CN114473727A - A multi-rotation high-rigidity vertical grinding machine - Google Patents
A multi-rotation high-rigidity vertical grinding machine Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/12—Dressing tools; Holders therefor
- B24B53/14—Dressing tools equipped with rotary rollers or cutters; Holders therefor
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Abstract
本发明涉及磨床技术领域,具体涉及一种多旋转式高刚性的立式磨床,包括床身、Y轴进给机构、Z轴进给机构、X轴工件定位转台和研磨机构,研磨机构包括主轴座、研磨电主轴、研磨砂轮、旋转油缸和限位结构,研磨电主轴的端部连接研磨砂轮,旋转油缸驱动主轴座相对铅垂线在预设范围内摆动,限位结构和旋转油缸共同将摆动后的主轴座固定,结构刚性足够。修砂机构包括修砂支撑座、翻转座、修砂滚轮、修砂电主轴和翻转驱动机构,翻转驱动机构驱动翻转座转动,以使得修砂电主轴在横放的让位状态和立起来的修砂状态这两种状态中切换。能给换刀提供更大的空间,减少占用空间,并且旋转的功能和作用达到同样的效果下成本的消耗更低。
The invention relates to the technical field of grinding machines, in particular to a multi-rotation high-rigidity vertical grinding machine, comprising a bed, a Y-axis feeding mechanism, a Z-axis feeding mechanism, an X-axis workpiece positioning turntable and a grinding mechanism, wherein the grinding mechanism includes a main shaft Seat, grinding motorized spindle, grinding wheel, rotary oil cylinder and limit structure, the end of the grinding motorized spindle is connected to the grinding wheel, the rotary oil cylinder drives the spindle seat to swing relative to the vertical line within a preset range, the limit structure and the rotary oil cylinder together The spindle seat after swinging is fixed, and the structure is rigid enough. The sand-dressing mechanism includes a sand-dressing support seat, a turning seat, a sand-dressing roller, a sand-dressing electric spindle and a turning-over drive mechanism. The sand repair state is switched between these two states. It can provide more space for tool change, reduce the occupied space, and the function and function of rotation achieve the same effect with lower cost consumption.
Description
技术领域technical field
本发明涉及磨床技术领域,具体涉及一种多旋转式高刚性的立式磨床。The invention relates to the technical field of grinding machines, in particular to a multi-rotation high-rigidity vertical grinding machine.
背景技术Background technique
随着科学技术的发展,对各行各业的生产装置的精度要求越来越高,相应的对组成这些生产装置的零部件的精度及表面要求也随之提高,不少的零部件在装配之前,需经研磨和抛光,目前现有的立式磨床的工件主轴安装于模架,模架安装于横梁上并沿Y轴(左右方向)运动,模架悬挂于横梁上并沿Z轴(上下方向)运动,横梁安装于立柱上,立柱安装于床身,研磨主轴安装于模架上,工件夹持机构安装于床身,研磨主轴能够在Y轴上左右移动,以及在Z轴上下运动,以对X轴上夹持的工件进行研磨。With the development of science and technology, the requirements for the accuracy of production devices in all walks of life are getting higher and higher, and the corresponding requirements for the accuracy and surface of the components that make up these production devices also increase, and many components are assembled before assembly. , It needs to be ground and polished. At present, the main shaft of the workpiece of the existing vertical grinder is installed on the mold frame, the mold frame is installed on the beam and moves along the Y axis (left and right direction), and the mold frame is suspended on the beam and along the Z axis (up and down). direction) movement, the beam is installed on the column, the column is installed on the bed, the grinding spindle is installed on the mold base, the workpiece clamping mechanism is installed on the bed, the grinding spindle can move left and right on the Y axis, and move up and down on the Z axis, To grind the workpiece clamped on the X axis.
