CN114458241A - Optical fiber communication high-temperature-resistant in-situ control system of underground tool micro liquid station - Google Patents
Optical fiber communication high-temperature-resistant in-situ control system of underground tool micro liquid station Download PDFInfo
- Publication number
- CN114458241A CN114458241A CN202210133743.0A CN202210133743A CN114458241A CN 114458241 A CN114458241 A CN 114458241A CN 202210133743 A CN202210133743 A CN 202210133743A CN 114458241 A CN114458241 A CN 114458241A
- Authority
- CN
- China
- Prior art keywords
- downhole
- downhole tool
- control unit
- control
- optical fiber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000013307 optical fiber Substances 0.000 title claims abstract description 62
- 238000004891 communication Methods 0.000 title claims abstract description 44
- 239000007788 liquid Substances 0.000 title claims abstract description 35
- 238000011065 in-situ storage Methods 0.000 title claims abstract description 29
- 239000012530 fluid Substances 0.000 claims abstract description 24
- 239000003990 capacitor Substances 0.000 claims abstract description 18
- 230000009471 action Effects 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims abstract description 7
- 238000003860 storage Methods 0.000 claims abstract description 5
- 239000000835 fiber Substances 0.000 claims description 14
- 239000002828 fuel tank Substances 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 8
- 230000005540 biological transmission Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000004148 unit process Methods 0.000 description 2
- 206010000369 Accident Diseases 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/16—Control means therefor being outside the borehole
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B34/00—Valve arrangements for boreholes or wells
- E21B34/06—Valve arrangements for boreholes or wells in wells
- E21B34/10—Valve arrangements for boreholes or wells in wells operated by control fluid supplied from outside the borehole
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/06—Measuring temperature or pressure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/06—Measuring temperature or pressure
- E21B47/07—Temperature
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
- E21B47/12—Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geophysics (AREA)
- Remote Sensing (AREA)
- Mechanical Light Control Or Optical Switches (AREA)
Abstract
本发明公开了井下工具微型液站的光纤通信耐高温原位控制系统。所述系统包括井上控制单元、井下控制单元和井下微型液站;所述井上控制单元与井下控制单元通过光纤连接通信;所述井上控制单元通过光纤向井下控制单元发送控制指令,井下控制单元以耐高温元器件构造,在井下自主处理采集的压力数据,根据压力数据原位主动控制井下微型液站;所述井下微型液站液压驱动控制井下工具动作,两者距离仅为数米;井下控制单元可将采集的数据发送到井上控制单元进行显示并存储;系统意外断电时,电容器备用电源短暂给系统供电,进行井下工具快速泄压关闭;紧急事件发生时井下工具能够快速泄压关闭。本发明实现了井下工具实时控制,提升了油气生产安全性。
The invention discloses an optical fiber communication high temperature resistant in-situ control system of a downhole tool micro liquid station. The system includes an uphole control unit, a downhole control unit and a downhole micro-liquid station; the uphole control unit communicates with the downhole control unit through an optical fiber connection; the uphole control unit sends a control command to the downhole control unit through an optical fiber, and the downhole control unit uses the optical fiber. High temperature resistant component structure, autonomously processes the collected pressure data in the downhole, and actively controls the downhole micro-fluid station in situ according to the pressure data; the downhole micro-fluid station is hydraulically driven to control the action of the downhole tool, and the distance between the two is only a few meters; the downhole control unit The collected data can be sent to the uphole control unit for display and storage; when the system is unexpectedly powered off, the capacitor backup power supply will supply power to the system for a short time, and the downhole tool can be quickly depressurized and shut down; when an emergency occurs, the downhole tool can be quickly depressurized and shut down. The invention realizes real-time control of downhole tools and improves the safety of oil and gas production.
Description
技术领域technical field
本发明涉及井下生产设备技术领域,具体地,涉及一种井下工具微型液站的光纤通信耐高温原位控制系统。The invention relates to the technical field of downhole production equipment, in particular to an optical fiber communication high temperature resistant in-situ control system of a micro liquid station of downhole tools.
背景技术Background technique
我国是海洋油气资源比较丰富的国家,在陆上油气生产增长缓慢和海外油气引进受到限制的条件下,大力开发海洋油气对确保国家能源安全具有十分重要的意义。随着海上石油气勘探、开采业务的快速发展,海上油气泄漏引发的海洋环境污染风险也日益严峻。井喷、平台火灾事故和海底管道泄漏是海上油气泄漏的主要事故源。井下工具设置在油气井内,生产设施发生火警、管线破裂、发生不可抗拒的自然灾害等非正常情况时,井下工具迅速停止工作,紧急关闭,能够有效控制油气泄漏,防止海洋环境污染和其它的事故损失进一步扩大,保证生产安全。my country is a country rich in offshore oil and gas resources. Under the conditions of slow growth in onshore oil and gas production and restrictions on overseas oil and gas introduction, vigorously developing offshore oil and gas is of great significance to ensure national energy security. With the rapid development of offshore oil and gas exploration and exploitation business, the risk of marine environmental pollution caused by offshore oil and gas leakage has become increasingly severe. Well blowouts, platform fire accidents and submarine pipeline leakage are the main accident sources of offshore oil and gas leakage. Downhole tools are installed in oil and gas wells. When abnormal situations such as fire alarms, pipeline ruptures, and irresistible natural disasters occur in production facilities, the downhole tools quickly stop working and shut down in an emergency, which can effectively control oil and gas leakage and prevent marine environmental pollution and other accidents. Losses further expanded to ensure production safety.
