CN114459179B - Artificial ice rink carbon dioxide direct evaporation type ice making system and application method thereof - Google Patents
Artificial ice rink carbon dioxide direct evaporation type ice making system and application method thereof Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C3/00—Processes or apparatus specially adapted for producing ice or snow for winter sports or similar recreational purposes, e.g. for sporting installations; Producing artificial snow
- F25C3/02—Processes or apparatus specially adapted for producing ice or snow for winter sports or similar recreational purposes, e.g. for sporting installations; Producing artificial snow for ice rinks
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B1/00—Compression machines, plants or systems with non-reversible cycle
- F25B1/10—Compression machines, plants or systems with non-reversible cycle with multi-stage compression
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
- F25B40/06—Superheaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/30—Expansion means; Dispositions thereof
- F25B41/31—Expansion valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
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Abstract
Description
技术领域technical field
本发明属于人工冰场制冰技术领域,具体来说涉及一种人工冰场二氧化碳直接蒸发式制冰系统及其使用方法。The invention belongs to the technical field of ice making in artificial ice rinks, and in particular relates to a carbon dioxide direct evaporation type ice making system for artificial ice rinks and a method for using the same.
背景技术Background technique
传统人工冰场制冰系统采用卤代烃类制冷剂的液态冷却机组并以乙二醇或盐水作为载冷剂来冷却人工冰场的混凝土地板进而完成制冰过程。但是《蒙特利尔议定书基加利修正案》对高GWP的卤代烃类制冷剂实行了淘汰和限制,因此氨和二氧化碳等自然工质成为了冰场制冷系统工质的必由之路。氨制冷剂易燃有毒,存在安全隐患,人员密集区域一般限制使用。因此二氧化碳制冰系统成为了人工冰场的最佳选择。The traditional artificial ice rink ice making system uses a liquid cooling unit with halogenated hydrocarbon refrigerants and uses ethylene glycol or brine as a refrigerant to cool the concrete floor of the artificial ice rink to complete the ice making process. However, the "Kigali Amendment to the Montreal Protocol" eliminated and restricted high-GWP halogenated hydrocarbon refrigerants, so natural working fluids such as ammonia and carbon dioxide have become the only way for ice rink refrigeration system working fluids. Ammonia refrigerant is flammable and poisonous, which poses safety hazards, and its use is generally restricted in crowded areas. Therefore, the carbon dioxide ice making system has become the best choice for artificial ice rinks.
二氧化碳为天然制冷剂,无毒,不可燃,消耗臭氧潜能值为0,全球变暖潜能值为1,具有环境友好性。二氧化碳直接蒸发式制冰系统中,二氧化碳在冰场盘管内直接蒸发换热制冰,可以更好的保证冰面温度均匀性。同时无中间换热环节,可以提升制冰系统能效。Carbon dioxide is a natural refrigerant, non-toxic, non-flammable, with an ozone depletion potential of 0 and a global warming potential of 1, and is environmentally friendly. In the carbon dioxide direct evaporative ice-making system, carbon dioxide is directly evaporated in the ice rink coil to exchange heat and make ice, which can better ensure the temperature uniformity of the ice surface. At the same time, there is no intermediate heat exchange link, which can improve the energy efficiency of the ice making system.
二氧化碳的临界温度为31.2℃,外界温度较高时,只能采用跨临界循环,存在较大的节流损失,因此常用引射器回收节流过程的膨胀功以提升能效。The critical temperature of carbon dioxide is 31.2°C. When the external temperature is high, only a transcritical cycle can be used, and there is a large throttling loss. Therefore, ejectors are often used to recover the expansion work of the throttling process to improve energy efficiency.
现有二氧化碳制冰系统中多只考虑了跨临界运行情况,而冰场要全年制冷,当外界温度低于临界温度时,制冰系统跨临界运行使得其能耗过高,所以寻找一种在不同外界温度下,能实现跨临界工况和亚临界工况相互转换并使得系统在所有工况下都能高效运行成为必要。同时,虽然很多人提出了采用引射器回收制冷系统膨胀功的方案,但是引射器的变工况适应能力是有限的,如何实现多种工况(特别是跨临界和亚临界工况)下系统能稳定高效运行一直是行业难题。Most of the existing carbon dioxide ice-making systems only consider the transcritical operation, and the ice rink needs to be refrigerated throughout the year. When the outside temperature is lower than the critical temperature, the transcritical operation of the ice-making system will cause its energy consumption to be too high. Therefore, we are looking for a Under different external temperatures, it is necessary to realize the mutual conversion between transcritical and subcritical working conditions and make the system operate efficiently under all working conditions. At the same time, although many people have proposed the use of ejectors to recover the expansion work of the refrigeration system, the adaptability of ejectors to variable working conditions is limited. How to achieve multiple working conditions (especially transcritical and subcritical working conditions) The stable and efficient operation of the down system has always been an industry problem.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的在于提供一种人工冰场二氧化碳直接蒸发式制冰系统,该人工冰场二氧化碳直接蒸发式制冰系统通过6个控制阀的启闭来实现制冰系统的多种工况高效稳定运行,满足全年各时段的冰场制冰需求。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a carbon dioxide direct evaporative ice-making system for an artificial ice rink, which realizes the ice-making system through the opening and closing of six control valves. It operates efficiently and stably in a variety of working conditions to meet the ice production needs of the ice rink at various times throughout the year.
本发明的目的是通过下述技术方案予以实现的。The purpose of the present invention is achieved through the following technical solutions.
一种人工冰场二氧化碳直接蒸发式制冰系统,包括:主系统和至少1个子系统,其中,An artificial ice rink carbon dioxide direct evaporation ice-making system, including: a main system and at least one subsystem, wherein,
所述主系统包括:第一级压缩机、第二级压缩机、第一气体冷却器、第二气体冷却器、冷凝器、回热器和气液分离器,所述第一级压缩机的输出端与所述第二气体冷却器的输入端管路连通,所述回热器的第二输入端和第二气体冷却器之间连接有并联设置的第一管路和第二管路,所述第一管路上安装有冷凝器和第一控制阀,所述第二管路上安装有第二级压缩机、第一气体冷却器和第二控制阀;The main system includes: a first-stage compressor, a second-stage compressor, a first gas cooler, a second gas cooler, a condenser, a regenerator and a gas-liquid separator, and the output of the first-stage compressor end is communicated with the input end pipeline of the second gas cooler, and the first pipeline and the second pipeline arranged in parallel are connected between the second input end of the regenerator and the second gas cooler, so A condenser and a first control valve are installed on the first pipeline, and a second-stage compressor, a first gas cooler and a second control valve are installed on the second pipeline;
所述第一级压缩机的输入端与所述回热器的第一输出端管路连通,所述回热器的第一输入端与所述气液分离器的气体输出端管路连通,在所述气液分离器和所述回热器的第二输出端之间连通有1个所述子系统或多个并联的所述子系统;The input end of the first-stage compressor is connected to the first output end of the regenerator, and the first input end of the regenerator is connected to the gas output end of the gas-liquid separator. One subsystem or multiple parallel subsystems are communicated between the gas-liquid separator and the second output end of the regenerator;
每个所述子系统包括:引射器、第一膨胀阀、第二膨胀阀、循环罐和冰场蒸发盘管,所述气液分离器的液体输出端与所述循环罐的液体输入端通过管路连通且之间的管路上安装有所述第二膨胀阀,所述气液分离器的气液输入端与所述回热器的第二输出端之间设置有并联的第三管路和第四管路,在所述第三管路上安装有所述第一膨胀阀和第三控制阀,在所述第四管路上安装有所述引射器和第四控制阀,所述引射器的吸入口与所述循环罐的气体输出端连通;所述循环罐的液体输出端与所述冰场蒸发盘管的输入端管路连通且之间的管路上安装有一工质泵,所述冰场蒸发盘管的输出端与所述循环罐的气液输入端之间连通有第五管路,在所述第五管路上安装有第五控制阀,第六管路的一端与所述引射器和气液分离器之间的管路连通,另一端与所述第五控制阀和冰场蒸发盘管之间的第五管路连通,在所述第六管路上安装有第六控制阀。Each of the subsystems includes: an ejector, a first expansion valve, a second expansion valve, a circulation tank and an ice field evaporation coil, the liquid output end of the gas-liquid separator is connected to the liquid input end of the circulation tank The second expansion valve is installed on the pipeline connected through the pipeline, and the third pipe connected in parallel is arranged between the gas-liquid input end of the gas-liquid separator and the second output end of the regenerator. The first expansion valve and the third control valve are installed on the third pipeline, the ejector and the fourth control valve are installed on the fourth pipeline, and the The suction port of the ejector communicates with the gas output end of the circulation tank; the liquid output end of the circulation tank communicates with the input end pipeline of the ice rink evaporation coil, and a working medium pump is installed on the pipeline between them , a fifth pipeline is communicated between the output end of the ice rink evaporation coil and the gas-liquid input end of the circulation tank, a fifth control valve is installed on the fifth pipeline, and one end of the sixth pipeline It communicates with the pipeline between the ejector and the gas-liquid separator, and the other end communicates with the fifth pipeline between the fifth control valve and the ice rink evaporation coil, and the sixth pipeline is installed with Sixth control valve.
在上述技术方案中,所述冷凝器的输入端用于与所述第一控制阀连通。In the above technical solution, the input end of the condenser is used to communicate with the first control valve.
在上述技术方案中,所述第二级压缩机的输入端用于与所述第二控制阀连通。In the above technical solution, the input end of the second-stage compressor is used to communicate with the second control valve.
在上述技术方案中,所述第四控制阀位于所述引射器和回热器之间的第四管路上。In the above technical solution, the fourth control valve is located on the fourth pipeline between the ejector and the regenerator.
在上述技术方案中,所述第三控制阀位于第一膨胀阀和回热器之间的第三管路上。In the above technical solution, the third control valve is located on the third pipeline between the first expansion valve and the regenerator.
在上述技术方案中,从所述回热器的第二输入端进入的气体在所述回热器内进行放热,再从所述回热器的第二输出端排出;从所述回热器的第一输入端进入的气体在所述回热器内进行吸热,再从所述回热器的第一输出端排出。In the above technical solution, the gas entering from the second input end of the regenerator releases heat in the regenerator, and then is discharged from the second output end of the regenerator; from the regenerator The gas entering the first input end of the regenerator absorbs heat in the regenerator, and then is discharged from the first output end of the regenerator.
上述人工冰场二氧化碳直接蒸发式制冰系统的使用方法,包括方式一、方式二、方式三和方式四中的一种:The above method of using the carbon dioxide direct evaporative ice-making system of the artificial ice rink includes one of
方式一、使所述第一控制阀、第四控制阀和第五控制阀保持通路,使所述第二控制阀、第三控制阀和第六控制阀断路,使所述第二膨胀阀起到节流作用;Method 1: keep the first control valve, the fourth control valve and the fifth control valve in communication, make the second control valve, the third control valve and the sixth control valve disconnect, and make the second expansion valve activate to the throttling effect;
方式二、使所述第一控制阀、第三控制阀和第六控制阀保持通路,使所述第二控制阀、第四控制阀和第五控制阀断路,使所述第一膨胀阀起到节流作用且第二膨胀阀为通路不起节流作用;Method 2: keep the first control valve, the third control valve and the sixth control valve in open circuit, make the second control valve, the fourth control valve and the fifth control valve disconnect, and make the first expansion valve activate To the throttling effect and the second expansion valve does not have a throttling effect for the passage;
方式三、使所述第二控制阀、第四控制阀和第五控制阀保持通路,使所述第一控制阀、第三控制阀和第六控制阀断路,使所述第二膨胀阀起到节流作用;Method 3: keep the second control valve, the fourth control valve and the fifth control valve in communication, make the first control valve, the third control valve and the sixth control valve disconnect, and make the second expansion valve activate to the throttling effect;
方式四、使所述第二控制阀、第三控制阀和第六控制阀保持通路,使所述第一控制阀、第四控制阀和第五控制阀断路,使所述第一膨胀阀起到节流作用且第二膨胀阀为通路不起节流作用。Mode 4: keep the second control valve, the third control valve and the sixth control valve in open circuit, make the first control valve, the fourth control valve and the fifth control valve disconnect, and make the first expansion valve activate to the throttling effect and the second expansion valve does not have a throttling effect for the passage.
在上述技术方案中,当室外温度高于20~25℃时,采用所述方式三或方式四(两种方式同为跨临界循环,方式三为引射器回收膨胀功,膨胀过程前后压差较大,膨胀过程中有大量的能量被浪费,当制冷工况稳定在设计工况时,制冰冷负荷和设计负荷相差不大,方式三的引射器回收膨胀功可以达到提高人工冰场二氧化碳直接蒸发式制冰系统能效的效果;相反在制冷工况变化剧烈,如人工冰场二氧化碳直接蒸发式制冰系统启闭时,制冰冷负荷变化大,引射器的工况调节能力较差,工作不稳定,控制起来不方便,采用方式四第一膨胀阀节流,使人工冰场二氧化碳直接蒸发式制冰系统运行更稳定);当室外温度低于20~25℃时,采用所述方式一或方式二(两种方式同为亚临界循环,方式一为引射器回收膨胀功,当制冷工况稳定在设计工况时,制冰冷负荷和设计负荷相差不大,方式一的引射器回收膨胀功可以达到提高人工冰场二氧化碳直接蒸发式制冰系统能效的效果;相反在制冷工况变化剧烈,如人工冰场二氧化碳直接蒸发式制冰系统启闭时,制冰冷负荷变化大,引射器的工况调节能力较差,工作不稳定,控制起来不方便,采用方式二第一膨胀阀节流,使人工冰场二氧化碳直接蒸发式制冰系统运行更稳定)。In the above technical solution, when the outdoor temperature is higher than 20-25°C, the method three or four is adopted (the two methods are both transcritical cycles, and the third method is that the ejector recovers the expansion work, and the pressure difference before and after the expansion process Larger, a lot of energy is wasted during the expansion process. When the cooling condition is stable at the design condition, the cooling load of the ice making is not much different from the design load. The recovery of expansion work by the ejector in the third way can increase the carbon dioxide of the artificial ice rink The effect of the energy efficiency of the direct evaporative ice-making system; on the contrary, when the cooling conditions change drastically, such as when the carbon dioxide direct evaporative ice-making system of the artificial ice rink is turned on and off, the ice-making cooling load changes greatly, and the working condition adjustment ability of the ejector is poor. The work is unstable and it is inconvenient to control. The fourth expansion valve is used to throttle the flow to make the carbon dioxide direct evaporation ice-making system of the artificial ice rink run more stably); when the outdoor temperature is lower than 20-25°C, use the above-mentioned
考虑到冰场需要全年制冷,室外温度和负荷相对较低时采用亚临界循环,通过第二气体冷却器和冷凝器进行放热过程;室外温度和负荷较高时通过双级压缩来实现跨临界循环,此时需通过第一、二气体冷却器进行放热,可以很好的实现跨临界与亚临界的相互转换与衔接。同时采用引射器时,把引射器与循环罐相连,引射循环罐中的气体到气液分离器最终回到第一级压缩机,来完成膨胀功的回收;同时与引射器并联有第一膨胀阀,在亚临界循环过程中,如果第一级压缩机出口压力相对较低,可以直接使用第一膨胀阀来完成节流。同时在气液分离器后再设置第二膨胀阀,进行对引射器出口液体的蒸发压力、蒸发温度的微调,系统可以在气液分离器后并联多个子系统实现多组冰场蒸发盘管的制冰,每组冰场蒸发盘管都可通过第二膨胀阀进行微调,增加了制冷系统的机动性,增强了制冷系统可控性。Considering that the ice rink needs to be refrigerated throughout the year, a subcritical cycle is used when the outdoor temperature and load are relatively low, and the heat release process is performed through the second gas cooler and condenser; In the critical cycle, heat release needs to be performed through the first and second gas coolers, which can well realize the mutual conversion and connection of transcritical and subcritical. When the ejector is used at the same time, connect the ejector to the circulation tank, inject the gas in the circulation tank to the gas-liquid separator and finally return to the first-stage compressor to complete the recovery of expansion work; at the same time, it is connected in parallel with the ejector There is a first expansion valve. During the subcritical cycle, if the outlet pressure of the first stage compressor is relatively low, the first expansion valve can be directly used to complete throttling. At the same time, the second expansion valve is installed after the gas-liquid separator to fine-tune the evaporation pressure and evaporation temperature of the ejector outlet liquid. The system can connect multiple subsystems in parallel after the gas-liquid separator to realize multiple sets of ice rink evaporation coils. Each ice rink evaporator coil can be fine-tuned through the second expansion valve, which increases the mobility of the refrigeration system and enhances the controllability of the refrigeration system.
附图说明Description of drawings
图1为本发明人工冰场二氧化碳直接蒸发式制冰系统的结构示意图(1个子系统);Fig. 1 is the structural representation (1 subsystem) of the carbon dioxide direct evaporative ice-making system of the artificial ice rink of the present invention;
图2为本发明人工冰场二氧化碳直接蒸发式制冰系统的结构示意图(2个子系统);Fig. 2 is a structural schematic diagram (two subsystems) of the carbon dioxide direct evaporation ice-making system of the artificial ice rink of the present invention;
图3为本发明人工冰场二氧化碳直接蒸发式制冰系统的运行第一压焓图;Fig. 3 is the operating first pressure-enthalpy diagram of the carbon dioxide direct evaporation ice-making system of the artificial ice rink of the present invention;
图4为本发明人工冰场二氧化碳直接蒸发式制冰系统的运行第二压焓图。Fig. 4 is the second pressure-enthalpy diagram of the operation of the carbon dioxide direct evaporation ice-making system of the artificial ice rink of the present invention.
其中,1-1:第一气体冷却器,1-2:第二级压缩机,1-3:第二控制阀,1-4:第二气体冷却器,1-5:第一级压缩机,1-6:回热器,1-7:气液分离器,1-8:第一控制阀,1-9:冷凝器,2-1:第二膨胀阀,2-2:循环罐,2-3:第五控制阀,2-4:工质泵,2-5:第六控制阀,2-6:冰场蒸发盘管,2-7:引射器,2-8:第四控制阀,2-9:第三控制阀,2-10:第一膨胀阀。Among them, 1-1: first gas cooler, 1-2: second stage compressor, 1-3: second control valve, 1-4: second gas cooler, 1-5: first stage compressor , 1-6: regenerator, 1-7: gas-liquid separator, 1-8: first control valve, 1-9: condenser, 2-1: second expansion valve, 2-2: circulation tank, 2-3: fifth control valve, 2-4: working medium pump, 2-5: sixth control valve, 2-6: ice evaporator coil, 2-7: ejector, 2-8: fourth Control valve, 2-9: third control valve, 2-10: first expansion valve.
具体实施方式Detailed ways
下面结合具体实施例进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with specific embodiments.
实施例1Example 1
如图所示,一种人工冰场二氧化碳直接蒸发式制冰系统,包括:主系统和至少1个子系统,其中,As shown in the figure, an artificial ice rink carbon dioxide direct evaporation ice-making system includes: a main system and at least one subsystem, wherein,
主系统包括:第一级压缩机1-5(C1)、第二级压缩机1-2(C2)、第一气体冷却器1-1(GC1)、第二气体冷却器1-4(GC2)、冷凝器1-9(Co)、回热器1-6(IHE)和气液分离器1-7(GLS),第一级压缩机1-5的输出端与第二气体冷却器1-4的输入端管路连通,回热器1-6的第二输入端和第二气体冷却器1-4之间连接有并联设置的第一管路和第二管路,第一管路上安装有冷凝器1-9和第一控制阀1-8(CV1),第二管路上安装有第二级压缩机1-2、第一气体冷却器1-1和第二控制阀1-3(CV2);冷凝器1-9的输入端用于与第一控制阀1-8连通,第二级压缩机1-2的输入端用于与第二控制阀1-3连通。The main system includes: first-stage compressor 1-5 (C1), second-stage compressor 1-2 (C2), first gas cooler 1-1 (GC1), second gas cooler 1-4 (GC2 ), condenser 1-9 (Co), regenerator 1-6 (IHE) and gas-liquid separator 1-7 (GLS), the output of the first stage compressor 1-5 is connected with the second gas cooler 1- The input end of 4 is connected to the pipeline, and the first pipeline and the second pipeline arranged in parallel are connected between the second input end of the regenerator 1-6 and the second gas cooler 1-4, and the first pipeline is installed Condenser 1-9 and first control valve 1-8 (CV1) are arranged, and second stage compressor 1-2, first gas cooler 1-1 and second control valve 1-3 ( CV2); the input end of the condenser 1-9 is used to communicate with the first control valve 1-8, and the input end of the second stage compressor 1-2 is used to communicate with the second control valve 1-3.
第一级压缩机1-5的输入端与回热器1-6的第一输出端管路连通,回热器1-6的第一输入端与气液分离器1-7的气体输出端管路连通,在气液分离器1-7和回热器1-6的第二输出端之间连通有1个子系统或多个并联的子系统;The input end of the first-stage compressor 1-5 is in pipeline communication with the first output end of the regenerator 1-6, and the first input end of the regenerator 1-6 is connected with the gas output end of the gas-liquid separator 1-7 The pipeline is connected, and there is one subsystem or multiple parallel subsystems connected between the gas-liquid separator 1-7 and the second output end of the regenerator 1-6;
每个子系统包括:引射器2-7(Ej)、第一膨胀阀2-10(ExV1)、第二膨胀阀2-1(ExV2)、循环罐2-2(ET)和冰场蒸发盘管2-6(E),气液分离器1-7的液体输出端与循环罐2-2的液体输入端通过管路连通且之间的管路上安装有第二膨胀阀2-1,气液分离器1-7的气液输入端与回热器1-6的第二输出端之间设置有并联的第三管路和第四管路,在第三管路上安装有第一膨胀阀2-10和第三控制阀2-9(CV3),在第四管路上安装有引射器2-7和第四控制阀2-8(CV4),第四控制阀2-8位于引射器2-7和回热器1-6之间的第四管路上,第三控制阀2-9位于第一膨胀阀2-10和回热器1-6之间的第三管路上。Each subsystem includes: ejector 2-7 (Ej), first expansion valve 2-10 (ExV1), second expansion valve 2-1 (ExV2), circulation tank 2-2 (ET) and ice evaporator Pipe 2-6(E), the liquid output end of the gas-liquid separator 1-7 communicates with the liquid input end of the circulation tank 2-2 through the pipeline and the second expansion valve 2-1 is installed on the pipeline between them, and the gas A third pipeline and a fourth pipeline connected in parallel are arranged between the gas-liquid input end of the liquid separator 1-7 and the second output end of the regenerator 1-6, and a first expansion valve is installed on the third pipeline 2-10 and the third control valve 2-9 (CV3), the ejector 2-7 and the fourth control valve 2-8 (CV4) are installed on the fourth pipeline, and the fourth control valve 2-8 is located in the ejector On the fourth pipeline between the first expansion valve 2-7 and the regenerator 1-6, the third control valve 2-9 is located on the third pipeline between the first expansion valve 2-10 and the regenerator 1-6.
引射器2-7的吸入口与循环罐2-2的气体输出端连通;循环罐2-2的液体输出端与冰场蒸发盘管2-6的输入端管路连通且之间的管路上安装有一工质泵2-4(P),冰场蒸发盘管2-6的输出端与循环罐2-2的气液输入端之间连通有第五管路,在第五管路上安装有第五控制阀2-3(CV5),第六管路的一端与引射器2-7和气液分离器1-7之间的管路连通,另一端与第五控制阀2-3和冰场蒸发盘管2-6之间的第五管路连通,在第六管路上安装有第六控制阀2-5(CV6)。The suction port of the ejector 2-7 communicates with the gas output end of the circulation tank 2-2; the liquid output end of the circulation tank 2-2 communicates with the input end pipeline of the ice evaporator coil 2-6 and the pipe between them There is a working medium pump 2-4(P) installed on the road, and a fifth pipeline is connected between the output end of the ice rink evaporation coil 2-6 and the gas-liquid input end of the circulation tank 2-2, and a fifth pipeline is installed on the fifth pipeline. There is a fifth control valve 2-3 (CV5), one end of the sixth pipeline communicates with the pipeline between the ejector 2-7 and the gas-liquid separator 1-7, and the other end communicates with the fifth control valve 2-3 and The fifth pipeline between the ice rink evaporation coils 2-6 is connected, and a sixth control valve 2-5 (CV6) is installed on the sixth pipeline.
从回热器1-6的第二输入端进入的气体在回热器1-6内进行放热,再从回热器1-6的第二输出端排出;从回热器1-6的第一输入端进入的气体在回热器1-6内进行吸热,再从回热器1-6的第一输出端排出。The gas entering from the second input end of the regenerator 1-6 releases heat in the regenerator 1-6, and then is discharged from the second output end of the regenerator 1-6; from the regenerator 1-6 The gas entering the first input end absorbs heat in the regenerator 1-6, and then is discharged from the first output end of the regenerator 1-6.
引射器和第三管路与气液分离器连接的气液输入端可以为两个不同的气液输入端。The gas-liquid input ports connecting the injector and the third pipeline to the gas-liquid separator can be two different gas-liquid input ports.
如图1所示为1个子系统,如图2所示为2个子系统。One subsystem is shown in Figure 1, and two subsystems are shown in Figure 2.
上述人工冰场二氧化碳直接蒸发式制冰系统的使用方法,包括方式一、方式二、方式三和方式四中的一种:The above method of using the carbon dioxide direct evaporative ice-making system of the artificial ice rink includes one of
方式一(亚临界循环、引射器回收膨胀功)、使第一控制阀1-8、第四控制阀2-8和第五控制阀2-3保持通路,使第二控制阀1-3、第三控制阀2-9和第六控制阀2-5断路,使第二膨胀阀2-1起到节流作用;Mode 1 (subcritical cycle, recovery of expansion work by the ejector), keep the first control valve 1-8, the fourth control valve 2-8 and the fifth control valve 2-3 open, and make the second control valve 1-3 , The third control valve 2-9 and the sixth control valve 2-5 are disconnected, so that the second expansion valve 2-1 plays a throttling role;
方式二(亚临界循环、未回收膨胀功)、使第一控制阀1-8、第三控制阀2-9和第六控制阀2-5保持通路,使第二控制阀1-3、第四控制阀2-8和第五控制阀2-3断路,使第一膨胀阀2-10起到节流作用且第二膨胀阀2-1为通路不起节流作用;Mode 2 (subcritical cycle, unrecovered expansion work), keep the first control valve 1-8, the third control valve 2-9 and the sixth control valve 2-5 in the passage, make the second control valve 1-3, the sixth control valve The four control valves 2-8 and the fifth control valve 2-3 are disconnected, so that the first expansion valve 2-10 plays a throttling role and the second expansion valve 2-1 is a passage without throttling;
方式三(跨临界循环、引射器回收膨胀功)、使第二控制阀1-3、第四控制阀2-8和第五控制阀2-3保持通路,使第一控制阀1-8、第三控制阀2-9和第六控制阀2-5断路,使第二膨胀阀2-1起到节流作用;Mode 3 (transcritical cycle, recovery of expansion work by the ejector), keep the second control valve 1-3, the fourth control valve 2-8 and the fifth control valve 2-3 open, and make the first control valve 1-8 , The third control valve 2-9 and the sixth control valve 2-5 are disconnected, so that the second expansion valve 2-1 plays a throttling role;
方式四(跨临界循环、未回收膨胀功)、使第二控制阀1-3、第三控制阀2-9和第六控制阀2-5保持通路,使第一控制阀1-8、第四控制阀2-8和第五控制阀2-3断路,使第一膨胀阀2-10起到节流作用且第二膨胀阀2-1为通路不起节流作用。Mode 4 (transcritical cycle, unrecovered expansion work), keep the second control valve 1-3, the third control valve 2-9 and the sixth control valve 2-5 open, make the first control valve 1-8, the sixth control valve The fourth control valve 2-8 and the fifth control valve 2-3 are disconnected, so that the first expansion valve 2-10 plays a role of throttling and the second expansion valve 2-1 is a passage and does not have a role of throttling.
当室外温度高于20~25℃时,采用方式三或方式四(两种方式同为跨临界循环,方式三为引射器回收膨胀功,膨胀过程前后压差较大,膨胀过程中有大量的能量被浪费,当制冷工况稳定在设计工况时,制冰冷负荷和设计负荷相差不大,方式三的引射器回收膨胀功可以达到提高人工冰场二氧化碳直接蒸发式制冰系统能效的效果;相反在制冷工况变化剧烈,如人工冰场二氧化碳直接蒸发式制冰系统启闭时,制冰冷负荷变化大,引射器的工况调节能力较差,工作不稳定,控制起来不方便,采用方式四第一膨胀阀节流,使人工冰场二氧化碳直接蒸发式制冰系统运行更稳定);当室外温度低于20~25℃时,采用方式一或方式二(两种方式同为亚临界循环,方式一为引射器回收膨胀功,当制冷工况稳定在设计工况时,制冰冷负荷和设计负荷相差不大,方式一的引射器回收膨胀功可以达到提高人工冰场二氧化碳直接蒸发式制冰系统能效的效果;相反在制冷工况变化剧烈,如人工冰场二氧化碳直接蒸发式制冰系统启闭时,制冰冷负荷变化大,引射器的工况调节能力较差,工作不稳定,控制起来不方便,采用方式二第一膨胀阀节流,使人工冰场二氧化碳直接蒸发式制冰系统运行更稳定)。When the outdoor temperature is higher than 20-25°C, adopt
实施例2Example 2
一种人工冰场二氧化碳直接蒸发式制冰系统,包括:第一级压缩机(C1)、第二级压缩机(C2)、第一气体冷却器(GC1)、第二气体冷却器(GC2)、冷凝器(Co)、回热器(IHE)、第一膨胀阀(ExV1)、第二膨胀阀(ExV2)、引射器(Ej)、气液分离器(GLS)、循环罐(ET)、工质泵(P)、冰场蒸发盘管(E),第一~第六控制阀(CV1、CV2、CV3、CV4、CV5、CV6)。An artificial ice rink carbon dioxide direct evaporative ice-making system, including: a first-stage compressor (C1), a second-stage compressor (C2), a first gas cooler (GC1), and a second gas cooler (GC2) , condenser (Co), regenerator (IHE), first expansion valve (ExV1), second expansion valve (ExV2), ejector (Ej), gas-liquid separator (GLS), circulation tank (ET) , Working fluid pump (P), ice evaporator coil (E), first to sixth control valves (CV1, CV2, CV3, CV4, CV5, CV6).
第一级压缩机(C1)的输出端和第二气体冷却器(GC2)的输入端相连,第二级压缩机(C2)的输入端和冷凝器(Co)的输入端均与第二气体冷却器(GC2)的输出端相连,第二级压缩机(C2)的输出端与第一气体冷却器(GC1)的输入端相连,第一气体冷却器(GC1)的输出端和冷凝器(Co)的输出端均与回热器(IHE)的第二输入端相连。The output of the first-stage compressor (C1) is connected to the input of the second gas cooler (GC2), and the input of the second-stage compressor (C2) and the input of the condenser (Co) are connected to the second gas The output of the cooler (GC2) is connected, the output of the second stage compressor (C2) is connected to the input of the first gas cooler (GC1), the output of the first gas cooler (GC1) is connected to the condenser ( The outputs of Co) are all connected to the second input of the regenerator (IHE).
回热器(IHE)的第一输入端与气液分离器(GLS)的气体输出端相连,回热器(IHE)的第一输出端与第一级压缩机(C1)的输入端相连,回热器(IHE)的第二输出端与第一膨胀阀(ExV1)的输入端和引射器(Ej)的喷嘴均相连。The first input end of the regenerator (IHE) is connected to the gas output end of the gas-liquid separator (GLS), and the first output end of the regenerator (IHE) is connected to the input end of the first-stage compressor (C1), The second output end of the regenerator (IHE) is connected with the input end of the first expansion valve (ExV1) and the nozzle of the ejector (Ej).
引射器(Ej)的输出端与气液分离器(GLS)的气液输入端相连,第一膨胀阀(ExV1)的输出端与气液分离器(GLS)的气液输入端相连,气液分离器(GLS)的液体输出端与第二膨胀阀(ExV2)的输入端相连。The output of the ejector (Ej) is connected to the gas-liquid input of the gas-liquid separator (GLS), and the output of the first expansion valve (ExV1) is connected to the gas-liquid input of the gas-liquid separator (GLS). The liquid output of the liquid separator (GLS) is connected to the input of the second expansion valve (ExV2).
循环罐(ET)的液体输入端与第二膨胀阀(ExV2)的输出端相连,循环罐(ET)的气体输出端与引射器(Ej)的吸入口相连,循环罐(ET)的液体输出端与工质泵(P)的输入端相连,工质泵(P)与冰场蒸发盘管(E)的输入端相连,冰场蒸发盘管(E)的输出端与循环罐(ET)的气液输入端和气液分离器(GLS)的气液输入端均相连。The liquid input end of the circulation tank (ET) is connected with the output end of the second expansion valve (ExV2), the gas output end of the circulation tank (ET) is connected with the suction port of the ejector (Ej), and the liquid in the circulation tank (ET) The output end is connected to the input end of the working fluid pump (P), the working fluid pump (P) is connected to the input end of the evaporating coil (E) of the ice rink, and the output end of the evaporating coil (E) of the ice rink is connected to the circulation tank (ET ) is connected to the gas-liquid input end of the gas-liquid separator (GLS).
第二气体冷却器(GC2)的输出端连接第一控制阀(CV1)一端,且第一控制阀(CV1)另一端与冷凝器(Co)的输入端连接;第二气体冷却器(GC2)的输出端连接第二控制阀(CV2)一端,且第二控制阀(CV2)另一端与第二级压缩机(C2)的输入端连接,同时第二控制阀(CV2)与第一控制阀(CV1)并联;回热器(IHE)的第二输出端连接第三控制阀(CV3)一端,且第三控制阀(CV3)的另一端与第一膨胀阀(ExV1)的输入端相连;回热器(IHE)第二输出端连接第四控制阀(CV4)一端,且第四控制阀(CV4)另一端与引射器(Ej)的喷嘴处相连,同时第四控制阀(CV4)与第三控制阀(CV3)并联;冰场蒸发盘管(E)的输出端连接第五控制阀(CV5)一端,且第五控制阀(CV5)另一端与循环罐(ET)的气液输入端连接;冰场蒸发盘管(E)的输出端连接第六控制阀(CV6)一端,且第六控制阀(CV6)另一端与气液分离器(GLS)的气液输入端连接,同时第六控制阀(CV6)与第五控制阀(CV5)并联。The output end of the second gas cooler (GC2) is connected to one end of the first control valve (CV1), and the other end of the first control valve (CV1) is connected to the input end of the condenser (Co); the second gas cooler (GC2) The output end of the second control valve (CV2) is connected to one end of the second control valve (CV2), and the other end of the second control valve (CV2) is connected to the input end of the second stage compressor (C2), while the second control valve (CV2) is connected to the first control valve (CV1) in parallel; the second output end of the regenerator (IHE) is connected to one end of the third control valve (CV3), and the other end of the third control valve (CV3) is connected to the input end of the first expansion valve (ExV1); The second output end of the regenerator (IHE) is connected to one end of the fourth control valve (CV4), and the other end of the fourth control valve (CV4) is connected to the nozzle of the ejector (Ej), and the fourth control valve (CV4) It is connected in parallel with the third control valve (CV3); the output end of the ice rink evaporation coil (E) is connected to one end of the fifth control valve (CV5), and the other end of the fifth control valve (CV5) is connected to the gas-liquid of the circulation tank (ET) The input end is connected; the output end of the ice evaporator coil (E) is connected to one end of the sixth control valve (CV6), and the other end of the sixth control valve (CV6) is connected to the gas-liquid input end of the gas-liquid separator (GLS), At the same time, the sixth control valve (CV6) is connected in parallel with the fifth control valve (CV5).
上述人工冰场二氧化碳直接蒸发式制冰系统以二氧化碳为制冷剂,通过冰场蒸发盘管(E)来实现制冰过程,且此过程与冰面直接接触,没有通过媒介制冰,使得过程中的能源利用效率较高。上述人工冰场二氧化碳直接蒸发式制冰系统可以处于亚临界循环(引射器回收膨胀功)运行状态,参见图1和压焓lgP-h图3所示,其工作过程如下:The carbon dioxide direct evaporative ice-making system of the above-mentioned artificial ice rink uses carbon dioxide as the refrigerant, and realizes the ice-making process through the ice rink evaporator coil (E), and this process is in direct contact with the ice surface without making ice through a medium, making the process higher energy efficiency. The above artificial ice rink carbon dioxide direct evaporative ice-making system can be in the subcritical cycle (ejector recovers expansion work) operating state, as shown in Figure 1 and pressure enthalpy lgP-h Figure 3, and its working process is as follows:
第一控制阀(CV1)、第四控制阀(CV4)和第五控制阀(CV5)保持通路,第二控制阀(CV2)、第三控制阀(CV3)和第六控制阀(CV6)断路。第一级压缩机(C1)吸入低温低压的二氧化碳[状态点1’],压缩为高温高压的制冷剂气体[状态点2],之后排出高温高压的制冷剂气体,送入第二气体冷却器(GC2),在第二气体冷却器(GC2)中冷却,冷却到饱和气体状态[状态点3]后排出,送入冷凝器(Co),在冷凝器(Co)中继续冷却后排出[状态点4],送入回热器(IHE),使得制冷剂在此时过冷[状态点4’],随后送入引射器(Ej)的喷嘴处,并在引射器(Ej)的作用下降压加速[状态点5],并且与循环罐气体输出端处的CO2工质[状态点9]混合[状态点6],混合后工质经过扩压段增压[状态点7],随后送入气液分离器(GLS)中,在引射器(Ej)降压加速的作用下,制冷剂气体有一部分转化成液体,还有一部分未转化,此时气液分离器(GLS)中存在气液两相流。随后气液分离器(GLS)中的液体制冷剂[状态点7L]经过第二膨胀阀(ExV2)的节流作用,成为低温低压的气液两相流体[状态点8],随后进入循环罐(ET)内,在循环罐(ET)内的流体直接通过工质泵(P)进入冰场蒸发盘管(E)直接蒸发吸热,进行制冰。可能冰场蒸发盘管(E)的出口处的液体不能完全转化成低压气体,气液两相流从冰场蒸发盘管(E)送出后排入循环罐(ET)内,液体继续通过工质泵(P)循环,而低压气体[状态点9]被引射,通过引射器(Ej)吸入口,吸入到引射器(Ej)内部,最终低压气体被引射到气液分离器(GLS)中[状态点7],而气液分离器(GLS)中的气体[状态点7G或状态点1]通过气体输出端排出,送入回热器(IHE)中,使得低压气体过热后通过回热器(IHE)第一输出端排出[状态点1’]进入第一级压缩机(C1)的输入端,完成循环。The first control valve (CV1), the fourth control valve (CV4) and the fifth control valve (CV5) maintain the open circuit, and the second control valve (CV2), the third control valve (CV3) and the sixth control valve (CV6) are disconnected . The first-stage compressor (C1) sucks low-temperature and low-pressure carbon dioxide [state point 1'], compresses it into high-temperature and high-pressure refrigerant gas [state point 2], and then discharges high-temperature and high-pressure refrigerant gas, which is sent to the second gas cooler (GC2), cooled in the second gas cooler (GC2), discharged after cooling to saturated gas state [state point 3], sent to condenser (Co), continued cooling in condenser (Co) and discharged [state Point 4], sent to the heat recuperator (IHE), so that the refrigerant is subcooled at this time [state point 4'], and then sent to the nozzle of the ejector (Ej), and in the ejector (Ej) The decompression is accelerated under the effect [state point 5], and it is mixed with the CO 2 working fluid [state point 9] at the gas output end of the circulation tank [state point 6], and the mixed working fluid is pressurized through the diffuser [state point 7 ], and then sent to the gas-liquid separator (GLS), under the action of the depressurization acceleration of the ejector (Ej), part of the refrigerant gas is converted into liquid, and some of the refrigerant gas is not converted. At this time, the gas-liquid separator ( GLS) exists in gas-liquid two-phase flow. Then the liquid refrigerant in the gas-liquid separator (GLS) [
上述人工冰场二氧化碳直接蒸发式制冰系统可以处于亚临界循环(未回收膨胀功)运行状态,参见图1和压焓lgP-h图3所示,其工作过程如下:The above artificial ice rink carbon dioxide direct evaporative ice-making system can be in the subcritical cycle (expansion work is not recovered) operating state, see Figure 1 and pressure enthalpy lgP-h Figure 3, and its working process is as follows:
第一控制阀(CV1)、第三控制阀(CV3)和第六控制阀(CV6)保持通路,第二控制阀(CV2)、第四控制阀(CV4)和第五控制阀(CV5)断路。第一级压缩机(C1)吸入低温低压的二氧化碳[状态点9’],压缩为高温高压的制冷剂气体[状态点2’],之后排出高温高压的制冷剂气体,送入第二气体冷却器(GC2),在第二气体冷却器(GC2)中冷却,冷却到饱和气体状态[状态点3]后排出,送入冷凝器(Co),在冷凝器(Co)中继续冷却后排出[状态点4],送入回热器(IHE),使得制冷剂在此时过冷[状态点4’],随后送入第一膨胀阀(ExV1)处,并在第一膨胀阀(ExV1)的作用下节流[状态点5’],并且送入气液分离器(GLS)中,在第一膨胀阀(ExV1)节流的作用下,制冷剂气体有一部分转化成液体,还有一部分未转化,此时气液分离器(GLS)中存在气液两相流。随后气液分离器(GLS)中的液体制冷剂进入循环罐(ET)内(此时第二膨胀阀(ExV2)为通路不起节流作用),在循环罐(ET)内的流体直接通过工质泵(P)进入冰场蒸发盘管(E)直接蒸发吸热,进行制冰。可能冰场蒸发盘管(E)出口处的液体不能完全转化成低压气体,气液两相流从冰场蒸发盘管(E)送出后排入气液分离器(GLS)内,液体继续经过循环罐(ET)通过工质泵(P)循环,而在气液分离器(GLS)中的低压气体[状态点9],通过气液分离器(GLS)气体输出端排出,送入回热器(IHE)中,使得低压气体过热[状态点9’]后通过回热器(IHE)第一输出端排出进入第一级压缩机(C1)输入端,完成循环。The first control valve (CV1), the third control valve (CV3) and the sixth control valve (CV6) maintain the open circuit, and the second control valve (CV2), the fourth control valve (CV4) and the fifth control valve (CV5) are disconnected . The first-stage compressor (C1) inhales low-temperature and low-pressure carbon dioxide [state point 9'], compresses it into high-temperature and high-pressure refrigerant gas [state point 2'], and then discharges high-temperature and high-pressure refrigerant gas and sends it into the second gas for cooling Cooled in the second gas cooler (GC2), cooled to a saturated gas state [state point 3] and then discharged, sent to the condenser (Co), continued to cool in the condenser (Co) and then discharged [ State point 4], sent to the heat recuperator (IHE), so that the refrigerant is subcooled at this time [state point 4'], then sent to the first expansion valve (ExV1), and in the first expansion valve (ExV1) Throttle under the action of [state point 5'], and sent to the gas-liquid separator (GLS), under the action of the first expansion valve (ExV1) throttling, part of the refrigerant gas is converted into liquid, and part of the refrigerant gas Not converted, at this time there is a gas-liquid two-phase flow in the gas-liquid separator (GLS). Then the liquid refrigerant in the gas-liquid separator (GLS) enters the circulation tank (ET) (at this time, the second expansion valve (ExV2) is a passage without throttling), and the fluid in the circulation tank (ET) directly passes through The working fluid pump (P) enters the ice rink evaporation coil (E) to directly evaporate and absorb heat to make ice. It may be that the liquid at the outlet of the ice rink evaporator coil (E) cannot be completely converted into low-pressure gas, and the gas-liquid two-phase flow is sent out from the ice rink evaporator coil (E) and then discharged into the gas-liquid separator (GLS), and the liquid continues to pass through The circulation tank (ET) circulates through the working fluid pump (P), and the low-pressure gas in the gas-liquid separator (GLS) [status point 9] is discharged through the gas output of the gas-liquid separator (GLS) and sent to the recuperator In the regenerator (IHE), the low-pressure gas is overheated [status point 9'] and then discharged through the first output end of the regenerator (IHE) into the input end of the first-stage compressor (C1) to complete the cycle.
上述人工冰场二氧化碳直接蒸发式制冰系统可以处于跨临界循环(引射器回收膨胀功)运行状态,参见图1和压焓lgP-h图4所示,其工作过程如下:The above artificial ice rink carbon dioxide direct evaporative ice-making system can be in the operating state of transcritical cycle (ejector recovers expansion work), as shown in Figure 1 and pressure enthalpy lgP-h Figure 4, and its working process is as follows:
第二控制阀(CV2)、第四控制阀(CV4)和第五控制阀(CV5)保持通路,第一控制阀(CV1)、第三控制阀(CV3)和第六控制阀(CV6)断路。第一级压缩机(C1)吸入低温低压的二氧化碳[状态点1’],压缩为高温高压的制冷剂气体[状态点2],之后排出高温高压的制冷剂气体,送入第二气体冷却器(GC2),在第二气体冷却器(GC2)中冷却,冷却到饱和气体状态[状态点3]后排出,送入第二级压缩机(C2),再次压缩为超临界流体[状态点4],超临界流体从第二级压缩机(C2)的输出端排出送入第一气体冷却器(GC1),经过冷却后的制冷剂流体[状态点5]送入回热器(IHE),使得制冷剂进一步冷却[状态点5’],随后送入引射器(Ej)的喷嘴处,并在引射器(Ej)的作用下降压加速[状态点6],并且与循环罐气体输出端处的CO2工质[状态点10]混合[状态点7],混合后工质经过扩压段增压[状态点8],随后送入气液分离器(GLS)中,在引射器(Ej)降压加速的作用下,制冷剂气体有一部分转化成液体,还有一部分未转化,此时气液分离器(GLS)中存在气液两相流。随后气液分离器(GLS)中的液体制冷剂[状态点8L]经过第二膨胀阀(ExV2)的节流作用,成为低温低压的气液两相流体[状态点9],随后进入循环罐(ET)内,在循环罐(ET)内的流体直接通过工质泵(P)进入冰场蒸发盘管(E)直接蒸发吸热,进行制冰。可能冰场蒸发盘管(E)出口处的液体不能完全转化成低压气体,气液两相流从冰场蒸发盘管(E)送出后排入循环罐(ET)内,液体继续通过工质泵(P)循环,而低压气体[状态点10]被引射,通过引射器(Ej)吸入口,吸入到引射器(Ej)内部,最后低压气体被引射到气液分离器(GLS)中[状态点8],而气液分离器(GLS)中的气体[状态点8G或状态点1]通过气液分离器(GLS)气体输出端排出,送入回热器(IHE)中,使得低压气体过热后通过回热器(IHE)第一输出端排出[状态点1’]进入第一级压缩机(C1)的输入端,完成循环。The second control valve (CV2), the fourth control valve (CV4) and the fifth control valve (CV5) maintain the open circuit, and the first control valve (CV1), the third control valve (CV3) and the sixth control valve (CV6) are disconnected . The first-stage compressor (C1) sucks low-temperature and low-pressure carbon dioxide [state point 1'], compresses it into high-temperature and high-pressure refrigerant gas [state point 2], and then discharges high-temperature and high-pressure refrigerant gas, which is sent to the second gas cooler (GC2), cooled in the second gas cooler (GC2), cooled to a saturated gas state [state point 3], then discharged, sent to the second stage compressor (C2), and compressed into a supercritical fluid again [state point 4 ], the supercritical fluid is discharged from the output end of the second-stage compressor (C2) and sent to the first gas cooler (GC1), and the cooled refrigerant fluid [state point 5] is sent to the recuperator (IHE), The refrigerant is further cooled [status point 5'], and then sent to the nozzle of the ejector (Ej), and decompressed and accelerated under the action of the ejector (Ej) [status point 6], and is combined with the gas in the circulation tank The CO 2 working fluid at the output end [status point 10] is mixed [status point 7]. Under the action of accelerating the decompression of the ejector (Ej), part of the refrigerant gas is converted into liquid, and part of it is not converted. At this time, there is a gas-liquid two-phase flow in the gas-liquid separator (GLS). Then the liquid refrigerant in the gas-liquid separator (GLS) [
上述人工冰场二氧化碳直接蒸发式制冰系统可以处于跨临界循环(未回收膨胀功)运行状态,参见图1和压焓lgP-h图4所示,其工作过程如下:The above artificial ice rink carbon dioxide direct evaporative ice-making system can be in the operating state of transcritical cycle (without recovery of expansion work), as shown in Figure 1 and pressure enthalpy lgP-h in Figure 4, and its working process is as follows:
第二控制阀(CV2)、第三控制阀(CV3)和第六控制阀(CV6)保持通路,第一控制阀(CV1)、第四控制阀(CV4)和第五控制阀(CV5)断路。第一级压缩机(C1)吸入低温低压的二氧化碳[状态点10’],压缩为高温高压的制冷剂气体[状态点2’],之后排出高温高压的制冷剂气体,送入第二气体冷却器(GC2),在第二气体冷却器(GC2)中冷却,冷却到饱和气体状态[状态点3]后排出,送入第二级压缩机(C2)的输入端,再次压缩为超临界流体[状态点4],超临界流体从第二级压缩机(C2)的输出端排出送入第一气体冷却器(GC1),经过冷却后的制冷剂流体[状态点5]送入回热器(IHE),使得制冷剂进一步冷却[状态点5’],随后送入第一膨胀阀(ExV1)处,并在第一膨胀阀(ExV1)的作用下节流[状态点6’],并且送入气液分离器(GLS)中,在第一膨胀阀(ExV1)节流的作用下,制冷剂气体有一部分转化成液体,还有一部分未转化,此时气液分离器(GLS)中存在气液两相流。随后气液分离器(GLS)中的液体制冷剂进入循环罐(ET)内(此时第二膨胀阀(ExV2)为通路不起节流作用),在循环罐(ET)内的流体直接通过工质泵(P)进入冰场蒸发盘管(E)直接蒸发吸热,进行制冰。可能冰场蒸发盘管(E)出口处的液体不能完全转化成低压气体,气液两相流从冰场蒸发盘管(E)送出后排入气液分离器(GLS)内,液体继续经过循环罐(ET)通过工质泵(P)循环,而在气液分离器(GLS)中的低压气体[状态点10],通过气液分离器(GLS)的气体输出端排出,送入回热器(IHE)中,使得低压气体过热[状态点10’]后通过回热器(IHE)的第一输出端排出进入第一级压缩机(C1)输入端,完成循环。The second control valve (CV2), the third control valve (CV3) and the sixth control valve (CV6) maintain the open circuit, and the first control valve (CV1), the fourth control valve (CV4) and the fifth control valve (CV5) are disconnected . The first-stage compressor (C1) inhales low-temperature and low-pressure carbon dioxide [state point 10'], compresses it into high-temperature and high-pressure refrigerant gas [state point 2'], and then discharges high-temperature and high-pressure refrigerant gas and sends it into the second gas for cooling (GC2), cooled in the second gas cooler (GC2), cooled to saturated gas state [state point 3], then discharged, sent to the input end of the second stage compressor (C2), and compressed into a supercritical fluid again [State point 4], the supercritical fluid is discharged from the output end of the second-stage compressor (C2) and sent to the first gas cooler (GC1), and the cooled refrigerant fluid [state point 5] is sent to the regenerator (IHE), so that the refrigerant is further cooled [state point 5'], then sent to the first expansion valve (ExV1), and throttled under the action of the first expansion valve (ExV1) [state point 6'], and It is sent into the gas-liquid separator (GLS), and under the throttling effect of the first expansion valve (ExV1), part of the refrigerant gas is converted into liquid, and some of the refrigerant gas is not