CN114539647B - Oil-resistant high-temperature-resistant low-friction-coefficient tooth cloth adhesive and preparation method and application thereof - Google Patents
Oil-resistant high-temperature-resistant low-friction-coefficient tooth cloth adhesive and preparation method and application thereof Download PDFInfo
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Abstract
本发明提出了一种耐油耐高温低摩擦系数齿布胶及其制备方法和应用。本发明包括以下组分:氢化丁腈橡胶100份、聚四氟乙烯55‑100份、交联剂3‑6份、助交联剂1‑3份,聚四氟乙烯是由甲基丙烯酸锌和聚丁二烯接枝马来酸酐包覆的改性聚四氟乙烯;本发明还给出了上述齿布胶的制备方法,这种齿布胶用于制作同步带。本发明的齿布胶中添加了聚四氟乙烯,聚四氟乙烯的摩擦系数极低,大大降低了齿布胶的摩擦系数,提高了齿布胶的摩擦性能;聚四氟乙烯还具有很好的耐高温性能,几乎不溶于所有的溶剂,进一步提高了齿布胶的耐高温性能和耐油性能;这种改性聚四氟乙烯与氢化丁腈橡胶相容性好,分散容易,粘结性好,从而提高了同步带的综合性能。
The invention proposes an oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth glue and its preparation method and application. The invention includes the following components: 100 parts of hydrogenated nitrile rubber, 55-100 parts of polytetrafluoroethylene, 3-6 parts of cross-linking agent, 1-3 parts of auxiliary cross-linking agent. The polytetrafluoroethylene is composed of zinc methacrylate and modified polytetrafluoroethylene grafted with polybutadiene and coated with maleic anhydride; the invention also provides a preparation method of the above-mentioned tooth cloth glue, and this tooth cloth glue is used to make timing belts. Polytetrafluoroethylene is added to the tooth cloth glue of the present invention. The friction coefficient of polytetrafluoroethylene is extremely low, which greatly reduces the friction coefficient of the tooth cloth glue and improves the friction performance of the tooth cloth glue. Polytetrafluoroethylene also has very low friction coefficient. Good high temperature resistance, almost insoluble in all solvents, further improving the high temperature resistance and oil resistance of tooth cloth glue; this modified polytetrafluoroethylene has good compatibility with hydrogenated nitrile rubber, is easy to disperse, and can bond Good performance, thereby improving the overall performance of the synchronous belt.
Description
技术领域Technical field
本发明涉及粘合剂的技术领域,特别是指一种耐油耐高温低摩擦系数齿布胶及其制备方法和应用。The present invention relates to the technical field of adhesives, in particular to an oil-resistant, high-temperature resistant, low-friction coefficient tooth cloth adhesive and its preparation method and application.
背景技术Background technique
同步带,又称为齿布带,包括顶部橡胶层、底部橡胶层以及埋置在两者之间的抗拉线绳,底部橡胶层在沿同步带长度方向上具有由波峰与波谷交替排列形成的齿,这种齿表面上还覆盖有齿加强层,齿加强层是采用齿布胶覆盖在齿表面上的齿布。The timing belt, also known as the toothed cloth belt, includes a top rubber layer, a bottom rubber layer and a tensile cord embedded between the two. The bottom rubber layer has a pattern formed by alternating wave peaks and wave troughs along the length of the timing belt. The tooth surface is also covered with a tooth reinforcement layer. The tooth reinforcement layer is a tooth cloth covered with tooth cloth glue on the tooth surface.
现有的齿布胶为氢化丁晴橡胶,氢化丁腈橡胶具有良好耐油性能(对燃料油、润滑油、芳香系溶剂耐抗性良好),并且,由于其高度饱和的结构,使其具良好的耐热性能;但是,这种氢化丁晴橡胶的摩擦系数高,不耐摩擦,从而降低了由其所得的同步带的耐磨性能。The existing toothpaste rubber is hydrogenated nitrile rubber. Hydrogenated nitrile rubber has good oil resistance (good resistance to fuel oil, lubricating oil, aromatic solvents), and due to its highly saturated structure, it has good Heat resistance; however, this hydrogenated butadiene rubber has a high friction coefficient and is not friction-resistant, thus reducing the wear resistance of the synchronous belt obtained therefrom.
发明内容Contents of the invention
本发明的目的是提供一种耐油耐高温低摩擦系数齿布胶及其制备方法和应用,旨在解决现有技术中齿布胶摩擦系数高从而降低了由其所得的同步带的耐磨性能的问题。The purpose of the present invention is to provide an oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth glue and its preparation method and application, aiming to solve the problem of the high friction coefficient of the tooth cloth glue in the prior art, thereby reducing the wear resistance of the synchronous belt obtained therefrom. The problem.
为了解决上述技术问题,本发明的技术方案是这样实现的:In order to solve the above technical problems, the technical solution of the present invention is implemented as follows:
在一个方面,本发明的一种耐油耐高温低摩擦系数齿布胶,包括以下重量份的组分:氢化丁腈橡胶100份,聚四氟乙烯55-100份,交联剂3-6份,助交联剂1-3份;所述聚四氟乙烯是由甲基丙烯酸锌和聚丁二烯接枝马来酸酐包覆的改性聚四氟乙烯,所述改性聚四氟乙烯的制备方法是:取聚四氟乙烯,采用等离子体处理,添加甲基丙烯酸,甲基丙烯酸的添加量为聚四氟乙烯质量的3-15%,于30-45MPa的压力和40-80℃的温度下,超临界处理3-5min,加入氧化锌,氧化锌的添加量为聚四氟乙烯质量的2-6%,再加入聚丁二烯接枝马来酸酐,聚丁二烯接枝马来酸酐的添加量为聚四氟乙烯质量的4-6%,搅拌,得改性聚四氟乙烯。In one aspect, an oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth adhesive of the present invention includes the following components by weight: 100 parts of hydrogenated nitrile rubber, 55-100 parts of polytetrafluoroethylene, and 3-6 parts of cross-linking agent. , 1-3 parts of assistant cross-linking agent; the polytetrafluoroethylene is a modified polytetrafluoroethylene coated with zinc methacrylate and polybutadiene grafted with maleic anhydride, and the modified polytetrafluoroethylene The preparation method is: take polytetrafluoroethylene, use plasma treatment, add methacrylic acid, the amount of methacrylic acid added is 3-15% of the mass of polytetrafluoroethylene, at a pressure of 30-45MPa and 40-80℃ At a temperature of The amount of maleic anhydride added is 4-6% of the mass of polytetrafluoroethylene, and the mixture is stirred to obtain modified polytetrafluoroethylene.
本发明的齿布胶是由氢化丁腈橡胶(HNBR)、聚四氟乙烯(PTFE)、交联剂和助交联剂等形成的,这种齿布胶在氢化丁腈橡中添加了聚四氟乙烯,聚四氟乙烯的摩擦系数极低,因此,大大降低了齿布胶的摩擦系数,提高了齿布胶的摩擦性能,由其所得的同步带更耐磨;同时,聚四氟乙烯还具有很好的耐高温性能,而且,几乎不溶于所有的溶剂,进一步提高了齿布胶的耐高温性能和耐油性能,从而提高了同步带的综合性能。The tooth cloth rubber of the present invention is formed of hydrogenated nitrile butadiene rubber (HNBR), polytetrafluoroethylene (PTFE), a cross-linking agent, an auxiliary cross-linking agent, etc. This tooth cloth rubber adds polyethylene to hydrogenated nitrile butadiene rubber. The friction coefficients of tetrafluoroethylene and polytetrafluoroethylene are extremely low. Therefore, the friction coefficient of the tooth cloth rubber is greatly reduced, the friction performance of the tooth cloth rubber is improved, and the resulting synchronous belt is more wear-resistant; at the same time, PTFE Ethylene also has good high temperature resistance and is almost insoluble in all solvents, which further improves the high temperature resistance and oil resistance of the tooth cloth glue, thus improving the overall performance of the synchronous belt.