目前井上控制井下工具操动的一般原理为:井下工具下入井筒内,通过井上液压控制系统控制井上液站加压,压力经液控管线从井上传至井下工具的活塞缸,启动井下工具,推动活塞向下移动到要求的位置,并压缩弹簧。保持控制管线压力,井下工具处于正常工作状态,释放控制管线压力,弹簧力推动活塞上移,井下工具关闭。井上液压控制系统远程控制的井下工具由长距离的控制管线连接井上液站和井下工具,实现压力传递,井下工具的动作明显延迟,特别是在出现紧急情况时,不能快速关闭井下工具而阻止油气泄漏,并且随着井深的增加,响应的延迟时间将更长,会导致更大的损失。At present, the general principle of uphole control of downhole tool operation is: the downhole tool is lowered into the wellbore, the uphole hydraulic control system is used to control the pressure of the uphole liquid station, the pressure is uploaded from the well to the piston cylinder of the downhole tool through the hydraulic control line, and the downhole tool is started. , push the piston down to the desired position and compress the spring. Keep the control line pressure, the downhole tool is in normal working state, release the control line pressure, the spring force pushes the piston up, and the downhole tool closes. The downhole tool remotely controlled by the uphole hydraulic control system is connected by a long-distance control pipeline to the uphole fluid station and the downhole tool to realize pressure transmission, and the action of the downhole tool is obviously delayed, especially in the event of an emergency, the downhole tool cannot be quickly shut down to prevent oil and gas leaks, and as well depth increases, there will be longer delays in response, resulting in greater losses.
发明内容SUMMARY OF THE INVENTION
针对现有技术中的缺陷,本发明的目的在于提供一种井下工具微型液站的光纤通信耐高温原位控制系统,本发明解决了长距离液控管线造成的控制延时问题,紧急事件发生时,井下工具能够快速泄压关闭,显著提高了油气生产的安全性。In view of the defects in the prior art, the purpose of the present invention is to provide an optical fiber communication high temperature in-situ control system for downhole tool micro-fluid station, the invention solves the control delay problem caused by long-distance hydraulic control pipeline, emergency When it occurs, the downhole tool can be quickly depressurized and shut down, significantly improving the safety of oil and gas production.
为解决上述问题,本发明的技术方案为:For solving the above problems, the technical scheme of the present invention is:
一种井下工具微型液站的光纤通信耐高温原位控制系统,所述系统包括井上控制单元、井下控制单元和井下微型液站,所述井上控制单元与井下控制单元通过光纤连接通信,所述井上控制单元通过光纤向井下控制单元发送控制指令,井下控制单元原位控制所述井下微型液站,所述井下控制单元能够自主处理采集的井下压力数据,根据获取的压力数据原位主动控制所述井下微型液站,所述井下微型液站液压驱动控制由液压管线连接的井下工具,所述井下控制单元还将采集的数据发送到井上控制单元显示并存储。An optical fiber communication high temperature resistant in-situ control system for a downhole tool micro-fluid station, the system includes an uphole control unit, a downhole control unit and a downhole micro-fluid station, the uphole control unit communicates with the downhole control unit through an optical fiber connection, and the The uphole control unit sends control instructions to the downhole control unit through the optical fiber, and the downhole control unit controls the downhole micro liquid station in situ. The downhole micro-fluid station hydraulically drives and controls down-hole tools connected by hydraulic pipelines, and the down-hole control unit also sends the collected data to the up-hole control unit for display and storage.
可选地,所述井上控制单元包括上位机和控制箱,所述控制箱的面板上设置有控制按钮和通信接口,控制箱内设置有I/O模块、井上光纤收发器、井上开关电源及井上滤波器,所述上位机通过通信接口与井上光纤收发器连接可以向井下发送井下工具动作指令,并接收井下状态信息,所述I/O模块与控制箱面板上的控制按钮连接,将操作命令通过通信接口发送到上位机,所述井上开关电源经过井上滤波器后给I/O模块和井上光纤收发器供电,降低井上电源中的高频噪声对井下工具监控信号的干扰。Optionally, the uphole control unit includes a host computer and a control box, a control button and a communication interface are arranged on the panel of the control box, and an I/O module, an uphole fiber optic transceiver, an uphole switch power supply and a communication interface are arranged in the control box. Uphole filter, the host computer is connected to the uphole fiber optic transceiver through the communication interface, and can send downhole tool action instructions to the downhole and receive downhole status information, and the I/O module is connected to the control button on the control box panel to operate the The command is sent to the host computer through the communication interface, and the uphole switching power supply supplies power to the I/O module and the uphole fiber optic transceiver after passing through the uphole filter, so as to reduce the interference of the high frequency noise in the uphole power supply to the monitoring signal of the downhole tool.
