CN114539911A - High-transmittance ultraviolet optical fiber internal coating with high crosslinking density and preparation method thereof - Google Patents
High-transmittance ultraviolet optical fiber internal coating with high crosslinking density and preparation method thereof Download PDFInfo
- Publication number
- CN114539911A CN114539911A CN202210204070.3A CN202210204070A CN114539911A CN 114539911 A CN114539911 A CN 114539911A CN 202210204070 A CN202210204070 A CN 202210204070A CN 114539911 A CN114539911 A CN 114539911A
- Authority
- CN
- China
- Prior art keywords
- optical fiber
- crosslinking density
- acrylate
- transmittance
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 96
- 239000011248 coating agent Substances 0.000 title claims abstract description 85
- 239000013307 optical fiber Substances 0.000 title claims abstract description 64
- 238000002834 transmittance Methods 0.000 title claims abstract description 41
- 238000004132 cross linking Methods 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 34
- 239000003085 diluting agent Substances 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims abstract description 14
- 239000011347 resin Substances 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract 8
- 239000010703 silicon Substances 0.000 claims abstract 8
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 claims description 19
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 16
- 229920001296 polysiloxane Polymers 0.000 claims description 16
- -1 hydroxypropyl Chemical group 0.000 claims description 15
- 229920002050 silicone resin Polymers 0.000 claims description 15
- 229920002545 silicone oil Polymers 0.000 claims description 14
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 239000000835 fiber Substances 0.000 claims description 11
- 125000005442 diisocyanate group Chemical group 0.000 claims description 10
- 238000004321 preservation Methods 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 claims description 9
- 239000003973 paint Substances 0.000 claims description 9
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 claims description 6
- 239000003054 catalyst Substances 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000003112 inhibitor Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 6
- 239000002981 blocking agent Substances 0.000 claims description 4
- 239000004970 Chain extender Substances 0.000 claims description 3
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 claims description 2
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 claims description 2
- GJKGAPPUXSSCFI-UHFFFAOYSA-N 2-Hydroxy-4'-(2-hydroxyethoxy)-2-methylpropiophenone Chemical compound CC(C)(O)C(=O)C1=CC=C(OCCO)C=C1 GJKGAPPUXSSCFI-UHFFFAOYSA-N 0.000 claims description 2
- CHPNMYQJQQGAJS-UHFFFAOYSA-N 3-tri(propan-2-yloxy)silylpropyl 2-methylprop-2-enoate Chemical compound CC(C)O[Si](OC(C)C)(OC(C)C)CCCOC(=O)C(C)=C CHPNMYQJQQGAJS-UHFFFAOYSA-N 0.000 claims description 2
- DXPPIEDUBFUSEZ-UHFFFAOYSA-N 6-methylheptyl prop-2-enoate Chemical compound CC(C)CCCCCOC(=O)C=C DXPPIEDUBFUSEZ-UHFFFAOYSA-N 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 claims description 2
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 2
- 238000001914 filtration Methods 0.000 claims description 2
- 229920000768 polyamine Polymers 0.000 claims description 2
- 229920005862 polyol Polymers 0.000 claims description 2
- 150000003077 polyols Chemical group 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims 4
- 239000004814 polyurethane Substances 0.000 claims 4
- 238000002156 mixing Methods 0.000 claims 3
- URDOJQUSEUXVRP-UHFFFAOYSA-N 3-triethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CCO[Si](OCC)(OCC)CCCOC(=O)C(C)=C URDOJQUSEUXVRP-UHFFFAOYSA-N 0.000 claims 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims 1
- BESKSSIEODQWBP-UHFFFAOYSA-N 3-tris(trimethylsilyloxy)silylpropyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC[Si](O[Si](C)(C)C)(O[Si](C)(C)C)O[Si](C)(C)C BESKSSIEODQWBP-UHFFFAOYSA-N 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 239000003431 cross linking reagent Substances 0.000 abstract description 7
- 150000003384 small molecules Chemical class 0.000 abstract description 4
- 238000001723 curing Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 15
- 239000000203 mixture Substances 0.000 description 13
- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 12
- 239000012948 isocyanate Substances 0.000 description 12
- 150000002513 isocyanates Chemical class 0.000 description 12
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 9
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical group [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical group COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000005058 Isophorone diisocyanate Substances 0.000 description 3
- HVVWZTWDBSEWIH-UHFFFAOYSA-N [2-(hydroxymethyl)-3-prop-2-enoyloxy-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(CO)(COC(=O)C=C)COC(=O)C=C HVVWZTWDBSEWIH-UHFFFAOYSA-N 0.000 description 3
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 2
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 2
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 230000008054 signal transmission Effects 0.000 description 2
- VOBUAPTXJKMNCT-UHFFFAOYSA-N 1-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound CCCCCC(OC(=O)C=C)OC(=O)C=C VOBUAPTXJKMNCT-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- 229920001730 Moisture cure polyurethane Polymers 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- ZCZFEIZSYJAXKS-UHFFFAOYSA-N [3-hydroxy-2,2-bis(hydroxymethyl)propyl] prop-2-enoate Chemical compound OCC(CO)(CO)COC(=O)C=C ZCZFEIZSYJAXKS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000253 optical time-domain reflectometry Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
- C09D175/14—Polyurethanes having carbon-to-carbon unsaturated bonds
- C09D175/16—Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/61—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
- C08G18/672—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/67—Unsaturated compounds having active hydrogen
- C08G18/671—Unsaturated compounds having only one group containing active hydrogen
- C08G18/672—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen
- C08G18/673—Esters of acrylic or alkyl acrylic acid having only one group containing active hydrogen containing two or more acrylate or alkylacrylate ester groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2150/00—Compositions for coatings
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Wood Science & Technology (AREA)
- Optical Fibers, Optical Fiber Cores, And Optical Fiber Bundles (AREA)
- Paints Or Removers (AREA)
Abstract
Description
技术领域technical field
本发明涉及光纤内涂层涂料技术领域,尤其是涉及一种具有高交联密度的高透紫外光纤内涂层涂料及其制备方法。The invention relates to the technical field of optical fiber inner coating paint, in particular to a high cross-linking density and high transmission ultraviolet optical fiber inner coating paint and a preparation method thereof.
背景技术Background technique
近年来,透紫外光纤内层涂料在光纤光栅制备过程中具有极其重要的应用价值。光纤在拉直过程中,因光纤细而脆,极易受到外界的影响或损伤而产生缺陷,这会导致使用过程中信号的传输损耗。因此,需要在光纤表面进行涂覆光纤涂层,提高光纤的机械性能及保护光纤免受损坏。另外,在后续的生产过程中,在进行光纤光栅的激光刻写过程中,需要对已经涂覆的涂层进行部分剥离后光栅刻写及后续的套塑或金属护套处理。这不仅会使光纤光栅在加工过程中易受损,而且由于材料差异造成的光栅部位的受力不均,影响了使用过程中光纤光栅的灵敏度、信号传输的质量及稳定性。In recent years, UV-transmitting optical fiber inner coating has extremely important application value in the preparation process of fiber grating. During the straightening process of the optical fiber, because the optical fiber is thin and brittle, it is extremely vulnerable to external influences or damages, resulting in defects, which will lead to signal transmission loss during use. Therefore, it is necessary to apply an optical fiber coating on the surface of the optical fiber to improve the mechanical properties of the optical fiber and protect the optical fiber from damage. In addition, in the subsequent production process, during the laser writing process of the fiber grating, it is necessary to carry out partial peeling off the grating writing and subsequent overmolding or metal sheathing of the coated coating. This not only makes the fiber grating easily damaged during processing, but also causes uneven stress on the grating part due to material differences, which affects the sensitivity, signal transmission quality and stability of the fiber grating during use.
