CN114515861A - Plate cutting device and using method - Google Patents
Plate cutting device and using method Download PDFInfo
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- CN114515861A CN114515861A CN202210176044.4A CN202210176044A CN114515861A CN 114515861 A CN114515861 A CN 114515861A CN 202210176044 A CN202210176044 A CN 202210176044A CN 114515861 A CN114515861 A CN 114515861A
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- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D29/00—Hand-held metal-shearing or metal-cutting devices
- B23D29/02—Hand-operated metal-shearing devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D27/00—Machines or devices for cutting by a nibbling action
- B23D27/02—Hand-held devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D36/00—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut
- B23D36/0008—Control arrangements specially adapted for machines for shearing or similar cutting, or for sawing, stock which the latter is travelling otherwise than in the direction of the cut for machines with only one cutting, sawing, or shearing devices
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Abstract
Description
技术领域technical field
本发明涉及板材切割技术领域,尤其涉及一种板材切割装置及使用方法。The invention relates to the technical field of sheet metal cutting, in particular to a sheet metal cutting device and a method for using the same.
背景技术Background technique
在金属制作及加工领域,金属板材是必不可少的加工材料。目前只有厚度在1mm以下薄板材可以通过剪刀进行手工切割,1mm及以上的中厚类板材需要通过剪板机等专用设备进行切割,专用设备效率高但缺点是较笨重且需要设备资金投入,且设备在使用过程需要专业人员操作以防止出现安全事故。In the field of metal fabrication and processing, sheet metal is an essential processing material. At present, only thin plates with a thickness of less than 1mm can be manually cut with scissors, and medium-thick plates with a thickness of 1mm and above need to be cut by special equipment such as shears. The equipment needs to be operated by professionals to prevent safety accidents.
发明内容SUMMARY OF THE INVENTION
为解决专用板材切割设备体积笨重、资金投入量大、且需要专业人员操作的问题,本发明提供一种板材切割装置及使用方法,该装置为手动切割装置,其结构简单、操作方便,任何人均可操作,同时资金投入较少,适用于需要对板材进行简单切割的场合。In order to solve the problems that the special plate cutting equipment is bulky, requires a large amount of capital investment, and requires professional operation, the present invention provides a plate cutting device and a method of using it. It is operable with less capital investment, and is suitable for occasions where simple cutting of plates is required.
本发明提供了如下的技术方案:The invention provides the following technical solutions:
第一方面,本发明提供了一种板材切割装置,包括手柄杆、割刀、套筒以及支架;所述手柄杆通过设置在其一端的连接块与支架顶部转动连接;所述套筒置于连接块下方,且套筒顶面中部设有贯通套筒的割刀孔,套筒底部位于割刀孔左右两侧均设有压板,且两个压板之间设有用于支撑套筒的支撑部;套筒顶面位于割刀孔左右两侧均可移动地安装有推板组件,推板组件顶部与连接块连接,底部伸出套筒与压板连接;套筒前后两侧对称设有两个短圆柱以及布设在短圆柱下方的两个滑槽;割刀底部可移动地伸入割刀孔内,且割刀侧面设有分别可在两个滑槽内滑动的两个活动销,活动销和短圆柱之间通过第二复位弹簧连接,割刀在第二复位弹簧的作用下,其顶部始终保持与连接块接触;手柄杆向下转动时,连接块带动推板组件推动压板下移以固定板材,同时带动割刀下移至伸出套筒外以切割板材。In a first aspect, the present invention provides a plate cutting device, comprising a handle bar, a cutter, a sleeve and a bracket; the handle bar is rotatably connected to the top of the bracket through a connecting block arranged at one end of the handle bar; the sleeve is placed on the top of the bracket. Below the connecting block, and the middle of the top surface of the sleeve is provided with a cutter hole penetrating the sleeve, the bottom of the sleeve is provided with pressure plates on the left and right sides of the cutter hole, and a support part for supporting the sleeve is arranged between the two pressure plates ;The top surface of the sleeve is located on the left and right sides of the cutter hole and is movably installed with a push plate assembly, the top of the push plate assembly is connected with the connecting block, and the bottom extends out of the sleeve to connect with the pressure plate; two symmetrically arranged on the front and rear sides of the sleeve A short cylinder and two chutes arranged under the short cylinder; the bottom of the cutter can move into the cutter hole, and the side of the cutter is provided with two movable pins that can slide in the two chute respectively. It is connected with the short cylinder by a second return spring. Under the action of the second return spring, the top of the cutter always keeps in contact with the connecting block; when the handle rod is rotated downward, the connecting block drives the push plate assembly to push the pressure plate down to Fix the plate, and at the same time drive the cutter to move down to the outside of the extension sleeve to cut the plate.
