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CN114471108B - Synchronous decarbonization denitration of industry flue gas and waste heat recovery utilize's device - Google Patents

Synchronous decarbonization denitration of industry flue gas and waste heat recovery utilize's device Download PDF

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CN114471108B
CN114471108B CN202210134707.6A CN202210134707A CN114471108B CN 114471108 B CN114471108 B CN 114471108B CN 202210134707 A CN202210134707 A CN 202210134707A CN 114471108 B CN114471108 B CN 114471108B
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flue gas
decarburization
denitration
bed
denitrification
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CN114471108A (en
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唐晓龙
刘恒恒
高凤雨
易红宏
周远松
王成志
陈都
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University of Science and Technology Beijing USTB
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/869Multiple step processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8631Processes characterised by a specific device
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/864Removing carbon monoxide or hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/90Injecting reactants
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • F28D1/0472Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being helically or spirally coiled
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D1/00Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
    • F28D1/02Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
    • F28D1/04Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
    • F28D1/047Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
    • F28D1/0477Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits being bent in a serpentine or zig-zag
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2251/00Reactants
    • B01D2251/20Reductants
    • B01D2251/206Ammonium compounds
    • B01D2251/2062Ammonia
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases

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Abstract

The invention provides a device for synchronous decarbonization, denitration and waste heat recovery of industrial flue gas, which comprises: the device comprises a decarburization denitration tower, ammonia spraying equipment and a reaction bed layer, wherein the decarburization denitration tower is provided with a flue gas inlet and a flue gas outlet, the inside of the decarburization denitration tower is provided with a plurality of reaction bed layers, the reaction bed layers are located between the flue gas inlet and the flue gas outlet, a heat exchange inlet and a first heat exchange outlet are arranged on the side wall of the decarburization denitration tower, an ammonia water inlet is arranged on the side wall of the decarburization denitration tower, the ammonia spraying equipment is arranged in the decarburization denitration tower, and the ammonia water inlet is communicated with the ammonia spraying equipment. The technical scheme of the invention can dynamically adjust the arrangement in the decarburization and denitration tower according to the temperature of the flue gas, and perform decarburization and denitration simultaneously in the decarburization and denitration tower, thereby greatly saving the equipment investment of step-by-step treatment, reducing the occupied area and saving the cost and the operating cost.

Description

工业烟气同步脱碳脱硝及余热回收利用的装置A device for synchronous decarbonization and denitrification of industrial flue gas and recovery of waste heat

技术领域technical field

本发明涉及工业烟气治理领域,特别涉及一种工业烟气同步脱碳脱硝及余热回收利用的装置。The invention relates to the field of industrial flue gas treatment, in particular to a device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization.

背景技术Background technique

目前,工业生产过程中,产生了大量的有害气体,除SO2外,CO和NOX也严重的污染环境和影响着人们的正常生活。At present, in the process of industrial production, a large amount of harmful gases are produced. In addition to SO 2 , CO and NO X also seriously pollute the environment and affect people's normal life.

鉴于工业废气中污染成分的多样性和多污染物同步脱除技术的进一步研发应用,同步脱碳脱硝正在受到各界广泛的关注和研究,其中利用催化剂进行低温脱硝工艺也愈加成熟,各地也在积极推进相关的研究和应用。但在同一塔体中,同步脱碳脱硝过程中,两者由于反应温度区间的不同引起的脱硝过程中脱硝床层温度的急剧升高、还原剂氨气的过度氧化等实际应用的问题,最终使得脱硝活性大幅下降,造成出口NOX排放不达标,所以在同步脱碳脱硝过程中脱碳床层所产生的多余的热量进行充分回收利用以使脱硝床层高效脱硝的技术需求迫在眉睫。In view of the diversity of pollution components in industrial waste gas and the further development and application of multi-pollutant synchronous removal technology, synchronous decarbonization and denitrification are receiving extensive attention and research from all walks of life. Advance relevant research and applications. However, in the same tower body, in the process of synchronous decarburization and denitrification, due to the difference in the reaction temperature range between the two, the sharp rise in the temperature of the denitrification bed in the denitrification process and the excessive oxidation of the reducing agent ammonia, etc. As a result, the denitrification activity has dropped significantly, resulting in outlet NO X emissions not up to the standard. Therefore, in the process of synchronous decarbonization and denitrification, the excess heat generated by the decarburization bed is fully recycled to make the denitrification bed efficient. The technical demand for denitrification is imminent.

鉴于上述原因,需要一种工业烟气同步脱碳脱硝及余热回收利用的装置。In view of the above reasons, a device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization is needed.

发明内容Contents of the invention

本发明的目的在于提供一种工业烟气同步脱碳脱硝及余热回收利用的装置,该装置采用同步脱碳脱硝+余热回收利用的方式,最终实现反应床层的同步脱碳脱硝的正常运行,反应床层在各自的适宜运行温度下,达到各自脱除的高活性,同时脱碳床层的多余热量还能够实现多方面的应用。The purpose of the present invention is to provide a device for synchronous decarbonization and denitration of industrial flue gas and waste heat recovery and utilization. The reaction beds achieve high decarburization activity at their respective suitable operating temperatures, and at the same time, the excess heat of the decarburization bed can also be used in various applications.

为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种工业烟气同步脱碳脱硝及余热回收利用的装置,所述装置包括:脱碳脱硝塔、喷氨设备和反应床层,其中,所述脱碳脱硝塔具有烟气进口和烟气出口,在所述脱碳脱硝塔内设置有多个所述反应床层,多个所述反应床层均位于所述烟气进口和所述烟气出口之间,所述脱碳脱硝塔的侧壁上设置有换热进口和第一换热出口,所述脱碳脱硝塔的侧壁上设置有氨水入口,所述喷氨设备设置在所述脱碳脱硝塔内,所述氨水入口与所述喷氨设备连通。A device for synchronous decarbonization and denitration of industrial flue gas and waste heat recovery and utilization, the device includes: a decarbonization and denitrification tower, ammonia injection equipment and a reaction bed, wherein the decarbonization and denitrification tower has a flue gas inlet and a flue gas outlet , a plurality of reaction beds are arranged in the decarbonization and denitrification tower, and the plurality of reaction beds are all located between the flue gas inlet and the flue gas outlet, and the side of the decarbonization and denitrification tower A heat exchange inlet and a first heat exchange outlet are arranged on the wall, an ammonia water inlet is arranged on the side wall of the decarbonization and denitrification tower, the ammonia injection equipment is arranged in the decarbonization and denitration tower, and the ammonia water inlet is connected to the The above-mentioned ammonia injection equipment is connected.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,还包括有循环管路和储液箱,所述脱碳脱硝塔的塔壁设置有夹层,所述循环管路布设在所述夹层里,所述循环管路的两端分别通过所述换热进口和所述第一换热出口与所述储液箱连通,部分所述反应床层的底部设置有盘形管,所述盘形管与填装在所述反应床层里面的催化剂物料直接接触,所述脱碳脱硝塔内的所有所述盘形管通过所述循环管路依次连通,在所述脱碳脱硝塔内设有多个分流格栅管,所述分流格栅管的进口和出口均与所述循环管路连通;所述脱碳脱硝塔的侧壁上设置有第一气体检测口,与所述第一气体检测口连接有第一气体检测装置,所述脱碳脱硝塔内设置有多个温度检测点,所述温度检测点与设置在所述脱碳脱硝塔外部的第一温度装置连接;优选地,所述夹层内填装有保温材料。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization, it also includes a circulation pipeline and a liquid storage tank, the tower wall of the decarbonization and denitrification tower is provided with an interlayer, and the circulation pipeline Arranged in the interlayer, the two ends of the circulation pipeline communicate with the liquid storage tank through the heat exchange inlet and the first heat exchange outlet, and part of the bottom of the reaction bed is provided with a disc-shaped tube, the coiled tube is in direct contact with the catalyst material filled in the reaction bed, and all the coiled tubes in the decarburization and denitrification tower are connected in sequence through the circulation pipeline. The carbon denitrification tower is provided with a plurality of split grid tubes, and the inlet and outlet of the split grid tubes are connected with the circulation pipeline; the side wall of the decarburization and denitrification tower is provided with a first gas detection port, A first gas detection device is connected to the first gas detection port, and a plurality of temperature detection points are arranged in the decarbonization and denitrification tower, and the temperature detection points are connected with the first temperature set outside the decarbonization and denitrification tower. The device is connected; preferably, the interlayer is filled with thermal insulation material.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,所述储液箱的侧壁上设置有液位计,所述储液箱的顶端设置有注液口和泄压口,所述储液箱的底端设置有排液阀,在所述储液箱与所述换热进口之间的管路上设置有输出泵。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization, a liquid level gauge is provided on the side wall of the liquid storage tank, and a liquid injection port and a drain are provided on the top of the liquid storage tank. A pressure port, a drain valve is provided at the bottom of the liquid storage tank, and an output pump is provided on the pipeline between the liquid storage tank and the heat exchange inlet.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,所述喷氨设备包括氨水管路和雾化喷嘴,所述氨水管路用于将所述氨水入口与所述雾化喷嘴连通,所述第一换热出口设置在所有所述反应床层的下游。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization, the ammonia injection equipment includes an ammonia water pipeline and an atomizing nozzle, and the ammonia water pipeline is used to connect the ammonia water inlet to the The atomizing nozzles are connected, and the first heat exchange outlet is arranged downstream of all the reaction beds.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,所述烟气进口位于所述脱碳脱硝塔的顶部,与所述烟气进口连接有烟气管道,所述烟气出口位于所述脱碳脱硝塔的底部,所述烟气出口连通有排出管,烟气由所述烟气进口进入所述脱碳脱硝塔、由所述烟气出口通过所述排出管排出,在所述排出管上设置有第二温度装置和第二气体检测口,与所述第二气体检测口连接有第二气体检测装置。Further, in the above-mentioned device for synchronous decarbonization and denitration of industrial flue gas and waste heat recovery and utilization, the flue gas inlet is located at the top of the decarbonization and denitrification tower, and a flue gas pipeline is connected to the flue gas inlet, and the flue gas inlet is connected to the flue gas inlet. The flue gas outlet is located at the bottom of the decarbonization and denitrification tower, and the flue gas outlet is connected with a discharge pipe. The flue gas enters the decarbonization and denitrification tower from the flue gas inlet, and passes through the discharge pipe from the flue gas outlet. For discharge, a second temperature device and a second gas detection port are provided on the discharge pipe, and a second gas detection device is connected to the second gas detection port.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,所述碳指CO,所述硝指NOX,由所述烟气进口进入所述脱碳脱硝塔的烟气中CO浓度为0~15000mg/Nm3、NOX浓度为0~1000mg/Nm3,所述反应床层里面的催化剂物料均是成型催化剂。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization, the carbon refers to CO, the nitrogen refers to NOx , and the flue gas entering the decarbonization and denitrification tower from the flue gas inlet The concentration of CO in the medium is 0-15000 mg/Nm 3 , and the concentration of NO X is 0-1000 mg/Nm 3 , and the catalyst materials in the reaction bed are all formed catalysts.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,如果所述烟气进口处烟气的温度为100℃~180℃,则所述反应床层包括脱碳床层和脱硝床层,由所述烟气进口至所述烟气出口依次设置有多个所述脱碳床层和多个所述脱硝床层,所述换热进口设置在首个所述脱碳床层的上游,所述喷氨设备设置在首个所述脱硝床层的上游,多个所述分流格栅管由上至下分别设置在多个所述脱碳床层的上游,在多个所述脱碳床层和多个所述脱硝床层之间的所述脱碳脱硝塔的侧壁上设置有第二换热出口,所述循环管路与所述第二换热出口均连通,所述第二换热出口连通有加热管和回流管,所述回流管与所述储液箱连通,所述加热管经过所述烟气管道,所述加热管用于加热进入所述烟气进口的烟气。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and recovery of waste heat, if the temperature of the flue gas at the inlet of the flue gas is 100°C to 180°C, the reaction bed includes a decarburization bed and denitrification beds, a plurality of the decarburization beds and a plurality of the denitrification beds are arranged sequentially from the flue gas inlet to the flue gas outlet, and the heat exchange inlet is arranged at the first decarbonization bed bed, the ammonia injection equipment is arranged upstream of the first denitrification bed, a plurality of the split grid pipes are respectively arranged upstream of the decarburization beds from top to bottom, A second heat exchange outlet is arranged on the side wall of the decarburization and denitration tower between each of the decarburization beds and the plurality of denitration beds, and the circulation pipeline and the second heat exchange outlet are both The second heat exchange outlet is connected with a heating pipe and a return pipe, the return pipe is connected with the liquid storage tank, the heating pipe passes through the flue gas pipe, and the heating pipe is used to heat the smoke entering the Inlet flue gas.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,如果所述烟气进口处烟气的温度为180℃~240℃,则所述反应床层包括脱碳床层和脱硝床层,由所述烟气进口至所述烟气出口依次设置有多个所述脱硝床层和多个所述脱碳床层,所述换热进口设置在首个脱碳床层的上游,所述喷氨设备设置在首个所述脱硝床层的上游,多个所述分流格栅管由上至下分别设置在多个所述脱碳床层的上游。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization, if the temperature of the flue gas at the inlet of the flue gas is 180°C to 240°C, the reaction bed includes a decarburization bed and denitration beds, a plurality of denitrification beds and a plurality of decarburization beds are arranged sequentially from the flue gas inlet to the flue gas outlet, and the heat exchange inlet is arranged at the first decarbonization bed The ammonia injection equipment is arranged upstream of the first denitrification bed, and the plurality of split grid pipes are respectively arranged upstream of the plurality of decarburization beds from top to bottom.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,如果所述烟气进口处烟气的温度为240℃~280℃,则所述反应床层包括脱硝脱碳床层,由所述烟气进口至所述烟气出口依次设置有多个所述脱硝脱碳床层,所述换热进口设置在首个所述脱硝脱碳床层的上游,所述喷氨设备设置在首个所述脱硝脱碳床层的上游,多个所述分流格栅管由上至下分别设置在多个所述脱硝脱碳床层的上游。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and recovery of waste heat, if the temperature of the flue gas at the inlet of the flue gas is 240°C to 280°C, the reaction bed includes a denitrification and decarburization bed layer, from the flue gas inlet to the flue gas outlet, a plurality of the denitrification and decarburization beds are sequentially arranged, the heat exchange inlet is arranged upstream of the first denitrification and decarbonization bed, and the ammonia injection The equipment is arranged upstream of the first denitrification and decarburization bed, and a plurality of the split grid pipes are respectively arranged upstream of the plurality of denitrification and decarbonization beds from top to bottom.

