CN114544698A - Test device and method for heat transfer coefficient of hot air forming process die-pipe interface - Google Patents
Test device and method for heat transfer coefficient of hot air forming process die-pipe interface Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于金属成形制造领域,特别涉及难变形薄壁金属管件热气压成形工艺模具-管件界面传热系数测试装置及方法。The invention belongs to the field of metal forming and manufacturing, in particular to a device and a method for testing the heat transfer coefficient of a die-pipe interface of a hard-to-deform thin-walled metal pipe fitting in a hot air pressure forming process.
背景技术Background technique
复杂异形薄壁管件是航空航天、汽车等高端装备领域的关键构件,针对不同应用领域,常用原材料多为钛合金、高强铝、高强钢与高温合金等。由于该类零件具有复杂异形整体结构特征,难以室温内高压成形,传统分瓣焊接成形也无法保证其整体性,因此需采用热气压成形技术。传统热气压成形构件后需进行热处理提高强度,易产生形状畸变、精度超差等弊端,工序道次多,生产周期长。管件热气压成形模内气体淬火工艺是成形复杂异形薄壁管件的先进成形技术,通过热成形与热处理成形控性一体化工艺过程,可大幅缩短工艺周期,同时保证管件的组织性能与尺寸精度。Complex special-shaped thin-walled pipe fittings are key components in aerospace, automotive and other high-end equipment fields. For different application fields, the commonly used raw materials are mostly titanium alloys, high-strength aluminum, high-strength steel and superalloys. Due to the complex and special-shaped overall structural characteristics of such parts, it is difficult to high-pressure forming at room temperature, and the traditional split welding forming cannot guarantee its integrity, so hot air forming technology is required. The traditional hot-air pressure forming components need to be heat treated to improve the strength, which is easy to produce shape distortion, out of tolerance and other disadvantages. The gas quenching process in the hot air pressure forming mold for pipe fittings is an advanced forming technology for forming complex special-shaped thin-walled pipe fittings. Through the integrated process of thermoforming and heat treatment forming controllability, the process cycle can be greatly shortened, and the microstructure performance and dimensional accuracy of the pipe fittings can be guaranteed at the same time.
薄壁管件气体淬火后,力学性能是否达标很大程度上决定于管件与模具界面传热系数,利用测定数值可实现管件成形后的可控换热,为工艺提供有效指导。以双相钛合金为例,缓慢冷却可形成等轴晶微观组织,材料抗疲劳性能好,强度低,快速冷却形成板条状组织,强度高,但极冷过程中热应力过高,导致成形管件形状畸变,影响尺寸精度。若采用可控换热条件下的气体淬火,可实现最佳力学性能-形状精度耦合,因此需要准确获得换热系数指导工艺,同时所测的换热系数亦可用于有限元仿真的热边界条件,实现准确仿真。After gas quenching of thin-walled pipe fittings, whether the mechanical properties meet the standard largely depends on the heat transfer coefficient of the interface between the pipe fittings and the die. The measured values can be used to realize the controllable heat transfer after the pipe fittings are formed, and provide effective guidance for the process. Taking dual-phase titanium alloy as an example, slow cooling can form an equiaxed microstructure, the material has good fatigue resistance and low strength, and rapid cooling forms a lath-like structure with high strength, but the thermal stress is too high during the extreme cold process, resulting in forming. The shape of the pipe is distorted, which affects the dimensional accuracy. If gas quenching under controllable heat transfer conditions is used, the best mechanical property-shape accuracy coupling can be achieved. Therefore, it is necessary to accurately obtain the heat transfer coefficient to guide the process, and the measured heat transfer coefficient can also be used for the thermal boundary conditions of the finite element simulation. , to achieve accurate simulation.
现有传热系数测定方法主要有:1)刚性模具与板材平面淬火法,利用刚模与板材接触换热计算板材/模具的界面传热系数,该方法的换热过程是上下模具与板材接触导热,无法考虑热气压成形过程中气体与单侧板材接触传热过程,所得数值无法真实反映热气压成形过程,同时板材为二维平面,无法反映管件曲面条件下的界面换热。2)数值模拟反求法,该方法的思路是利用特定仿真软件进行传热模拟,通过设定传热系数初始值进行模拟,对比试验传热结果与仿真结果,反复迭代设定的传热系数,该方法依赖于仿真软件的内置传热算法,不同计算软件计算差异大,难以获得准确的界面传热系数。Existing heat transfer coefficient determination methods mainly include: 1) rigid mold and plate plane quenching method, using rigid mold and plate contact heat transfer to calculate the interface heat transfer coefficient of plate / mold, the heat exchange process of this method is that the upper and lower molds are in contact with the plate. The heat transfer process cannot be considered in the contact heat transfer process between the gas and the single-sided plate during the hot gas pressure forming process, and the obtained values cannot truly reflect the hot gas pressure forming process. At the same time, the plate is a two-dimensional plane, which cannot reflect the interface heat transfer under the condition of the curved surface of the pipe fittings. 2) Numerical simulation reverse method, the idea of this method is to use specific simulation software to simulate heat transfer, simulate by setting the initial value of the heat transfer coefficient, compare the experimental heat transfer results with the simulation results, and iterate the set heat transfer coefficient repeatedly. This method relies on the built-in heat transfer algorithm of the simulation software, and the calculation of different calculation software varies greatly, so it is difficult to obtain an accurate interfacial heat transfer coefficient.
