CN114545734A - Solder-resisting dry film photoresist, preparation method and application thereof - Google Patents
Solder-resisting dry film photoresist, preparation method and application thereof Download PDFInfo
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- CN114545734A CN114545734A CN202210223873.3A CN202210223873A CN114545734A CN 114545734 A CN114545734 A CN 114545734A CN 202210223873 A CN202210223873 A CN 202210223873A CN 114545734 A CN114545734 A CN 114545734A
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- Prior art keywords
- dry film
- photoresist layer
- photoresist
- layer
- solder resist
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Links
- 229920002120 photoresistant polymer Polymers 0.000 title claims abstract description 81
- 238000002360 preparation method Methods 0.000 title claims abstract description 8
- 229910000679 solder Inorganic materials 0.000 claims abstract description 27
- -1 acrylic ester compound Chemical class 0.000 claims abstract description 18
- 239000000178 monomer Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 12
- 239000011347 resin Substances 0.000 claims abstract description 12
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 11
- 125000000524 functional group Chemical group 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000003054 catalyst Substances 0.000 claims abstract description 7
- 238000012719 thermal polymerization Methods 0.000 claims abstract description 7
- 239000003112 inhibitor Substances 0.000 claims abstract description 6
- 238000001029 thermal curing Methods 0.000 claims abstract description 5
- 239000003999 initiator Substances 0.000 claims abstract description 3
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 claims abstract description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract 8
- 229920005596 polymer binder Polymers 0.000 claims abstract 2
- 239000002491 polymer binding agent Substances 0.000 claims abstract 2
- 239000011248 coating agent Substances 0.000 claims description 26
- 238000000576 coating method Methods 0.000 claims description 26
- 239000000203 mixture Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 239000002904 solvent Substances 0.000 claims description 9
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 229920006267 polyester film Polymers 0.000 claims description 5
- 229920000877 Melamine resin Polymers 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 230000001681 protective effect Effects 0.000 claims description 3
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- 238000006116 polymerization reaction Methods 0.000 claims description 2
- 239000004215 Carbon black (E152) Substances 0.000 claims 1
- 239000004593 Epoxy Substances 0.000 claims 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 1
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 claims 1
- 229930195733 hydrocarbon Natural products 0.000 claims 1
- 150000002430 hydrocarbons Chemical class 0.000 claims 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims 1
- 229920001296 polysiloxane Polymers 0.000 claims 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims 1
- 150000003254 radicals Chemical class 0.000 abstract description 4
- 239000010408 film Substances 0.000 description 36
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 239000000243 solution Substances 0.000 description 7
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 239000011889 copper foil Substances 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- 229920002799 BoPET Polymers 0.000 description 3
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000013329 compounding Methods 0.000 description 3
- 239000012949 free radical photoinitiator Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000010907 mechanical stirring Methods 0.000 description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical group OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 description 2
- XRMBQHTWUBGQDN-UHFFFAOYSA-N [2-[2,2-bis(prop-2-enoyloxymethyl)butoxymethyl]-2-(prop-2-enoyloxymethyl)butyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(CC)COCC(CC)(COC(=O)C=C)COC(=O)C=C XRMBQHTWUBGQDN-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000013039 cover film Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical class OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 description 2
- 239000011973 solid acid Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 125000002348 vinylic group Chemical group 0.000 description 2
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 1
- 150000005208 1,4-dihydroxybenzenes Chemical class 0.000 description 1
- AZUHIVLOSAPWDM-UHFFFAOYSA-N 2-(1h-imidazol-2-yl)-1h-imidazole Chemical class C1=CNC(C=2NC=CN=2)=N1 AZUHIVLOSAPWDM-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- VTWDKFNVVLAELH-UHFFFAOYSA-N 2-methylcyclohexa-2,5-diene-1,4-dione Chemical compound CC1=CC(=O)C=CC1=O VTWDKFNVVLAELH-UHFFFAOYSA-N 0.000 description 1
- GPNYZBKIGXGYNU-UHFFFAOYSA-N 2-tert-butyl-6-[(3-tert-butyl-5-ethyl-2-hydroxyphenyl)methyl]-4-ethylphenol Chemical compound CC(C)(C)C1=CC(CC)=CC(CC=2C(=C(C=C(CC)C=2)C(C)(C)C)O)=C1O GPNYZBKIGXGYNU-UHFFFAOYSA-N 0.000 description 1