现阶段透紫外光纤内层涂料主要为热固化型的涂料和光固化型的涂料。热固化型的涂料使用过程中需要进行高温处理,容易对光纤造成损伤,同时固化速率相对较慢,不利于光纤的快速化生产。而对于光固化透紫外光纤涂料,所用材料多为端基只有两个不饱和键的树脂材料,要快速固化需要加入大量的小分子交联剂,造成紫外区透过率低,影响到光纤光栅的激光刻写效率。At present, the inner layer coatings of UV-transmitting optical fibers are mainly thermal-curing coatings and light-curing coatings. Heat-curable coatings require high temperature treatment during use, which is easy to damage the optical fibers, and at the same time, the curing rate is relatively slow, which is not conducive to the rapid production of optical fibers. For light-curing UV-transmitting optical fiber coatings, most of the materials used are resin materials with only two unsaturated bonds at the end groups. To cure quickly, a large amount of small molecular cross-linking agent needs to be added, resulting in low transmittance in the ultraviolet region and affecting fiber gratings. laser writing efficiency.
因此,需要提供一种高透紫外可紫外光快速固化的光纤内涂层涂料,来避免以上不利因素,同时提升光纤的生产效率。Therefore, it is necessary to provide an optical fiber inner coating coating with high UV transmittance and fast curing with ultraviolet light, so as to avoid the above disadvantageous factors and improve the production efficiency of optical fibers.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述技术不足,提出一种具有高交联密度的高透紫外光纤内涂层涂料及其制备方法,解决现有技术中透紫外光纤内层涂料无法兼顾快速固化和高紫外光透过率的技术问题。The purpose of the present invention is to overcome the above-mentioned technical deficiencies, and to propose a high-crosslinking density high-transmission UV optical fiber inner coating coating and a preparation method thereof, so as to solve the problem that the UV-transparent optical fiber inner coating in the prior art cannot take into account both rapid curing and high UV Technical issues of light transmittance.
为达到上述技术目的,本发明的第一方面提供一种具有高交联密度的高透紫外光纤内涂层涂料,按重量百分比计,其原料包括:50~99%的可聚合的多官能度丙烯酸酯有机硅树脂预聚物、0~50%的活性稀释剂和0.5%~3wt%的光引发剂;上述可聚合的多官能度丙烯酸酯有机硅树脂预聚物的不饱和双键官能度≥3。In order to achieve the above technical purpose, a first aspect of the present invention provides a high-crosslinking density high-transmittance UV optical fiber inner coating, in terms of weight percentage, the raw materials include: 50-99% polymerizable polyfunctionality Acrylate silicone resin prepolymer, 0-50% reactive diluent and 0.5%-3 wt% photoinitiator; unsaturated double bond functionality of the above polymerizable multifunctional acrylate silicone resin prepolymer ≥3.
本发明的第二方面提供一种具有高交联密度的高透紫外光纤内涂层涂料的制备方法,包括以下步骤:A second aspect of the present invention provides a method for preparing a high-crosslinking density high-transmittance UV optical fiber inner coating, comprising the following steps:
将可聚合的多官能度丙烯酸酯有机硅树脂预聚物、活性稀释剂、光引发剂混合均匀后在避光氮气保护下加热至40~50℃至光引发剂完全溶解,过滤除去不溶物,得到具有高交联密度的高透紫外光纤内涂层涂料。Mix the polymerizable multifunctional acrylate silicone resin prepolymer, reactive diluent and photoinitiator evenly, then heat to 40-50℃ under the protection of dark nitrogen until the photoinitiator is completely dissolved, filter to remove insoluble matter, A high-transmission UV optical fiber inner coating with high cross-linking density is obtained.
与现有技术相比,本发明的有益效果包括:Compared with the prior art, the beneficial effects of the present invention include:
本发明具有高交联密度的高透紫外光纤内涂层涂料中的可聚合的多官能度丙烯酸酯有机硅树脂既可作为树脂使用,又可作为交联剂使用,无需额外加入小分子交联剂,固化速率快,所得涂层仍然具有很高的交联密度,具有更好的机械性能,并显著提高了紫外光透过率。The polymerizable multifunctional acrylate organosilicon resin in the high cross-linking density high-transmittance ultraviolet optical fiber inner coating coating of the present invention can be used as both a resin and a cross-linking agent, and no additional small molecule cross-linking is required. agent, the curing rate is fast, and the obtained coating still has a high crosslinking density, better mechanical properties, and significantly improved UV transmittance.
附图说明Description of drawings
图1为不同官能度有机硅聚氨酯丙烯酸酯预聚物的结构图;Fig. 1 is the structure diagram of different functional silicone urethane acrylate prepolymer;
图2为不同光纤内涂层涂料固化后紫外透过率测试曲线图;其中,a为对比例2的透过率测试曲线,b为实施例1的透过率测试曲线,c为实施例2的透过率测试曲线;Fig. 2 is the UV transmittance test curve after curing of different optical fiber inner coating coatings; wherein, a is the transmittance test curve of Comparative Example 2, b is the transmittance test curve of Example 1, and c is Example 2 The transmittance test curve of ;
图3为不同光纤内涂层涂料固化后的力学性能测试曲线图;其中,a为对比例2的应力应变曲线,b为实施例1的应力应变曲线,c为实施例2的应力应变曲线;Fig. 3 is the mechanical property test curve diagram of different optical fiber inner coating coatings after curing; wherein, a is the stress-strain curve of comparative example 2, b is the stress-strain curve of embodiment 1, and c is the stress-strain curve of embodiment 2;
图4为利用在线连续光栅刻写装置在约2000m透紫外光纤上连续刻写5m间隔光纤光栅的光时域反射图;Fig. 4 is the optical time domain reflectometry of continuously writing 5m spaced fiber gratings on about 2000m ultraviolet-transparent optical fiber by using an online continuous grating writing device;
图5为图4在测量长度2400米处的放大图。FIG. 5 is an enlarged view of FIG. 4 at a measurement length of 2400 meters.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
本发明的第一方面提供一种具有高交联密度的高透紫外光纤内涂层涂料,按重量百分比计,其原料包括:50~99%的可聚合的多官能度丙烯酸酯有机硅树脂预聚物、0~50%的活性稀释剂和0.5%~3wt%的光引发剂。在本发明的一些具体实施方式中,上述具有高交联密度的高透紫外光纤内涂层涂料,按重量百分比计,其原料包括:78~90%的可聚合的多官能度丙烯酸酯有机硅树脂预聚物、8~20%的活性稀释剂和1%~2wt%的光引发剂。更进一步地,上述具有高交联密度的高透紫外光纤内涂层涂料,按重量百分比计,其原料包括:88~90%的可聚合的多官能度丙烯酸酯有机硅树脂预聚物、9~10%的活性稀释剂和1%~2wt%的光引发剂。本发明的具有高交联密度的高透紫外光纤内涂层涂料的原料中不需要额外添加小分子交联剂。The first aspect of the present invention provides a high-crosslinking density high-transmittance UV optical fiber inner coating, the raw materials of which include: 50-99% polymerizable multifunctional acrylate silicone resin pre- polymer, 0-50% reactive diluent and 0.5%-3wt% photoinitiator. In some specific embodiments of the present invention, the raw materials of the above-mentioned high-transmittance UV optical fiber inner coating with high crosslinking density, by weight percentage, include: 78-90% of polymerizable multifunctional acrylate silicone Resin prepolymer, 8-20% reactive diluent and 1%-2wt% photoinitiator. Further, the above-mentioned high-crosslinking density high-transmittance UV optical fiber inner coating, in terms of weight percentage, its raw materials include: 88-90% polymerizable multifunctional acrylate silicone resin prepolymer, 9 ~10% reactive diluent and 1% ~ 2wt% photoinitiator. The raw material of the high-crosslinking density high-transmittance UV optical fiber inner coating material of the present invention does not need to add additional small-molecule cross-linking agent.
