CN114489027A - Comprehensive diagnosis device for diagnosis and debugging of field electric actuating mechanism - Google Patents
Comprehensive diagnosis device for diagnosis and debugging of field electric actuating mechanism Download PDFInfo
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- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
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Abstract
The invention belongs to the field of comprehensive diagnosis devices, and provides a comprehensive diagnosis device for diagnosing and debugging a field electric actuating mechanism, aiming at the problems that a plurality of tools are needed to diagnose a plurality of electric actuating mechanisms and the tools have complicated operation process, which comprises the following steps: the device comprises a communication module, an identification module, a storage module and a processing module; the communication module is used for being in communication connection with the electric actuating mechanism and the cloud server and comprises an external interface used for being connected with a wiring terminal of the electric actuating mechanism; the identification module is used for identifying the identification ID output by the wiring terminal connected with the external interface in the communication module; the storage module is used for storing the identification ID and the corresponding working mode; and the processing module is used for finding out the corresponding working mode from the storage module according to the identification ID output by the identification module and adjusting the comprehensive diagnotor to be in the working mode.
Description
Technical Field
The invention belongs to the field of comprehensive diagnostors, and particularly relates to a comprehensive diagnostor for diagnosing and debugging a field electric actuating mechanism.
Background
The control mode of the electric actuating mechanism is divided into three types, namely switching value control, analog value control (generally 4-20 mA) and bus control (MODBUS bus, PROFIBUS bus and HART bus). The feedback mode of the electric actuating mechanism is divided into contact feedback (generally a passive dry contact) and analog quantity feedback (generally 4-20 mA), and the bus type control and feedback are digital signals.
When an engineer of an equipment manufacturer, a constructor of an electrical construction company (generally, an owner project outsourcing constructor) and a user of an equipment user (an owner) install, debug, diagnose and maintain an electric actuating mechanism, a large number of supporting tools such as a universal meter, a manual operator, a remote controller and the like need to be carried, when bus diagnosis (MODBUS bus, PROFIBUS bus and HART bus) is carried out, a notebook computer and a special bus adapter need to be equipped, the variety is various, the price is high, the operator needs strong professional knowledge, and the operation process is complex and tedious.
Disclosure of Invention
The invention provides a comprehensive diagnostor for diagnosing and debugging field electric actuating mechanisms, which is used for solving the problems that in the prior art, the comprehensive diagnostor can diagnose various electric actuating mechanisms by means of a plurality of tools, and the tools are complex in operation process.
The basic scheme of the invention is as follows: an integrated diagnostic for field electric actuator diagnostic commissioning comprising: the device comprises a communication module, an identification module, a storage module and a processing module; the communication module is used for being in communication connection with the electric actuating mechanism and the cloud server;
the communication module comprises an external interface, and the external interface is used for being connected with a wiring terminal of the electric actuating mechanism;
the identification module is used for identifying the identification ID output by the wiring terminal connected with the external interface in the communication module;
the storage module is used for storing the identification ID and the corresponding working mode;
and the processing module is used for finding out the corresponding working mode from the storage module according to the identification ID output by the identification module and adjusting the comprehensive diagnotor in the working mode.
The principle and the beneficial effects are as follows: the identification ID output by the terminal of different electric actuators is different. In the scheme, a storage module stores a plurality of identification IDs and working modes; that is, the comprehensive diagnosis device in the application supports multiple electric actuators with different output identifiers to connect, and finds out corresponding operation modes according to different identifiers ID of the output end of the wiring terminal of the electric actuator, thereby ensuring that the comprehensive diagnosis device can fully communicate with the electric actuator.
Further, the comprehensive diagnosis device further comprises a power supply module for supplying power;
the power supply module comprises a power supply input unit, a charging interface, a power supply management unit and a battery for supplying power to other electric equipment in the comprehensive diagnosis device;
the power supply input unit is used for being connected with an external wide-voltage direct-current power supply;
the power management unit is used for controlling the power supply unit to supply power to the battery by first current when a circuit where the charging interface is located is disconnected; when a circuit where the charging interface is located is conducted, the power supply unit is controlled to supply power to the battery through second current, and supply power to the circuit where the charging interface is located through third current, and the first current is different from the second current.