综上,现有的传热系数测量方法均无法用于管件热气压成形工艺,迫切需求先进热气压成形工艺气体介质模具界面传热系数的测试装置与方法,实现传热系数的精准测定,在工艺上控制其热气压成形后的管件/模具界面的冷却行为,同时为仿真提供准确的边界条件。To sum up, the existing heat transfer coefficient measurement methods cannot be used in the hot air pressure forming process of pipe fittings, and there is an urgent need for a test device and method for the heat transfer coefficient of the gas medium mold interface in the advanced hot air pressure forming process, so as to realize the accurate determination of the heat transfer coefficient. Technologically control the cooling behavior of the tube/die interface after its hot-air pressure forming, while providing accurate boundary conditions for simulation.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中存在的不足,本发明提供一种热气压成形工艺气体介质模具界面传热系数的测试装置和方法,利用测得的传热系数,来精确调控管件的冷却过程,实现其模内定型与冷却,保证热气压成形后管件的组织性能和尺寸精度。In order to overcome the deficiencies in the prior art, the present invention provides a device and method for testing the heat transfer coefficient of a gas medium mold interface in a hot gas pressure forming process. In-mold shaping and cooling ensure the microstructure and dimensional accuracy of the pipe fittings after hot air pressure forming.
为实现上述目的,本发明提供了如下方案:提供一种热气压成形工艺气体介质模具界面传热系数的测试装置,包括:金属管件、自阻加热系统、测温与控温系统,模具与机械控制系统、冷却控制系统。In order to achieve the above object, the present invention provides the following scheme: a test device for the heat transfer coefficient of the gas medium mold interface in a hot gas pressure forming process is provided, including: a metal pipe fitting, a self-resistance heating system, a temperature measurement and temperature control system, a mold and a mechanical Control system, cooling control system.
所述的自阻加热系统,包括高频开关电源、导线和电极;电极夹持固定于金属管件两端,电极上下两侧经由导线与高频开关电源连接,通过高频开关电源输出高额直流电经由导线流经金属管件,利用金属管件自身电阻进行快速加热;为避免开放式缓慢加热条件带来管件表面过度氧化及升温过程自身形变行为调控,可通过调节电流输出实现管件不同的加热速率和温度。The self-resistance heating system includes a high-frequency switching power supply, wires and electrodes; the electrodes are clamped and fixed at both ends of the metal pipe, the upper and lower sides of the electrodes are connected to the high-frequency switching power supply via wires, and high-value DC power is output through the high-frequency switching power supply. The wire flows through the metal pipe fittings, and the resistance of the metal pipe fittings is used for rapid heating; in order to avoid the excessive oxidation of the pipe fittings surface caused by the open slow heating condition and the self-deformation behavior regulation during the heating process, the different heating rates and temperatures of the pipe fittings can be realized by adjusting the current output. .