请参阅图1,本发明中,所用主体树脂为可聚合的多官能度丙烯酸酯有机硅树脂预聚物,可聚合的多官能度丙烯酸酯有机硅树脂预聚物的不饱和双键官能度≥3,进一步为4~12,例如,不饱和双键官能度可以为四、六、八、十和十二。进一步地,可聚合的多官能度丙烯酸酯有机硅树脂预聚物的端基为丙烯酸酯或甲基丙烯酸酯;多官能度丙烯酸酯有机硅树脂的优选分子量为1000~3000g/mol。Please refer to FIG. 1. In the present invention, the main resin used is a polymerizable multifunctional acrylate silicone resin prepolymer, and the unsaturated double bond functionality of the polymerizable multifunctional acrylate silicone resin prepolymer is ≥ 3, further from 4 to 12, for example, the unsaturated double bond functionality can be four, six, eight, ten and twelve. Further, the terminal group of the polymerizable multifunctional acrylate silicone resin prepolymer is acrylate or methacrylate; the preferred molecular weight of the multifunctional acrylate silicone resin is 1000-3000 g/mol.
本发明具有高交联密度的高透紫外光纤内涂层涂料中的可聚合的多官能度丙烯酸酯有机硅树脂既可作为树脂使用,又可作为交联剂使用,无需额外加入小分子交联剂,固化速率快,所得涂层仍然具有很高的交联密度,具有更好的机械性能,并显著提高了紫外光透过率。The polymerizable multifunctional acrylate organosilicon resin in the high cross-linking density high-transmittance ultraviolet optical fiber inner coating coating of the present invention can be used as both a resin and a cross-linking agent, and no additional small molecule cross-linking is required. agent, the curing rate is fast, and the obtained coating still has a high crosslinking density, better mechanical properties, and significantly improved UV transmittance.
在本发明的一些具体实施方式中,可聚合的多官能度丙烯酸酯有机硅树脂预聚物为多官能度有机硅聚氨酯丙烯酸酯预聚物。In some embodiments of the present invention, the polymerizable multifunctional acrylate silicone resin prepolymer is a multifunctional silicone urethane acrylate prepolymer.
进一步地,多官能度有机硅聚氨酯丙烯酸酯预聚物的制备方法如下:Further, the preparation method of multifunctional organosilicon urethane acrylate prepolymer is as follows:
方法一:将二异氰酸酯A、催化剂混合,升温至40~50℃,滴加双端羟丙基硅油,保温反应至-NCO降至加入量的一半,随后升温至60~70℃,滴加扩链剂,继续保温反应至-NCO含量小于0.1%;然后滴加二异氰酸酯B,继续保温反应至-NCO降至加入量的一半,随后加入封端剂和阻聚剂,继续保温反应至-NCO含量小于0.1%,得到多官能度有机硅聚氨酯丙烯酸酯预聚物。该过程中,所用的扩链剂为多元醇或多元胺,例如可以为二乙醇胺、异丙醇、季戊四醇等;所用的封端剂的端基优选为丙烯酸酯或甲基丙烯酸酯中的至少一种,例如可以为丙烯酸羟乙酯、甲基丙烯酸羟乙酯、季戊四醇三丙烯酸酯、双季戊四醇五丙烯酸酯等;双端羟丙基硅油与二异氰酸酯A、扩链剂、封端剂的摩尔比为1:(1.8~2.2):(1.8~2.2):(4~12);封端剂与二异氰酸酯B的摩尔比为1:(0.9~1.2)。Method 1: Mix the diisocyanate A and the catalyst, heat up to 40-50°C, add dropwise double-ended hydroxypropyl silicone oil, keep the temperature for reaction until the -NCO drops to half of the added amount, then heat up to 60-70°C, add dropwise and expand Chain agent, continue to heat preservation reaction until the -NCO content is less than 0.1%; then add diisocyanate B dropwise, continue to heat preservation reaction until -NCO drops to half of the added amount, then add end capping agent and polymerization inhibitor, continue to heat preservation reaction to -NCO When the content is less than 0.1%, a multifunctional organosilicon urethane acrylate prepolymer is obtained. In this process, the chain extender used is polyol or polyamine, such as diethanolamine, isopropanol, pentaerythritol, etc.; the end group of the end capping agent is preferably at least one of acrylate or methacrylate. For example, it can be hydroxyethyl acrylate, hydroxyethyl methacrylate, pentaerythritol triacrylate, dipentaerythritol pentaacrylate, etc.; It is 1: (1.8-2.2): (1.8-2.2): (4-12); The molar ratio of blocking agent and diisocyanate B is 1: (0.9-1.2).
方法二:将二异氰酸酯A、催化剂混合,升温至40~50℃,滴加双端羟丙基硅油,保温反应至-NCO降至加入量的一半,随后升温至60~70℃,滴加封端剂和阻聚剂,继续保温反应至-NCO含量小于0.1%,得到多官能度有机硅聚氨酯丙烯酸酯预聚物。该过程中,所用的封端剂的端基优选为丙烯酸酯或甲基丙烯酸酯中的至少一种,例如可以为丙烯酸羟乙酯、甲基丙烯酸羟乙酯、季戊四醇三丙烯酸酯、双季戊四醇五丙烯酸酯等;双端羟丙基硅油与二异氰酸酯A、封端剂的摩尔比为1:(1.8~2.2):(1.8~2.2)。Method 2: Mix the diisocyanate A and the catalyst, heat up to 40-50°C, add dropwise double-terminated hydroxypropyl silicone oil, keep the temperature for reaction until the -NCO drops to half of the added amount, then heat up to 60-70°C, add dropwise end capping agent and a polymerization inhibitor, and continue the heat preservation reaction until the -NCO content is less than 0.1% to obtain a multifunctional organosilicon urethane acrylate prepolymer. In this process, the end group of the end-capping agent is preferably at least one of acrylate or methacrylate, such as hydroxyethyl acrylate, hydroxyethyl methacrylate, pentaerythritol triacrylate, dipentaerythritol pentaerythritol Acrylate, etc.; the molar ratio of double-terminated hydroxypropyl silicone oil to diisocyanate A and blocking agent is 1:(1.8-2.2):(1.8-2.2).
