CN114543629A - Flexible floating device for high-precision radial positioning - Google Patents
Flexible floating device for high-precision radial positioning Download PDFInfo
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- CN114543629A CN114543629A CN202111580286.1A CN202111580286A CN114543629A CN 114543629 A CN114543629 A CN 114543629A CN 202111580286 A CN202111580286 A CN 202111580286A CN 114543629 A CN114543629 A CN 114543629A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/08—Measuring arrangements characterised by the use of mechanical techniques for measuring diameters
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
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Abstract
Description
技术领域technical field
本发明涉及机械加工和机械测量技术领域,具体地说涉及一种用于高精度径向定位的柔性浮动装置。The invention relates to the technical field of machining and mechanical measurement, in particular to a flexible floating device used for high-precision radial positioning.
背景技术Background technique
在机械测量领域中,需要对加工完的工件进行孔径测量,以检测孔的加工精度是否符合工业和需求标准。孔径的高精度测量方法目前普遍是使用电子塞规作为测量器件。在测量孔径的时候,将电子塞规放入工件的孔中,为了实现高精度测量,孔的直径仅能比电子塞规测量工具略大,否则孔径的测量结果将不准确。为了实现工件上孔的自动化测量,需要把电子塞规安装在自动化测量装置上,一般电子塞规装在夹持装置上,在测量孔径的时候,由自动化设备的主控芯片控制夹持装置将电子塞规移入测量孔中进行测量。如何控制电子塞规准确的放入测量孔中,是保证测量流程能够顺利进行的关键。In the field of mechanical measurement, it is necessary to measure the hole diameter of the finished workpiece to detect whether the machining accuracy of the hole meets the industry and demand standards. The high-precision measurement method of aperture is currently generally using an electronic plug gauge as a measurement device. When measuring the aperture, put the electronic plug gauge into the hole of the workpiece. In order to achieve high-precision measurement, the diameter of the hole can only be slightly larger than that of the electronic plug gauge measuring tool, otherwise the measurement result of the aperture will be inaccurate. In order to realize the automatic measurement of the hole on the workpiece, it is necessary to install the electronic plug gauge on the automatic measuring device. Generally, the electronic plug gauge is installed on the clamping device. When measuring the aperture, the main control chip of the automation equipment controls the clamping device to The electronic plug gauge is moved into the measuring hole for measurement. How to control the accurate placement of the electronic plug gauge into the measurement hole is the key to ensuring the smooth measurement process.
上述测量时,测量工件与整套测量装置进行刚性定位,电子塞规通常也是刚性连接到测量装置的夹持装置上,由于两个物体都是刚性定位,所以在测量过程中,对于自动化测量程序要求严格,如果夹持电子塞规的夹持装置自动定位出现误差,则电子塞规无法准确的进入测量孔中,最直接的后果是该孔径测量失败,如果测量用的传感器材料脆弱,将会在电子塞规与测量工件的刚性碰撞中损坏。During the above measurement, the measurement workpiece is rigidly positioned with the entire set of measurement devices, and the electronic plug gauge is usually rigidly connected to the clamping device of the measurement device. Since both objects are rigidly positioned, during the measurement process, the automated measurement procedures require Strictly, if there is an error in the automatic positioning of the clamping device holding the electronic plug gauge, the electronic plug gauge cannot enter the measurement hole accurately, and the most direct consequence is that the aperture measurement fails. If the sensor material used for measurement is fragile, it will be The electronic plug gauge was damaged in the rigid collision with the measurement workpiece.
浮动装置装夹电子塞规进行孔径测量时,如果自动化该柔性浮动装置可以在径向方向上产生微小的浮动,在允许的误差范围内,浮动装置将电子塞规伸入测量孔中,从而弥补了自动化程序的定位误差,提高了定位的准确率。When the floating device clamps the electronic plug gauge for aperture measurement, if the flexible floating device is automated, it can generate a slight floating in the radial direction. Within the allowable error range, the floating device extends the electronic plug gauge into the measuring hole, thereby making up for The positioning error of the automatic program is reduced, and the positioning accuracy is improved.