Has the advantages that: the comprehensive diagnosis device is provided with multiple charging modes in the scheme. When a circuit where the charging interface is located is disconnected, the battery is connected with the external wide-voltage direct-current power supply only through the power supply input unit, the battery is charged through the external wide-voltage direct-current power supply, and the charging current is the first current. When a circuit where the charging interface is located is conducted, the battery is connected with the external wide-voltage direct-current power supply through the power supply input unit and is connected with the other device a through the charging interface, at the moment, the external wide-voltage direct-current power supply still charges the battery, the charging current is the second current, the battery supplies power to the other device a through the charging interface, and the power supply current is the third current. Meanwhile, the first current and the second current are different, which means that the current for charging the battery is adjusted by the power supply in the power supply module according to the on-off of the charging interface, and the charging mode of the battery is changed. In the scheme, the charging current speed of the battery is specifically switched according to specific conditions, and the stable operation of the battery is ensured.
Further, the first current is greater than the second current.
Has the advantages that: the scheme limits that when other equipment consumes power through the charging interface, the charging voltage of the battery is reduced from the original first current of fast charging to the second current of slow charging.
Further, the charging interface is a USB charging interface.
Further, the power supply module further comprises a switch; and the power management unit controls whether a battery supplies power to other electric equipment in the comprehensive diagnosis device or not according to the on-off of the switch.
Further, the identification ID is implemented by a binary code of high and low level combinations.
Further, the external interface comprises an crocodile connector lug with an insulating sheath.
Further, the communication module comprises a signal receiving unit, the comprehensive diagnosis device further comprises an input module, and the processing module further comprises a viewing unit and a display unit;
the signal receiving unit is used for receiving the state information reported by the electric actuating mechanism through the bus;
the storage module is further used for storing the state information received by the signal receiving unit;
the input module is used for inputting instructions;
the viewing unit is used for finding out corresponding state information from the storage module according to the input instruction of the input module and sending the state information to the display unit;
and the display unit is used for displaying the state information sent by the viewing unit.
Further, the communication module includes a signal transmitting unit;
the signal sending unit is used for sending a remote control signal to an electric actuating mechanism connected with the comprehensive diagnosis device so that the electric actuating mechanism can execute corresponding operation according to the remote control signal;
and the processing module is also used for automatically detecting the remote control signal sent by the output module and displaying the instruction in the remote control signal when the signal sending unit in the communication module sends the remote control signal.
Further, the communication module is connected with the electric actuating mechanism through infrared communication and/or Bluetooth communication.
Drawings
FIG. 1 is a schematic diagram of an embodiment of an integrated diagnostic device for diagnostic debugging of an on-site electric actuator according to the present invention;
FIG. 2 is a schematic structural diagram of a communication module and a processing module in FIG. 1;
FIG. 3 is a schematic structural diagram of the power supply module of FIG. 1;
FIG. 4 is a schematic circuit diagram of the identification module of FIG. 1;
FIG. 5 is a table corresponding to combinations of the levels of CHK _ ID 1-CHK _ ID3 detected in FIG. 1.
Detailed Description
The following is further detailed by the specific embodiments:
reference numerals in the drawings of the specification include: the comprehensive diagnosis device 10, the communication module 101, the external interface 1011, the signal receiving unit 1012, the signal transmitting unit 1013, the recognition module 102, the storage module 103, the processing module 104, the viewing unit 1041, the display unit 1042, the input module 105, the power supply module 106, the power supply input unit 1061, the charging interface 1062, the power management unit 1063, and the battery 1064.
The present embodiment provides an integrated diagnostic device for diagnosing and debugging an on-site electric actuator, as shown in fig. 1, the integrated diagnostic device 10 includes: a communication module 101, an identification module 102, a storage module 103 and a processing module 104; the communication module 101 is used for being in communication connection with the electric actuator 11 and the cloud server 12.
Specifically, the communication module 101 includes an external interface 1011, and the external interface 1011 is used for connecting with a terminal of the electric actuator 11; the identification module 102 is configured to identify an identifier ID output by a terminal connected to the external interface 1011 in the communication module 101; the storage module 103 is configured to store an identifier ID and a corresponding working mode; the processing module 104 is configured to find a corresponding working mode from the storage module 103 according to the identification ID output by the identification module 102, and adjust the comprehensive diagnotor 10 in the working mode.