可选地,所述控制箱的前面板设置有总电源旋钮、系统启动/停止旋钮、手动加压按钮、自动加压按钮、泄压按钮、急停按钮、保压指示灯、压力高指示灯、压力低指示灯、补压指示灯、电源温度高指示灯、驱动器温度高指示灯,各个指示灯由上位机根据获取的井下压力、温度数据自动控制。Optionally, the front panel of the control box is provided with a main power knob, a system start/stop knob, a manual pressurization button, an automatic pressurization button, a pressure relief button, an emergency stop button, a pressure maintaining indicator light, and a high pressure indicator light. , Low pressure indicator light, supplementary pressure indicator light, power supply temperature high indicator light, driver high temperature indicator light, each indicator light is automatically controlled by the host computer according to the acquired downhole pressure and temperature data.
可选地,所述上位机安装有井下工具控制程序,所述井下工具控制程序的功能包括井下工具的控制参数设置、系统启动按钮、井下工具启动按钮、井下工具关闭按钮、控制方式选择、井下工具的压力、井下环境温度的显示、温度和压力数据的自动保存。Optionally, the host computer is installed with a downhole tool control program, and the functions of the downhole tool control program include the control parameter setting of the downhole tool, the system start button, the downhole tool start button, the downhole tool shutdown button, the control mode selection, the downhole tool Display of tool pressure, downhole ambient temperature, automatic saving of temperature and pressure data.
可选地,井下工具的动作可以由上位机界面按钮控制,也可以由控制箱面板上的按钮控制,控制箱面板上的系统启动按钮用于系统的上电控制,井下工具启动按钮用于开启井下工具,井下工具关闭按钮用于控制井下工具关闭,急停按钮用于紧急情况时系统断电,并关闭井下工具。Optionally, the action of the downhole tool can be controlled by the buttons on the host computer interface, or by the buttons on the control box panel, the system start button on the control box panel is used for power-on control of the system, and the downhole tool start button is used to start Downhole tools, the downhole tool shutdown button is used to control the shutdown of the downhole tool, and the emergency stop button is used to power off the system in an emergency and shut down the downhole tool.
可选地,所述井下控制单元包括井下光纤收发器、控制卡、电机温度传感器、井下开关电源、第一继电器、第二继电器、第三继电器、第四继电器、驱动器、驱动器温度传感器及井下滤波器,均能在高温下可靠工作,所述井下光纤收发器通过光纤连接井上光纤收发器,实现井上与井下的通信。Optionally, the downhole control unit includes a downhole fiber optic transceiver, a control card, a motor temperature sensor, a downhole switching power supply, a first relay, a second relay, a third relay, a fourth relay, a driver, a driver temperature sensor, and a downhole filter. The downhole optical fiber transceiver is connected to the uphole optical fiber transceiver through the optical fiber, so as to realize the communication between the uphole and the downhole.
可选地,所述电机温度传感器设置于井下开关电源上方,用于检测井下开关电源的表面温度,所述驱动器温度传感器设置于驱动器上方,用于检测驱动器的温度。Optionally, the motor temperature sensor is arranged above the downhole switching power supply to detect the surface temperature of the downhole switching power supply, and the driver temperature sensor is arranged above the driver to detect the temperature of the driver.
可选地,所述井下控制单元还包括电容器备用电源,所述电容器备用电源包括超级电容器、第一继电器和第二继电器,所述第一继电器为常开触点继电器,所述第二继电器为常闭触点继电器,在意外情况断电时,所述超级电容器能够为控制井下工具关闭的井下微型液站的泄压电磁阀短暂供电,使井下工具泄压关闭,所述第一继电器和第二继电器由井下开关电源提供工作电源,超级电容器的充电接线端通过第一继电器的常开触点与井下开关电源连接,超级电容器的放电接线端通过第二继电器的常闭触点与井下微型液站的电磁阀连接。Optionally, the downhole control unit further includes a capacitor backup power supply, the capacitor backup power supply includes a super capacitor, a first relay and a second relay, the first relay is a normally open contact relay, and the second relay is Normally closed contact relay, when the power is cut off unexpectedly, the super capacitor can temporarily supply power to the pressure relief solenoid valve of the downhole micro-liquid station that controls the shutdown of the downhole tool, so that the downhole tool is depressurized and closed. The second relay is powered by the downhole switching power supply. The charging terminal of the supercapacitor is connected to the downhole switching power supply through the normally open contact of the first relay, and the discharge terminal of the supercapacitor is connected to the downhole micro fluid through the normally closed contact of the second relay. The solenoid valve of the station is connected.
