CN114472232B - A cross-belt conveyor system for logistics - Google Patents
A cross-belt conveyor system for logistics Download PDFInfo
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- CN114472232B CN114472232B CN202210386621.2A CN202210386621A CN114472232B CN 114472232 B CN114472232 B CN 114472232B CN 202210386621 A CN202210386621 A CN 202210386621A CN 114472232 B CN114472232 B CN 114472232B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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Abstract
本发明涉及一种物流用交叉带传送系统,其直线传送部分包括包裹输送/分拣段、小车更换段和小车驶出段。直线传送部分包括:支撑基体、用于承载链板传送组件的驱动容置仓、可横向滑动设置在链板传送组件的链板上的交叉带小车机构和对称设置在驱动容置仓两侧侧壁上两限位板固定梁;其中包裹输送/分拣段和小车驶出段的限位板固定梁上固设有小车横向限位板,所述小车更换段的限位板固定梁上可升降设置有若干限位块,所述小车横向限位板和限位块均用于横向限位所述交叉带小车机构;所述小车更换段两侧对称设置有两小车更换装置,所述小车更换装置包括:支撑梁、更换装置导轨、更换装置支撑座、支撑梁驱动块组件、插板机构和小车取放装置。
The invention relates to a cross-belt conveying system for logistics, whose linear conveying part includes a parcel conveying/sorting section, a trolley replacement section and a trolley driving-out section. The linear conveying part includes: a support base, a drive accommodating bin for carrying the chain plate conveying assembly, a cross-belt trolley mechanism that can be laterally slidably arranged on the chain plate of the chain plate conveying assembly, and symmetrically arranged on both sides of the drive accommodating bin. There are two limit plate fixing beams on the wall; the limit plate fixing beams of the parcel conveying/sorting section and the trolley exit section are fixed with trolley lateral limit plates, and the limit plate fixing beams of the trolley replacement section can be fixed on the limit plate fixing beams. A number of limit blocks are provided for lifting and lowering, and the trolley lateral limit plate and the limit block are both used to limit the cross-belt trolley mechanism laterally; two trolley replacement devices are symmetrically arranged on both sides of the trolley replacement section, and the trolley The replacement device includes: a support beam, a replacement device guide rail, a replacement device support seat, a support beam drive block assembly, a plug-in mechanism and a trolley pick-and-place device.
Description
技术领域technical field
本发明涉及交叉带传送领域,具体为一种物流用交叉带传送系统。The invention relates to the field of cross-belt transmission, in particular to a cross-belt transmission system for logistics.
背景技术Background technique
交叉带式分拣系统,由主驱动带式输送机和载有小型带式输送机的台车(简称“小车”)连接在一起,当“小车”移动到所规定的分拣位置时,转动皮带,完成把商品分拣送出的任务。因为主驱动带式输送机与“小车”上的带式输送机呈交叉状故称为交叉带式。The cross-belt sorting system is connected by a main drive belt conveyor and a trolley (referred to as "trolley") carrying a small belt conveyor. When the "trolley" moves to the specified sorting position, it rotates Belt to complete the task of sorting and sending out the goods. Because the main drive belt conveyor and the belt conveyor on the "trolley" are in a cross shape, it is called a cross belt type.
现有的交叉带分拣系统如授权公告号为CN201086993Y的交叉带分拣输送机的带式分拣装置,包括皮带输送机构和输送带驱动机构,其皮带输送机构由互为镜像的两机架、安装在机架上的滚筒以及环绕滚筒的皮带构成,输送带驱动机构安装于皮带输送机构下方,其槽形机架的底板上安装有摩擦轮轴,摩擦轮轴下端固定有摩擦轮,上端则固定有锥齿轮,与所述锥齿轮相配的另一个锥齿轮安装在驱动轴上,驱动轴安装在槽形机架的两侧板之间,所述驱动轴的中间安装有至少一个驱动轮,该驱动轮位于压紧滚筒的正下方且轮面紧贴被压紧滚筒压紧的皮带。诸如该申请中的“小车”多存在当小车发生坏损需要检修时,必须把系统整体停运后进行更换维修,严重影响了系统的工作效率的包裹分拣处理的进程。The existing cross-belt sorting system, such as the belt sorting device of the cross-belt sorting conveyor with the authorization announcement number CN201086993Y, includes a belt conveyor mechanism and a conveyor belt drive mechanism, and the belt conveyor mechanism consists of two mirror images of each other. , The roller installed on the frame and the belt surrounding the roller are composed. The conveyor belt drive mechanism is installed under the belt conveying mechanism. The bottom plate of the grooved frame is equipped with a friction wheel shaft. The lower end of the friction wheel shaft is fixed with a friction wheel, and the upper end is fixed There is a bevel gear, another bevel gear matched with the bevel gear is installed on the drive shaft, the drive shaft is installed between the two side plates of the slot-shaped frame, and at least one drive wheel is installed in the middle of the drive shaft. The drive pulley is located just below the pinch roller and the surface of the pulley is in close contact with the belt pressed by the pinch roller. For example, the "trolley" in this application mostly exists when the trolley is damaged and needs to be repaired, and the entire system must be shut down for replacement and maintenance, which seriously affects the process of parcel sorting and processing of the system's work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种设置在系统的直线传送部,更换维修小车而不需要将系统整体停止运行的物流用交叉带传送系统。The technical problem to be solved by the present invention is to provide a cross-belt conveying system for logistics, which is installed in the linear conveying part of the system and can replace the maintenance trolley without stopping the operation of the whole system.