本发明的聚四氟乙烯先采用等离子体处理,完成了聚四氟乙烯表面的改性,提高了聚四氟乙烯的反应活性;在超临界加压处理的作用下,使甲基丙烯酸渗透并包覆在聚四氟乙烯的表面上;加入氧化锌之后,甲基丙烯酸与氧化锌原位反应,在聚四氟乙烯表面包覆了原位生成的甲基丙烯酸锌,再添加聚丁二烯接枝马来酸酐,在搅拌作用下,聚丁二烯接枝马来酸酐嵌入到甲基丙烯酸锌之间,并与甲基丙烯酸锌充分作用。这种改性聚四氟乙烯表面包覆了甲基丙烯酸锌和聚丁二烯接枝马来酸酐,而且,甲基丙烯酸锌还渗透至聚四氟乙烯的表面里,甲基丙烯酸锌以及聚丁二烯接枝马来酸酐与聚四氟乙烯的作用力强,使聚四氟乙烯表面具备了很多活性基团,这种改性聚四氟乙烯与氢化丁腈橡胶相容性好,很容易分散到氢化丁腈橡胶基体中,在氢化丁腈橡胶基体中实现了均匀分散;而且,这种改性聚四氟乙烯表面活化能低,反应能力强,与织物的粘合能力强,从而提高了齿布胶的粘合性能,进一步提高了同步带的结构牢固性。The polytetrafluoroethylene of the present invention is first treated with plasma to complete the surface modification of the polytetrafluoroethylene and improve the reactivity of the polytetrafluoroethylene; under the action of supercritical pressure treatment, the methacrylic acid is allowed to penetrate and Coated on the surface of polytetrafluoroethylene; after adding zinc oxide, methacrylic acid reacts with zinc oxide in situ, and the surface of polytetrafluoroethylene is coated with zinc methacrylate generated in situ, and then polybutadiene is added Grafting maleic anhydride, under stirring, polybutadiene grafted maleic anhydride is embedded between zinc methacrylate and fully interacts with zinc methacrylate. The surface of this modified polytetrafluoroethylene is coated with zinc methacrylate and polybutadiene grafted with maleic anhydride. Moreover, zinc methacrylate also penetrates into the surface of polytetrafluoroethylene, and zinc methacrylate and polybutadiene graft Butadiene-grafted maleic anhydride has a strong interaction with polytetrafluoroethylene, so that the surface of polytetrafluoroethylene has many active groups. This modified polytetrafluoroethylene has good compatibility with hydrogenated nitrile rubber and is very easy to use. It is easy to disperse into the hydrogenated nitrile rubber matrix and achieves uniform dispersion in the hydrogenated nitrile rubber matrix; moreover, this modified polytetrafluoroethylene has low surface activation energy, strong reactivity, and strong adhesion to fabrics, thus It improves the bonding performance of the tooth cloth glue and further improves the structural solidity of the synchronous belt.
作为一种优选的实施方案,所述等离子体的频率为10-14MHz,处理时间为160-200s。本发明采用等离子体对聚四氟乙烯表面进行改性,这种等离子体可以是氩等离子体。As a preferred embodiment, the frequency of the plasma is 10-14MHz, and the processing time is 160-200s. The present invention uses plasma to modify the surface of polytetrafluoroethylene, and this plasma can be argon plasma.
作为一种优选的实施方案,所述超临界处理时,所用的流体为二氧化碳、氮气中的任意一种。本发明的超临界流体使用效果好,对环境无污染,绿色环保。As a preferred embodiment, during the supercritical treatment, the fluid used is either carbon dioxide or nitrogen. The supercritical fluid of the present invention has good use effect, no pollution to the environment, and is green and environmentally friendly.
作为一种优选的实施方案,所述搅拌是在2000-3000r/min的搅拌速度下搅拌3-6min。本发明氧化锌添加到表面渗透有甲基丙烯酸的聚四氟乙烯中时,氧化锌与甲基丙烯酸立即发生反应,原位生成甲基丙烯酸锌;然后,添加聚丁二烯接枝马来酸酐,在搅拌作用下,聚丁二烯接枝马来酸酐很好地分散到聚四氟乙烯表面原位生成的甲基丙烯酸锌中,分散性好,并与甲基丙烯酸锌生成强烈的相互作用,在齿布胶中,甲基丙烯酸锌和聚丁二烯接枝马来酸酐始终与聚四氟乙烯是一个有机整体,并随着聚四氟乙烯一起迁移,从而全面提高了聚四氟乙烯的性能。As a preferred embodiment, the stirring is performed at a stirring speed of 2000-3000 r/min for 3-6 minutes. When zinc oxide of the present invention is added to polytetrafluoroethylene with methacrylic acid permeated on the surface, zinc oxide and methacrylic acid react immediately to generate zinc methacrylate in situ; then, polybutadiene is grafted with maleic anhydride. , under stirring, the polybutadiene-grafted maleic anhydride is well dispersed into the zinc methacrylate generated in situ on the surface of polytetrafluoroethylene, with good dispersion and strong interaction with zinc methacrylate. , in toothpaste glue, zinc methacrylate and polybutadiene grafted maleic anhydride are always an organic whole with polytetrafluoroethylene and migrate together with polytetrafluoroethylene, thereby comprehensively improving the performance of polytetrafluoroethylene. performance.
作为一种优选的实施方案,所述搅拌是在高速搅拌机内完成。这种高速搅拌机的搅拌速度快,加快了聚丁二烯接枝马来酸酐在表面原位生成有甲基丙烯酸锌的聚四氟乙烯中的分散,而且,增强了聚丁二烯接枝马来酸酐与甲基丙烯酸锌之间的相互作用。As a preferred embodiment, the stirring is completed in a high-speed mixer. The stirring speed of this high-speed mixer is fast, which accelerates the dispersion of polybutadiene-grafted maleic anhydride in polytetrafluoroethylene with zinc methacrylate generated in situ on the surface, and also enhances the dispersion of polybutadiene-grafted maleic anhydride. Interaction between lytic anhydride and zinc methacrylate.
作为一种优选的实施方案,所述交联剂为过氧化物交联剂,所述过氧化物交联剂为DCP、BIBP、双25、BPO中的任意一种。本发明的交联剂为过氧化物交联剂,过氧化物交联剂可以与包覆在PTFE表面的甲基丙烯酸锌发生反应,形成交联键,使得PTFE与橡胶结合更好;交联剂DCP(过氧化二异丙苯)、BIBP(二-(2-特丁基过氧异丙基)苯)、双25(别称101,DBPH-99,2,5-二甲基-2,5-双(叔丁基过氧基)乙烷)、BPO(过氧化二苯甲酰)性能优异,使用效果好。As a preferred embodiment, the cross-linking agent is a peroxide cross-linking agent, and the peroxide cross-linking agent is any one of DCP, BIBP, bis-25, and BPO. The cross-linking agent of the present invention is a peroxide cross-linking agent. The peroxide cross-linking agent can react with zinc methacrylate coated on the surface of PTFE to form a cross-linking bond, so that PTFE and rubber can be better combined; cross-linking Agents DCP (dicumyl peroxide), BIBP (bis-(2-tert-butylperoxyisopropyl)benzene), bis-25 (also known as 101, DBPH-99, 2,5-dimethyl-2, 5-Bis(tert-butylperoxy)ethane) and BPO (dibenzoyl peroxide) have excellent performance and good use effects.
作为一种优选的实施方案,所述助交联剂为TAIC、TAC、TMP中的任意一种。助交联剂主要是促进过氧化物发生交联反应,使得交联反应更快;助交联剂TAIC(三烯丙基异氰脲酸酯)、TAC(三烯丙基氰脲酸酯)、TMP(三羟甲基丙烷)可以与过氧化物交联剂很好的配合,交联效果好。As a preferred embodiment, the co-crosslinking agent is any one of TAIC, TAC, and TMP. The co-crosslinking agent mainly promotes the cross-linking reaction of peroxide to make the cross-linking reaction faster; the co-crosslinking agent TAIC (triallyl isocyanurate), TAC (triallyl cyanurate) , TMP (trimethylolpropane) can cooperate well with peroxide cross-linking agent, and the cross-linking effect is good.
作为一种优选的实施方案,所述氢化丁腈橡胶的丙烯腈含量为30-43%。丙烯腈含量影响氢化丁腈耐高温和耐油性能,丙烯腈含量高,耐高温耐油性能好;丙烯腈含量太低耐油和耐高温变差。As a preferred embodiment, the acrylonitrile content of the hydrogenated nitrile rubber is 30-43%. The acrylonitrile content affects the high temperature resistance and oil resistance of hydrogenated nitrile. High acrylonitrile content means good high temperature and oil resistance. If the acrylonitrile content is too low, the oil resistance and high temperature resistance will deteriorate.
在另一个方面,本发明的一种耐油耐高温低摩擦系数齿布胶的制备方法,包括以下步骤:取氢化丁腈橡胶,于70-100℃下,密炼1-2min,加入聚四氟乙烯,继续密炼6-10min;再加入交联剂和助交联剂,继续密炼1-3min;然后,于160-180℃下,硫化20-30min,得齿布胶。In another aspect, the preparation method of the oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth rubber of the present invention includes the following steps: take hydrogenated nitrile rubber, mix it at 70-100°C for 1-2 minutes, and add polytetrafluoroethylene Ethylene, continue to be mixed for 6-10 minutes; then add cross-linking agent and co-cross-linking agent, continue to mix for 1-3 minutes; then, vulcanize at 160-180°C for 20-30 minutes to obtain toothpaste glue.