优选的,所述推板组件包括由上至下顺次连接的连接杆、上压杆、第一复位弹簧和用于连接压板的下压杆,自然状态下,压板受第一复位弹簧的作用,保持与套筒底面接触;所述连接块内设有分别与两个上压杆对应的两个通孔,连接杆延伸至套筒外,并可滑动地穿过通孔与固定件连接。通过连接杆与连接块配合,使连接块移动时,带动上压杆、第一复位弹簧以及下压杆移动,从而推动压板移动,将板材固定在工作台面上,防止在切割板材的过程中,发生偏移现象而影响切割效果。Preferably, the push plate assembly includes a connecting rod, an upper pressure rod, a first return spring and a lower pressure rod for connecting the pressure plate in sequence from top to bottom. In a natural state, the pressure plate is acted by the first return spring , keep in contact with the bottom surface of the sleeve; the connecting block is provided with two through holes corresponding to the two upper pressure rods respectively, the connecting rods extend out of the sleeve, and can slidably pass through the through holes to be connected with the fixing piece. Through the cooperation between the connecting rod and the connecting block, when the connecting block moves, it drives the upper pressure rod, the first return spring and the lower pressure rod to move, so as to push the pressure plate to move and fix the plate on the work surface to prevent the plate from being cut during the cutting process. Offset phenomenon occurs and affects the cutting effect.
优选的,所述通孔为腰形孔或方形孔,通孔的宽度大于连接杆的外径,但小于固定件以及上压杆的外径,从而保证连接杆能在通孔内沿其长度方向移动,并且不会与连接块分离。Preferably, the through hole is a waist-shaped hole or a square hole, and the width of the through hole is larger than the outer diameter of the connecting rod, but smaller than the outer diameter of the fixing piece and the upper pressure rod, so as to ensure that the connecting rod can pass through the through hole along its length. direction movement and will not detach from the connection block.
优选的,所述固定件为螺帽或螺钉或销钉,使连接杆与连接块之间拆装更加方便。Preferably, the fixing member is a nut, a screw or a pin, which makes the disassembly and assembly between the connecting rod and the connecting block more convenient.
优选的,所述支撑部设置在套筒底面靠近支架的一侧,且支撑部的底面高度低于压板的底面高度,套筒底面远离支架的一侧与工作台之间留有间隙,方便放置板材。Preferably, the support part is arranged on the side of the bottom surface of the sleeve close to the bracket, and the height of the bottom surface of the support part is lower than the height of the bottom surface of the pressure plate, and there is a gap between the side of the bottom surface of the sleeve away from the bracket and the workbench, which is convenient for placing plate.
优选的,所述套筒与支架之间安装有筋板,筋板的底面高度与支撑部的底面高度相同,通过设置筋板连接套筒与支架,能够增加板材切割装置的稳定性。Preferably, a rib is installed between the sleeve and the bracket, and the height of the bottom surface of the rib is the same as the height of the bottom surface of the support portion. By setting the rib to connect the sleeve and the bracket, the stability of the plate cutting device can be increased.
优选的,所述连接块为U型块,其设有凹槽的一端通过安装转轴与支架转动连接,另一端与手柄杆固定连接,通过设置U形连接块,不仅便于安装支架,同时便于连接块与上压杆以及割刀之间配合。Preferably, the connecting block is a U-shaped block, one end of which is provided with a groove is rotatably connected to the bracket through the installation shaft, and the other end is fixedly connected to the handle rod. By setting the U-shaped connecting block, it is not only convenient to install the bracket, but also easy to connect The block cooperates with the upper pressure rod and the cutter.
优选的,所述支架与连接块之间的夹角处安装有弹簧,弹簧为扭簧,其一端伸入位于连接块上的第一固定孔内,另一端伸入位于支架上的第二固定孔内,通过设置扭簧,给手柄杆提供支撑力,且向下按压手柄杆后,手柄杆能自动复位,方便进行下一次切割工作。Preferably, a spring is installed at the angle between the bracket and the connecting block, and the spring is a torsion spring, one end of which extends into the first fixing hole on the connecting block, and the other end extends into the second fixing hole on the bracket. In the hole, a torsion spring is provided to provide support for the handle rod, and after the handle rod is pressed down, the handle rod can be automatically reset, which is convenient for the next cutting work.
优选的,所述割刀顶部设置为球面,底部设置为便于切削板材的倾斜面,通过设置球面,使割刀顶部随连接块的转动,能够保持与连接块接触。Preferably, the top of the cutting knife is set as a spherical surface, and the bottom is set to facilitate cutting the inclined surface of the board. By setting the spherical surface, the top of the cutting knife rotates with the connecting block and can keep in contact with the connecting block.
