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CN114473727A - A multi-rotation high-rigidity vertical grinding machine - Google Patents

A multi-rotation high-rigidity vertical grinding machine Download PDF

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Publication number
CN114473727A
CN114473727A CN202111592410.6A CN202111592410A CN114473727A CN 114473727 A CN114473727 A CN 114473727A CN 202111592410 A CN202111592410 A CN 202111592410A CN 114473727 A CN114473727 A CN 114473727A
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axis
grinding
seat
axle
oil cylinder
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曾俊
范伟奇
任小涌
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Hartmann Intelligent Equipment Xinyang Co ltd
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Hartmann Intelligent Equipment Xinyang Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B53/00Devices or means for dressing or conditioning abrasive surfaces
    • B24B53/12Dressing tools; Holders therefor
    • B24B53/14Dressing tools equipped with rotary rollers or cutters; Holders therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)

Abstract

本发明涉及磨床技术领域,具体涉及一种多旋转式高刚性的立式磨床,包括床身、Y轴进给机构、Z轴进给机构、X轴工件定位转台和研磨机构,研磨机构包括主轴座、研磨电主轴、研磨砂轮、旋转油缸和限位结构,研磨电主轴的端部连接研磨砂轮,旋转油缸驱动主轴座相对铅垂线在预设范围内摆动,限位结构和旋转油缸共同将摆动后的主轴座固定,结构刚性足够。修砂机构包括修砂支撑座、翻转座、修砂滚轮、修砂电主轴和翻转驱动机构,翻转驱动机构驱动翻转座转动,以使得修砂电主轴在横放的让位状态和立起来的修砂状态这两种状态中切换。能给换刀提供更大的空间,减少占用空间,并且旋转的功能和作用达到同样的效果下成本的消耗更低。

Figure 202111592410

The invention relates to the technical field of grinding machines, in particular to a multi-rotation high-rigidity vertical grinding machine, comprising a bed, a Y-axis feeding mechanism, a Z-axis feeding mechanism, an X-axis workpiece positioning turntable and a grinding mechanism, wherein the grinding mechanism includes a main shaft Seat, grinding motorized spindle, grinding wheel, rotary oil cylinder and limit structure, the end of the grinding motorized spindle is connected to the grinding wheel, the rotary oil cylinder drives the spindle seat to swing relative to the vertical line within a preset range, the limit structure and the rotary oil cylinder together The spindle seat after swinging is fixed, and the structure is rigid enough. The sand-dressing mechanism includes a sand-dressing support seat, a turning seat, a sand-dressing roller, a sand-dressing electric spindle and a turning-over drive mechanism. The sand repair state is switched between these two states. It can provide more space for tool change, reduce the occupied space, and the function and function of rotation achieve the same effect with lower cost consumption.

Figure 202111592410

Description

一种多旋转式高刚性的立式磨床A multi-rotation high-rigidity vertical grinding machine

技术领域technical field

本发明涉及磨床技术领域,具体涉及一种多旋转式高刚性的立式磨床。The invention relates to the technical field of grinding machines, in particular to a multi-rotation high-rigidity vertical grinding machine.

背景技术Background technique

随着科学技术的发展,对各行各业的生产装置的精度要求越来越高,相应的对组成这些生产装置的零部件的精度及表面要求也随之提高,不少的零部件在装配之前,需经研磨和抛光,目前现有的立式磨床的工件主轴安装于模架,模架安装于横梁上并沿Y轴(左右方向)运动,模架悬挂于横梁上并沿Z轴(上下方向)运动,横梁安装于立柱上,立柱安装于床身,研磨主轴安装于模架上,工件夹持机构安装于床身,研磨主轴能够在Y轴上左右移动,以及在Z轴上下运动,以对X轴上夹持的工件进行研磨。With the development of science and technology, the requirements for the accuracy of production devices in all walks of life are getting higher and higher, and the corresponding requirements for the accuracy and surface of the components that make up these production devices also increase, and many components are assembled before assembly. , It needs to be ground and polished. At present, the main shaft of the workpiece of the existing vertical grinder is installed on the mold frame, the mold frame is installed on the beam and moves along the Y axis (left and right direction), and the mold frame is suspended on the beam and along the Z axis (up and down). direction) movement, the beam is installed on the column, the column is installed on the bed, the grinding spindle is installed on the mold base, the workpiece clamping mechanism is installed on the bed, the grinding spindle can move left and right on the Y axis, and move up and down on the Z axis, To grind the workpiece clamped on the X axis.

现有的立式磨床的砂轮只能横向或纵向平移,不易研磨工件的锥面或斜面。而且现有技术的磨床由于修砂机构以及砂轮库的限制,砂轮的移动空间受到限制,或者磨床因内部模块大距离分散布置而体积较大,砂轮移动较大距离才能实现换刀或修砂,造成能耗高。The grinding wheel of the existing vertical grinding machine can only translate laterally or longitudinally, and it is difficult to grind the conical surface or the inclined surface of the workpiece. Moreover, the grinding machine in the prior art is limited by the sand dressing mechanism and the grinding wheel magazine, and the moving space of the grinding wheel is limited, or the grinding machine is large due to the large distance of the internal modules, and the grinding wheel moves a large distance to realize tool change or sand dressing. cause high energy consumption.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在上述部分或全部技术问题,本发明提供一种多旋转式高刚性的立式磨床。Aiming at some or all of the above-mentioned technical problems in the prior art, the present invention provides a multi-rotation high-rigidity vertical grinding machine.