进一步地,在上述的工业烟气同步脱碳脱硝及余热回收利用的装置中,还包括双通阀,当所述脱碳脱硝塔内由所述烟气进口至所述烟气出口依次设置有多个所述脱碳床层和多个所述脱硝床层时,所述双通阀设置有三个,三个所述双通阀分别为第一阀门、第二阀门和第三阀门,所述第一阀门设置在所述脱硝床层内和所述脱碳床层之间的所述循环管路上,所述第二阀门设置在所述加热管上,所述第三阀门设置所述回流管上,当由所述烟气进口进入的烟气需要加热与保温时,关闭所述第一阀门和所述第三阀门,开启所述第二阀门,循环液吸收所述脱碳床层的热量后能够通过所述加热管对所述烟气管道内的烟气进行加热,当所述脱硝床层的温度低于脱硝催化起活温度时,关闭所述第二阀门和所述第三阀门,开启所述第一阀门,循环液吸收所述脱碳床层的热量后能够对所述脱硝床层进行加热,当由所述烟气进口进入的烟气和所述脱硝床层的催化剂均不需要加热和保温时,关闭所述第一阀门和所述第二阀门,开启所述第三阀门,循环液吸收所述脱碳床层的热量后通过所述回流管流回所述储液箱。Further, in the above-mentioned device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization, it also includes a two-way valve, when the decarbonization and denitrification tower is sequentially provided with When there are multiple decarburization beds and multiple denitrification beds, there are three two-way valves, and the three two-way valves are respectively the first valve, the second valve and the third valve. The first valve is set on the circulation pipeline between the denitrification bed and the decarburization bed, the second valve is set on the heating pipe, and the third valve is set on the return pipe When the flue gas entering from the flue gas inlet needs to be heated and kept warm, the first valve and the third valve are closed, the second valve is opened, and the circulating fluid absorbs the heat of the decarburization bed Finally, the flue gas in the flue gas pipeline can be heated through the heating pipe, and when the temperature of the denitration bed layer is lower than the denitration catalytic activation temperature, the second valve and the third valve are closed, When the first valve is opened, the circulating fluid can heat the denitrification bed after absorbing the heat of the decarburization bed. When heating and heat preservation are required, close the first valve and the second valve, open the third valve, and the circulating fluid will flow back to the liquid storage tank through the return pipe after absorbing the heat of the decarburization bed .

分析可知,本发明公开一种工业烟气同步脱碳脱硝及余热回收利用的装置,利用该装置能够对工业烟气同步脱碳脱硝,并能够对脱碳过程中产生的余热进行回收利用。与现有技术相比,本发明的技术方案将脱碳和脱硝在脱碳脱硝塔中同时进行,可以大大节省分步处理的设备投资和减少占地面积,节约成本和运行费用。本发明通过对脱碳产生的多余热量进行有效回收,可有力的保证脱硝的正常运行,同时回收的热量还能够用于对由烟气进口进入的烟气的加热或保温,可以降低烟气加热设备的投资,使得进口烟气的温度保持稳定,从而有利于脱碳。本发明既可以同步脱碳脱硝,又能够根据实际情况将余热用作它用,起到双重收益效果。Analysis shows that the present invention discloses a device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization. The device can decarbonize and denitrify industrial flue gas synchronously and recycle waste heat generated in the decarbonization process. Compared with the prior art, the technical solution of the present invention simultaneously performs decarbonization and denitrification in the decarbonization and denitrification tower, which can greatly save equipment investment for step-by-step treatment, reduce floor space, and save costs and operating expenses. The present invention effectively recovers the excess heat generated by decarbonization, which can effectively ensure the normal operation of denitrification. At the same time, the recovered heat can also be used to heat or keep warm the flue gas entering from the flue gas inlet, which can reduce the heating of the flue gas. The investment in equipment keeps the temperature of the imported flue gas stable, which is conducive to decarbonization. The invention can not only decarburize and denitrify synchronously, but also use the waste heat for other purposes according to the actual situation, so as to achieve double benefit effects.

附图说明Description of drawings

本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The exemplary embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. in:

图1为本发明一实施例(先脱碳再脱硝)的结构示意图。Figure 1 is a schematic structural diagram of an embodiment of the present invention (decarburization first and then denitrification).

图2为本发明一实施例的盘形管的结构示意图。Fig. 2 is a schematic structural view of a coiled tube according to an embodiment of the present invention.

图3为本发明一实施例的盘形管在反应床层内布置的结构示意图。Fig. 3 is a schematic diagram of the arrangement of coiled tubes in a reaction bed according to an embodiment of the present invention.

图4为本发明一实施例的分流格栅管的结构示意图。Fig. 4 is a schematic structural diagram of a distribution grid tube according to an embodiment of the present invention.

图5为本发明一实施例(先脱硝再脱碳)的脱碳脱硝塔结构示意图。Fig. 5 is a schematic structural diagram of a decarburization and denitrification tower according to an embodiment of the present invention (first denitration and then decarburization).

图6为本发明一实施例(同时脱碳脱硝)的脱碳脱硝塔结构示意图。Fig. 6 is a schematic structural diagram of a decarbonization and denitration tower according to an embodiment of the present invention (simultaneous decarbonization and denitrification).

附图标记说明:1脱碳脱硝塔;2反应床层;3脱碳床层;4脱硝床层;5脱硝脱碳床层;6烟气进口;7烟气出口;8换热进口;9第一换热出口;10氨水入口;11氨水管路;12雾化喷嘴;13循环管路;14储液箱;15盘形管;16分流格栅管;17第一气体检测口;18第一气体检测装置;19温度检测点;20第一温度装置;21液位计;22注液口;23泄压口;24排液阀;25输出泵;26排出管;27第二温度装置;28第二气体检测口;29第一阀门;30第二阀门;31第三阀门;32加热管;33回流管;34烟气管道;35第二换热出口。Explanation of reference signs: 1 decarbonization and denitrification tower; 2 reaction bed; 3 decarbonization bed; 4 denitration bed; 5 denitration and decarbonization bed; 6 flue gas inlet; 7 flue gas outlet; 1st heat exchange outlet; 10 ammonia water inlet; 11 ammonia water pipeline; 12 atomizing nozzle; 13 circulation pipeline; 14 liquid storage tank; 1 gas detection device; 19 temperature detection point; 20 first temperature device; 21 liquid level gauge; 22 liquid injection port; 23 pressure relief port; 24 liquid discharge valve; 25 output pump; 26 discharge pipe; 28 second gas detection port; 29 first valve; 30 second valve; 31 third valve; 32 heating pipe; 33 return pipe; 34 flue gas pipe; 35 second heat exchange outlet.