其中,二异氰酸酯A、二异氰酸酯B均为异佛尔酮二异氰酸酯;双端羟丙基硅油的分子量为500~10000g/mol,进一步为1000~3000g/mol,更进一步为1500g/mol;催化剂为辛酸亚锡,催化剂的加入量为双端羟丙基硅油质量的0.01%~0.2%;阻聚剂为对甲氧基苯酚,阻聚剂的加入量为双端羟丙基硅油质量的0.05%~0.5%。Wherein, diisocyanate A and diisocyanate B are isophorone diisocyanate; the molecular weight of double-terminated hydroxypropyl silicone oil is 500~10000g/mol, further is 1000~3000g/mol, and further is 1500g/mol; the catalyst is Stannous octoate, the amount of catalyst added is 0.01% to 0.2% of the mass of the double-terminated hydroxypropyl silicone oil; the polymerization inhibitor is p-methoxyphenol, and the added amount of the polymerization inhibitor is 0.05% of the mass of the double-terminated hydroxypropyl silicone oil ~0.5%.
本发明对活性稀释剂的具体种类不做限制,本领域技术人员可以根据实际情况进行选择。例如,活性稀释剂为丙烯酸异冰片酯、丙烯酸异辛酯、4-丙烯酰吗啉、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三乙氧基硅烷、甲基丙烯酰氧丙基三(三甲基硅氧烷基)硅烷、乙烯基三乙氧基硅烷、γ-甲基丙烯酰氧基丙基三异丙氧基硅烷等。The present invention does not limit the specific types of reactive diluents, and those skilled in the art can select them according to actual conditions. Examples of reactive diluents are isobornyl acrylate, isooctyl acrylate, 4-acryloylmorpholine, gamma-methacryloyloxypropyltrimethoxysilane, gamma-methacryloyloxypropyltriethyl Oxysilane, methacryloyloxypropyltris(trimethylsiloxane)silane, vinyltriethoxysilane, γ-methacryloyloxypropyltriisopropoxysilane, and the like.
本发明对光引发剂的具体种类不做限制,本领域技术人员可以根据实际情况进行选择。例如,光引发剂可以为1-羟基环己基苯基甲酮(184)、2-羟基-4'-(2-羟乙氧基)-2-甲基苯丙酮(2959)、2,4,6-三甲基苯甲酰基膦酸乙酯(TPO-L)、2,4,6-三甲基苯甲酰基-二苯基氧化膦(TPO)等。The present invention does not limit the specific types of photoinitiators, and those skilled in the art can select them according to actual conditions. For example, the photoinitiator can be 1-hydroxycyclohexyl phenyl ketone (184), 2-hydroxy-4'-(2-hydroxyethoxy)-2-methylpropiophenone (2959), 2,4, Ethyl 6-trimethylbenzoylphosphonate (TPO-L), 2,4,6-trimethylbenzoyl-diphenylphosphine oxide (TPO), etc.
本发明的第二方面提供一种具有高交联密度的高透紫外光纤内涂层涂料的制备方法,包括以下步骤:A second aspect of the present invention provides a method for preparing a high-crosslinking density high-transmittance UV optical fiber inner coating, comprising the following steps:
将可聚合的多官能度丙烯酸酯有机硅树脂预聚物、活性稀释剂、光引发剂混合均匀后在避光氮气保护下加热至40~50℃至光引发剂完全溶解,过滤除去不溶物,得到具有高交联密度的高透紫外光纤内涂层涂料。所得具有高交联密度的高透紫外光纤内涂层涂料为无色透明溶液,避光保存备用。Mix the polymerizable multifunctional acrylate silicone resin prepolymer, reactive diluent and photoinitiator evenly, then heat to 40-50℃ under the protection of dark nitrogen until the photoinitiator is completely dissolved, filter to remove insoluble matter, A high-transmission UV optical fiber inner coating with high cross-linking density is obtained. The obtained high-crosslinking density high-transmittance ultraviolet optical fiber inner coating is a colorless and transparent solution, which is protected from light for future use.
实施例1Example 1
四官能度有机硅聚氨酯丙烯酸酯预聚物的合成:将88.92g异佛尔酮二异氰酸酯(IPDI)和0.58g辛酸亚锡(0.15wt%)加入到带有温度计的三口瓶中,在油浴中升温至45℃后,将300g(分子量1500)经脱水处理的羟丙基硅油通过恒压漏斗在30分钟内逐滴滴加到三口瓶中,保温2.5~3小时后采用二正丁胺法测定异氰酸酯含量;待异氰酸酯含量为加入量的一半后将体系升温至60~65℃,将42.1g经过干燥处理的二乙醇胺在半个小时内逐滴滴加到三口瓶中,保温2.5~3小时至NCO含量小于0.1%;然后将117.8g IPDI在半个小时内逐滴滴加到三口瓶中,保温2.5~3小时至NCO含量至加入量的一半;将0.4g对甲氧基苯酚加入到三口瓶中,然后将95.2g丙烯酸羟乙酯在半个小时内逐滴滴加到三口瓶中,保温3~3.5小时至NCO含量小于0.1%后,降温转至瓶中备用。Synthesis of tetrafunctional silicone urethane acrylate prepolymer: 88.92 g of isophorone diisocyanate (IPDI) and 0.58 g of stannous octoate (0.15 wt %) were added to a three-necked bottle with a thermometer and placed in an oil bath After being heated to 45 ℃ in the middle, 300g (molecular weight 1500) dehydrated hydroxypropyl silicone oil was added dropwise to the there-necked flask through a constant pressure funnel within 30 minutes, and the di-n-butylamine method was adopted after being incubated for 2.5 to 3 hours. Measure the isocyanate content; after the isocyanate content is half of the added amount, the system is heated to 60-65°C, and 42.1 g of dried diethanolamine is added dropwise to the there-necked flask within half an hour, and the temperature is kept for 2.5 to 3 hours. To the NCO content less than 0.1%; then add 117.8g IPDI dropwise to the three-necked bottle within half an hour, keep warm for 2.5 to 3 hours until the NCO content reaches half of the added amount; add 0.4g p-methoxyphenol to the flask; In the three-necked bottle, then 95.2 g of hydroxyethyl acrylate was added dropwise to the three-necked bottle within half an hour, kept for 3 to 3.5 hours until the NCO content was less than 0.1%, cooled and transferred to the bottle for later use.
光纤内涂层涂料的制备:将四官能度有机硅聚氨酯丙烯酸酯预聚物90g、10g的丙烯酸异冰片酯和1.5g的光引发剂TPO混合均匀,并将所得混合物在避光氮气保护下加热至50℃至光引发剂完全溶解,过滤除去不溶物,该涂料为无色透明溶液,避光保存备用。Preparation of optical fiber inner coating: 90 g of tetrafunctional silicone urethane acrylate prepolymer, 10 g of isobornyl acrylate and 1.5 g of photoinitiator TPO were mixed uniformly, and the resulting mixture was heated under the protection of nitrogen gas. To 50 ℃ until the photoinitiator is completely dissolved, filter to remove the insoluble matter, the paint is a colorless and transparent solution, keep away from light for future use.
