CN114484244A - Numerical control lubricating oil spraying device capable of automatically controlling flow - Google Patents
Numerical control lubricating oil spraying device capable of automatically controlling flow Download PDFInfo
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- CN114484244A CN114484244A CN202210136961.XA CN202210136961A CN114484244A CN 114484244 A CN114484244 A CN 114484244A CN 202210136961 A CN202210136961 A CN 202210136961A CN 114484244 A CN114484244 A CN 114484244A
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 65
- 238000005507 spraying Methods 0.000 title claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 239000003921 oil Substances 0.000 claims description 33
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 238000005461 lubrication Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 3
- 210000004209 hair Anatomy 0.000 claims 3
- 239000007921 spray Substances 0.000 claims 3
- 239000003129 oil well Substances 0.000 claims 2
- 238000007599 discharging Methods 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 5
- 230000001050 lubricating effect Effects 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/30—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the oil being fed or carried along by another fluid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
- G05D7/0617—Control of flow characterised by the use of electric means specially adapted for fluid materials
- G05D7/0629—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
- G05D7/0635—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/20—Amount of lubricant
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Auxiliary Devices For Machine Tools (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种可自动控制流量的数控润滑油喷涂装置,其中包括数控磨床和智能控制系统,所述数控磨床包括工作台,所述工作台中间滑动连接有工作板,所述工作板上方固定安装有夹持机构,所述工作台后侧下方固定安装有电动螺杆机构,所述电动螺杆机构内设置有速度检测模块,所述速度检测模块用于检测工作板前后移动的速度,所述电动螺杆机构与工作板固定连接,所述工作台左右两侧均固定安装有喷涂腔,所述喷涂腔内部设置有流量控制机构,所述喷涂腔上方固定安装有机械手,所述机械手前端固定安装有喷管,所述喷管与流量控制机构管道连接,该装置解决了当前无法进行智能化的润滑油喷涂工作的问题。
The invention discloses a numerically controlled lubricating oil spraying device capable of automatically controlling the flow rate, which comprises a numerically controlled grinding machine and an intelligent control system. The numerically controlled grinding machine comprises a worktable, and a workboard is slidably connected in the middle of the worktable, and a top of the workboard is slidably connected. A clamping mechanism is fixedly installed, an electric screw mechanism is fixedly installed under the rear side of the worktable, and a speed detection module is arranged in the electric screw mechanism. The electric screw mechanism is fixedly connected with the work plate, the left and right sides of the worktable are fixedly installed with a spraying cavity, the inside of the spraying cavity is provided with a flow control mechanism, a manipulator is fixedly installed above the spraying cavity, and the front end of the manipulator is fixedly installed There is a nozzle, the nozzle is connected with a pipeline of the flow control mechanism, and the device solves the problem that the intelligent lubricating oil spraying work cannot be carried out at present.
Description
技术领域technical field
本发明属于润滑油喷涂技术领域,具体涉及一种可自动控制流量的数控润滑油喷涂装置。The invention belongs to the technical field of lubricating oil spraying, and particularly relates to a numerically controlled lubricating oil spraying device capable of automatically controlling flow.
背景技术Background technique
随着润滑油喷涂技术的不断推进,越来越多的数控磨床采用润滑油喷涂装置进行润滑油喷涂工作,润滑油和润滑剂对数控机床的作用有:润滑功能、降低摩擦阻力、减少磨损、延长机械寿命、冷却功能、能散发摩擦产生热量、防锈功能、能防止设备零件表面腐蚀、密封功能、能防止泄漏、防尘、防窜气等。With the continuous advancement of lubricating oil spraying technology, more and more CNC grinding machines use lubricating oil spraying devices for lubricating oil spraying work. The functions of lubricating oil and lubricants on CNC machine tools include: lubricating function, reducing frictional resistance, reducing wear, Extend mechanical life, cooling function, can dissipate friction to generate heat, anti-rust function, can prevent surface corrosion of equipment parts, sealing function, can prevent leakage, dust, anti-bleeding, etc.
现有的润滑油喷涂装置在喷涂润滑油时,无法根据研磨时的磨床运行速度进行智能化的喷涂工作,工件在加工时需要前后运行,使磨床磨削后的效果更好,粗研磨时为保证加工速度使工件前后快速移动,精研磨时为保证加工质量使工件缓慢移动,保证工作精度,在工件前后移动时,需要对磨床的工作台进行充分润滑,提高磨削质量,在润滑过程中,润滑油容易导致油管内部产生油垢,无法及时对油垢进行清理导致油管堵塞。该现象成为本领域人员亟待解决的问题。When spraying lubricating oil, the existing lubricating oil spraying device cannot perform intelligent spraying work according to the running speed of the grinding machine during grinding, and the workpiece needs to run back and forth during processing, so that the grinding effect of the grinding machine is better. Ensure the machining speed to move the workpiece back and forth quickly. During fine grinding, in order to ensure the machining quality, the workpiece is moved slowly and the work accuracy is ensured. When the workpiece moves back and forth, it is necessary to fully lubricate the table of the grinding machine to improve the grinding quality. During the lubrication process , the lubricating oil is easy to cause oil dirt inside the oil pipe, and the oil dirt cannot be cleaned in time, resulting in the blockage of the oil pipe. This phenomenon has become an urgent problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有的集材装置一种可自动控制流量的数控润滑油喷涂装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to solve the problems raised in the above-mentioned background technology by a numerical control lubricating oil spraying device that can automatically control the flow rate of the existing skid device.
为了解决上述技术问题,本发明提供如下技术方案:一种可自动控制流量的数控润滑油喷涂装置,包括数控磨床和智能控制系统,其特征在于:所述数控磨床包括工作台,所述工作台中间滑动连接有工作板,所述工作板上方固定安装有夹持机构,所述工作台后侧下方固定安装有电动螺杆机构,所述电动螺杆机构内设置有速度检测模块,所述速度检测模块用于检测工作板前后移动的速度,所述电动螺杆机构与工作板固定连接,所述工作台左右两侧均固定安装有喷涂腔,所述喷涂腔内部设置有流量控制机构,所述喷涂腔上方固定安装有机械手,所述机械手前端固定安装有喷管,所述喷管与流量控制机构管道连接。In order to solve the above technical problems, the present invention provides the following technical solution: a numerical control lubricating oil spraying device that can automatically control the flow rate, including a numerical control grinding machine and an intelligent control system, characterized in that: the numerical control grinding machine includes a workbench, and the workbench A working plate is slidably connected in the middle, a clamping mechanism is fixedly installed above the working plate, an electric screw mechanism is fixedly installed under the rear side of the worktable, and a speed detection module is arranged in the electric screw mechanism, and the speed detection module It is used to detect the speed of the front and rear movement of the work plate. The electric screw mechanism is fixedly connected to the work plate. The left and right sides of the work table are fixedly installed with spraying chambers. The spraying chamber is provided with a flow control mechanism. A manipulator is fixedly installed above, and a nozzle is fixedly installed at the front end of the manipulator, and the nozzle is connected to the pipeline of the flow control mechanism.
本发明进一步说明,所述流量控制机构包括液压泵,所述液压泵与喷涂腔内壁固定连接,所述液压泵左侧管道连接有节流阀,所述节流阀开设有进油口和出油口,所述节流阀的出油口管道连接有抽油泵,所述抽油泵与喷管管道连接,所述节流阀内壁固定安装有固定环,所述固定环前端中间固定安装有进油管,所述进油管中间滑动连接有阀块,所述阀块分为凸阀块和凹阀块,所述阀块外侧均固定连接有伸缩杆,所述伸缩杆与固定环固定连接,所述伸缩杆与外部气泵管道连接,所述伸缩杆内端固定安装有滑板,所述固定环内壁固定安装有气压腔,所述滑板与气压腔内壁滑动连接,所述节流阀内壁左侧固定安装有松紧器,所述松紧器左侧固定连接有拉绳,所述拉绳内端固定安装有拉哨,所述拉哨内壁外侧固定安装有伸缩挡板,所述伸缩挡板与气压腔管道连接且管道内设置有压力阀,所述伸缩挡板内侧设置有若干刷毛且刷毛具有弹性,若干所述刷毛与拉哨内壁固定连接。The present invention further illustrates that the flow control mechanism includes a hydraulic pump, which is fixedly connected to the inner wall of the spraying chamber, a throttle valve is connected to the left pipeline of the hydraulic pump, and the throttle valve is provided with an oil inlet and an outlet. Oil port, an oil pump is connected to the oil outlet pipeline of the throttle valve, the oil pump is connected to the nozzle pipeline, a fixing ring is fixedly installed on the inner wall of the throttle valve, and an inlet is fixedly installed in the middle of the front end of the fixing ring. The oil pipe, a valve block is slidably connected in the middle of the oil inlet pipe, and the valve block is divided into a convex valve block and a concave valve block, and a telescopic rod is fixedly connected to the outside of the valve block, and the telescopic rod is fixedly connected with the fixing ring, so The telescopic rod is connected with the external air pump pipeline, the inner end of the telescopic rod is fixedly installed with a sliding plate, the inner wall of the fixing ring is fixedly installed with an air pressure cavity, the sliding plate is slidably connected with the inner wall of the air pressure cavity, and the left side of the inner wall of the throttle valve is fixed A tensioner is installed, a pull rope is fixedly connected to the left side of the tensioner, a pull whistle is fixedly installed at the inner end of the pull rope, a telescopic baffle is fixedly installed on the outer side of the inner wall of the pull whistle, and the telescopic baffle is connected to the air pressure chamber. The pipeline is connected and a pressure valve is arranged in the pipeline, a plurality of bristles are arranged on the inner side of the telescopic baffle, the bristles are elastic, and the several bristles are fixedly connected with the inner wall of the whistle.
本发明进一步说明,所述智能控制系统包括数据采集模块、智能换算模块、智能控制模块,所述数据采集模块与速度检测模块电连接,所述智能换算模块分别与数据采集模块、智能控制模块电连接,所述智能控制模块分别与外部气泵、松紧器连接;The present invention further illustrates that the intelligent control system includes a data acquisition module, an intelligent conversion module, and an intelligent control module, the data acquisition module is electrically connected to the speed detection module, and the intelligent conversion module is electrically connected to the data acquisition module and the intelligent control module respectively. connection, the intelligent control module is respectively connected with the external air pump and the tensioner;
所述数据采集模块用于采集速度检测模块中工作板的移动速度大小数据,所述智能换算模块用于根据工作板的移动速度进行换算并将结果输入到智能控制模块中,所述智能控制模块用于控制外部气泵、松紧器运行。The data acquisition module is used to collect the moving speed size data of the work board in the speed detection module, and the intelligent conversion module is used to convert according to the movement speed of the work board and input the result into the intelligent control module. Used to control the operation of external air pump and tensioner.
本发明进一步说明,所述智能控制系统的运行过程包括:The present invention further illustrates that the operation process of the intelligent control system includes:
S1、智能控制系统运行;S1, the operation of the intelligent control system;
S2、通过电驱动使电动螺杆机构带动工作板前后移动,从而使工件前后移动,数控磨床开始磨削工作;S2. The electric screw mechanism drives the work plate to move back and forth through the electric drive, so that the workpiece moves back and forth, and the CNC grinder starts the grinding work;
S3、通过电驱动控制速度检测模块运行,速度检测模块检测工作板的移动速度大小,数据采集模块采集工作板的移动速度数据并输入到智能换算模块中,智能换算模块换算出结果输入到智能控制模块中;S3. The operation of the speed detection module is controlled by the electric drive, the speed detection module detects the movement speed of the work board, the data acquisition module collects the movement speed data of the work board and inputs it into the intelligent conversion module, and the intelligent conversion module converts the result and inputs it to the intelligent control in the module;
S4、智能控制模块驱动外部气泵运行,对伸缩杆内注入气体,进行流速控制,并控制阀块从开启到关闭的时间,实现流量控制,在工作板的移动速度慢的情况下进入S5,反之进入S6;S4. The intelligent control module drives the external air pump to run, injects gas into the telescopic rod, controls the flow rate, and controls the time from opening to closing of the valve block to realize flow control. Enter S5 when the moving speed of the working plate is slow, and vice versa. Enter S6;
S5、压力阀到达承受压力后打开,使伸缩挡板打开,使刷毛弹出与节流阀内壁接触,智能控制模块驱动松紧器对拉绳进行松紧工作,之后进入S6;S5. The pressure valve is opened after it reaches the pressure, so that the telescopic baffle is opened, so that the bristles pop out and contact the inner wall of the throttle valve, and the intelligent control module drives the tensioner to tighten the rope, and then enter S6;
S6、完成磨削工作后智能控制系统停止运行,如需继续磨削工作则重复S1至S5。S6. After finishing the grinding work, the intelligent control system stops running. If the grinding work needs to be continued, repeat S1 to S5.
本发明进一步说明,所述S4中,智能控制模块控制外部气泵运行,外部气泵对伸缩杆内注入气体,使伸缩杆伸长,伸缩杆带动凸阀块和凹阀块相互靠近,对润滑油的流速进行控制。The present invention further illustrates that in the S4, the intelligent control module controls the operation of the external air pump, the external air pump injects gas into the telescopic rod, so that the telescopic rod is elongated, and the telescopic rod drives the convex valve block and the concave valve block to approach each other. The flow rate is controlled.
本发明进一步说明,所述S4中,智能控制模块驱动外部气泵对伸缩杆内注入气体使伸缩杆伸至最长,使伸缩杆带动凸阀块和凹阀块相互贴合,对润滑油进行阻挡,停止润滑油排放工作,根据工作板的移动速度控制阀块开启关闭的频率,实现多次润滑。The present invention further illustrates that in the above S4, the intelligent control module drives the external air pump to inject gas into the telescopic rod to extend the telescopic rod to the longest, so that the telescopic rod drives the convex valve block and the concave valve block to fit each other, and blocks the lubricating oil. , Stop the lubricating oil discharge work, and control the frequency of opening and closing of the valve block according to the moving speed of the working plate to achieve multiple lubrication.
本发明进一步说明,所述S5中,智能控制模块驱动外部气泵使伸缩杆伸长时带动滑板向内侧移动,使气压腔内部压强减小。The present invention further illustrates that in S5, the intelligent control module drives the external air pump to drive the slide plate to move inward when the telescopic rod is extended, so that the pressure inside the air pressure chamber is reduced.
本发明进一步说明,所述S5中,智能控制模块驱动松紧器运行,松紧器拉动拉绳产生形变,拉绳具有弹性,拉绳受力后与拉哨的小孔之间产生摩擦力,两种力相结合,使拉哨在拉绳中央转动,从而带动刷毛转动,根据工作板的移动速度控制松紧器使拉哨转动的频率发生改变。The present invention further illustrates that, in the S5, the intelligent control module drives the tensioner to run, the tensioner pulls the pull rope to produce deformation, the pull rope has elasticity, and friction is generated between the pull rope and the small hole of the whistle after being stressed. The combination of force makes the whistle rotate in the center of the pull rope, thereby driving the bristles to rotate, and the tensioner is controlled according to the moving speed of the working plate to change the frequency of the whistle rotation.
与现有技术相比,本发明所达到的有益效果是:本发明,采用智能控制系统和流量控制机构,通过流量控制机构对润滑油实现智能化的排放,从而使润滑油对磨床的润滑效果更佳。Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention adopts an intelligent control system and a flow control mechanism, and realizes intelligent discharge of the lubricating oil through the flow control mechanism, so that the lubricating effect of the lubricating oil on the grinding machine is improved. better.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明的机械手结构示意图;Fig. 2 is the mechanical hand structure schematic diagram of the present invention;
图3是本发明的喷涂腔内部结构示意图;3 is a schematic diagram of the internal structure of the spraying chamber of the present invention;
图4是本发明的节流阀结构示意图;Figure 4 is a schematic diagram of the structure of the throttle valve of the present invention;
图5是本发明的节流阀内部结构示意图;5 is a schematic diagram of the internal structure of the throttle valve of the present invention;
图6是本发明的节流阀内部结构平面示意图;6 is a schematic plan view of the internal structure of the throttle valve of the present invention;
图7是本发明的智能控制系统流程示意图;Fig. 7 is the schematic flow chart of the intelligent control system of the present invention;
图中:1、工作台;2、工作板;3、喷涂腔;4、机械手;5、喷管;6、液压泵;7、节流阀;8、抽油泵;9、固定环;10、进油管;11、阀块;12、伸缩杆;13、滑板;14、气压腔;15、松紧器;16、拉哨;17、伸缩挡板;18、拉绳;19、压力阀。In the figure: 1. Workbench; 2. Working plate; 3. Spraying cavity; 4. Robot arm; 5. Nozzle; 6. Hydraulic pump; 7. Throttle valve; 8. Oil pump; 9. Fixing ring; 10. Oil inlet pipe; 11, valve block; 12, telescopic rod; 13, slide plate; 14, air pressure chamber; 15, tensioner; 16, pull whistle; 17, telescopic baffle; 18, pull rope; 19, pressure valve.
具体实施方式Detailed ways
以下结合较佳实施例及其附图对本发明技术方案作进一步非限制性的详细说明。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution of the present invention is further described in non-limiting detail below in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-7,本发明提供技术方案:一种可自动控制流量的数控润滑油喷涂装置,包括数控磨床和智能控制系统,数控磨床包括工作台1,工作台1中间滑动连接有工作板2,工作板2上方固定安装有夹持机构,工作台1后侧下方固定安装有电动螺杆机构,电动螺杆机构内设置有速度检测模块,速度检测模块用于检测工作板2前后移动的速度,电动螺杆机构与工作板2固定连接,工作台1左右两侧均固定安装有喷涂腔3,喷涂腔3内部设置有流量控制机构,喷涂腔3上方固定安装有机械手4,机械手4前端固定安装有喷管5,喷管5与流量控制机构管道连接,智能控制系统分别与数控磨床、速度检测模块、电动螺杆机构、机械手4、流量控制机构电连接,操作人员将加工的工件放置在工作板2上,通过夹持机构将工件固定,这时再开启数控磨床,通过电驱动使智能控制系统运行,再通过电驱动使流量控制机构对润滑油的流量进行控制,润滑油通过流量控制机构进入管道,再通过管道进入喷管5,最后从喷管5排出,同时通过电驱动控制电动螺杆机构使工作板2前后移动,开始磨削工作,智能控制系统通过电驱动使速度检测模块对工作板2前后移动的速度进行检测,粗磨时的移动速度较快,精磨时的速度较慢,保证研磨质量,磨削过程中,驱动机械手4运行,机械手4带动喷管5对工作板2与工作台1之间的滑动处进行润滑油的喷涂工作,通过流量控制机构对润滑油实现智能化的排放,从而使润滑油对磨床的润滑效果更佳;1-7, the present invention provides a technical solution: a numerical control lubricating oil spraying device that can automatically control the flow rate, including a numerical control grinder and an intelligent control system, the numerical control grinder includes a
流量控制机构包括液压泵6,液压泵6与喷涂腔3内壁固定连接,液压泵6左侧管道连接有节流阀7,节流阀7开设有进油口和出油口,节流阀7的出油口管道连接有抽油泵8,抽油泵8与喷管5管道连接,节流阀7内壁固定安装有固定环9,固定环9前端中间固定安装有进油管10,进油管10中间滑动连接有阀块11,阀块11分为凸阀块和凹阀块,阀块11外侧均固定连接有伸缩杆12,伸缩杆12与固定环9固定连接,伸缩杆12与外部气泵管道连接,伸缩杆12内端固定安装有滑板13,固定环9内壁固定安装有气压腔14,滑板13与气压腔14内壁滑动连接,节流阀7内壁左侧固定安装有松紧器15,松紧器15左侧固定连接有拉绳18,拉绳18内端固定安装有拉哨16,拉哨16内壁外侧固定安装有伸缩挡板17,伸缩挡板17与气压腔14管道连接且管道内设置有压力阀19,伸缩挡板17内侧设置有若干刷毛且刷毛具有弹性,若干刷毛与拉哨16内壁固定连接,智能控制系统分别与液压泵6、抽油泵8、外部气泵、松紧器15电连接,通过上述步骤,智能控制系统运行,通过电驱动控制液压泵6运行,液压泵6从外部抽取润滑油通过管道输入到节流阀7中,再从进油管10排出至出油口处,这时通过电驱动控制外部气泵运行,外部气泵对伸缩杆12内注入气体,使伸缩杆12伸长,伸缩杆12带动凸阀块和凹阀块相互靠近,对润滑油的流速进行控制,在润滑油排放完毕后,驱动伸缩杆12伸至最长,凸阀块和凹阀块相互贴合,对润滑油进行阻挡,停止润滑油排放工作,伸缩杆12伸长时带动滑板13向内侧移动,使气压腔14内部压强减小,当伸缩杆12伸至最长,压力阀19到达压力承受极限打开,这时伸缩挡板17内的气体被抽取后经过管道进入气压腔14内,伸缩挡板17被抽取气体后开始收缩直至伸缩挡板17打开,刷毛失去伸缩挡板17阻挡后弹出,拉哨16内的刷毛在伸缩挡板17关闭时被挡住,而伸缩挡板17打开后失去阻挡弹出与节流阀7内壁接触,拉绳18处于相互缠绕状态,通过松紧器15拉动拉绳18产生形变,拉绳18具有弹性,拉绳18受力后与拉哨16的小孔之间产生摩擦力,两种力相结合,使拉哨16在拉绳18中央转动,从而带动刷毛转动,根据工作板2移动速度控制松紧器15使拉哨16转动的频率发生改变,节流阀7长期工作内壁产生油垢,从而对节流阀7内壁进行清理,再通过电驱动控制抽油泵8运行,出油口处的润滑油被抽油泵8抽取后经过管道进入喷管5,再从喷管5排出,实现润滑油喷涂工作;The flow control mechanism includes a hydraulic pump 6, the hydraulic pump 6 is fixedly connected with the inner wall of the spraying
智能控制系统包括数据采集模块、智能换算模块、智能控制模块,数据采集模块与速度检测模块电连接,智能换算模块分别与数据采集模块、智能控制模块电连接,智能控制模块分别与外部气泵、松紧器15连接;The intelligent control system includes a data acquisition module, an intelligent conversion module, and an intelligent control module. The data acquisition module is electrically connected with the speed detection module, the intelligent conversion module is electrically connected with the data acquisition module and the intelligent control module, and the intelligent control module is respectively connected with the external air pump,
数据采集模块用于采集速度检测模块中工作板2的移动速度大小数据,智能换算模块用于根据工作板2的移动速度进行换算并将结果输入到智能控制模块中,智能控制模块用于控制外部气泵、松紧器15运行;The data acquisition module is used to collect the moving speed size data of the
智能控制系统的运行过程包括:The operation process of the intelligent control system includes:
S1、智能控制系统运行;S1, the operation of the intelligent control system;
S2、通过电驱动使电动螺杆机构带动工作板2前后移动,从而使工件前后移动,数控磨床开始磨削工作S2. The electric screw mechanism drives the
S3、通过电驱动控制速度检测模块运行,速度检测模块检测工作板2的移动速度大小,数据采集模块采集工作板2的移动速度数据并输入到智能换算模块中,智能换算模块换算出结果输入到智能控制模块中;S3. Control the operation of the speed detection module through the electric drive, the speed detection module detects the movement speed of the
S4、智能控制模块驱动外部气泵运行,对伸缩杆12内注入气体,进行流速控制,并控制阀块11从开启到关闭的时间,实现流量控制,在工作板2的移动速度慢的情况下进入S5,反之进入S6;S4. The intelligent control module drives the external air pump to run, injects gas into the
S5、压力阀19到达承受压力后打开,使伸缩挡板17打开,使刷毛弹出与节流阀7内壁接触,智能控制模块驱动松紧器15对拉绳18进行松紧工作,之后进入S6;S5, the
S6、完成磨削工作后智能控制系统停止运行,如需继续磨削工作则重复S1至S5;S6. After finishing the grinding work, the intelligent control system stops running. If the grinding work needs to be continued, repeat S1 to S5;
S4中,智能控制模块控制外部气泵运行,外部气泵对伸缩杆12内注入气体,使伸缩杆12伸长,伸缩杆12带动凸阀块和凹阀块相互靠近,对润滑油的流速进行控制:In S4, the intelligent control module controls the operation of the external air pump, and the external air pump injects gas into the
其中,V为凸阀块和凹阀块相互靠近后的润滑油流速,Vmax为凸阀块和凹阀块相距最远时的润滑油流速,Amax为工作板2最大移动速度,A为工作板2的移动速度,针对工作板2移动速度越慢,润滑油的流速越慢,防止出现润滑油对局部喷涂过度的现象发生,提高润滑效果,同时避免润滑油过度喷洒造成资源浪费,节省成本,针对工作板2移动速度越快,润滑油的流速越快,这时为保证润滑油顺利进入工作板2与工作台1之间的缝隙处,从而加快润滑油流速,使润滑油快速排放出去;Among them, V is the lubricating oil flow rate after the convex valve block and the concave valve block are close to each other, V max is the lubricating oil flow rate when the convex valve block and the concave valve block are farthest apart, A max is the maximum moving speed of the working
