水板与固定座2之间存在间隙。In the above embodiment, there is a gap between
由于接水板较单薄、长度较长,接水板在完成加工松开夹具后,自然状态下会出现变形,接水板、辊子和安装座组装成连铸辊,因此连铸辊在辊子和接水板之间增加垫片过程中需要消除接水板形变。本发明利用垫块1之间的空隙放置接水板,并且采用接水板和固定座2上表面不接触的形式避免接水板变形影响辊子高度的测量。Since the water receiving plate is relatively thin and long in length, the water receiving plate will be deformed in a natural state after the clamp is released after processing. The water receiving plate, rollers and mounting seats are assembled into a continuous casting roll, so the continuous casting roll In the process of adding spacers between the water receiving plates, it is necessary to eliminate the deformation of the water receiving plates. The present invention utilizes the space between the
上述的第一测量组件9包括:M个测量板91、用于安装M个测量板91的安装板92,安装板92与测量板91可拆卸连接;安装板92固定于固定组件的固定座2,M个测量板91平行安装于安装板92。The above-mentioned first measuring assembly 9 comprises:
基于上述方案,本发明实施例的测量板91包括板体81、开设于板体81的若干半圆通孔82;板体81匹配连铸辊的扇形段形状,若干半圆通孔82匹配连铸辊的辊子;在座体与接水板之间增加第一垫片使得辊子外周壁于半圆通孔82孔壁接触。Based on the above scheme, the measuring
在实际应用中,请参阅图6、图7和图8,板体81上开设有X个半圆通孔82,X≥3;连铸辊的扇形段也具有X组辊子,每组辊子包括上辊62和下辊61,钢坯7从上辊62和下辊61之间经过。下辊61、安装座和接水板安装成一体,X个下辊61与X个半圆通孔82逐一对应,在座体和接水板之间增加第一垫片使下辊61与半圆通孔82接触。本发明设置板体81和半圆通孔82的目的是既便于初步控制连铸辊高度,又方便第一垫片的增加。In practical applications, please refer to Fig. 6, Fig. 7 and Fig. 8, there are X semicircular through
需要说明的是,本发明实施例的第一测量组件9和第二测量组件3择一安装于固定组件。本发明的连铸辊使用第一测量组件9初测辊子与接水板高差时,第二测量组件3并未安装于固定组件,本发明的连铸辊使用第二测量组件3复测辊子与接水板高差时,第一测量组件9并未安装于固定组件。这样设置的目的是既有利于减小固定组件中固定座2的尺寸,又有利于初测过程和复测过程互不干扰。It should be noted that, in the embodiment of the present invention, one of the first measuring component 9 and the
请查阅图3和图4,本发明实施例提供的第二测量组件3包括测量立柱和测量尺;固定座2的顶面设置为平面;测量立柱对称设置于平面的两侧,两测量立柱与平面共同形成带接水板连铸辊的安装空间,带接水板连铸辊放置于安装空间内,测量立柱能够沿安装空间的长度方向移动;带接水板连铸辊放置前,测量尺用于测量平面至测量立柱顶部的垂直高度,带接水板连铸辊放置后,测量尺用于测量带接水板连铸辊顶部至测量立柱顶部的垂直高度,进而计算出带接水板连铸辊的高度尺寸。Please refer to Fig. 3 and Fig. 4, the
本发明实施例将固定座2的顶面作为基准面,在该安装平面的两侧设置测量立柱,在使用第二测量组件3测量带接水板连铸辊时,将带接水板连铸辊放置在由两侧的测量立柱和固定座2顶面形成的安装空间内,具体测量时,首先先通过测量尺测量出固定座2顶面至测量立柱顶部的垂直高度,然后将带接水板连铸辊放置在安装空间内,再通过测量尺测量带接水板连铸辊顶部至测量立柱顶部的垂直高度,进而测量出该位置处带接水板连铸辊的高度尺寸,然后只需将放置在固定座2基准面上的测量立柱移动至带接水板连铸辊的不同测量位置进行测量,以保证便于对不同位置处带接水板连铸辊的高度进行调整,进而便于轧制出合格的板坯。通过采用本发明的连铸辊的测量装置,不需要对测量立柱进行调整,即可适用于不同长度的带接水板连铸辊,有效解决了现有技术中的测量工装操作复杂进而导致对连铸辊测量效率降低的问题,实现了对连铸辊精准、高效的测量。In the embodiment of the present invention, the top surface of the fixed
具体的,在使用第二测量组件3实际测量中,本实施例中的测量立柱直接放置在固定座2的顶面两侧,并且将固定座2的顶面设置为光滑的可滑动面,当需要测量不同位置处的带接水板连铸辊的高度时,只需通过工作人员沿直线方向推动测量立柱在该可滑动面上滑动即可,无需再对测量立柱的高度尺寸进行调整,操作简单,同时能够达到对带接水板连铸辊精准、高效的测量。Specifically, in the actual measurement using the