为解决上述问题,本发明所采取的技术方案是:In order to solve the above problems, the technical scheme adopted by the present invention is:
一种物流用交叉带传送系统,其直线传送部包括包裹输送/分拣段、小车更换段和小车驶出段;A cross-belt conveying system for logistics, the linear conveying part includes a parcel conveying/sorting section, a trolley replacement section and a trolley driving section;
所述直线传送部分包括:支撑基体、用于承载链板传送组件的驱动容置仓、可横向滑动设置在所述链板传送组件的链板上的交叉带小车机构和对称设置在所述驱动容置仓两侧侧壁上两限位板固定梁;其中所述包裹输送/分拣段和小车驶出段的限位板固定梁上固设有小车横向限位板,所述小车更换段的限位板固定梁上可升降设置有若干限位块,所述小车横向限位板和限位块均用于横向限位所述交叉带小车机构;The linear conveying part includes: a support base, a drive accommodating bin for carrying the chain plate conveying assembly, a cross-belt trolley mechanism that can be laterally slidably arranged on the chain plate of the chain plate conveying assembly, and a cross-belt trolley mechanism symmetrically arranged on the drive Two limit plate fixing beams on the side walls on both sides of the accommodating warehouse; wherein the limit plate fixing beams of the parcel conveying/sorting section and the trolley exit section are fixed with trolley lateral limit plates, and the trolley replacement section is fixed on the limit plate fixing beams. A number of limit blocks can be raised and lowered on the limit plate fixing beam of the trolley, and the trolley lateral limit plates and limit blocks are both used to laterally limit the cross-belt trolley mechanism;
所述小车更换段两侧对称设置有两小车更换装置,所述小车更换装置包括:支撑梁,滑动设置在所述限位板固定梁下部,其包括两支撑梁高部和设置在两所述支撑梁高部之间的支撑梁低部,所述限位块位于所述支撑梁低部上时呈降下状态,所述限位块位于所述支撑梁高部上时的呈升起状态,所述支撑梁高部和所述支撑梁低部通过两对称设置的支撑梁斜部连接,两所述支撑梁斜部整体呈“\ /”状用于辅助所述限位块升降;Two trolley replacement devices are symmetrically arranged on both sides of the trolley replacement section. The trolley replacement device includes: a support beam, which is slidably arranged at the lower part of the fixing beam of the limit plate, which includes two support beam height parts and two support beam height parts. The lower part of the support beam between them, the limit block is in a lowered state when it is located on the lower part of the support beam, and the limit block is in a raised state when it is located on the high part of the support beam. The lower part of the support beam is connected by two symmetrically arranged support beam inclined parts, and the two support beam inclined parts are in the shape of "\ /" as a whole and are used to assist the lifting and lowering of the limit block;
更换装置导轨,设置在所述支撑基体一侧;The replacement device guide rail is arranged on one side of the support base;
更换装置支撑座,通过走行组件滑动设置在所述更换装置导轨上;The replacement device support base is slidably arranged on the replacement device guide rail through the running assembly;
支撑梁驱动块组件,设置在所述更换装置支撑座上,且与所述支撑梁连接用于驱动所述支撑梁滑动;a support beam driving block assembly, arranged on the support seat of the replacement device, and connected with the support beam for driving the support beam to slide;
插板机构,设置在所述更换装置支撑座上且与所述支撑梁低部相对应,用于阻挡所述限位块下降;a plate insertion mechanism, which is arranged on the support seat of the replacement device and corresponds to the lower part of the support beam, and is used for blocking the lowering of the limit block;
小车取放装置,设置在所述更换装置支撑座上,且与所述支撑梁低部对应用于将所述交叉带小车机构从所述链板上横向取出或横向放入所述链板上。A trolley pick-and-place device is arranged on the support base of the replacement device, and corresponds to the lower part of the support beam for taking out the cross-belt trolley mechanism laterally from the chain plate or placing it laterally on the chain plate .
作为本发明的进一步改进,所述交叉带小车机构包括小车底板、横向对称设置在所述小车底板两侧的两小车连接梁、纵向对称设置在所述小车底板两侧的两小车侧板、设置在两所述小车侧板上的连接板、纵向对称设置在所述连接板两侧的两辊轴支撑板、设置在两所述辊轴支撑板的传送带组件和设置在所述小车底板上的传送带驱动组件;As a further improvement of the present invention, the cross-belt trolley mechanism includes a trolley bottom plate, two trolley connecting beams symmetrically arranged on both sides of the trolley bottom plate, and two trolley side plates longitudinally symmetrically arranged on both sides of the trolley bottom plate. The connecting plates on the side plates of the two trolleys, the two roller shaft support plates arranged longitudinally symmetrically on both sides of the connecting plates, the conveyor belt assemblies arranged on the two roller bearing plates, and the two roller bearing plates arranged on the bottom plate of the trolley Conveyor belt drive assembly;
所述小车连接梁朝向所述限位板固定梁一侧设置有小车导向轮,所述小车横向限位板上对应所述小车导向轮开设有限位板凹槽,所述限位块上对应所述小车导向轮开设有限位块凹槽;所述限位块处于升起状态时,所述限位块凹槽与所述限位板凹槽相对应,所述限位块处于降下状态时,所述限位块的上端面位于所述小车底板下方。A trolley guide wheel is provided on the side of the trolley connecting beam facing the limit plate fixing beam, the trolley lateral limit plate is provided with a limit plate groove corresponding to the trolley guide wheel, and the limit block corresponds to the trolley guide wheel. The trolley guide wheel is provided with a limit block groove; when the limit block is in a raised state, the limit block groove corresponds to the limit plate groove, and when the limit block is in a lowered state, The upper end surface of the limiting block is located below the bottom plate of the trolley.
作为本发明的进一步改进,所述小车侧板下部横向设置有小车导向柱,所述链板上对应所述小车导向柱设置有截面呈C字形条状的限位轨道,所述交叉带小车机构通过所述小车导向柱滑动设置在所述限位轨道内。As a further improvement of the present invention, a trolley guide column is laterally arranged at the lower part of the trolley side plate, a limit track with a C-shaped strip in cross section is arranged on the chain plate corresponding to the trolley guide column, and the cross-belt trolley mechanism The trolley guide post is slidably arranged in the limit track.
作为本发明的进一步改进,所述限位板固定梁上开设有限位板固定槽用于放置并固定所述小车横向限位板,所述限位板固定梁上对应若干所述限位块开设有长条的限位块槽孔用于所述限位块升降;As a further improvement of the present invention, a limit plate fixing slot is provided on the limit plate fixing beam for placing and fixing the lateral limit plate of the trolley, and the limit plate fixing beam is opened corresponding to a number of the limit blocks There is a long limit block slot for the limit block to lift;
所述限位板固定梁一侧固设在所述驱动容置仓侧壁上,其另一侧上设置有支撑梁轨道,所述限位板固定梁下端面上开设有支撑梁导向槽。One side of the limit plate fixing beam is fixed on the side wall of the drive accommodating bin, and the other side is provided with a support beam track, and the lower end surface of the limit plate fixing beam is provided with a support beam guide groove.