本发明的齿布胶的制备方法,是先将氢化丁腈橡胶在密炼机中密炼,然后,加入聚四氟乙烯接着密炼,再加入交联剂和助交联剂继续密炼;最后,四种原料一起硫化;这种分步密炼可以使聚四氟乙烯在氢化丁晴橡胶中更加均匀分散,交联剂和助交联剂加入之后再发生交联反应,提高反应胶料的流动性;这种齿布胶的制备方法操作简单,易于控制,便于实现。The preparation method of the tooth cloth glue of the present invention is to first mix the hydrogenated nitrile rubber in an internal mixer, then add polytetrafluoroethylene and then add a cross-linking agent and an auxiliary cross-linking agent to continue the internal mixing; Finally, the four raw materials are vulcanized together; this step-by-step mixing can make the polytetrafluoroethylene more evenly dispersed in the hydrogenated nitrile rubber. The cross-linking reaction will occur after the cross-linking agent and co-cross-linking agent are added, improving the reaction rubber. fluidity; the preparation method of this tooth cloth glue is simple to operate, easy to control, and easy to implement.
在再一个方面,本发明的一种耐油耐高温低摩擦系数齿布胶的应用,所述耐油耐高温低摩擦系数齿布胶用于制作同步带。In yet another aspect, the present invention provides an application of an oil-resistant, high-temperature-resistant and low-friction coefficient toothed cloth glue, which is used to make synchronous belts.
本发明的齿布胶用于制作同步带,齿布胶通过压延贴合到齿布上,齿布在通过齿布胶粘合在同步带的底部橡胶层上,因此,齿布胶也可以叫贴合胶。本发明的齿布胶的使用,可以显著提高同步带的耐磨性能,并进一步提高同步带的耐高温性能和耐油性能。The tooth cloth glue of the present invention is used to make synchronous belts. The tooth cloth glue is attached to the tooth cloth through calendering. The tooth cloth is bonded to the bottom rubber layer of the synchronous belt through the tooth cloth glue. Therefore, the tooth cloth glue can also be called Laminating glue. The use of the tooth cloth glue of the present invention can significantly improve the wear resistance of the synchronous belt, and further improve the high temperature resistance and oil resistance of the synchronous belt.
与现有技术相比,本发明的有益效果是:本发明的齿布胶是由氢化丁腈橡胶(HNBR)、聚四氟乙烯(PTFE)、交联剂和助交联剂等形成的,这种齿布胶在氢化丁腈橡中添加了聚四氟乙烯,聚四氟乙烯的摩擦系数极低,因此,大大降低了齿布胶的摩擦系数,提高了齿布胶的摩擦性能,由其所得的同步带更耐磨;同时,聚四氟乙烯还具有很好的耐高温性能,几乎不溶于所有的溶剂,进一步提高了齿布胶的耐高温性能和耐油性能;这种由甲基丙烯酸锌和聚丁二烯接枝马来酸酐包覆的改性聚四氟乙烯与氢化丁腈橡胶相容性好,很容易分散到氢化丁腈橡胶基体中,在氢化丁腈橡胶基体中实现了均匀分散;而且,这种改性聚四氟乙烯表面活化能低,反应能力强,与织物的粘合能力强,从而提高了齿布胶的粘合性能,从而提高了同步带的综合性能。本发明齿布胶的制备方法操作简单,易于控制,便于实现。本发明的齿布胶通过压延贴合到齿布上,齿布在通过齿布胶粘合在同步带的底部橡胶层上,从而制作同步带,所得同步带显著提高了耐磨性能,并进一步提高了耐高温性能和耐油性能。Compared with the existing technology, the beneficial effects of the present invention are: the tooth cloth glue of the present invention is formed of hydrogenated nitrile butadiene rubber (HNBR), polytetrafluoroethylene (PTFE), cross-linking agent and co-cross-linking agent, etc. This kind of tooth cloth rubber adds polytetrafluoroethylene to hydrogenated nitrile rubber. The friction coefficient of polytetrafluoroethylene is extremely low. Therefore, the friction coefficient of the tooth cloth rubber is greatly reduced and the friction performance of the tooth cloth rubber is improved. The resulting timing belt is more wear-resistant; at the same time, polytetrafluoroethylene also has good high-temperature resistance and is almost insoluble in all solvents, further improving the high-temperature resistance and oil resistance of tooth cloth glue; this kind of polytetrafluoroethylene is made of methyl Modified polytetrafluoroethylene coated with zinc acrylate and polybutadiene grafted with maleic anhydride has good compatibility with hydrogenated nitrile rubber and is easily dispersed into the hydrogenated nitrile rubber matrix. In addition, this modified polytetrafluoroethylene has low surface activation energy, strong reaction ability, and strong bonding ability with fabrics, thereby improving the bonding performance of tooth cloth glue and thus improving the overall performance of the synchronous belt. . The preparation method of tooth cloth glue of the present invention is simple to operate, easy to control, and easy to implement. The tooth cloth glue of the present invention is bonded to the tooth cloth through calendering, and the tooth cloth is bonded to the bottom rubber layer of the synchronous belt through the tooth cloth glue, thereby producing a synchronous belt. The obtained synchronous belt has significantly improved wear resistance and further Improved high temperature resistance and oil resistance.
附图说明Description of drawings
图1为纯聚四氟乙烯的红外光谱图;Figure 1 is the infrared spectrum of pure polytetrafluoroethylene;
图2为纯甲基丙烯酸锌的红外光谱图;Figure 2 is the infrared spectrum of pure zinc methacrylate;
图3为本发明实施例一所得甲基丙烯酸锌改性聚四氟乙烯的红外光谱图;Figure 3 is an infrared spectrum of zinc methacrylate modified polytetrafluoroethylene obtained in Example 1 of the present invention;
图4为纯聚四氟乙烯的扫描电子显微镜图;Figure 4 is a scanning electron microscope image of pure polytetrafluoroethylene;
图5为纯甲基丙烯酸锌的扫描电子显微镜图;Figure 5 is a scanning electron microscope image of pure zinc methacrylate;
图6为本发明实施例一所得改性聚四氟乙烯的扫描电子显微镜图;Figure 6 is a scanning electron microscope image of modified polytetrafluoroethylene obtained in Example 1 of the present invention;
图7为本发明实施例二所得甲基丙烯酸锌改性聚四氟乙烯的红外光谱图;Figure 7 is an infrared spectrum of zinc methacrylate modified polytetrafluoroethylene obtained in Example 2 of the present invention;
图8为本发明实施例二所得改性聚四氟乙烯的扫描电子显微镜图;Figure 8 is a scanning electron microscope image of modified polytetrafluoroethylene obtained in Example 2 of the present invention;
图9为本发明实施例三所得甲基丙烯酸锌改性聚四氟乙烯的红外光谱图;Figure 9 is an infrared spectrum of zinc methacrylate modified polytetrafluoroethylene obtained in Example 3 of the present invention;
图10为本发明实施例三所得改性聚四氟乙烯的扫描电子显微镜图;Figure 10 is a scanning electron microscope image of modified polytetrafluoroethylene obtained in Example 3 of the present invention;
图11为本发明实施例四所得甲基丙烯酸锌改性聚四氟乙烯的红外光谱图;Figure 11 is an infrared spectrum of zinc methacrylate modified polytetrafluoroethylene obtained in Example 4 of the present invention;
图12为本发明实施例四所得改性聚四氟乙烯的扫描电子显微镜图。Figure 12 is a scanning electron microscope image of modified polytetrafluoroethylene obtained in Example 4 of the present invention.
具体实施方式Detailed ways
下面将结合本发明的具体实施例对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention will be clearly and completely described below with reference to specific embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
本发明的一种耐油耐高温低摩擦系数齿布胶,包括以下重量份的组分:氢化丁腈橡胶100份,聚四氟乙烯55-100份,交联剂3-6份,助交联剂1-3份;所述聚四氟乙烯是由甲基丙烯酸锌和聚丁二烯接枝马来酸酐包覆的改性聚四氟乙烯,所述改性聚四氟乙烯的制备方法是:取聚四氟乙烯,采用等离子体处理,添加甲基丙烯酸,甲基丙烯酸的添加量为聚四氟乙烯质量的3-15%,于30-45MPa的压力和40-80℃的温度下,超临界处理3-5min,加入氧化锌,氧化锌的添加量为聚四氟乙烯质量的2-6%,再加入聚丁二烯接枝马来酸酐,聚丁二烯接枝马来酸酐的添加量为聚四氟乙烯质量的4-6%,于2000-3000r/min的搅拌速度下,搅拌反应3-6min。The invention is an oil-resistant, high-temperature resistant and low-friction coefficient tooth cloth glue, which includes the following components by weight: 100 parts of hydrogenated nitrile rubber, 55-100 parts of polytetrafluoroethylene, 3-6 parts of cross-linking agent, and cross-linking assisting agent. 1-3 parts of agent; the polytetrafluoroethylene is a modified polytetrafluoroethylene coated by zinc methacrylate and polybutadiene grafted with maleic anhydride, and the preparation method of the modified polytetrafluoroethylene is : Take polytetrafluoroethylene, use plasma treatment, add methacrylic acid, the amount of methacrylic acid added is 3-15% of the mass of polytetrafluoroethylene, at a pressure of 30-45MPa and a temperature of 40-80℃, Supercritical treatment for 3-5 minutes, add zinc oxide, the amount of zinc oxide added is 2-6% of the mass of polytetrafluoroethylene, then add polybutadiene grafted with maleic anhydride, polybutadiene grafted with maleic anhydride The added amount is 4-6% of the mass of polytetrafluoroethylene, and the reaction is stirred for 3-6 minutes at a stirring speed of 2000-3000 r/min.