第二方面,本发明提供了一种板材切割装置使用方法,包括以下步骤:In a second aspect, the present invention provides a method for using a plate cutting device, comprising the following steps:
S1:将板材切割装置安装在工作台上,使支架7底部固定在工作台内,并保证支撑部34与工作台面接触;S1: Install the plate cutting device on the workbench, fix the bottom of the
S2:在板材表面画切割线,画好后将板材放在工作台与压板之间的间隙处,并使割刀2对准切割线;S2: Draw a cutting line on the surface of the plate, after drawing, place the plate in the gap between the worktable and the pressing plate, and align the
S3:握住手柄杆向下按压,通过连接块推动割刀、压板组件以及压板同时向下运动;在按压过程中,压板先与板材接触,接着第一复位弹簧变形,进一步挤压压板以固定板材,最后割刀从套筒的割刀孔中伸出对板材进行切割;S3: Hold the handle rod and press down, push the cutter, the pressure plate assembly and the pressure plate to move downward at the same time through the connecting block; during the pressing process, the pressure plate first contacts the plate, then the first return spring deforms, and further squeezes the pressure plate to fix it plate, and finally the cutter protrudes from the cutter hole of the sleeve to cut the plate;
S4:松开手柄杆,连接块在弹簧的作用下复位,上压杆随着连接块上移,而压板和割刀分别在第一复位弹簧和第二复位弹簧的作用下复位;S4: Loosen the handle rod, the connection block is reset under the action of the spring, the upper pressure rod moves up with the connection block, and the pressure plate and the cutter are reset under the action of the first return spring and the second return spring respectively;
S5:沿切割线推动板材;S5: push the sheet along the cutting line;
S6:重复步骤S3-S5,直至完成全部切割操作。S6: Repeat steps S3-S5 until all cutting operations are completed.
本发明的有益的效果:本发明通过在套筒内设置割刀和推板组件,使操作人员只需转动手柄杆,即可推动压板和割刀下移,通过压板对板材施加压力,将板材固定在工作台面上,同时使割刀伸出套筒外对板材进行切割,不仅结构简单,资金投入较少,同时使用安全,任何人均可操作,能够适用需要对板材进行简单切割的场合。Beneficial effects of the present invention: by arranging the cutting knife and the push plate assembly in the sleeve, the operator can push the pressing plate and the cutting knife to move down only by turning the handle rod, and the pressing plate exerts pressure on the plate to push the plate It is fixed on the work surface, and at the same time, the cutter extends out of the sleeve to cut the plate, which not only has a simple structure, less capital investment, but also is safe to use, and can be operated by anyone, and can be applied to the occasions where simple cutting of the plate is required.
附图说明Description of drawings
图1是本发明的结构主视图;Fig. 1 is the structural front view of the present invention;
图2是本发明的结构侧视图;Fig. 2 is the structural side view of the present invention;
图3是本发明图1中的A-A向剖视图;Fig. 3 is the A-A sectional view in Fig. 1 of the present invention;
图4是本发明图1中的B-B向剖视图;Fig. 4 is the B-B direction sectional view in Fig. 1 of the present invention;
图5是本发明图1中的C-C向剖视图。Fig. 5 is a sectional view taken along the C-C direction in Fig. 1 of the present invention.
附图标记说明:Description of reference numbers:
1、手柄杆;11、连接块;111、压杆孔;2、割刀;21、活动销;3、套筒;31、短圆柱;32、滑槽;33、压板;34、支撑部;4、推板组件;41、连接杆;42、上压杆;43、第一复位弹簧;44、下压杆;5、第二复位弹簧;6、筋板;7、支架;71、转轴;8、弹簧。1. Handle rod; 11. Connecting block; 111. Pressing rod hole; 2. Cutting knife; 21. Active pin; 3. Sleeve; 31. Short cylinder; 32. Chute; 33. Pressing plate; 34. Supporting part; 4. Push plate assembly; 41, connecting rod; 42, upper pressure rod; 43, first return spring; 44, lower pressure rod; 5, second return spring; 6, rib plate; 7, bracket; 71, shaft; 8. Spring.
