CN114536908A - Manufacturing method of shell, shell and electronic equipment - Google Patents
Manufacturing method of shell, shell and electronic equipment Download PDFInfo
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- CN114536908A CN114536908A CN202210137696.7A CN202210137696A CN114536908A CN 114536908 A CN114536908 A CN 114536908A CN 202210137696 A CN202210137696 A CN 202210137696A CN 114536908 A CN114536908 A CN 114536908A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/45—Joining of substantially the whole surface of the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/0086—Casings, cabinets or drawers for electric apparatus portable, e.g. battery operated apparatus
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
- H05K5/0243—Mechanical details of casings for decorative purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/103—Metal fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/40—Weight reduction
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
Description
技术领域technical field
本申请涉及电子产品领域,特别涉及一种壳体的制作方法、壳体及电子设备。The present application relates to the field of electronic products, and in particular, to a manufacturing method of a casing, a casing and an electronic device.
背景技术Background technique
电子产品例如手机、平板电脑、智能手表等逐渐成为了人们生活中不可缺少的一部分,人们在选购电子产品时,不仅要考虑到产品的性能、配置,通常还会对产品的外观有一定的要求,其中,电子产品的外壳是决定电子产品外观的重要因素。Electronic products such as mobile phones, tablet computers, smart watches, etc. have gradually become an indispensable part of people's lives. When people buy electronic products, they should not only consider the performance and configuration of the product, but also usually have a certain appearance of the product. requirements, among which, the casing of the electronic product is an important factor in determining the appearance of the electronic product.
现有的电子产品的外壳类型通常包括三件式结构(前壳+中框+后壳)和两件式结构(前壳+Unibody结构),其中Unibody结构指的是将中框和后壳一体化的结构,当电子产品的外壳采用Unibody结构时,电子产品具有较佳的外观效果,整体圆润美观,握持感好。但是,现有的Unibody结构具有抗冲击能力差的问题,在受到碰撞或跌落时容易出现开裂的现象。The shell types of existing electronic products usually include a three-piece structure (front shell + middle frame + rear shell) and a two-piece structure (front shell + Unibody structure), where the Unibody structure refers to the integration of the middle frame and the rear shell. When the shell of the electronic product adopts the Unibody structure, the electronic product has a better appearance effect, the whole is round and beautiful, and the grip is good. However, the existing Unibody structure has a problem of poor impact resistance, and is prone to cracking when it is bumped or dropped.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供一种壳体的制作方法、壳体及电子设备,该壳体的制作方法可以用于制备Unibody结构,从而显著提升Unibody结构的抗冲击能力,防止Unibody结构在受到碰撞或跌落时出现开裂的问题。The embodiments of the present application provide a method for manufacturing a casing, a casing, and an electronic device. The method for manufacturing a casing can be used to prepare a Unibody structure, thereby significantly improving the impact resistance of the Unibody structure and preventing the Unibody structure from being collided or dropped cracking problem occurs.
第一方面,本申请实施例提供一种壳体的制作方法,包括:In a first aspect, an embodiment of the present application provides a method for manufacturing a casing, including:
提供复合材料叠层结构,所述复合材料叠层结构包括第一复合材料层、第二复合材料层以及第三复合材料层,所述第二复合材料层和所述第三复合材料层分别设于所述第一复合材料层的两侧,所述第一复合材料层、所述第二复合材料层以及所述第三复合材料层均包括增强体和树脂,其中,所述第一复合材料层中的增强体为芳纶纤维,所述第二复合材料层中的增强体与所述第三复合材料层中的增强体均包括玻璃纤维、碳纤维、金属纤维中的一种或多种;A composite material laminated structure is provided, the composite material laminated structure includes a first composite material layer, a second composite material layer and a third composite material layer, the second composite material layer and the third composite material layer are respectively provided On both sides of the first composite material layer, the first composite material layer, the second composite material layer and the third composite material layer all include reinforcements and resins, wherein the first composite material layer The reinforcements in the layers are aramid fibers, and the reinforcements in the second composite material layer and the reinforcements in the third composite material layer both include one or more of glass fibers, carbon fibers, and metal fibers;
使所述复合材料叠层结构软化,对所述复合材料叠层结构施加压力,使所述复合材料叠层结构中的各复合材料层连接在一起,并且使所述复合材料叠层结构形成预设形状,得到壳体。The composite layup is softened, pressure is applied to the composite layup, the composite layers in the composite layup are joined together, and the composite layup is formed into a pre-fabricated structure. Set the shape to get the shell.