- JIGUICYYOYEXFS-UHFFFAOYSA-N 3-tert-butylbenzene-1,2-diol Chemical class CC(C)(C)C1=CC=CC(O)=C1O JIGUICYYOYEXFS-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 1
- 150000008062 acetophenones Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000002318 adhesion promoter Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 1
- 229910000318 alkali metal phosphate Inorganic materials 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical class C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 229950011260 betanaphthol Drugs 0.000 description 1
- 229930016911 cinnamic acid Natural products 0.000 description 1
- 235000013985 cinnamic acid Nutrition 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 150000002429 hydrazines Chemical class 0.000 description 1
- 150000002460 imidazoles Chemical class 0.000 description 1
- 229940079865 intestinal antiinfectives imidazole derivative Drugs 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000012669 liquid formulation Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical group COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 238000000016 photochemical curing Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- UORVCLMRJXCDCP-UHFFFAOYSA-N propynoic acid Chemical compound OC(=O)C#C UORVCLMRJXCDCP-UHFFFAOYSA-N 0.000 description 1
- 229940079877 pyrogallol Drugs 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- UGNWTBMOAKPKBL-UHFFFAOYSA-N tetrachloro-1,4-benzoquinone Chemical compound ClC1=C(Cl)C(=O)C(Cl)=C(Cl)C1=O UGNWTBMOAKPKBL-UHFFFAOYSA-N 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical class C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/038—Macromolecular compounds which are rendered insoluble or differentially wettable
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0042—Photosensitive materials with inorganic or organometallic light-sensitive compounds not otherwise provided for, e.g. inorganic resists
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/033—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. vinyl polymers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/06—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
- H05K3/067—Etchants
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
- Materials For Photolithography (AREA)
Abstract
The invention discloses a solder resist dry film photoresist, a preparation method and application thereof, and belongs to the technical field of circuit board production and manufacturing. The solder resist dry film photoresist has a 3-layer structure, namely a photoresist layer 1, a photoresist layer 2 and a photoresist layer 3; wherein the photoresist layer 1 contains epoxy acrylate main body resin, a photo-curable monomer, a thermal curing catalyst and a free radical initiator; the photoresist layer 2 contains acrylic ester compound with carboxyl, thermosetting resin with thermosetting functional group, photopolymerization monomer with at least two photocurable unsaturated functional groups, photoinitiator and thermosetting catalyst; the photoresist layer 3 contains a carboxyl group-containing polymer binder, a photopolymerizable monomer, a thermal polymerization inhibitor, and a radical photoinitiator. The solder resist dry film photoresist provided by the invention can be combined with a solder resist dry film and a dry film photoresist with high resolution to form a dry film with better performances in all aspects.
Description
Technical Field
The invention belongs to the technical field of circuit board production and manufacturing, and particularly relates to a solder resist dry film photoresist, and a preparation method and application thereof.
Background
The components of the dry film photoresist generally comprise a high molecular adhesive, a photopolymerization monomer, a thermal polymerization inhibitor and a free radical photoinitiator. The dry film can be developed with an aqueous solution because the polymeric binder is a film-formable polymeric binder containing carboxyl groups, which are commonly sold as a dry film roll with the components sandwiched between a flexible support film and a cover film.
The polymerizable composition is transported as a dry film and is often affected by cold flow, i.e. the composition flows under pressure, i.e. the resist flows locally and causes a non-uniform thickness. This results in the edge component materials of the roll fusing together, i.e., producing a gummy. The degree of flow is dependent on the viscosity of the photopolymerizable component, and it is advantageous to increase the viscosity of the photopolymerizable component appropriately in order to prevent or reduce flow caused by fusion of the edge components.
Dry film photoresists are polymerizable components used in the production of printed wiring boards, and also have a desirable aspect of good flexibility. The better the flexibility of the film in the polymerized state, the less likely the printed board will cause cracking and peeling of the film from the board when bent or slit.
Besides the above-mentioned advantages, the dry film photoresist for solder resist also has the advantages of solder resist, insulation, corrosion resistance, oxidation resistance, certain pencil hardness and electric properties.