作为本发明的进一步改进,所述限位块整体呈长方体状,其侧面上设置有限位块凸台,所述限位板固定梁上位于所述限位块槽孔边缘处设置有若干弹簧容置孔,所述弹簧容置孔与所述限位块凸台一一对应设置,所述限位块凸台可滑动设置在所述弹簧容置孔内,所述弹簧容置孔内固设有顶出弹簧用于顶出所述限位块以使其快速下降。As a further improvement of the present invention, the limit block is in the shape of a cuboid as a whole, a limit block boss is provided on its side surface, and a number of spring capacitors are provided on the limit plate fixing beam at the edge of the limit block slot hole. The spring accommodating hole is set in a one-to-one correspondence with the limit block boss, the limit block boss can be slidably arranged in the spring accommodating hole, and the spring accommodating hole is fixed in the spring accommodating hole. There is an ejection spring for ejecting the limit block to make it descend quickly.
作为本发明的进一步改进,所述支撑梁还包括支撑梁导向条和支撑梁连接板,所述支撑梁高部、支撑梁低部和支撑梁斜部均与所述支撑梁连接板连接,所述支撑梁连接板与支撑梁导向条连接,所述支撑梁导向条滑动设置在所述支撑梁导向槽内;As a further improvement of the present invention, the support beam further includes a support beam guide strip and a support beam connecting plate, and the support beam high part, the support beam lower part and the support beam inclined part are all connected with the support beam connecting plate, and the support beam is connected to the support beam connecting plate. The beam connecting plate is connected with the support beam guide strip, and the support beam guide strip is slidably arranged in the support beam guide groove;
所述支撑梁高部包括高部横板和设置在所述高部横板一侧的高部立板,所述高部立板朝向所述支撑梁轨道一侧上均匀排布有若干立板滚轮,所述立板滚轮滚动设置在所述支撑梁轨道内。The high part of the support beam includes a high part cross plate and a high part vertical plate arranged on one side of the high part cross plate, and a plurality of vertical plate rollers are evenly arranged on the side of the high part vertical plate facing the support beam track, The vertical plate rollers are rolled in the support beam track.
作为本发明的进一步改进,所述支撑梁驱动块组件包括低部连接块和对称设置在所述低部连接块两侧的两斜部支撑块,所述低部连接块的上端面通过螺栓组件与所述支撑梁低部的下端面相连接,所述斜部支撑块的上端面与所述支撑梁斜部的下端面相抵。As a further improvement of the present invention, the supporting beam driving block assembly includes a lower connecting block and two inclined supporting blocks symmetrically arranged on both sides of the lower connecting block, and the upper end surface of the lower connecting block is connected by a bolt assembly. Connected with the lower end surface of the lower part of the support beam, the upper end surface of the support block of the inclined part abuts against the lower end surface of the inclined part of the support beam.
作为本发明的进一步改进,所述插板机构包括设置在所述更换装置支撑座上的插板气缸支撑台、设置在所述插板气缸支撑台上的插板驱动组件和设置在所述插板驱动组件的输出杆末端的插板,所述插板的上端面与所述高部横板的上端面相平齐;As a further improvement of the present invention, the plug-in mechanism includes a plug-in cylinder support table arranged on the support base of the replacement device, a plug-in board drive assembly disposed on the plug-in cylinder support base, and a plug-in board drive assembly disposed on the plug-in cylinder support base. an insert plate at the end of the output rod of the plate drive assembly, the upper end surface of the insert plate is flush with the upper end surface of the high cross plate;
所述插板在所述插板驱动组件的驱动下插入两所述支撑梁高部之间,用于所述小车更换装置复位时阻止所述限位块下降。The insert plate is inserted between the high parts of the two support beams under the drive of the insert plate drive assembly, so as to prevent the limit block from descending when the trolley replacement device is reset.
作为本发明的进一步改进,所述小车取放装置包括设置在所述更换装置支撑座上的取放支撑台、设置在所述取放支撑台上的小车承载机构和设置在所述小车承载机构上的小车取放机构;As a further improvement of the present invention, the trolley pick-and-place device includes a pick-and-place support platform arranged on the support base of the replacement device, a trolley bearing mechanism arranged on the pick-and-place support platform, and a trolley bearing mechanism arranged on the trolley bearing mechanism trolley pick-and-place mechanism;
所述小车承载机构包括设置在所述取放支撑台上的承载导轨、滑动设置在所述承载导轨上的承载台、对称设置在所述承载台两侧的两承载台凸耳和对称设置在所述取放支撑台上其位于所述承载台两侧的两承载台驱动组件,所述承载台驱动组件的输出杆与所述承载台凸耳连接;The trolley bearing mechanism includes a bearing guide rail arranged on the pick-and-place support platform, a bearing platform slidably arranged on the bearing guide rail, two bearing platform lugs symmetrically arranged on both sides of the bearing platform, and a bearing platform symmetrically arranged on both sides of the bearing platform. Two carrying platform drive assemblies on the pick and place support platform located on both sides of the carrying platform, the output rods of the carrying platform drive assemblies are connected with the bearing platform lugs;
所述小车取放机构包括设置在所述承载台上且远离所述限位板固定梁一侧的取放驱动组件、设置在所述取放驱动组件输出杆末端的取放爪组件;The trolley pick-and-place mechanism includes a pick-and-place drive assembly disposed on the bearing platform and away from the side of the limit plate fixing beam, and a pick-and-place claw assembly disposed at the end of the output rod of the pick-and-place drive assembly;
所述承载台的上端面与所述小车底板的下端相对应,所述取放爪组件用于抓取所述交叉带小车机构。The upper end surface of the carrying platform corresponds to the lower end of the trolley bottom plate, and the pick-and-place claw assembly is used to grab the cross-belt trolley mechanism.