第二方面,本申请实施例提供一种壳体,包括壳体本体,所述壳体本体由复合材料叠层结构加工得到,所述复合材料叠层结构包括第一复合材料层、第二复合材料层以及第三复合材料层,所述第二复合材料层和所述第三复合材料层分别设于所述第一复合材料层的两侧,所述第一复合材料层、所述第二复合材料层以及所述第三复合材料层均包括增强体和树脂,其中,所述第一复合材料层中的增强体为芳纶纤维,所述第二复合材料层中的增强体与所述第三复合材料层中的增强体均包括玻璃纤维、碳纤维、金属纤维中的一种或多种。In a second aspect, an embodiment of the present application provides a casing, including a casing body, and the casing body is obtained by processing a composite material laminated structure, and the composite material laminated structure includes a first composite material layer, a second composite material layer, and a second composite material layer. A material layer and a third composite material layer, the second composite material layer and the third composite material layer are respectively provided on both sides of the first composite material layer, the first composite material layer, the second composite material layer Both the composite material layer and the third composite material layer include reinforcements and resins, wherein the reinforcements in the first composite material layer are aramid fibers, and the reinforcements in the second composite material layer are the same as the reinforcements in the second composite material layer. The reinforcements in the third composite material layer all include one or more of glass fibers, carbon fibers, and metal fibers.
第三方面,本申请实施例提供一种电子设备,包括如上所述的壳体的制作方法制得的壳体或者如上所述的壳体。In a third aspect, an embodiment of the present application provides an electronic device, including a casing manufactured by the above-mentioned method for manufacturing a casing or the above-mentioned casing.
本申请实施例提供的壳体的制作方法,通过利用复合材料叠层结构来加工制备壳体,并设置复合材料叠层结构中位于中间的第一复合材料层中的增强体为芳纶纤维,可以利用芳纶纤维抗冲击能力强的优点来提升壳体的抗冲击能力,另外,由于第一复合材料层中的增强体与第二复合材料层、第三复合材料层中的增强体不同,因此可以通过不同材料的增强体的搭配来提升壳体的抗冲击能力;该壳体的制作方法可以用于制备Unibody结构,从而显著提升Unibody结构的抗冲击能力,防止Unibody结构在受到碰撞或跌落时出现开裂的问题;另外,由于壳体具有较强的抗冲击能力,从而有利于实现壳体的轻薄化设计;并且,由于第二复合材料层中的增强体与第三复合材料层中的增强体均采用玻璃纤维、碳纤维、金属纤维等成本较低的纤维材料,从而可以降低壳体的生产成本。此外,当第二复合材料层中的增强体与第三复合材料层中的增强体选择玻璃纤维、碳纤维和/或金属纤维时,制得的壳体的外表面光滑,具有较好的外观表现力。In the method for manufacturing the shell provided in the embodiment of the present application, the shell is fabricated by using the composite material laminated structure, and the reinforcement in the first composite material layer located in the middle of the composite material laminated structure is set to be aramid fiber, The impact resistance of the shell can be improved by taking advantage of the strong impact resistance of aramid fibers. In addition, since the reinforcement in the first composite material layer is different from the reinforcement in the second composite material layer and the third composite material layer, Therefore, the impact resistance of the shell can be improved by the combination of reinforcements of different materials; the manufacturing method of the shell can be used to prepare the Unibody structure, thereby significantly improving the impact resistance of the Unibody structure and preventing the Unibody structure from being collided or dropped. In addition, because the shell has strong impact resistance, it is beneficial to realize the light and thin design of the shell; and because the reinforcement in the second composite material layer and the third composite material layer The reinforcements are made of low-cost fiber materials such as glass fiber, carbon fiber, metal fiber, etc., so that the production cost of the shell can be reduced. In addition, when glass fiber, carbon fiber and/or metal fiber are selected as the reinforcement in the second composite material layer and the reinforcement in the third composite material layer, the outer surface of the obtained shell is smooth and has better appearance performance force.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本申请实施例提供的壳体的制作方法的流程图。FIG. 1 is a flowchart of a method for manufacturing a casing provided by an embodiment of the present application.
图2为本申请实施例提供的复合材料叠层结构的第一种剖视示意图。FIG. 2 is a first schematic cross-sectional view of the composite material laminated structure provided in the embodiment of the present application.