采用500W紫外灯对上述涂层进行紫外固化,涂层经8秒可以固化,涂层厚度约为40~50微米。以10米/分和20米/分拉丝速度进行光纤固化实验,单边涂覆厚度约为20μm,以10米/分拉丝速度下,表面不发粘;以20米/分拉丝速度下,表面不发粘(具体见表1)。A 500W ultraviolet lamp is used to perform ultraviolet curing on the above-mentioned coating, and the coating can be cured in 8 seconds, and the coating thickness is about 40-50 microns. The fiber curing experiment was carried out at 10 m/min and 20 m/min drawing speed. The coating thickness on one side was about 20 μm. At 10 m/min drawing speed, the surface was not sticky; at 20 m/min drawing speed, the surface was not sticky. Not sticky (see Table 1 for details).
涂层固化后在248nm处的透过率为71.9%(图2)(涂层厚度为45微米),涂层强度提升,拉伸性能下降(图3)。After curing, the transmittance at 248 nm of the coating was 71.9% (Fig. 2) (the coating thickness was 45 microns), the strength of the coating was improved, and the tensile properties were decreased (Fig. 3).
实施例2Example 2
六官能度有机硅聚氨酯丙烯酸酯预聚物的合成:将88.92g异佛尔酮二异氰酸酯(IPDI)和0.58g辛酸亚锡(0.15wt%)加入到带有温度计的三口瓶中,在油浴中升温至45℃后,将300g(分子量1500)经脱水处理的羟丙基硅油通过恒压漏斗在30分钟内逐滴滴加到三口瓶中,保温2.5~3小时后采用二正丁胺法测定异氰酸酯含量;待异氰酸酯含量为加入量的一半后,将体系升温至65~70℃,将0.4g对甲氧基苯酚加入到三口瓶中,然后将119.3g季戊四醇三丙烯酸酯在半个小时内逐滴滴加到三口中,保温3~3.5小时至NCO含量小于0.1%后,降温转至瓶中备用。Synthesis of six-functional silicone urethane acrylate prepolymer: 88.92 g of isophorone diisocyanate (IPDI) and 0.58 g of stannous octoate (0.15 wt%) were added to a three-necked bottle with a thermometer and placed in an oil bath After being heated to 45 ℃ in the middle, 300g (molecular weight 1500) dehydrated hydroxypropyl silicone oil was added dropwise to the there-necked flask through a constant pressure funnel within 30 minutes, and the di-n-butylamine method was adopted after being incubated for 2.5 to 3 hours. Measure the isocyanate content; after the isocyanate content is half of the added amount, the system is heated to 65-70 ° C, 0.4 g of p-methoxyphenol is added to the there-necked bottle, and then 119.3 g of pentaerythritol triacrylate is added within half an hour. Add dropwise to the three mouths, keep warm for 3 to 3.5 hours until the NCO content is less than 0.1%, then lower the temperature and transfer it to a bottle for use.
光纤内涂层涂料的制备:将六官能度有机硅聚氨酯丙烯酸酯预聚物90g、10g的丙烯酸异冰片酯和1.5g的光引发剂TPO混合均匀,并将所得混合物在避光氮气保护下加热至50℃至光引发剂完全溶解,过滤除去不溶物,该涂料为无色透明溶液,避光保存备用。Preparation of optical fiber inner coating: Mix 90 g of six-functional silicone urethane acrylate prepolymer, 10 g of isobornyl acrylate and 1.5 g of photoinitiator TPO, and heat the resulting mixture under the protection of nitrogen gas in the dark To 50 ℃ until the photoinitiator is completely dissolved, filter to remove the insoluble matter, the paint is a colorless and transparent solution, keep away from light for future use.
采用500W紫外灯对上述涂层进行紫外固化,涂层经8秒可以固化,涂层厚度约为40~50微米。以10米/分和20米/分拉丝速度进行光纤固化实验,单边涂覆厚度约为20μm,以10米/分拉丝速度下,表面不发粘;以20米/分拉丝速度下,表面不发粘(具体见表1)。A 500W ultraviolet lamp is used to perform ultraviolet curing on the above-mentioned coating, and the coating can be cured in 8 seconds, and the coating thickness is about 40-50 microns. The fiber curing experiment was carried out at 10 m/min and 20 m/min drawing speed. The coating thickness on one side was about 20 μm. At 10 m/min drawing speed, the surface was not sticky; at 20 m/min drawing speed, the surface was not sticky. Not sticky (see Table 1 for details).
涂层固化后在248nm处的透过率为70.8%(图2)(涂层厚度为45微米),涂层强度提升,韧性下降(图3)。After curing, the transmittance at 248 nm of the coating was 70.8% (Fig. 2) (the coating thickness was 45 microns), the strength of the coating was improved, and the toughness was decreased (Fig. 3).
实施例3Example 3
十官能度有机硅聚氨酯丙烯酸酯预聚物的合成:将88.92g异佛尔酮二异氰酸酯(IPDI)和0.58g辛酸亚锡(0.15wt%)加入到带有温度计的三口瓶中,在油浴中升温至45℃后,将300g(分子量1500)经脱水处理的羟丙基硅油通过恒压漏斗在30分钟内逐滴滴加到三口瓶中,保温2.5~3小时后采用二正丁胺法测定异氰酸酯含量;待异氰酸酯含量为加入量的一半后。将体系升温至65~70℃,将0.8g对甲氧基苯酚加入到三口瓶中,然后将209.8g双季戊四醇五丙烯酸酯在半个小时内逐滴滴加到三口中,保温3~3.5小时至NCO含量小于0.1%后,降温转至瓶中备用。Synthesis of ten-functional silicone urethane acrylate prepolymer: 88.92 g of isophorone diisocyanate (IPDI) and 0.58 g of stannous octoate (0.15 wt %) were added to a three-necked bottle with a thermometer and placed in an oil bath After being heated to 45 ℃ in the middle, 300g (molecular weight 1500) dehydrated hydroxypropyl silicone oil was added dropwise to the there-necked flask through a constant pressure funnel within 30 minutes, and the di-n-butylamine method was adopted after being incubated for 2.5 to 3 hours. Determine the isocyanate content; after the isocyanate content is half of the added amount. The system is heated to 65~70℃, 0.8g p-methoxyphenol is added into the three-necked bottle, then 209.8g of dipentaerythritol pentaacrylate is added dropwise to the three-necked flask within half an hour, and the temperature is kept for 3~3.5 hours After the NCO content is less than 0.1%, the temperature is lowered and transferred to a bottle for use.
光纤内涂层涂料的制备:将十官能度有机硅聚氨酯丙烯酸酯预聚物80g、20g的丙烯酸异冰片酯和1.5g的光引发剂TPO混合均匀,并将所得混合物在避光氮气保护下加热至50℃至光引发剂完全溶解,过滤除去不溶物,该涂料为无色透明溶液,避光保存备用。Preparation of optical fiber inner coating: Mix 80 g of ten-functional silicone urethane acrylate prepolymer, 20 g of isobornyl acrylate and 1.5 g of photoinitiator TPO, and heat the resulting mixture under the protection of nitrogen in the dark To 50 ℃ until the photoinitiator is completely dissolved, filter to remove the insoluble matter, the paint is a colorless and transparent solution, keep away from light for future use.