具体实施方式detailed description

下面将参考附图并结合实施例来详细说明本发明。各个示例通过本发明的解释的方式提供而非限制本发明。实际上,本领域的技术人员将清楚,在不脱离本发明的范围或精神的情况下,可在本发明中进行修改和变型。例如,示为或描述为一个实施例的一部分的特征可用于另一个实施例,以产生又一个实施例。The present invention will be described in detail below with reference to the accompanying drawings and examples. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, those skilled in the art will recognize that modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For example, features illustrated or described as part of one embodiment can be used on another embodiment to yield a still further embodiment.

在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”、“设置”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连;可以是有线电连接、无线电连接,也可以是无线通信信号连接,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top", "bottom", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation, so they cannot be understood as Limitations on the Invention. The terms "connected", "connected" and "set" used in the present invention should be understood in a broad sense, for example, they can be fixedly connected or detachably connected; they can be directly connected or indirectly connected through intermediate parts; It may be a wired electrical connection, a wireless connection, or a wireless communication signal connection, and those skilled in the art can understand the specific meanings of the above terms according to specific situations.

所附附图中示出了本发明的一个或多个示例。详细描述使用了数字和字母标记来指代附图中的特征。附图和描述中的相似或类似标记的已经用于指代本发明的相似或类似的部分。如本文所用的那样,用语“第一”、“第二”和“第三”等可互换地使用,以将一个构件与另一个区分开,且不旨在表示单独构件的位置或重要性。One or more examples of the invention are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. Like or analogous numerals in the drawings and description have been used to refer to like or analogous parts of the present invention. As used herein, the terms "first," "second," and "third," etc., are used interchangeably to distinguish one element from another and are not intended to denote the location or importance of individual elements. .

如图1至图6所示,根据本发明的实施例,提供了一种工业烟气同步脱碳脱硝及余热回收利用的装置,该装置包括:脱碳脱硝塔1、喷氨设备和反应床层2,其中,本发明的实施例以脱碳脱硝塔1为圆柱形塔体结构为例进行介绍,脱碳脱硝塔1也可根据实际情况采用方形塔体等其他形状,脱碳脱硝塔1具有烟气进口6和烟气出口7,与烟气进口6连接有烟气管道34,工业烟气依次经由烟气管道34、烟气进口6后进入脱碳脱硝塔1,在脱碳脱硝塔1内设置有多个反应床层2,多个反应床层2均位于烟气进口6和烟气出口7之间,工业烟气由烟气进口6进入,流经多个反应床层2后由烟气出口7排出,工业烟气在流经多个反应床层2的过程中进行同步脱碳脱硝。在本发明的技术方案中,对用于脱碳、脱硝或同时脱碳脱硝的反应床层2的层数不做限定,反应床层2的层数可根据实际情况而定。脱碳脱硝塔1的侧壁上设置有换热进口8和第一换热出口9,脱碳脱硝塔1的侧壁上设置有氨水入口10,喷氨设备设置在脱碳脱硝塔1内,氨水入口10与喷氨设备连通,喷氨设备能够喷出氨水,氨水雾化后在催化剂物料的作用下还原烟气中的NOX。在脱碳过程中,CO氧化成CO2释放多余热量并加热烟气,如果这部分热量不加以利用,会造成热量的浪费,且影响脱硝,被加热的烟气流入脱硝床层4,使脱硝床层4升温,当脱硝床层4的温度超出了脱硝催化剂的正常使用温度时会导致脱硝效果变差。本发明的技术方案即可以实现对脱硝床层4加热量的良好调控,保障脱硝床层4的脱硝反应正常进行,又可以实现对脱碳床层3多余热量的资源化利用。As shown in Figures 1 to 6, according to an embodiment of the present invention, a device for synchronous decarbonization and denitrification of industrial flue gas and recovery of waste heat is provided, the device includes: decarbonization and denitrification tower 1, ammonia injection equipment and a reaction bed Layer 2, wherein, the embodiment of the present invention takes the decarbonization and denitrification tower 1 as a cylindrical tower body structure as an example for introduction. The decarbonization and denitrification tower 1 can also adopt other shapes such as a square tower body according to the actual situation. The decarbonization and denitrification tower 1 It has a flue gas inlet 6 and a flue gas outlet 7, and a flue gas pipe 34 is connected to the flue gas inlet 6. The industrial flue gas enters the decarbonization and denitrification tower 1 after passing through the flue gas pipe 34 and the flue gas inlet 6 in sequence. 1 is provided with a plurality of reaction beds 2, and the plurality of reaction beds 2 are located between the flue gas inlet 6 and the flue gas outlet 7. The industrial flue gas enters through the flue gas inlet 6 and flows through the plurality of reaction beds 2. Discharged from the flue gas outlet 7, the industrial flue gas undergoes synchronous decarburization and denitration during the process of flowing through multiple reaction beds 2. In the technical solution of the present invention, there is no limit to the number of layers of the reaction bed 2 used for decarburization, denitrification or simultaneous decarburization and denitrification, and the number of layers of the reaction bed 2 can be determined according to the actual situation. The side wall of the decarbonization and denitrification tower 1 is provided with a heat exchange inlet 8 and a first heat exchange outlet 9, the side wall of the decarbonization and denitration tower 1 is provided with an ammonia water inlet 10, and the ammonia injection equipment is arranged in the decarbonization and denitration tower 1, The ammonia water inlet 10 is connected with the ammonia spraying equipment, which can spray ammonia water, and the ammonia water is atomized to reduce NO x in the flue gas under the action of the catalyst material. During the decarbonization process, CO is oxidized to CO 2 to release excess heat and heat the flue gas. If this part of the heat is not used, it will cause waste of heat and affect denitrification. The heated flue gas flows into the denitrification bed layer 4 to make denitrification The bed 4 is heated up, and when the temperature of the denitration bed 4 exceeds the normal operating temperature of the denitration catalyst, the denitration effect will be deteriorated. The technical solution of the present invention can not only realize good control of the heating amount of the denitrification bed 4 , ensure the normal progress of the denitrification reaction of the denitrification bed 4 , but also realize resource utilization of excess heat of the decarburization bed 3 .

进一步地,在本发明的技术方案中,碳指CO,硝指NOX,由烟气进口6进入脱碳脱硝塔1的烟气中CO浓度为0~15000mg/Nm3、NOX浓度为0~1000mg/Nm3,反应床层2里面的催化剂物料均是成型催化剂。脱碳脱硝塔1在脱碳的过程中会产生余热,余热利用量根据在实际脱碳反应过程中CO催化氧化所释放的热量带来的脱碳床层3升温情况而定,其中CO催化氧化使得烟气的温度升高量△T为:Further, in the technical solution of the present invention, carbon refers to CO and nitric acid refers to NO X . The CO concentration in the flue gas entering the decarbonization and denitrification tower 1 from the flue gas inlet 6 is 0-15000 mg/Nm 3 , and the NO X concentration is 0 ~1000mg/Nm 3 , the catalyst materials in the reaction bed layer 2 are all shaped catalysts. The decarbonization and denitrification tower 1 will generate waste heat during the decarburization process. The amount of waste heat utilization depends on the temperature rise of the decarburization bed 3 brought about by the heat released by the catalytic oxidation of CO during the actual decarbonization reaction process. Among them, the catalytic oxidation of CO The temperature increase △T of the flue gas is:

△T=

Figure 277430DEST_PATH_IMAGE001
△T=
Figure 277430DEST_PATH_IMAGE001

根据CO催化氧化过程,有:According to the CO catalytic oxidation process, there are:

W=Q•C•f•ηW=Q·C·f·η

f=a•GHSV+kf=a·GHSV+k

GHSV=Q/VGHSV=Q/V

得出:△T=

Figure 194439DEST_PATH_IMAGE002
Get: △T=
Figure 194439DEST_PATH_IMAGE002

其中:Q:烟气流量;Cp:烟气比热容;△T:脱碳床层CO催化氧化前后烟气温度的变化量;f:CO催化氧化转化率;a为脱碳脱硝塔内空速与CO催化氧化转化率的关系常数,为负值;k为脱碳脱硝塔内空速与CO催化氧化转化率的反应常数,为正值;GHSV:脱碳脱硝塔空速,GHSV∈[2000,20000];V:脱碳脱硝塔内脱碳催化剂装填量;W:脱碳脱硝塔内脱碳床层产热量; C:烟气中CO浓度;η:单位流量条件下CO转化为CO2时的放热量。Among them: Q: flue gas flow rate; Cp: flue gas specific heat capacity; △T: flue gas temperature change before and after CO catalytic oxidation in the decarburization bed; f: CO catalytic oxidation conversion rate; The relationship constant of CO catalytic oxidation conversion rate is a negative value; k is the reaction constant of the space velocity in the decarbonization and denitrification tower and the CO catalytic oxidation conversion rate, which is a positive value; GHSV: decarbonization and denitrification tower space velocity, GHSV∈[2000, 20000]; V: decarbonization catalyst loading in the decarbonization and denitrification tower; W: heat production of the decarbonization bed in the decarbonization and denitration tower; C: CO concentration in the flue gas; of heat release.

CO(g)+1/2O2(g)=CO2(g) △H=-283.0KJ/molCO(g)+1/2O 2 (g)=CO 2 (g) △H=-283.0KJ/mol

以CO浓度为15000mg/Nm3、流量Qm3/h、催化剂1m3、空速5000h-1、烟气比热容约为1.2KJ/m3•℃、CO完全催化氧化(转化率100%)为例,则根据1mol CO氧化成CO2可以放出283.0KJ的热量,那么15000mg/Nm3即0.54mol/Nm3可以释放的热量为152.8KJ/Nm3,Qm3/h流量条件下CO转化为CO2时的放热量为152.8*QKJ/h,则通过上述公式△T=

Figure 597739DEST_PATH_IMAGE001
进行计算得到脱碳床层3的CO催化氧化前后烟气温度的变化约127.3℃,即烟气会由于CO催化氧化实现理论升温约127.3℃,所以具有烟气余热利用价值。Take CO concentration of 15000mg/Nm 3 , flow rate of Qm 3 /h, catalyst of 1m 3 , space velocity of 5000h -1 , flue gas specific heat capacity of about 1.2KJ/m 3 •°C, complete catalytic oxidation of CO (conversion rate 100%) as an example , then 283.0KJ of heat can be released according to the oxidation of 1mol CO into CO 2 , then 15000mg/Nm 3 ie 0.54mol/Nm 3 can release 152.8KJ/Nm 3 of heat, and CO can be converted into CO 2 under the flow rate of Qm 3 /h When the heat release is 152.8*QKJ/h, then through the above formula △T=
Figure 597739DEST_PATH_IMAGE001
Calculation shows that the change of flue gas temperature before and after CO catalytic oxidation in decarburization bed 3 is about 127.3°C, that is, flue gas will achieve a theoretical temperature rise of about 127.3°C due to CO catalytic oxidation, so it has the value of flue gas waste heat utilization.

