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CN114479709A - Polyolefin pre-laid waterproof coiled material and preparation method thereof - Google Patents

Polyolefin pre-laid waterproof coiled material and preparation method thereof Download PDF

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Publication number
CN114479709A
CN114479709A CN202210101294.1A CN202210101294A CN114479709A CN 114479709 A CN114479709 A CN 114479709A CN 202210101294 A CN202210101294 A CN 202210101294A CN 114479709 A CN114479709 A CN 114479709A
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polyolefin
sis
silane
sensitive adhesive
melt pressure
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CN114479709B (en
Inventor
陈楠
刘志维
徐大洲
苏忠毅
刘振华
曾益龙
梁卫业
刘阳
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Beijing Oriental Yuhong Waterproof Technology Co Ltd
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Beijing Oriental Yuhong Waterproof Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/387Block-copolymers
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J157/00Adhesives based on unspecified polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C09J157/02Copolymers of mineral oil hydrocarbons
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/24Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/241Polyolefin, e.g.rubber
    • C09J7/243Ethylene or propylene polymers
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/40Adhesives in the form of films or foils characterised by release liners
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • E04B1/665Sheets or foils impervious to water and water vapor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04DROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D5/00Roof covering by making use of flexible material, e.g. supplied in roll form
    • E04D5/10Roof covering by making use of flexible material, e.g. supplied in roll form by making use of compounded or laminated materials, e.g. metal foils or plastic films coated with bitumen
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/346Applications of adhesives in processes or use of adhesives in the form of films or foils for building applications e.g. wrap foil
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/10Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet
    • C09J2301/12Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers
    • C09J2301/122Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive tape or sheet by the arrangement of layers the adhesive layer being present only on one side of the carrier, e.g. single-sided adhesive tape
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/302Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/304Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/408Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

The invention belongs to the field of chemical materials for buildings, and relates to a polyolefin pre-laid waterproof coiled material and a preparation method thereof. Polyolefin spreads waterproofing membrane in advance is including the antiseized isolation layer in surface, self-adhesion layer and the polyolefin substrate layer that set gradually, the self-adhesion layer is based on silane modified hot melt pressure sensitive adhesive, includes following component: SIS compositions, APAO with silane functionality, silyl terminated polyisobutylene, hydrogenated petroleum resins, and naphthenic oils; wherein the SIS composition is a combination of star-shaped SIS and linear SIS. The preparation method comprises the following steps: preparing a polyolefin substrate layer, coating the hot-melt pressure-sensitive adhesive on the polyolefin substrate layer to obtain a self-adhesive layer, and finally covering a surface anti-sticking isolation layer to obtain the polyolefin pre-paved waterproof roll. The polyolefin pre-paved waterproof coiled material can effectively solve the problems of film separation, insufficient wettability, reduced bonding force and the like when the conventional hot-melt pressure-sensitive adhesive is applied to a high-humidity environment or a long-term water immersion environment.

Description

Polyolefin pre-laid waterproof coiled material and preparation method thereof
Technical Field
The invention belongs to the field of chemical materials for buildings, and particularly relates to a polyolefin pre-paved waterproof coiled material and a preparation method thereof.