具体地,所述等离子体的频率为10-14MHz,处理时间为160-200s。Specifically, the frequency of the plasma is 10-14MHz, and the processing time is 160-200s.
优选地,所述超临界处理时,所用的流体为二氧化碳、氮气中的任意一种。Preferably, during the supercritical treatment, the fluid used is either carbon dioxide or nitrogen.
优选地,所述搅拌是在2000-3000r/min的搅拌速度下搅拌3-6min。Preferably, the stirring is performed at a stirring speed of 2000-3000 r/min for 3-6 minutes.
优选地,所述搅拌是在高速搅拌机内完成。Preferably, the stirring is accomplished in a high-speed mixer.
优选地,所述交联剂为过氧化物交联剂,所述过氧化物交联剂为DCP、BIBP、双25、BPO中的任意一种。Preferably, the cross-linking agent is a peroxide cross-linking agent, and the peroxide cross-linking agent is any one of DCP, BIBP, bis-25, and BPO.
优选地,所述助交联剂为TAIC、TAC、TMP中的任意一种。Preferably, the co-crosslinking agent is any one of TAIC, TAC, and TMP.
优选地,所述氢化丁腈橡胶的丙烯腈含量为30-43%。Preferably, the acrylonitrile content of the hydrogenated nitrile rubber is 30-43%.
本发明的一种耐油耐高温低摩擦系数齿布胶的制备方法,包括以下步骤:取氢化丁腈橡胶,于70-100℃下,密炼1-2min,加入聚四氟乙烯,继续密炼6-10min;再加入交联剂和助交联剂,继续密炼1-3min;然后,于160-180℃下,硫化20-30min,得齿布胶。The preparation method of the oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth glue of the present invention includes the following steps: take hydrogenated nitrile rubber, mix it at 70-100°C for 1-2 minutes, add polytetrafluoroethylene, and continue to mix it. 6-10 minutes; then add cross-linking agent and co-cross-linking agent, continue to mix for 1-3 minutes; then vulcanize at 160-180°C for 20-30 minutes to obtain toothpaste glue.
本发明的一种耐油耐高温低摩擦系数齿布胶的应用,所述耐油耐高温低摩擦系数齿布胶用于制作同步带。The present invention is an application of an oil-resistant, high-temperature-resistant and low-friction coefficient toothed cloth glue, which is used to make synchronous belts.
实施例1Example 1
本发明的一种耐油耐高温低摩擦系数齿布胶的制备方法,包括以下步骤:The preparation method of the oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth glue of the present invention includes the following steps:
1)取聚四氟乙烯100份,采用等离子体处理,添加甲基丙烯酸3份,于30MPa的压力和80℃的温度下,超临界处理3min,加入氧化锌2份,再加入聚丁二烯接枝马来酸酐4份,于2000r/min的搅拌速度下,搅拌反应6min,得改性聚四氟乙烯;1) Take 100 parts of polytetrafluoroethylene, use plasma treatment, add 3 parts of methacrylic acid, supercritically treat it for 3 minutes at a pressure of 30MPa and a temperature of 80°C, add 2 parts of zinc oxide, and then add polybutadiene Graft 4 parts of maleic anhydride, stir and react for 6 minutes at a stirring speed of 2000r/min, to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于80℃下,密炼1.5min;加入上述改性聚四氟乙烯55份,继续密炼7min;再加入交联剂DCP 4份和助交联剂TAIC 1份,继续密炼2min;然后,于170℃下,硫化25min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix it for 1.5 minutes at 80°C; add 55 parts of the above modified polytetrafluoroethylene and continue mixing for 7 minutes; then add 4 parts of cross-linking agent DCP and auxiliary cross-linking agent TAIC 1 part, continue internal mixing for 2 minutes; then, vulcanize at 170°C for 25 minutes to obtain toothpaste glue.
为了清楚地证明本实施例在步骤1)中甲基丙烯酸锌原位生长在聚四氟乙烯表面,按照步骤1)的方法,在不添加聚丁二烯接枝马来酸酐的情况下,制备甲基丙烯酸锌改性聚四氟乙烯。In order to clearly prove that zinc methacrylate grows in situ on the surface of polytetrafluoroethylene in step 1) of this example, according to the method of step 1), without adding polybutadiene grafted maleic anhydride, preparation Zinc methacrylate modified polytetrafluoroethylene.
将甲基丙烯酸锌改性聚四氟乙烯、纯的甲基丙烯酸锌以及纯的聚四氟乙烯分别置于德国布鲁克公司生产的VERTEX70型红外光谱仪上进行测定。Zinc methacrylate modified polytetrafluoroethylene, pure zinc methacrylate and pure polytetrafluoroethylene were measured on a VERTEX70 infrared spectrometer produced by Bruker, Germany.
由图3可以看出,2960cm-1和2900cm-1处的吸收峰分别是甲基-CH3的不对称伸缩振动吸收峰和对称伸缩振动吸收峰;1420cm-1处的吸收峰是甲基-CH3面内的弯曲振动吸收峰。通常C=C键和C=O键在高频区的吸收峰会发生重叠,但因C=O的偶极矩大,所以C=O吸收峰比C=C吸收峰强,通过此特征可以区别两者的吸收峰。因此,1660cm-1和1610cm-1分别是羰基C=O和烯烃C=C双键的吸收峰。1530cm-1和1437cm-1处是不饱和羧酸金属盐的特征峰。位于947cm-1和827cm-1处的吸收峰是由烯烃双键上的碳氢单键的面外弯曲振动产生的。由图2可以看出,纯的甲基丙烯酸锌(ZDMA)含有以上特征峰,由图1可以看出,纯的聚四氟乙烯(PTFE)表面不含以上特征峰。所以,改性后的聚四氟乙烯中甲基丙烯酸锌通过原位聚合的方式接枝到聚四氟乙烯上。As can be seen from Figure 3, the absorption peaks at 2960cm -1 and 2900cm -1 are the asymmetric stretching vibration absorption peak and symmetric stretching vibration absorption peak of methyl-CH 3 respectively; the absorption peak at 1420cm -1 is the methyl - Bending vibration absorption peak in the CH 3 plane. Usually the absorption peaks of C=C bonds and C=O bonds overlap in the high-frequency region, but because C=O has a large dipole moment, the C=O absorption peak is stronger than the C=C absorption peak. This feature can be used to distinguish The absorption peaks of both. Therefore, 1660 cm -1 and 1610 cm -1 are the absorption peaks of carbonyl C=O and olefin C=C double bonds respectively. The characteristic peaks at 1530cm -1 and 1437cm -1 are the characteristic peaks of unsaturated carboxylic acid metal salts. The absorption peaks located at 947 cm -1 and 827 cm -1 are generated by the out-of-plane bending vibration of the carbon-hydrogen single bond on the olefin double bond. As can be seen from Figure 2, pure zinc methacrylate (ZDMA) contains the above characteristic peaks. As can be seen from Figure 1, the surface of pure polytetrafluoroethylene (PTFE) does not contain the above characteristic peaks. Therefore, zinc methacrylate in modified polytetrafluoroethylene is grafted onto polytetrafluoroethylene through in-situ polymerization.
将本实施例步骤1)所得的改性聚四氟乙烯、纯的甲基丙烯酸锌以及纯的聚四氟乙烯分别置于日本电子公司生产的JSM-7500F型扫描电子显微镜上进行观察。The modified polytetrafluoroethylene, pure zinc methacrylate and pure polytetrafluoroethylene obtained in step 1) of this example were respectively placed on a JSM-7500F scanning electron microscope produced by JEOL for observation.