图3为本申请实施例提供的复合材料叠层结构的第二种剖视示意图。FIG. 3 is a second schematic cross-sectional view of the composite material laminated structure provided by the embodiment of the present application.
图4为本申请实施例提供的复合材料叠层结构的第三种剖视示意图。FIG. 4 is a third schematic cross-sectional view of the composite material laminated structure provided by the embodiment of the present application.
图5为本申请实施例提供的复合材料叠层结构的第四种剖视示意图。FIG. 5 is a fourth schematic cross-sectional view of the composite material laminated structure provided by the embodiment of the present application.
图6为本申请实施例提供的壳体的第一种结构示意图。FIG. 6 is a schematic diagram of the first structure of the housing provided by the embodiment of the present application.
图7为本申请实施例提供的壳体的第二种结构示意图。FIG. 7 is a schematic diagram of a second structure of the housing provided by the embodiment of the present application.
图8为本申请实施例提供的壳体的第三种结构示意图。FIG. 8 is a schematic diagram of a third structure of the housing provided by the embodiment of the present application.
图9为本申请实施例提供的壳体的第四种结构示意图。FIG. 9 is a schematic diagram of a fourth structure of the housing provided by the embodiment of the present application.
图10为本申请实施例提供的电子设备的结构示意图。FIG. 10 is a schematic structural diagram of an electronic device provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative efforts shall fall within the protection scope of this application.
请参阅图1,图1为本申请实施例提供的壳体的制作方法的流程图。本申请实施例提供一种壳体的制作方法,包括:Please refer to FIG. 1 . FIG. 1 is a flowchart of a method for manufacturing a casing provided by an embodiment of the present application. An embodiment of the present application provides a method for manufacturing a casing, including:
S100,提供复合材料叠层结构,复合材料叠层结构包括第一复合材料层、第二复合材料层以及第三复合材料层,第二复合材料层和第三复合材料层分别设于第一复合材料层的两侧,第一复合材料层、第二复合材料层以及第三复合材料层均包括增强体和树脂,其中,第一复合材料层中的增强体为芳纶纤维,第二复合材料层中的增强体与第三复合材料层中的增强体均包括玻璃纤维、碳纤维、金属纤维中的一种或多种。S100, providing a composite material laminated structure, the composite material laminated structure includes a first composite material layer, a second composite material layer and a third composite material layer, the second composite material layer and the third composite material layer are respectively provided in the first composite material layer On both sides of the material layer, the first composite material layer, the second composite material layer and the third composite material layer all include reinforcements and resins, wherein the reinforcements in the first composite material layer are aramid fibers, and the second composite material layer The reinforcements in the layers and the reinforcements in the third composite material layer both include one or more of glass fibers, carbon fibers, and metal fibers.
需要说明的是,该复合材料叠层结构可以用于加工制备壳体,通过设置复合材料叠层结构中位于中间的第一复合材料层中的增强体为芳纶纤维,可以利用芳纶纤维抗冲击能力强的优点来提升壳体的抗冲击能力,另外,由于第一复合材料层中的增强体与第二复合材料层、第三复合材料层中的增强体不同,因此可以通过不同材料的增强体的搭配来提升壳体的抗冲击能力;由于壳体具有较强的抗冲击能力,从而有利于实现壳体的轻薄化设计;并且,由于第二复合材料层中的增强体与第三复合材料层中的增强体均采用玻璃纤维、碳纤维、金属纤维等成本较低的纤维材料,从而可以降低壳体的生产成本。It should be noted that the composite laminated structure can be used to process and prepare the shell. By setting the reinforcement in the first composite material layer in the middle of the composite laminated structure to be aramid fiber, the aramid fiber can be used to resist the damage. The advantage of strong impact ability can improve the impact resistance of the shell. In addition, because the reinforcement in the first composite material layer is different from the reinforcement in the second composite material layer and the third composite material layer, it can be adjusted by different materials. The combination of reinforcements can improve the impact resistance of the shell; because the shell has a strong impact resistance, it is beneficial to realize the light and thin design of the shell; The reinforcements in the composite material layer are made of low-cost fiber materials such as glass fiber, carbon fiber, and metal fiber, so that the production cost of the shell can be reduced.