进一步地,该装置还包括有循环管路13和储液箱14,脱碳脱硝塔1的塔壁设置有夹层,循环管路13布设在夹层里,循环管路13需要具有一定的耐高温、耐腐蚀以及耐压等特性,循环管路13的管径大小可以根据实际应用情况而定,夹层内还填装有保温棉或者其它保温材料用于对脱碳脱硝塔1内部起到保温作用,循环管路13的两端分别通过换热进口8和第一换热出口9与储液箱14连通,部分反应床层2的底部设置有盘形管15,盘形管15的材质为耐腐蚀耐高温的不锈钢,盘形管15与填装在反应床层2里面的催化剂物料直接接触,脱碳脱硝塔1内的所有盘形管15通过循环管路13依次连通,循环管路13内的循环液在流经脱碳床层3或脱硝脱碳床层5的盘形管15时能够原位回收催化剂物料在脱碳过程中产生的多余热量,循环管路13内的循环液在流经脱硝床层4时能够对催化剂物料进行原位加热,保证脱硝效果。如图2和图3所示,一个盘形管15处于同一平面内,整体呈螺旋形,螺旋形的盘形管15留有足够的空隙,用以保证烟气正常流通,盘形管15的形状、尺寸和管径大小非固定,可依据实际脱碳脱硝塔1中反应床层2空间的大小以及换热的效果而定。在脱碳脱硝塔1内设有多个分流格栅管16,分流格栅管16的进口和出口均与循环管路13连通,分流格栅管16的材质为耐腐蚀耐高温的不锈钢,脱碳脱硝塔1的塔壁上设置有卡扣,分流格栅管16通过卡扣布置在脱碳床层3的上游,分流格栅管16与烟气直接接触,为了使烟气正常流通,分流格栅管16留有足够的空隙,循环管路13内的循环液在流经分流格栅管16时不仅做到原位回收脱碳床层3在脱碳过程中CO的大量氧化而产生的多余热量,而且能对进口烟气进行良好分流,同时避免增大烟气流动阻力,使得烟气顺利流通,进而使得催化剂物料与烟气充分接触反应。本发明对分流格栅管16的形状不做限定,在本发明的一实施例中,如图4所示,分流格栅管16由若干横管和若干竖管组成,若干横管依次排列,若干竖管依次排列在若干横管的上方,若干横管依次连接后与依次连接的竖管连通。在本发明的其他实施例中,分流格栅管16还可以为其他形状。脱碳脱硝塔1的侧壁上设置有第一气体检测口17,与第一气体检测口17连接有第一气体检测装置18,第一气体检测口17用于检测脱碳脱硝塔1内烟气的CO、CO2、NOX(NO、NO2)的浓度,用来确定在实际应用过程中,CO的氧化情况以及NOX的脱除情况,比如说相比于进口烟气浓度值,如果脱碳脱硝塔1内或者烟气出口7的CO2浓度较高以及NOX浓度较低的话,则意味着CO氧化程度比较高,脱碳效果比较好,NOX脱除率比较高,脱硝效果比较好。脱碳脱硝塔1内设置有多个温度检测点19,温度检测点19与设置在脱碳脱硝塔1外部的第一温度装置20连接,脱碳和脱硝反应同时在脱碳脱硝塔1中进行,第一气体检测装置18和第一温度装置20能够对脱碳脱硝塔1内的温度以及烟气中CO和NOX的含量进行时时检测。根据第一温度装置20对脱碳脱硝塔1内各个温度检测点19的温度的检测结果决定循环液的流向,通过改变循环液的流向,可以实现对烟气管道34内的烟气进行加热与保温,或对脱硝床层4内催化剂物料进行加热的目的。Further, the device also includes a circulation pipeline 13 and a liquid storage tank 14. The tower wall of the decarbonization and denitrification tower 1 is provided with an interlayer, and the circulation pipeline 13 is arranged in the interlayer. The circulation pipeline 13 needs to have certain high temperature resistance, Corrosion resistance and pressure resistance and other characteristics, the pipe diameter of the circulation pipeline 13 can be determined according to the actual application situation, and the interlayer is also filled with insulation cotton or other insulation materials for the insulation of the decarbonization and denitrification tower 1. Both ends of the circulation pipeline 13 communicate with the liquid storage tank 14 through the heat exchange inlet 8 and the first heat exchange outlet 9 respectively, and a coiled tube 15 is arranged at the bottom of part of the reaction bed 2, and the material of the coiled tube 15 is corrosion-resistant High temperature resistant stainless steel, the coiled tube 15 is in direct contact with the catalyst material filled in the reaction bed 2, all the coiled tubes 15 in the decarburization and denitrification tower 1 are connected in turn through the circulation pipeline 13, and the circulation pipeline 13 When the circulating liquid flows through the coiled tube 15 of the decarburization bed 3 or the denitrification and decarburization bed 5, the excess heat generated by the catalyst material during the decarburization process can be recovered in situ, and the circulating liquid in the circulation line 13 flows through The denitrification bed layer 4 can heat the catalyst material in situ to ensure the denitrification effect. As shown in Figure 2 and Figure 3, a coiled tube 15 is in the same plane and is in a spiral shape as a whole. The spiral coiled tube 15 leaves enough space to ensure the normal circulation of smoke. The shape, size and pipe diameter are not fixed, but can be determined according to the size of the space of the reaction bed 2 in the actual decarbonization and denitrification tower 1 and the effect of heat exchange. In the decarbonization and denitrification tower 1, a plurality of distribution grid tubes 16 are arranged, and the inlet and outlet of the distribution grid tubes 16 are connected with the circulation pipeline 13. The material of the distribution grid tubes 16 is corrosion-resistant and high-temperature-resistant stainless steel. The tower wall of the carbon denitrification tower 1 is provided with buckles, and the diversion grid tube 16 is arranged upstream of the decarbonization bed 3 through the buckle. The diversion grid tube 16 is in direct contact with the flue gas. In order to make the flue gas circulate normally, the diversion The grid tube 16 leaves enough gaps, and when the circulating fluid in the circulation line 13 flows through the diversion grid tube 16, it not only achieves in-situ recovery of the CO produced by the massive oxidation of the decarburization bed 3 during the decarburization process Excess heat, and can well divert the imported flue gas, while avoiding increasing the flow resistance of the flue gas, so that the flue gas can flow smoothly, and then the catalyst material can fully contact and react with the flue gas. The present invention does not limit the shape of the distribution grid tube 16. In one embodiment of the present invention, as shown in FIG. A plurality of vertical pipes are sequentially arranged above the several horizontal pipes, and the several horizontal pipes are connected in sequence to communicate with the sequentially connected vertical pipes. In other embodiments of the present invention, the distribution grid tube 16 may also have other shapes. The side wall of the decarbonization and denitrification tower 1 is provided with a first gas detection port 17, and a first gas detection device 18 is connected to the first gas detection port 17. The first gas detection port 17 is used to detect the smoke in the decarbonization and denitrification tower 1. The concentration of CO, CO 2 , NO X (NO, NO 2 ) in the gas is used to determine the oxidation of CO and the removal of NO X in the actual application process. For example, compared with the concentration value of the imported flue gas, If the CO2 concentration in the decarbonization and denitrification tower 1 or the flue gas outlet 7 is high and the NOx concentration is low, it means that the degree of CO oxidation is relatively high, the decarbonization effect is relatively good, the NOx removal rate is relatively high, and the denitration rate is relatively high. The effect is better. The decarbonization and denitrification tower 1 is provided with a plurality of temperature detection points 19, and the temperature detection points 19 are connected with the first temperature device 20 arranged outside the decarbonization and denitrification tower 1, and the decarburization and denitrification reactions are simultaneously carried out in the decarbonization and denitrification tower 1 The first gas detection device 18 and the first temperature device 20 can constantly detect the temperature in the decarbonization and denitrification tower 1 and the contents of CO and NO x in the flue gas. According to the detection results of the temperature of each temperature detection point 19 in the decarbonization and denitrification tower 1 by the first temperature device 20, the flow direction of the circulating fluid is determined. By changing the flow direction of the circulating fluid, the flue gas in the flue gas pipeline 34 can be heated and Insulation, or the purpose of heating the catalyst material in the denitrification bed layer 4 .

进一步地,储液箱14为储存一定体积循环液的箱体,其中的循环液可以是水或者导热油等合适的物质成分,循环液通过在脱碳脱硝塔1和储液箱14之间循环,能够吸收脱碳脱硝塔1内催化剂物料在脱碳过程中产生的热量并进行回收利用。储液箱14的侧壁上设置有液位计21,液位计21用于监测储液箱14内的循环液的液位,储液箱14的顶端设置有注液口22和泄压口23,注液口22用于向储液箱14补充循环液,泄压口23用于释放储液箱14内多余的压力,以保证装置的正常运行,储液箱14的底端设置有排液阀24,在储液箱14与换热进口8之间的管路上设置有输出泵25,循环管路13通过换热进口8与输出泵25相连通,输出泵25用于将循环液顺利送入脱碳脱硝塔1内循环管路13中,并实现循环。在脱碳脱硝塔1内的循环管路13分别与分流格栅管16、盘形管15相连接,根据是否需要对烟气进口6进入的烟气给予加热与保温以及是否需要给予脱硝床层4的催化剂物料加热与保温,最终循环液分别有三个流向,一是流向与烟气进口6连接的烟气管道34,二是流向脱硝床层4,三是直接流回储液箱14,具体选择哪个流向可根据实际反应温度需求情况而定。循环液吸收热量后利用储液箱14对热量进行储存,储液箱14还可以连接其他需要供热的设备,并对其他需要供热的设备进行供热,用以实现对余热的回收利用。Further, the liquid storage tank 14 is a box for storing a certain volume of circulating liquid, wherein the circulating liquid can be suitable material components such as water or heat transfer oil, and the circulating liquid circulates between the decarbonization and denitrification tower 1 and the liquid storage tank 14 , capable of absorbing the heat generated by the catalyst material in the decarbonization and denitrification tower 1 during the decarburization process and recycling it. A liquid level gauge 21 is arranged on the side wall of the liquid storage tank 14. The liquid level gauge 21 is used to monitor the liquid level of the circulating fluid in the liquid storage tank 14. The top of the liquid storage tank 14 is provided with a liquid injection port 22 and a pressure relief port. 23. The liquid injection port 22 is used to replenish circulating fluid to the liquid storage tank 14, and the pressure relief port 23 is used to release the excess pressure in the liquid storage tank 14 to ensure the normal operation of the device. The bottom of the liquid storage tank 14 is provided with a drain The liquid valve 24 is provided with an output pump 25 on the pipeline between the liquid storage tank 14 and the heat exchange inlet 8, and the circulation pipeline 13 is connected with the output pump 25 through the heat exchange inlet 8, and the output pump 25 is used to transfer the circulating fluid smoothly Send it into the internal circulation pipeline 13 of the decarbonization and denitrification tower 1, and realize circulation. The circulation pipeline 13 in the decarbonization and denitrification tower 1 is respectively connected with the split grid pipe 16 and the coil pipe 15, and according to whether it is necessary to provide heating and heat preservation to the flue gas entering the flue gas inlet 6 and whether it is necessary to provide a denitrification bed 4, the catalyst material is heated and kept warm, and the final circulating liquid has three flow directions, one is to flow to the flue gas pipeline 34 connected to the flue gas inlet 6, the other is to flow to the denitrification bed 4, and the third is to directly flow back to the liquid storage tank 14. Which flow direction to choose can be determined according to the actual reaction temperature requirements. After the circulating fluid absorbs heat, the liquid storage tank 14 is used to store the heat. The liquid storage tank 14 can also be connected to and supply heat to other equipment that needs heat supply, so as to realize the recovery and utilization of waste heat.