作为本发明的进一步改进,所述取放爪组件包括设置在所述取放驱动组件输出杆末端的舵机容置仓、间隔设置在所述舵机容置仓内的两取放爪驱动舵机和设置在两所述取放爪驱动舵机的输出轴上的两取放板;As a further improvement of the present invention, the pick-and-place claw assembly includes a steering gear accommodating bin arranged at the end of the output rod of the pick-and-place drive assembly, and two pick-and-place claw drive rudders arranged at intervals in the steering gear accommodating bin machine and two pick-and-place boards arranged on the output shafts of the two pick-and-place claw drive steering gears;
所述小车连接梁上对应两所述取放板开设有两长条状的取放板过孔,所述取放板在所述取放驱动组件和承载台驱动组件的驱动下进入所述取放板过孔后,所述取放爪驱动舵机驱动所述取放板旋转以使所述取放板卡设在所述小车连接梁上。The connecting beam of the trolley is provided with two elongated pick-and-place plate through holes corresponding to the two pick-and-place plates, and the pick-and-place plate enters the pick-and-place plate under the drive of the pick-and-place drive assembly and the bearing platform drive assembly. After the placement plate passes through the hole, the pickup and placement claw drives the steering gear to drive the pickup and placement plate to rotate, so that the pickup and placement plate is clamped on the trolley connecting beam.
采用上述技术方案所产生的有益效果在于:The beneficial effects produced by the above technical solutions are:
本发明的交叉带小车机构可拆卸设置在用于链板传送组件的链板上,其两侧通过小车横向限位板或限位块进行横向限位,本发明的小车更换段的若干限位块随支撑梁滑动而升降,当若干限位块下降到支撑梁低部时,与支撑梁低部对应的交叉带小车机构处于横向无限位状态,此时可通过小车更换段两侧的小车更换装置将小车横向取下或更换。The cross-belt trolley mechanism of the present invention is detachably arranged on the chain plate used for the chain plate conveying assembly, and its two sides are laterally limited by the trolley lateral limit plates or limit blocks. The block moves up and down with the sliding of the support beam. When several limit blocks descend to the lower part of the support beam, the cross-belt trolley mechanism corresponding to the lower part of the support beam is in a horizontal infinite state. At this time, it can be replaced by the trolleys on both sides of the trolley replacement section. The device removes or replaces the trolley laterally.
本发明的支撑梁随更换装置支撑座运动而运动,使得支撑梁有与交叉带小车机构传送方向相同的速度,使得两小车更换装置和交叉带小车机构在传送方向上相对静止,进而精确快速的完成交叉带小车机构的更换,实现了在系统不停止运行的同时完成交叉带小车机构的更换。The support beam of the present invention moves with the movement of the support seat of the replacement device, so that the support beam has the same speed as the transmission direction of the cross-belt trolley mechanism, so that the two trolley replacement devices and the cross-belt trolley mechanism are relatively stationary in the transmission direction, and the precise and rapid The replacement of the cross-belt trolley mechanism is completed, and the replacement of the cross-belt trolley mechanism is completed while the system does not stop running.
附图说明Description of drawings
图1是本发明实施例的直线传送部分和小车更换装置的结构示意图。FIG. 1 is a schematic structural diagram of a linear conveying part and a trolley replacement device according to an embodiment of the present invention.
图2是图1的侧视图。FIG. 2 is a side view of FIG. 1 .
图3是图1的主视图。FIG. 3 is a front view of FIG. 1 .
图4是本发明实施例的直线传送部分的结构示意图。FIG. 4 is a schematic structural diagram of a linear conveying part according to an embodiment of the present invention.
图5是图4另一角度的结构示意图。FIG. 5 is a schematic structural diagram of FIG. 4 from another angle.
图6是本发明实施例的支撑梁的结构示意图。FIG. 6 is a schematic structural diagram of a support beam according to an embodiment of the present invention.
图7是本发明实施例的小车横向限位板、限位板固定梁和限位块的结构示意图。7 is a schematic structural diagram of a trolley lateral limit plate, a limit plate fixing beam and a limit block according to an embodiment of the present invention.
图8是本发明实施例的小车取放装置的结构示意图。FIG. 8 is a schematic structural diagram of a trolley pick-and-place device according to an embodiment of the present invention.
图9是本发明实施例的支撑梁、支撑梁驱动块组件和小车承载机构的结构示意图。9 is a schematic structural diagram of a supporting beam, a supporting beam driving block assembly and a trolley bearing mechanism according to an embodiment of the present invention.
图10是本发明实施例的插板机构和支撑梁的结构示意图。FIG. 10 is a schematic structural diagram of an inserting plate mechanism and a supporting beam according to an embodiment of the present invention.
图11是本发明实施例的限位块位于限位板固定梁内的剖面示意图。FIG. 11 is a schematic cross-sectional view of the limiting block located in the fixing beam of the limiting plate according to the embodiment of the present invention.
图12是本发明实施例的交叉带小车机构的结构示意图。12 is a schematic structural diagram of a cross-belt trolley mechanism according to an embodiment of the present invention.
图13是本发明实施例的交叉带小车机构的剖面示意图。13 is a schematic cross-sectional view of a cross-belt trolley mechanism according to an embodiment of the present invention.
图14是图12隐藏了传送带后的结构示意图。FIG. 14 is a schematic view of the structure of FIG. 12 after the conveyor belt is hidden.
图15是本发明实施例的传送带驱动组件的结构示意图。FIG. 15 is a schematic structural diagram of a conveyor belt drive assembly according to an embodiment of the present invention.