此外,本申请发明人在实验中发现,当第二复合材料层中的增强体与第三复合材料层中的增强体选择芳纶纤维时,制得的壳体的外表面较为粗糙,外观表现力较差,当第二复合材料层中的增强体与第三复合材料层中的增强体选择玻璃纤维、碳纤维和/或金属纤维时,制得的壳体的外表面光滑,具有较好的外观表现力。In addition, the inventor of the present application found in experiments that when aramid fibers are selected for the reinforcement in the second composite material layer and the reinforcement in the third composite material layer, the outer surface of the obtained shell is relatively rough, and the appearance of The strength is poor. When glass fiber, carbon fiber and/or metal fiber are selected as the reinforcement in the second composite material layer and the reinforcement in the third composite material layer, the outer surface of the obtained shell is smooth and has better performance. Appearance performance.
请参阅图2,图2为本申请实施例提供的复合材料叠层结构的第一种剖视示意图。复合材料叠层结构10包括依次层叠设置的第二复合材料层12、第一复合材料层11、第三复合材料层13。Please refer to FIG. 2 . FIG. 2 is a first schematic cross-sectional view of the composite material laminated structure provided by the embodiment of the present application. The composite
在一些实施例中,第二复合材料层12中的增强体与第三复合材料层13中的增强体相同。In some embodiments, the reinforcements in the second
示例性地,玻璃纤维、碳纤维、芳纶纤维、金属纤维各自的单丝直径为5μm~10μm,例如5μm、6μm、7μm、8μm、9μm、10μm等。Exemplarily, the diameter of each monofilament of glass fiber, carbon fiber, aramid fiber, and metal fiber is 5 μm˜10 μm, such as 5 μm, 6 μm, 7 μm, 8 μm, 9 μm, 10 μm, and the like.
请结合图2,第二复合材料层12中的增强体可以为玻璃纤维,第三复合材料层13中的增强体可以为碳纤维。可以理解的是,通过将第一复合材料层11、第二复合材料层12、第三复合材料层13中的增强体分别设置为不同的纤维材料,可以将多种纤维材料的优点进行互补,在增强壳体100的抗冲击能力的同时,使壳体100具有较好的韧性和较好的机械强度。Please refer to FIG. 2 , the reinforcement in the second
示例性地,当第二复合材料层12中的增强体为玻璃纤维,第三复合材料层13中的增强体为碳纤维时,第二复合材料层12的厚度大于第一复合材料层11的厚度,第一复合材料层11的厚度大于第三复合材料层13的厚度。可以理解的是,由于碳纤维、芳纶纤维、玻璃纤维的拉伸强度依次降低,因此,设置第三复合材料层13、第一复合材料层11、第二复合材料层12的厚度逐渐增大,可以平衡第一复合材料层11、第二复合材料层12、第三复合材料层13的拉伸强度,消除或降低各复合材料层的拉伸强度不一致带来的变形等问题。Exemplarily, when the reinforcement in the second
示例性地,当第一复合材料层11中的增强体为芳纶纤维,第二复合材料层12中的增强体为玻璃纤维,第三复合材料层13中的增强体为碳纤维时,第三复合材料层13、第一复合材料层11、第二复合材料层12之间的厚度比可以为1:(1.1~1.5):(1.2~2),例如1:1.1:1.2、1:1.2:1.4、1:1.3:1.5、1:1.4:1.7、1:1.5:2等。Exemplarily, when the reinforcements in the first
请结合图2,第二复合材料层12中的增强体与第三复合材料层13中的增强体可以均为玻璃纤维。当第二复合材料层12中的增强体与第三复合材料层13中的增强体均为玻璃纤维时,可以设置第二复合材料层12的厚度与第三复合材料层13的厚度均大于第一复合材料层11的厚度,示例性地,第二复合材料层12的厚度与第三复合材料层13的厚度相等。可以理解的是,由于玻璃纤维的拉伸强度低于芳纶纤维的拉伸强度,因此,设置第二复合材料层12的厚度与第三复合材料层13的厚度均大于第一复合材料层11的厚度,可以平衡第一复合材料层11、第二复合材料层12、第三复合材料层13的拉伸强度,消除或降低各复合材料层的拉伸强度不一致带来的变形等问题。Please refer to FIG. 2 , the reinforcements in the second