Background
Currently, hot melt pressure sensitive adhesives have been widely used in polymeric pre-applied waterproofing membranes as adhesives that provide a core bonding function. Initially hot melt pressure sensitive adhesives were coated on sheets of High Density Polyethylene (HDPE). In recent years, polypropylene (or polyethylene)/ethylene propylene rubber (epdm) blend materials and Thermoplastic Polyolefin (TPO) materials are also increasingly used as main waterproof materials, and hot melt pressure sensitive adhesive is coated on the main waterproof materials to form a pre-laid waterproof roll. In order to balance the mechanical property and the hardness or improve the flame retardant property, the polyolefin pre-paved waterproof coiled material is generally filled with inorganic fillers such as calcium carbonate, magnesium hydroxide, aluminum hydroxide and the like with higher content in the preparation process. When a conventional hot melt pressure sensitive adhesive represented by a styrene block copolymer SBC is applied to a polyolefin substrate with a high filler content, two problems occur: firstly, due to the influence of the filler, the surface roughness of the polyolefin sheet is increased, and the hot melt adhesive pressure-sensitive adhesive cannot well wet the surface of the sheet to form high-strength bonding; and secondly, the inorganic filler generally has high water absorption rate, and in a humid environment or a long-term water immersion environment, water can permeate into the interface between the sheet and the hot-melt pressure-sensitive adhesive through the filler to form a water film, so that the adhesive force between the hot-melt pressure-sensitive adhesive and the sheet is further weakened. The consequence of the combined action of the two factors is that the bonding strength between the hot melt adhesive pressure-sensitive adhesive and the polyolefin sheet with high filler content is reduced, the core index of pre-paving reverse adhesion and the peeling strength of post-pouring concrete are influenced, even the separation of the sheet and the adhesive, namely the phenomenon of 'degumming', is caused, and the waterproof effect of the coiled material is seriously influenced. In addition, along with the recent improvement of the requirement of underground engineering waterproofing specifications on the durability of waterproof materials, the improvement of the adhesive force between the hot-melt pressure-sensitive adhesive and the polyolefin sheets in a high-humidity environment or a long-term water immersion environment is particularly important, and the problem that the traditional waterproof hot-melt adhesive is frequently ignored or not overcome when used on the polyolefin sheets with high filling amount is also the problem.
CN 113429894A discloses a macromolecule self-adhesive film waterproof roll material capable of being lapped underwater and a preparation method thereof, wherein the technical route is that a layer of hot melt pressure sensitive adhesive back adhesive is additionally arranged on the back surface of a macromolecule sheet layer, and is bonded with a conventional lap joint area on the front surface in an adhesive-adhesive mode; the hot-melt pressure-sensitive adhesive is modified by adding SBR, water-soluble rubber powder and an adhesion promoter, and the applied sheet is mainly polyethylene/polypropylene/POE and only contains 1-4 parts of white master batch, belonging to a low-filler system. When the modified hot-melt pressure-sensitive adhesive in the technology is applied to a sheet with high filler content (the mass fraction of polyolefin is more than or equal to 20%), the bonding strength with post-cast concrete is remarkably reduced through verification, and partial degumming phenomenon occurs.
CN 107189732A discloses a high-weather-resistance thermoplastic polyolefin waterproof coiled material hot-melt pressure-sensitive adhesive, mainly solving the technical problems of weather resistance and low-temperature adhesion, and having no attention to adhesion between the hot-melt pressure-sensitive adhesive and a polyolefin sheet under high humidity and long-term water immersion environment; in addition, in the technical route, the initiator, the cross-linking agent, the acrylate and the amorphous APAO are required to be used for modifying the SIS, then the tetrahydrophthalic anhydride is used for modifying the C5 resin, and finally the mixture is mixed, so that the process route is complex, the production efficiency is low, and the industrial application is difficult to realize.
CN 113004842A discloses a special hot-melt pressure-sensitive adhesive for HDPE waterproof rolls, which is still developed for an HDPE system, and the technical route of the special hot-melt pressure-sensitive adhesive needs to use two kinds of acrylic esters and acrylic acid to graft and modify SBS and SIS; then siloxane and silane coupling agent are introduced, and the process route is also complicated.
CN 111320955A concerns the problem that the hot melt pressure sensitive adhesive has weak bonding strength durability in the water immersion environment when being used on TPO, and discloses a waterproof coiled material hot melt pressure sensitive adhesive, the technical route is to adopt star-shaped SIS and SEBS as matrix polymers, and siloxane, SBR and styrene maleic anhydride copolymer are added.