所述的测温与控温系统,包括控温箱、多个热电偶、控温元件和多路温度记录仪;模具的上下模内部不同位置插入有控温元件,控温元件连接控温箱实现对模腔内的温度进行调节,保证模具温度均匀;上下模不同位置插入热电偶,一部分热电偶直接与金属管件接触,实时监控金属管件的温度,另一部分热电偶留在上下模中,用于测量模具内部不同位置温度;并通过多路温度记录仪记录换热过程中管件与模具不同位置的温度变化,进而用于传热计算;The temperature measurement and temperature control system includes a temperature control box, a plurality of thermocouples, temperature control elements and a multi-channel temperature recorder; temperature control elements are inserted in different positions inside the upper and lower molds of the mold, and the temperature control elements are connected to the temperature control box The temperature in the mold cavity is adjusted to ensure the mold temperature is uniform; thermocouples are inserted in different positions of the upper and lower molds, and some of the thermocouples are directly in contact with the metal pipe fittings to monitor the temperature of the metal pipe fittings in real time. It is used to measure the temperature at different positions inside the mold; and record the temperature changes of the pipe fittings and the mold at different positions during the heat exchange process through a multi-channel temperature recorder, which is then used for heat transfer calculation;
所述的模具与机械控制系统,包括合模压机、模具;模具的上模连接于合模压机,用于合模,模具的下模具固定于合模压机台面;模具的上下模之间用于放置金属管件;The mold and mechanical control system includes a clamping press and a mold; the upper mold of the mold is connected to the clamping press for mold clamping, and the lower mold of the mold is fixed on the table top of the clamping press; the upper and lower molds of the mold are used for clamping. Place metal fittings;
所述的冷却控制系统,包括气源、气源控制柜和环境箱,气源流出气体经由气源控制柜调节气体流量压力,流经环境箱进行气体介质温度预调节,达到所需温度后充入高温金属管件内部,金属管件两端由密封塞密封,由管件内部气压及气体温度控制其在模内的淬火速度。The cooling control system includes a gas source, a gas source control cabinet and an environmental box. The gas flowing out of the gas source adjusts the gas flow pressure through the gas source control cabinet, and flows through the environmental box to pre-regulate the temperature of the gas medium, and is filled after reaching the required temperature. into the high temperature metal pipe fittings, both ends of the metal pipe fittings are sealed by sealing plugs, and the quenching speed in the mold is controlled by the internal pressure and gas temperature of the pipe fittings.
优选地,合模压机可选传统液压机或通过气液增压缸搭建的合模专用装置。Preferably, the mold clamping press can be selected from a traditional hydraulic press or a special mold clamping device constructed by a gas-liquid booster cylinder.
优选地,模具材料可选热气压成形常用模具材料,如低碳钢、不锈钢、Ni7N等。Preferably, the mold material can be selected from commonly used mold materials for hot air pressure forming, such as low carbon steel, stainless steel, Ni 7 N, and the like.
优选地,模具与管件接触部位中间放置有低导热系数材料如锰钢、硼钢等,减少两端电极散热,改善管件温度场均匀性。Preferably, a material with low thermal conductivity such as manganese steel, boron steel, etc. is placed in the middle of the contact part between the mold and the pipe fitting, so as to reduce the heat dissipation of the electrodes at both ends and improve the uniformity of the temperature field of the pipe fitting.
优选地,模具与机械控制系统还包括陶瓷;所述模具的上、下模外嵌入陶瓷中,用于减少传热过程模具与外界环境对流、辐射换热;外包覆陶瓷的上模连接于合模压机,用于合模,外包覆陶瓷的下模具固定于合模压机台面。Preferably, the mold and the mechanical control system further include ceramics; the upper and lower molds of the mold are externally embedded in the ceramics to reduce convection and radiation heat exchange between the mold and the external environment during the heat transfer process; the upper mold covered with ceramics is connected to The clamping press is used for clamping, and the lower mold covered with ceramics is fixed on the table of the clamping press.
优选地,所述自阻加热系统中的电极与合模压机之间通过弹簧连接,合模压机通过滑块压缩弹簧实现合模。Preferably, the electrodes in the self-resistance heating system are connected with the mold clamping press through a spring, and the mold clamping press realizes mold clamping through the slider compressing the spring.
优选地,弹簧与自阻加热系统中的电极间装有云母片,防止电流经由弹簧流入模具。Preferably, mica sheets are installed between the spring and the electrodes in the self-resistance heating system to prevent current from flowing into the mold through the spring.
优选地,管件与模具传热过程需通过气源控制柜,始终保持管腔内部恒压,避免管件弹性变形带来的压力变化。Preferably, the heat transfer process between the pipe fitting and the mold needs to pass through the air source control cabinet, and the constant pressure inside the tube cavity is always maintained to avoid pressure changes caused by the elastic deformation of the pipe fitting.
优选地,气源与环境箱配合提供不同温度高压惰性气体介质,可选用氮气、氩气等,可测定不同性质气体对传热系数的影响。Preferably, the gas source cooperates with the environmental box to provide different temperature and high pressure inert gas media, nitrogen, argon, etc. can be selected, and the influence of different properties of gases on the heat transfer coefficient can be determined.