进一步地,喷氨设备包括氨水管路11和雾化喷嘴12,氨水管路11用于将氨水入口10与雾化喷嘴12连通,雾化喷嘴12能够喷出氨水并使氨水雾化,氨水雾化后与用于脱硝的催化剂物料充分接触,在催化剂物料的作用下还原烟气中的NOX,第一换热出口9设置在所有反应床层2的下游,循环液在脱碳脱硝塔1内的流向为从上到下,这样可降低循环液流动的阻力。Further, the ammonia injection equipment includes an ammonia water pipeline 11 and an atomizing nozzle 12, the ammonia water pipeline 11 is used to communicate the ammonia water inlet 10 with the atomizing nozzle 12, the atomizing nozzle 12 can spray ammonia water and atomize the ammonia water, and the ammonia water mist After denitrification, fully contact with the catalyst material used for denitrification, and reduce the NOx in the flue gas under the action of the catalyst material. The first heat exchange outlet 9 is arranged downstream of all the reaction beds 2, and the circulating liquid is in the decarburization and denitrification tower 1 The flow direction inside is from top to bottom, which can reduce the resistance of circulating fluid flow.

进一步地,烟气进口6位于脱碳脱硝塔1的顶部,烟气出口7位于脱碳脱硝塔1的底部,烟气出口7连通有排出管26,烟气由烟气进口6进入脱碳脱硝塔1、由烟气出口7通过排出管26排出,在排出管26上设置有第二温度装置27和第二气体检测口28,与第二气体检测口28连接有第二气体检测装置,第二温度装置27和第二气体检测装置能够对烟气出口7排出的烟气的温度以及CO和NOX的含量进行检测。Further, the flue gas inlet 6 is located at the top of the decarbonization and denitrification tower 1, the flue gas outlet 7 is located at the bottom of the decarbonization and denitrification tower 1, and the flue gas outlet 7 is connected with a discharge pipe 26, and the flue gas enters the decarbonization and denitrification tower from the flue gas inlet 6. Tower 1 is discharged from the flue gas outlet 7 through the discharge pipe 26. A second temperature device 27 and a second gas detection port 28 are arranged on the discharge pipe 26, and a second gas detection device is connected to the second gas detection port 28. The second temperature device 27 and the second gas detection device can detect the temperature of the flue gas discharged from the flue gas outlet 7 and the contents of CO and NO x .

进一步地,如果烟气进口6处烟气的温度为100℃~180℃,如图1所示,反应床层2包括脱碳床层3和脱硝床层4,烟气在脱碳脱硝塔1内脱碳脱硝的顺序为先脱碳再脱硝,由烟气进口6至烟气出口7依次设置有多个脱碳床层3和多个脱硝床层4,换热进口8设置在首个脱碳床层3的上游,喷氨设备的雾化喷嘴12设置在首个脱硝床层4的上游,即:喷氨设备的雾化喷嘴12设置在脱碳床层3和脱硝床层4两者之间空隙的中间位置,如此设置能够避免由雾化喷嘴12喷出的氨水被脱碳床层3的高温烟气过度氧化,还能使氨水雾化后与脱硝床层4里的催化剂物料充分接触,保证脱硝的效果。多个分流格栅管16由上至下分别设置在多个脱碳床层3的上游,在本发明的一实施例中,分流格栅管16设置有两个,两个分流格栅管16分别设置在首个脱碳床层3和第二个脱碳床层3的上游,在多个脱碳床层3和多个脱硝床层4之间的脱碳脱硝塔1的侧壁上设置有第二换热出口35,循环管路13与第二换热出口35均连通,第二换热出口35连通有加热管32和回流管33,回流管33与储液箱14连通,加热管32经过烟气管道34,加热管32用于加热由烟气管道34进入烟气进口6的烟气。Further, if the temperature of the flue gas at the flue gas inlet 6 is 100°C to 180°C, as shown in Figure 1, the reaction bed 2 includes a decarburization bed 3 and a denitrification bed 4, and the flue gas passes through the decarbonization and denitrification tower 1 The sequence of internal decarburization and denitrification is first decarburization and then denitrification. Multiple decarburization beds 3 and multiple denitrification beds 4 are arranged in sequence from the flue gas inlet 6 to the flue gas outlet 7. The heat exchange inlet 8 is set at the first denitrification bed. Upstream of the carbon bed 3, the atomizing nozzle 12 of the ammonia spraying equipment is set upstream of the first denitrification bed 4, that is: the atomizing nozzle 12 of the ammonia spraying equipment is set on both the decarbonization bed 3 and the denitration bed 4 In the middle of the gap between them, this setting can prevent the ammonia water sprayed out by the atomizing nozzle 12 from being over-oxidized by the high-temperature flue gas in the decarburization bed 3, and can also make the ammonia water atomized and fully mixed with the catalyst material in the denitrification bed 4. Contact to ensure the effect of denitrification. A plurality of split grid tubes 16 are respectively arranged upstream of multiple decarburization beds 3 from top to bottom. In one embodiment of the present invention, two split grid tubes 16 are provided, and two split grid tubes 16 They are arranged upstream of the first decarbonization bed 3 and the second decarburization bed 3 respectively, and are arranged on the side wall of the decarburization and denitrification tower 1 between multiple decarbonization beds 3 and multiple denitrification beds 4 There is a second heat exchange outlet 35, the circulation pipeline 13 is connected with the second heat exchange outlet 35, the second heat exchange outlet 35 is connected with a heating pipe 32 and a return pipe 33, the return pipe 33 is connected with the liquid storage tank 14, and the heating pipe 32 passes through the flue gas pipe 34, and the heating pipe 32 is used to heat the flue gas entering the flue gas inlet 6 from the flue gas pipe 34.

进一步地,如果烟气进口6处烟气的温度为180℃~240℃,则反应床层2包括脱碳床层3和脱硝床层4,烟气在脱碳脱硝塔1内脱碳脱硝的顺序为先脱硝再脱碳,由烟气进口6至烟气出口7依次设置有多个脱硝床层4和多个脱碳床层3,换热进口8设置在首个脱碳床层3的上游,喷氨设备的雾化喷嘴12设置在首个脱硝床层4的上游,多个分流格栅管16由上至下分别设置在多个脱碳床层3的上游。在一个实施例中,如图5所示,共设置有二个脱硝床层4和四个脱碳床层3。Further, if the temperature of the flue gas at the flue gas inlet 6 is 180°C to 240°C, the reaction bed 2 includes a decarburization bed 3 and a denitrification bed 4, and the flue gas is decarbonized and denitrated in the decarbonization and denitrification tower 1. The sequence is denitrification first and then decarbonization. Multiple denitrification beds 4 and multiple decarbonization beds 3 are arranged sequentially from the flue gas inlet 6 to the flue gas outlet 7, and the heat exchange inlet 8 is set at the first decarbonization bed 3. Upstream, the atomizing nozzle 12 of the ammonia injection equipment is arranged upstream of the first denitrification bed 4, and a plurality of split grid pipes 16 are respectively arranged upstream of the plurality of decarburization beds 3 from top to bottom. In one embodiment, as shown in FIG. 5 , two denitrification beds 4 and four decarburization beds 3 are provided.

进一步地,如果烟气进口6处烟气的温度为240℃~280℃,则反应床层2包括脱硝脱碳床层5,烟气在脱碳脱硝塔1内同时脱碳脱硝,由烟气进口6至烟气出口7依次设置有多个脱硝脱碳床层5,换热进口8设置在首个脱硝脱碳床层5的上游,喷氨设备的雾化喷嘴12设置在首个脱硝脱碳床层5的上游,多个分流格栅管16由上至下分别设置在多个脱硝脱碳床层5的上游。在一个实施例中,如图6所示,共设置有六个脱硝脱碳床层5。Further, if the temperature of the flue gas at the flue gas inlet 6 is 240°C to 280°C, the reaction bed 2 includes a denitrification and decarburization bed 5, and the flue gas is simultaneously decarbonized and denitrified in the decarbonization and denitrification tower 1, and the flue gas From the inlet 6 to the flue gas outlet 7, multiple denitrification and decarbonization beds 5 are arranged in sequence, the heat exchange inlet 8 is arranged upstream of the first denitrification and decarbonization bed 5, and the atomizing nozzle 12 of the ammonia injection equipment is arranged on the first denitrification and decarbonization bed 5. Upstream of the carbon bed 5, a plurality of split grid pipes 16 are respectively arranged upstream of the plurality of denitrification and decarbonization beds 5 from top to bottom. In one embodiment, as shown in FIG. 6 , six denitrification and decarburization beds 5 are provided.