为实现上述目的,本发明提供以下技术方案:For achieving the above object, the present invention provides the following technical solutions:

提供一种多旋转式高刚性的立式磨床,包括床身、Y轴进给机构、Z轴进给机构、X轴工件定位转台和研磨机构,X轴工件定位转台安装在床身上用于限位工件,研磨机构受Y轴进给机构、Z轴进给机构的驱动能够横向以及纵向移动;Z轴进给机构包括Z轴滑板和用于驱动Z轴滑板纵向移动的Z轴驱动模组,其特征是:研磨机构包括主轴座、研磨电主轴、研磨砂轮、旋转油缸和限位结构,研磨电主轴的端部连接研磨砂轮以驱动其转动,研磨电主轴固定于主轴座,主轴座可转动地安装于Z轴滑板,旋转油缸的缸筒铰接于Z轴滑板,旋转油缸的伸缩杆铰接于主轴座,以驱动主轴座相对铅垂线在预设范围内摆动,限位结构和旋转油缸共同将摆动后的主轴座固定;Provides a multi-rotation high-rigidity vertical grinding machine, including a bed, a Y-axis feed mechanism, a Z-axis feed mechanism, an X-axis workpiece positioning turntable and a grinding mechanism, and the X-axis workpiece positioning turntable is installed on the bed for limiting The grinding mechanism is driven by the Y-axis feeding mechanism and the Z-axis feeding mechanism to move laterally and longitudinally; the Z-axis feeding mechanism includes a Z-axis slide and a Z-axis drive module for driving the Z-axis slide longitudinally. It is characterized in that: the grinding mechanism includes a spindle seat, a grinding electric spindle, a grinding wheel, a rotating oil cylinder and a limit structure, the end of the grinding electric spindle is connected with the grinding wheel to drive the rotation of the grinding electric spindle, the grinding electric spindle is fixed on the spindle seat, and the spindle seat is rotatable. It is installed on the Z-axis slide plate, the cylinder barrel of the rotary oil cylinder is hinged to the Z-axis slide plate, and the telescopic rod of the rotary oil cylinder is hinged to the main shaft seat to drive the main shaft seat to swing within a preset range relative to the vertical line. The limit structure and the rotary oil cylinder are common. Fix the swinging spindle seat;

位于磨床的侧部设有砂轮库,位于X轴工件定位转台和砂轮库之间设有修砂机构,修砂机构包括修砂支撑座、翻转座、修砂滚轮、修砂电主轴和翻转驱动机构,修砂滚轮固定于修砂电主轴的输出轴,修砂电主轴固定于翻转座,翻转座可转动地安装于修砂支撑座,翻转驱动机构驱动翻转座转动,以使得修砂电主轴在横放的让位状态和立起来的修砂状态这两种状态中切换。There is a grinding wheel magazine on the side of the grinding machine, and a sand dressing mechanism is located between the X-axis workpiece positioning turntable and the grinding wheel magazine. Mechanism, the sand dressing roller is fixed on the output shaft of the sand dressing motorized spindle, the sand dressing motorized spindle is fixed on the flip seat, the flip seat is rotatably installed on the sand dressing support seat, and the flip drive mechanism drives the flip seat to rotate, so that the sand dressing motor spindle is rotated. Switch between the two states of the laterally giving way and the erected sand repairing state.

具体的,旋转油缸包括第一油缸和第二油缸,第一油缸和第二油缸的伸缩杆对称地铰接于主轴座的两侧部。Specifically, the rotary oil cylinder includes a first oil cylinder and a second oil cylinder, and the telescopic rods of the first oil cylinder and the second oil cylinder are symmetrically hinged on both sides of the main shaft seat.

具体的,限位结构包括呈V状的第一限位块和第二限位块,第一限位块和第二限位块的开口横向相向布置;主轴座的背部设有限位凸起,限位凸起可活动地位于第一限位块和第二限位块之间。Specifically, the limit structure includes a V-shaped first limit block and a second limit block, the openings of the first limit block and the second limit block are arranged laterally opposite to each other; the back of the spindle seat is provided with a limit protrusion, The limiting protrusion is movably located between the first limiting block and the second limiting block.

具体的,Z轴滑座开有多个安装孔,第二限位块可拆卸地安装于不同的安装孔,以调节第一限位块和第二限位块之间的距离,进而调整主轴座的摆动角度。Specifically, the Z-axis sliding seat has a plurality of installation holes, and the second limit block is detachably installed in different installation holes to adjust the distance between the first limit block and the second limit block, and then adjust the main shaft The swing angle of the seat.

具体的,Z轴滑座的位于主轴座下方的位置设有感应开关,感应开关和旋转油缸分别电连接外围的控制系统。Specifically, the position of the Z-axis slide seat below the main shaft seat is provided with an induction switch, and the induction switch and the rotary oil cylinder are respectively electrically connected to the peripheral control system.

具体的,研磨砂轮连接有刀柄,刀柄可拆装地夹持于研磨电主轴,研磨砂轮与刀柄组成研磨轮组;Specifically, the grinding wheel is connected with a tool handle, the tool handle is detachably clamped to the grinding electric spindle, and the grinding wheel and the tool handle form a grinding wheel group;

砂轮库包括竖立布置的支撑转盘和驱动支撑转盘转动的C轴电机,支撑转盘的周侧设有多个弹性卡爪,其中一个弹性卡爪空置,其它弹性卡爪均设有研磨轮组供研磨电主轴更替,Y轴进给机构、Z轴进给机构能够将研磨机构移动至X轴工件定位转台、修砂机构和砂轮库。The grinding wheel library includes a vertically arranged support turntable and a C-axis motor that drives the support turntable to rotate. A plurality of elastic claws are arranged on the peripheral side of the support turntable, one of which is empty, and the other elastic claws are provided with grinding wheels for grinding. The electric spindle is replaced, the Y-axis feeding mechanism and the Z-axis feeding mechanism can move the grinding mechanism to the X-axis workpiece positioning turntable, the sand dressing mechanism and the grinding wheel magazine.