可选地,所述井下控制单元的电源电缆和通信光纤需要从密闭的外层空腔中引出,密闭空腔的外部为高压的液体,为防止泄漏,引出的电缆和光纤须密封处理。Optionally, the power cables and communication optical fibers of the downhole control unit need to be led out from a closed outer cavity, and the outside of the closed cavity is a high-pressure liquid. To prevent leakage, the led cables and optical fibers must be sealed.
可选地,所述井下微型液站包括液压管线、油箱、泵、电机、单向阀、溢流阀、电磁阀、压力传感器,所述液压管线与井下工具连接,所述压力传感器实时获取油路的压力,压力低于设定压力值时,在井下控制单元的控制下,电磁阀关闭,泵和电机启动,油箱中的压力油经单向阀驱动井下工具,压力高于设定压力时,泵和电机停止,井下工具保持工作状态,所述电磁阀在井下控制单元的控制下,控制井下工具的泄压。Optionally, the downhole micro-liquid station includes a hydraulic pipeline, a fuel tank, a pump, a motor, a check valve, an overflow valve, a solenoid valve, and a pressure sensor, the hydraulic pipeline is connected to the downhole tool, and the pressure sensor obtains oil in real time. When the pressure is lower than the set pressure value, under the control of the downhole control unit, the solenoid valve is closed, the pump and motor are started, and the pressure oil in the oil tank drives the downhole tool through the check valve, and when the pressure is higher than the set pressure , the pump and the motor are stopped, the downhole tool keeps working, and the solenoid valve controls the pressure relief of the downhole tool under the control of the downhole control unit.
与现有技术相比,本发明井下工具微型液站的光纤通信耐高温原位控制系统的有益效果为:Compared with the prior art, the beneficial effects of the optical fiber communication high temperature in-situ control system of the downhole tool micro liquid station of the present invention are:
1、井上控制单元通过光纤与井下控制单元通信,能够可靠、高速的向井下发送井下工具启动、关闭指令,快速控制井下工具的动作,解决了长距离液控管线造成的控制延时问题,紧急事件发生时,井下工具能够快速泄压关闭,显著提高了油气生产的安全性;1. The uphole control unit communicates with the downhole control unit through optical fiber, which can reliably and quickly send downhole tool startup and shutdown commands to the downhole, quickly control the action of the downhole tool, and solve the control delay problem caused by long-distance hydraulic control pipelines. When an emergency occurs, the downhole tool can be quickly depressurized and shut down, which significantly improves the safety of oil and gas production;
2、井下控制单元根据接收到的控制指令控制井下微型液站的泵和电磁阀,使井下工具执行相应的动作,井下控制单元通过压力传感器采集井下工具的压力、温度数据,在井下处理获得的数据,自动控制井下工具的工作压力,使井下工具能够保持稳定的工作状态;2. The downhole control unit controls the pump and solenoid valve of the downhole micro-fluid station according to the received control instructions, so that the downhole tool performs corresponding actions. The downhole control unit collects the pressure and temperature data of the downhole tool through the pressure sensor, and processes the obtained data in the downhole. Data, automatically control the working pressure of downhole tools, so that the downhole tools can maintain a stable working state;
3、井下控制单元同时将采集的压力、温度数据通过通信接口发送到井上控制单元,井上控制单元实时处理、保存井下压力、温度数据,并通过数值、曲线等方式直观显示,便于分析井下工具的工作性能,观察运行状态;3. The downhole control unit simultaneously sends the collected pressure and temperature data to the uphole control unit through the communication interface. The uphole control unit processes and saves the downhole pressure and temperature data in real time, and displays it visually through numerical values, curves, etc., which is convenient for analyzing the performance of downhole tools. Work performance, observe the operating status;
4、另外,意外断电时,电容器备用电源可短暂供电,使井下工具快速泄压,进一步提高了油气生产的安全性。4. In addition, in the event of an unexpected power failure, the capacitor backup power supply can supply power for a short period of time, so that the downhole tools can be quickly relieved of pressure, which further improves the safety of oil and gas production.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本发明实施例提供的井下工具微型液站的光纤通信耐高温原位控制系统控制原理图;Fig. 1 is the control principle diagram of the optical fiber communication high temperature resistant in-situ control system of the downhole tool micro liquid station provided by the embodiment of the present invention;
图2为本发明实施例提供的井下工具微型液站的光纤通信耐高温原位控制系统井上控制箱内部图;2 is an internal diagram of an uphole control box of an optical fiber communication high temperature in-situ control system of a downhole tool micro-fluid station provided by an embodiment of the present invention;
图3为本发明实施例提供的井下工具微型液站的光纤通信耐高温原位控制系统井上控制箱前面板图;Fig. 3 is the front panel diagram of the uphole control box of the optical fiber communication high temperature in-situ control system of the downhole tool micro-fluid station provided by the embodiment of the present invention;
图4为本发明实施例提供的井下工具微型液站的光纤通信耐高温原位控制系统井上控制箱后面板图;4 is a rear panel diagram of an uphole control box of an optical fiber communication high temperature in-situ control system for a downhole tool micro-fluid station provided by an embodiment of the present invention;
图5为本发明实施例提供的井下工具微型液站的光纤通信耐高温原位控制系统井下控制单元安装布置图;5 is an installation layout diagram of the downhole control unit of the optical fiber communication high temperature in-situ control system of the downhole tool micro-fluid station provided by the embodiment of the present invention;
图6为本发明实施例提供的井下微型液站液压原理图;Fig. 6 is the hydraulic principle diagram of the downhole micro liquid station provided by the embodiment of the present invention;
图7为本发明实施例提供的井下备用电源工作原理图。FIG. 7 is a working principle diagram of an underground backup power supply provided by an embodiment of the present invention.