示例性地,当第一复合材料层11中的增强体为芳纶纤维,第二复合材料层12中的增强体与第三复合材料层13中的增强体均为玻璃纤维时,第一复合材料层11、第二复合材料层12、第三复合材料层13之间的厚度比可以为1:(1.1~1.5):(1.1~1.5),例如1:1.1:1.1、1:1.2:1.2、1:1.3:1.3、1:1.4:1.4、1:1.5:1.5等。Exemplarily, when the reinforcements in the first
请结合图2,第二复合材料层12中的增强体与第三复合材料层13中的增强体可以均为碳纤维。当第二复合材料层12中的增强体与第三复合材料层13中的增强体均为碳纤维时,可以设置第二复合材料层12的厚度与第三复合材料层13的厚度均小于第一复合材料层11的厚度,示例性地,第二复合材料层12的厚度与第三复合材料层13的厚度相等。可以理解的是,由于芳纶纤维的拉伸强度低于碳纤维的拉伸强度,因此,设置第二复合材料层12的厚度与第三复合材料层13的厚度均小于第一复合材料层11的厚度,可以平衡第一复合材料层11、第二复合材料层12、第三复合材料层13的拉伸强度,消除或降低各复合材料层的拉伸强度不一致带来的变形等问题。Please refer to FIG. 2 , the reinforcing body in the second
示例性地,当第一复合材料层11中的增强体为芳纶纤维,第二复合材料层12中的增强体与第三复合材料层13中的增强体均为碳纤维时,第一复合材料层11、第二复合材料层12、第三复合材料层13之间的厚度比为1:(0.5~0.9):(0.5~0.9),例如1:0.9:0.9、1:0.8:0.8、1:0.7:0.7、1:0.6:0.6、1:0.5:0.5等。Exemplarily, when the reinforcements in the first
可以理解的是,当第二复合材料层12中的增强体与第三复合材料层13中的增强体为同种纤维材料(例如玻璃纤维或碳纤维)时,相当于在第一复合材料层11的两侧设置了两种相同的复合材料层,从而实现对称设计,由于同种纤维材料的热收缩率相同,因此在对复合材料叠层结构10加热加压后,制得的壳体100具有较好的成型效果。It can be understood that when the reinforcement in the second
请参阅图3,图3为本申请实施例提供的复合材料叠层结构的第二种剖视示意图。与图2所示的复合材料叠层结构10(当第二复合材料层12中的增强体与第三复合材料层13中的增强体相同时)相比,区别之处在于,复合材料叠层结构10还包括第四复合材料层14,第四复合材料层14设于第一复合材料层11和第二复合材料层12之间,第四复合材料层14包括增强体和树脂,第四复合材料层14中的增强体为芳纶纤维。Please refer to FIG. 3 . FIG. 3 is a second schematic cross-sectional view of the composite material laminated structure provided by the embodiment of the present application. Compared to the
可以理解的是,当第一复合材料层11中的增强体与第四复合材料层14中的增强体为同种纤维材料(芳纶纤维),第二复合材料层12中的增强体与第三复合材料层13中的增强体为同种纤维材料时,相当于整个复合材料叠层结构10呈对称设计,由于同种纤维材料的热收缩率相同,因此在对复合材料叠层结构10加热加压后,制得的壳体100具有较好的成型效果。It can be understood that when the reinforcement in the first
请参阅图4,图4为本申请实施例提供的复合材料叠层结构的第三种剖视示意图。与图3所示的复合材料叠层结构10(当第一复合材料层11中的增强体与第四复合材料层14中的增强体相同,第二复合材料层12中的增强体与第三复合材料层13中的增强体相同时)相比,区别之处在于,复合材料叠层结构10还包括第五复合材料层15和第六复合材料层16,第五复合材料层15设于第二复合材料层12和第四复合材料层14之间,第六复合材料层16设于第一复合材料层11和第三复合材料层13之间;Please refer to FIG. 4 , which is a third schematic cross-sectional view of the composite material laminated structure provided by the embodiment of the present application. As in the
第五复合材料层15和第六复合材料层16均包括增强体和树脂,并且第五复合材料层15中的增强体与第六复合材料层16中的增强体相同。示例性地,第五复合材料层15中的增强体与第六复合材料层16中的增强体均包括玻璃纤维、碳纤维、芳纶纤维、金属纤维中的一种或多种。The fifth