In the implementation, the identification IDs output by the terminals of different electric actuators 11 are different. In the scheme, a storage module stores a plurality of identification IDs and working modes; that is, the comprehensive diagnosis device in the application supports multiple electric actuators with different output identifiers to connect, and finds out corresponding operation modes according to different identifiers ID of the output end of the wiring terminal of the electric actuator, thereby ensuring that the comprehensive diagnosis device can fully communicate with the electric actuator.
According to the scheme, the identification ID is acquired through the external interface 1011 for identification, and the type (corresponding identification ID) of the interface switching of the electric actuator 11 which is connected with the comprehensive diagnosis device 10 can be identified according to the identification ID, so that the corresponding operation mode of the comprehensive diagnosis device 10 is found through the processing module 104 of the comprehensive diagnosis device, the operation mode is simple and not disordered, the workload of manually identifying whether the port is matched or not is reduced, and the integral automation level is improved.
In some examples, the external interface 1011 includes an alligator connector with an insulating sheath, and when the alligator connector is connected with a terminal of the electric actuator 11, screws do not need to be detached conveniently and quickly; and meanwhile, the insulating sheath is arranged, so that the safety and the reliability are realized.
In some examples, the identification ID is implemented by a two-level code combining high and low levels.
Specifically, the identification module 102 recovers a corresponding binary code according to a high level and a low level in the level information according to the level information with the identification ID received by the communication module 101 through the external interface 1011 and sent by the connection terminal in the electric actuator 11, and further obtains the information of the identification ID. The ID is represented in two forms, one of the two forms is represented in an analog circuit form, and the identification module finds a working mode corresponding to a high and low comment combination in the storage module according to the high and low level combination of the binary system; the two of the two modes are in a digital circuit form, the identification module converts the input high-low level combination of the two-mode type into binary digital information through analog-to-digital conversion, and the working mode of the corresponding binary digital information in the storage module is found according to the binary digital information.
It is worth mentioning that the circuit of the identification module 102 is shown in fig. 4. When R16, R17 and R18 are welded, the optical coupler is conducted, CHK _ ID 1-CHK _ ID3 output low level, CHK _ ID 1-CHK _ ID3 output high level when not welded, and the system detects the permutation and combination of CHK _ ID 1-CHK _ ID3 levels as shown in FIG. 5, so that ID code identification is realized.
In some examples, as shown in fig. 2, the communication module 101 includes a signal receiving unit 1012, the comprehensive diagnotor 10 further includes an input module 105, and the processing module 104 further includes a viewing unit 1041 and a display unit 1042. The signal receiving unit 1012 is configured to receive status information reported by the electric actuator 11 through a bus; the storage module 103 is further configured to store the status information received by the signal receiving unit 1012; the input module 105 is used for inputting instructions; the viewing unit 1041 is configured to find corresponding state information from the storage module 103 according to an input instruction of the input module 105, and send the corresponding state information to the display unit 1042; the display unit 1042 is configured to display the status information sent by the viewing unit 1041.
Specifically, the signal receiving unit 1012 is connected to the electric actuator 11 through a bus, and the electric actuator uploads the device status to the signal receiving unit 1012 through the bus, so that the signal receiving unit 1012 uploads the device status to the storage module 103 for storage.
Specifically, the processing module 104 includes an SOC chip loaded with a SOC operating system similar to an android operating system, and a company protocol is built in, and the SOC chip can be processed in an uplink of the mobile phone. The instructions input by the input module 105 include fixed instructions and variable instructions; the fixed instruction is input through a fixed input device (such as a keyboard), and generally comprises a baud rate and a slave station address; variable commands are input through a touch screen, and generally comprise operations of turning on, turning off, stopping and the like. The soc operating system comprises an MODBUS subprogram and a PROFIBUS subprogram; when the MODBUS subroutine runs, the message sent by the electric actuator 11 and stored in the storage module 103 can be viewed through the display unit 1042 according to the baud rate and slave station address in the fixed instruction input by the input module 105 in combination with the variable instruction; when the PROFIBUS subroutine operates, the message sent by the electric actuator and stored in the storage module 103 can be viewed through the display unit 1042 according to the slave station address in the fixed instruction input by the input module 105 and by combining the variable instruction.