本发明还提供一种热气压成形工艺模具-管件界面传热系数的测试方法,包括如下步骤:The present invention also provides a method for testing the heat transfer coefficient of the die-pipe interface in a hot gas pressure forming process, comprising the following steps:
步骤一,控温箱连接控温元件将模具控温为Tdie,并保温一段时间,保证模具内部各点温度均匀;
步骤二,调节高频开关电源电流输出,利用电阻加热对密封金属管件进行可控加热速率H下加热,通过测温与控温系统实时监测金属管件温度,保证管件温度场均匀;Step 2, adjust the current output of the high-frequency switching power supply, use resistance heating to heat the sealed metal pipe at a controllable heating rate H, and monitor the temperature of the metal pipe in real time through the temperature measurement and temperature control system to ensure that the temperature field of the pipe is uniform;
步骤三,金属管件达到目标温度后,快速合模,合模后对上模进行保压,保证充气淬火过程中管件与模具的充分接触;通过气源控制柜调节充入金属管件中空气或惰性气体的加压速率,至达到目标压力,传热过程始终保持管内为目标压力的恒压环境,管件发生弹性变形后贴靠模具,对管件进行气体淬火;Step 3: After the metal pipe fitting reaches the target temperature, the mold is quickly closed. After the mold is closed, the pressure of the upper mold is maintained to ensure the full contact between the pipe fitting and the mold during the inflatable quenching process. The pressurization rate of the gas reaches the target pressure, and the heat transfer process always maintains a constant pressure environment with the target pressure in the tube. After the tube is elastically deformed, it is attached to the mold and the tube is gas quenched;
步骤四,高温管件与模具在气体压力作用下,发生界面换热,进而影响模具内部温度场,测温系统记录传热过程中管件与模具内部各点的温度演变数据,直至换热过程结束管件与模具温度一致;Step 4: Under the action of gas pressure, the interface heat exchange occurs between the high-temperature pipe fitting and the mold, which in turn affects the temperature field inside the mold. The temperature measurement system records the temperature evolution data of the pipe fitting and each point inside the mold during the heat transfer process until the end of the heat exchange process. Consistent with the mold temperature;
步骤五,计算管件与模具间的传热系数。Step 5: Calculate the heat transfer coefficient between the pipe fitting and the mold.
优选地,步骤一中模具控温为0~500℃。Preferably, in
优选地,步骤二中金属管件若为铝合金,管件加热温度范围为300~500℃;金属管件若为钛合金或高强钢,其管件加热温度范围为700~1000℃;金属管件若为高温合金,其管件加热温度范围为800~1200℃。Preferably, in step 2, if the metal pipe fitting is an aluminum alloy, the heating temperature range of the pipe fitting is 300-500°C; if the metal pipe fitting is a titanium alloy or high-strength steel, the heating temperature range of the pipe fitting is 700-1000°C; if the metal pipe fitting is a superalloy , the heating temperature range of the pipe fittings is 800 ~ 1200 ℃.
优选地,步骤三中管件充入的惰性气体介质为氮气、氩气中的一种或两种以上。Preferably, the inert gas medium charged into the pipe fitting in
优选地,步骤三中管件充入的气体压力范围为0.1~30MPa。Preferably, the pressure range of the gas charged into the pipe fitting in
优选地,步骤四中模具中环向分布的热电偶共六支,其中一支直接与金属管件接触,测定管件温度,其余热电偶距离管件距离以0~2mm逐步递增。Preferably, in step 4, there are six thermocouples distributed circumferentially in the mold, one of which is in direct contact with the metal pipe fitting to measure the temperature of the pipe fitting, and the distance between the remaining thermocouples and the pipe fitting is gradually increased by 0-2 mm.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过管件和模具的双重温度控制,可实现管件在不同传热条件下的温度场测定,从而得出不同热气压成形工艺条件下传热系数。Through the dual temperature control of the pipe fitting and the mold, the invention can realize the temperature field measurement of the pipe fitting under different heat transfer conditions, thereby obtaining the heat transfer coefficient under different hot gas pressure forming process conditions.
可通过气源控制柜调节气体流量来控制气体在环境箱中停留时间,进而改变气体温度;调节气体压力来调节管件与模腔的接触状态,进而调控管件的冷却过程。The gas flow rate can be adjusted through the gas source control cabinet to control the residence time of the gas in the environmental box, thereby changing the gas temperature; the gas pressure can be adjusted to adjust the contact state between the pipe fittings and the mold cavity, thereby regulating the cooling process of the pipe fittings.
管件采用空冷或水冷会产生性能下降及形状畸变等问题,而选用该气体淬火装置可有效模拟热气压成形过程,通过测定传热系数以控制冷却行为,有效改善组织性能及实现尺寸精度控制。Air-cooled or water-cooled pipe fittings will cause problems such as performance degradation and shape distortion. The selection of this gas quenching device can effectively simulate the hot-air pressure forming process, and control the cooling behavior by measuring the heat transfer coefficient, effectively improving the microstructure and performance and realizing dimensional accuracy control.