由图4、图5和图6可以看出,纯的聚四氟乙烯(PTFE)是直径为200nm左右的球形颗粒,表面光滑且颗粒之间粘连在一起。纯甲基丙烯酸锌(ZDMA)为丝状颗粒,粒径较大。采用甲基丙烯酸锌和聚丁二烯接枝马来酸酐原位改性的聚四氟乙烯,甲基丙烯酸锌仍然以丝状形态存在,与聚四氟乙烯均匀的分散在一起,甲基丙烯酸锌与聚四氟乙烯粘连在一起,这说明甲基丙烯酸锌包覆并渗透至聚四氟乙烯的表面里。As can be seen from Figures 4, 5 and 6, pure polytetrafluoroethylene (PTFE) is a spherical particle with a diameter of about 200nm, with a smooth surface and the particles are adhered together. Pure zinc methacrylate (ZDMA) is filamentous particles with larger particle size. Polytetrafluoroethylene modified in situ with maleic anhydride grafted with zinc methacrylate and polybutadiene is used. Zinc methacrylate still exists in the form of filaments and is evenly dispersed with polytetrafluoroethylene. Methacrylic acid Zinc adheres to PTFE, indicating that zinc methacrylate coats and penetrates into the surface of PTFE.
对比例1Comparative example 1
一种齿布胶的制备方法,包括以下步骤:A preparation method of toothpaste glue, including the following steps:
1)取聚四氟乙烯50份,加入甲基丙烯酸锌3.5份和聚丁二烯接枝马来酸酐1.5份,搅拌,混合均匀,得改性聚四氟乙烯;1) Take 50 parts of polytetrafluoroethylene, add 3.5 parts of zinc methacrylate and 1.5 parts of polybutadiene grafted maleic anhydride, stir and mix evenly to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于80℃下,密炼1.5min;加入上述改性聚四氟乙烯55份,继续密炼7min;再加入交联剂DCP 4份和助交联剂TAIC 1份,继续密炼2min;然后,于170℃下,硫化25min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix it for 1.5 minutes at 80°C; add 55 parts of the above modified polytetrafluoroethylene and continue mixing for 7 minutes; then add 4 parts of cross-linking agent DCP and auxiliary cross-linking agent TAIC 1 part, continue internal mixing for 2 minutes; then, vulcanize at 170°C for 25 minutes to obtain toothpaste glue.
实施例2Example 2
本发明的一种耐油耐高温低摩擦系数齿布胶的制备方法,包括以下步骤:The preparation method of the oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth glue of the present invention includes the following steps:
1)取聚四氟乙烯100份,采用等离子体处理,添加甲基丙烯酸7份,于45MPa的压力和40℃的温度下,超临界处理5min,加入氧化锌3份,再加入聚丁二烯接枝马来酸酐5份,于3000r/min的搅拌速度下,搅拌反应3min,得改性聚四氟乙烯;1) Take 100 parts of polytetrafluoroethylene, use plasma treatment, add 7 parts of methacrylic acid, supercritically treat it for 5 minutes at a pressure of 45MPa and a temperature of 40°C, add 3 parts of zinc oxide, and then add polybutadiene Graft 5 parts of maleic anhydride, stir and react for 3 minutes at a stirring speed of 3000r/min, to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于70℃下,密炼2min;加入上述改性聚四氟乙烯60份,继续密炼10min;再加入交联剂双25 6份和助交联剂TMP 3份,继续密炼3min;然后,于160℃下,硫化30min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix it for 2 minutes at 70°C; add 60 parts of the above modified polytetrafluoroethylene and continue to mix it for 10 minutes; then add 6 parts of cross-linking agent Double 25 and auxiliary cross-linking agent TMP 3 parts, continue to mix for 3 minutes; then, vulcanize for 30 minutes at 160°C to obtain toothpaste glue.
为了清楚地证明本实施例在步骤1)中甲基丙烯酸锌原位生长在聚四氟乙烯表面,按照步骤1)的方法,在不添加聚丁二烯接枝马来酸酐的情况下,制备甲基丙烯酸锌改性聚四氟乙烯。将甲基丙烯酸锌改性聚四氟乙烯也置于实施例1的红外光谱仪上进行测定。In order to clearly prove that zinc methacrylate grows in situ on the surface of polytetrafluoroethylene in step 1) of this example, according to the method of step 1), without adding polybutadiene grafted maleic anhydride, preparation Zinc methacrylate modified polytetrafluoroethylene. The zinc methacrylate modified polytetrafluoroethylene was also placed on the infrared spectrometer of Example 1 for measurement.
由图7可以看出,本实施例所得的改性聚四氟乙烯的红外光谱图与实施例三所得的改性聚四氟乙烯的红外光谱图基本一致,本实施例改性后的聚四氟乙烯中甲基丙烯酸锌也通过原位聚合的方式接枝到聚四氟乙烯上,而且,本实施例所得的改性聚四氟乙烯的以上特征强度更强。It can be seen from Figure 7 that the infrared spectrum of the modified polytetrafluoroethylene obtained in this example is basically consistent with the infrared spectrum of the modified polytetrafluoroethylene obtained in Example 3. The modified polytetrafluoroethylene in this example Zinc methacrylate in vinyl fluoride is also grafted onto polytetrafluoroethylene through in-situ polymerization, and the modified polytetrafluoroethylene obtained in this example has stronger characteristics.
将本实施例步骤1)所得的改性聚四氟乙烯也置于实施例1的扫描电子显微镜上进行观察。由图8可以看出,本实施例所得的改性聚四氟乙烯中,甲基丙烯酸锌仍以丝状形态存在,并与聚四氟乙烯均匀的分散在一起;但是,本实施例中甲基丙烯酸锌的丝状结构较实施例三中甲基丙烯酸锌的丝状结构变细,这说明本实施例中甲基丙烯酸锌与聚四氟乙烯粘连更紧密。The modified polytetrafluoroethylene obtained in step 1) of this example was also placed on the scanning electron microscope of Example 1 for observation. It can be seen from Figure 8 that in the modified polytetrafluoroethylene obtained in this example, zinc methacrylate still exists in the form of filaments and is evenly dispersed with polytetrafluoroethylene; however, in this example, zinc methacrylate The filamentary structure of zinc methacrylate is thinner than that of zinc methacrylate in Example 3, which shows that zinc methacrylate and polytetrafluoroethylene are more closely adhered to each other in this embodiment.
对比例2Comparative example 2
一种齿布胶的制备方法,包括以下步骤:A preparation method of toothpaste glue, including the following steps:
1)取聚四氟乙烯50份,加入甲基丙烯酸锌8份和聚丁二烯接枝马来酸酐2份,搅拌,混合均匀,得改性聚四氟乙烯;1) Take 50 parts of polytetrafluoroethylene, add 8 parts of zinc methacrylate and 2 parts of polybutadiene grafted maleic anhydride, stir and mix evenly to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于70℃下,密炼2min;加入上述改性聚四氟乙烯60份,继续密炼10min;再加入交联剂双25 6份和助交联剂TMP 3份,继续密炼3min;然后,于160℃下,硫化30min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix it for 2 minutes at 70°C; add 60 parts of the above modified polytetrafluoroethylene and continue to mix it for 10 minutes; then add 6 parts of cross-linking agent Double 25 and auxiliary cross-linking agent TMP 3 parts, continue to mix for 3 minutes; then, vulcanize for 30 minutes at 160°C to obtain toothpaste glue.
实施例3Example 3
本发明的一种耐油耐高温低摩擦系数齿布胶的制备方法,包括以下步骤:The preparation method of the oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth glue of the present invention includes the following steps:
1)取聚四氟乙烯100份,采用等离子体处理,添加甲基丙烯酸10.5份,于35MPa的压力和60℃的温度下,超临界处理4min,加入氧化锌4.5份,再加入聚丁二烯接枝马来酸酐5份,于2500r/min的搅拌速度下,搅拌反应3min,得改性聚四氟乙烯;1) Take 100 parts of polytetrafluoroethylene, use plasma treatment, add 10.5 parts of methacrylic acid, supercritically treat it for 4 minutes at a pressure of 35MPa and a temperature of 60°C, add 4.5 parts of zinc oxide, and then add polybutadiene Graft 5 parts of maleic anhydride, stir and react for 3 minutes at a stirring speed of 2500r/min, to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于100℃下,密炼1min;加入上述改性聚四氟乙烯65份,继续密炼6min;再加入交联剂BPO 5份和助交联剂TMA 2份,继续密炼1min;然后,于180℃下,硫化20min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix it for 1 minute at 100°C; add 65 parts of the above modified polytetrafluoroethylene and continue to mix for 6 minutes; then add 5 parts of cross-linking agent BPO and 2 parts of cross-linking agent TMA portion, continue to mix for 1 minute; then vulcanize at 180°C for 20 minutes to obtain toothpaste glue.