具体的,每个弹性卡爪设有第一弹臂和第二弹臂,第一弹臂和第二弹臂形成有可弹性张闭的夹持口,夹持口的侧壁设有镶嵌凸起,刀柄上端部设有镶嵌凹槽,以使得刀柄嵌入夹持口后,刀柄的镶嵌凸起插入镶嵌凹槽中。Specifically, each elastic claw is provided with a first elastic arm and a second elastic arm, the first elastic arm and the second elastic arm are formed with a clamping opening that can be elastically opened and closed, and the side wall of the clamping opening is provided with inlaid protrusions The upper end of the knife handle is provided with an inlay groove, so that after the knife handle is inserted into the clamping opening, the inlaid protrusion of the knife handle is inserted into the inlaid groove.

具体的,翻转驱动机构包括齿轮、齿条和翻转油缸,齿轮与翻转座的转轴相固定连接,齿轮与齿条相互啮合连接,翻转油缸的伸缩杆与齿条连接,以驱动齿条往复运动。Specifically, the turning drive mechanism includes a gear, a rack and a turning cylinder, the gear is fixedly connected with the rotating shaft of the turning seat, the gear and the rack are meshed with each other, and the telescopic rod of the turning cylinder is connected with the rack to drive the rack to reciprocate.

具体的,Z轴驱动模组包括Z轴支撑座、Z轴导轨、Z轴丝杆、Z轴丝杆螺母和Z轴驱动电机,Z轴丝杆和Z轴导轨相并列地沿纵向布置于Z轴支撑座,Z轴丝杆螺母和Z轴丝杆螺纹配合,Z轴丝杆连接Z轴驱动电机的输出轴;Z轴滑板的背部固定连接Z轴丝杆螺母,且滑动配合Z轴导轨。Specifically, the Z-axis drive module includes a Z-axis support base, a Z-axis guide rail, a Z-axis screw, a Z-axis screw nut, and a Z-axis drive motor. The Z-axis screw and the Z-axis guide are juxtaposed and longitudinally arranged on the Z-axis. The shaft support seat, the Z-axis screw nut and the Z-axis screw are threaded, and the Z-axis screw is connected to the output shaft of the Z-axis drive motor; the back of the Z-axis slide is fixedly connected to the Z-axis screw nut, and slides with the Z-axis guide rail.

具体的,Y轴进给机构包括Y轴支撑座、Y轴导轨、Y轴丝杆、Y轴丝杆螺母和Y轴驱动电机,Y轴支撑座固定于床身,Y轴导轨和Y轴丝杆相并列地沿横向布置于Y轴支撑座,Y轴丝杆螺母和Y轴丝杆螺纹配合,Y轴丝杆连接Y轴驱动电机的输出轴,Z轴支撑座的背部固定连接Y轴丝杆螺母,且滑动配合Y轴导轨。Specifically, the Y-axis feeding mechanism includes a Y-axis support seat, a Y-axis guide rail, a Y-axis screw, a Y-axis screw nut and a Y-axis drive motor, the Y-axis support seat is fixed on the bed, the Y-axis guide rail and the Y-axis screw The rods are arranged side by side on the Y-axis support seat, the Y-axis screw nut is threaded with the Y-axis screw, the Y-axis screw is connected to the output shaft of the Y-axis drive motor, and the back of the Z-axis support seat is fixedly connected to the Y-axis screw rod nut, and slides to fit the Y-axis guide.

本发明的有益效果:Beneficial effects of the present invention:

本发明的多旋转式高刚性的立式磨床,与现有技术相比,由于设置了旋转油缸驱动研磨电主轴旋转摆动,结合限位结构使研磨砂轮处于倾斜状态,便于加工锥面或斜面,在刚性结构上不需要往外延伸太多,结构刚性足够,加上旋转油缸推动旋转以及硬限位,能够改变旋转的角度控制。而且在空间布置上,将砂轮库布置在床身的侧部,修砂机构位于工件与砂轮库之间,修砂机构采用了旋转设计,能在修整完成后旋转下来给换刀提供更大的空间,充分利用了空间,能够最大化的减少占用空间,研磨机构从砂轮库换刀后出来直接进行砂轮修整,并且旋转的功能和作用达到同样的效果下成本的消耗更低。Compared with the prior art, the multi-rotation high-rigidity vertical grinding machine of the present invention is provided with a rotary oil cylinder to drive the grinding electric spindle to rotate and oscillate, and combined with the limit structure, the grinding wheel is in an inclined state, which is convenient for processing the tapered surface or the inclined surface. The rigid structure does not need to extend too much, the structure is rigid enough, and the rotary oil cylinder pushes the rotation and the hard limit, which can change the angle control of the rotation. Moreover, in terms of spatial arrangement, the grinding wheel magazine is arranged on the side of the bed, and the sand dressing mechanism is located between the workpiece and the grinding wheel magazine. The space is fully utilized, which can minimize the occupied space. The grinding mechanism can directly carry out the grinding wheel dressing after changing the tool from the grinding wheel magazine, and the rotation function and effect achieve the same effect and the cost consumption is lower.

附图说明Description of drawings

图1为实施例中的立式磨床的结构示意图。FIG. 1 is a schematic structural diagram of a vertical grinder in an embodiment.

图2为实施例中的立式磨床的另一视觉的结构示意图。FIG. 2 is another visual structural schematic diagram of the vertical grinder in the embodiment.

图3为实施例中的砂轮库的结构示意图。FIG. 3 is a schematic structural diagram of the grinding wheel magazine in the embodiment.

图4为实施例中的研磨机构的结构示意图。FIG. 4 is a schematic structural diagram of the grinding mechanism in the embodiment.

图5为实施例中的研磨机构的剖视图。FIG. 5 is a cross-sectional view of the grinding mechanism in the embodiment.