现有的立式磨床的砂轮只能横向或纵向平移,不易研磨工件的锥面或斜面。而且现有技术的磨床由于修砂机构以及砂轮库的限制,砂轮的移动空间受到限制,或者磨床因内部模块大距离分散布置而体积较大,砂轮移动较大距离才能实现换刀或修砂,造成能耗高。The grinding wheel of the existing vertical grinding machine can only translate laterally or longitudinally, and it is difficult to grind the conical surface or the inclined surface of the workpiece. Moreover, the grinding machine in the prior art is limited by the sand dressing mechanism and the grinding wheel magazine, and the moving space of the grinding wheel is limited, or the grinding machine is large due to the large distance of the internal modules, and the grinding wheel moves a large distance to realize tool change or sand dressing. cause high energy consumption.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在上述部分或全部技术问题,本发明提供一种多旋转式高刚性的立式磨床。Aiming at some or all of the above-mentioned technical problems in the prior art, the present invention provides a multi-rotation high-rigidity vertical grinding machine.
为实现上述目的,本发明提供以下技术方案:For achieving the above object, the present invention provides the following technical solutions:
提供一种多旋转式高刚性的立式磨床,包括床身、Y轴进给机构、Z轴进给机构、X轴工件定位转台和研磨机构,X轴工件定位转台安装在床身上用于限位工件,研磨机构受Y轴进给机构、Z轴进给机构的驱动能够横向以及纵向移动;Z轴进给机构包括Z轴滑板和用于驱动Z轴滑板纵向移动的Z轴驱动模组,其特征是:研磨机构包括主轴座、研磨电主轴、研磨砂轮、旋转油缸和限位结构,研磨电主轴的端部连接研磨砂轮以驱动其转动,研磨电主轴固定于主轴座,主轴座可转动地安装于Z轴滑板,旋转油缸的缸筒铰接于Z轴滑板,旋转油缸的伸缩杆铰接于主轴座,以驱动主轴座相对铅垂线在预设范围内摆动,限位结构和旋转油缸共同将摆动后的主轴座固定;Provides a multi-rotation high-rigidity vertical grinding machine, including a bed, a Y-axis feed mechanism, a Z-axis feed mechanism, an X-axis workpiece positioning turntable and a grinding mechanism, and the X-axis workpiece positioning turntable is installed on the bed for limiting The grinding mechanism is driven by the Y-axis feeding mechanism and the Z-axis feeding mechanism to move laterally and longitudinally; the Z-axis feeding mechanism includes a Z-axis slide and a Z-axis drive module for driving the Z-axis slide longitudinally. It is characterized in that: the grinding mechanism includes a spindle seat, a grinding electric spindle, a grinding wheel, a rotating oil cylinder and a limit structure, the end of the grinding electric spindle is connected with the grinding wheel to drive the rotation of the grinding electric spindle, the grinding electric spindle is fixed on the spindle seat, and the spindle seat is rotatable. It is installed on the Z-axis slide plate, the cylinder barrel of the rotary oil cylinder is hinged to the Z-axis slide plate, and the telescopic rod of the rotary oil cylinder is hinged to the main shaft seat to drive the main shaft seat to swing within a preset range relative to the vertical line. The limit structure and the rotary oil cylinder are common. Fix the swinging spindle seat;
位于磨床的侧部设有砂轮库,位于X轴工件定位转台和砂轮库之间设有修砂机构,修砂机构包括修砂支撑座、翻转座、修砂滚轮、修砂电主轴和翻转驱动机构,修砂滚轮固定于修砂电主轴的输出轴,修砂电主轴固定于翻转座,翻转座可转动地安装于修砂支撑座,翻转驱动机构驱动翻转座转动,以使得修砂电主轴在横放的让位状态和立起来的修砂状态这两种状态中切换。There is a grinding wheel magazine on the side of the grinding machine, and a sand dressing mechanism is located between the X-axis workpiece positioning turntable and the grinding wheel magazine. Mechanism, the sand dressing roller is fixed on the output shaft of the sand dressing motorized spindle, the sand dressing motorized spindle is fixed on the flip seat, the flip seat is rotatably installed on the sand dressing support seat, and the flip drive mechanism drives the flip seat to rotate, so that the sand dressing motor spindle is rotated. Switch between the two states of the laterally giving way and the erected sand repairing state.