如上所述,设计一种可浮动的夹持装置,该装置能够保证在一定误差范围内将电子塞规顺利的送入测量孔中,完成孔测量工作,从而提高整套自动化测量设备的测量效率、提升系统的测试鲁棒性、减小设备及传感器的损坏几率。As mentioned above, a floating clamping device is designed, which can ensure that the electronic plug gauge is smoothly fed into the measuring hole within a certain error range to complete the hole measurement work, thereby improving the measurement efficiency of the entire set of automated measuring equipment. Improve the test robustness of the system and reduce the probability of damage to equipment and sensors.
发明内容SUMMARY OF THE INVENTION
本发明提供一种通用的孔直径柔性测量,以解决现有技术存在的测量装置在定位测量孔位置时存在偏差,导致无法测量、测量误差大的问题。The present invention provides a universal flexible measurement of hole diameter, so as to solve the problems of inability to measure and large measurement error due to deviations existing in the prior art measuring device when locating the position of the measuring hole.
为解决上述技术问题,本发明提供一种用于高精度径向定位的柔性浮动装置,包括外壳、上封盖、下封盖、浮动轴,所述浮动轴安装在外壳中,所述外壳上下两端安装有上封盖、下封盖,所述浮动轴为阶梯轴,所述浮动轴阶梯的两端分别套设有上平移组件、下平移组件,所述外壳中部、底部分别设置有浮动轴中部调整螺钉、浮动轴底部调整螺钉,所述浮动轴中部调整螺钉、浮动轴底部调整螺钉沿浮动轴径向设置并在径向上对浮动轴限位复位,所述浮动轴底部调整螺钉上套设有底部压缩弹簧,所述底部压缩弹簧两端分别与浮动轴底部调整螺钉、浮动轴抵接,所述上封盖上安装有浮动轴顶部调整螺钉,所述浮动轴顶部调整螺钉上套设有顶部压缩弹簧,所述顶部压缩弹簧两端分别与浮动轴顶部调整螺钉、上平移组件抵接。In order to solve the above-mentioned technical problems, the present invention provides a flexible floating device for high-precision radial positioning, comprising a casing, an upper cover, a lower cover, and a floating shaft, the floating shaft is installed in the casing, and the casing is up and down. Both ends are installed with an upper cover and a lower cover, the floating shaft is a stepped shaft, the two ends of the floating shaft ladder are respectively sleeved with an upper translation component and a lower translation component, and the middle and bottom of the casing are respectively provided with floating The adjustment screw in the middle of the shaft and the adjustment screw at the bottom of the floating shaft, the adjustment screw in the middle of the floating shaft and the adjustment screw at the bottom of the floating shaft are arranged radially along the floating shaft and reset the position of the floating shaft in the radial direction, and the adjusting screw at the bottom of the floating shaft is sleeved A bottom compression spring is provided, and both ends of the bottom compression spring are respectively in contact with the bottom adjustment screw of the floating shaft and the floating shaft. There is a top compression spring, and the two ends of the top compression spring are respectively in contact with the top adjustment screw of the floating shaft and the upper translation component.
所述浮动轴为中空的阶梯轴,所述浮动轴的中空部位可以安装测量传感器和刀具等工具。The floating shaft is a hollow stepped shaft, and tools such as a measuring sensor and a cutter can be installed in the hollow part of the floating shaft.
所述外壳与上封盖通过上封盖固定螺钉连接,所述外壳与下封盖通过下封盖固定螺钉连接。The outer casing and the upper cover are connected with the upper cover fixing screws, and the outer casing and the lower cover are connected with the lower cover fixing screws.
所述浮动轴上开设有与浮动轴中部调整螺钉、浮动轴底部调整螺钉螺纹配合的内螺纹。The floating shaft is provided with an inner thread which is threadedly matched with the adjusting screw at the middle of the floating shaft and the adjusting screw at the bottom of the floating shaft.
所述浮动轴中部调整螺钉、浮动轴底部调整螺钉与外壳之间为间隙配合。The adjusting screw in the middle of the floating shaft, the adjusting screw at the bottom of the floating shaft and the casing are in clearance fit.