converted. At this time, the refrigerant gas in the gas-liquid separator (GLS) There is a gas-liquid two-phase flow. Then the liquid refrigerant in the gas-liquid separator (GLS) enters the circulation tank (ET) (at this time, the second expansion valve (ExV2) is a passage without throttling), and the fluid in the circulation tank (ET) directly passes through The working fluid pump (P) enters the ice rink evaporation coil (E) to directly evaporate and absorb heat to make ice. It may be that the liquid at the outlet of the ice rink evaporator coil (E) cannot be completely converted into low-pressure gas, and the gas-liquid two-phase flow is sent out from the ice rink evaporator coil (E) and then discharged into the gas-liquid separator (GLS), and the liquid continues to pass through The circulation tank (ET) circulates through the working medium pump (P), and the low-pressure gas [status point 10] in the gas-liquid separator (GLS) is discharged through the gas output end of the gas-liquid separator (GLS) and sent to the return In the heater (IHE), the low-pressure gas is overheated [state point 10'] and then discharged through the first output of the regenerator (IHE) into the input of the first-stage compressor (C1) to complete the cycle.
本发明人工冰场二氧化碳直接蒸发式制冰系统以二氧化碳为制冷剂,设置了两个串联的压缩机(第一级压缩机和第二级压缩机),考虑到冰场需要全年制冷,室外温度和负荷相对较低时采用亚临界循环,通过第二气体冷却器和冷凝器进行放热过程;室外温度和负荷较高时通过双级压缩(第一级压缩机和第二级压缩机)来实现跨临界循环,此时需通过第一、二气体冷却器进行放热,可以很好的实现跨临界与亚临界的相互转换与衔接;同时还设置了引射器,把引射器与循环罐相连,减少了节流损失,完成膨胀功的回收,还能够提高第一级压缩机入口的吸气温度,提高第一级压缩机效率;同时与引射器相并联有第一膨胀阀,在亚临界循环过程中,如果第一级压缩机出口压力相对较低,可以直接使用第一膨胀阀来完成节流;同时在气液分离器后再设置第二膨胀阀,进行对引射器出口液体的蒸发压力、蒸发温度的微调,系统可以在气液分离器后并联多个子系统实现多组冰场蒸发盘管的制冰,每组冰场蒸发盘管都可通过第二膨胀阀进行微调,增加了人工冰场二氧化碳直接蒸发式制冰系统的机动性;同时人工冰场二氧化碳直接蒸发式制冰系统设有回热器,通过降低第一气体冷却器(或冷凝器)出口制冷剂温度,增加第一级压缩机入口温度,来提高压缩机能效。增强了人工冰场二氧化碳直接蒸发式制冰系统可控性与空调运行能效。The carbon dioxide direct evaporative ice-making system of the artificial ice rink of the present invention uses carbon dioxide as the refrigerant, and two compressors in series (the first-stage compressor and the second-stage compressor) are arranged. Considering that the ice rink needs year-round refrigeration, the outdoor Subcritical cycle with exothermic process through second gas cooler and condenser at relatively low temperatures and loads; dual-stage compression (first compressor and second compressor) at higher outdoor temperatures and loads To realize the transcritical cycle, at this time, the first and second gas coolers need to be used for heat release, which can well realize the mutual conversion and connection between the transcritical and subcritical; at the same time, an ejector is set to connect the ejector and The circulation tank is connected to reduce the throttling loss, complete the recovery of expansion work, and can also increase the suction temperature at the inlet of the first-stage compressor and improve the efficiency of the first-stage compressor; at the same time, there is a first expansion valve connected in parallel with the ejector , in the subcritical cycle process, if the outlet pressure of the first-stage compressor is relatively low, the first expansion valve can be directly used to complete throttling; The evaporation pressure and evaporation temperature of the liquid at the outlet of the device can be fine-tuned. The system can connect multiple sub-systems in parallel after the gas-liquid separator to realize the ice production of multiple sets of ice rink evaporator coils. Each set of ice rink evaporator coils can pass through the second expansion valve. Fine-tuning increases the mobility of the direct evaporative ice-making system of carbon dioxide in the artificial ice rink; meanwhile, the direct evaporative ice-making system of carbon dioxide in the artificial ice rink is equipped with a regenerator, which cools by lowering the outlet of the first gas cooler (or condenser) Increase the temperature of the agent and increase the inlet temperature of the first-stage compressor to improve the energy efficiency of the compressor. Enhanced the controllability of the carbon dioxide direct evaporative ice-making system and the energy efficiency of the air conditioner in the artificial ice rink.
实施例3Example 3
一种人工冰场二氧化碳直接蒸发式制冰系统,与实施例2相同,不同之处在于本实施例的人工冰场二氧化碳直接蒸发式制冰系统中子系统的数量为两个。An artificial ice rink carbon dioxide direct evaporative ice-making system is the same as
其工作过程与实施例2一致。Its working process is consistent with
以上对本发明做了示例性的描述,应该说明的是,在不脱离本发明的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本发明的保护范围。The present invention has been described as an example above, and it should be noted that, without departing from the core of the present invention, any simple deformation, modification or other equivalent replacements that can be made by those skilled in the art without creative labor all fall within the scope of this invention. protection scope of the invention.
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Application publication date: 20220510 Assignee: Tangshan Chuangzhuo Technology Co.,Ltd. Assignor: NORTH CHINA University OF SCIENCE AND TECHNOLOGY Contract record no.: X2024980039871 Denomination of invention: Artificial ice rink carbon dioxide direct evaporation ice making system and its usage method Granted publication date: 20230512 License type: Common License Record date: 20241218 |