可以理解的是,当第五复合材料层15中的增强体与第六复合材料层16中的增强体为同种纤维材料,第一复合材料层11中的增强体与第四复合材料层14中的增强体为同种纤维材料(芳纶纤维),第二复合材料层12中的增强体与第三复合材料层13中的增强体为同种纤维材料时,相当于整个复合材料叠层结构10呈对称设计,由于同种纤维材料的热收缩率相同,因此在对复合材料叠层结构10加热加压后,制得的壳体100具有较好的成型效果。It can be understood that when the reinforcement in the fifth
请参阅图5,图5为本申请实施例提供的复合材料叠层结构的第四种剖视示意图。与图2所示的复合材料叠层结构10(当第二复合材料层12中的增强体与第三复合材料层13中的增强体相同时)相比,区别之处在于,复合材料叠层结构10还包括第七复合材料层17和第八复合材料层18,第七复合材料层17设于第一复合材料层11和第二复合材料层12之间,第八复合材料层18设于第一复合材料层11和第三复合材料层13之间;Please refer to FIG. 5 . FIG. 5 is a fourth schematic cross-sectional view of the composite material laminated structure provided by the embodiment of the present application. Compared to the
第七复合材料层17和第八复合材料层18均包括增强体和树脂,并且第七复合材料层17中的增强体与第八复合材料层18中的增强体相同。示例性地,第七复合材料层17中的增强体与第八复合材料层18中的增强体均包括玻璃纤维、碳纤维、芳纶纤维、金属纤维中的一种或多种。The seventh
可以理解的是,当第二复合材料层12中的增强体与第三复合材料层13中的增强体相同,同时第七复合材料层17中的增强体与第八复合材料层18中的增强体相同时,相当于整个复合材料叠层结构10呈对称设计,由于同种纤维材料的热收缩率相同,因此在对复合材料叠层结构10加热加压后,制得的壳体100具有较好的成型效果。It can be understood that when the reinforcement in the second
示例性地,复合材料叠层结构10中,各复合材料层的厚度可以为30μm-200μm,即第一复合材料层11、第二复合材料层12、第三复合材料层13、第四复合材料层14、第五复合材料层15、第六复合材料层16、第七复合材料层17、第八复合材料层18的厚度可以均为30μm-200μm,例如30μm、50μm、70μm、75μm、80μm、90μm、100μm、120μm、140μm、160μm、180μm、200μm等。可以理解的是,当复合材料叠层结构10包括三层复合材料层,且每层复合材料层的厚度为30μm时,本申请实施例制得的壳体100可以实现最小厚度90μm。Exemplarily, in the composite material laminated
请结合图2,当复合材料叠层结构10由第一复合材料层11、第二复合材料层12、第三复合材料层13构成,且第一复合材料层11、第二复合材料层12、第三复合材料层13的厚度均为0.1mm时,复合材料叠层结构10的厚度为0.3mm,制得的壳体100的厚度为0.3mm,此时壳体100的刚性强度与厚度为0.6mm的PC(聚碳酸酯)板的刚性强度相当,也即是说,本申请实施例制备的壳体100可以以PC板一半的厚度实现相同的刚性强度,从而可以实现壳体100的轻薄化设计,进而实现应用该壳体100的电子设备200的轻薄化设计。Please refer to FIG. 2 , when the composite material laminated
示例性地,复合材料叠层结构10中,各复合材料层(例如第一复合材料层11、第二复合材料层12、第三复合材料层13、第四复合材料层14、第五复合材料层15、第六复合材料层16、第七复合材料层17、第八复合材料层18)中的树脂可以包括热塑性树脂和热固性树脂中的一种或多种。示例性地,热塑性树脂可以包括聚醚砜、聚苯硫醚、聚醚酰亚胺、聚醚醚酮、聚醚酰亚胺中的一种或多种;热固性树脂可以包括环氧树脂、酚醛树脂、不饱和聚酯、双马来酰亚胺、聚酰亚胺中的一种或多种。本申请实施例中,多种指的是两种或两种以上,例如三种、四种、五种、六种等。由于热塑性树脂的抗冲击能力优于热固性树脂,因此,当各复合材料层中的树脂均选用热塑性树脂时,更有利于提升壳体100的抗冲击能力。Exemplarily, in the composite
需要说明的是,当壳体100存在天线避空的需求时,可以在壳体100上设置天线处不设置碳纤维等导电纤维材料,而是设置玻璃纤维或者芳纶纤维等不导电的纤维材料,以使天线信号通过。It should be noted that when the
S200,使复合材料叠层结构软化,对复合材料叠层结构施加压力,使复合材料叠层结构中的各复合材料层连接在一起,并且使复合材料叠层结构形成预设形状,得到壳体。S200, soften the composite material laminated structure, apply pressure to the composite material laminated structure, connect the composite material layers in the composite material laminated structure together, and make the composite material laminated structure form a preset shape to obtain a shell .