图6为实施例中的修砂机构的结构示意图。FIG. 6 is a schematic structural diagram of the sand dressing mechanism in the embodiment.

图7为实施例中的修砂机构的另一视觉示意图。FIG. 7 is another schematic view of the sand dressing mechanism in the embodiment.

图8为实施例中的修砂机构的剖视图。FIG. 8 is a cross-sectional view of the sand dressing mechanism in the embodiment.

图9为实施例中的修砂机构的横放的让位状态的结构示意图(翻过来的视图)。FIG. 9 is a schematic structural diagram of the sand dressing mechanism of the embodiment in a laterally laid down state (a view turned upside down).

附图标记:Reference number:

床身1;bed 1;

Y轴进给机构2、Y轴支撑座21、Y轴导轨22、Y轴丝杆23;Y-axis feed mechanism 2, Y-axis support base 21, Y-axis guide rail 22, Y-axis screw 23;

Z轴进给机构3、Z轴滑板31、安装孔311、Z轴支撑座32、Z轴导轨33、Z轴驱动电机34;Z-axis feed mechanism 3, Z-axis slide plate 31, mounting hole 311, Z-axis support seat 32, Z-axis guide rail 33, Z-axis drive motor 34;

X轴工件定位转台4;X-axis workpiece positioning turntable 4;

研磨机构5、主轴座51、限位凸起511、研磨电主轴52、研磨砂轮53、旋转油缸54、第一油缸541、第二油缸542、限位结构55、第一限位块551、第二限位块552、感应开关56;Grinding mechanism 5, spindle seat 51, limit protrusion 511, grinding motor spindle 52, grinding wheel 53, rotary oil cylinder 54, first oil cylinder 541, second oil cylinder 542, limit structure 55, first limit block 551, No. Two limit blocks 552, induction switch 56;

砂轮库6、刀柄61、支撑转盘62、C轴电机63、弹性卡爪64、第一弹臂641、第二弹臂642、夹持口643、镶嵌凸起644;Grinding wheel magazine 6, tool handle 61, support turntable 62, C-axis motor 63, elastic jaw 64, first elastic arm 641, second elastic arm 642, clamping port 643, inlaid protrusion 644;

修砂机构7、修砂支撑座71、收纳槽711、让位孔712、翻转导向轨72、翻转座73、修砂滚轮74、修砂电主轴75、翻转驱动机构76、齿轮761、齿条762、翻转油缸763。Sand repairing mechanism 7, sand repairing support seat 71, storage groove 711, abdication hole 712, overturn guide rail 72, overturn seat 73, sand repair roller 74, sand repair electric spindle 75, overturn drive mechanism 76, gear 761, rack 762. Turn over the oil cylinder 763.

具体实施方式Detailed ways

以下结合具体实施例及附图对本发明进行详细说明。The present invention will be described in detail below with reference to specific embodiments and accompanying drawings.

本实施例的立式磨床,如图1至图9所示,包括床身1、Y轴进给机构2、Z轴进给机构3、X轴工件定位转台4和研磨机构5,X轴工件定位转台4安装在床身1上用于限位工件,X轴工件定位转台4为液静压转台,通过液压站和油冷机对转台进行提供油压和冷却油路,转台中心设有供待研磨工件插入锁紧的环形筒体。Z轴进给机构3包括Z轴滑板31和用于驱动Z轴滑板31纵向移动的Z轴驱动模组,Z轴驱动模组包括Z轴支撑座32、Z轴导轨33、Z轴丝杆、Z轴丝杆螺母和Z轴驱动电机34,Z轴丝杆和Z轴导轨33相并列地沿纵向布置于Z轴支撑座32,Z轴丝杆螺母和Z轴丝杆螺纹配合,Z轴丝杆连接Z轴驱动电机34的输出轴;Z轴滑板31的背部固定连接Z轴丝杆螺母,且滑动配合Z轴导轨33。The vertical grinding machine of this embodiment, as shown in Figures 1 to 9, includes a bed 1, a Y-axis feeding mechanism 2, a Z-axis feeding mechanism 3, an X-axis workpiece positioning turntable 4 and a grinding mechanism 5, and the X-axis workpiece The positioning turntable 4 is installed on the bed 1 to limit the workpiece. The X-axis workpiece positioning turntable 4 is a hydrostatic turntable, which provides oil pressure and cooling oil circuit to the turntable through a hydraulic station and an oil cooler. The workpiece to be ground is inserted into the locked annular cylinder. The Z-axis feeding mechanism 3 includes a Z-axis sliding plate 31 and a Z-axis driving module for driving the Z-axis sliding plate 31 to move longitudinally. The Z-axis driving module includes a Z-axis support seat 32, a Z-axis guide rail 33, a Z-axis screw rod, The Z-axis screw nut and the Z-axis drive motor 34, the Z-axis screw and the Z-axis guide rail 33 are arranged side by side on the Z-axis support seat 32 in the longitudinal direction, the Z-axis screw nut and the Z-axis screw are threaded, and the Z-axis screw The rod is connected to the output shaft of the Z-axis drive motor 34 ; the back of the Z-axis slide plate 31 is fixedly connected to the Z-axis screw nut, and slidably fits the Z-axis guide rail 33 .

本实施例中,Y轴进给机构2包括Y轴支撑座21、Y轴导轨22、Y轴丝杆23、Y轴丝杆23螺母和Y轴驱动电机,Y轴支撑座21固定于床身1,Y轴导轨22和Y轴丝杆23相并列地沿横向布置于Y轴支撑座21,Y轴丝杆23螺母和Y轴丝杆23螺纹配合,Y轴丝杆23连接Y轴驱动电机的输出轴,Z轴支撑座32的背部固定连接Y轴丝杆23螺母,且滑动配合Y轴导轨22。In this embodiment, the Y-axis feeding mechanism 2 includes a Y-axis support seat 21, a Y-axis guide rail 22, a Y-axis screw 23, a Y-axis screw 23 nut and a Y-axis drive motor, and the Y-axis support seat 21 is fixed on the bed 1. The Y-axis guide rail 22 and the Y-axis screw 23 are arranged side by side on the Y-axis support base 21, the Y-axis screw 23 is threaded with the Y-axis screw 23, and the Y-axis screw 23 is connected to the Y-axis drive motor The back of the Z-axis support base 32 is fixedly connected to the nut of the Y-axis screw 23 , and slidably fits the Y-axis guide rail 22 .

研磨机构5固定于Z进给机构的Z轴滑板31上,以受Y轴进给机构2、Z轴进给机构3的驱动能够横向以及纵向移动。Y轴驱动电机和Z轴驱动电机34均为伺服电机,结合高分辨率的光栅尺来形成全闭环设计,高分辨率的光栅尺能够实时监测反馈Y轴和Z轴的移动位置,光栅尺将位置信息反馈给后台的控制系统后,系统可以对丝杆结构所带来的间隙误差进行补偿,达到更高的精度。The grinding mechanism 5 is fixed on the Z-axis sliding plate 31 of the Z-axis feeding mechanism, so as to be driven by the Y-axis feeding mechanism 2 and the Z-axis feeding mechanism 3 to be able to move laterally and longitudinally. Both the Y-axis drive motor and the Z-axis drive motor 34 are servo motors, combined with a high-resolution grating ruler to form a fully closed-loop design. The high-resolution grating ruler can monitor and feedback the moving positions of the Y-axis and Z-axis in real time. After the position information is fed back to the control system in the background, the system can compensate the gap error caused by the screw structure to achieve higher accuracy.

本实施例中,研磨机构5包括主轴座51、研磨电主轴52、研磨砂轮53、旋转油缸54和限位结构55,研磨电主轴52的端部连接研磨砂轮53以驱动其转动,研磨电主轴52的外壳固定于主轴座51,主轴座51通过转轴结合轴承可转动地安装于Z轴滑板31,旋转油缸54的缸筒铰接于Z轴滑板31,旋转油缸54的伸缩杆铰接于主轴座51,以驱动主轴座51相对铅垂线在预设范围内摆动,限位结构55约束主轴座51的摆动范围,且结合旋转油缸54共同将摆动后的主轴座51固定。In this embodiment, the grinding mechanism 5 includes a spindle base 51, a grinding electric spindle 52, a grinding wheel 53, a rotary oil cylinder 54 and a limit structure 55. The end of the grinding electric spindle 52 is connected to the grinding wheel 53 to drive the rotation of the grinding electric spindle. The outer shell of 52 is fixed to the main shaft seat 51, the main shaft seat 51 is rotatably installed on the Z-axis slide plate 31 through the shaft combined with the bearing, the cylinder of the rotary oil cylinder 54 is hinged to the Z-axis slide plate 31, and the telescopic rod of the rotary oil cylinder 54 is hinged to the main shaft seat 51. , in order to drive the main shaft seat 51 to swing relative to the vertical line within a preset range, the limiting structure 55 constrains the swing range of the main shaft seat 51 , and combined with the rotary oil cylinder 54 to fix the oscillated main shaft seat 51 .

旋转油缸54包括第一油缸541和第二油缸542,第一油缸541和第二油缸542的伸缩杆对称地铰接于主轴座51的两侧部。限位结构55包括呈V状的第一限位块551和第二限位块552,第一限位块551和第二限位块552的开口横向相向布置;主轴座51的背部设有限位凸起511,限位凸起511可活动地位于第一限位块551和第二限位块552之间。Z轴滑座开有多个安装孔311,第二限位块552可拆卸地安装于不同的安装孔311,以调节第一限位块551和第二限位块552之间的距离,进而调整主轴座51的摆动角度。Z轴滑座的位于主轴座51下方的位置设有感应开关56,感应开关56和旋转油缸54分别电连接外围的控制系统,以使得在主轴座51靠近或触发感应开关56后,感应开关56将到位信号传递给控制系统,控制系统控制旋转油缸54的伸缩程度,感应开关56为现有的开关,供软件工程师对其进行编程后使用,通过构建计算机功能模块实现。The rotary oil cylinder 54 includes a first oil cylinder 541 and a second oil cylinder 542 , and the telescopic rods of the first oil cylinder 541 and the second oil cylinder 542 are symmetrically hinged on both sides of the main shaft seat 51 . The limit structure 55 includes a V-shaped first limit block 551 and a second limit block 552, the openings of the first limit block 551 and the second limit block 552 are arranged laterally opposite to each other; the back of the spindle seat 51 is provided with a limit The protrusion 511 , the limiting protrusion 511 is movably located between the first limiting block 551 and the second limiting block 552 . The Z-axis sliding seat has a plurality of installation holes 311, and the second limit block 552 is detachably installed in different installation holes 311 to adjust the distance between the first limit block 551 and the second limit block 552, and then Adjust the swing angle of the spindle base 51 . A sensor switch 56 is provided on the Z-axis slide below the spindle seat 51 , and the sensor switch 56 and the rotary oil cylinder 54 are respectively electrically connected to the peripheral control system, so that after the spindle seat 51 approaches or triggers the sensor switch 56 , the sensor switch 56 The in-position signal is transmitted to the control system, and the control system controls the expansion and contraction degree of the rotary oil cylinder 54. The induction switch 56 is an existing switch, which is used by software engineers after programming, and is realized by building a computer function module.