The above examples are representative, and the technology is applied to modification of the hot melt adhesive pressure-sensitive adhesive of the waterproof roll. Overall, there are several disadvantages: firstly, the special hot-melt pressure-sensitive adhesive without polyolefin base material suitable for high filler system; secondly, all the technical routes related to the introduction of acrylate and derivative monomers thereof for free radical initiated grafting modification through an initiator relate to the problem of low grafting rate and the problem of residue of corresponding unreacted small molecular monomers in the hot melt adhesive pressure-sensitive adhesive according to the basic knowledge of polymer chemistry, and particularly for SBC block copolymers or SBR (styrene butadiene rubber) represented by SIS (styrene-butadiene-styrene) and SBS (styrene-butadiene-styrene) and the like, the SBC block copolymers or SBR pressure-sensitive adhesive has large melt viscosity, extremely low grafting reaction efficiency and difficult avoidance of residue of small molecular monomers, so that the long-term water-resistant bonding performance of the subsequent hot melt pressure-sensitive adhesive is obviously negatively influenced. Meanwhile, the process route of the grafting reaction is complex, and the method is not suitable for industrial application of the hot-melt pressure-sensitive adhesive. Introducing a technical route of a micromolecule silane coupling agent or siloxane, wherein the micromolecule has overlarge difference between the molecular structure and the chemical structure and solubility parameter of the main components of the hot melt adhesive pressure-sensitive adhesive, and has poor compatibility; in the comparative example of the invention, detailed verification is carried out, the phase separation phenomenon of the common silane coupling agent is quickly generated in mineral oil, particularly in high-viscosity systems such as SBC and SBR, silane small molecules are more easily dispersed and non-uniformly to cause local aggregation, or phase separation outwards migration failure occurs, the improvement effect on the adhesive force is poor, and meanwhile, the small molecule silane is easily subjected to self-condensation reaction at the mixing temperature (above 150 ℃) of the hot melt adhesive pressure-sensitive adhesive to cause failure.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a polyolefin pre-paved waterproof coiled material, which adopts silane-modified hot-melt pressure-sensitive adhesive as a self-adhesive layer, can effectively solve the problems of film separation, insufficient wettability, reduced adhesive force and the like in a high-humidity environment or a long-term soaking environment when the conventional hot-melt pressure-sensitive adhesive is applied to a polyolefin substrate with high filling amount, and has high adhesive strength with post-cast concrete and lap joint areas.
In order to achieve the above object, a first aspect of the present invention provides a polyolefin pre-laid waterproof roll, including a surface release layer, a self-adhesive layer and a polyolefin substrate layer, which are sequentially disposed, wherein the self-adhesive layer is a silane-modified hot-melt pressure-sensitive adhesive, and includes the following components:
SIS compositions, APAO with silane functionality, silyl terminated polyisobutylene, hydrogenated petroleum resins, and naphthenic oils;
wherein the SIS composition is a combination of star-shaped SIS and linear SIS.
According to the present invention, preferably, the silane-modified hot melt pressure sensitive adhesive comprises the following raw materials by weight: 15-25 parts of SIS composition, 5-15 parts of APAO with silane functional group, 5-15 parts of silyl-terminated polyisobutylene, 45-65 parts of hydrogenated petroleum resin and 5-10 parts of naphthenic oil.
According to the present invention, preferably, the silane-modified hot melt pressure sensitive adhesive further comprises the following components: paraffin oil, antioxidant and light stabilizer;
the weight parts of the components are as follows: 3-5 parts of paraffin oil, 0.5-1 part of antioxidant and 0.2-0.5 part of light stabilizer.
According to the invention, preferably, the star-shaped SIS is the star-shaped SIS with the styrene content of 15-25% and the diblock content of more than 70%; the linear SIS is the linear SIS with the styrene content of 15-30 percent and the diblock content of less than 1 percent; the mass ratio of the star-shaped SIS to the linear SIS is 4: 1-1: 1.
According to the present invention, preferably the silane groups in the silane functional group bearing APAO are methoxysilane groups and/or ethoxysilane groups; preferably, the melt viscosity of the APAO with the silane functional group at 190 ℃ is 3000-8000 mPas, and the softening point is 95-105 ℃; the hydrogenated petroleum resin is selected from hydrogenated C5Resin, hydrogenation C9At least one of a resin and a hydrogenated DCPD resin; the above-mentionedThe hydrogenation degree of the hydrogenated petroleum resin is more than 70 percent, preferably more than 90 percent; the softening point of the hydrogenated petroleum resin is 95-105 ℃; the silane groups in the silyl-terminated polyisobutylene are methoxysilane groups and/or ethoxysilane groups; preferably, the number average molecular weight of the silyl-terminated polyisobutylene is 350-2400, preferably 950-1300; the antioxidant is a hindered phenol antioxidant and/or a phosphite ester antioxidant; the light stabilizer is at least one selected from benzotriazole light stabilizers, triazine light stabilizers and hindered amine light stabilizers.