In some examples, as shown in fig. 2, the communication module 101 includes a signal transmission unit 1013; the signal transmitting unit 1013 is configured to transmit a remote control signal to the electric actuator 11 connected to the integrated diagnostic apparatus 10, so that the electric actuator 11 performs a corresponding operation according to the remote control signal.
When in use, after the identification module 102 adjusts the working mode of the comprehensive diagnosis device 10, the user knows the information sent by the electric actuator 11 to the signal receiving unit 1012 through the bus through the display unit 1042 in the processing module 104; the user then enters a variable command through the input module 105. Here, the variable instruction is ←, →, ↓, ±, -and the like triggered by a key press, or ←, →, ↓, ±, -and the like sensed in the touch screen. Then, a corresponding control command is formed according to the variable command input by the input module 105 and sent to the signal sending unit 1013 in the communication module 101, so that the signal sending unit 1013 sends the control command to the electric actuator 11, and the electric actuator executes the control command.
Further, the communication module 101 is connected with the electric actuator 11 through infrared communication and/or bluetooth communication. Specifically, the signal transmitting unit 1013 in the communication module 101 is connected to the electric actuator 11 by an infrared communication connection and/or a bluetooth communication connection. For example, the signal transmitting unit 1013 includes a signal transmitter corresponding to the signal receiver in the electric actuator 11. For another example, the signal transmitting unit 1013 includes a bluetooth transmitter corresponding to a bluetooth receiver in the electric actuator.
Further, the processing module 104 is further configured to, when the signal sending unit 1013 in the communication module 101 sends a remote control signal, automatically detect the sent remote control signal, and display an instruction in the remote control signal. And displaying the control instruction in the remote control signal for a user to observe, and manually judging whether the remote control signal is abnormal.
Specifically, the input module 105 includes a function key, and when the function key is pressed, the input module 105 sends a self-test signal to the processing module; the processing module 104 receives the self-checking signal sent by the input module 105, automatically detects the remote control signal when the communication module 101 sends the remote control signal, and displays the remote control signal for the user to check whether the remote control signal is normal.
In some examples, as shown in fig. 3, the comprehensive diagnostic 10 further includes a power module 106 for supplying power; the power supply module 106 includes a power supply input unit 1061, a charging interface 1062, a power management unit 1063, and a battery 1064 for supplying power to other electric devices in the comprehensive diagnosis device. The power supply input unit 1061 is used for connecting with an external wide-voltage direct-current power supply; the power management unit 1062 is configured to control the power supply unit 1061 to supply power to the battery 1064 with a first current when a circuit in which the charging interface 1062 is located is disconnected; when the circuit where the charging interface 1062 is located is turned on, the power supply unit 1061 is controlled to supply power to the battery 1064 with a second current, and supply power to the circuit where the charging interface 1062 is located with a third current, where the first current is different from the second current.
The comprehensive diagnosis device is provided with a plurality of charging modes. When the circuit of the charging interface 1062 is disconnected, the battery 1064 is connected to the external wide-voltage dc power supply only through the power supply input unit 1061, and the external wide-voltage dc power supply charges the battery 1064, where the charging current is the first current. When the circuit of the charging interface 1062 is turned on, the battery 1064 is connected to the external wide-voltage dc power supply through the power supply input unit 1061 and connected to the other device a through the charging interface 1062, at this time, the external wide-voltage dc power supply still charges the battery 1064, the charging current is the second current, the battery 1064 supplies power to the other device a through the charging interface, and the power supply current is the third current. The first current is different from the second current, which indicates that the power supply 1064 in the power supply module 106 adjusts the current for charging the battery according to the on/off of the charging interface 1062, changes the charging mode of the battery, and specifically switches the charging current speed of the battery 1064 according to specific conditions, thereby ensuring the stable operation of the battery 1064. In addition, when the device works normally, the battery 1064 supplies power to all internal components, and the working time of the battery 1064 is not more than 8 hours in the standard working mode, wherein the normal working mode means that a circuit where the charging interface 1062 is located is disconnected, and the standard working mode means that a circuit where the charging interface 1062 is located is connected.