本实施例的测量装置,垫块1设置于固定座2的顶面,并位于两测量立柱之间,垫块1沿固定座2长度方向设置有多个。在两测量立柱的中间设置垫块1,并且沿固定座2长度方向设置多个,多个垫块1的中心轴线位于同一直线,以便于精准固定带接水板连铸辊。具体的,将垫块1与固定座2的顶面固定设置,可以是通过焊接的方式进行固定,以防止在放置带接水板连铸辊时垫块1活动,影响对带接水板连铸辊高度的测量。In the measuring device of this embodiment, the
此时,在设置有垫块1时,带接水板连铸辊放置于垫块1的上表面,将垫块1的上表面作为基准面,在测量时,首先先通过测量尺测量出垫块1的上表面至测量立柱顶部的垂直高度,然后将带接水板连铸辊放置在安装空间内,再通过测量尺测量带接水板连铸辊顶部至测量立柱顶部的垂直高度,进而测量出该位置处带接水板连铸辊的高度尺寸,然后只需移动测量立柱至带接水板连铸辊的不同测量位置进行测量,以保证便于对不同位置处带接水板连铸辊的高度进行调整,进而便于轧制出合格的板坯。At this time, when the
本发明实施例优选垫块1的上表面设置有键槽。由于测量的是接水板与连铸辊组装后的高度(即带接水板连铸辊的高度),而为了确保带接水板连铸辊在测量过程中的稳定性,需要对带接水板连铸辊进行固定,因此在垫块1的上表面设置键槽,并且该键槽的形状与接水板的安装底部结构相匹配,进而保证带接水板连铸辊的安装稳定性。In the embodiment of the present invention, it is preferable that the upper surface of the
更具体地,垫块1上设置有螺栓孔,且螺栓孔对称分布于键槽两侧,螺栓自固定座2顶面的底部自下而上穿过螺栓孔。本实施例中,作为垫块1的另一种固定方式,在垫块1的键槽两侧设置螺栓孔,通过螺栓将垫块1与固定座2的顶面相固定,同时,螺栓的固定方式为从固定座2顶面的底部自下而上穿过螺栓孔,采用这种固定方式,还能实现对带接水板连铸辊进行找正,使得对带接水板连铸辊高度的测量更准确。More specifically, the
本发明实施例垫块1的上表面的平面度小于等于0.02。将垫块1的上表面的平面度设置为≤0.02,以便于垫块1的上表面能够更好的匹配接水板的底面,进而保证带接水板连铸辊安装更稳固。The flatness of the upper surface of the
优选固定座2的顶面的平行度为0.02mm。本实施例将固定座2的顶面的平行度设置为0.02mm,具体为,将位于安装测量立柱的位置处的顶面的平行度设置为0.02mm,以便于放置测量立柱时,使测量立柱与固定座2顶面的贴合度更高,进而保证测量结果更精确。Preferably, the parallelism of the top surface of the fixing
优选测量立柱的顶面和底面的平行度为0.01mm。本实施例在加工测量立柱时,将测量立柱的顶面和底面同时加工,并将其顶面和底面的平行度均设置为0.01mm,一方面便于测量立柱与固定座2顶面的贴合度更高,另一方面,能够保证测量结果更精确。Preferably, the parallelism between the top surface and the bottom surface of the measuring column is 0.01 mm. In this embodiment, when processing the measuring column, the top surface and the bottom surface of the measuring column are processed at the same time, and the parallelism between the top surface and the bottom surface is set to 0.01mm. On the one hand, it is convenient to fit the measuring column and the top surface of the fixing
请参阅图9,本发明实施例还提供了一种连铸辊的测量方法,测量方法包括:Please refer to Fig. 9, the embodiment of the present invention also provides a kind of measuring method of continuous casting roll, and measuring method comprises:
将装配好的连铸辊放置于固定组件;Place the assembled continuous casting roll on the fixed assembly;
将第一测量组件9安装于固定组件,第一测量组件9的半圆通孔匹配连铸辊的辊子,在连铸辊的每个座体与连铸辊的接水板之间增加第一垫片,使辊子嵌入半圆通孔中并与半圆通孔的孔壁接触;Install the first measurement assembly 9 on the fixed assembly, the semicircular through hole of the first measurement assembly 9 matches the roll of the continuous casting roll, and add the first pad between each seat of the continuous casting roll and the water receiving plate of the continuous casting roll sheet, so that the roller is embedded in the semicircular through hole and is in contact with the hole wall of the semicircular through hole;