使用时当需要研磨砂轮53处于水平状态时,第一油缸541和第二油缸542同时回缩,这样主轴座51的两侧部受到均匀的作用力而保持平衡。由于设置了旋转油缸54驱动研磨电主轴52旋转摆动,结合限位结构55使研磨砂轮53处于倾斜状态,便于加工锥面或斜面,在刚性结构上不需要往外延伸太多,结构刚性足够,加上旋转油缸54推动旋转以及硬限位,能够改变旋转的角度控制。In use, when the grinding wheel 53 needs to be in a horizontal state, the first oil cylinder 541 and the second oil cylinder 542 retract at the same time, so that the two sides of the spindle seat 51 receive a uniform force to maintain balance. Because the rotary oil cylinder 54 is provided to drive the electric grinding spindle 52 to rotate and swing, and the limit structure 55 is used to make the grinding wheel 53 in an inclined state, which is convenient for processing the tapered surface or the inclined surface. The upper rotary oil cylinder 54 pushes the rotation and the hard limit, which can change the angle control of the rotation.

本实施例中,位于磨床的侧部设有砂轮库6,位于X轴工件定位转台4和砂轮库6之间设有修砂机构7,修砂机构7包括修砂支撑座71、翻转座73、修砂滚轮74、修砂电主轴75和翻转驱动机构76,修砂滚轮74固定于修砂电主轴75的输出轴,修砂电主轴75固定于翻转座73,翻转座73可转动地安装于修砂支撑座71,翻转驱动机构76驱动翻转座73转动,以使得修砂电主轴75在放的让位状态和立起来的修砂状态这两种状态中切换。In this embodiment, a grinding wheel magazine 6 is provided on the side of the grinding machine, and a sand dressing mechanism 7 is located between the X-axis workpiece positioning turntable 4 and the grinding wheel magazine 6 , and the sand dressing mechanism 7 includes a sand dressing support seat 71 and a turning seat 73 . , a sand repairing roller 74, a sanding electric spindle 75 and a turning drive mechanism 76, the sanding roller 74 is fixed on the output shaft of the sanding electric spindle 75, and the sanding electric spindle 75 is fixed on the turning seat 73, and the turning seat 73 is rotatably installed In the sand repairing support seat 71, the inversion driving mechanism 76 drives the inversion seat 73 to rotate, so that the sand repairing electric spindle 75 can be switched between two states of a put-down and upright state of sand repairing.

本实施例中,翻转驱动机构76包括齿轮761、齿条762和翻转油缸763,齿轮761与翻转座73的转轴相固定连接,齿轮761与齿条762相互啮合连接,翻转油缸763的伸缩杆与齿条762连接,以驱动齿条762往复运动。In this embodiment, the turning drive mechanism 76 includes a gear 761, a rack 762 and a turning cylinder 763. The gear 761 is fixedly connected to the rotating shaft of the turning base 73, the gear 761 and the rack 762 are meshed and connected to each other, and the telescopic rod of the turning cylinder 763 is connected to The rack 762 is connected to drive the rack 762 to reciprocate.

本实施例中,修砂电主轴75倾斜布置,以使得在修砂状态下,修砂电主轴75和修砂滚轮74倾斜向上布置。修砂支撑座71设有收纳槽711,齿轮761位于收纳槽711中,收纳槽711的槽壁开有让位孔712,齿条762穿过让位孔712与齿轮761相啮合,能够避免外力碰撞齿轮761,确保驱动翻转正常进行。收纳槽711中设有翻转导向轨72,齿条762与翻转导向轨72滑动配合,以便齿条762稳定地直线运动。In this embodiment, the electric sand dressing spindle 75 is arranged obliquely, so that in the sand dressing state, the sand dressing electric spindle 75 and the sand dressing roller 74 are arranged obliquely upward. The sand dressing support base 71 is provided with a receiving groove 711, the gear 761 is located in the receiving groove 711, and the groove wall of the receiving groove 711 is provided with an escape hole 712, and the rack 762 passes through the escape hole 712 and meshes with the gear 761, which can avoid external force. Collision gear 761 ensures that the drive rollover proceeds normally. A turning guide rail 72 is provided in the receiving groove 711 , and the rack 762 is slidably matched with the turning guide rail 72 , so that the rack 762 can move stably in a straight line.

本实施例中,在让位状态下,翻转座73的顶面与修砂支撑座71的顶面平齐,修砂滚轮74的高度低于翻转座73的顶面,确保非研磨过程中砂轮不会碰撞修砂滚轮74。In this embodiment, in the abdicated state, the top surface of the inversion seat 73 is flush with the top surface of the sand dressing support seat 71, and the height of the sand repair roller 74 is lower than the top surface of the inversion seat 73, so as to ensure the grinding wheel during the non-grinding process. The dressing roller 74 will not be hit.

本实施例中,翻转座73为条形板,翻转支撑座设有轴承和连接轴,连接轴的两端部穿过轴承分别固定齿轮761和条形板的一端部,修砂滚轮74固定于条形板的另一端部。In this embodiment, the flip seat 73 is a strip plate, and the flip support base is provided with a bearing and a connecting shaft. Both ends of the connecting shaft pass through the bearing to fix the gear 761 and one end of the strip plate respectively. the other end of the strip.

与现有技术相比,本实施例的磨床砂轮修整装置采用的是研磨电主轴52控制修砂滚轮74旋转进行砂轮修整,将砂轮修整成特殊形状用于加工工件的端面和内外直径。更重要的是,采用了旋转设计,能在修整完成后旋转下来给换刀提供更大的空间,充分利用了空间,旋转采用的是齿轮761、齿条762结合油缸进行旋转,能够最大化的减少占用空间,并且旋转的功能和作用达到同样的效果下成本的消耗更低。现有技术修砂机构直立不能放倒或者布置在磨床左边会增加换刀后的移动行程,导致加工效率变低。Compared with the prior art, the grinding wheel dressing device of the grinding machine in this embodiment adopts the grinding electric spindle 52 to control the grinding wheel 74 to rotate to perform grinding wheel dressing, and dressing the grinding wheel into a special shape for processing the end face and inner and outer diameter of the workpiece. More importantly, the rotary design is adopted, which can be rotated after finishing to provide more space for tool changing, making full use of the space. The rotation uses gear 761 and rack 762 combined with the oil cylinder to rotate, which can maximize the The occupied space is reduced, and the cost consumption is lower when the function and function of the rotation achieve the same effect. In the prior art, the sand dressing mechanism can't be placed upright or is arranged on the left side of the grinding machine, which will increase the movement stroke after tool change, resulting in lower processing efficiency.