其中:100 支撑基体;200 驱动容置仓;Among them: 100 supporting matrix; 200 driving accommodating bin;
1 交叉带小车机构;1-0-1 小车限位凸台;1-0-2 小车限位块;1-0-3限位轨道;1-1 小车底板;1-2 小车连接梁;1-2-1 取放板过孔;1-3 小车导向轮;1-4 小车侧板;1-4-1小车导向柱;1-4-2 插座安装孔;1-4-3 驱动辊避让槽;1-5 连接板;1-6 传送带支撑板;1-7 传送带;1-8 辊轴支撑板;1-9-1圆柱齿轮支撑座;1-9-2 驱动圆柱齿轮;1-9-3 传送带驱动辊;1-9-31 驱动辊圆柱齿轮;1-9-4 张紧辊;1-9-5 从动辊;1-9-6 小车控制模块;1-9-7小车电源模块;1-9-8 传送带驱动电机;1 Cross belt trolley mechanism; 1-0-1 trolley limit boss; 1-0-2 trolley limit block; 1-0-3 limit track; 1-1 trolley bottom plate; 1-2 trolley connecting beam; 1 -2-1 Pick-and-place plate through hole; 1-3 trolley guide wheel; 1-4 trolley side plate; 1-4-1 trolley guide column; 1-4-2 socket mounting hole; 1-4-3 drive roller avoidance Groove; 1-5 Link Plate; 1-6 Belt Support Plate; 1-7 Conveyor Belt; 1-8 Roller Support Plate; 1-9-1 Spur Gear Support Block; 1-9-2 Drive Spur Gear; 1-9 -3 Conveyor belt drive roller; 1-9-31 drive roller spur gear; 1-9-4 tension roller; 1-9-5 driven roller; 1-9-6 trolley control module; 1-9-7 trolley power supply Module; 1-9-8 Conveyor Drive Motor;
2 链板;3 小车横向限位板;3-1 限位板凹槽;2 chain plate; 3 trolley lateral limit plate; 3-1 limit plate groove;
4 限位板固定梁;4-1 固定梁本体;4-2 支撑梁轨道;4-3 支撑梁导向槽;4-4 限位板固定槽;4-5 限位块槽孔;4-6 弹簧容置孔;4-7 顶出弹簧;4 Limit plate fixing beam; 4-1 Fixing beam body; 4-2 Support beam track; 4-3 Support beam guide groove; 4-4 Limit plate fixing groove; 4-5 Limit block slot; 4-6 Spring accommodating hole; 4-7 ejection spring;
5 限位块;5-1 限位块凹槽;5-2 限位块凸台;5 limit block; 5-1 limit block groove; 5-2 limit block boss;
6 支撑梁;6-1 支撑梁高部;6-11 高部横板;6-12 高部立板;6-13 立板滚轮;6-2支撑梁低部;6-21 低部底板;6-22 低部连接孔;6-3 支撑梁连接板;6-4 支撑梁导向条;6-5 支撑梁斜部;6 Support beam; 6-1 Support beam high; 6-11 High cross plate; 6-12 High vertical plate; 6-13 Vertical plate roller; 6-2 Support beam low; 6-21 Low bottom plate; 22 Lower connecting hole; 6-3 Support beam connecting plate; 6-4 Support beam guide strip; 6-5 Support beam slope;
7 更换装置导轨;8 更换装置支撑座;7 Replace the guide rail of the device; 8 Replace the support seat of the device;
9 支撑梁驱动块组件;9-1 斜部支撑块;9-2 低部连接块;9 supporting beam drive block assembly; 9-1 inclined support block; 9-2 lower connecting block;
10 插板机构;10-1 插板气缸支撑台;10-2 插板驱动组件;10-3 插板;10-31 插板连接板;10 Plug-in mechanism; 10-1 Plug-in cylinder support table; 10-2 Plug-in drive assembly; 10-3 Plug-in board; 10-31 Plug-in board connection board;
11 取放支撑台;12 小车承载机构;12-1 承载导轨;12-2 承载台;12-3 承载台凸耳;12-4 承载台驱动组件;11 Pick and place support table; 12 Trolley carrying mechanism; 12-1 Carrying guide rail; 12-2 Carrying table; 12-3 Carrying table lug; 12-4 Carrying table drive assembly;
13 小车取放机构;13-1 取放驱动组件;13-2 舵机容置仓;13-3 取放爪驱动舵机;13-4 取放板。13 Trolley pick and place mechanism; 13-1 Pick and place drive components; 13-2 Steering gear storage bin; 13-3 Pick and place claw drive steering gear; 13-4 Pick and place plate.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面结合具体实施例对发明进行清楚、完整的描述。本实施例的物流用交叉带传送系统整体呈闭合环状,本实施例中主要对直线传送部分进行结构的详细介绍,参考直线传送部分的结构本领域的专业人员可完善出闭环的整体结构,故而对系统弧状的回转部分不作过多赘述。In order to make the objectives, technical solutions and advantages of the present invention clearer, the invention will be clearly and completely described below with reference to specific embodiments. The cross-belt conveying system for logistics in this embodiment is in the form of a closed loop as a whole. In this embodiment, the structure of the linear conveying part is mainly introduced in detail. With reference to the structure of the linear conveying part, professionals in the field can perfect the closed-loop overall structure. Therefore, the arc-shaped rotating part of the system will not be described in detail.