拆卸掉第一测量组件9之后将第二测量组件3安装于固定组件;After the first measuring component 9 is disassembled, the
第二测量组件3在连铸辊的N组辊子之间移动,第二测量组件3测量辊子与接水板之间高度差;The
根据高度差在座体与接水板之间增加第二垫片,直至第二测量组件3复测的辊子与接水板之间高度差达到设计图纸要求。According to the height difference, a second gasket is added between the seat body and the water receiving plate until the height difference between the roller and the water receiving plate re-measured by the
上述的第二测量组件3测量辊子与接水板之间高度差,包括:The above-mentioned second measuring
用第二测量组件3的塞尺检测接水板与固定组件的固定座2上表面间隙<0.02mm;Use the feeler gauge of the
用第二测量组件3的深度尺测量辊子辊面与第二测量组件3的测量立柱顶面之间的距离m;Measure the distance m between the roller surface and the measuring column top surface of the
测量立柱的高度为k,辊子与接水板之间高度差为k-m。The height of the measuring column is k, and the height difference between the roller and the water receiving plate is k-m.
上述根据高度差在座体与接水板之间增加第二垫片,包括:The above-mentioned second gasket is added between the seat body and the water receiving plate according to the height difference, including:
根据辊子与接水板之间高度差k-m,松开接水板与辊子安装座之间的紧固件,在接水板与辊子安装座之间增减第二垫片,调至图纸设计要求尺寸。According to the height difference k-m between the roller and the water receiving plate, loosen the fasteners between the water receiving plate and the roller mounting seat, increase or decrease the second gasket between the water receiving plate and the roller mounting seat, and adjust to the drawing design requirements size.
本发明的实施例把连铸辊安装于固定组件以消除接水板形变影响测量误差,利用第一测量组件9初测辊子与接水板高差,利用第二测量组件3复测辊子与接水板高差,在座体与接水板之间增减第一垫片和第二垫片使辊子与接水板之间高度差达到设计图纸要求。本发明实施例的测量装置使测量工作变得简单高效。In the embodiment of the present invention, the continuous casting roll is installed on the fixed assembly to eliminate the measurement error caused by the deformation of the water receiving plate. The height difference between the roller and the water receiving plate is initially measured by the first measurement assembly 9, and the height difference between the roller and the water receiving plate is remeasured by the
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for feasible implementations of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent implementation or implementation that does not depart from the technical spirit of the present invention All changes should be included within the protection scope of the present invention.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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