管件采用自阻加热而不是选用环境加热炉,可实现管件的快速升温,显著提高了管件的加热速率,同时又避免了管件由加热炉转移至模具过程中的热量损耗,影响传热系数的测定。The pipe fittings are heated by self-resistance instead of the ambient heating furnace, which can realize the rapid heating of the pipe fittings, significantly improve the heating rate of the pipe fittings, and at the same time avoid the heat loss during the transfer of the pipe fittings from the heating furnace to the mold, which affects the determination of the heat transfer coefficient. .
附图说明Description of drawings
图1为本发明实施例一种热气压成形工艺模具-管件界面传热系数的测试装置;Fig. 1 is a kind of test device of the heat transfer coefficient of hot gas forming process die-pipe interface according to the embodiment of the present invention;
图2为本发明实施例一种热气压成形工艺模具-管件界面传热系数的测试方法流程图;2 is a flow chart of a method for testing the heat transfer coefficient of a hot gas forming process die-pipe interface according to an embodiment of the present invention;
图3为本发明实施例一种热气压成形工艺模具-管件界面传热系数的测试装置环向热电偶分布示意图;3 is a schematic diagram of the distribution of thermocouples in the circumferential direction of a testing device for the heat transfer coefficient of the die-pipe interface of a hot gas forming process according to an embodiment of the present invention;
图4为本发明实施例薄壁管件环向热电偶示数变化示意图;FIG. 4 is a schematic diagram of the change of the number of indications of a thin-walled pipe in the circumferential direction of the thermocouple according to the embodiment of the present invention;
图5为本发明实施例一维传热过程示意图。FIG. 5 is a schematic diagram of a one-dimensional heat transfer process according to an embodiment of the present invention.
图中:1金属管件;2弹簧;3铜电极;4云母片;5陶瓷;6滑块;7热电偶;8模具;9控温元件;10密封塞;11环境箱;12气源控制柜;13气源。In the picture: 1 metal pipe fittings; 2 springs; 3 copper electrodes; 4 mica sheets; 5 ceramics; 6 sliders; 7 thermocouples; 8 molds; 9 temperature control elements; 10 sealing plugs; ; 13 Air source.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种热气压成形工艺模具管件界面传热系数的测试装置与方法。利用可控温度的模具和可控压力的气体来模拟不同工艺参数条件下薄壁管件热气压成形后的冷却过程,通过热传导后模具温度数值变化来计算传热系数。在保证传热系数测试准确的前提下,可最大程度反映模内薄壁管件的真实冷却过程,为高温成形管件冷却行为提供工艺指导。The purpose of the present invention is to provide a test device and method for the interface heat transfer coefficient of a hot air pressure forming process die and pipe fitting. The temperature-controlled mold and the controllable pressure gas are used to simulate the cooling process of thin-walled pipe fittings after hot air pressure forming under different process parameters, and the heat transfer coefficient is calculated by the numerical change of the mold temperature after heat conduction. Under the premise of ensuring the accuracy of the heat transfer coefficient test, it can reflect the real cooling process of the thin-walled pipe fittings in the mold to the greatest extent, and provide process guidance for the cooling behavior of high temperature forming pipe fittings.
首先利用控温箱连接控温元件,将模具调控至目标温度,再将金属管件自阻加热至最佳成型温度窗口区间,其后,利用模具与机械控制系统将模具合模保压,最后充入高压惰性气体介质实现管件气体淬火冷却,通过温度记录仪记录热量传导至模具内部各点时的温度变化,以计算系统的传热系数。First, use the temperature control box to connect the temperature control element, adjust the mold to the target temperature, and then heat the metal pipe fittings to the optimal molding temperature window range by self-resistance. Enter the high-pressure inert gas medium to realize the gas quenching and cooling of the pipe fittings, and record the temperature change when the heat is transmitted to each point inside the mold through the temperature recorder to calculate the heat transfer coefficient of the system.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
实施例一Example 1
图1为本实施例提供热气压成形工艺气体介质模具界面传热系数的测试装置结构图,包括:金属管件1、自阻加热系统、测温与控温系统、模具与机械控制系统、冷却控制系统。1 provides a structural diagram of a testing device for the heat transfer coefficient of a gas medium mold interface in a hot gas pressure forming process in this embodiment, including: a metal pipe fitting 1, a self-resistance heating system, a temperature measurement and temperature control system, a mold and a mechanical control system, a cooling control system system.