具体实施方式Detailed ways
如图1、图2所示,一种板材切割装置,包括手柄杆1、割刀2、套筒3以及支架7;支架7底部装在工作台内并固定,从而将板材切割装置安装在工作台上;手柄杆1一端设置有连接块11,连接块11为U型块,其设有凹槽的一端通过安装转轴71与支架7顶部转动连接,另一端与手柄杆1固定连接;向下按压手柄杆1,即可带动连接块11绕转轴71转动;支架7与连接块11之间的夹角处安装有弹簧8,弹簧8为扭簧,其一端伸入位于连接块11上的第一固定孔内,另一端伸入位于支架7上的第二固定孔内,通过设置扭簧,给手柄杆1提供支撑力,同时向下按压手柄杆1后,手柄杆1能在扭簧的作用下自动复位,方便进行下一次切割工作。As shown in Figures 1 and 2, a plate cutting device includes a handle bar 1, a
套筒3置于连接块11下方,结合图5所示,套筒3顶面中部设有贯通套筒3的割刀孔,套筒3底部位于割刀孔左右两侧均设有压板33,且两个压板33之间设有用于支撑套筒3的支撑部34,支撑部34设置在套筒3底面靠近支架7的一侧,且支撑部34的底面高度低于压板33的底面高度,将板材切割装置安装在工作台上后,支撑部34底部与工作台面接触,而套筒3底面远离支架7的一侧与工作台之间留有间隙,板材在切割前需放置在此间隙内;套筒3与支架7之间安装有筋板6,筋板6的底面高度与支撑部34的底面高度相同,使筋板6与支撑部34能够同时与工作台面接触,从而进一步加强板材切割装置的稳定性。The
套筒3顶面位于割刀孔左右两侧均可移动地安装有推板组件4,如图3所示,推板组件4包括由上至下顺次连接的连接杆41、上压杆42、第一复位弹簧43和用于连接压板33的下压杆44;连接块11内设有分别与两个上压杆42对应的两个通孔111,通孔111为腰形孔或方形孔,连接杆41延伸至套筒3外,并穿过通孔111与固定件连接,固定件为螺帽或螺钉或销钉,通孔111的宽度大于连接杆41的外径,但小于固定件以及上压杆42的外径,使连接杆41能在通孔111内沿其长度方向滑动,且不会与连接块11分离;下压杆44底部伸出套筒3与压板33螺纹连接;自然状态下,压板33受第一复位弹簧43的作用,保持与套筒3底面接触。The top surface of the
当操作人员向下按压手柄杆1时,连接块11转动,带动连接杆41在通孔111内滑动,同时带动上压杆42、第一复位弹簧43、下压杆44以及压板33共同向下移动,当压板33与板材接触后,继续施加压力使第一复位弹簧43变形获得弹力,从而推动压板33向下挤压板材,使板材被固定在工作台面上,防止板材在切割过程中发生偏移,从而影响切割效果;抬起手柄杆1后,在手柄杆1和第一复位弹簧43的共同作用下,压板33复位恢复与套筒3底面接触。When the operator presses the handle rod 1 downward, the connecting
结合图4所示,套筒3前后两侧对称设有两个短圆柱31以及布设在短圆柱31下方的两个滑槽32;割刀2顶部设置为球面,底部设置为倾斜面;通过设置球面,使割刀2顶部随连接块11的转动,能够保持与连接块11接触,通过设置倾斜面,能够减小割刀2与板材的接触面积,从而增大割刀对板材的压力,便于切割板材。As shown in FIG. 4 , two
割刀2底部可移动地伸入割刀孔内,割刀2侧面设有分别可在两个滑槽32内滑动的两个活动销21,活动销21和短圆柱31之间通过第二复位弹簧5连接,割刀2在第二复位弹簧5的作用下,其顶部始终保持与连接块11接触;手柄杆1向下转动时,连接块11带动割刀2向下移动并伸出套筒3以切割板材,第二复位弹簧5被拉伸变形获得弹力,松开手柄杆1后,割刀2在第二复位弹簧5的作用下复位。The bottom of the
一种基于上述板材切割装置的使用方法,包括以下步骤:A method of using the above-mentioned plate cutting device, comprising the following steps:
S1:将板材切割装置安装在工作台上,使支架7底部固定在工作台内,并保证支撑部34与工作台面接触;S1: Install the plate cutting device on the workbench, fix the bottom of the
S2:在板材表面画切割线,画好后将板材放在工作台与压板33之间的间隙处,并使割刀2对准切割线;S2: Draw a cutting line on the surface of the plate, put the plate in the gap between the worktable and the
S3:握住手柄杆1向下按压,通过连接块11推动割刀2、压板组件4以及压板33同时向下运动;在按压过程中,压板33先与板材接触,接着第一复位弹簧43变形,进一步挤压压板33以固定板材,最后割刀2从套筒3的割刀孔中伸出对板材进行切割;S3: Hold the handle rod 1 and press down, push the cutting
S4:松开手柄杆1,连接块11在弹簧8的作用下复位,上压杆42随着连接块11上移,而压板33和割刀2分别在第一复位弹簧43和第二复位弹簧5的作用下复位;S4: Release the handle bar 1, the connecting
S5:沿切割线推动板材;S5: push the sheet along the cutting line;
S6:重复步骤S3-S5,直至完成全部切割操作。S6: Repeat steps S3-S5 until all cutting operations are completed.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. The technical solutions described are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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