为了清楚地证明本实施例在步骤1)中甲基丙烯酸锌原位生长在聚四氟乙烯表面,按照步骤1)的方法,在不添加聚丁二烯接枝马来酸酐的情况下,制备甲基丙烯酸锌改性聚四氟乙烯。将甲基丙烯酸锌改性聚四氟乙烯也置于实施例1的红外光谱仪上进行测定。In order to clearly prove that zinc methacrylate grows in situ on the surface of polytetrafluoroethylene in step 1) of this example, according to the method of step 1), without adding polybutadiene grafted maleic anhydride, preparation Zinc methacrylate modified polytetrafluoroethylene. The zinc methacrylate modified polytetrafluoroethylene was also placed on the infrared spectrometer of Example 1 for measurement.
由图9可以看出,本实施例所得的改性聚四氟乙烯的红外光谱图与实施例三以及实施例五所得的改性聚四氟乙烯的红外光谱图基本一致,本实施例改性后的聚四氟乙烯中甲基丙烯酸锌也通过原位聚合的方式接枝到聚四氟乙烯上,而且,本实施例所得的改性聚四氟乙烯的以上特征峰的强度更强。It can be seen from Figure 9 that the infrared spectrum of the modified polytetrafluoroethylene obtained in this example is basically consistent with the infrared spectrum of the modified polytetrafluoroethylene obtained in Example 3 and Example 5. The zinc methacrylate in the final polytetrafluoroethylene is also grafted to the polytetrafluoroethylene through in-situ polymerization, and the intensity of the above characteristic peaks of the modified polytetrafluoroethylene obtained in this example is stronger.
将本实施例步骤1)所得的改性聚四氟乙烯也置于实施例1的扫描电子显微镜上进行观察。The modified polytetrafluoroethylene obtained in step 1) of this example was also placed on the scanning electron microscope of Example 1 for observation.
由图10可以看出,本实施例所得的改性聚四氟乙烯中,甲基丙烯酸锌变成颗粒形态存在,并与聚四氟乙烯均匀的分散在一起,这说明本实施例中甲基丙烯酸锌与聚四氟乙烯实现了更紧密的粘连。It can be seen from Figure 10 that in the modified polytetrafluoroethylene obtained in this example, zinc methacrylate exists in the form of particles and is evenly dispersed with polytetrafluoroethylene. This shows that in this example, the methyl Zinc acrylate achieves tighter adhesion with PTFE.
对比例3Comparative example 3
一种齿布胶的制备方法,包括以下步骤:A preparation method of toothpaste glue, including the following steps:
1)取聚四氟乙烯55份,加入甲基丙烯酸锌7份和聚丁二烯接枝马来酸酐3份,搅拌,混合均匀,得改性聚四氟乙烯;1) Take 55 parts of polytetrafluoroethylene, add 7 parts of zinc methacrylate and 3 parts of polybutadiene grafted maleic anhydride, stir and mix evenly to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于100℃下,密炼1min;加入上述改性聚四氟乙烯65份,继续密炼6min;再加入交联剂BPO 5份和助交联剂TMA 2份,继续密炼1min;然后,于180℃下,硫化20min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix it for 1 minute at 100°C; add 65 parts of the above modified polytetrafluoroethylene and continue to mix for 6 minutes; then add 5 parts of cross-linking agent BPO and 2 parts of cross-linking agent TMA portion, continue to mix for 1 minute; then vulcanize at 180°C for 20 minutes to obtain toothpaste glue.
实施例4Example 4
本发明的一种耐油耐高温低摩擦系数齿布胶的制备方法,包括以下步骤:The preparation method of the oil-resistant, high-temperature-resistant and low-friction coefficient tooth cloth glue of the present invention includes the following steps:
1)取聚四氟乙烯100份,采用等离子体处理,添加甲基丙烯酸14份,于40MPa的压力和70℃的温度下,超临界处理4min,加入氧化锌6份,再加入聚丁二烯接枝马来酸酐6份,于2500r/min的搅拌速度下,搅拌反应3min,得改性聚四氟乙烯;1) Take 100 parts of polytetrafluoroethylene, use plasma treatment, add 14 parts of methacrylic acid, supercritically treat it for 4 minutes at a pressure of 40MPa and a temperature of 70°C, add 6 parts of zinc oxide, and then add polybutadiene Graft 6 parts of maleic anhydride, stir and react for 3 minutes at a stirring speed of 2500r/min, to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于90℃下,密炼1.5min;加入上述改性聚四氟乙烯70份,继续密炼7min;再加入交联剂DCP 3份和助交联剂TAIC 1份,继续密炼2min;然后,于170℃下,硫化25min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix at 90°C for 1.5 minutes; add 70 parts of the above modified polytetrafluoroethylene and continue to mix for 7 minutes; then add 3 parts of cross-linking agent DCP and auxiliary cross-linking agent TAIC 1 part, continue internal mixing for 2 minutes; then, vulcanize at 170°C for 25 minutes to obtain toothpaste glue.
为了清楚地证明本实施例在步骤1)中甲基丙烯酸锌原位生长在聚四氟乙烯表面,按照步骤1)的方法,在不添加聚丁二烯接枝马来酸酐的情况下,制备甲基丙烯酸锌改性聚四氟乙烯。将甲基丙烯酸锌改性聚四氟乙烯也置于实施例1的红外光谱仪上进行测定。In order to clearly prove that zinc methacrylate grows in situ on the surface of polytetrafluoroethylene in step 1) of this example, according to the method of step 1), without adding polybutadiene grafted maleic anhydride, preparation Zinc methacrylate modified polytetrafluoroethylene. The zinc methacrylate modified polytetrafluoroethylene was also placed on the infrared spectrometer of Example 1 for measurement.
由图11可以看出,本实施例所得的改性聚四氟乙烯的红外光谱图与实施例三、实施例五和实施例七所得的改性聚四氟乙烯的红外光谱图基本一致,本实施例改性后的聚四氟乙烯中甲基丙烯酸锌也通过原位聚合的方式接枝到聚四氟乙烯上,而且,本实施例所得的改性聚四氟乙烯的以上特征峰的强度更强。It can be seen from Figure 11 that the infrared spectrum of the modified polytetrafluoroethylene obtained in this example is basically consistent with the infrared spectrum of the modified polytetrafluoroethylene obtained in example three, five and seven. The zinc methacrylate in the modified polytetrafluoroethylene in the example is also grafted to the polytetrafluoroethylene through in-situ polymerization. Moreover, the intensity of the above characteristic peaks of the modified polytetrafluoroethylene obtained in this example is Stronger.
将本实施例步骤1)所得的改性聚四氟乙烯也置于实施例1的扫描电子显微镜上进行观察。The modified polytetrafluoroethylene obtained in step 1) of this example was also placed on the scanning electron microscope of Example 1 for observation.
由图12可以看出,本实施例所得的改性聚四氟乙烯中,甲基丙烯酸锌也是以颗粒形态存在,而且,本实施例中甲基丙烯酸锌的颗粒形状更好,并与聚四氟乙烯均匀的分散在一起,这说明本实施例中甲基丙烯酸锌与聚四氟乙烯实现了更紧密的粘连。It can be seen from Figure 12 that in the modified polytetrafluoroethylene obtained in this example, zinc methacrylate also exists in the form of particles. Moreover, the particle shape of zinc methacrylate in this example is better and is similar to that of polytetrafluoroethylene. The vinyl fluoride is evenly dispersed together, which shows that zinc methacrylate and polytetrafluoroethylene achieve tighter adhesion in this embodiment.
对比例4Comparative example 4
一种齿布胶的制备方法,包括以下步骤:A preparation method of toothpaste glue, including the following steps:
1)取聚四氟乙烯56份,加入甲基丙烯酸锌10.5份和聚丁二烯接枝马来酸酐3.5份,搅拌,混合均匀,得改性聚四氟乙烯;1) Take 56 parts of polytetrafluoroethylene, add 10.5 parts of zinc methacrylate and 3.5 parts of polybutadiene grafted maleic anhydride, stir and mix evenly to obtain modified polytetrafluoroethylene;
2)取氢化丁腈橡胶100份,于80℃下,密炼2min;加入上述改性聚四氟乙烯70份,继续密炼9min;再加入交联剂DCP 5份和助交联剂TAIC 2份,继续密炼2min;然后,于170℃下,硫化30min,得齿布胶。2) Take 100 parts of hydrogenated nitrile rubber and mix for 2 minutes at 80°C; add 70 parts of the above modified polytetrafluoroethylene and continue to mix for 9 minutes; then add 5 parts of cross-linking agent DCP and auxiliary cross-linking agent TAIC 2 portion, continue to mix for 2 minutes; then, vulcanize for 30 minutes at 170°C to obtain toothpaste glue.