如图1至图15所示的直线传送部分,其包括包裹输送/分拣段、小车更换段和小车驶出段,具体的直线传送部分包括:支撑基体100、用于承载链板传送组件的驱动容置仓200、可横向滑动设置在所述链板传送组件的链板2上的交叉带小车机构1和对称设置在所述驱动容置仓200两侧侧壁上两限位板固定梁4。本实施中的链板传送组件包括链板链条、链条驱动电机和多组链轮,链板传送组件设置在图1和图5所示的驱动容置仓200内(为本领域人员能简单理解的结构故图中未画出)。As shown in Figures 1 to 15, the linear conveying part includes a parcel conveying/sorting section, a trolley changing section and a trolley driving section. The
其中所述包裹输送/分拣段和小车驶出段的限位板固定梁4上固设有小车横向限位板3,所述小车更换段的限位板固定梁4上可升降设置有18个限位块5,18个限位块5依次相抵,18个限位块5整体的宽度满足一次交叉带小车机构1的更换,参考图5所述小车横向限位板3上部对应小车导向轮1-3开设有限位板凹槽3-1,限位块5上对应小车导向轮1-3开设有限位块凹槽5-1,使得横向两侧的小车导向轮1-3分别在两侧的限位板凹槽3-1或限位块凹槽5-1内滑动,已实现交叉带小车机构的横向限位。本实施例中一个限位块凹槽5-1的纵向长度即可满足小车导向轮1-3的限位,使得图4中左数第一块限位块5在“/”形的支撑梁斜部6-5上下降时,不会影响此限位块5前方和后方的两个交叉带小车机构1的横向限位。且本实施例中,相邻两交叉带小车机构1的小车导向轮1-3的中心距满足后方交叉带小车机构1抵达限位块5(沿“\”形的支撑梁斜部6-5上升的限位块5)前方时,限位块5已经升起到位,避免出现小车导向轮1-3脱轨的现象。Wherein, the limit plate fixing beam 4 of the parcel conveying/sorting section and the trolley exit section is fixed with a trolley
参见图4、图7和图11限位板固定梁4上开设有限位板固定槽4-4用于放置并固定所述小车横向限位板3,所述限位板固定梁4上对应若干所述限位块5开设有长条的限位块槽孔4-5用于所述限位块5升降。所述限位板固定梁4一侧固设在所述驱动容置仓200侧壁上,其另一侧上设置有支撑梁轨道4-2,所述限位板固定梁4下端面上开设有支撑梁导向槽4-3。Referring to FIGS. 4 , 7 and 11, a limit plate fixing slot 4-4 is provided on the limit plate fixing beam 4 for placing and fixing the
参照图11限位块5整体呈长方体状的金属块,其质量保证其能在限位块槽孔4-5和相邻限位块5的摩擦力的影响下受重力牵引而下降,其远离驱动容置仓200一侧的侧面上设置有限位块凸台5-2,所述限位板固定梁4上位于所述限位块槽孔4-5边缘处设置有若干弹簧容置孔4-6,所述弹簧容置孔4-6与所述限位块凸台5-2一一对应设置,所述限位块凸台5-2可滑动设置在所述弹簧容置孔4-6内,所述弹簧容置孔4-6内固设有顶出弹簧4-7用于顶出所述限位块5以使其弹力和自重的作用下快速下降,同时避免了相互抵靠的限位块5因摩擦力和油污粘连导致的无法自重下落。参见图7,限位块5的下部两侧纵向对称设置有弧形的圆角,使得限位块5和支撑梁6之间的相对滑动更平滑,同时提升了限位块5的升降效果。Referring to Fig. 11, the
如图1、图12、图13、图14和图15所示的交叉带小车机构1包括小车底板1-1、横向对称设置在所述小车底板1-1两侧的两小车连接梁1-2、纵向对称设置在所述小车底板1-1两侧的两小车侧板1-4、设置在两所述小车侧板1-4上的连接板1-5、纵向对称设置在所述连接板1-5两侧的两辊轴支撑板1-8、设置在两所述辊轴支撑板1-8的传送带组件和设置在所述小车底板1-1上的传送带驱动组件。本实施例中,传送带组件包括旋转设置在两辊轴支撑板1-8之间的传送带驱动辊1-9-3、两张紧辊1-9-4、两从动辊1-9-5和传送带1-7,两张紧辊1-9-4对称设置在传送带驱动辊1-9-3两侧且靠近传送带驱动辊1-9-3设置,两张紧辊1-9-4对称设置在传送带驱动辊1-9-3两侧且靠近辊轴支撑板1-8端部设置,传送带1-7套设在传送带驱动辊1-9-3、两张紧辊1-9-4和两从动辊1-9-5上,通过传送带驱动辊1-9-3驱动传送带1-7旋转,进而使传送带1-7上的包裹横向传送出交叉带小车机构1。As shown in Figures 1, 12, 13, 14 and 15, the cross-belt trolley mechanism 1 includes a trolley bottom plate 1-1 and two trolley connecting beams 1-1 that are symmetrically arranged on both sides of the trolley bottom plate 1-1. 2. Two trolley side plates 1-4 arranged longitudinally symmetrically on both sides of the trolley bottom plate 1-1, connecting plates 1-5 arranged on the two trolley side plates 1-4, longitudinally symmetrically arranged on the connection Two roller shaft support plates 1-8 on both sides of the plate 1-5, conveyor belt assemblies disposed on the two roller shaft support plates 1-8, and conveyor belt drive assemblies disposed on the trolley bottom plate 1-1. In this embodiment, the conveyor belt assembly includes a conveyor belt driving roller 1-9-3, two tightening rollers 1-9-4, and two driven rollers 1-9-5, which are rotatably arranged between two roller shaft support plates 1-8. And the conveyor belt 1-7, the two tightening rollers 1-9-4 are symmetrically arranged on both sides of the conveyor belt driving roller 1-9-3 and close to the conveyor belt driving roller 1-9-3, and the two tightening rollers 1-9-4 are symmetrical Set on both sides of the conveyor belt driving roller 1-9-3 and close to the end of the roller shaft support plate 1-8, the conveyor belt 1-7 is sleeved on the conveyor belt driving roller 1-9-3, and two tightening rollers 1-9-4 On the two driven rollers 1-9-5, the conveyor belt 1-7 is driven to rotate by the conveyor belt driving roller 1-9-3, so that the packages on the conveyor belt 1-7 are laterally transported out of the cross-belt trolley mechanism 1.
参见图14和图15,传送带驱动组件包括设置在小车底板1-1上的两圆柱齿轮支撑座1-9-1、设置在两圆柱齿轮支撑座1-9-1之间的驱动圆柱齿轮1-9-2、用于使驱动圆柱齿轮1-9-2旋转的传送带驱动电机1-9-8、设置在小车底板1-1上的小车控制模块1-9-6和小车电源模块1-9-7,所述驱动圆柱齿轮1-9-2与设置在传送带驱动辊1-9-3中部的驱动辊圆柱齿轮1-9-31通过同步带连接,小车电源模块1-9-7与小车控制模块1-9-6和传送带驱动电机1-9-8连接,小车控制模块1-9-6内设置有定位组件用于确定每个小车的位置和为小车更换装置提供定位,本实施例中两小车连接梁1-2的中部均设置有第一传感器,舵机容置仓13-2的一侧设置第二传感器,第一传感器与第二传感器相配合用于交叉带小车机构1和小车取放装置的精准定位(当有偏差时通过调节更换装置支撑座8的速度调节位置)。Referring to Figure 14 and Figure 15, the conveyor belt drive assembly includes two spur gear support seats 1-9-1 arranged on the trolley bottom plate 1-1, and a drive spur gear 1 disposed between the two spur gear support seats 1-9-1 -9-2, a conveyor belt drive motor 1-9-8 for rotating the drive spur gear 1-9-2, a trolley control module 1-9-6 and a trolley power supply module 1- 9-7, the drive cylindrical gear 1-9-2 is connected with the drive roller cylindrical gear 1-9-31 arranged in the middle of the conveyor belt drive roller 1-9-3 through a timing belt, and the trolley power module 1-9-7 is connected to the The trolley control module 1-9-6 is connected to the conveyor belt drive motor 1-9-8. The trolley control module 1-9-6 is provided with a positioning component to determine the position of each trolley and provide positioning for the trolley replacement device. This implementation In the example, a first sensor is arranged in the middle of the connecting beams 1-2 of the two trolleys, and a second sensor is arranged on one side of the steering gear accommodating bin 13-2. And the precise positioning of the trolley pick and place device (when there is a deviation, adjust the position by adjusting the speed of the support seat 8 of the replacement device).