具体实施方式Detailed ways
下面结合具体实施例对本发明进行详细说明。以下实施例将有助于本领域的技术人员进一步理解本发明,但不以任何形式限制本发明。应当指出的是,对本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变化和改进。这些都属于本发明的保护范围。The present invention will be described in detail below with reference to specific embodiments. The following examples will help those skilled in the art to further understand the present invention, but do not limit the present invention in any form. It should be noted that, for those skilled in the art, several changes and improvements can be made without departing from the inventive concept. These all belong to the protection scope of the present invention.
本发明提供了一种高温环境下用于驱动井下工具的光纤通信方式井下微型液站原位控制系统,具体地,图1为本发明实施例提供的井下微型液站的光纤通信耐高温原位控制系统控制原理图,如图1所示,所述井下微型液站原位控制系统包括井上控制单元1、井下控制单元2和井下微型液站3。所述井上控制单元1包括控制箱100和上位机101,如图2所示,所述控制箱100内设置有井上光纤收发器102、IO模块103、分线端子105、交换机106、井上开关电源107、井上滤波器108、断路器109。The present invention provides an in-situ control system for a downhole micro-fluid station in an optical fiber communication mode for driving downhole tools in a high temperature environment. Specifically, FIG. 1 is a high-temperature-resistant in-situ optical fiber communication for the downhole micro-fluid station provided by the embodiment of the present invention. The control principle diagram of the control system, as shown in FIG. 1 , the in-situ control system of the downhole micro-fluid station includes an up-hole control unit 1 , a down-hole control unit 2 and a down-
所述井下控制单元2通过压力传感器303获取井下微型液站3的油路压力,在井下现场实时控制微型液站3的泵304、电机305、电磁阀302,使微型液站3驱动的井下工具4自动保持开启状态。井下控制单元2和井下微型液站3设置于密闭圆柱空腔内,密闭圆柱空腔外为高压的井下液体。所述井上控制单元1和井下控制单元2通过光纤104连接通信,光纤通信具有抗电磁干扰能力强、通信速率高、传输频带宽、通信容量大的特点,能够实时获取井下设备的大量运行状态数据,出现紧急状况时,能够瞬时将井上的操作指令传送到井下,使井下工具4快速泄压关闭,保证油井安全。The downhole control unit 2 obtains the oil circuit pressure of the downhole
如图3所示,所述控制箱100的前面板设置有总电源旋钮114、系统启动/停止旋钮115、手动加压按钮116、自动加压按钮117、泄压按钮118、急停按钮119、保压指示灯120、压力高指示灯121、压力低指示灯122、补压指示灯123、电源温度高指示灯124、驱动器温度高指示灯125,各个指示灯由上位机101根据获取的井下压力、温度数据自动控制。As shown in FIG. 3, the front panel of the
如图4所示,所述控制箱100的后面板设置有RJ45接口110、光纤接口111、控制箱电源航空插头112和井下电源航空插头113。所述上位机101通过RJ45接口110连接交换机106,交换机106与设置在控制箱内部的井上光纤收发器102、I/O模块103连接。井上光纤收发器102通过光纤接口111、光纤104与井下光纤收发器213连接。I/O模块103与控制箱面板上的控制按钮连接,将面板操作命令通过I/O模块103的通信端口经过交换机106发送到上位机101,上位机101将收到的面板操作命令或上位机101的控制程序操作命令经过交换机106、井上光纤收发器102和光纤104发送到井下光纤收发器212,从而对井下工具4进行操作,同时接收压力传感器303、电机温度传感器201和驱动器温度传感器209的数据,监控井下设备的运行状态。As shown in FIG. 4 , the rear panel of the
外部电源依次通过控制箱电源航空插头112、断路器109、井上开关电源107、井上滤波器108,与分线端子105连接,分线端子105连接控制箱内其它器件并提供工作电源。并且,外部电源依次通过控制箱电源航空插头112、断路器109、井上滤波器108、井下电源航空插头113、电源线126和井下开关电源202为井下设备供电。The external power supply is connected to the
如图5所示,所述井下控制单元2包括电机温度传感器201、井下开关电源202、第一继电器203、第二继电器204、第三继电器205、第四继电器206、控制卡207、驱动器208、驱动器温度传感器209、井下滤波器210、分线端子211、井下光纤收发器212、超级电容器213、安装板214和安装板216,输油管从中间输油管安装孔215通过。电机温度传感器201、井下开关电源202、第一继电器203、第二继电器204、第三继电器205、第四继电器206、控制卡207、驱动器208、驱动器温度传感器209依次从上到下设置于安装板214的安装面217上;井下滤波器210、分线端子211、井下光纤收发器212、电容器213依次从上到下设置于安装板214的安装面218上。电机温度传感器201设置于井下开关电源202上方,用于检测井下开关电源202的表面温度,驱动器温度传感器209设置于驱动器208上方,用于检测驱动器208的温度。所述井下光纤收发器212通过光纤104连接井上光纤收发器102,实现井上与井下的通信。As shown in FIG. 5 , the downhole control unit 2 includes a