进一步地,该装置还包括双通阀,双通阀为耐高温、耐腐蚀、操作灵活的控制阀门,双通阀用于控制循环管路13内循环液的流向,通过打开或者关闭双通阀最终控制流经脱碳床层3带有所回收下来的热量的循环液的流向。根据是否需要给予烟气进口6进入的烟气进行加热与保温以及是否需要给予脱硝床层4的催化剂物料加热与保温,循环液最终分别有三个流向,一是流向与进口烟气连接的烟气管道34,二是流向脱硝床层4,三是直接流回储液箱14,具体选择哪个流向可根据实际反应温度需求情况而定。Further, the device also includes a two-way valve, which is a control valve with high temperature resistance, corrosion resistance and flexible operation. The two-way valve is used to control the flow direction of the circulating fluid in the circulation line 13. By opening or closing the two-way valve Finally, the flow direction of the circulating liquid with recovered heat flowing through the decarburization bed 3 is controlled. Depending on whether it is necessary to heat and insulate the flue gas entering the flue gas inlet 6 and whether it is necessary to heat and insulate the catalyst material in the denitrification bed layer 4, the circulating fluid finally has three flow directions, one is to flow to the flue gas connected to the imported flue gas The second one of the pipeline 34 flows to the denitrification bed layer 4, and the third one directly flows back to the liquid storage tank 14. The specific choice of which flow direction can be determined according to the actual reaction temperature requirements.

对于进口烟温180℃~240℃先脱硝再脱碳和240℃~280℃同时脱碳脱硝则是在进口烟温100℃~180℃先脱碳再脱硝所利用的装置的基础上,进行调节喷氨设备、循环管路13、盘形管15以及分流格栅管16的上下位置即可。For the imported flue gas temperature of 180°C ~ 240°C first denitration and then decarburization and 240°C ~ 280°C simultaneous decarbonization and denitrification is based on the device used for the first decarbonization and then denitrification at the inlet flue temperature of 100°C ~ 180°C. The upper and lower positions of the ammonia spraying equipment, the circulation pipeline 13, the coiled pipe 15 and the distribution grid pipe 16 are sufficient.

实施例1:Example 1:

在本实施例中,烟气进口6处烟气的温度为100℃~180℃, 烟气在脱碳脱硝塔1内脱碳脱硝的顺序为先脱碳再脱硝,如图1所示,由烟气进口6至烟气出口7依次设置有两个脱碳床层3和四个脱硝床层4,脱碳床层3装填专门用于脱碳的催化剂,脱硝床层4装填专门用于脱硝的催化剂。分流格栅管16设置有两个,两个分流格栅管16分别设置在两个脱碳床层3的上游,喷氨设备的雾化喷嘴12设置在首个脱硝床层4的上游。温度检测点19设置有两个,一个温度检测点19设置在两个脱碳床层3之间、另一个温度检测点19设置在第二个脱硝床层4和第三个脱硝床层4之间,每个温度检测点19均连接有一个第一温度装置20。第一气体检测口17设置在首个脱硝床层4和第二个脱硝床层4之间。两个脱碳床层3、第三个脱硝床层4和第四个脱硝床层4的底部均设置有盘形管15,脱碳床层3内的盘形管15以及分流格栅管16用于吸收在脱碳的过程中产生的余热,脱硝床层4内的盘形管15用于用于对脱硝床层4内催化剂物料进行加热,由于首个脱硝床层4和第二个脱硝床层4均靠近脱碳床层3,虽然可以利用脱碳床层3的盘形管15内的循环液回收大部分的热量,但也会加热部分烟气,使烟气升温,当烟气进入首个脱硝床层4和第二个脱硝床层4时,烟气温度足够高,烟气温度可以保障脱硝反应的进行了,催化剂物料不需要供热,烟气经过第三个脱硝床层4和第四个脱硝床层4时,烟气温度下降,较低的烟气温度不利用脱硝,因此在首个脱硝床层4和第二个脱硝床层4内不需要设置盘形管15,而在第三个脱硝床层4和第四个脱硝床层4内需要设置盘形管15。In this embodiment, the temperature of the flue gas at the 6 flue gas inlets is 100°C to 180°C, and the sequence of decarbonization and denitrification of the flue gas in the decarbonization and denitrification tower 1 is first decarburization and then denitrification, as shown in Figure 1, by From the flue gas inlet 6 to the flue gas outlet 7, there are two decarbonization beds 3 and four denitration beds 4 in sequence. The decarburization bed 3 is filled with a catalyst specially used for decarbonization, and the denitrification bed 4 is filled with a special catalyst for denitrification. catalyst. There are two splitter grid pipes 16, and the two splitter grille pipes 16 are respectively arranged upstream of the two decarburization beds 3, and the atomizing nozzle 12 of the ammonia injection equipment is arranged upstream of the first denitrification bed 4. There are two temperature detection points 19, one temperature detection point 19 is set between the two decarburization beds 3, and the other temperature detection point 19 is set between the second denitration bed 4 and the third denitration bed 4 Between, each temperature detection point 19 is connected with a first temperature device 20 . The first gas detection port 17 is arranged between the first denitration bed 4 and the second denitration bed 4 . The bottoms of the two decarburization beds 3 , the third denitrification bed 4 and the fourth denitrification bed 4 are all provided with coiled tubes 15 , and the coiled tubes 15 in the decarburization bed 3 and the split grid tubes 16 Used to absorb the waste heat generated during the decarburization process, the coiled tube 15 in the denitration bed 4 is used to heat the catalyst material in the denitration bed 4, because the first denitration bed 4 and the second denitration The beds 4 are all close to the decarburization bed 3, although most of the heat can be recovered by using the circulating fluid in the coiled tube 15 of the decarburization bed 3, it will also heat part of the flue gas to heat up the flue gas. When entering the first denitration bed 4 and the second denitration bed 4, the temperature of the flue gas is high enough to ensure the progress of the denitration reaction, the catalyst material does not need to be heated, and the flue gas passes through the third denitration bed 4 and the fourth denitrification bed 4, the flue gas temperature drops, and the lower flue gas temperature does not use denitrification, so there is no need to set a coiled pipe 15 in the first denitrification bed 4 and the second denitrification bed 4 , and coiled tubes 15 need to be set in the third denitration bed 4 and the fourth denitration bed 4 .

在本实施例中,双通阀设置有三个,三个双通阀分别为第一阀门29、第二阀门30和第三阀门31,第一阀门29设置在首个脱硝床层4和第二个脱硝床层4之间的循环管路13上,第二阀门30设置在加热管32上,第三阀门31设置回流管33上。第一温度装置20与第一阀门29、第二阀门30和第三阀门31均连接,第一气体检测口17和第一温度装置20可传输反馈,第一温度装置20根据温度检测点19的监测值能够对第一阀门29、第二阀门30和第三阀门31进行自动控制,进而控制循环液在循环管路13内的流向。也可通过人工的方式根据第一气体检测口17和第二气体检测口28检测的气体浓度值对第一阀门29、第二阀门30和第三阀门31进行控制,进而控制循环液的流向。双通阀的数目和位置非固定,可以灵活变动,但最终循环液的三种流向需要保持不变。In this embodiment, there are three two-way valves, the three two-way valves are respectively the first valve 29, the second valve 30 and the third valve 31, and the first valve 29 is set on the first denitrification bed layer 4 and the second On the circulating pipeline 13 between the two denitrification beds 4, the second valve 30 is arranged on the heating pipe 32, and the third valve 31 is arranged on the return pipe 33. The first temperature device 20 is connected to the first valve 29, the second valve 30 and the third valve 31. The first gas detection port 17 and the first temperature device 20 can transmit feedback. The monitoring value can automatically control the first valve 29 , the second valve 30 and the third valve 31 , and then control the flow direction of the circulating fluid in the circulating pipeline 13 . The first valve 29 , the second valve 30 and the third valve 31 can also be controlled manually according to the gas concentration values detected by the first gas detection port 17 and the second gas detection port 28 , so as to control the flow direction of the circulating fluid. The number and position of the two-way valves are not fixed and can be changed flexibly, but the three flow directions of the final circulating fluid need to remain unchanged.

当由烟气进口6进入的烟气需要加热与保温时,关闭第一阀门29和第三阀门31,开启第二阀门30,循环液由储液箱14经输出泵25流出,依次经过换热进口8、循环管路13、分流格栅管16、脱碳床层3内的盘形管15和第二换热出口35后,通过加热管32流向烟气管道34,循环液吸收脱碳床层3的热量后能够通过加热管32对由烟气进口6进入的烟气进行加热。当脱硝床层4的温度低于脱硝催化起活温度时,关闭第二阀门30和第三阀门31,开启第一阀门29,循环液由储液箱14经输出泵25流出,依次经过换热进口8、循环管路13、分流格栅管16、脱碳床层3内的盘形管15、第三个脱硝床层4内的盘形管15、第四个脱硝床层4内的盘形管15和第二换热出口35后,流回储液箱14完成循环,循环液吸收脱碳床层3的热量后在流经脱硝床层4内的盘形管15时能够对相应的脱硝床层4进行加热。当由烟气进口6进入的烟气和脱硝床层4的催化剂均不需要加热和保温时,关闭第一阀门29和第二阀门30,开启第三阀门31,循环液由储液箱14经输出泵25流出,依次经过换热进口8、循环管路13、分流格栅管16、脱碳床层3内的盘形管15和第一换热出口9,然后通过回流管33流回储液箱14完成循环,循环液吸收脱碳床层3的热量后通过回流管33流回储液箱14进行存储。When the flue gas entering from the flue gas inlet 6 needs to be heated and kept warm, the first valve 29 and the third valve 31 are closed, and the second valve 30 is opened, and the circulating fluid flows out from the liquid storage tank 14 through the output pump 25, and undergoes heat exchange in turn. After the inlet 8, the circulation pipeline 13, the split grid pipe 16, the coiled pipe 15 in the decarburization bed 3 and the second heat exchange outlet 35, it flows to the flue gas pipe 34 through the heating pipe 32, and the circulating fluid absorbs the decarburization bed The heat from the layer 3 can then pass through the heating pipe 32 to heat the flue gas entering through the flue gas inlet 6 . When the temperature of the denitration bed layer 4 is lower than the denitration catalytic activation temperature, the second valve 30 and the third valve 31 are closed, the first valve 29 is opened, and the circulating fluid flows out from the liquid storage tank 14 through the output pump 25, and then passes through the heat exchange Inlet 8, circulation pipeline 13, split grid tube 16, coiled tube 15 in the decarburization bed 3, coiled tube 15 in the third denitrification bed 4, disc in the fourth denitrification bed 4 After the circular tube 15 and the second heat exchange outlet 35, it flows back to the liquid storage tank 14 to complete the cycle. After the circulating fluid absorbs the heat of the decarburization bed 3, when it flows through the coiled tube 15 in the denitrification bed 4, it can The denitrification bed layer 4 is heated. When neither the flue gas entering through the flue gas inlet 6 nor the catalyst of the denitrification bed 4 needs to be heated and kept warm, the first valve 29 and the second valve 30 are closed, the third valve 31 is opened, and the circulating fluid is passed through the liquid storage tank 14 The output pump 25 flows out, passes through the heat exchange inlet 8, the circulation pipeline 13, the split grid pipe 16, the coiled pipe 15 in the decarburization bed 3 and the first heat exchange outlet 9, and then flows back to the storage tank through the return pipe 33. The liquid tank 14 completes the circulation, and the circulating liquid flows back to the liquid storage tank 14 through the return pipe 33 after absorbing the heat of the decarburization bed 3 for storage.