参见图4,所述小车连接梁1-2朝向所述限位板固定梁4一侧设置有小车导向轮1-3,所述限位块5处于升起状态时,所述限位块凹槽5-1与所述限位板凹槽3-1相对应,所述限位块5处于降下状态时,所述限位块5的上端面位于所述小车底板1-1下方,以使交叉带小车机构1能不被干涉的被小车取放装置从链板2取出。Referring to FIG. 4 , the trolley connecting beam 1-2 is provided with a trolley guide wheel 1-3 on the side facing the limit plate fixing beam 4. When the
所述小车侧板1-4下部横向设置有长条状的小车导向柱1-4-1,所述链板2上对应所述小车导向柱1-4-1设置有截面呈C字形条状的限位轨道1-0-3,所述交叉带小车机构1通过所述小车导向柱1-4-1滑动设置在所述小车限位块1-0-2内。参见图12,链板2上设置有板状的小车限位凸台1-0-1,小车限位凸台1-0-1纵向的两端上通过螺栓组件固定有两小车限位块1-0-2,小车限位块1-0-2上焊接设置有限位轨道1-0-3,两限位轨道1-0-3对称设置,其c形缺口的设计满足限制交叉带小车机构1上下位移的同时保证其能从一侧横向滑出,本实施例中限位轨道1-0-3的两端设置有喇叭口状的倒角结构,用于承接小车导向柱1-4-1增加更换过程的容错率。The lower part of the trolley side plate 1-4 is laterally provided with a long trolley guide column 1-4-1, and the
小车更换段两侧对称设置有两小车更换装置,所述小车更换装置包括:支撑梁6、更换装置导轨7、更换装置支撑座8、支撑梁驱动块组件9、插板机构10和小车取放装置。Two trolley replacement devices are symmetrically arranged on both sides of the trolley replacement section. The trolley replacement device includes: a
如图1至图6所示的支撑梁6,滑动设置在所述限位板固定梁4下部,其包括两支撑梁高部6-1和设置在两所述支撑梁高部6-1之间的支撑梁低部6-2,支撑梁高部6-1纵向的长度长于18个限位块5的宽度(附图中采用了省略长度的画法),所述限位块5位于所述支撑梁低部6-2上时呈降下状态,所述限位块5位于所述支撑梁高部6-1上时的呈升起状态,所述支撑梁高部6-1和所述支撑梁低部6-2通过两对称设置的支撑梁斜部6-5连接,两所述支撑梁斜部6-5整体呈“\ /”状用于辅助所述限位块5升降。本实施例的支撑梁低部6-2长度对应6个限位块5的宽度(即小车底板1-1传送方向上的宽度)。The
本实施例中支撑梁6的支撑梁低部6-2复位时停靠在图4中左侧,其中支撑梁低部6-2右侧的支撑梁高部6-1支撑住18个限位块5,支撑梁6在支撑梁驱动块组件9的驱动下以与链板2相同的速度沿限位板固定梁4滑动,使升起状态下的限位块5通过“/”形的支撑梁斜部6-5下降,最终落到支撑梁低部6-2上,使限位块5进入降下状态,当6个限位块5降下后,第一个降下的限位块5沿“\”形的支撑梁斜部6-5上升至升起状态,使得后方的交叉带小车机构1的横向限位不受影响。In this embodiment, the lower part 6-2 of the supporting
参见图5和图6,所述支撑梁6还包括支撑梁导向条6-4和支撑梁连接板6-3,所述支撑梁高部6-1、支撑梁低部6-2和支撑梁斜部6-5均与所述支撑梁连接板6-3连接,所述支撑梁连接板6-3与支撑梁导向条6-4连接,所述支撑梁导向条6-4滑动设置在所述支撑梁导向槽4-3内。所述支撑梁高部6-1包括高部横板6-11和设置在所述高部横板6-11一侧的高部立板6-12,所述高部立板6-12朝向所述支撑梁轨道4-2一侧上均匀排布有若干立板滚轮6-13,所述立板滚轮6-13滚动设置在所述支撑梁轨道4-2内。5 and 6, the
参见图1本实施例的更换装置导轨7,设置在所述支撑基体100一侧,更换装置支撑座8,通过走行组件滑动设置在所述更换装置导轨7上,更换装置支撑座8工作时与链板2的进给速度相同。优选的,本实施例的走行组件可以选用同步带驱动的方式实现对更换装置支撑座8的往复位移的驱动。Referring to FIG. 1 , the replacement
参见图9支撑梁驱动块组件9,设置在所述更换装置支撑座8上,且与所述支撑梁6连接用于驱动所述支撑梁6滑动,所述支撑梁驱动块组件9包括低部连接块9-2和对称设置在所述低部连接块9-2两侧的两斜部支撑块9-1,所述低部连接块9-2的上端面通过螺栓组件与所述支撑梁低部6-2的下端面通过螺栓组件相连接,所述斜部支撑块9-1的上端面与所述支撑梁斜部6-5的下端面相抵,使得支撑梁驱动块组件9随更换装置支撑座8位移时带动支撑梁6位移。Referring to FIG. 9, a supporting beam driving block assembly 9 is provided on the support base 8 of the replacement device, and is connected with the supporting
如图10所示的插板机构10,设置在所述更换装置支撑座8上且与所述支撑梁低部6-2相对应,用于阻挡所述限位块5下降,所述插板机构10包括设置在所述更换装置支撑座8上的插板气缸支撑台10-1、设置在所述插板气缸支撑台10-1上的插板驱动组件10-2和设置在所述插板驱动组件10-2的输出杆末端的插板10-3,插板10-3的截面呈L形状,所述插板10-3的横部的上端面与所述高部横板6-11的上端面相平齐。其竖部为插板连接板10-31用于和插板驱动组件10-2的输出杆末端连接,所述插板10-3在所述插板驱动组件10-2的驱动下插入两所述支撑梁高部6-1之间,用于所述小车更换装置复位时阻止所述限位块5下降。参见图7,本实施例中限位块5的竖直方向的长度长于小车横向限位板3的竖直方向的长度,使得支撑梁高部6-1和限位板固定梁4之间存在间隙,使得完成一次交叉带小车机构1的更换后,插板机构10的插板10-3能在小车驶出段内顺利的插入两支撑梁高部6-1之间。As shown in FIG. 10, the inserting plate mechanism 10 is arranged on the support base 8 of the replacement device and corresponds to the lower part 6-2 of the supporting beam, and is used to prevent the