井上外部电源通过电源线126连接井下开关电源202,井下开关电源202经过井下滤波器210连接电机温度传感器201、驱动器温度传感器209、压力传感器303、控制卡207,为其提供工作电源。井下控制单元2的其它器件由井下开关电源202经分线端子211后供电。所述井下滤波器210能够降低电机208、电磁阀301等负载工作时的高频噪声对传感器和控制卡的干扰,提高采集温度压力数据的准确性和控制系统的可靠性。开关电源202紧贴安装平台214的安装面217,便于传导方式散热。The uphole external power supply is connected to the downhole
所述控制卡207包含微控制器MCU、定时器、串口UART、通用IO、数模转换ADC等。控制卡207的通用IO数字输出通道DO1连接第三继电器205,控制微型液站3的电磁阀302;控制卡207数模转换通道ADC_Ch1连接电机温度传感器201,ADC_Ch2连接驱动器温度传感器209,ADC_Ch3连接压力传感器303;控制卡207的定时器通道TIM连接驱动器208的调速控制信号端,通用IO的DO2连接驱动器208的使能信号端,实现电机的运动控制。其中定时器通道TIM可以自动对泵304和电机305进行速度控制,根据加压的不同阶段设置泵304和电机305不同的转速,保证加压过程的平稳;通用IO的DO2对电机305使能控制,根据压力传感器303获取的压力数据控制泵304和电机305的启动与停止;当井下工具4压力低于设置压力时,MCU发出泵304和电机305的启动指令,第四继电器206触点闭合,泵304和电机305使能启动,开始自动加压;当井下工具4压力高于设置压力时,MCU发出泵304和电机305停止指令,第四继电器206触点断开,泵304和电机305使能关闭,加压停止,井下工具4保持开启状态。控制卡207通过MCU的UART串口与井下光纤收发器212连接,实现数据与控制命令的传输。The
所述控制卡207的电路板采用耐高温聚酰亚胺材料,电路板上的其他配套组件,例如内存、时钟、电源和无源器件等均为支持高工作温度的器件,能在高温度下可靠工作。The circuit board of the
所述上位机101中安装有井下工具4的软件控制系统,所述软件控制系统的功能包括井下工具4的控制参数设置、系统启动/停止按钮、井下工具4启动按钮、井下工具4停止按钮、手动与自动控制方式选择、井下工具4的压力、井下环境温度的显示以及温度、压力数据的自动保存。所述控制参数设置包括井下工具4保压范围设置,该参数保存在井下控制单元2的控制卡207中,在控制卡207的控制下,高于保压范围时,井下工具4自动停止加压,低于保压范围时,井下工具4自动加压。所述井下工具4启动按钮用于启动井下工具4,在上位机101软件控制系统操作界面上按下井下工具启动按钮后,上位机101通过井上光纤收发器102将启动指令发送到井下,由井下光纤收发器212接收并传输到井下控制卡207,控制第四继电器206、驱动器208、泵304和电机305,使井下工具4启动。井下工具4关闭按钮用于控制井下工具4关闭,按下井下工具关闭按钮后,上位机101通过光纤收发器102将关闭指令传输到井下控制卡207,控制第三继电器205与泄压电磁阀302,使井下工具4关闭。井下工具4的压力和井下环境温度的显示方式包括数值显示、曲线图形显示和指示灯显示。上位机101的软件控制系统根据压力传感器303获取的压力数据自动控制泵304和电机305的启动与停止,使井下工具4保压开启状态;在出现异常情况不能自动保持井下工具4的压力时,可以在上位机界面上选择手动方式控制启动泵304和电机305,提高井下工具4的压力。上位机101通过RJ45通信接口110、交换机106与井上光纤收发器102连接,可以将上位机101软件控制系统的操作指令发送到井下,并接收井下设备的状态信息。The
所述井下工具4可以由上位机101的软件控制系统操作按钮控制,也可以在控制箱100的前面板上操作。系统启动/停止旋钮115用于系统的启停控制,处于启动位置时,控制系统开始工作,此时上位机101接收井下的温度与压力数据,并在软件控制系统界面上以图形和数值两种方式显示出来;自动运行按钮117用于启动井下工具4,按下自动运行按钮117后,井下工具4的启动指令通过I/O模块103传输到上位机101,上位机101通过井上光纤收发器102发送到井下,由井下光纤收发器212接收并传输到井下控制卡207,控制卡207根据井下压力数据判断是否启动井下工具4,井下工具4的压力低于设定压力时,第四继电器206线圈上电,触点导通,驱动器208使能,泵304和电机305启动,使井下工具4开启;泄压按钮118按下后,井下工具4关闭指令通过I/O模块103传输到上位机101,上位机101通过井上光纤收发器102与井下控制卡207通信,控制继电器205与泄压电磁阀302,使井下工具4关闭;急停按钮119用于紧急情况时系统断电,并关闭井下工具4。自动运行不能正常开启井下工具4时,可以用手动运行按钮116控制井下工具4的开启。The downhole tool 4 can be controlled by operating buttons of the software control system of the
如图6所示,所述井下微型液站3包括液压管线301、电磁阀302、压力传感器303、泵304、电机305、油箱306、溢流阀307、单向阀308。液压管线301与井下工具4连接,为井下工具4提供工作压力;电磁阀302在井下控制单元2的控制下,控制井下工具4的泄压;压力传感器303获取井下工具4的油路压力,井下控制单元2处理之后自动控制加压过程。As shown in FIG. 6 , the downhole
所述井下控制单元2和井下微型液站3设置于密闭圆柱空腔内,密闭圆柱空腔外为高压的井下液体。井下控制单元2的电源线126、光纤104和液压管线301需要从密闭圆柱空腔中引出,为避免密闭圆柱空腔外部的高压液体泄漏进入空腔内,引出的电源线126、光纤104和液压管线301必须进行密封处理。处理方法为:在密闭圆柱空腔上端面设置两个液压管接头,圆柱空腔内的电源线126和光纤104从其中一个液压管接头穿过,再通过圆柱空腔外部的液压硬管管线连接外部电源线126和光纤104的液压管接头;液压管线301通过另一个液压管接头与井下工具4的液压管接头连接。The downhole control unit 2 and the downhole
如图7所示,电容器备用电源200包括超级电容器213、第一继电器203和第二继电器204,其中第一继电器203为常开触点继电器,第二继电器204为常闭触点继电器。在意外情况断电时,超级电容器213能够为控制井下工具4关闭的泄压电磁阀302短暂供电,使井下工具4泄压关闭,供电时间由电容器的电容量决定。第一继电器203和第二继电器204由井下开关电源202提供工作电源,超级电容器213的充电接线端通过第一继电器203的常开触点与井下开关电源202连接,超级电容器213的放电接线端通过第二继电器204的常闭触点与电磁阀302连接。正常供电时,第一继电器203的线圈保持上电状态,第一继电器203的常开触点闭合,超级电容器213快速充满电并保持这一状态。同时,第二继电器204的线圈保持上电状态,第二继电器204的常闭触点断开,超级电容器213通过第二继电器204的常闭触点连接泄压电磁阀302,超级电容器213不对泄压电磁阀302供电。正常供电中断时,第一继电器203和第二继电器204的线圈失电,第一继电器203的常开触点断开,第二继电器204的常闭触点闭合,泄压电磁阀302由超级电容器213供电,电磁阀302打开,油路泄压,井下工具4自动复位关闭。As shown in FIG. 7 , the capacitor
井下微型液站3的工作过程为:压力传感器303实时获取油路的压力,压力低于设定压力值时,在井下控制单元2的控制下,电磁阀302关闭,泵304和电机305启动,油箱306中的压力油经单向阀308驱动井下工具4,压力高于设定压力时,泵304和电机305停止,井下工具4保持工作状态。工作结束时按下泄压按钮118,或紧急情况下按下急停按钮119,电磁阀302可以快速开启,井下工具4泄压复位。The working process of the downhole micro
与现有技术相比,本发明井下工具微型液站的光纤通信耐高温原位控制系统的有益效果为:Compared with the prior art, the beneficial effects of the optical fiber communication high temperature in-situ control system of the downhole tool micro liquid station of the present invention are:
1、井上控制单元通过光纤与井下控制单元通信,能够可靠、高速的向井下发送井下工具启动、关闭指令,快速控制井下工具的动作,解决了长距离液控管线造成的控制延时问题,紧急事件发生时,井下工具能够快速泄压关闭,显著提高了油气生产的安全性;1. The uphole control unit communicates with the downhole control unit through optical fiber, which can reliably and quickly send downhole tool startup and shutdown commands to the downhole, quickly control the action of the downhole tool, and solve the control delay problem caused by long-distance hydraulic control pipelines. When an emergency occurs, the downhole tool can be quickly depressurized and shut down, which significantly improves the safety of oil and gas production;
2、井下控制单元根据接收到的控制指令控制井下微型液站的泵和电磁阀,使井下工具执行相应的动作,井下控制单元通过压力传感器采集井下工具的压力、温度数据,在井下处理获得的数据,自动控制井下工具的工作压力,使井下工具能够保持稳定的工作状态;2. The downhole control unit controls the pump and solenoid valve of the downhole micro-fluid station according to the received control instructions, so that the downhole tool performs corresponding actions. The downhole control unit collects the pressure and temperature data of the downhole tool through the pressure sensor, and processes the obtained data in the downhole. Data, automatically control the working pressure of downhole tools, so that the downhole tools can maintain a stable working state;
3、井下控制单元同时将采集的压力、温度数据通过通信接口发送到井上控制单元,井上控制单元实时处理、保存井下压力、温度数据,并通过数值、曲线等方式直观显示,便于分析井下工具的工作性能,观察运行状态;3. The downhole control unit simultaneously sends the collected pressure and temperature data to the uphole control unit through the communication interface. The uphole control unit processes and saves the downhole pressure and temperature data in real time, and displays it visually through numerical values, curves, etc., which is convenient for analyzing the performance of downhole tools. Work performance, observe the operating status;
4、另外,意外断电时,电容器备用电源可短暂供电,使井下工具快速泄压,进一步提高了油气生产的安全性。4. In addition, in the event of an unexpected power failure, the capacitor backup power supply can supply power for a short period of time, so that the downhole tools can be quickly relieved of pressure, which further improves the safety of oil and gas production.