本实施例中,研磨砂轮53连接有刀柄61,刀柄61可拆装地夹持于研磨电主轴52,研磨砂轮53与刀柄61组成研磨轮组;砂轮库6包括竖立布置的支撑转盘62和驱动支撑转盘62转动的C轴电机63,支撑转盘62的周侧设有多个弹性卡爪64,其中一个弹性卡爪64空置,其它弹性卡爪64均设有研磨轮组供研磨电主轴52更替,本实施例砂轮库6为六工位设计,五个刀柄61长度不同、砂轮厚度、外径等不同的五款砂轮刀柄61提供给不同的工件进行加工需求选择。Y轴进给机构2、Z轴进给机构3能够将研磨机构5移动至X轴工件定位转台4、修砂机构7和砂轮库6。具体的,每个弹性卡爪64设有第一弹臂641和第二弹臂642,第一弹臂641和第二弹臂642形成有可弹性张闭的夹持口643,夹持口643的侧壁设有镶嵌凸起644,刀柄61上端部设有镶嵌凹槽,以使得刀柄61嵌入夹持口643后,刀柄61的镶嵌凸起644插入镶嵌凹槽中。In this embodiment, the grinding wheel 53 is connected with a tool handle 61, the tool handle 61 is detachably clamped to the grinding electric spindle 52, and the grinding wheel 53 and the tool handle 61 form a grinding wheel group; the grinding wheel magazine 6 includes a supporting turntable arranged vertically 62 and the C-axis motor 63 that drives the support turntable 62 to rotate. The peripheral side of the support turntable 62 is provided with a plurality of elastic claws 64, one of the elastic claws 64 is empty, and the other elastic claws 64 are provided with grinding wheels for grinding electricity. The spindle 52 is replaced. The grinding wheel magazine 6 in this embodiment is a six-station design. Five grinding wheel tool holders 61 with different lengths, grinding wheel thicknesses, and outer diameters are provided for different workpieces to be selected for processing requirements. The Y-axis feeding mechanism 2 and the Z-axis feeding mechanism 3 can move the grinding mechanism 5 to the X-axis workpiece positioning turntable 4 , the sand dressing mechanism 7 and the grinding wheel magazine 6 . Specifically, each elastic claw 64 is provided with a first elastic arm 641 and a second elastic arm 642. The first elastic arm 641 and the second elastic arm 642 are formed with a clamping port 643 that can be elastically opened and closed. The clamping port 643 The side wall of the knife handle 61 is provided with an inlaid protrusion 644, and the upper end of the knife handle 61 is provided with an inlaid groove, so that after the knife handle 61 is inserted into the clamping opening 643, the inlaid protrusion 644 of the knife handle 61 is inserted into the inlaid groove.

本实施例中,研磨电主轴52采用的是自动换刀研磨电主轴52,对于传统的机床,多数采用的是换刀具,而本实施例在磨床中加入了自动更换砂轮结构,能够减少了大量的人工手动更换砂轮的时间,并且传统的主轴更换刀的方式采用的是打刀缸进行推动主轴的松刀,通过弹簧叠片来进行拉紧刀柄61,这种方式刚性不够,拉紧力不足,对于需要高速旋转以及高扭矩的研磨需求时,会很容易出现震动导致研磨失败。而本实施例采用的是前四后二轴承式结构设计的主轴,能够在装夹长刀柄61研磨深孔时带来稳定的高精度跳动,并且采用了HSK-A100刀柄以及双油压提供拉紧和松刀的压力,能够在高速旋转时保障高精密度,在持续油压的提供下,刀柄61会随着旋转时间越长,贴合度越高,精密度更高跳动越稳定。说明的是研磨电主轴52和HSK-A100刀柄61为外采购的现有部件。In this embodiment, the grinding motor spindle 52 adopts automatic tool changing and grinding motor spindle 52. For traditional machine tools, most of them use tool changing, but this embodiment adds an automatic grinding wheel replacement structure to the grinding machine, which can reduce a lot of It takes less time to manually replace the grinding wheel, and the traditional way of replacing the knife with the spindle uses a knife cylinder to push the spindle to loosen the knife, and the spring lamination is used to tighten the tool shank 61. This method is not rigid enough, and the tensioning force is insufficient. Insufficient, for grinding requirements that require high-speed rotation and high torque, vibration will easily lead to grinding failure. In this embodiment, the main shaft with the front four and the rear two bearing structure design is adopted, which can bring stable and high-precision runout when the long tool shank 61 is used to grind the deep hole, and adopts the HSK-A100 tool shank and double hydraulic pressure. Provide the pressure for tightening and loosening the knife, which can ensure high precision during high-speed rotation. Under the continuous oil pressure, the tool handle 61 will have a higher degree of fit and a higher precision with the longer rotation time. Stablize. The description is that the grinding motor spindle 52 and the HSK-A100 tool holder 61 are the existing parts purchased from outside.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims (10)