实施例4Example 4
十二官能度有机硅聚氨酯丙烯酸酯预聚物的合成:将88.92g异佛尔酮二异氰酸酯(IPDI)和0.58g辛酸亚锡(0.15wt%)加入到带有温度计的三口瓶中,在油浴中升温至45℃后,将300g(分子量1500)经脱水处理的羟丙基硅油通过恒压漏斗在30分钟内逐滴滴加到三口瓶中,保温2.5~3小时后采用二正丁胺法测定异氰酸酯含量;待异氰酸酯含量为加入量的一半后。然后将体系升温至60~65℃后,将42.1g经过干燥处理的二乙醇胺在半个小时内逐滴滴加到三口中,保温2.5~3小时至NCO含量小于0.1%。然后将117.8g IPDI在半个小时内逐滴滴加到三口中,保温2.5~3小时至NCO含量至加入量的一半;将0.8g对甲氧基苯酚加入到三口瓶中,将238.6g季戊四醇三丙烯酸酯在半个小时内逐滴滴加到三口中,保温3~3.5小时至NCO含量小于0.1%后,降温转至瓶中备用。Synthesis of twelve-functional silicone urethane acrylate prepolymer: 88.92 g of isophorone diisocyanate (IPDI) and 0.58 g of stannous octoate (0.15 wt %) were added to a three-necked bottle with a thermometer, and in oil After being heated up to 45 ℃ in the bath, 300g (molecular weight 1500) dehydrated hydroxypropyl silicone oil was added dropwise to the there-necked flask through a constant pressure funnel within 30 minutes, and di-n-butylamine was used after being incubated for 2.5 to 3 hours. The isocyanate content was determined by the method; after the isocyanate content was half of the added amount. Then, after heating the system to 60-65°C, 42.1 g of dried diethanolamine was added dropwise to the three ports within half an hour, and the temperature was kept for 2.5-3 hours until the NCO content was less than 0.1%. Then 117.8g IPDI was added dropwise to the three-necked bottle within half an hour, and the temperature was kept for 2.5 to 3 hours until the NCO content reached half of the added amount; The triacrylate is added dropwise to the three mouths within half an hour, kept for 3 to 3.5 hours until the NCO content is less than 0.1%, then cooled and transferred to a bottle for use.
光纤内涂层涂料的制备:将十二官能度有机硅聚氨酯丙烯酸酯预聚物80g、20g的丙烯酸异冰片酯和1.5g的光引发剂TPO混合均匀,并将所得混合物在避光氮气保护下加热至50℃至光引发剂完全溶解,过滤除去不溶物,该涂料为无色透明溶液,避光保存备用。Preparation of optical fiber inner coating: Mix 80 g of 12-functional silicone urethane acrylate prepolymer, 20 g of isobornyl acrylate and 1.5 g of photoinitiator TPO evenly, and put the resulting mixture under the protection of light-proof nitrogen. Heat to 50°C until the photoinitiator is completely dissolved, and filter to remove insoluble matter. The paint is a colorless and transparent solution, which should be stored in the dark for future use.
对比例1Comparative Example 1
二官能度有机硅聚氨酯丙烯酸酯预聚物的合成:将88.92g异佛尔酮二异氰酸酯(IPDI)和0.58g辛酸亚锡(0.15wt%)加入到带有温度计的三口瓶中,在油浴中升温至45℃后,将300g(分子量1500)经脱水处理的羟丙基硅油通过恒压漏斗在30分钟内逐滴滴加到三口瓶中,保温2.5~3小时后采用二正丁胺法测定异氰酸酯含量;待异氰酸酯含量为加入量的一半后将体系升温至65~70℃,将0.2g对甲氧基苯酚加入到三口瓶中,然后将47.6g丙烯酸羟乙酯在半个小时内逐滴滴加到三口中,保温3~3.5小时至NCO含量小于0.1%后,降温转至瓶中备用。Synthesis of difunctional silicone urethane acrylate prepolymer: 88.92 g of isophorone diisocyanate (IPDI) and 0.58 g of stannous octoate (0.15 wt %) were added to a three-necked bottle with a thermometer and placed in an oil bath After being heated to 45 ℃ in the middle, 300g (molecular weight 1500) dehydrated hydroxypropyl silicone oil was added dropwise to the there-necked flask through a constant pressure funnel within 30 minutes, and the di-n-butylamine method was adopted after being incubated for 2.5 to 3 hours. Determination of isocyanate content; after the isocyanate content is half of the added amount, the system is heated to 65-70 ° C, 0.2 g of p-methoxyphenol is added to the there-necked bottle, and then 47.6 g of hydroxyethyl acrylate are added within half an hour. Add dropwise to three mouths, keep warm for 3 to 3.5 hours until the NCO content is less than 0.1%, then lower the temperature and transfer it to a bottle for use.
光纤内涂层涂料的制备:将二官能度有机硅聚氨酯丙烯酸酯预聚物90g、10g的丙烯酸异冰片酯和1.5g的光引发剂TPO混合均匀,并将所得混合物在避光氮气保护下加热至50℃至光引发剂完全溶解,过滤除去不溶物,该涂料为无色透明溶液,避光保存备用。Preparation of optical fiber inner coating: 90 g of difunctional silicone urethane acrylate prepolymer, 10 g of isobornyl acrylate and 1.5 g of photoinitiator TPO were mixed uniformly, and the resulting mixture was heated under the protection of nitrogen in the dark To 50 ℃ until the photoinitiator is completely dissolved, filter to remove the insoluble matter, the paint is a colorless and transparent solution, keep away from light for future use.
采用500W紫外灯对上述涂层进行紫外固化。该涂层经1分钟紫外照射后才能完全固化,因为交联密度低,膜易碎,不易性能完整的膜。The above coatings were UV-cured using a 500W UV lamp. The coating can only be fully cured after 1 minute of UV irradiation, because the crosslinking density is low, the film is fragile, and it is not easy to obtain a film with complete properties.
对比例2Comparative Example 2
二官能度有机硅聚氨酯丙烯酸酯预聚物的合成:将88.92g异佛尔酮二异氰酸酯(IPDI)和0.58g辛酸亚锡(0.15wt%)加入到带有温度计的三口瓶中,在油浴中升温至45℃后,将300g(分子量1500)经脱水处理的羟丙基硅油通过恒压漏斗在30分钟内逐滴滴加到三口瓶中,保温2.5~3小时后采用二正丁胺法测定异氰酸酯含量;待异氰酸酯含量为加入量的一半后将体系升温至65~70℃,将0.2g对甲氧基苯酚加入到三口瓶中,然后将47.6g丙烯酸羟乙酯在半个小时内逐滴滴加到三口中,保温3~3.5小时至NCO含量小于0.1%后,降温转至瓶中备用。Synthesis of difunctional silicone urethane acrylate prepolymer: 88.92 g of isophorone diisocyanate (IPDI) and 0.58 g of stannous octoate (0.15 wt %) were added to a three-necked bottle with a thermometer and placed in an oil bath After being heated to 45 ℃ in the middle, 300g (molecular weight 1500) dehydrated hydroxypropyl silicone oil was added dropwise to the there-necked flask through a constant pressure funnel within 30 minutes, and the di-n-butylamine method was adopted after being incubated for 2.5 to 3 hours. Determination of isocyanate content; after the isocyanate content is half of the added amount, the system is heated to 65-70 ° C, 0.2 g of p-methoxyphenol is added to the there-necked bottle, and then 47.6 g of hydroxyethyl acrylate are added within half an hour. Add dropwise to three mouths, keep warm for 3 to 3.5 hours until the NCO content is less than 0.1%, then lower the temperature and transfer it to a bottle for use.