具体的,旋转油缸包括第一油缸和第二油缸,第一油缸和第二油缸的伸缩杆对称地铰接于主轴座的两侧部。Specifically, the rotary oil cylinder includes a first oil cylinder and a second oil cylinder, and the telescopic rods of the first oil cylinder and the second oil cylinder are symmetrically hinged on both sides of the main shaft seat.
具体的,限位结构包括呈V状的第一限位块和第二限位块,第一限位块和第二限位块的开口横向相向布置;主轴座的背部设有限位凸起,限位凸起可活动地位于第一限位块和第二限位块之间。Specifically, the limit structure includes a V-shaped first limit block and a second limit block, the openings of the first limit block and the second limit block are arranged laterally opposite to each other; the back of the spindle seat is provided with a limit protrusion, The limiting protrusion is movably located between the first limiting block and the second limiting block.
具体的,Z轴滑座开有多个安装孔,第二限位块可拆卸地安装于不同的安装孔,以调节第一限位块和第二限位块之间的距离,进而调整主轴座的摆动角度。Specifically, the Z-axis sliding seat has a plurality of installation holes, and the second limit block is detachably installed in different installation holes to adjust the distance between the first limit block and the second limit block, and then adjust the main shaft The swing angle of the seat.
具体的,Z轴滑座的位于主轴座下方的位置设有感应开关,感应开关和旋转油缸分别电连接外围的控制系统。Specifically, the position of the Z-axis slide seat below the main shaft seat is provided with an induction switch, and the induction switch and the rotary oil cylinder are respectively electrically connected to the peripheral control system.
具体的,研磨砂轮连接有刀柄,刀柄可拆装地夹持于研磨电主轴,研磨砂轮与刀柄组成研磨轮组;Specifically, the grinding wheel is connected with a tool handle, the tool handle is detachably clamped to the grinding electric spindle, and the grinding wheel and the tool handle form a grinding wheel group;
砂轮库包括竖立布置的支撑转盘和驱动支撑转盘转动的C轴电机,支撑转盘的周侧设有多个弹性卡爪,其中一个弹性卡爪空置,其它弹性卡爪均设有研磨轮组供研磨电主轴更替,Y轴进给机构、Z轴进给机构能够将研磨机构移动至X轴工件定位转台、修砂机构和砂轮库。The grinding wheel library includes a vertically arranged support turntable and a C-axis motor that drives the support turntable to rotate. A plurality of elastic claws are arranged on the peripheral side of the support turntable, one of which is empty, and the other elastic claws are provided with grinding wheels for grinding. The electric spindle is replaced, the Y-axis feeding mechanism and the Z-axis feeding mechanism can move the grinding mechanism to the X-axis workpiece positioning turntable, the sand dressing mechanism and the grinding wheel magazine.
具体的,每个弹性卡爪设有第一弹臂和第二弹臂,第一弹臂和第二弹臂形成有可弹性张闭的夹持口,夹持口的侧壁设有镶嵌凸起,刀柄上端部设有镶嵌凹槽,以使得刀柄嵌入夹持口后,刀柄的镶嵌凸起插入镶嵌凹槽中。Specifically, each elastic claw is provided with a first elastic arm and a second elastic arm, the first elastic arm and the second elastic arm are formed with a clamping opening that can be elastically opened and closed, and the side wall of the clamping opening is provided with inlaid protrusions The upper end of the knife handle is provided with an inlay groove, so that after the knife handle is inserted into the clamping opening, the inlaid protrusion of the knife handle is inserted into the inlaid groove.
具体的,翻转驱动机构包括齿轮、齿条和翻转油缸,齿轮与翻转座的转轴相固定连接,齿轮与齿条相互啮合连接,翻转油缸的伸缩杆与齿条连接,以驱动齿条往复运动。Specifically, the turning drive mechanism includes a gear, a rack and a turning cylinder, the gear is fixedly connected with the rotating shaft of the turning seat, the gear and the rack are meshed with each other, and the telescopic rod of the turning cylinder is connected with the rack to drive the rack to reciprocate.