Further, the first current is greater than the second current. When other equipment consumes power through the charging interface, the charging voltage of the battery is reduced from the first current of the original quick charging to the second current of the slow charging.
Further, the charging interface is a USB charging interface.
In some examples, the power module further comprises a switch (not shown in the figures); the power management unit 1063 controls whether the battery 1064 supplies power to other electric devices in the comprehensive diagnosis device according to the on/off of the switch. The switch can be a key switch or a soft switch of a touch screen. Further, when the power management unit 1063 detects that the switch is in the off state and does not change within a preset time period, the power management unit controls the comprehensive diagnosis device to shut down, and the battery 1064 stops supplying power; the preset duration is preset by a user and defaults to 1 min. The condition that the comprehensive diagnosis device is accidentally turned off due to the fact that a user touches the comprehensive diagnosis device by mistake or operates the comprehensive diagnosis device by mistake is avoided, and certain shutdown fault-tolerant time is provided.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several variations and modifications can be made, which should also be considered as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the utility of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (10)
1. An integrated diagnostic for field diagnostics of an electric actuator, comprising: the device comprises a communication module, an identification module, a storage module and a processing module; the communication module is used for being in communication connection with the electric actuating mechanism and the cloud server and comprises an external interface, and the external interface is used for being connected with a wiring terminal of the electric actuating mechanism;
the identification module is used for identifying the identification ID output by the wiring terminal connected with the external interface in the communication module;
the storage module is used for storing the identification ID and the corresponding working mode;
and the processing module is used for finding out the corresponding working mode from the storage module according to the identification ID output by the identification module and adjusting the comprehensive diagnotor in the working mode.
2. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 1, further comprising a power supply module for supplying power;
the power supply module comprises a power supply input unit, a charging interface, a power supply management unit and a battery for supplying power to other electric equipment in the comprehensive diagnosis device;
the power supply input unit is used for being connected with an external wide-voltage direct-current power supply;
the power management unit is used for controlling the power supply unit to supply power to the battery by first current when a circuit where the charging interface is located is disconnected; when a circuit where the charging interface is located is conducted, the power supply unit is controlled to supply power to the battery through second current, and supply power to the circuit where the charging interface is located through third current, and the first current is different from the second current.
3. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 2, wherein: the first current is greater than the second current.
4. The integrated diagnostic engine for field electric actuator diagnostic commissioning of claim 2, wherein: the charging interface is a USB charging interface.
5. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 2, wherein: the power supply module further comprises a switch; and the power management unit controls whether a battery supplies power to other electric equipment in the comprehensive diagnosis device according to the on-off of the switch.
6. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 1, wherein: the identification ID is realized by a binary code of a combination of high and low levels.
7. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 1, wherein: the external interface comprises an crocodile connector lug with an insulating sheath.
8. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 1, wherein: the communication module comprises a signal receiving unit, the comprehensive diagnosis device further comprises an input module, and the processing module further comprises a viewing unit and a display unit;
the signal receiving unit is used for receiving the state information reported by the electric actuating mechanism through the bus;
the storage module is further used for storing the state information received by the signal receiving unit;
the input module is used for inputting instructions;
the viewing unit is used for finding out corresponding state information from the storage module according to the input instruction of the input module and sending the state information to the display unit;
and the display unit is used for displaying the state information sent by the viewing unit.
9. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 5, wherein: the communication module comprises a signal sending unit;
the signal sending unit is used for sending a remote control signal to an electric actuating mechanism connected with the comprehensive diagnosis device so that the electric actuating mechanism can execute corresponding operation according to the remote control signal;
and the processing module is also used for automatically detecting the sent remote control signal and displaying the instruction in the remote control signal when the signal sending unit in the communication module sends the remote control signal.
10. The integrated diagnostic for field electric actuator diagnostic commissioning of claim 1, wherein: the communication module is connected with the electric actuating mechanism through infrared communication and/or Bluetooth communication.
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