光纤内涂层涂料的制备:将二官能度有机硅聚氨酯丙烯酸酯预聚物80g、10g的丙烯酸异冰片酯、10g己二醇二丙烯酸酯(小分子交联剂)和1.5g的光引发剂TPO混合均匀,并将所得混合物在避光氮气保护下加热至50℃至光引发剂完全溶解,过滤除去不溶物,该涂料为无色透明溶液,避光保存备用。Preparation of optical fiber inner coating: 80 g of difunctional silicone urethane acrylate prepolymer, 10 g of isobornyl acrylate, 10 g of hexanediol diacrylate (small molecular crosslinking agent) and 1.5 g of photoinitiator The TPO was mixed evenly, and the resulting mixture was heated to 50° C. under the protection of nitrogen in the dark until the photoinitiator was completely dissolved, and the insolubles were removed by filtration.
采用500W紫外灯对上述涂层进行紫外固化。涂层经20秒可以固化,涂层厚度约为40~50微米。以10米/分和20米/分拉丝速度进行光纤固化实验,单边涂覆厚度约为20μm,以10米/分拉丝速度下,表面不发粘;以20米/分拉丝速度下,表面轻微发粘(具体见表1)。The above coatings were UV-cured using a 500W UV lamp. The coating can be cured in 20 seconds, and the coating thickness is about 40-50 microns. The fiber curing experiment was carried out at 10 m/min and 20 m/min drawing speed. The coating thickness on one side was about 20 μm. At 10 m/min drawing speed, the surface was not sticky; at 20 m/min drawing speed, the surface was not sticky. Slightly sticky (see Table 1 for details).
涂层固化后在248nm处的透过率为57%(图2)(涂层厚度为45微米),涂层具有一定韧性(图3)。After curing, the transmittance at 248 nm of the coating was 57% (Fig. 2) (the coating thickness was 45 microns), and the coating had a certain toughness (Fig. 3).
上述光纤内涂层涂料的性能结果总结至表1。The performance results of the above optical fiber inner coating coatings are summarized in Table 1.
表1Table 1
通过表1可以看出,具有高交联密度的高透紫外光纤内涂层涂料具有更高的固化速率,更有利于光纤涂层的快速化生产。进一步通过带涂层刻写和不带涂层刻写的结果对比可知,可以透过涂层在光纤上刻写光栅,由于涂层本身非100%透过率,带涂层刻写光栅强度比剥涂层弱一些,但对实施例2的涂料形成的带涂层光纤带涂层刻写影响最小。It can be seen from Table 1 that the high-crosslinking density high-transmission UV optical fiber inner coating has a higher curing rate, which is more conducive to the rapid production of optical fiber coatings. Further comparing the results of writing with coating and writing without coating, we can see that grating can be written on optical fiber through coating. Since the coating itself is not 100% transmittance, the strength of grating with coating is weaker than that of stripping coating. Some, but had the least effect on the coating inscription of the coated optical fiber ribbon formed by the coating of Example 2.
通过图2和图3的结果可以看出,本发明的实施例形成的透过率显著高于对比例2;并且多官能度有机硅聚氨酯丙烯酸酯预聚物使光纤涂层具有更高的拉伸强度,随官能度增大膜强度增大,伸长率降低。It can be seen from the results in FIG. 2 and FIG. 3 that the transmittance formed by the example of the present invention is significantly higher than that of the comparative example 2; and the multifunctional silicone urethane acrylate prepolymer enables the optical fiber coating to have higher tensile strength Elongation, with the increase of functionality, the film strength increases and the elongation decreases.
采用专利201710042159.3公布制备方法,在本发明涂层光纤上,每5m间隔在约2000m透紫外涂层光纤上连续在线刻写光栅结构,具体见图4和图5。通过图4和图5可以看出,本发明的涂料固化后可用激光对光纤直接进行刻写,不需剥离图层,简化了光栅制备的工艺及使用可靠性能。Using the preparation method published in the patent 201710042159.3, on the coated optical fiber of the present invention, the grating structure is continuously written on-line on about 2000 m of UV-transparent coated optical fiber every 5 m interval, as shown in Figure 4 and Figure 5 for details. It can be seen from FIG. 4 and FIG. 5 that after the coating of the present invention is cured, the optical fiber can be directly inscribed with a laser without peeling off the layer, which simplifies the grating preparation process and the reliable performance.
综上,本发明制备的具有高交联密度的高透紫外光纤内涂层涂料具有高的固化速率(8s快速固化,光纤固化机上实现20m/s的固化速率)、高的交联密度及高深紫外透过率(248nm处膜厚为45微米时透过率可达到71.9%),固化后可用激光对光纤直接进行刻写,不需剥离图层,简化了光栅制备的工艺及使用可靠性能。To sum up, the high-crosslinking density high-transmittance UV optical fiber inner coating prepared by the present invention has high curing rate (8s fast curing, 20m/s curing rate on optical fiber curing machine), high crosslinking density and high depth. Ultraviolet transmittance (the transmittance can reach 71.9% when the film thickness at 248nm is 45 microns), after curing, the optical fiber can be directly inscribed with laser, without the need to peel off the layer, which simplifies the grating preparation process and reliable performance.