具体的,Z轴驱动模组包括Z轴支撑座、Z轴导轨、Z轴丝杆、Z轴丝杆螺母和Z轴驱动电机,Z轴丝杆和Z轴导轨相并列地沿纵向布置于Z轴支撑座,Z轴丝杆螺母和Z轴丝杆螺纹配合,Z轴丝杆连接Z轴驱动电机的输出轴;Z轴滑板的背部固定连接Z轴丝杆螺母,且滑动配合Z轴导轨。Specifically, the Z-axis drive module includes a Z-axis support base, a Z-axis guide rail, a Z-axis screw, a Z-axis screw nut, and a Z-axis drive motor. The Z-axis screw and the Z-axis guide are juxtaposed and longitudinally arranged on the Z-axis. The shaft support seat, the Z-axis screw nut and the Z-axis screw are threaded, and the Z-axis screw is connected to the output shaft of the Z-axis drive motor; the back of the Z-axis slide is fixedly connected to the Z-axis screw nut, and slides with the Z-axis guide rail.
具体的,Y轴进给机构包括Y轴支撑座、Y轴导轨、Y轴丝杆、Y轴丝杆螺母和Y轴驱动电机,Y轴支撑座固定于床身,Y轴导轨和Y轴丝杆相并列地沿横向布置于Y轴支撑座,Y轴丝杆螺母和Y轴丝杆螺纹配合,Y轴丝杆连接Y轴驱动电机的输出轴,Z轴支撑座的背部固定连接Y轴丝杆螺母,且滑动配合Y轴导轨。Specifically, the Y-axis feeding mechanism includes a Y-axis support seat, a Y-axis guide rail, a Y-axis screw, a Y-axis screw nut and a Y-axis drive motor, the Y-axis support seat is fixed on the bed, the Y-axis guide rail and the Y-axis screw The rods are arranged side by side on the Y-axis support seat, the Y-axis screw nut is threaded with the Y-axis screw, the Y-axis screw is connected to the output shaft of the Y-axis drive motor, and the back of the Z-axis support seat is fixedly connected to the Y-axis screw rod nut, and slides to fit the Y-axis guide.
本发明的有益效果:Beneficial effects of the present invention:
本发明的多旋转式高刚性的立式磨床,与现有技术相比,由于设置了旋转油缸驱动研磨电主轴旋转摆动,结合限位结构使研磨砂轮处于倾斜状态,便于加工锥面或斜面,在刚性结构上不需要往外延伸太多,结构刚性足够,加上旋转油缸推动旋转以及硬限位,能够改变旋转的角度控制。而且在空间布置上,将砂轮库布置在床身的侧部,修砂机构位于工件与砂轮库之间,修砂机构采用了旋转设计,能在修整完成后旋转下来给换刀提供更大的空间,充分利用了空间,能够最大化的减少占用空间,研磨机构从砂轮库换刀后出来直接进行砂轮修整,并且旋转的功能和作用达到同样的效果下成本的消耗更低。Compared with the prior art, the multi-rotation high-rigidity vertical grinding machine of the present invention is provided with a rotary oil cylinder to drive the grinding electric spindle to rotate and oscillate, and combined with the limit structure, the grinding wheel is in an inclined state, which is convenient for processing the tapered surface or the inclined surface. The rigid structure does not need to extend too much, the structure is rigid enough, and the rotary oil cylinder pushes the rotation and the hard limit, which can change the angle control of the rotation. Moreover, in terms of spatial arrangement, the grinding wheel magazine is arranged on the side of the bed, and the sand dressing mechanism is located between the workpiece and the grinding wheel magazine. The space is fully utilized, which can minimize the occupied space. The grinding mechanism can directly carry out the grinding wheel dressing after changing the tool from the grinding wheel magazine, and the rotation function and effect achieve the same effect and the cost consumption is lower.