示例性地,“使复合材料叠层结构10软化”具体可以包括:通过加热的方法使复合材料叠层结构10软化。Exemplarily, "softening the composite material laminated
示例性地,“使复合材料叠层结构10软化,对复合材料叠层结构10施加压力”可以在模具中进行,也即是说,采用模具成型的方法来制得壳体100。Exemplarily, "softening the composite
请参阅图6,图6为本申请实施例提供的壳体的第一种结构示意图。壳体100可以为2.5D结构或者3D结构。当然,壳体100也可以为2D结构,即呈平板状。Please refer to FIG. 6 . FIG. 6 is a schematic diagram of a first structure of a casing provided by an embodiment of the present application. The
请参阅图7,图7为本申请实施例提供的壳体的第二种结构示意图。“对复合材料叠层结构施加压力,使复合材料叠层结构中的各复合材料层连接在一起,并且使复合材料叠层结构形成预设形状,得到壳体”具体可以包括:对复合材料叠层结构10施加压力,使复合材料叠层结构10中的各复合材料层连接在一起,并且使复合材料叠层结构10形成预设形状,得到壳体本体110;在壳体本体110的内表面设置装配结构件120,得到壳体100。可以理解的是,通过在壳体本体110的内表面设置装配结构件120,可以使壳体100的内侧具有安装固定电子设备中的各种零部件的功能,当壳体100为Unibody结构时,装配结构件120可以起到取代中框的作用。Please refer to FIG. 7 . FIG. 7 is a schematic diagram of a second structure of a housing provided by an embodiment of the present application. "Applying pressure to the composite material laminate structure to connect the composite material layers in the composite material laminate structure together, and forming the composite material laminate structure into a preset shape to obtain a shell" may specifically include: applying pressure to the composite material laminate structure. The
示例性地,“在壳体本体110的内表面设置装配结构件120”具体可以包括:获取装配结构件120,将装配结构件120安装于壳体本体110的内表面。可以理解的是,“获取装配结构件120”可以是制备装配结构件120或者是购买装配结构件120。“将装配结构件120安装于壳体本体110的内表面”具体可以为:采用粘合胶将装配结构件120粘接于壳体本体110的内表面。可以理解的是,“壳体本体110的内表面”指的是当壳体应用于电子设备中时,壳体本体110上靠近设备本体一侧的表面。Exemplarily, “arranging the mounting
示例性地,“在壳体本体110的内表面设置装配结构件120”具体也可以包括:将壳体本体110设置于模具中,采用注塑成型的方法在壳体本体110的内表面形成装配结构件120,使装配结构件120与壳体本体110形成一体结构。可以理解的是,由于注塑成型的过程中采用的是熔融的树脂材料,而熔融的树脂材料可以直接粘接于壳体本体110上,因此制得的装配结构件120与壳体本体110形成一体结构。Exemplarily, "arranging the
请参阅图8,图8为本申请实施例提供的壳体的第三种结构示意图。在壳体本体110的内表面设置装配结构件120之后,在壳体本体110的外表面设置装饰层130;或者Please refer to FIG. 8 , which is a schematic diagram of a third structure of the housing provided by the embodiment of the present application. After disposing the
在壳体本体110的内表面设置装配结构件120之前,在壳体本体110的外表面设置装饰层130。Before the mounting
可以理解的是,壳体本体110的外表面指的是当壳体100应用于电子设备200中时,壳体本体110上朝向用户设置的一侧表面。It can be understood that, the outer surface of the
示例性地,装饰层130可以为具有色彩和/或纹理图案的膜层,也可以为透明膜层,装饰层130的材料可以包括树脂材料,进一步的,还可以包括颜料;装饰层130可以通过喷涂或转印等工艺制备;装饰层130上远离壳体本体110一侧的表面(即外表面)可以为具有凹凸纹理图案的表面,或者为磨砂表面,也可以为光滑表面,当装饰层130上远离壳体本体110一侧的表面为光滑表面时,可以实现防脏污的效果。Exemplarily, the
在一些实施例中,当壳体本体110中最外侧的复合材料层的增强体为玻璃纤维时,由于玻璃纤维呈透明状,不能形成明显的纹理效果,因此可以将装饰层130设置为具有色彩和/或纹理图案的膜层;当壳体本体110中最外侧的复合材料层的增强体为碳纤维或芳纶纤维时,由于碳纤维与芳纶纤维本身具有明显的纹理效果,因此可以设置装饰层130可以为透明膜层,制得的壳体100可以直接以碳纤维或芳纶纤维的纹理作为外观效果。In some embodiments, when the reinforcement of the outermost composite material layer in the