图3为本发明实施例提供一种热气压成形工艺气体介质模具界面传热系数的测试装置环向热电偶分布示意图。3 is a schematic diagram of the distribution of thermocouples in the circumferential direction of a device for testing the heat transfer coefficient of a gas medium mold interface in a hot gas pressure forming process according to an embodiment of the present invention.
测温与控温系统中,控温元件9插入上下模贯穿的模具孔中,控温范围为0~500℃,利用上下模具的测温孔中热电偶将温度信息反馈给控温箱,调节控温元件9功率,以此来实现模具8的温度调控,控温箱作为模具控温系统的核心构件,既要控制控温元件进行温度调控,又要接受热电偶反馈输入的温度信息,进而防止温度超出设定温度。在上下模与模架之间的耐高温氧化铝陶瓷5,其耐火极限为1450℃,可以有效的减少传热过程系统非必要换热。沿控温模具8和陶瓷5外壳环向加工有多条不同深度的测温孔,可安装铠装热电偶7对模具不同深度的温度进行测定,环向分布的铠装热电偶共六支,其中一支直接与金属管件1接触,测定传热过程管件温度变化,其余热电偶与金属管件1距离以0~2mm逐步递增,数据由多路温度记录仪进行记录。In the temperature measurement and temperature control system, the temperature control element 9 is inserted into the mold hole through which the upper and lower molds pass, and the temperature control range is 0 to 500°C. The power of the temperature control element 9 is used to realize the temperature control of the
自阻加热装置中薄壁管件由铜电极3夹持,电极上加工有通孔,可通过螺栓连接来实现与金属管件的紧密接触,电极上下两侧经由600平方铜编织带与高频开关电源连接,电源的额定输出电压为15V,额定输出电流为10000A,可通过调节电流输出实现管件以不同的加热速率加热至目标温度,温度由测温孔中与管件直接接触的热电偶监测。铜电极3与弹簧2之间隔有云母片4,防止金属管件加热过程中电流经由弹簧流入模架中。In the self-resistance heating device, the thin-walled pipe is clamped by the
模具与机械控制系统,包括合模压机、模具8;合模压机通过滑块6压缩弹簧2实现合模。模具内置加热管件,上模具连接于合模机,用于合模,下模具固定于合模压机台面。合模后对上模进行保压,保证后续充气环节管件与模具的充分接触。The mold and mechanical control system includes a mold closing press and a
气源13可提供氮气,氩气等不同种类的高压惰性气体介质,可通过气源控制柜12对流出气体的压力,加压速率,气体流量进行控制,气体可通过流入环境箱11调控温度。热传递过程中,管件受来自内部气体压力作用,发生弹性变形,影响与模具表面的接触状态,压力越大固体接触点面积越大,导热效果越佳,名义换热系数也越大。The gas source 13 can provide nitrogen, argon and other different types of high-pressure inert gas media. The gas source control cabinet 12 can control the pressure, pressurization rate and gas flow rate of the outgoing gas. The gas can flow into the environmental box 11 to control the temperature. In the process of heat transfer, the pipe fittings are elastically deformed by the pressure from the internal gas, which affects the contact state with the surface of the mold.
实施例二Embodiment 2
图2为本实施例提供一种热气压成形工艺模具-管件界面传热系数的测试装置流程图,以钛合金为例,包括:FIG. 2 provides a flow chart of a test device for the heat transfer coefficient of a hot gas forming process die-pipe interface in the present embodiment, taking titanium alloy as an example, including:
步骤201:利用控温系统,调节控温元件加热功率,将模具8温度加热至200℃,并保温5min使其温度均匀。Step 201: Using the temperature control system, adjust the heating power of the temperature control element, heat the temperature of the
步骤202:对钛合金管件通电,调节电源电流输出,将管件以加热速率50℃/s快速升温至850℃,减少开放式加热引起的管件表面氧化。Step 202 : electrify the titanium alloy pipe fitting, adjust the current output of the power supply, and rapidly heat the pipe fitting to 850° C. at a heating rate of 50° C./s to reduce surface oxidation of the pipe fitting caused by open heating.
步骤203:管件加热完毕后,快速合模,通过气源控制柜调节充入室温氩气,加压速率1MPa/s,目标气体压力为20MPa,传热过程始终保持管内20MPa恒压环境,管件发生弹性变形后贴靠模具,对管件进行气体淬火。Step 203: After the pipe fittings are heated, the molds are quickly closed, and the room temperature argon gas is regulated by the gas source control cabinet, the pressurization rate is 1MPa/s, the target gas pressure is 20MPa, and the heat transfer process always maintains a constant pressure environment of 20MPa in the pipe. After elastic deformation, it is attached to the mold and gas quenches the pipe fittings.