At present, solder resist ink or a dry solder resist film mainly has solder resist, insulation, corrosion resistance and oxidation resistance, but has poor performances in other aspects such as adhesion and resolution, so that almost no solder resist is used as a solder resist for an ultrahigh resolution fine circuit at present.
Disclosure of Invention
In order to solve the technical problems, the invention provides a resistance welding dry film photoresist with a multilayer structure, which has a three-layer structure, specifically a photoresist layer 1, a photoresist layer 2 and a photoresist layer 3, wherein the upper photoresist layer contains epoxy acrylate main resin, a photo-curable monomer, a thermal curing catalyst and a free radical initiator; the photoresist layer 2 contains a mixture of photocurable and thermally curable resins, photopolymerizable monomers having at least two photocurable unsaturated functional groups, a photoinitiator, a thermal curing catalyst, a dye or a pigment; the lower photoresist layer contains carboxyl polymer adhesive, photopolymerization monomer, thermal polymerization inhibitor and free radical photoinitiator.
The thickness of the photoresist layer 1 is 5-15 μm, the thickness of the photoresist layer 2 is 10-50 μm, and the thickness of the photoresist layer 3 is 5-15 μm. Meanwhile, a PE film is arranged on the outer side of the photoresist layer 1, the thickness of the PE film is 10-50 mu m, a PET film is arranged on the outer side of the photoresist layer 3, the thickness of the PET film is 10-30 mu m, and the specific structure is shown in figure 1. The main function of PE and PET films is to protect and support the photoresist layer.
The solid acid value of the acrylate main body resin of the multilayer structure photoresist layer provided by the invention is increased from bottom to top in sequence, namely the solid acid value of the photoresist layer 1 is greater than that of the photoresist layer 2 is greater than that of the photoresist layer 3. When the multilayer structure dry film photoresist is attached to a substrate, a PE film is torn off, and then a photoresist layer 1 is contacted with the substrate for pressing, and the specific structure is shown in figure 2, so that the photoresist layer 1 is a bottom layer when the dry film photoresist is applied, and higher acid value is needed to ensure the developing efficiency and resolution.
Meanwhile, in order to ensure the deep layer photocuring effect of the bottom, the photoresist layer 3 is mainly designed to be transparent and high in gloss, and the photocrosslinking degree of the photoresist layer is slightly lower than that of other photoresist layers, so that light can penetrate the bottom more easily, the bottom curing degree is higher, the adhesion force is favorably improved, the photoresist layer 2 is a main solder mask layer, the main design is that the performances such as bright color, electricity and solder mask are used, and the photoresist layer 1 mainly plays a role in improving the bonding force and the resolution capability of the solder mask layer and the surface of the substrate.
The multifunctional photopolymerization monomer (containing two or more than two vinyl double bonds) can improve the crosslinking density and strength and other properties in the cured film. Commonly used multifunctional monomers include: trimethylolpropane triacrylate (TMPTA), dipentaerythritol pentaacrylate (DPPA), ditrimethylolpropane tetraacrylate (DTMPTA), hexafunctional polyester acrylate (PEA), tetrafunctional polyester acrylate (PEA), triethylene glycol diacrylate (TEGDA).
Free radical photoinitiators are conventional photoinitiators, which are activated by actinic radiation to generate free radicals, and are stable to heat below 185 ℃. The photoinitiator comprises one or more of the following compounds: benzoin compounds, acetophenone compounds, anthraquinones compounds, thioxanthone compounds, ketal compounds, benzophenone compounds, a-aminoacetophenone compounds, acylphosphine oxide, oxime ester compounds, bisimidazole compounds and triazine compounds.
The thermal curing catalyst comprises one or more of the following compounds: imidazole derivatives, amine compounds, hydrazine compounds, phosphine compounds.
The polymeric binder capable of forming a film having carboxyl functionality is synthesized from one or more vinylic monomers and one or more α, β -vinylic unsaturated carboxyl-containing monomers having from 3 to 15 carbon atoms, the resulting binder being water-soluble. Examples of vinylic monomers are alkanes and hydroxyalkyl acrylates and methacrylates having 3 to 15 carbon atoms, styrene and alkyl-substituted styrenes. Acrylates and methacrylates are preferred. Examples of the monomer containing a carboxyl group are cinnamic acid, crotonic acid, fumaric acid, sorbic acid, acrylic acid, methacrylic acid, itaconic acid, propiolic acid, maleic acid, and anhydrides thereof. Among them, acrylic acid and methacrylic acid are preferred.