以上所述本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所做出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The specific embodiments of the present invention described above do not limit the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210204070.3A CN114539911B (en) | 2022-03-02 | 2022-03-02 | High-transmittance ultraviolet optical fiber internal coating with high crosslinking density and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210204070.3A CN114539911B (en) | 2022-03-02 | 2022-03-02 | High-transmittance ultraviolet optical fiber internal coating with high crosslinking density and preparation method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114539911A true CN114539911A (en) | 2022-05-27 |
CN114539911B CN114539911B (en) | 2023-04-07 |
Family
ID=81662617
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210204070.3A Active CN114539911B (en) | 2022-03-02 | 2022-03-02 | High-transmittance ultraviolet optical fiber internal coating with high crosslinking density and preparation method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114539911B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116574439A (en) * | 2023-04-23 | 2023-08-11 | 广东希贵光固化材料有限公司 | UV waterproof gloss oil for bathroom aluminum buckle plate |
Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1047103A (en) * | 1990-05-24 | 1990-11-21 | 湖北省化学研究所 | Ultraviolet rapid solidified di compound inner layer optical fiber paint |
EP0970978A1 (en) * | 1998-07-08 | 2000-01-12 | Shin-Etsu Chemical Co., Ltd. | Radiation-curable liquid resin composition suitable for coating optical fibers and optical fiber coated therewith |
US20040002559A1 (en) * | 2002-04-10 | 2004-01-01 | Malisa Troutman | Flame retardant coatings |
CN1646444A (en) * | 2002-04-24 | 2005-07-27 | Dsmip财产有限公司 | Coated optical fibers |
CN101463222A (en) * | 2007-12-20 | 2009-06-24 | 比亚迪股份有限公司 | UV curing color coating |
CN101665561A (en) * | 2009-09-10 | 2010-03-10 | 恒昌涂料(惠阳)有限公司 | Siloxane modified urethane acrylate hyperbranched oligomer and preparation method thereof and multi-curing coating obtained therefrom |
CN102911338A (en) * | 2012-09-28 | 2013-02-06 | 长兴(广州)光电材料有限公司 | Multifunctional urethane acrylate oligomer as well as synthesis method and application thereof |
CN105647375A (en) * | 2016-01-26 | 2016-06-08 | 江苏海田技术有限公司 | UV curing resin paint for LCD screen |
CN106867299A (en) * | 2017-02-13 | 2017-06-20 | 深圳市贝菲科技有限公司 | The preparation method and its film build method of a kind of antistatic photocureable coating |
CN108264682A (en) * | 2018-01-10 | 2018-07-10 | 杭州福斯特应用材料股份有限公司 | A kind of photovoltaic encapsulation material of high transparency |
CN108383974A (en) * | 2018-01-22 | 2018-08-10 | 武汉理工大学 | A kind of ultraviolet light solidification high-strength polyurethane acrylate and preparation method thereof |
CN108410351A (en) * | 2018-03-09 | 2018-08-17 | 东莞市派乐玛新材料技术开发有限公司 | Organosilicon/inorganic silicon hybridization barrier coat composition and the preparation method and application thereof |
CN108686907A (en) * | 2017-04-10 | 2018-10-23 | 上海臻辉光电技术有限公司 | The system and method for coating on curing optical fiber |
CN109355002A (en) * | 2018-09-10 | 2019-02-19 | 韶关市连邦环保新材料股份有限公司 | A kind of resistant to pollution ultraviolet-curing paint |
CN113402967A (en) * | 2021-07-13 | 2021-09-17 | 武汉光谷互连科技有限公司 | All-silicon-based optical fiber inner coating and preparation method thereof |
-
2022
- 2022-03-02 CN CN202210204070.3A patent/CN114539911B/en active Active
Patent Citations (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1047103A (en) * | 1990-05-24 | 1990-11-21 | 湖北省化学研究所 | Ultraviolet rapid solidified di compound inner layer optical fiber paint |
EP0970978A1 (en) * | 1998-07-08 | 2000-01-12 | Shin-Etsu Chemical Co., Ltd. | Radiation-curable liquid resin composition suitable for coating optical fibers and optical fiber coated therewith |
US20040002559A1 (en) * | 2002-04-10 | 2004-01-01 | Malisa Troutman | Flame retardant coatings |
CN1646444A (en) * | 2002-04-24 | 2005-07-27 | Dsmip财产有限公司 | Coated optical fibers |
CN101463222A (en) * | 2007-12-20 | 2009-06-24 | 比亚迪股份有限公司 | UV curing color coating |
CN101665561A (en) * | 2009-09-10 | 2010-03-10 | 恒昌涂料(惠阳)有限公司 | Siloxane modified urethane acrylate hyperbranched oligomer and preparation method thereof and multi-curing coating obtained therefrom |
CN102911338A (en) * | 2012-09-28 | 2013-02-06 | 长兴(广州)光电材料有限公司 | Multifunctional urethane acrylate oligomer as well as synthesis method and application thereof |
CN105647375A (en) * | 2016-01-26 | 2016-06-08 | 江苏海田技术有限公司 | UV curing resin paint for LCD screen |
CN106867299A (en) * | 2017-02-13 | 2017-06-20 | 深圳市贝菲科技有限公司 | The preparation method and its film build method of a kind of antistatic photocureable coating |
CN108686907A (en) * | 2017-04-10 | 2018-10-23 | 上海臻辉光电技术有限公司 | The system and method for coating on curing optical fiber |
CN108264682A (en) * | 2018-01-10 | 2018-07-10 | 杭州福斯特应用材料股份有限公司 | A kind of photovoltaic encapsulation material of high transparency |
CN108383974A (en) * | 2018-01-22 | 2018-08-10 | 武汉理工大学 | A kind of ultraviolet light solidification high-strength polyurethane acrylate and preparation method thereof |
CN108410351A (en) * | 2018-03-09 | 2018-08-17 | 东莞市派乐玛新材料技术开发有限公司 | Organosilicon/inorganic silicon hybridization barrier coat composition and the preparation method and application thereof |
CN109355002A (en) * | 2018-09-10 | 2019-02-19 | 韶关市连邦环保新材料股份有限公司 | A kind of resistant to pollution ultraviolet-curing paint |
CN113402967A (en) * | 2021-07-13 | 2021-09-17 | 武汉光谷互连科技有限公司 | All-silicon-based optical fiber inner coating and preparation method thereof |
Non-Patent Citations (2)
Title |
---|
JIANJUN ZHANG等: "Preparation and property study on high 248 nm light transmittance optical fiber coating", 《OPTICAL FIBER TECHNOLOGY》 * |
谭树君等: "光固化有机硅材料的分子设计及应用研究进展", 《有机硅材料》 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116574439A (en) * | 2023-04-23 | 2023-08-11 | 广东希贵光固化材料有限公司 | UV waterproof gloss oil for bathroom aluminum buckle plate |
CN116574439B (en) * | 2023-04-23 | 2024-04-26 | 广东希贵光固化材料有限公司 | UV waterproof gloss oil for bathroom aluminum buckle plate |
Also Published As
Publication number | Publication date |
---|---|
CN114539911B (en) | 2023-04-07 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN101535203B (en) | D1365 bj radiation curable primary coating for optical fiber | |
CN101535198B (en) | D1368 CR radiation curable primary coating for optical fiber | |
KR101155015B1 (en) | D1363 bt radiation curable primary coatings on optical fiber | |
JP5663769B2 (en) | Super coating for D1381 optical fiber | |
US7764855B2 (en) | Optical fiber with cured polymeric coating | |
KR101021577B1 (en) | Photocurable Coating Composition | |
BR112012012500B1 (en) | OPTICAL FIBER | |
US20140126867A1 (en) | D1369 d radiation curable secondary coating for optical fiber | |
KR101018357B1 (en) | Photocurable coating composition with excellent high temperature water resistance | |
CN106458738A (en) | Primary optical fiber coating composition containing non-radiation curable component | |
JP2014098152A (en) | D1379 p radiation curable primary coating on optical fiber | |
JP4268406B2 (en) | Coated optical fiber | |
BRPI0925072B1 (en) | optical fiber | |
TW202111034A (en) | Resin composition, secondary coating material for optical fiber, optical fiber, and method for manufacturing optical fiber | |
JP2005513237A (en) | Radiation curable compositions for optical fiber coating materials | |
CN114539911A (en) | High-transmittance ultraviolet optical fiber internal coating with high crosslinking density and preparation method thereof | |
CN117209168B (en) | Optical fiber coating composition, optical fiber and preparation method thereof | |
CN113402967B (en) | All-silicon-based optical fiber inner coating and preparation method thereof | |
CN115850952A (en) | Self-healing polyurethane film with high mechanical property and preparation method and application thereof | |
US20030215196A1 (en) | Coated optical fibers | |
RU2320590C2 (en) | Optical fiber with hardened polymer coat | |
TW202108714A (en) | Resin composition, secondary coating material of optical fiber, optical fiber, and method for producing optical fiber | |
JP3211893B2 (en) | UV curable resin composition for optical fiber coating | |
JPS63239139A (en) | Coating material for optical glass fiber | |
CN111758054B (en) | Optical fiber coating composition having high curing speed |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |