CN114480790A - Method and apparatus for manufacturing steel product - Google Patents
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- 238000000034 method Methods 0.000 title claims description 24
- 238000005496 tempering Methods 0.000 claims abstract description 140
- 238000010438 heat treatment Methods 0.000 claims abstract description 66
- 238000001816 cooling Methods 0.000 claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 21
- 230000008569 process Effects 0.000 claims description 11
- 238000010791 quenching Methods 0.000 abstract description 17
- 230000000171 quenching effect Effects 0.000 abstract description 16
- 238000005255 carburizing Methods 0.000 description 27
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 16
- 229910052799 carbon Inorganic materials 0.000 description 16
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
Description
技术领域technical field
本发明涉及一种钢制品的制造方法和钢制品的制造装置。The present invention relates to a manufacturing method of a steel product and a manufacturing device of the steel product.
背景技术Background technique
为了提高钢制品的强度,人们广泛使用对渗碳后的钢构件进行淬火和回火的方法。在此,在具备具有高硬度的硬质部和具有高韧性的韧性部的钢制品中,为了赋予这些性质,需要对各部分进行不同的处理。In order to improve the strength of steel products, the methods of quenching and tempering the carburized steel components are widely used. Here, in a steel product having a hard portion having high hardness and a tough portion having high toughness, in order to impart these properties, it is necessary to treat each portion differently.
在日本特开2011-140697中,公开了对具备需要硬度的部分和需要韧性的部分的钢制品的淬火方法。Japanese Patent Laid-Open No. 2011-140697 discloses a method for quenching a steel product having a portion requiring hardness and a portion requiring toughness.
发明内容SUMMARY OF THE INVENTION
如日本特开2011-140697那样,在制造具备硬质部和韧性部的钢制品时的淬火及回火中,通常采用以下的顺序。即,首先,对渗碳后的钢构件整体实施淬火处理,使钢构件的表面整体硬化,得到渗碳淬火部件。之后,仅对成为韧性部的部分(例如,螺纹部分)进行例如利用线圈的高频加热(感应加热),进行部分回火处理。As in Japanese Patent Application Laid-Open No. 2011-140697, the following procedures are generally employed in quenching and tempering when manufacturing a steel product having a hard portion and a tough portion. That is, first, a quenching treatment is performed on the entire steel member after carburization, and the entire surface of the steel member is hardened, thereby obtaining a carburized and quenched part. After that, only the portion (for example, the threaded portion) that becomes the tough portion is subjected to high-frequency heating (induction heating) using, for example, a coil, and a partial tempering treatment is performed.
但是,例如在图1A、图1B所示的作为韧性部2具有螺纹部的钢制品1中,要求高硬度的硬质部3和要求高韧性的韧性部2配置在非常接近的位置,例如两者之间的距离D为数毫米(更具体地为7mm)的位置。因此,在回火处理时,提供给成为韧性部2的部分的热量通过传导传递到成为硬质部3的部分,成为硬质部3的部分被间接地进行回火处理,存在硬质部3的硬度降低的可能性。进而,为了抑制硬质部3的硬度降低,在回火处理时,若减少对成为韧性部2的部分的热输入,则成为韧性部2的部分不能充分软化到规定的硬度(不能回火),有可能不能赋予韧性部2高的韧性。另一方面,若向成为韧性部2的部分的热输入过多,则有可能成为再淬火(再焼き)的组织而硬化。However, for example, in the
因此,在制造具备硬质部和韧性部的钢制品时的回火处理中,要求开发一种能够一边对成为韧性部的部分赋予适当量的热量,一边抑制向成为硬质部的部分的传热的方法。Therefore, in the tempering treatment when manufacturing a steel product having a hard portion and a tough portion, it is required to develop a method that can suppress the transfer of heat to the portion serving as the hard portion while applying an appropriate amount of heat to the portion serving as the tough portion. hot method.
本发明是鉴于这样的状况而完成的,其目的在于提供一种能够在确保韧性部的韧性的状态下防止硬质部的硬度降低的钢制品的制造方法及钢制品的制造装置。The present invention has been made in view of such a situation, and an object thereof is to provide a method for producing a steel product and an apparatus for producing a steel product that can prevent a reduction in the hardness of the hard part while ensuring the toughness of the ductile part.
本发明所涉及的钢制品的制造方法是具备硬质部和韧性部的钢制品的制造方法,其特征在于,对淬火处理后的钢构件的成为前述韧性部的部分,进行加热至回火温度后立即冷却的回火处理。The method for producing a steel product according to the present invention is a method for producing a steel product including a hard portion and a tough portion, wherein the portion of the quenched steel member that becomes the tough portion is heated to a tempering temperature. Temper treatment immediately after cooling.
在本发明的钢制品的制造方法中,在回火处理中,将淬火处理后的钢构件的成为韧性部的部分加热至回火温度后,立即冷却,不保持均热,因此能够抑制向成为韧性部的部分以外的热输入。因此,容易得到韧性部所要求的回火硬度(例如,440HV以下),进而能够减少再淬火的风险。这样,在本发明中,与以往相比,在回火处理中,能够容易地对成为韧性部的部分赋予适当量的热量,使韧性部的鲁棒性提高,并且能够抑制向成为硬质部的部分的传热,在硬质部中能够确保高硬度。In the method for producing a steel product of the present invention, in the tempering treatment, the portion of the quenched steel member that becomes the ductile portion is heated to the tempering temperature, and then immediately cooled, so that the soaking temperature is not maintained, so that the tendency to become Heat input other than the ductile portion. Therefore, the tempering hardness (for example, 440HV or less) required for the tough part can be easily obtained, and the risk of requenching can be reduced. In this way, in the present invention, in the tempering treatment, an appropriate amount of heat can be easily applied to the portion that becomes the tough portion, the robustness of the tough portion can be improved, and the portion that becomes the hard portion can be suppressed compared with the prior art. The heat transfer of the part can ensure high hardness in the hard part.
在此,优选地,在前述回火处理中,对成为前述韧性部的部分连续多次进行加热至回火温度后立即冷却的操作。Here, in the tempering treatment, preferably, the portion that becomes the tough portion is heated to the tempering temperature and then cooled immediately a plurality of times in succession.
另外,优选地,前述回火温度为690℃以上、725℃以下。Moreover, it is preferable that the said tempering temperature is 690 degreeC or more and 725 degrees C or less.
进一步地,优选地,将成为前述韧性部的部分加热至回火温度后,立即冷却的温度为100℃以下。Furthermore, it is preferable that the temperature at which the part to become the tough part is heated to the tempering temperature and then cooled immediately is 100° C. or lower.
另外,优选地,对于前述成为韧性部的部分,以30秒的时间进行加热至回火温度之后立即冷却的1次操作。In addition, it is preferable to perform one operation of cooling immediately after heating to the tempering temperature for 30 seconds for the portion to be the tough portion.
本发明所涉及的钢制品的制造装置是具备硬质部和韧性部的钢制品的制造装置,其特征在于,具备:加热处理部,其对钢构件进行加热;冷却处理部,其冷却前述钢构件;以及移动机构,其能够使前述钢构件向各处理部移动,其中,在对前述钢构件的回火处理中,将成为前述钢构件的韧性部的部分在前述加热处理部加热至回火温度后,前述移动机构立即使前述钢构件向前述冷却处理部移动。The apparatus for manufacturing a steel product according to the present invention is a manufacturing apparatus for a steel product including a hard part and a tough part, and is characterized by comprising: a heat treatment part that heats the steel member; and a cooling treatment part that cools the steel a member; and a moving mechanism capable of moving the steel member to each treatment portion, wherein, in the tempering treatment of the steel member, a portion that becomes a tough portion of the steel member is heated to the tempering in the heat treatment portion Immediately after the temperature is reached, the moving mechanism moves the steel member to the cooling treatment section.
在本发明所涉及的钢制品的制造装置中,在回火处理中,成为韧性部的部分在加热处理部加热至回火温度之后,能够通过移动机构使钢构件向冷却处理部移动。因此,将淬火处理后的钢构件的成为韧性部的部分加热至回火温度后,立即冷却,不保持均热,因此能够抑制向成为韧性部的部分以外的热输入。因此,容易得到韧性部所要求的回火硬度,进而,减少再淬火的风险,并且在硬质部中能够确保高硬度。In the manufacturing apparatus of the steel product according to the present invention, in the tempering treatment, after the portion to be the tough part is heated to the tempering temperature in the heat treatment part, the steel member can be moved to the cooling treatment part by the moving mechanism. Therefore, the portion of the quenched steel member that becomes the ductile portion is heated to the tempering temperature, and then immediately cooled, so that soaking is not maintained, heat input to other than the portion that becomes the ductile portion can be suppressed. Therefore, the tempering hardness required for the tough part can be easily obtained, and the risk of requenching can be reduced, and high hardness can be ensured in the hard part.
在此,优选地,在对各钢构件的回火处理中,前述移动机构进行多次从前述加热处理部向前述冷却处理部的移动。Here, in the tempering process of each steel member, it is preferable that the said moving mechanism performs the movement from the said heating process part to the said cooling process part a plurality of times.
根据本发明,能够提供一种能够在确保韧性部的韧性的状态下防止硬质部的硬度降低的钢制品的制造方法及钢制品的制造装置。ADVANTAGE OF THE INVENTION According to this invention, the manufacturing method of a steel product and the manufacturing apparatus of a steel product which can prevent the reduction of the hardness of a hard part in the state which ensured the toughness of a tough part can be provided.
附图说明Description of drawings
下面将参照附图描述本发明的示例性实施例的特征、优点、以及技术和工业意义,附图中相同的附图标记示出相同的元件。The features, advantages, and technical and industrial implications of exemplary embodiments of the present invention will be described below with reference to the accompanying drawings, in which like reference numerals designate like elements.
图1A是用于说明由本发明所涉及的制造方法的一实施方式得到的具备硬质部和韧性部的钢制品的一例的概略立体图。1A is a schematic perspective view for explaining an example of a steel product provided with a hard portion and a tough portion obtained by one embodiment of the manufacturing method according to the present invention.
图1B是用于说明由本发明所涉及的制造方法的一实施方式得到的具备硬质部和韧性部的钢制品的一例的概略局部截面图。1B is a schematic partial cross-sectional view for explaining an example of a steel product including a hard portion and a tough portion obtained by one embodiment of the manufacturing method according to the present invention.
图2是示出以往的一例的回火处理中成为韧性部的部分的温度变化(热曲线)的一例的图表。FIG. 2 is a graph showing an example of a temperature change (thermal curve) of a portion that becomes a tough part in a conventional tempering treatment.
图3是示出本发明所涉及的制造方法的一实施方式的回火处理中成为韧性部的部分的温度变化(热曲线)的一例的图表。FIG. 3 is a graph showing an example of a temperature change (thermal curve) of a portion that becomes a tough part in a tempering process according to an embodiment of the manufacturing method according to the present invention.
图4A是用于说明以往的一例的回火处理中加热时的钢构件中的ε-碳化物的析出的概略图。4A is a schematic diagram for explaining the precipitation of ε-carbide in a steel member during heating in a conventional tempering treatment.
图4B是用于说明以往的一例的回火处理中均热时产生的ε-碳化物的成长的概略图。FIG. 4B is a schematic diagram for explaining the growth of ε-carbides generated during soaking in a conventional tempering treatment.
图5A是用于说明在本发明所涉及的制造方法的一实施方式中的回火处理中,进行1至3次回火操作(加热后立即冷却的操作)时的钢构件中的ε-碳化物的析出的概略图。5A is a diagram for explaining ε-carbide in the steel member when tempering operations (operations for cooling immediately after heating) are performed 1 to 3 times in the tempering treatment in the embodiment of the manufacturing method according to the present invention Schematic diagram of the precipitation.
图5B是用于说明在本发明所涉及的制造方法的一实施方式中的回火处理中,进行1至3次回火操作(加热后立即冷却的操作)时的钢构件中的ε-碳化物的析出的概略图。5B is a diagram for explaining ε-carbides in the steel member when tempering operations (operations for cooling immediately after heating) are performed 1 to 3 times in the tempering treatment in the embodiment of the manufacturing method according to the present invention Schematic diagram of the precipitation.
图5C是用于说明在本发明所涉及的制造方法的一实施方式中的回火处理中,进行1至3次回火操作(加热后立即冷却的操作)时的钢构件中的ε-碳化物的析出的概略图。5C is a diagram for explaining the ε-carbide in the steel member when tempering operation (operation for cooling immediately after heating) is performed 1 to 3 times in the tempering treatment in the embodiment of the manufacturing method according to the present invention Schematic diagram of the precipitation.
图6是示出以往的一例的回火处理中回火温度与韧性部的硬度的关系的图表。FIG. 6 is a graph showing the relationship between the tempering temperature and the hardness of the tough part in the tempering treatment of a conventional example.
图7是示出以往的一例的回火处理和本发明所涉及的制造方法的一实施方式中的回火处理(回火操作次数:1至3次)中的韧性部的硬度分布的图表。7 is a graph showing the hardness distribution of the ductile portion in the tempering treatment (number of tempering operations: 1 to 3 times) in the tempering treatment in one embodiment of the conventional example and the manufacturing method according to the present invention.
图8是用于说明本发明所涉及的制造装置的一实施方式的概略图。FIG. 8 is a schematic diagram for explaining an embodiment of the manufacturing apparatus according to the present invention.
具体实施方式Detailed ways
作为具备要求高硬度的部分(硬质部)和要求高韧性的部分(韧性部)的钢制品,例如可以举出图1A、图1B所示的作为韧性部2具有螺纹部的钢制品(带螺纹部的渗碳部件)。此外,图1A、图1B是用于说明通过本发明得到的具备硬质部和韧性部的钢制品的一例的概略图,图1A是其概略立体图,图1B是将图1A的虚线部分放大的概略局部截面图。As a steel product having a portion requiring high hardness (hard portion) and a portion requiring high toughness (toughness portion), for example, as shown in FIGS. carburized parts of the threaded part). 1A and 1B are schematic diagrams for explaining an example of a steel product having a hard part and a tough part obtained by the present invention, and FIG. 1A is a schematic perspective view thereof, and FIG. 1B is an enlarged view of the broken line part of FIG. 1A . Schematic partial cross-sectional view.
在此,具备韧性部2的钢制品1在对渗碳后的钢构件进行淬火处理后,若直接(例如,紧固螺纹部)使用,则有可能因延迟破坏等而破损。为了防止这种情况,通常对成为韧性部的部分(以下有时称为预韧性部)进行基于感应加热的部分回火处理,使其软化至期望的硬度(例如,440HV以下),进行硬度的调节,由此确保高韧性。Here, the
此外,在以往的回火处理中,如图2所示,首先,用高频线圈等将钢构件的预韧性部(螺纹部)在加热时间H的期间(例如,数秒)加热(感应加热)至回火温度。接着,预韧性部在高温(例如700℃左右)的状态下,在均热时间U的期间(例如,约10秒)保持(均热:连续加热)。然后在冷却时间C期间(例如,几秒)冷却(例如,水冷)预韧性部。In addition, in the conventional tempering treatment, as shown in FIG. 2 , first, the pre-toughened portion (threaded portion) of the steel member is heated for a heating time H (for example, several seconds) by a high-frequency coil or the like (induction heating). to tempering temperature. Next, the pre-toughened portion is held at a high temperature (for example, about 700° C.) during the soaking time U (for example, about 10 seconds) (soaking: continuous heating). The pre-ductile portion is then cooled (eg, water cooled) during a cooling time C (eg, several seconds).
此时,在以往的回火处理中,如图4A所示,在第一阶段、即加热时间H的期间,在钢构件中析出ε-碳化物8。接着,如图4B所示,在第二阶段,即在均热时间U的期间,在钢构件中产生的ε-碳化物8生长。其结果是,实施了回火处理的预韧性部软化至期望的硬度。At this time, in the conventional tempering treatment, as shown in FIG. 4A , in the first stage, that is, during the heating time H, ε-
此外,图2是示出以往的回火处理中的成为韧性部的部分的温度变化(热曲线、温度剖面图)的一例的图表。图4A是用于说明以往的一例的回火处理中的加热时的钢构件中的ε-碳化物的析出的概略图,图4B是用于说明均热时产生的ε-碳化物的生长的概略图。In addition, FIG. 2 is a graph showing an example of a temperature change (thermal curve, temperature profile) of a portion serving as a tough part in a conventional tempering treatment. 4A is a schematic diagram for explaining the precipitation of ε-carbides in a steel member during heating in a conventional tempering treatment, and FIG. 4B is a diagram for explaining the growth of ε-carbides generated during soaking Sketch map.
这样,在以往的回火处理中,由于在加热时间H和均热时间U的期间,向预韧性部输入热量,因此该热量向位于预韧性部附近的成为硬化部的部分(以下有时称为预硬化部)传递,预硬化部可能被回火处理而软化。因此,在以往的回火处理中,为了抑制向预硬化部的传热,对预韧性部的热输入受到限制,有时预韧性部的回火处理不能良好地进行到所期望的硬度(例如,440HV以下)。因此,在以往的回火处理中,有时难以得到韧性部所要求的回火硬度。As described above, in the conventional tempering treatment, since heat is input to the pre-toughened portion during the heating time H and the soaking time U, the heat is directed to a portion (hereinafter sometimes referred to as a hardened portion) located near the pre-toughened portion. Pre-hardened part) transfer, the pre-hardened part may be softened by tempering. Therefore, in the conventional tempering treatment, in order to suppress the heat transfer to the pre-hardened portion, the heat input to the pre-toughened portion is limited, and the tempering treatment of the pre-toughened portion may not be satisfactorily performed to a desired hardness (for example, 440HV or less). Therefore, in the conventional tempering treatment, it may be difficult to obtain the tempering hardness required for the tough part.
在此,下述表1示出以往的一例的回火处理中的回火温度(最高到达温度)(℃)和得到的韧性部的硬度(HV),图6示出表示表1中的两者的关系的图表。Here, the following Table 1 shows the tempering temperature (maximum reaching temperature) (° C.) and the hardness (HV) of the obtained tough part in the tempering treatment of a conventional example. relationship chart.
[表1][Table 1]
如这些图所示,在以往的回火处理中,用于防止再淬火且赋予所期望的硬度的回火范围为狭窄的范围(在图6中,为705至725℃)。例如,若回火温度为700℃,减少对预韧性部的热输入,则预韧性部有可能不充分软化。另外,例如,若回火温度为740℃,对预韧性部的热输入多,则有可能成为再淬火组织而硬化。As shown in these figures, in the conventional tempering treatment, the tempering range for preventing requenching and imparting desired hardness is a narrow range (705 to 725° C. in FIG. 6 ). For example, if the tempering temperature is 700° C. and the heat input to the pre-toughened portion is reduced, the pre-toughened portion may not be sufficiently softened. In addition, for example, when the tempering temperature is 740° C., there is a possibility that the heat input to the pre-toughened portion becomes a requenched structure and hardens.
另一方面,在本发明所涉及的钢制品的制造方法(以下有时称为本制造方法)中,在回火处理中,进行将淬火处理后的钢构件的预韧性部加热至回火温度后立即进行冷却的回火操作。具体地,如图3所示,进行如下的1次(1个循环)回火操作,即,用高频线圈等将预韧性部在加热时间H的期间(例如,数秒)加热(感应加热)至回火温度后,立即在冷却时间C的期间,通过冷却水等进行冷却。接着,根据需要,连续进行该回火操作,例如总计重复2次或3次,对预韧性部进行断续加热。图3是示出在本制造方法的一实施方式中,重复进行3次该回火操作时的预韧性部的温度变化(热曲线、温度剖面图)的一例的图表。On the other hand, in the manufacturing method of the steel product according to the present invention (hereinafter sometimes referred to as the present manufacturing method), in the tempering treatment, the pre-toughness portion of the quenched steel member is heated to the tempering temperature. Immediately carry out the cooling tempering operation. Specifically, as shown in FIG. 3 , a tempering operation is performed once (one cycle) in which the pre-toughened portion is heated (induction heating) for a heating time H (for example, several seconds) with a high-frequency coil or the like. Immediately after reaching the tempering temperature, during the cooling time C, cooling is performed with cooling water or the like. Next, if necessary, this tempering operation is continuously performed, for example, twice or three times in total, to intermittently heat the pre-toughened portion. 3 is a graph showing an example of the temperature change (thermal curve, temperature profile) of the pre-toughened portion when the tempering operation is repeated three times in one embodiment of the present manufacturing method.
在此,图5A~图5C是用于说明在本制造方法的一实施方式中,在回火处理中连续重复进行三次回火操作时的ε-碳化物的析出的概略图。如该图所示,与示出上述回火操作的次数为第一次的ε-碳化物8的状态的图5A相比,在第二次(图5B)、第三次(图5C)每次重复该回火操作时,更具体地,在每次再次开始加热时,在钢构件中生成新的ε-碳化物8。因此,在钢构件中析出的ε-碳化物8的合计量在每次重复进行回火操作时、即每次进行断续加热时增加,进一步软化。在本发明中,如上所述,通过断续地进行短时间加热的回火处理,能够抑制预韧性部以外的需要高硬度的预硬质部的温度上升,不会使其软化,能够可靠地仅使期望的部分、即预韧性部容易地软化至期望的硬度。进而,通过进行这样的回火处理,能够减少再淬火的风险,并且使用本发明的回火处理制造的钢制品的韧性部能够具有优异的鲁棒性。另外,在本发明中,通过减少回火操作的次数(例如,减为1次或2次),能够进一步缩短回火处理时间,能够在短时间内制造更多的钢制品。Here, FIGS. 5A to 5C are schematic diagrams for explaining the precipitation of ε-carbide when the tempering operation is continuously repeated three times in the tempering treatment in one embodiment of the present production method. As shown in this figure, compared with FIG. 5A which shows the state of the ε-
以下,参照附图对适用本发明的具体实施方式进行更详细的说明。此外,本发明不限于以下的实施方式,在不脱离宗旨的范围内可以适当变更。另外,为了使说明明确,这些记载和附图被适当地省略和简化。Hereinafter, specific embodiments to which the present invention is applied will be described in more detail with reference to the accompanying drawings. In addition, this invention is not limited to the following embodiment, In the range which does not deviate from the summary, it can change suitably. In addition, in order to clarify description, these description and drawing are abbreviate|omitted and simplified as appropriate.
<钢制品的制造方法><Manufacturing method of steel products>
本制造方法是具备硬质部和韧性部的钢制品的制造方法。在此,所谓硬质部是指要求具有高表面硬度的部分,在图1A、图1B所示的钢制品1中,相当于符号3所示的部分。另外,所谓韧性部是要求具有高韧性的部分,在图1A、图1B所示的钢制品1中,相当于符号2所示的部分(螺纹部)。此外,硬质部和韧性部也可以混合存在,但从容易赋予两者的性质的观点出发,优选分别配置在不同的位置。此外,在图1A、图1B所示的钢制品1中,如上所述,韧性部2和硬质部3之间的距离D非常近,隔开数mm间隔配置。因此,对成为韧性部的部分进行的回火处理的热输入容易向配置在附近的成为硬质部的部分传热,回火处理容易被实施到不期望的部分。This manufacturing method is a manufacturing method of the steel product provided with a hard part and a tough part. Here, the hard portion refers to a portion required to have high surface hardness, and corresponds to the portion indicated by
在此,从防止再淬火的观点出发,韧性部的硬度(维氏硬度:HV)优选为260HV以上,更优选为300HV以上,进一步优选为350HV以上。另外,从赋予高韧性的观点出发,韧性部的硬度优选为440HV以下,更优选为430HV以下,进一步优选为420HV以下,特别优选为410HV以下。Here, from the viewpoint of preventing requenching, the hardness of the tough part (Vickers hardness: HV) is preferably 260 HV or more, more preferably 300 HV or more, and still more preferably 350 HV or more. In addition, from the viewpoint of imparting high toughness, the hardness of the tough portion is preferably 440HV or less, more preferably 430HV or less, still more preferably 420HV or less, and particularly preferably 410HV or less.
从具有高硬度的观点出发,硬质部的硬度优选为500HV以上,更优选为520HV以上。硬质部的硬度的上限值可以根据制作的钢制品所要求的性质适当设定,没有特别限定。From the viewpoint of having high hardness, the hardness of the hard portion is preferably 500 HV or more, and more preferably 520 HV or more. The upper limit of the hardness of the hard portion can be appropriately set according to the properties required of the steel product to be produced, and is not particularly limited.
钢制品的各部分的硬度可以基于JISZ2244:2009中规定的维氏硬度(HV)试验方法(试验力:5kgf)来测定。The hardness of each part of the steel product can be measured based on the Vickers hardness (HV) test method (test force: 5 kgf) prescribed in JISZ2244:2009.
在此,在本制造方法中,如上所述,对淬火处理后的钢构件的成为韧性部的部分(预韧性部),进行加热至回火温度后立即冷却的回火处理。这样,与以往的回火处理不同,由于不进行均热保持,因此抑制ε-碳化物的生长,韧性的控制变得容易。另外,由于在短时间加热后立即进行冷却,因此能够抑制向成为硬质部的部分(预硬质部)的传热。Here, in the present manufacturing method, as described above, the portion (pre-toughness portion) of the quenched steel member to be the tough portion is subjected to a tempering treatment in which it is heated to the tempering temperature and then cooled immediately. In this way, unlike the conventional tempering treatment, since soaking is not performed, the growth of ε-carbide is suppressed, and the control of toughness becomes easy. In addition, since cooling is performed immediately after heating for a short period of time, heat transfer to a portion (pre-hardened portion) serving as a hard portion can be suppressed.
此外,在本制造方法中,在回火处理中,优选对预韧性部连续多次进行加热至回火温度后立即冷却的操作。通过反复多次进行由加热和冷却构成的回火操作,在每次断续加热时生成ε-碳化物,因此与以往的方法相比容易软化。Further, in the present production method, in the tempering treatment, it is preferable that the pre-toughened portion is heated to the tempering temperature and then cooled immediately a plurality of times in succession. By repeating the tempering operation consisting of heating and cooling a plurality of times, ε-carbide is formed every time the intermittent heating is performed, so that it is easier to soften than the conventional method.
此外,前述回火温度是指在回火处理中加热预韧性部时的最高到达温度,可以根据制作的钢制品适当设定。从赋予韧性部高韧性的观点出发,回火温度优选为690℃以上,更优选为695℃以上,进一步优选为700℃以上。另外,从防止预韧性部的再淬火的观点出发,回火温度优选为725℃以下,更优选为720℃以下。In addition, the above-mentioned tempering temperature means the highest temperature reached when the pre-toughness portion is heated in the tempering treatment, and can be appropriately set according to the steel product to be produced. From the viewpoint of imparting high toughness to the tough portion, the tempering temperature is preferably 690°C or higher, more preferably 695°C or higher, and further preferably 700°C or higher. In addition, from the viewpoint of preventing requenching of the pre-toughened portion, the tempering temperature is preferably 725°C or lower, and more preferably 720°C or lower.
另外,将预韧性部加热至回火温度后,立即冷却时的冷却温度可以适当设定,但从防止向硬质部传热的观点出发,优选为100℃以下,更优选为50℃以下,进一步优选为室温(例如,25℃)。In addition, the cooling temperature at the time of cooling immediately after heating the pre-toughened part to the tempering temperature can be appropriately set, but from the viewpoint of preventing heat transfer to the hard part, it is preferably 100°C or lower, more preferably 50°C or lower, More preferably, it is room temperature (for example, 25°C).
在本制造方法中,从生产效率的观点出发,每1个钢制品的回火处理时间优选为60至100秒。因此,对于预韧性部,加热至回火温度后立即冷却的一次回火操作优选以30秒以内的时间进行,更优选以20秒以内的时间进行,进一步优选以15秒以内的时间进行。In the present production method, from the viewpoint of production efficiency, the tempering treatment time per one steel product is preferably 60 to 100 seconds. Therefore, for the pre-toughened portion, the primary tempering operation of heating to the tempering temperature and then cooling is preferably performed within 30 seconds, more preferably within 20 seconds, and even more preferably within 15 seconds.
上述回火处理中的预韧性部的加热速度和冷却速度可以根据所需的回火处理时间适当变更,没有特别限定。The heating rate and cooling rate of the pre-toughened portion in the above tempering treatment can be appropriately changed according to the required tempering treatment time, and are not particularly limited.
本制造方法例如可以包括以下工序。The present production method may include, for example, the following steps.
·准备具有成为韧性部的部分及成为硬质部的部分的钢构件(预钢制品)的工序(准备工序)。- A step (preparation step) of preparing a steel member (pre-steel product) having a portion serving as a tough portion and a portion serving as a hard portion.
·对前述钢构件实施渗碳处理的工序(渗碳处理工序)。- A step of applying carburizing treatment to the aforementioned steel member (carburizing treatment step).
·对渗碳处理后的前述钢构件实施淬火处理的工序(淬火处理工序)。A step of subjecting the steel member after the carburizing treatment to a quenching treatment (quenching treatment step).
·将淬火处理后的钢构件的成为韧性部的部分加热至回火温度后,立即冷却,实施回火处理的工序(回火处理工序)。- A step of heating the portion of the quenched steel member to be the tough part to the tempering temperature, then immediately cooling it, and performing the tempering treatment (tempering treatment step).
另外,本制造方法还可以包括以下工序。In addition, the present production method may further include the following steps.
·在前述回火处理时,冷却成为硬质部的部分的工序(预硬质部冷却工序)。- The step of cooling the portion to be the hard part during the above-mentioned tempering treatment (pre-hard part cooling step).
·在前述渗碳处理之前或渗碳处理中,使用防碳手段,使成为韧性部的部分的碳侵入量降低的工序(防碳工序)。- A step of reducing the amount of carbon intrusion into the portion to be the tough part by using a carburizing means before or during the carburizing treatment (carburizing step).
这些各工序可以依次进行,也可以并行进行多个工序(例如,渗碳处理工序和防碳工序、回火处理工序和预硬质部冷却工序)。These respective steps may be performed sequentially, or a plurality of steps (eg, a carburizing treatment step and a carburizing step, a tempering treatment step, and a pre-hardened part cooling step) may be performed in parallel.
钢构件只要具有预韧性部和预硬质部即可,其形状等没有特别限定。然而,如上所述,从进行适当的回火处理、对各部分赋予适当的性质的观点出发,理想的是使用配置在预韧性部和预硬质部分离的位置(两部分至少不接触的位置)的钢构件。The steel member should just have a pre-toughened part and a pre-hardened part, and the shape and the like are not particularly limited. However, as described above, from the viewpoint of performing appropriate tempering treatment and imparting appropriate properties to each part, it is desirable to use it at a position where the pre-toughened part and the pre-hardened part are separated (at least at a position where the two parts do not come into contact with each other). ) of the steel members.
对钢构件的渗碳处理可以适当使用以往公知的渗碳处理,只要是能够向钢构件(特别是硬质部)的表面添加碳的渗碳处理即可,没有特别限定。作为渗碳处理,例如可以使用以木碳为碳源的固体渗碳、使用以二氧化碳、氢、甲烷等为主要成分的气体的气体渗碳、抽真空后进行气体渗碳的真空气体渗碳、以及将气体等离子化而进行的等离子体渗碳等。其中,从安全性和操作性的观点出发,优选使用气体渗碳、真空气体渗碳、等离子体渗碳。The carburizing treatment of the steel member can be suitably used conventionally known carburizing treatment, and is not particularly limited as long as it can add carbon to the surface of the steel member (particularly, the hard portion). As the carburizing treatment, for example, solid carburizing using charcoal as a carbon source, gas carburizing using gases containing carbon dioxide, hydrogen, methane, etc. as main components, vacuum gas carburizing in which gas carburizing is performed after vacuuming, And plasma carburizing by plasma-forming gas, etc. Among them, gas carburizing, vacuum gas carburizing, and plasma carburizing are preferably used from the viewpoints of safety and workability.
渗碳处理后的钢构件(包括预硬质部和预韧性部)的淬火处理可以适当使用以往公知的淬火处理,没有特别限定。在淬火处理中,钢构件例如通过利用高频线圈的感应加热等被加热至成为奥氏体组织后,被急冷,相变为马氏体组织。For the quenching treatment of the carburized steel member (including the pre-hardened portion and the pre-toughened portion), a conventionally known quenching treatment can be appropriately used, and is not particularly limited. In the quenching treatment, the steel member is heated to an austenite structure by, for example, induction heating by a high-frequency coil, and then rapidly cooled to transform into a martensite structure.
接着,通过上述的本制造方法的回火处理,进行一次以上(优选多次)将淬火处理后的钢构件的预韧性部加热至回火温度后立即冷却的回火操作。由此,能够得到具备具有高硬度的硬质部和具有高韧性的韧性部的钢制品。Next, a tempering operation of heating the pre-toughened portion of the quenched steel member to the tempering temperature and immediately cooling is performed one or more times (preferably multiple times) by the tempering treatment of the present manufacturing method described above. Thereby, the steel product provided with the hard part which has high hardness and the tough part which has high toughness can be obtained.
另外,在本制造方法中,在回火处理中,在将预韧性部加热到回火温度时,也可以同时冷却预硬质部。由此,能够更容易地防止回火处理时的向预韧性部的热输入向预硬质部传热而导致软化。In addition, in the present manufacturing method, in the tempering treatment, when the pre-toughened portion is heated to the tempering temperature, the pre-hardened portion may be simultaneously cooled. As a result, it is possible to more easily prevent softening due to heat transfer to the pre-hardened portion due to heat input to the pre-toughened portion during the tempering treatment.
另外,在本制造方法中,在对钢构件进行渗碳处理时,使用防碳手段(例如,通过将铜制的防碳帽戴到预韧性部),能够降低碳向预韧性部的侵入量,防止淬火处理时的预韧性部的硬度上升。In addition, in the present manufacturing method, when the steel member is carburized, carbon prevention means (for example, by putting a carbon prevention cap made of copper on the pre-toughened portion) can reduce the amount of carbon intrusion into the pre-toughened portion. , to prevent the increase in the hardness of the pre-toughened part during quenching.
进一步地,也可以在对钢构件进行渗碳处理之前,在预韧性部涂布作为防碳手段的防碳剂。由此,使渗碳处理时的碳向预韧性部的侵入量降低,能够进一步抑制预韧性部的淬火处理时的硬度上升。Further, before the carburizing treatment of the steel member, a carburizing agent as a carbon preventing means may be applied to the pre-toughened portion. Thereby, the amount of intrusion of carbon into the pre-toughened portion during the carburizing treatment can be reduced, and the increase in hardness during the quenching treatment of the pre-toughened portion can be further suppressed.
<钢制品的制造装置><Manufacturing equipment for steel products>
本发明所涉及的钢制品的制造装置(以下有时称为本制造装置)是具备硬质部和韧性部的钢制品的制造装置。本制造装置具备用于加热钢构件的加热处理部、用于冷却前述钢构件的冷却处理部、以及能够使前述钢构件向各处理部移动的移动机构。在图8中,作为本制造装置的一实施方式,记载了作为加热处理手段4具备加热线圈的加热处理部4a、作为冷却处理手段5具备冷却套的冷却处理部5a、以及作为移动机构6具备能够在纸面的上下方向移动的移动手段的(高频)回火装置。The manufacturing apparatus for a steel product according to the present invention (hereinafter sometimes referred to as the present manufacturing apparatus) is a manufacturing apparatus for a steel product including a hard part and a tough part. This manufacturing apparatus is provided with the heat processing part for heating a steel member, the cooling processing part for cooling the said steel member, and the moving mechanism which can move the said steel member to each processing part. In FIG. 8 , as an embodiment of the present manufacturing apparatus, a
在此,移动机构6在对钢构件7(处理部件)的回火处理中,在钢构件7的预韧性部7a(螺纹部)在加热处理部4a被加热到回火温度之后,立即使钢构件7(特别是预韧性部7a)向冷却处理部5a移动。在此,冷却处理部5a例如也可以具备水冷后的除水用的气套(未图示)。另外,本制造装置也可以具备未图示的固定手段,能够在通过该固定手段固定了钢制品的状态下进行加热处理或冷却处理、基于移动机构的移动。Here, in the tempering treatment of the steel member 7 (the treatment part), the moving
此外,在对各钢构件的回火处理中,为了进行多次由上述加热和冷却构成的回火操作,优选移动机构进行多次从前述加热处理部向前述冷却处理部的移动。此外,在进行多次上述回火操作的情况下,为了再次对预韧性部进行加热处理,通过移动机构进行一次以上的从冷却处理部向加热处理部的移动。In addition, in the tempering treatment of each steel member, in order to perform the tempering operation consisting of the above-mentioned heating and cooling a plurality of times, it is preferable that the moving mechanism performs the movement from the heat treatment part to the cooling treatment part a plurality of times. In addition, when performing the above-mentioned tempering operation a plurality of times, in order to heat-process the pre-toughened part again, the movement from the cooling-processing part to the heating-processing part is performed one or more times by the moving mechanism.
本制造装置所具有的加热处理手段4只要是能够将钢构件(特别是预韧性部)加热至回火温度的手段即可,没有特别限定,可以适当使用公知的手段。在图8中,作为加热处理手段4,使用进行感应加热的高频(加热)线圈。The heat treatment means 4 included in the present manufacturing apparatus is not particularly limited as long as it can heat the steel member (particularly the pretoughened portion) to the tempering temperature, and a known means can be appropriately used. In FIG. 8, as the heat treatment means 4, a high-frequency (heating) coil for induction heating is used.
此外,加热处理部4a是指在本制造装置中通过加热处理手段4进行钢构件7的加热处理的区域。关于优选的回火温度(最高到达温度)等加热处理条件,如上所述,因此省略说明。In addition, the heat-
本制造装置所具有的冷却处理手段5只要是能够将钢构件(特别是预韧性部7a)加热到回火温度后立即冷却的手段即可,没有特别限定,可以适当使用公知的手段。在图8中,作为冷却处理手段5,使用冷却套(更具体地,冷却水),为了除水,还同时设置有气套。The cooling treatment means 5 included in the manufacturing apparatus is not particularly limited as long as it can heat the steel member (particularly the
此外,冷却处理部5a是指在本制造装置中通过冷却处理手段5进行钢构件7的冷却处理的区域。关于优选的冷却温度等冷却处理条件,如上所述,因此省略说明。In addition, the
本制造装置所具有的移动机构6只要是在回火处理中能够使钢构件7向加热处理部4a和冷却处理部5a这两个部分移动的机构即可,没有特别限定,可以适当使用公知的机构。在图8中,作为移动机构6,使用能够在纸面的上下方向上移动的移动装置。The moving
进一步地,本制造装置也可以在利用加热处理手段对预韧性部7a进行加热处理时,并行地利用冷却处理手段5进行预硬质部7b的冷却处理。由此,更容易防止向预韧性部7a传递的热量向预硬质部7b传热而导致软化。此时,加热处理手段4和冷却处理手段5的配置优选为考虑了钢构件7的预韧性部7a和预硬质部7b的配置以及基于移动机构6的移动距离的配置。这样,通过调整两个手段的配置,容易进行感应加热方向和冷却水的放出方向等的调整,能够更可靠地进行预韧性部7a的加热和预硬质部7b的冷却。Furthermore, in the present manufacturing apparatus, when the
另外,本制造装置也可以具备防碳手段(未图示),通过该防碳手段,在渗碳处理前或渗碳处理中,能够抑制碳向预韧性部7a的侵入,能够适度地抑制淬火处理时的预韧性部的硬度上升。作为防碳手段,例如可以使用防碳帽或防碳剂。具体而言,在渗碳处理之前,通过在预韧性部戴上铜制等的防碳帽进行渗碳处理,能够防止碳侵入预韧性部。另外,通过在渗碳处理之前在预韧性部涂布防碳剂,能够抑制碳侵入预韧性部,更能够抑制淬火时的硬度上升。In addition, the present manufacturing apparatus may be provided with a carbon preventing means (not shown), by which, before or during the carburizing treatment, the intrusion of carbon into the
以下,使用实施例更详细地说明本发明,但本发明不受这些例子的限定。Hereinafter, the present invention will be described in more detail using examples, but the present invention is not limited to these examples.
[实施例1][Example 1]
如图8所示,使用具备作为加热处理手段4的加热线圈、作为冷却处理手段5的冷却套、除水用的气套、以及能够在纸面的上下方向移动的移动机构6的高频回火装置,对实施了渗碳淬火处理的钢构件7进行回火处理。如图8所示,钢构件7作为预韧性部7a具有螺纹部,作为预硬质部7b具有轴部。As shown in FIG. 8 , a high-frequency feedback loop including a heating coil as the heating treatment means 4, a cooling jacket as the cooling treatment means 5, an air jacket for water removal, and a moving
然后,通过未图示的固定手段将该钢构件7设置在加热处理部4a。接着,用加热线圈对钢构件7的螺纹部进行回火温度(最高到达温度)为700℃的加热处理。然后,在对螺纹部的到回火温度为止的加热结束(加热时间:3秒钟)的同时,通过移动机构6使该螺纹部向冷却处理部5a移动。然后,通过冷却套(冷却水)将该螺纹部冷却至室温(25℃)。该冷却处理后,用与冷却套共同设置的未图示的气套进行钢构件7的除水。在实施例1中,回火处理中的上述加热处理和上述冷却处理分别各进行一次。Then, the
由此,制作了具备韧性部和硬质部的钢制品。按照该顺序,分别制作了3个钢制品。按照上述方法测定所得到的钢制品的韧性部的维氏硬度,结果为436HV、434HV和432HV,可知得到了期望的硬度(440HV以下)。此外,所得到的钢制品的硬质部的维氏硬度均为500HV以上。Thus, a steel product having a tough portion and a hard portion was produced. In this order, three steel products were produced, respectively. The Vickers hardness of the tough part of the obtained steel product was measured by the above-mentioned method, and the results were 436HV, 434HV, and 432HV, indicating that the desired hardness (440HV or less) was obtained. Moreover, the Vickers hardness of the hard part of the obtained steel product was all 500HV or more.
[实施例2][Example 2]
除了将回火处理中的回火操作(加热处理和冷却处理)的次数变更为2次以外,与实施例1同样地制作了具备韧性部和硬质部的钢制品。具体地,在冷却处理部对加热处理后的螺纹部进行冷却处理后,再次通过移动机构使螺纹部移动到加热处理部,通过加热线圈进行加热处理,在到达回火温度的同时,使螺纹部移动到冷却处理部,冷却至室温。按照该顺序,分别制作了3个钢制品。按照上述方法测定所得到的钢制品的韧性部的维氏硬度,结果为414HV、409HV和406HV,可知得到了期望的硬度。另外,所得到的钢制品的硬质部的维氏硬度均为500HV以上。A steel product having a tough portion and a hard portion was produced in the same manner as in Example 1, except that the number of tempering operations (heating and cooling) in the tempering treatment was changed to two. Specifically, after the cooling treatment section cools the heat-treated threaded section, the threaded section is moved to the heating treatment section by the moving mechanism again, and the heating treatment is carried out with the heating coil. When the tempering temperature is reached, the threaded section is It moved to the cooling process part, and cooled to room temperature. In this order, three steel products were produced, respectively. The Vickers hardness of the tough part of the obtained steel product was measured by the above-mentioned method, and the results were 414HV, 409HV, and 406HV, and it was found that the desired hardness was obtained. In addition, the Vickers hardness of the hard part of the obtained steel product was all 500HV or more.
[实施例3][Example 3]
除了将回火处理中的回火操作(加热处理和冷却处理)的次数变更为3次以外,与实施例1同样地制作了具备韧性部和硬质部的钢制品。按照该顺序,分别制作了3个钢制品。按照上述方法测定所得到的钢制品的韧性部的维氏硬度,结果为400HV、404HV和408HV,可知得到了期望的硬度。另外,所得到的钢制品的硬质部的维氏硬度均为500HV以上。A steel product having a tough portion and a hard portion was produced in the same manner as in Example 1, except that the number of tempering operations (heating and cooling) in the tempering treatment was changed to three. In this order, three steel products were produced, respectively. The Vickers hardness of the tough part of the obtained steel product was measured by the above-mentioned method, and the results were 400HV, 404HV, and 408HV, indicating that the desired hardness was obtained. In addition, the Vickers hardness of the hard part of the obtained steel product was all 500HV or more.
[比较例1][Comparative Example 1]
在回火处理中,将螺纹部加热处理后,在700℃左右保持(均热)10秒后,冷却处理至室温,除此以外,与实施例1同样地进行,制作了具备韧性部和硬质部的钢制品。按照该顺序,分别制作了3个钢制品。按照上述方法测定所得到的钢制品的韧性部的维氏硬度,结果为438HV、433HV和434HV,可知得到了期望的硬度。但是,所得到的钢制品的硬质部的维氏硬度均低于500HV,可知在上述回火处理中,硬质部软化。In the tempering treatment, after heating the thread portion, holding (soaking) at about 700° C. for 10 seconds, and then cooling to room temperature, the same procedure as in Example 1 was carried out to produce a tough portion and a hard portion. Qualitative steel products. In this order, three steel products were produced, respectively. The Vickers hardness of the tough part of the obtained steel product was measured by the above-mentioned method, and the results were 438HV, 433HV, and 434HV, indicating that the desired hardness was obtained. However, the Vickers hardness of the hard portions of the obtained steel products was less than 500HV, and it was found that the hard portions were softened in the above tempering treatment.
在这些各例中所得到的钢制品的韧性部的硬度分布如图7所示。The hardness distribution of the tough part of the steel product obtained in each of these examples is shown in FIG. 7 .
由以上可知,根据本发明,在制造具备硬质部和韧性部的钢制品时的回火处理中,能够对成为韧性部的部分赋予适当量的热量,能够抑制向成为硬质部的部分的传热。其结果是,在具有韧性部和硬质部的钢制品中,能够在确保韧性部的韧性的状态下防止硬质部的硬度降低。As can be seen from the above, according to the present invention, in the tempering treatment when manufacturing a steel product having a hard portion and a tough portion, an appropriate amount of heat can be imparted to the portion serving as the tough portion, and the amount of heat to the portion serving as the hard portion can be suppressed. heat transfer. As a result, in a steel product having a tough portion and a hard portion, it is possible to prevent the hardness of the hard portion from decreasing while maintaining the toughness of the tough portion.
此外,本制造方法及本制造装置可适用于汽车等车辆及建筑物等各种用途中使用的钢制品。另外,在不脱离本发明的宗旨的范围内,能够将本实施方式中的构成要素适当置换为其它公知的构成要素。In addition, the present manufacturing method and the present manufacturing apparatus can be applied to steel products used in various applications such as vehicles such as automobiles and buildings. In addition, the constituent elements in the present embodiment can be appropriately replaced with other well-known constituent elements within the scope of not departing from the gist of the present invention.
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