附图说明Description of drawings
图1为实施例中的立式磨床的结构示意图。FIG. 1 is a schematic structural diagram of a vertical grinder in an embodiment.
图2为实施例中的立式磨床的另一视觉的结构示意图。FIG. 2 is another visual structural schematic diagram of the vertical grinder in the embodiment.
图3为实施例中的砂轮库的结构示意图。FIG. 3 is a schematic structural diagram of the grinding wheel magazine in the embodiment.
图4为实施例中的研磨机构的结构示意图。FIG. 4 is a schematic structural diagram of the grinding mechanism in the embodiment.
图5为实施例中的研磨机构的剖视图。FIG. 5 is a cross-sectional view of the grinding mechanism in the embodiment.
图6为实施例中的修砂机构的结构示意图。FIG. 6 is a schematic structural diagram of the sand dressing mechanism in the embodiment.
图7为实施例中的修砂机构的另一视觉示意图。FIG. 7 is another schematic view of the sand dressing mechanism in the embodiment.
图8为实施例中的修砂机构的剖视图。FIG. 8 is a cross-sectional view of the sand dressing mechanism in the embodiment.
图9为实施例中的修砂机构的横放的让位状态的结构示意图(翻过来的视图)。FIG. 9 is a schematic structural diagram of the sand dressing mechanism of the embodiment in a laterally laid down state (a view turned upside down).
附图标记:Reference number:
床身1;
Y轴进给机构2、Y轴支撑座21、Y轴导轨22、Y轴丝杆23;Y-
Z轴进给机构3、Z轴滑板31、安装孔311、Z轴支撑座32、Z轴导轨33、Z轴驱动电机34;Z-
X轴工件定位转台4;X-axis workpiece positioning turntable 4;
研磨机构5、主轴座51、限位凸起511、研磨电主轴52、研磨砂轮53、旋转油缸54、第一油缸541、第二油缸542、限位结构55、第一限位块551、第二限位块552、感应开关56;
砂轮库6、刀柄61、支撑转盘62、C轴电机63、弹性卡爪64、第一弹臂641、第二弹臂642、夹持口643、镶嵌凸起644;Grinding
修砂机构7、修砂支撑座71、收纳槽711、让位孔712、翻转导向轨72、翻转座73、修砂滚轮74、修砂电主轴75、翻转驱动机构76、齿轮761、齿条762、翻转油缸763。Sand repairing mechanism 7, sand
具体实施方式Detailed ways
以下结合具体实施例及附图对本发明进行详细说明。The present invention will be described in detail below with reference to specific embodiments and accompanying drawings.