According to the present invention, preferably, the preparation method of the silane-modified hot melt pressure sensitive adhesive comprises the following steps:
(1) preheating a mixing device to 120-150 ℃, adding APAO with silane functional groups, polyisobutylene with silane end groups, naphthenic oil, paraffin oil, an antioxidant and a light stabilizer, and stirring to a clear state;
(2) heating to 160-180 ℃, adding the SIS composition and the hydrogenated petroleum resin, vacuumizing and increasing the stirring speed, and stirring until solid particles are completely dissolved to obtain a solution;
(3) and (3) discharging bubbles from the solution obtained in the step (2), and cooling to obtain the silane-modified hot-melt pressure-sensitive adhesive.
According to the present invention, preferably, the polyolefin substrate layer is selected from at least one of propylene-based elastomer, ethylene-based elastomer, high density polyethylene, linear low density polyethylene, and polypropylene;
preferably, the polyolefin substrate is a high filler content polyolefin substrate, wherein the filler is an inorganic filler, preferably at least one selected from the group consisting of calcium carbonate, magnesium hydroxide and aluminum hydroxide; the content of the filler is 20 wt% or more, preferably 25 wt% to 50 wt%, based on the weight of the polyolefin base material.
According to the present invention, preferably, the surface release barrier layer is selected from at least one of a barrier coating, reaction sand, quartz sand, water sand and mullite sand.
The second aspect of the invention provides a preparation method of a polyolefin pre-paved waterproof coiled material, which comprises the following steps:
(1) mixing polyolefin resin, inorganic filler, titanium dioxide and antioxidant uniformly in a high-speed stirrer, performing melt extrusion in a flat seam type extrusion die in a double-screw extruder, and sizing by a three-roller calender to obtain a polyolefin substrate layer;
(2) coating the silane-modified hot-melt pressure-sensitive adhesive prepared in the claim 6 on the polyolefin substrate layer in the step (1) to obtain a self-adhesive layer; and
(3) and covering an anti-sticking isolation layer on the surface of the self-adhesive layer to obtain the polyolefin pre-paved waterproof roll.
According to the invention, preferably, in the step (1), the temperature of the double-screw extruder is 190-200 ℃, the temperature of the flat seam type extrusion die is 190-230 ℃, and the temperature of the three-roll calender is 40-80 ℃;
in the step (2), the temperature of the glue melting box is 170-180 ℃, and the temperature of the gluing mold is 120-130 ℃.
The invention has the following advantages:
(1) the APAO and the silyl-terminated polyisobutylene with the silane groups adopted in the invention have good compatibility with the hot-melt pressure-sensitive adhesive base, can overcome the problems of phase separation, agglomeration, migration and the like caused by directly adding micromolecular silane into the hot-melt pressure-sensitive adhesive, and maintain high adhesion with the polyolefin base material with high filler content in a high-humidity environment or a long-term water immersion environment;
(2) according to the invention, a star-shaped structure and high-diblock-content SIS are preferably selected and compounded with a pure triblock linear SIS, so that the wettability of the hot-melt pressure-sensitive adhesive on a polyolefin substrate with high filler content is improved, the cohesive strength is ensured, the wettability and the cohesion are balanced, and the bonding strength is improved;
(3) the polyolefin pre-paved waterproof coiled material adopts the silane-modified hot-melt pressure-sensitive adhesive as the self-adhesive layer, can effectively solve the problems of film separation, insufficient wettability, reduced adhesive force and the like in a high-humidity environment or a long-term soaking environment when the conventional hot-melt pressure-sensitive adhesive is applied to the polyolefin base material with high filler content, and has high adhesive strength with post-cast concrete and lap joint areas.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein.