步骤204:高温管件与模具在气体压力作用下,发生界面换热,测温系统记录传热过程中管件与模具不同位置的温度演变数据,直至换热过程结束管件与模具温度一致。Step 204: Under the action of gas pressure, the interface heat exchange occurs between the high-temperature pipe fitting and the mold, and the temperature measurement system records the temperature evolution data of the pipe fitting and the mold at different positions during the heat transfer process until the temperature of the pipe fitting and the mold is consistent until the end of the heat exchange process.
步骤205:根据管件与模具不同位置温度变化历史,计算管件/模具界面的换热系数。Step 205: Calculate the heat transfer coefficient of the pipe fitting/mold interface according to the temperature change history at different positions of the pipe fitting and the mold.
实施例三
图2为本实施例提供一种热气压成形工艺模具-管件界面传热系数的测试装置流程图,以铝合金为例,包括:FIG. 2 provides a flow chart of a test device for the heat transfer coefficient of a hot gas forming process die-pipe interface in the present embodiment, taking an aluminum alloy as an example, including:
步骤301:利用控温系统,调节控温元件加热功率,将模具温度加热至100℃,并保温5min使其温度均匀。Step 301: Using the temperature control system, adjust the heating power of the temperature control element, heat the mold temperature to 100°C, and keep the temperature for 5 minutes to make the temperature uniform.
步骤302:对铝合金管件通电,调节电源电流输出,将管件以加热速率25℃/s快速升温至450℃,减少开放式加热引起的管件表面氧化。Step 302 : electrify the aluminum alloy pipe fitting, adjust the power supply current output, and rapidly heat the pipe fitting to 450° C. at a heating rate of 25° C./s to reduce surface oxidation of the pipe fitting caused by open heating.
步骤303:管件加热完毕后,快速合模,通过气源控制柜调节充入氮气,加压速率1MPa/s,目标气体压力为10MPa,气体温度由环境箱冷却至10℃,始终保持管内10MPa恒压环境,管件发生弹性变形后贴靠模具,对管件进行气体淬火。Step 303: After the pipe fittings are heated, the mold is quickly closed, and nitrogen is charged through the gas source control cabinet, the pressurization rate is 1MPa/s, the target gas pressure is 10MPa, the gas temperature is cooled from the environmental box to 10℃, and the inside of the pipe is always kept at a constant 10MPa. In the pressure environment, the pipe fittings are elastically deformed and pressed against the mold, and the pipe fittings are gas quenched.
步骤304:高温管件与模具在气体压力作用下,发生界面换热,测温系统记录传热过程中管件与模具不同位置的温度演变数据,直至换热过程结束管件与模具温度一致。Step 304: Under the action of gas pressure, the interface heat exchange occurs between the high-temperature pipe fitting and the mold. The temperature measurement system records the temperature evolution data of the pipe fitting and the mold at different positions during the heat transfer process until the temperature of the pipe fitting and the mold is consistent until the end of the heat exchange process.
步骤305:根据管件与模具不同位置温度变化历史,计算管件/模具界面的换热系数。Step 305: Calculate the heat transfer coefficient of the pipe fitting/mold interface according to the temperature change history at different positions of the pipe fitting and the mold.
图4为本实施例薄壁管件环向热电偶示数变化示意图。FIG. 4 is a schematic diagram of the change of the number of indications of the thin-walled pipe fitting in the circumferential direction of the thermocouple according to the present embodiment.
图5为本实施例管件与模具一维传热过程示意图。FIG. 5 is a schematic diagram of the one-dimensional heat transfer process between the pipe fitting and the mold according to the present embodiment.
模具和管件之间的热量沿着工件的厚度流动,热传递过程可忽略径向方向的热传递,简化为一维热传递条件。为了根据不同位置的实验温度数据确定热传导系数,提出了一种一维封闭形式的方法:The heat between the mold and the tube flows along the thickness of the workpiece, and the heat transfer process can ignore the heat transfer in the radial direction, which is simplified to a one-dimensional heat transfer condition. To determine the thermal conductivity from experimental temperature data at different locations, a one-dimensional closed-form method is proposed:
传热系数h的定义为:The heat transfer coefficient h is defined as:
其中Q为热通量;为某一时刻管件与模具的表面温度。模具表面总是与热工件接触,很难用传统的实验方法精确测量模具表面温度,可先设置该值的一个初始猜测值。where Q is the heat flux; It is the surface temperature of the pipe fittings and the mold at a certain time. The mold surface is always in contact with the hot workpiece, and it is difficult to accurately measure the mold surface temperature with traditional experimental methods. An initial guess for this value can be set first.