1. A multi-rotation high-rigidity vertical grinding machine comprises a machine body, a Y-axis feeding mechanism, a Z-axis feeding mechanism, an X-axis workpiece positioning rotary table and a grinding mechanism, wherein the X-axis workpiece positioning rotary table is mounted on the machine body and used for limiting a workpiece, and the grinding mechanism can move transversely and longitudinally under the drive of the Y-axis feeding mechanism and the Z-axis feeding mechanism; z axle feed mechanism includes Z axle slide and is used for driving Z axle slide longitudinal movement's Z axle drive module, characterized by: the grinding mechanism comprises a spindle seat, a grinding electric spindle, a grinding wheel, a rotary oil cylinder and a limiting structure, wherein the end part of the grinding electric spindle is connected with the grinding wheel to drive the grinding wheel to rotate;
the side part of the grinding machine is provided with a grinding wheel warehouse, a sand dressing mechanism is arranged between the X-axis workpiece positioning rotary table and the grinding wheel warehouse, the sand dressing mechanism comprises a sand dressing support seat, a turnover seat, a sand dressing roller, a sand dressing electric spindle and a turnover driving mechanism, the sand dressing roller is fixed on an output shaft of the sand dressing electric spindle, the sand dressing electric spindle is fixed on the turnover seat, the turnover seat is rotatably installed on the sand dressing support seat, and the turnover driving mechanism drives the turnover seat to rotate, so that the sand dressing electric spindle is switched between a horizontal abdicating state and a vertical sand dressing state.
2. The multiple-rotation high-rigidity vertical grinding machine according to claim 1, wherein: the rotary oil cylinder comprises a first oil cylinder and a second oil cylinder, and telescopic rods of the first oil cylinder and the second oil cylinder are symmetrically hinged to two side parts of the main shaft seat.
3. The multiple-rotation high-rigidity vertical grinding machine according to claim 1, wherein: the limiting structure comprises a V-shaped first limiting block and a V-shaped second limiting block, and the openings of the first limiting block and the second limiting block are transversely arranged in opposite directions; the back of the main shaft seat is provided with a limiting bulge, and the limiting bulge is movably positioned between the first limiting block and the second limiting block.
4. A multiple-rotation high-rigidity vertical grinding machine according to claim 3, wherein: the Z-axis sliding seat is provided with a plurality of mounting holes, and the second limiting block is detachably mounted in different mounting holes so as to adjust the distance between the first limiting block and the second limiting block and further adjust the swinging angle of the spindle seat.
5. A multiple-rotation high-rigidity vertical grinding machine according to claim 1 or 2, characterized in that: an inductive switch is arranged at the position of the Z-axis sliding seat below the main shaft seat, and the inductive switch and the rotary oil cylinder are respectively and electrically connected with a peripheral control system.
6. The multiple-rotation high-rigidity vertical grinding machine according to claim 1, wherein: the grinding wheel is connected with a tool handle which is detachably clamped on the grinding electric spindle, and the grinding wheel and the tool handle form a grinding wheel set;
the grinding wheel warehouse comprises a supporting turntable and a C-axis motor, wherein the supporting turntable and the C-axis motor are vertically arranged, the supporting turntable is driven to rotate, a plurality of elastic clamping jaws are arranged on the periphery of the supporting turntable, one elastic clamping jaw is vacant, other elastic clamping jaws are provided with a grinding wheel set for replacing a grinding electric spindle, and a Y-axis feeding mechanism and a Z-axis feeding mechanism can move the grinding mechanism to an X-axis workpiece positioning turntable, a sand repairing mechanism and the grinding wheel warehouse.
7. The multiple-rotation high-rigidity vertical grinding machine according to claim 6, wherein: every elasticity jack catch is equipped with first bullet arm and second and plays the arm, but first bullet arm and second play the arm and be formed with the centre gripping mouth that elasticity opened and close, and the lateral wall of centre gripping mouth is equipped with inlays the arch, and the handle of a knife upper end is equipped with inlays the recess to make behind the handle of a knife embedding centre gripping mouth, the arch of inlaying of handle of a knife inserts and inlays in the recess.
8. The multiple-rotation high-rigidity vertical grinding machine according to claim 1, wherein: the overturning driving mechanism comprises a gear, a rack and an overturning oil cylinder, the gear is fixedly connected with a rotating shaft of the overturning seat, the gear and the rack are meshed and connected, and a telescopic rod of the overturning oil cylinder is connected with the rack so as to drive the rack to reciprocate.
9. The multiple-rotation high-rigidity vertical grinding machine according to claim 1, wherein: the Z-axis driving module comprises a Z-axis supporting seat, a Z-axis guide rail, a Z-axis lead screw nut and a Z-axis driving motor, the Z-axis lead screw and the Z-axis guide rail are arranged on the Z-axis supporting seat in parallel along the longitudinal direction, the Z-axis lead screw nut is in threaded fit with the Z-axis lead screw, and the Z-axis lead screw is connected with an output shaft of the Z-axis driving motor; the back of the Z-axis sliding plate is fixedly connected with a Z-axis screw rod nut and is in sliding fit with the Z-axis guide rail.
10. The multiple-rotation high-rigidity vertical grinding machine according to claim 9, wherein: y axle feed mechanism includes Y axle supporting seat, Y axle guide rail, Y axle lead screw, Y axle screw nut and Y axle driving motor, and Y axle supporting seat is fixed in the lathe bed, and Y axle guide rail and Y axle lead screw are arranged side by side along transversal arrangement in Y axle supporting seat mutually, and Y axle screw nut and Y axle screw thread fit, Y axle screw connection Y axle driving motor's output shaft, the back fixed connection Y axle screw nut of Z axle supporting seat, and sliding fit Y axle guide rail.
CN202111592410.6A 2021-12-23 2021-12-23 A multi-rotation high-rigidity vertical grinding machine Pending CN114473727A (en)

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CN119238231A (en) * 2024-12-06 2025-01-03 浙江维克机械科技有限公司 Tool Grinder

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JPH03294176A (en) * 1990-04-06 1991-12-25 Taihei Mach Works Ltd Method and device for correction of grinding wheel
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