The heat-curable resin having a heat-curable functional group contains one or more compounds selected from the group consisting of amino groups: urea-formaldehyde resins, melamine-formaldehyde resins, alkyl melamine-formaldehyde resins and copolycondensation resins.
The thermal polymerization inhibitor is used to prevent the photoresist from thermal polymerization during drying and storage. Thermal polymerization inhibitors include p-methoxyphenol, hydroquinone, alkyl and aryl substituted hydroquinones and quinones, t-butyl catechol, pyrogallol, cupresinate, beta-naphthol, 2, 6-di-t-butyl-p-cresol, 2, 2' -methylene-bis (4-ethyl-6-t-butyl-phenol), p-toluquinone, tetrachlorobenzoquinone, aryl phosphites, and alkylaryl phosphites.
There are also optional additives in the photoresist to the photopolymerizable component, such as: leuco dye, ground dye, adhesion promoter, antioxidant, etc. These are mentioned in the disclosure, but are not necessarily essential to the invention.
The basic photopolymerizable component is prepared by mixing a series of different compounds with a solvent and stirring the mixture uniformly. The solvents used generally include: alcohols, ketones, halogenated hydrocarbons, ethers, and the like. After mixing uniformly, coating the photopolymerization component on a layer of flexible carrier film, evaporating the solvent, then coating a next layer of photopolymerization component until the coating of the multilayer structure dry film photoresist is completed, and finally covering a layer of protective film.
In the present invention, the photopolymerizable composition is used as a photoresist in the production of printed wiring boards, generally, the composition is pressed onto the copper layer surface of a copper foil substrate, exposed through a negative film to form a latent image under ultraviolet irradiation, and then developed in a known aqueous developer to remove unpolymerized composition from the copper surface to form a bare copper surface, and the copper thin layers are processed by known means, such as electroplating or etching procedures, and the polymerized material now protects the copper layer it covers.
The photopolymerizable composition of the invention is thermally pressed onto the copper foil substrate by a known method such as a hot plate or a hot barrel laminator together with the carrier film after the cover film is removed, and the carrier film is removed at the time of development after exposure polymerization. In general, forThe component has a polymerized light amount of about 35 to 150mj/cm2The precise amount of light depends on the particular composition and the type of film being exposed, among other factors.
The copper foil base is any known copper/insulation laminate used in the production of circuit boards, such as a glass fiber reinforced ethylene oxide resin copper foil laminate.
The aqueous developer used in the present invention is an alkaline agent having a concentration of 0.5 to 10% by weight, preferably 0.5 to 1% by weight. The latent image is in the solution for a time sufficient to wash away unpolymerized components. The alkaline agents used are alkali metal hydroxides such as lithium hydroxide, sodium hydroxide, potassium hydroxide, and alkali metal salts which react with weak acids such as sodium carbonate, sodium bicarbonate and alkali metal phosphates and pyrophosphates, sodium carbonate being preferred.
Compared with the prior art, the invention has the following beneficial effects:
the solder resist dry film photoresist provided by the invention can be combined with a solder resist dry film and a dry film photoresist with high resolution to form a dry film with better performances in all aspects.
Drawings
FIG. 1 is a structural diagram of a solder resist dry film photoresist of the present invention.
FIG. 2 is a structural diagram of the solder resist dry film resist of the present invention after being laminated with a substrate.
Detailed Description
Example 1
A preparation method of a solder resist dry film photoresist comprises the following steps:
(1) all photopolymerizable components were added to the compounding apparatus according to the formulations of 3A and 3B in Table 1 and stirred uniformly at room temperature (below 25 ℃ C.) at a mechanical stirring speed of 1000rpm to form a coating solution. And uniformly coating the coating liquid on a polyester film (PET), and then putting the PET in an oven at 110 ℃ for drying for 5min to volatilize the solvent to prepare the photoresist layer 3.
TABLE 1 formulation of coating solution for Photoresist layer 3
(2) All photopolymerizable components were added to the compounding apparatus according to the formulations of 2A and 2B in Table 2 and stirred uniformly at room temperature (below 25 ℃ C.) to form a coating solution with a mechanical stirring speed of 1000 rpm. The coating liquid was uniformly applied to the photoresist layer 3, and then placed in an oven at 110 ℃ for 5min to evaporate the solvent.