Example 1
The addition amounts of the specific components of the hot-melt pressure-sensitive adhesive are shown in table 1, and the preparation method is as follows: preheating a mixing device to 130 ℃, adding naphthenic oil 4010, paraffin oil 2280, an antioxidant Irganox1010, a light stabilizer Tinuvin P, APAO (vestoplast206, available from Yingchuang specialty Chemicals) with a silane functional group and silyl-terminated polyisobutylene (Si-PIB 1300, available from Nippon Kouyin Chemicals) into the mixing device, and fully stirring the mixture for 20min at a medium speed until the mixture is in a uniform and clear state; heating to 160 ℃, adding Vector 4186 and Vector 4111SIS composition and hydrogenated petroleum resin (Escorez 5300), vacuumizing, and mixing at high speed for 50min until the solid particles are completely dissolved. And (3) completely discharging the air bubbles in the material, and cooling to obtain the hot-melt pressure-sensitive adhesive.
The main body waterproof material layer is a polyolefin base material, the polyolefin base material is an allyl elastomer, the filler is calcium carbonate, and the amount of the filler is 25 wt% of that of the allyl elastomer according to the weight fraction; the surface anti-sticking layer is isolation paint.
The preparation method of the polyolefin pre-paved waterproof coiled material comprises the following steps:
mixing polyolefin resin, inorganic filler, titanium pigment and antioxidant uniformly in a high-speed stirrer, carrying out melt extrusion in a flat seam type extrusion die in a double-screw extruder, and sizing by a three-roller calender to obtain the polyolefin sheet with high filler content. Wherein the temperature of the double-screw extruder is 190-200 ℃, the temperature of the flat-seam extrusion die is 190-230 ℃, and the temperature of the three-roller press polish roller is 40-80 ℃.
Coating the hot-melt pressure-sensitive adhesive on the polyolefin substrate layer, wherein the temperature of a glue melting box is 170-180 ℃, and the temperature of a gluing mold is 120-130 ℃ to obtain a self-adhesive layer;
and finally, covering the surface anti-sticking isolation layer on the self-adhesive layer to obtain the polyolefin pre-paved waterproof roll.
Examples 2 to 4, only in comparison with example 1, only the component ratios of the hot-melt pressure-sensitive adhesive were changed, as shown in table 1.
TABLE 1 EXAMPLES 1-5 amounts of the respective Components added
Figure BDA0003492376890000071
Example 5
The only difference from example 1 is that the filler content in the polyolefin is 30%.
Example 6
The only difference from example 1 is that the filler content in the polyolefin is 35%.
Example 7
The only difference from example 1 is that the filler content in the polyolefin is 50%.
Comparative example 1
The comparison example provides a pre-paved waterproof roll, and the difference from the example 1 is that the preparation of the hot melt pressure sensitive adhesive is according to the technical scheme and the preparation method published in CN 113429894A: SIS-110620 parts, SBS-161B 5 parts, SBR-Shandong Gaoshi 10 parts, terpene resin T1004 parts, rosin resin 5 parts, naphthenic oil 20 parts, C9 petroleum resin 5 parts, antioxidant 1681 part, adhesion promoter Z60111 parts, and water-soluble glue powder WK4115N 3 parts.
Comparative example 2
This comparative example provides a pre-laid waterproofing membrane, differing from example 1 only in that the preparation process of the hot-melt pressure-sensitive adhesive: the silane-terminated polyisobutylene Si-PIB 1300 was replaced with the conventional polyisobutylene PIB-1300, and the raw materials, the proportions and the mixing process of the remaining components were the same as those in example 1, to prepare a hot melt pressure sensitive adhesive.
Comparative example 3
This comparative example provides a pre-laid waterproofing membrane, which differs from example 1 in that the preparation process of the hot-melt pressure-sensitive adhesive: the silane-terminated polyisobutylene Si-PIB 1300 was replaced with the conventional polyisobutylene PIB-1300, the APAO-206 having a silane functional group was replaced with the conventional APAO-704, and the raw materials, the proportions and the mixing process of the remaining components were the same as those in example 2, to prepare the hot melt pressure sensitive adhesive.