在本实施例中,当第一温度装置20监测到脱碳床层3的温度较高,且已经超出180℃时,第一温度装置20自动控制第一阀门29、第二阀门30和第三阀门31,使循环液流入脱碳脱硝塔1下方的脱硝床层4,进而使脱硝床层4的温度达到脱硝所需要的温度,以满足正常的脱硝。如果第一气体检测口17和第二气体检测口28检测到脱碳脱硝塔1出口的NOX浓度较高,则意味着脱硝效率较低,可以通过人工的方式控制循环液的流向,使循环液流入脱硝床层4,提高脱硝床层4的温度,最终提高脱硝效率。In this embodiment, when the first temperature device 20 detects that the temperature of the decarburization bed 3 is high and has exceeded 180° C., the first temperature device 20 automatically controls the first valve 29, the second valve 30 and the third valve. The valve 31 allows the circulating fluid to flow into the denitrification bed 4 below the decarburization and denitrification tower 1, so that the temperature of the denitrification bed 4 reaches the temperature required for denitrification, so as to meet the normal denitrification. If the first gas detection port 17 and the second gas detection port 28 detect that the NOx concentration at the outlet of the decarbonization and denitrification tower 1 is relatively high, it means that the denitrification efficiency is low, and the flow direction of the circulating liquid can be manually controlled to make the circulation The liquid flows into the denitrification bed layer 4 to increase the temperature of the denitrification bed layer 4 and ultimately improve the denitrification efficiency.

在本实施例中,在一个脱碳脱硝塔1内既能实现脱硝也能实现脱碳,同时脱碳过程中所产生的热量还可以通过循环液的方式进行充分的利用,也就是说实现余热利用,将利用来的热量可以用来给进口烟气加热也可以给脱硝床层4供热,当两者都不需要这部分热量时,可以将回收的热量进行备用或者给其它供热设备来供热。In this embodiment, both denitrification and decarburization can be realized in a decarbonization and denitrification tower 1, and the heat generated during the decarbonization process can also be fully utilized by means of circulating fluid, that is to say, waste heat can be realized Utilize, the heat that will be used can be used to heat the imported flue gas or supply heat to the denitrification bed layer 4. When neither of these heat is needed, the recovered heat can be used for backup or for other heating equipment. heating.

实施例2:Example 2:

在本实施例中,如图5所示,烟气进口6处烟气的温度为180℃~240℃, 烟气在脱碳脱硝塔1内脱碳脱硝的顺序为先脱硝再脱碳,由烟气进口6至烟气出口7依次设置有二个脱硝床层4和四个脱碳床层3,脱碳床层3装填专门用于脱碳的催化剂,脱硝床层4装填专门用于脱硝的催化剂。分流格栅管16设置有两个,两个分流格栅管16分别设置在首个脱碳床层3的上游和第二个脱碳床层3的上游。喷氨设备的雾化喷嘴12设置在首个脱硝床层4的上游。温度检测点19设置有一个,该温度检测点19设置在第二个脱硝床层4与首个脱碳床层3之间,温度检测点19连接有第一温度装置20。首个脱碳床层3、第二个脱碳床层3和第三个脱碳床层3的底部均设置有盘形管15,脱碳床层3内的盘形管15以及分流格栅管16用于吸收在脱碳的过程中产生的余热。由于脱硝床层4靠近烟气进口6,烟气的温度能够保证脱硝床层4正常实现脱硝,不必为脱硝床层4的催化剂物料进行供热,因此在脱硝床层4内不设置盘形管15。第四个脱碳床层3以上的三个脱碳床层3氧化释放出来的热量,在循环液回收大部分热量后,剩余的热量可以给烟气进行一定程度的升温,当烟气到达第四个脱碳床层3时,温度足以进行正常的脱碳,而且第四个脱碳床层3处于脱碳脱硝塔1的最下面,考虑可能不会再释放出来大量的热量,所以对第四个脱碳床层3既没有进行余热利用也没有进行补充热量,因此第四个脱碳床层3不设置盘形管15。In this embodiment, as shown in Figure 5, the temperature of the flue gas at the 6 flue gas inlets is 180°C to 240°C, and the sequence of decarbonization and denitrification of the flue gas in the decarbonization and denitrification tower 1 is denitrification first and then decarburization. From the flue gas inlet 6 to the flue gas outlet 7, there are two denitration beds 4 and four decarbonization beds 3 in sequence. The decarburization bed 3 is filled with a catalyst specially used for decarbonization, and the denitrification bed 4 is filled with a special denitrification bed. catalyst. There are two split grid tubes 16, and the two split grid tubes 16 are respectively set upstream of the first decarburization bed 3 and upstream of the second decarburization bed 3. The atomizing nozzle 12 of the ammonia injection equipment is arranged upstream of the first denitrification bed 4 . One temperature detection point 19 is provided, and the temperature detection point 19 is disposed between the second denitrification bed 4 and the first decarburization bed 3 , and the temperature detection point 19 is connected with a first temperature device 20 . The bottoms of the first decarburization bed 3 , the second decarburization bed 3 and the third decarburization bed 3 are all provided with coiled tubes 15 , and the coiled tubes 15 in the decarburization bed 3 and the splitter grid Tube 16 is used to absorb waste heat generated during decarburization. Since the denitrification bed 4 is close to the flue gas inlet 6, the temperature of the flue gas can ensure the denitrification of the denitrification bed 4 normally, and there is no need to provide heat for the catalyst material in the denitrification bed 4. Therefore, no coil pipe is arranged in the denitrification bed 4. 15. The heat released by the oxidation of the three decarburization beds 3 above the fourth decarburization bed 3, after the circulating fluid recovers most of the heat, the remaining heat can raise the temperature of the flue gas to a certain extent, when the flue gas reaches the first When there are four decarburization beds 3, the temperature is sufficient for normal decarburization, and the fourth decarburization bed 3 is at the bottom of the decarburization and denitrification tower 1, considering that a large amount of heat may not be released, so the first The four decarburization bed layers 3 neither utilize waste heat nor supplement heat, so the fourth decarburization bed layer 3 is not provided with a coiled pipe 15 .

在本实施例中,循环液仅有一个流向,循环液由储液箱14经输出泵25流出,依次经过换热进口8、循环管路13、分流格栅管16、脱碳床层3内的盘形管15和第一换热出口9后,直接流回储液箱14,循环液吸收的脱碳床层3的热量被存储在储液箱14。第一温度装置20监测到脱硝床层4的温度以及第一气体检测口17和第二气体检测口28检测到NOX的浓度值符合NOX脱除效率时,脱碳床层3的热量由循环液收集后将回流到储液箱14备用或给其它需要供热的设备进行供热,无需再给进口烟气、脱硝床层4进行供热。In this embodiment, the circulating fluid has only one flow direction, and the circulating fluid flows out from the liquid storage tank 14 through the output pump 25, and then passes through the heat exchange inlet 8, the circulating pipeline 13, the split grid tube 16, and the decarburization bed 3 in sequence. After the coiled tube 15 and the first heat exchange outlet 9, it directly flows back to the liquid storage tank 14, and the heat absorbed by the circulating fluid in the decarburization bed 3 is stored in the liquid storage tank 14. When the first temperature device 20 monitored the temperature of the denitrification bed 4 and the first gas detection port 17 and the second gas detection port 28 detected the concentration value of NO x to meet the NO x removal efficiency, the heat of the decarburization bed 3 was determined by After the circulating liquid is collected, it will flow back to the liquid storage tank 14 for standby or provide heat for other equipment that needs heat supply, and there is no need to supply heat for the imported flue gas and the denitrification bed 4 .

实施例3:Example 3:

在本实施例中,如图6所示,烟气进口6处烟气的温度为240℃~280℃,烟气在脱碳脱硝塔1内脱碳脱硝的顺序为同时脱碳脱硝,由烟气进口6至烟气出口7依次设置有六个脱硝脱碳床层5,脱硝脱碳床层5内的脱碳催化剂和脱硝催化剂可以是同一种催化剂也可以是不同种类的催化剂,可视实际应用情况而定,最终的目的是同步实现脱碳和脱硝。分流格栅管16设置有两个,两个分流格栅管16分别设置在首个脱硝脱碳床层5的上游和第二个脱硝脱碳床层5的上游。喷氨设备设置在首个脱硝脱碳床层5的上游。温度检测点19设置有一个,该温度检测点19设置在首个脱硝脱碳床层5的上游,温度检测点19连接有第一温度装置20。首个脱硝脱碳床层5、第二个脱硝脱碳床层5和第三个脱硝脱碳床层5的底部均设置有盘形管15,脱硝脱碳床层5内的盘形管15以及分流格栅管16用于吸收在脱碳的过程中产生的余热。In this embodiment, as shown in Figure 6, the temperature of the flue gas at the 6 flue gas inlets is 240°C to 280°C, and the sequence of decarbonization and denitrification of the flue gas in the decarbonization and denitrification tower 1 is simultaneous decarbonization and denitrification. From the gas inlet 6 to the flue gas outlet 7, there are six denitrification and decarbonization beds 5 in sequence. The decarburization catalyst and denitration catalyst in the denitration and decarbonization bed 5 can be the same catalyst or different types of catalysts, depending on the actual situation. Depending on the application situation, the ultimate goal is to simultaneously achieve decarbonization and denitrification. There are two split grid tubes 16, and the two split grid tubes 16 are respectively set upstream of the first denitration and decarburization bed 5 and upstream of the second denitration and decarbonization bed 5. The ammonia injection equipment is set upstream of the first denitrification and decarbonization bed 5. One temperature detection point 19 is provided, and the temperature detection point 19 is disposed upstream of the first denitrification and decarburization bed 5 , and the temperature detection point 19 is connected with a first temperature device 20 . The bottoms of the first denitrification and decarbonization bed 5, the second denitration and decarbonization bed 5 and the third denitration and decarbonization bed 5 are all provided with coiled tubes 15, and the coiled tubes 15 in the denitrification and decarburization bed 5 And the split grid pipe 16 is used to absorb the waste heat generated in the process of decarburization.