所述上平移组件、下平移组件为平面推力轴承,所述上封盖与上平移组件的上平面接触,所述下封盖与下平移组件钢珠滚子接触。The upper translation assembly and the lower translation assembly are plane thrust bearings, the upper cover is in contact with the upper plane of the upper translation assembly, and the lower cover is in contact with the steel ball rollers of the lower translation assembly.
所述上平移组件、下平移组件与浮动轴之间为间隙配合装配。The upper translation assembly, the lower translation assembly and the floating shaft are assembled with clearance fit.
所述上封盖上设置有一法兰盘。A flange is arranged on the upper cover.
本发明带来的有益效果:(1)该装置可以在孔定位时,提供一定误差范围内的径向浮动,保证夹持装置可以对孔进行后续操作,比如孔径测量;(2)通过浮动轴的微小浮动可以实现夹持装置的浮动,从而提高了系统的鲁棒性,减少了孔定位失败导致的设备损坏和工件损伤;(3)该浮动装置由平移组件对浮动轴的浮动进行限位,且在径向浮动之后,在调整螺钉及压缩弹簧的作用下,可以快速复位。The beneficial effects brought by the invention: (1) the device can provide radial floating within a certain error range when the hole is positioned, so as to ensure that the clamping device can perform subsequent operations on the hole, such as hole diameter measurement; (2) through the floating shaft The small floating of the clamping device can realize the floating of the clamping device, thereby improving the robustness of the system and reducing the equipment damage and workpiece damage caused by the failure of hole positioning; (3) The floating device is limited by the translation component to limit the floating of the floating shaft. , and after the radial floating, under the action of the adjusting screw and the compression spring, it can be quickly reset.
附图说明Description of drawings
图1是根据本发明的用于高精度径向定位的柔性浮动装置的外观结构示意图;1 is a schematic diagram of the appearance structure of a flexible floating device for high-precision radial positioning according to the present invention;
图2是根据本发明的用于高精度径向定位的柔性浮动装置的剖视图;2 is a cross-sectional view of a flexible floating device for high-precision radial positioning according to the present invention;
图3是沿浮动轴顶部调整螺钉的剖视图;Figure 3 is a cross-sectional view of the adjustment screw along the top of the floating shaft;
图4是根据本发明的用于高精度径向定位的柔性浮动装置的俯视图;4 is a top view of a flexible floating device for high-precision radial positioning according to the present invention;
其中,1-外壳,2-上封盖,3-下封盖,4-浮动轴,5-浮动轴中部调整螺钉,6-浮动轴底部调整螺钉,7-浮动轴顶部调整螺钉,8-上平移组件,9-下平移组件,10-底部压缩弹簧,11-顶部压缩弹簧,12-上封盖固定螺钉,13-下封盖固定螺钉。Among them, 1-shell, 2-upper cover, 3-lower cover, 4-floating shaft, 5-floating shaft middle adjustment screw, 6-floating shaft bottom adjustment screw, 7-floating shaft top adjustment screw, 8-upper Translation assembly, 9-lower translation assembly, 10-bottom compression spring, 11-top compression spring, 12-upper cover fixing screw, 13-lower cover fixing screw.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,以下结合具体实施例,对本发明作进一步地详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to specific embodiments.