小车取放装置,设置在所述更换装置支撑座8上,且与所述支撑梁低部6-2对应用于将所述交叉带小车机构1从所述链板2上横向取出或横向放入所述链板2上。参见图2、图3、图8和图9,小车取放装置包括设置在所述更换装置支撑座8上的取放支撑台11、设置在所述取放支撑台11上的小车承载机构12和设置在所述小车承载机构12上的小车取放机构13。所述小车承载机构12包括设置在所述取放支撑台11上的承载导轨12-1、滑动设置在所述承载导轨12-1上的承载台12-2、对称设置在所述承载台12-2两侧的两承载台凸耳12-3和对称设置在所述取放支撑台11上其位于所述承载台12-2两侧的两承载台驱动组件12-4,所述承载台驱动组件12-4的输出杆与所述承载台凸耳12-3连接。所述小车取放机构13包括设置在所述承载台12-2上且远离所述限位板固定梁4一侧的取放驱动组件13-1、设置在所述取放驱动组件13-1输出杆末端的取放爪组件;所述承载台12-2的上端面与所述小车底板1-1的下端相对应,所述取放爪组件用于抓取所述交叉带小车机构1。The trolley pick-and-place device is arranged on the support base 8 of the replacement device, and corresponds to the lower part 6-2 of the support beam to take out or place the cross-belt trolley mechanism 1 laterally from the
详见图8,所述取放爪组件包括设置在所述取放驱动组件13-1输出杆末端的舵机容置仓13-2、间隔设置在所述舵机容置仓13-2内的两取放爪驱动舵机13-3和设置在两所述取放爪驱动舵机13-3的输出轴上的两取放板13-4。所述小车连接梁1-2上对应两所述取放板13-4开设有两长条状的取放板过孔1-2-1,所述取放板13-4在所述取放驱动组件13-1和承载台驱动组件12-4的驱动下进入所述取放板过孔1-2-1后,所述取放爪驱动舵机13-3驱动所述取放板13-4旋转以使所述取放板13-4卡设在所述小车连接梁1-2上,进一步的通过收缩取放驱动组件13-1和承载台驱动组件12-4的输出杆将交叉带小车机构1取出,同理可从另一侧将交叉带小车机构1推放至链板2上。8, the pick-and-place claw assembly includes a steering gear accommodating bin 13-2 disposed at the end of the output rod of the pick-and-place drive assembly 13-1, and is arranged in the steering gear accommodating bin 13-2 at intervals The two pick-and-place claws drive the steering gear 13-3 and the two pick-and-place plates 13-4 are arranged on the output shafts of the two pick and place claws to drive the steering gear 13-3. The trolley connecting beam 1-2 is provided with two elongated pick-and-place board through holes 1-2-1 corresponding to the two pick-and-place boards 13-4, and the pick-and-place board 13-4 is in the pick-and-place board. After the drive assembly 13-1 and the platform drive assembly 12-4 enter the pick-and-place plate through hole 1-2-1, the pick-and-place claw drives the steering gear 13-3 to drive the pick-and-place plate 13- 4. Rotate so that the pick-and-place plate 13-4 is clamped on the trolley connection beam 1-2, and the cross-belt The trolley mechanism 1 can be taken out. Similarly, the cross-belt trolley mechanism 1 can be pushed onto the
交叉带小车机构1的具体更换流程如下:The specific replacement process of the cross-belt trolley mechanism 1 is as follows:
其中一侧的小车更换装置上预先放置有检修完成的交叉带小车机构1,另一侧的小车更换装置用于将链板2上的交叉带小车机构1取下。One side of the trolley replacement device is pre-placed with the overhauled cross-belt trolley mechanism 1 , and the other side of the trolley replacement device is used to remove the cross-belt trolley mechanism 1 on the
当待更换的交叉带小车机构1即将从包裹输送/分拣段进入小车更换段时更换装置支撑座8启动,停靠在包裹输送/分拣段下方的支撑梁6在支撑梁驱动块组件9驱动下移动使限位块5下降,当待更换的交叉带小车机构1的小车连接梁1-2完全露出后,小车取放装置工作将交叉带小车机构1取出,另一侧的小车取放装置同时将检修完成的交叉带小车机构1放入并收回取放爪组件,完成交叉带小车机构1的更换,此时支撑梁6位于小车驶出段的下方,将插板10-3插入两支撑梁高部6-1之间,更换装置支撑座8复位,使支撑梁6回到包裹输送/分拣段下方,将插板10-3收回。When the cross-belt trolley mechanism 1 to be replaced is about to enter the trolley replacement section from the parcel conveying/sorting section, the changing device support base 8 is activated, and the
尽管参照前述实施例对本发明进行了详细的说明,本领域技术人员依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案的精神和范围。Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still make modifications to the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features; and these modifications or replacements do not make The essence of the corresponding technical solutions deviates from the spirit and scope of the technical solutions of the embodiments of the present invention.
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CN103121586A (en) * | 2013-01-24 | 2013-05-29 | 郑州金特物流自动化系统有限公司 | Straight-line-intersected belt-type sorting machine |
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