本实施例的立式磨床,如图1至图9所示,包括床身1、Y轴进给机构2、Z轴进给机构3、X轴工件定位转台4和研磨机构5,X轴工件定位转台4安装在床身1上用于限位工件,X轴工件定位转台4为液静压转台,通过液压站和油冷机对转台进行提供油压和冷却油路,转台中心设有供待研磨工件插入锁紧的环形筒体。Z轴进给机构3包括Z轴滑板31和用于驱动Z轴滑板31纵向移动的Z轴驱动模组,Z轴驱动模组包括Z轴支撑座32、Z轴导轨33、Z轴丝杆、Z轴丝杆螺母和Z轴驱动电机34,Z轴丝杆和Z轴导轨33相并列地沿纵向布置于Z轴支撑座32,Z轴丝杆螺母和Z轴丝杆螺纹配合,Z轴丝杆连接Z轴驱动电机34的输出轴;Z轴滑板31的背部固定连接Z轴丝杆螺母,且滑动配合Z轴导轨33。The vertical grinding machine of this embodiment, as shown in Figures 1 to 9, includes a
本实施例中,Y轴进给机构2包括Y轴支撑座21、Y轴导轨22、Y轴丝杆23、Y轴丝杆23螺母和Y轴驱动电机,Y轴支撑座21固定于床身1,Y轴导轨22和Y轴丝杆23相并列地沿横向布置于Y轴支撑座21,Y轴丝杆23螺母和Y轴丝杆23螺纹配合,Y轴丝杆23连接Y轴驱动电机的输出轴,Z轴支撑座32的背部固定连接Y轴丝杆23螺母,且滑动配合Y轴导轨22。In this embodiment, the Y-
研磨机构5固定于Z进给机构的Z轴滑板31上,以受Y轴进给机构2、Z轴进给机构3的驱动能够横向以及纵向移动。Y轴驱动电机和Z轴驱动电机34均为伺服电机,结合高分辨率的光栅尺来形成全闭环设计,高分辨率的光栅尺能够实时监测反馈Y轴和Z轴的移动位置,光栅尺将位置信息反馈给后台的控制系统后,系统可以对丝杆结构所带来的间隙误差进行补偿,达到更高的精度。The grinding
本实施例中,研磨机构5包括主轴座51、研磨电主轴52、研磨砂轮53、旋转油缸54和限位结构55,研磨电主轴52的端部连接研磨砂轮53以驱动其转动,研磨电主轴52的外壳固定于主轴座51,主轴座51通过转轴结合轴承可转动地安装于Z轴滑板31,旋转油缸54的缸筒铰接于Z轴滑板31,旋转油缸54的伸缩杆铰接于主轴座51,以驱动主轴座51相对铅垂线在预设范围内摆动,限位结构55约束主轴座51的摆动范围,且结合旋转油缸54共同将摆动后的主轴座51固定。In this embodiment, the grinding
旋转油缸54包括第一油缸541和第二油缸542,第一油缸541和第二油缸542的伸缩杆对称地铰接于主轴座51的两侧部。限位结构55包括呈V状的第一限位块551和第二限位块552,第一限位块551和第二限位块552的开口横向相向布置;主轴座51的背部设有限位凸起511,限位凸起511可活动地位于第一限位块551和第二限位块552之间。Z轴滑座开有多个安装孔311,第二限位块552可拆卸地安装于不同的安装孔311,以调节第一限位块551和第二限位块552之间的距离,进而调整主轴座51的摆动角度。Z轴滑座的位于主轴座51下方的位置设有感应开关56,感应开关56和旋转油缸54分别电连接外围的控制系统,以使得在主轴座51靠近或触发感应开关56后,感应开关56将到位信号传递给控制系统,控制系统控制旋转油缸54的伸缩程度,感应开关56为现有的开关,供软件工程师对其进行编程后使用,通过构建计算机功能模块实现。The
使用时当需要研磨砂轮53处于水平状态时,第一油缸541和第二油缸542同时回缩,这样主轴座51的两侧部受到均匀的作用力而保持平衡。由于设置了旋转油缸54驱动研磨电主轴52旋转摆动,结合限位结构55使研磨砂轮53处于倾斜状态,便于加工锥面或斜面,在刚性结构上不需要往外延伸太多,结构刚性足够,加上旋转油缸54推动旋转以及硬限位,能够改变旋转的角度控制。In use, when the grinding
本实施例中,位于磨床的侧部设有砂轮库6,位于X轴工件定位转台4和砂轮库6之间设有修砂机构7,修砂机构7包括修砂支撑座71、翻转座73、修砂滚轮74、修砂电主轴75和翻转驱动机构76,修砂滚轮74固定于修砂电主轴75的输出轴,修砂电主轴75固定于翻转座73,翻转座73可转动地安装于修砂支撑座71,翻转驱动机构76驱动翻转座73转动,以使得修砂电主轴75在放的让位状态和立起来的修砂状态这两种状态中切换。In this embodiment, a
本实施例中,翻转驱动机构76包括齿轮761、齿条762和翻转油缸763,齿轮761与翻转座73的转轴相固定连接,齿轮761与齿条762相互啮合连接,翻转油缸763的伸缩杆与齿条762连接,以驱动齿条762往复运动。In this embodiment, the turning