如图1-4所示,本发明提供的一种用于高精度径向定位的柔性浮动装置的实施例,参考附图1,所述浮动装置包括外壳1,上封盖2,下封盖3以及浮动轴4。As shown in Figures 1-4, an embodiment of a flexible floating device for high-precision radial positioning provided by the present invention, referring to Figure 1, the floating device includes a
参考附图2,所述浮动轴4是一种中空的阶梯轴,轴的上下部分套装上平移组件8和下平移组件9,所述上平移组件8和下平移组件9是一种平面推力轴承,可以承担浮动轴4传递的轴向负载,所述上平移组件8、下平移组件9与浮动轴4进行装配的时候采用间隙配合装配,且最小间隙大于零,以此保证浮动轴4可以在径向上有浮动余量;所述上平移组件8和下平移组件9与外壳1采用间隙配合装配,配合间隙可以根据不同的浮动需求进行灵活设置,在本实施例中,配合间隙大小为1mm,这样就可以保证有1mm的浮动余量。Referring to FIG. 2, the
参考附图3,所述浮动轴4装入外壳1中之后,外壳1与上封盖2使用上封盖固定螺钉12进行连接,外壳1与下封盖3使用下封盖固定螺钉13进行连接;所述上封盖2的上部设置有一法兰盘,可以与其他法兰盘进行连接固定;此处的连接为刚性连接,这样可以保证本浮动装置的主体外壳与外部连接不会产生浮动。Referring to FIG. 3 , after the
参考附图2和附图3,所述浮动装置的调整部件包括:浮动轴中部调整螺钉5,浮动轴底部调整螺钉6,浮动轴顶部调整螺钉7,底部压缩弹簧10,顶部压缩弹簧。Referring to Figures 2 and 3, the adjustment components of the floating device include: a floating shaft
浮动轴中部调整螺钉5,浮动轴底部调整螺钉6,浮动轴顶部调整螺钉7用于在浮动轴4径向和轴转方向对浮动轴4进行微小的调整和复位。压缩弹簧安装在调整螺钉上,利用压缩弹簧的弹力,可以对浮动轴4进行位置复位。The adjusting
本发明通过上封盖2上的法兰盘安装在其他设备上,从而可以使其他装夹在该浮动装置上的部件具备浮动特性。In the present invention, the flange plate on the
参考附图2,所述外壳1的中部有四个以90度分布的通孔,浮动轴4的对应位置,有四个90度分布的内螺纹孔,中部调整螺钉5与外壳1上的孔为间隙配合,中部调整螺钉5与浮动轴4上的内螺纹孔进行螺纹连接,该连接为刚性连接;所述外壳1的下面有四个以90度分布的螺纹孔,浮动轴4的对应位置,有四个以90度分布的通孔,浮动轴底部调整螺钉6与外壳1上的孔为螺纹连接,浮动轴底部调整螺钉6与浮动轴4上的通孔为间隙配合,上述的多个调整螺钉对浮动轴4进行轴向和径向方向的辅助定位和限位。所述浮动轴底部调整螺钉6的螺栓杆上套有压缩弹簧10,所述压缩弹簧10的作用是当浮动轴在径向方向上发生浮动偏移时,在弹簧弹力的作用下,可以使浮动轴4回到浮动装置的轴心位置,轴心位置为该装置定位的标称位置。Referring to FIG. 2 , there are four through holes distributed at 90 degrees in the middle of the
所述浮动轴中部调整螺钉5,浮动轴底部调整螺钉6,上平移组件8,下平移组件9共同对浮动轴4进行径向方向的浮动限位和标称位置复位。上平移组件8,下平移组件9在轴向方向固定浮动轴4,同时上平移组件8,下平移组件9与浮动轴4属于间隙配合,可以保证浮动轴4在径向方向可以进行浮动,具有一定的径向余量。The adjustment screw 5 in the middle of the floating shaft, the
参考附图3,所述浮动轴顶部调整螺钉7,安装在上封盖2上,上封盖2上有3个以120度分布的螺纹孔,螺纹孔下部分无螺纹,浮动轴顶部调整螺钉7安装后,下部分套有顶部压缩弹簧11,顶部压缩弹簧11的底部与上平移组件8接触,一方面提供轴向方向的压力,另一方面可以提供轴转方向的切向力,可以把装置的浮动量消除后,使平移组件沿轴转方向上恢复到标称位置;Referring to FIG. 3, the floating shaft
参考附图1,所述浮动轴4上可以安装其他装置比如测量传感器,刀具等,所选装置及适用场景可以应用在允许存在一定的径向浮动量的情况下,在上述场景下如果没有径向浮动量,会在浮动轴4与接触工件或者接触平面上,当超出定位范围后,会直接在接触面上发生刚性接触,从而破坏轴或者工件,从而影响后续的加工和生产流程。Referring to FIG. 1, other devices such as measuring sensors, tools, etc. can be installed on the
在一个孔径测量的实施例中,浮动轴4的中空部分中,安装一种适用于高精度孔径测量的电子塞规,待测孔位于工件上,工件上的测量孔具有倒角,当自动化测量装置控制浮动轴4携带电子塞规进入测量孔时,如果自动化测量装置的定位存在微小误差,则浮动轴4的边缘将超出测量孔的外边缘,在浮动轴下伸过程中,浮动轴接触到测量孔的倒角,此时在接触面上,浮动轴会受到径向力,浮动轴在力的作用下,在所述浮动装置上产生径向方向上的浮动位移,从而可以将塞规伸入测量孔中,且不会因为接触面的刚性碰撞而损坏测量元件和工件,此实施例中,浮动装置保证了该操作的成功率,提升了系统的鲁棒性。In an embodiment of aperture measurement, an electronic plug gauge suitable for high-precision aperture measurement is installed in the hollow part of the