对照例Comparative example
一种齿布胶的制备方法,包括以下步骤:A preparation method of toothpaste glue, including the following steps:
取氢化丁腈橡胶100份,于80℃下,密炼2min;加入聚四氟乙烯60份,继续密炼8min;再加入交联剂DCP 4份和助交联剂TIAC 1份,继续密炼2min;然后,于170℃下,硫化25min,得齿布胶。Take 100 parts of hydrogenated nitrile rubber and mix for 2 minutes at 80°C; add 60 parts of polytetrafluoroethylene and continue to mix for 8 minutes; then add 4 parts of cross-linking agent DCP and 1 part of auxiliary cross-linking agent TIAC and continue to mix 2 minutes; then, vulcanize at 170°C for 25 minutes to obtain toothpaste glue.
实验1Experiment 1
将实施例1至实施例4、对比例1、对比例2、对比例3、对比例4以及对照例所得的齿布胶分别进行粘合性能测试实验,测试方法是按照GB/T32109-2015浸胶纱线和帘子布粘合剥离性能试验方法进行,实验结果列入表1。The tooth cloth adhesives obtained from Examples 1 to 4, Comparative Example 1, Comparative Example 2, Comparative Example 3, Comparative Example 4 and Comparative Example were respectively subjected to adhesive performance test experiments. The test method was to soak in accordance with GB/T32109-2015. The adhesive yarn and cord fabric bonding and peeling performance test method was carried out, and the experimental results are listed in Table 1.
表1不同齿布胶的剥离强度测定结果Table 1 Peel strength measurement results of different tooth cloth glues
由表1可以看出,本发明所得布齿胶与齿布之间的剥离强度在2.70-3.51N/mm之间,明显大于对照例与齿布之间的剥离强度;而且,本发明所得布齿胶与齿布之间的剥离强度也均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例与齿布之间的剥离强度。因此,本发明的布齿胶与齿布的粘结性能好,所以,本发明的布齿胶提高了同步带的结构稳定性。As can be seen from Table 1, the peel strength between the tooth rubber and tooth cloth obtained by the present invention is between 2.70-3.51N/mm, which is significantly greater than the peel strength between the comparative example and the tooth cloth; moreover, the peel strength between the tooth cloth obtained by the present invention The peel strength between the tooth rubber and the tooth cloth is also greater than the peel strength between the comparative example of simply mixing zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene and the tooth cloth under the same conditions. Therefore, the tooth rubber of the present invention has good bonding performance with the tooth cloth, so the tooth rubber of the present invention improves the structural stability of the synchronous belt.
实验2Experiment 2
将实施例1至实施例4、对比例1、对比例2、对比例3、对比例4以及对照例所得的齿布胶分别进行力学性能测试实验,其中,拉伸性能、100%定伸强度和300%定伸强度均是按照国家标准GB/T 528-2009在电子拉力机上测试,撕裂性能按照GB/T 529-2008在电子拉力机上进行测试,邵尔A型硬度按照GB/T 531-2008进行测试,磨耗体积按照GBT 25262-2010硫化橡胶或热塑性橡胶磨耗实验测定,实验结果列入表2。The tooth cloth glue obtained from Examples 1 to 4, Comparative Example 1, Comparative Example 2, Comparative Example 3, Comparative Example 4 and Comparative Example were respectively subjected to mechanical property testing experiments. Among them, tensile properties, 100% elongation strength and 300% elongation strength were tested on an electronic tensile machine in accordance with the national standard GB/T 528-2009, the tearing performance was tested on an electronic tensile machine in accordance with GB/T 529-2008, and the Shore A hardness was tested in accordance with GB/T 531 -2008, the wear volume was measured in accordance with GBT 25262-2010 vulcanized rubber or thermoplastic rubber wear test, and the test results are listed in Table 2.
表2不同齿布胶的力学性能测定结果Table 2 Measuring results of mechanical properties of different tooth cloth glues
由表2可以看出,本发明所得布齿胶的拉伸强度在4.8-23.6MPa之间,明显大于对照例的拉伸强度;而且,本发明所得布齿胶的拉伸强度也均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的拉伸强度。本发明所得布齿胶的拉断伸长率在333-481%之间,明显大于对照例的拉断伸长率;而且,本发明所得布齿胶的拉断伸长率也均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的拉断伸长率。本发明所得布齿胶的100%定伸强度在1.7-2.9MPa之间,明显大于对照样的100%定伸强度;而且,本发明所得布齿胶的100%定伸强度也均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的100%定伸强度。本发明所得布齿胶的300%定伸强度在4.3-12.9MPa之间,明显大于对照例的300%定伸强度;而且,本发明所得布齿胶的300%定伸强度也均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的300%定伸强度。本发明所得布齿胶的撕裂强度在20.0-37.9N/mm,明显大于对照例的撕裂强度;而且,本发明所得布齿胶的撕裂强度也均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的撕裂强度。因此,本发明的由甲基丙烯酸锌和聚丁二烯接枝马来酸酐原位包覆改性的聚四氟乙烯与氢化丁腈橡胶相容性好。It can be seen from Table 2 that the tensile strength of the cloth tooth rubber obtained by the present invention is between 4.8-23.6MPa, which is significantly greater than the tensile strength of the comparative example; moreover, the tensile strength of the cloth tooth rubber obtained by the present invention is also greater than that of the same Tensile strength of a comparative example of a simple mixture of zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene under the same conditions. The tensile elongation at break of the tooth rubber obtained by the present invention is between 333-481%, which is significantly greater than the tensile elongation at break of the comparative example; moreover, the tensile elongation at break of the tooth rubber obtained by the present invention is also greater than that under the same conditions. Below is the tensile elongation at break of a comparative example of a simple mixture of zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene. The 100% elongation strength of the tooth rubber obtained by the present invention is between 1.7-2.9 MPa, which is significantly greater than the 100% elongation strength of the control sample; moreover, the 100% elongation strength of the tooth rubber obtained by the present invention is also greater than that under the same conditions. 100% elongation of the comparative example of a simple mixture of zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene. The 300% elongation strength of the tooth rubber obtained by the present invention is between 4.3-12.9MPa, which is significantly greater than the 300% elongation strength of the comparative example; moreover, the 300% elongation strength of the tooth rubber obtained by the present invention is also greater than that under the same conditions. 300% elongation for the comparative example of simply mixing zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene. The tear strength of the cloth tooth rubber obtained by the present invention is 20.0-37.9N/mm, which is significantly greater than the tear strength of the comparative example; moreover, the tear strength of the cloth tooth rubber obtained by the present invention is also greater than that of polytetrafluoroethylene under the same conditions. Tear strength of a comparative example of a simple mixture of zinc methacrylate and polybutadiene grafted with maleic anhydride. Therefore, the polytetrafluoroethylene modified by in-situ coating with zinc methacrylate and polybutadiene grafted with maleic anhydride of the present invention has good compatibility with hydrogenated nitrile butadiene rubber.
由表2可以看出,本发明所得布齿胶的邵氏(邵A)硬度在60-71之间,明显大于对照例的邵氏(邵A)硬度;而且,本发明所得布齿胶的邵氏(邵A)硬度也均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的邵氏(邵A)硬度。As can be seen from Table 2, the Shore A (Shore A) hardness of the cloth tooth rubber obtained by the present invention is between 60 and 71, which is significantly greater than the Shore A (Shore A) hardness of the comparative example; moreover, the cloth tooth rubber obtained by the present invention has a Shore A hardness of between 60 and 71. The Shore A hardness is also greater than the Shore A hardness of the comparative example of simply mixing zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene under the same conditions.
由表2还可以看出,本发明所得布齿胶的磨耗体积在25-52mm3之间,明显小于对照例的磨耗体积;而且,本发明所得布齿胶的磨耗体积也均小于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的磨耗体积。这说明本发明的布齿胶明显提高了耐磨性能。It can also be seen from Table 2 that the wear volume of the tooth rubber obtained by the present invention is between 25-52mm3 , which is significantly smaller than the wear volume of the comparative example; moreover, the wear volume of the tooth rubber obtained by the present invention is also smaller than that under the same conditions. Abrasion volume of a comparative example of simple mixing of zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene. This shows that the tooth rubber of the present invention significantly improves the wear resistance.
实验3Experiment 3
将实施例1至实施例4、对比例1、对比例2、对比例3、对比例4以及对照例所得的齿布胶分别进行硫化特性测试实验,硫化特性测试实验是按照GB/T9869-2014规定的方法进行测试,其中,测试温度为170℃,实验结果均列入表3。The tooth cloth rubber obtained from Examples 1 to 4, Comparative Example 1, Comparative Example 2, Comparative Example 3, Comparative Example 4 and Comparative Example were respectively subjected to a vulcanization characteristic test experiment. The vulcanization characteristic test experiment was conducted in accordance with GB/T9869-2014 The test was carried out according to the prescribed method, in which the test temperature was 170°C. The experimental results are listed in Table 3.