在本实施例中,循环液仅有一个流向,循环液由储液箱14经输出泵25流出,依次经过换热进口8、循环管路13、分流格栅管16、脱硝脱碳床层5内的盘形管15和第一换热出口9后,直接流回储液箱14,循环液吸收的脱硝脱碳床层5的热量被存储在储液箱14。由于脱硝脱碳床层5在脱碳时CO大量氧化,脱硝脱碳床层5温度升高,使第一温度装置20所测的温度高于脱硝脱碳床层5脱硝所需温度,且第一气体检测口17和第二气体检测口28检测的塔体出口的NOX浓度值较高,脱硝效率较低,应利用循环液降低脱硝脱碳床层5的温度,以满足同时脱碳脱硝的温度需求。In this embodiment, the circulating fluid has only one flow direction, and the circulating fluid flows out from the liquid storage tank 14 through the output pump 25, and then passes through the heat exchange inlet 8, the circulating pipeline 13, the split grid tube 16, and the denitrification and decarburization bed 5 After the inner coiled tube 15 and the first heat exchange outlet 9 , it directly flows back to the liquid storage tank 14 , and the heat absorbed by the circulating fluid in the denitrification and decarburization bed 5 is stored in the liquid storage tank 14 . Since the denitrification and decarburization bed 5 is oxidized in large quantities during decarburization, the temperature of the denitrification and decarburization bed 5 rises, so that the temperature measured by the first temperature device 20 is higher than the temperature required for the denitrification of the denitrification and decarburization bed 5, and the second The first gas detection port 17 and the second gas detection port 28 detect the NOx concentration at the outlet of the tower body is relatively high, and the denitrification efficiency is low. The temperature of the denitrification and decarburization bed 5 should be lowered by circulating liquid to meet the requirements of simultaneous decarburization and denitrification. temperature requirements.

从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention have achieved the following technical effects:

一种工业烟气同步脱碳脱硝及余热回收利用的装置,利用该装置能够对工业烟气同步脱碳脱硝,并能够对脱碳过程中产生的余热进行回收利用。A device for synchronous decarbonization and denitrification of industrial flue gas and waste heat recovery and utilization. The device can simultaneously decarbonize and denitrify industrial flue gas, and can recycle waste heat generated in the decarbonization process.

与现有技术相比,本发明的技术方案可以根据烟气的温度动态调整脱碳脱硝塔1内的布置,将脱碳和脱硝在脱碳脱硝塔1中同时进行,可以大大节省分步处理的设备投资和减少占地面积,节约成本和运行费用。本发明通过对脱碳产生的多余热量进行有效回收,实现了对余热的资源化利用,有力的保证脱硝的正常运行,同时回收的热量还能够用于对由烟气进口6进入的烟气的加热或保温,降低烟气加热设备的投资,使得进口烟气的温度保持稳定,从而有利于脱碳。本发明的技术方案既可以同步脱碳脱硝,又能够根据实际情况将余热用作它用,起到双重收益效果。Compared with the prior art, the technical solution of the present invention can dynamically adjust the layout of the decarbonization and denitrification tower 1 according to the temperature of the flue gas, and simultaneously perform decarburization and denitrification in the decarbonization and denitrification tower 1, which can greatly save step-by-step processing Equipment investment and reduce floor space, saving costs and operating costs. The present invention effectively recovers the excess heat generated by decarbonization, realizes the resource utilization of waste heat, effectively guarantees the normal operation of denitrification, and at the same time, the recovered heat can also be used for the recovery of the flue gas entering through the flue gas inlet 6 Heating or heat preservation reduces the investment in flue gas heating equipment and keeps the temperature of imported flue gas stable, which is beneficial to decarbonization. The technical solution of the invention can not only decarbonize and denitrify synchronously, but also use waste heat for other purposes according to actual conditions, thereby achieving double benefit effects.

以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (6)

1. A device for synchronously decarbonizing, denitrating and recycling waste heat of industrial flue gas, which is characterized in that,
the device comprises: a decarbonization and denitration tower, an ammonia spraying device and a reaction bed layer, wherein,
the decarbonization and denitration tower is provided with a flue gas inlet and a flue gas outlet, a plurality of reaction beds are arranged in the decarbonization and denitration tower, the reaction beds are all positioned between the flue gas inlet and the flue gas outlet,
the side wall of the decarburization denitration tower is provided with a heat exchange inlet and a first heat exchange outlet,
an ammonia water inlet is formed in the side wall of the decarburization denitration tower, the ammonia spraying equipment is arranged in the decarburization denitration tower, and the ammonia water inlet is communicated with the ammonia spraying equipment;
the device also comprises a circulating pipeline and a liquid storage tank, wherein an interlayer is arranged on the tower wall of the decarburization and denitration tower, the circulating pipeline is arranged in the interlayer, two ends of the circulating pipeline are respectively communicated with the liquid storage tank through the heat exchange inlet and the first heat exchange outlet,
the bottom of part of the reaction bed layer is provided with a coil pipe which is directly contacted with the catalyst material filled in the reaction bed layer, all the coil pipes in the decarburization and denitration tower are sequentially communicated through the circulating pipeline,
a plurality of flow distribution grating pipes are arranged in the decarburization denitration tower, and inlets and outlets of the flow distribution grating pipes are communicated with the circulation pipeline;
a first gas detection port is formed in the side wall of the decarburization and denitration tower, a first gas detection device is connected with the first gas detection port, a plurality of temperature detection points are arranged in the decarburization and denitration tower, and the temperature detection points are connected with a first temperature device arranged outside the decarburization and denitration tower;
the flue gas inlet is positioned at the top of the decarburization denitration tower, a flue gas pipeline is connected with the flue gas inlet, the flue gas outlet is positioned at the bottom of the decarburization denitration tower, the flue gas outlet is communicated with a discharge pipe, flue gas enters the decarburization denitration tower from the flue gas inlet and is discharged from the flue gas outlet through the discharge pipe, a second temperature device and a second gas detection port are arranged on the discharge pipe, and a second gas detection device is connected with the second gas detection port;
the temperature of the flue gas at the flue gas inlet is 100-180 ℃, the reaction bed layer comprises decarburization beds and denitration beds, a plurality of decarburization beds and a plurality of denitration beds are sequentially arranged from the flue gas inlet to the flue gas outlet, the heat exchange inlet is arranged at the upstream of the first decarburization bed, the ammonia spraying equipment is arranged at the upstream of the first denitration bed, a plurality of flow distribution grid pipes are respectively arranged at the upstream of the plurality of decarburization beds from top to bottom, a second heat exchange outlet is arranged on the side wall of the decarburization denitration tower between the plurality of decarburization beds and the plurality of denitration beds, the circulating pipeline is communicated with the second heat exchange outlet, the second heat exchange outlet is communicated with a heating pipe and a return pipe, the return pipe is communicated with the liquid storage tank, the heating pipe passes through the flue gas pipeline, and the heating pipe is used for heating the flue gas entering the flue gas inlet;
if the temperature of the flue gas at the flue gas inlet is 180-240 ℃, the reaction bed layer comprises a decarburization bed layer and a denitrification bed layer, a plurality of denitrification bed layers and a plurality of decarburization bed layers are sequentially arranged from the flue gas inlet to the flue gas outlet, the heat exchange inlet is arranged at the upstream of the first decarburization bed layer, the ammonia spraying equipment is arranged at the upstream of the first denitrification bed layer, a plurality of flow dividing grating pipes are respectively arranged at the upstream of the plurality of decarburization bed layers from top to bottom,
if the temperature of the flue gas at the flue gas inlet is 240-280 ℃, the reaction bed layer comprises a denitration and decarburization bed layer, a plurality of denitration and decarburization bed layers are sequentially arranged from the flue gas inlet to the flue gas outlet, the heat exchange inlet is arranged at the upstream of the first denitration and decarburization bed layer, the ammonia injection equipment is arranged at the upstream of the first denitration and decarburization bed layer, and the plurality of flow distribution grid pipes are respectively arranged at the upstream of the plurality of denitration and decarburization bed layers from top to bottom.
2. The device for synchronously decarbonizing and denitrating industrial flue gas and recycling waste heat according to claim 1, is characterized in that,
and the interlayer is filled with a heat insulation material.
3. The device for synchronously decarbonizing and denitrating industrial flue gas and recycling waste heat according to claim 1, is characterized in that,
a liquid level meter is arranged on the side wall of the liquid storage tank,
the top end of the liquid storage tank is provided with a liquid injection port and a pressure relief port,
a liquid discharge valve is arranged at the bottom end of the liquid storage tank,
an output pump is arranged on a pipeline between the liquid storage tank and the heat exchange inlet.
4. The device for synchronous decarbonization and denitration and waste heat recovery of industrial flue gas according to claim 1, which is characterized in that,
the ammonia spraying equipment comprises an ammonia water pipeline and an atomizing nozzle, the ammonia water pipeline is used for communicating the ammonia water inlet with the atomizing nozzle,
the first heat exchange outlet is arranged at the downstream of all the reaction beds.
5. The device for synchronously decarbonizing and denitrating industrial flue gas and recycling waste heat according to claim 1, is characterized in that,
carbon means CO and nitro means NO X The concentration of CO in the flue gas entering the decarburization and denitration tower from the flue gas inlet is 0-15000 mg/Nm 3 、NO X The concentration is 0-1000 mg/Nm 3 And the catalyst materials in the reaction bed layer are all formed catalysts.
6. The device for synchronous decarbonization and denitration and waste heat recovery of industrial flue gas according to claim 1, which is characterized in that,
the device also comprises a two-way valve, when a plurality of decarburization beds and a plurality of denitration beds are sequentially arranged in the decarburization denitration tower from the flue gas inlet to the flue gas outlet, the number of the two-way valve is three, the three two-way valve is respectively a first valve, a second valve and a third valve, the first valve is arranged on the circulation pipeline between the denitration beds and the decarburization beds, the second valve is arranged on the heating pipe, the third valve is arranged on the return pipe,
when the flue gas entering from the flue gas inlet needs to be heated and insulated, the first valve and the third valve are closed, the second valve is opened, the circulating liquid can heat the flue gas in the flue gas pipeline through the heating pipe after absorbing the heat of the decarburization bed layer,
when the temperature of the denitration bed layer is lower than the denitration catalytic activation temperature, the second valve and the third valve are closed, the first valve is opened, the denitration bed layer can be heated after the heat of the denitration bed layer is absorbed by the circulating liquid,
when the flue gas entering from the flue gas inlet and the catalyst of the denitration bed layer do not need heating and heat preservation, the first valve and the second valve are closed, the third valve is opened, and circulating liquid flows back to the liquid storage tank through the return pipe after absorbing the heat of the denitration bed layer.
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