综上所述,本发明的用于高精度径向定位的柔性浮动装置,(1)该装置可以在孔定位时,提供一定误差范围内的径向浮动,保证夹持装置可以对孔进行后续操作,比如孔径测量;(2)通过浮动轴的微小浮动可以实现夹持装置的浮动,从而提高了系统的鲁棒性,减少了孔定位失败导致的设备损坏和工件损伤;(3)该浮动装置由平移组件对浮动轴的浮动进行限位,且在径向浮动之后,在调整螺钉及压缩弹簧的作用下,可以快速复位。To sum up, the flexible floating device for high-precision radial positioning of the present invention, (1) the device can provide radial floating within a certain error range during hole positioning, so as to ensure that the clamping device can perform follow-up on the hole. operations, such as hole diameter measurement; (2) the floating of the clamping device can be achieved through the small floating of the floating shaft, thereby improving the robustness of the system and reducing equipment damage and workpiece damage caused by hole positioning failure; (3) the floating The device uses a translation component to limit the floating of the floating shaft, and after radial floating, it can be quickly reset under the action of the adjusting screw and the compression spring.
以上所述仅为本发明的实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的权利要求范围之内。The above descriptions are merely embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the scope of the claims of the present invention.
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CN202111580286.1A Pending CN114543629A (en) | 2021-12-22 | 2021-12-22 | Flexible floating device for high-precision radial positioning |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115371611A (en) * | 2022-07-18 | 2022-11-22 | 无锡万奈特测量设备有限公司 | Compact elastic floating measuring head |
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DE4040862A1 (en) * | 1990-12-20 | 1992-06-25 | Kemmer Hartmetallwerkzeuge Gmb | Floating tool holder for reamers etc. - has floating member constrained by system of pre-loaded radial and axial coil springs |
CN101691000A (en) * | 2009-09-28 | 2010-04-07 | 中国石油天然气集团公司 | Elastic positioning adjusting device for conical pulley |
EP2837468A2 (en) * | 2013-08-15 | 2015-02-18 | Black & Decker Inc. | Bit holder with floating magnet sleeve |
CN204171760U (en) * | 2014-09-26 | 2015-02-25 | 大连职业技术学院 | Numerically controlled lathe adjustable positioning device |
CN216668526U (en) * | 2021-12-22 | 2022-06-03 | 无锡富瑞德测控仪器股份有限公司 | Flexible floating device for high-precision radial positioning |
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DE4040862A1 (en) * | 1990-12-20 | 1992-06-25 | Kemmer Hartmetallwerkzeuge Gmb | Floating tool holder for reamers etc. - has floating member constrained by system of pre-loaded radial and axial coil springs |
CN101691000A (en) * | 2009-09-28 | 2010-04-07 | 中国石油天然气集团公司 | Elastic positioning adjusting device for conical pulley |
EP2837468A2 (en) * | 2013-08-15 | 2015-02-18 | Black & Decker Inc. | Bit holder with floating magnet sleeve |
CN204171760U (en) * | 2014-09-26 | 2015-02-25 | 大连职业技术学院 | Numerically controlled lathe adjustable positioning device |
CN216668526U (en) * | 2021-12-22 | 2022-06-03 | 无锡富瑞德测控仪器股份有限公司 | Flexible floating device for high-precision radial positioning |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN115371611A (en) * | 2022-07-18 | 2022-11-22 | 无锡万奈特测量设备有限公司 | Compact elastic floating measuring head |
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