表3不同齿布胶硫化特性测定结果Table 3 Measurement results of vulcanization characteristics of different tooth cloth rubbers
由表3可以看出,本发明所得布齿胶的最小扭矩ML在1.64-2.01dN·m之间,明显大于对照例的最小扭矩ML;而且,本发明所得布齿胶的最小扭矩ML均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的最小扭矩ML。本发明所得布齿胶的最大扭矩MH在21.53-30.45dN·m之间,明显大于对照例的最大扭矩MH;而且,本发明所得布齿胶的最大扭矩MH均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的最大扭矩MH。本发明所得布齿胶的最大扭矩MH与最小扭矩ML之差,即交联程度,在19.89-29.02dN·m之间,其变化规律与最大扭矩MH一致;这说明甲基丙烯酸锌和聚丁二烯接枝马来酸酐的原位引入增加了氢化丁晴橡胶与聚四氟乙烯之间的相互作用,而且,这种甲基丙烯酸锌和聚丁二烯接枝马来酸酐原位改性的聚四氟乙烯与氢化丁晴橡胶之间相互作用大于直接将甲基丙烯酸锌和聚丁二烯接枝马来酸酐加入到聚四氟乙烯中聚四氟乙烯与氢化丁晴橡胶之间的相互作用。It can be seen from Table 3 that the minimum torque M L of the tooth rubber obtained by the present invention is between 1.64-2.01 dN·m, which is significantly greater than the minimum torque M L of the comparative example; moreover, the minimum torque M L of the tooth rubber obtained by the present invention L is greater than the minimum torque M L of the comparative example of simply mixing zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene under the same conditions. The maximum torque M H of the tooth rubber obtained by the present invention is between 21.53-30.45dN·m, which is significantly greater than the maximum torque M H of the comparative example; moreover, the maximum torque M H of the tooth rubber obtained by the present invention is greater than that of the tooth rubber obtained under the same conditions. Maximum torque M H for a comparative example of a simple mixture of zinc methacrylate and polybutadiene grafted with maleic anhydride in polytetrafluoroethylene. The difference between the maximum torque M H and the minimum torque M L of the tooth rubber obtained by the present invention, that is, the degree of cross-linking, is between 19.89-29.02dN·m, and its changing pattern is consistent with the maximum torque M H ; this shows that zinc methacrylate The in situ introduction of zinc methacrylate and polybutadiene grafted maleic anhydride increases the interaction between hydrogenated nitrile rubber and polytetrafluoroethylene. Moreover, this zinc methacrylate and polybutadiene grafted maleic anhydride original The interaction between modified polytetrafluoroethylene and hydrogenated butadiene rubber is greater than directly adding zinc methacrylate and polybutadiene grafted maleic anhydride to polytetrafluoroethylene. Polytetrafluoroethylene and hydrogenated butadiene rubber interaction between.
由表3可以看出,本发明所得布齿胶的焦烧时间Ts1在27-36s之间,明显小于对照例的焦烧时间Ts1;而且,本发明所得布齿胶的焦烧时间Ts1均小于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的焦烧时间Ts1。本发明所得布齿胶的焦烧时间T10在35-46s之间,明显小于对照例的焦烧时间T10;而且,本发明所得布齿胶的焦烧时间T10也均小于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的焦烧时间T10。本发明所得布齿胶的正硫化时间T90在575-613s之间,明显小于对照例的正硫化烧时间T90;而且,本发明所得布齿胶的正硫化时间T90也均小于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的正硫化时间T90。因此,本发明齿布胶中这种甲基丙烯酸锌和聚丁二烯接枝马来酸酐原位改性的聚四氟乙烯具有促进氢化丁晴橡胶硫化的作用。It can be seen from Table 3 that the scorch time T s1 of the cloth tooth rubber obtained by the present invention is between 27-36 s, which is significantly smaller than the scorch time T s1 of the comparative example; moreover, the scorch time T s1 of the cloth tooth rubber obtained by the present invention is s1 are all less than the scorch time T s1 of the comparative example of simply mixing zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene under the same conditions. The scorch time T 10 of the tooth rubber obtained by the present invention is between 35-46 s, which is significantly less than the scorch time T 10 of the comparative example; moreover, the scorch time T 10 of the tooth rubber obtained by the present invention is also shorter than that under the same conditions. Scorch time T 10 for the comparative example of a simple mixture of zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene. The normal vulcanization time T 90 of the cloth tooth rubber obtained by the present invention is between 575-613 s, which is significantly less than the normal vulcanization time T 90 of the comparative example; moreover, the normal vulcanization time T 90 of the cloth tooth rubber obtained by the present invention is also shorter than the same conditions. Normal cure time T 90 for the comparative example of simple mixing of zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene. Therefore, the in-situ modified polytetrafluoroethylene with zinc methacrylate and polybutadiene grafted with maleic anhydride in the tooth cloth glue of the present invention has the effect of promoting the vulcanization of hydrogenated butadiene rubber.
由表3可以看出,本发明所得布齿胶的门尼粘度ML(1+4)在86.7-94.6之间,明显大于对照例的门尼粘度ML(1+4),而且,本发明所得布齿胶的门尼粘度ML(1+4)均大于相同条件下在聚四氟乙烯中简单混合甲基丙烯酸锌和聚丁二烯接枝马来酸酐的对比例的门尼粘度ML(1+4)。It can be seen from Table 3 that the Mooney viscosity ML (1+4) of the cloth tooth glue obtained by the present invention is between 86.7-94.6, which is significantly greater than the Mooney viscosity ML (1+4) of the comparative example. Moreover, the Mooney viscosity ML (1+4) obtained by the present invention The Mooney viscosity ML (1+4) of the cloth gum is greater than the Mooney viscosity ML (1) of the comparative example of simply mixing zinc methacrylate and polybutadiene grafted maleic anhydride in polytetrafluoroethylene under the same conditions. +4).
因此,与现有技术相比,本发明的有益效果是:本发明的齿布胶是由氢化丁腈橡胶(HNBR)、聚四氟乙烯(PTFE)、交联剂和助交联剂等形成的,这种齿布胶在氢化丁腈橡中添加了聚四氟乙烯,聚四氟乙烯的摩擦系数极低,因此,大大降低了齿布胶的摩擦系数,提高了齿布胶的摩擦性能,由其所得的同步带更耐磨;同时,聚四氟乙烯还具有很好的耐高温性能,几乎不溶于所有的溶剂,进一步提高了齿布胶的耐高温性能和耐油性能;这种由甲基丙烯酸锌和聚丁二烯接枝马来酸酐包覆的改性聚四氟乙烯与氢化丁腈橡胶相容性好,很容易分散到氢化丁腈橡胶基体中,在氢化丁腈橡胶基体中实现了均匀分散;而且,这种改性聚四氟乙烯表面活化能低,反应能力强,与织物的粘合能力强,从而提高了齿布胶的粘合性能,从而提高了同步带的综合性能。本发明齿布胶的制备方法操作简单,易于控制,便于实现。本发明的齿布胶通过压延贴合到齿布上,齿布在通过齿布胶粘合在同步带的底部橡胶层上,从而制作同步带,所得同步带显著提高了耐磨性能,并进一步提高了耐高温性能和耐油性能。Therefore, compared with the prior art, the beneficial effects of the present invention are: the tooth cloth glue of the present invention is formed of hydrogenated nitrile butadiene rubber (HNBR), polytetrafluoroethylene (PTFE), cross-linking agents, co-cross-linking agents, etc. This kind of tooth cloth rubber adds polytetrafluoroethylene to hydrogenated nitrile rubber. The friction coefficient of polytetrafluoroethylene is extremely low. Therefore, the friction coefficient of the tooth cloth rubber is greatly reduced and the friction performance of the tooth cloth rubber is improved. , the resulting synchronous belt is more wear-resistant; at the same time, PTFE also has good high-temperature resistance and is almost insoluble in all solvents, further improving the high-temperature resistance and oil resistance of the tooth cloth glue; this kind of Modified polytetrafluoroethylene coated with zinc methacrylate and polybutadiene grafted with maleic anhydride has good compatibility with hydrogenated nitrile rubber and is easily dispersed into the hydrogenated nitrile rubber matrix. Uniform dispersion is achieved; moreover, this modified polytetrafluoroethylene has low surface activation energy, strong reaction ability, and strong bonding ability with fabrics, thereby improving the bonding performance of tooth cloth glue and thus improving the performance of the synchronous belt. Overall performance. The preparation method of tooth cloth glue of the present invention is simple to operate, easy to control, and easy to implement. The tooth cloth glue of the present invention is attached to the tooth cloth through calendering, and the tooth cloth is bonded to the bottom rubber layer of the synchronous belt through the tooth cloth glue, thereby producing a synchronous belt. The obtained synchronous belt has significantly improved wear resistance and further Improved high temperature resistance and oil resistance.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
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