S4中,智能控制模块驱动外部气泵对伸缩杆12内注入气体使伸缩杆12伸至最长,使伸缩杆12带动凸阀块和凹阀块相互贴合,对润滑油进行阻挡,停止润滑油排放工作,根据工作板2的移动速度控制阀块11开启关闭的频率,实现多次润滑:In S4, the intelligent control module drives the external air pump to inject gas into the
其中,F为阀块11开启关闭的频率,Tmax为阀块11开启关闭的最大频率,针对工作板2移动速度越快,阀块11开启关闭的频率越高,这时为保证润滑油能够及时对工作板2和工作台1之间的缝隙处进行补充,使润滑油多次排放,提高快速加工时的润滑效果,避免润滑油消耗后无法得到补充导致工作台1和工作板2之间出现磨损,针对工作板2移动速度越慢,阀块11开启关闭的频率越低,这时的工作台1和工作板2之间的摩擦力度小,润滑油足够对其进行润滑,能够相对进一步降低润滑油的浪费;Among them, F is the opening and closing frequency of the
S5中,智能控制模块驱动外部气泵使伸缩杆12伸长时带动滑板13向内侧移动,使气压腔14内部压强减小,当伸缩杆12伸至最长,压力阀19到达压力承受极限打开,这时伸缩挡板17内的气体被抽取后经过管道进入气压腔14内,伸缩挡板17打开,拉哨16内的刷毛失去阻挡后弹出与节流阀7内壁接触,刷毛弹出后便于后续对节流阀7内壁进行清理工作,避免节流阀7长期工作导致被油垢堵塞,防止润滑工作失效,当伸缩杆12没有伸至最长,这时表示润滑油依旧在排放,压力阀19无法到达压力承受极限,伸缩挡板17挡住刷毛,可以防止大量的刷毛对润滑油产生流动干扰,保证润滑油排放顺畅,提高润滑油排放效率;In S5, the intelligent control module drives the external air pump so that when the
S5中,智能控制模块驱动松紧器15运行,松紧器15拉动拉绳18产生形变,拉绳18具有弹性,拉绳18受力后与拉哨16的小孔之间产生摩擦力,两种力相结合,使拉哨16在拉绳18中央转动,从而带动刷毛转动,根据工作板2的移动速度控制松紧器15使拉哨16转动的频率发生改变:In S5, the intelligent control module drives the
当时,Amin为工作板2最小移动速度:松紧器15运行模式为间隔十分钟运行一次且对拉哨16转动的频率进行控制,F为松紧器15使拉哨16转动的频率,Fmax为松紧器15使拉哨16转动的最大频率,针对工作板2移动速度越慢,松紧器15使拉哨16转动的频率高,移动速度较慢的工作板2所使用的润滑油较多,产生的油垢相对就多,为保证节流阀7内部清洁,使刷毛对节流阀7内壁进行充分清理,避免节流阀7被油垢堵塞影响排油,针对工作板2移动速度越快,松紧器15使拉哨16转动的频率低,这时保证清理节流阀7内壁的同时,降低刷毛和拉绳18的损耗,提高该装置使用寿命;when , A min is the minimum moving speed of the working board 2: the operation mode of the
当时:松紧器15运行模式为间隔十分钟运行一次且只驱动拉哨16转动一圈,这时的润滑油排放量少,产生的油垢相对较少,能够增长刷毛的使用寿命,避免刷毛损耗过大。when When: the operating mode of the
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", etc. is based on the drawings shown in the drawings. The orientation or positional relationship is only for the convenience of describing the present invention, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
最后需要指出的是:以上实施例仅用以说明本发明的技术方案,而非对其限制。尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features therein, and these modifications Or alternatively, the essence of the corresponding technical solutions does not deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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