Comparative example 4
This comparative example provides a pre-laid waterproofing membrane, which differs from example 1 in that the preparation process of the hot-melt pressure-sensitive adhesive: the hot melt pressure sensitive adhesive is prepared by adjusting SIS-4111 to 20 parts, SIS-4186 to 0 part and the raw materials, proportion and mixing process of the rest components to the same as those of the embodiment 3.
Comparative example 5
This comparative example provides a pre-laid waterproofing membrane, which differs from example 1 in that the preparation process of the hot-melt pressure-sensitive adhesive: the hot melt pressure sensitive adhesive is prepared by adjusting SIS-4186 to 20 parts, SIS-4111 to 0 part and the raw materials, proportion and mixing process of the rest components to the same as those of the example 4.
Test example
The post-cast concrete of the polyolefin pre-laid waterproofing rolls of examples 1 to 7 and comparative examples 1 to 5 was immersed in water for 60 days, and the peel strength after immersion of the post-cast concrete of the pre-laid waterproofing roll and the peel strength after immersion of the overlapped region of the polyolefin sheet were measured, and the results are shown in table 2. And the films of examples 1 to 7 and comparative examples 1 to 5 were observed after being soaked in water.
TABLE 2. examples 1-7 and comparative examples 1-5 Long-term Water-soaked adhesive surfaces on polyolefin substrates
Figure BDA0003492376890000091
Figure BDA0003492376890000101
In table 2, the post-cast concrete of the pre-paved waterproofing membrane in examples 1 to 7 did not undergo a degumming phenomenon in the case of long-term immersion, and the peel strength of the post-cast concrete and the peel strength of the lap joint area were significantly superior to those of comparative examples 1 to 5.
Comparing the example 1 with the comparative example 2, it can be seen that the compounding of the APAO with the silane functional group and the PIB with the silane terminal group can effectively improve the peeling strength of the long-term submerged and post-cast concrete and the peeling strength of the lap joint area;
comparing example 2 with comparative example 3, it can be seen that in the system of comparative example containing no silane group, the common APAO and PIB produce serious degumming phenomenon under long-term immersion, and the peel strength of post-cast concrete and the peel strength of lap joint zone are greatly reduced.
Comparing example 3 with comparative example 4, it can be seen that the high diblock content star-shaped SIS can effectively improve the peel strength of the hot melt pressure sensitive adhesive on the high filler content polyolefin substrate and the post-cast concrete and the peel strength of the lap joint area. On the basis of silane modification, the wetting of the hot-melt pressure-sensitive adhesive on a base material can be promoted, the bonding force with the base material is improved, and the degumming is reduced.
Comparing example 4 with comparative example 5, it can be seen that linear pure triblock SIS, combined with high diblock content star-shaped SIS, can significantly improve the peel strength of hot melt pressure sensitive adhesive and post-cast concrete and the peel strength of lap joint area on the basis of no adhesive removal.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.

Claims (10)

1. The utility model provides a polyolefin is waterproofing membrane of spreading in advance, is including the antiseized isolation layer in surface, from viscose layer and the polyolefin substrate layer that set gradually, its characterized in that, from viscose layer for based on the modified hot melt pressure sensitive adhesive of silane, including following component:
SIS compositions, APAO with silane functionality, silyl terminated polyisobutylene, hydrogenated petroleum resins, and naphthenic oils;
wherein the SIS composition is a combination of star-shaped SIS and linear SIS.
2. The polyolefin pre-spread waterproofing membrane according to claim 1, wherein the silane-modified hot melt pressure sensitive adhesive comprises the following raw materials in parts by weight: 15-25 parts of SIS composition, 5-15 parts of APAO with silane functional group, 5-15 parts of silyl-terminated polyisobutylene, 45-65 parts of hydrogenated petroleum resin and 5-10 parts of naphthenic oil.
3. The polyolefin pre-laid waterproofing membrane of claim 1, wherein the silane-based modified hot melt pressure sensitive adhesive further comprises the following components: paraffin oil, antioxidant and light stabilizer;
the weight parts of the components are as follows: 3-5 parts of paraffin oil, 0.5-1 part of antioxidant and 0.2-0.5 part of light stabilizer.