请参阅图9,图9为本申请实施例提供的壳体的第四种结构示意图。“对复合材料叠层结构施加压力,使复合材料叠层结构中的各复合材料层连接在一起,并且使复合材料叠层结构形成预设形状,得到壳体”具体可以包括:对复合材料叠层结构10施加压力,使复合材料叠层结构10中的各复合材料层连接在一起,并且使复合材料叠层结构10形成预设形状,得到壳体本体110;在壳体本体110的外表面设置装饰层130,得到壳体100。可以看出,该方法未在壳体本体110的内表面设置装配结构件120,也即是说,制得的壳体100并非Unibody结构,而是常规壳体。Please refer to FIG. 9 . FIG. 9 is a schematic diagram of a fourth structure of a housing provided by an embodiment of the present application. "Applying pressure to the composite material laminate structure to connect the composite material layers in the composite material laminate structure together, and forming the composite material laminate structure into a preset shape to obtain a shell" may specifically include: applying pressure to the composite material laminate structure. The
请结合图6至图9,本申请实施例还提供一种壳体100,该壳体100可以采用上述任一实施例中的壳体的制作方法制得。壳体100可以包括壳体本体110,壳体本体110由复合材料叠层结构10加工得到。由于复合材料叠层结构10已在前文进行详细描述,此处不在赘述。可以理解的是,“加工”指的是前文中所述的“使复合材料叠层结构10软化,对复合材料叠层结构10施加压力,使复合材料叠层结构10中的各复合材料层连接在一起,并且使复合材料叠层结构10形成预设形状”。Please refer to FIG. 6 to FIG. 9 , an embodiment of the present application further provides a
请结合图7,壳体100还可以包括设置于壳体本体110内表面的装配结构件120。可以理解的是,当壳体本体110的内表面设有装配结构件120时,壳体100可以为Unibody结构(即中框和后盖的一体结构),当壳体本体110的内表面未设置装配结构件120时,壳体100可以为常规的电子设备外壳(例如手机后盖等)。Referring to FIG. 7 , the
请结合图8,在壳体本体110的内表面设有装配结构件120的基础上,壳体100还可以包括设置于壳体本体110外表面的装饰层130。Referring to FIG. 8 , on the basis that the inner surface of the
请结合图9,在壳体本体110的内表面未设置装配结构件120的情况下,壳体100还可以包括设置于壳体本体110外表面的装饰层130。Referring to FIG. 9 , in the case where the mounting
请参阅图10,图10为本申请实施例提供的电子设备的结构示意图。本申请实施例还提供一种电子设备200,该电子设备200可以包括上述任一实施例中的壳体100。Please refer to FIG. 10 , which is a schematic structural diagram of an electronic device provided by an embodiment of the present application. The embodiment of the present application further provides an
示例性地,电子设备200可以为手机、平板电脑等移动终端,还可以是游戏设备、增强现实(Augmented Reality,AR)设备、虚拟现实(Virtual Reality,VR)设备、数据存储装置、音频播放装置、视频播放装置、可穿戴设备等具有显示屏的设备,其中可穿戴设备可以是智能手环、智能眼镜、智能手表、智能装饰等。Exemplarily, the
示例性地,当电子设备200为手机时,壳体100可以为手机的后盖;当电子设备200为智能手表时,壳体100可以为智能手表的后盖。Exemplarily, when the
以上对本申请实施例提供的壳体的制作方法、壳体及电子设备进行了详细介绍。本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请。同时,对于本领域的技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The manufacturing method of the casing, the casing, and the electronic device provided by the embodiments of the present application are described in detail above. The principles and implementations of the present application are described herein by using specific examples, and the descriptions of the above embodiments are only used to help the understanding of the present application. At the same time, for those skilled in the art, according to the idea of the present application, there will be changes in the specific embodiments and application scope. To sum up, the content of this specification should not be construed as a limitation to the present application.
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