模具各点温度可由以下偏微分方程描述:The temperature at each point of the mold can be described by the following partial differential equation:
下标d表示模具;k表示热导率;ρ表示密度;c表示比热;Td t表示模具任一点xd在时刻t时温度。The subscript d represents the mold; k represents the thermal conductivity; ρ represents the density; c represents the specific heat; T d t represents the temperature of any point x d of the mold at time t.
为了求解该偏微分方程,使用有限差分法差分格式:To solve this partial differential equation, the finite difference method difference scheme is used:
式中αd=kd/ρdcd;下标i(i=1,2,...,n)表示模具表面位置及内部热电偶位置,具体位置信息由图5给出;Δx表示两相邻热电偶距离。where α d = k d /ρ d c d ; the subscript i (i=1, 2, ..., n) represents the mold surface position and the internal thermocouple position, and the specific position information is given in Figure 5; Δx represents Distance between two adjacent thermocouples.
方程可用矩阵形式表示:The equation can be represented in matrix form:
其中的系数是:where the coefficients are:
通过带入模具表面温度猜测值,利用最小二乘法来计算,以使模具内部各点的计算温度与实测温度之间的差值最小化,误差函数为:By bringing in the guessed value of the surface temperature of the mold, it is calculated by the least square method to minimize the difference between the calculated temperature and the measured temperature at each point inside the mold. The error function is:
Td,e(i),Td,c(i)分别为某一时间模具内部不同点的实验温度和计算温度。T d,e(i) and T d,c(i) are the experimental temperature and the calculated temperature at different points inside the mold at a certain time, respectively.
由于实施例所用金属管件呈薄壁特征,可近似认为管件内部各点温度一致,热通量值为0,模具热通量可由以下方程给出:Since the metal pipe used in the embodiment has a thin-walled feature, it can be approximately considered that the temperature of each point inside the pipe is consistent, the heat flux value is 0, and the heat flux of the mold can be given by the following equation:
式中为模具表面温度;模具表面相邻位置热电偶温度;in the formula is the mold surface temperature; Thermocouple temperature adjacent to the mold surface;
为模具热通量。 is the mold heat flux.
高压气体淬火条件下,传热现象发生时间短,可认为气体绝热,热量从管材向模具单方面传导。Under the condition of high-pressure gas quenching, the heat transfer phenomenon occurs for a short time, and it can be considered that the gas is adiabatic, and the heat is unilaterally conducted from the pipe to the mold.
模具与管件界面处传热系数可由以下方程计算得出:The heat transfer coefficient at the interface between the mold and the pipe can be calculated from the following equation:
式中h为传热系数;为管件表面温度;为模具表面温度;为模具热通量。where h is the heat transfer coefficient; is the surface temperature of the pipe fitting; is the mold surface temperature; is the mold heat flux.
综上,本发明的一种热气压成形工艺模具-管件界面传热系数测试装置及方法,通过管件自阻加热,可极大提高加热效率,缩短实验周期。可控温模具和可控压气体能极大程度反应高温热气压成形管件真实冷却过程,模具外部陶瓷可减少传热过程热量散失,保证淬火过程传热系数的精准度,减少热量散失所带来的实验误差,所测定的传热系数可用来调整实验方案,为高温薄壁管件热气压成形后的冷却行为提供工艺指导,进而保证其最佳的组织性能和尺寸精度。To sum up, the device and method for testing the heat transfer coefficient of the die-pipe interface of the hot air forming process of the present invention can greatly improve the heating efficiency and shorten the experimental period through self-resistance heating of the pipe. The temperature-controlled mold and the controllable pressure gas can greatly reflect the real cooling process of the high-temperature hot-pressure forming pipe fittings. The ceramic outside the mold can reduce the heat loss during the heat transfer process, ensure the accuracy of the heat transfer coefficient during the quenching process, and reduce the heat loss caused by the heat loss. The experimental error, the measured heat transfer coefficient can be used to adjust the experimental plan, to provide process guidance for the cooling behavior of high temperature thin-walled pipe fittings after hot air pressure forming, and then to ensure the best microstructure properties and dimensional accuracy.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参考即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments may be referred to each other.
本文中采用了具体个例对本发明的原理及实施工艺进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。The principle and implementation process of the present invention are described herein by using specific examples. The description of the above embodiments is only used to help understand the method and the core idea of the present invention; meanwhile, for those skilled in the art, according to the present invention There will be changes in the specific implementation and application scope. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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CN118090817A (en) * | 2024-03-04 | 2024-05-28 | 大连理工大学 | Device and method for measuring gas convection heat transfer coefficient on inner wall of metal pipe |
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