4. The polyolefin pre-paved waterproof roll according to claim 1, wherein the star-shaped SIS is a star-shaped SIS with styrene content of 15-25% and diblock content of more than 70%; the linear SIS is the linear SIS with the styrene content of 15-30 percent and the diblock content of less than 1 percent; the mass ratio of the star-shaped SIS to the linear SIS is 4: 1-1: 1.
5. The pre-spread polyolefin waterproofing membrane according to claim 1, wherein the silane groups in the silane functional group-containing APAO are methoxysilane groups and/or ethoxysilane groups; preferably, the melt viscosity of the APAO with the silane functional group at 190 ℃ is 3000-8000 mPas, and the softening point is 95-105 ℃; the hydrogenated petroleum resin is selected from hydrogenated C5Resin, hydrogenation C9At least one of a resin and a hydrogenated DCPD resin; the hydrogenation degree of the hydrogenated petroleum resin is more than 70 percent, and preferably more than 90 percent; the softening point of the hydrogenated petroleum resin is 95-105 ℃; the silane groups in the silyl-terminated polyisobutylene are methoxysilane groups and/or ethoxysilane groups; preferably, the number average molecular weight of the silyl-terminated polyisobutylene is 350-2400, preferably 950-1300; the antioxidant is hindered phenol antioxidant and/or phosphite antioxidant; the light stabilizer is at least one selected from benzotriazole light stabilizers, triazine light stabilizers and hindered amine light stabilizers.
6. The polyolefin pre-paved waterproofing membrane of claim 1, wherein the preparation method of the silane-modified hot melt pressure sensitive adhesive comprises the following steps:
(1) preheating a mixing device to 120-150 ℃, adding APAO with silane functional groups, polyisobutylene with silane end groups, naphthenic oil, paraffin oil, an antioxidant and a light stabilizer, and stirring to a clear state;
(2) heating to 160-180 ℃, adding the SIS composition and the hydrogenated petroleum resin, vacuumizing and increasing the stirring speed, and stirring until solid particles are completely dissolved to obtain a solution;
(3) and (3) discharging bubbles from the solution obtained in the step (2), and cooling to obtain the silane-modified hot-melt pressure-sensitive adhesive.
7. The pre-spread polyolefin waterproofing membrane according to any one of claims 1 to 6, wherein the polyolefin substrate layer is selected from at least one of a propylene-based elastomer, an ethylene-based elastomer, high density polyethylene, linear low density polyethylene, and polypropylene;
preferably, the polyolefin substrate is a high filler content polyolefin substrate, wherein the filler is an inorganic filler, preferably at least one selected from the group consisting of calcium carbonate, magnesium hydroxide and aluminum hydroxide; the content of the filler is 20 wt% or more, preferably 25 wt% to 50 wt%, based on the weight of the polyolefin base material.
8. The pre-applied polyolefin waterproofing membrane according to any of claims 1 to 6, wherein the surface release barrier layer is selected from at least one of a barrier coating, reaction sand, quartz sand, silt sand and mullite sand.
9. The preparation method of the polyolefin pre-paved waterproof roll is characterized by comprising the following steps:
(1) mixing polyolefin resin, inorganic filler, titanium dioxide and antioxidant uniformly in a high-speed stirrer, performing melt extrusion in a flat seam type extrusion die in a double-screw extruder, and sizing by a three-roller calender to obtain a polyolefin substrate layer;
(2) coating the silane-modified hot-melt pressure-sensitive adhesive prepared in the claim 6 on the polyolefin substrate layer in the step (1) to obtain a self-adhesive layer;
(3) and covering an anti-sticking isolation layer on the surface of the self-adhesive layer to obtain the polyolefin pre-paved waterproof roll.
10. The preparation method of the polyolefin pre-paved waterproof roll according to claim 9, wherein in the step (1), the temperature of the double-screw extruder is 190-200 ℃, the temperature of the flat seam type extrusion die is 190-230 ℃, and the temperature of the three-roll calender is 40-80 ℃;
in the step (2), the temperature of the glue melting box is 170-180 ℃, and the temperature of the gluing mold is 120-130 ℃.
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