TABLE 2 coating liquid formulation for photoresist layer 2
DPHA is dipentaerythritol pentaacrylate.
(3) All photopolymerizable components were added to the compounding apparatus according to the formulations 1A and 1B in Table 3 and stirred uniformly at room temperature (below 25 ℃ C.) to form a coating solution with a mechanical stirring speed of 1000 rpm. And uniformly coating the coating liquid on the photoresist layer 2, then placing the photoresist layer in an oven at 110 ℃ for drying for 5min to volatilize the solvent, and covering a protective film PE to control the coating thickness of the photoresist within the range of 20-80 mu m.
TABLE 3 recipe of coating liquid for photoresist layer 1
Examples 2 to 8
Examples 2-8 solder resist dry film photoresists were prepared as in example 1, with specific components in Table 4, wherein 1A, 1B are as in Table 3; 2A and 2B are as in Table 2; 3A and 3B are as in Table 1.
TABLE 4
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solutions of the present invention can be made by those skilled in the art without departing from the spirit of the present invention, and the technical solutions of the present invention are within the scope of the present invention defined by the claims.
Claims (10)
1. A solder resist dry film photoresist is characterized in that the solder resist dry film photoresist has a 3-layer structure, namely a photoresist layer 1, a photoresist layer 2 and a photoresist layer 3.
2. The resist dry film photoresist of claim 1, wherein the photoresist layer 1 contains an epoxy acrylate host resin, a photocurable monomer, a thermal curing catalyst and a radical initiator.
3. The resist dry film photoresist of claim 2, wherein the photoresist layer 2 contains an acrylate compound of a carboxyl group, a thermosetting resin having a thermosetting functional group, a photopolymerizable monomer having at least two photocurable unsaturated functional groups, a photoinitiator, a thermosetting catalyst.
4. The resist solder resist dry film photoresist of claim 3, wherein the acrylate compound containing a carboxyl group comprises an epoxy (meth) acrylate compound, a silicone (meth) acrylate compound, a hydroxyl group-containing (meth) acrylate compound, a urethane (meth) acrylate compound, a caprolactone-modified (meth) acrylate compound.
5. The resist dry film resist according to claim 4, wherein the content of the acrylate compound having a carboxyl group in the resist layer 2 is 15 to 75 wt%; the weight average molecular weight of the carboxyl group-containing acrylate compound was 5000-.
6. The resist solder resist dry film photoresist according to claim 5, wherein the thermosetting resin having a thermosetting functional group is one or more of urea resin, melamine formaldehyde resin, hydrocarbon-based melamine formaldehyde resin and copolycondensation resin.
7. The resist dry film photoresist according to claim 6, wherein the photopolymerizable monomer having at least two photocurable unsaturated functional groups is a compound having two or more vinyl functional groups in a molecule, a (meth) acrylate compound having two or more (meth) acryloyl groups in a molecule; the content of the photo-polymerization monomer having at least two photo-curable unsaturated functional groups in the photoresist layer 2 is 5-30 wt%.
8. The resist composition dry film resist according to claim 7, wherein the resist layer 3 comprises a carboxyl group-containing polymer binder, a photopolymerizable monomer, a thermal polymerization inhibitor, a radical photoinitiator.
9. The method for preparing the solder resist dry film photoresist of any one of claims 1 to 7, comprising the steps of:
(1) adding the components required for preparing the photoresist layer 3 into a preparation device, stirring the components uniformly at room temperature to form a coating liquid, uniformly coating the coating liquid on a polyester film PET, and drying the polyester film PET to volatilize the solvent to obtain the photoresist layer 3;
(2) adding the components required for preparing the photoresist layer 2 into a preparation device, stirring the components uniformly at room temperature to form a coating liquid, uniformly coating the coating liquid on the photoresist layer 3, and drying the coating liquid to volatilize the solvent to obtain the photoresist layer 2;
(3) adding the components required for preparing the photoresist layer 1 into a preparation device, stirring the components uniformly at room temperature to form a coating liquid, uniformly coating the coating liquid on the photoresist layer 2, drying the coating liquid to volatilize the solvent, and covering a layer of protective film PE.
10. Use of the solder resist dry film photoresist of any one of claims 1 to 7 in the production and fabrication of wiring boards.
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