本实施例中,修砂电主轴75倾斜布置,以使得在修砂状态下,修砂电主轴75和修砂滚轮74倾斜向上布置。修砂支撑座71设有收纳槽711,齿轮761位于收纳槽711中,收纳槽711的槽壁开有让位孔712,齿条762穿过让位孔712与齿轮761相啮合,能够避免外力碰撞齿轮761,确保驱动翻转正常进行。收纳槽711中设有翻转导向轨72,齿条762与翻转导向轨72滑动配合,以便齿条762稳定地直线运动。In this embodiment, the electric
本实施例中,在让位状态下,翻转座73的顶面与修砂支撑座71的顶面平齐,修砂滚轮74的高度低于翻转座73的顶面,确保非研磨过程中砂轮不会碰撞修砂滚轮74。In this embodiment, in the abdicated state, the top surface of the
本实施例中,翻转座73为条形板,翻转支撑座设有轴承和连接轴,连接轴的两端部穿过轴承分别固定齿轮761和条形板的一端部,修砂滚轮74固定于条形板的另一端部。In this embodiment, the
与现有技术相比,本实施例的磨床砂轮修整装置采用的是研磨电主轴52控制修砂滚轮74旋转进行砂轮修整,将砂轮修整成特殊形状用于加工工件的端面和内外直径。更重要的是,采用了旋转设计,能在修整完成后旋转下来给换刀提供更大的空间,充分利用了空间,旋转采用的是齿轮761、齿条762结合油缸进行旋转,能够最大化的减少占用空间,并且旋转的功能和作用达到同样的效果下成本的消耗更低。现有技术修砂机构直立不能放倒或者布置在磨床左边会增加换刀后的移动行程,导致加工效率变低。Compared with the prior art, the grinding wheel dressing device of the grinding machine in this embodiment adopts the grinding
本实施例中,研磨砂轮53连接有刀柄61,刀柄61可拆装地夹持于研磨电主轴52,研磨砂轮53与刀柄61组成研磨轮组;砂轮库6包括竖立布置的支撑转盘62和驱动支撑转盘62转动的C轴电机63,支撑转盘62的周侧设有多个弹性卡爪64,其中一个弹性卡爪64空置,其它弹性卡爪64均设有研磨轮组供研磨电主轴52更替,本实施例砂轮库6为六工位设计,五个刀柄61长度不同、砂轮厚度、外径等不同的五款砂轮刀柄61提供给不同的工件进行加工需求选择。Y轴进给机构2、Z轴进给机构3能够将研磨机构5移动至X轴工件定位转台4、修砂机构7和砂轮库6。具体的,每个弹性卡爪64设有第一弹臂641和第二弹臂642,第一弹臂641和第二弹臂642形成有可弹性张闭的夹持口643,夹持口643的侧壁设有镶嵌凸起644,刀柄61上端部设有镶嵌凹槽,以使得刀柄61嵌入夹持口643后,刀柄61的镶嵌凸起644插入镶嵌凹槽中。In this embodiment, the grinding
本实施例中,研磨电主轴52采用的是自动换刀研磨电主轴52,对于传统的机床,多数采用的是换刀具,而本实施例在磨床中加入了自动更换砂轮结构,能够减少了大量的人工手动更换砂轮的时间,并且传统的主轴更换刀的方式采用的是打刀缸进行推动主轴的松刀,通过弹簧叠片来进行拉紧刀柄61,这种方式刚性不够,拉紧力不足,对于需要高速旋转以及高扭矩的研磨需求时,会很容易出现震动导致研磨失败。而本实施例采用的是前四后二轴承式结构设计的主轴,能够在装夹长刀柄61研磨深孔时带来稳定的高精度跳动,并且采用了HSK-A100刀柄以及双油压提供拉紧和松刀的压力,能够在高速旋转时保障高精密度,在持续油压的提供下,刀柄61会随着旋转时间越长,贴合度越高,精密度更高跳动越稳定。说明的是研磨电主轴52和HSK-A100刀柄61为外采购的现有部件。In this embodiment, the grinding
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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