以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变化或修改,这并不影响本发明的实质内容。在不冲突的情况下,本申请的实施例和实施例中的特征可以任意相互组合。Specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the essential content of the present invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily, provided that there is no conflict.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210133743.0A CN114458241B (en) | 2022-02-14 | 2022-02-14 | An optical fiber communication high temperature resistant in-situ control system for downhole tool micro liquid station |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202210133743.0A CN114458241B (en) | 2022-02-14 | 2022-02-14 | An optical fiber communication high temperature resistant in-situ control system for downhole tool micro liquid station |
Publications (2)
Publication Number | Publication Date |
---|---|
CN114458241A true CN114458241A (en) | 2022-05-10 |
CN114458241B CN114458241B (en) | 2023-08-08 |
Family
ID=81413430
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202210133743.0A Active CN114458241B (en) | 2022-02-14 | 2022-02-14 | An optical fiber communication high temperature resistant in-situ control system for downhole tool micro liquid station |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN114458241B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115354998A (en) * | 2022-08-26 | 2022-11-18 | 中海油田服务股份有限公司 | Formation tester measurement and control system |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2207161A (en) * | 1987-07-15 | 1989-01-25 | Otis Eng Co | Solenoid operated safety valve and submersible pump system |
US5335730A (en) * | 1991-09-03 | 1994-08-09 | Cotham Iii Heman C | Method for wellhead control |
US5744876A (en) * | 1994-09-30 | 1998-04-28 | Wnf-1 | Capacitive backup power source for electromechanical actuator |
WO2003101047A2 (en) * | 2002-05-24 | 2003-12-04 | Baker Hughes Incorporated | A method and apparatus for high speed communication with a downhole tool |
CN202815534U (en) * | 2012-08-07 | 2013-03-20 | 煤炭工业太原设计研究院 | SDH-based coal mine IOT (Internet of Things) integrated automation information system |
US20140110612A1 (en) * | 2012-10-24 | 2014-04-24 | California Institute Of Technology | Hydraulic high pressure valve controller using the in-situ pressure difference |
CN111577201A (en) * | 2020-06-10 | 2020-08-25 | 思达斯易能源技术(集团)有限公司 | Miniature liquid station in pit |
CN111622711A (en) * | 2020-05-27 | 2020-09-04 | 思达斯易能源技术(集团)有限公司 | Miniature underground liquid station system for opening underground safety valve |
CN113565957A (en) * | 2021-05-19 | 2021-10-29 | 上海工程技术大学 | Dynamic and static seal and pressure balance combined device for deep well micro high pressure liquid station system |
-
2022
- 2022-02-14 CN CN202210133743.0A patent/CN114458241B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2207161A (en) * | 1987-07-15 | 1989-01-25 | Otis Eng Co | Solenoid operated safety valve and submersible pump system |
US5335730A (en) * | 1991-09-03 | 1994-08-09 | Cotham Iii Heman C | Method for wellhead control |
US5744876A (en) * | 1994-09-30 | 1998-04-28 | Wnf-1 | Capacitive backup power source for electromechanical actuator |
WO2003101047A2 (en) * | 2002-05-24 | 2003-12-04 | Baker Hughes Incorporated | A method and apparatus for high speed communication with a downhole tool |
CN202815534U (en) * | 2012-08-07 | 2013-03-20 | 煤炭工业太原设计研究院 | SDH-based coal mine IOT (Internet of Things) integrated automation information system |
US20140110612A1 (en) * | 2012-10-24 | 2014-04-24 | California Institute Of Technology | Hydraulic high pressure valve controller using the in-situ pressure difference |
CN111622711A (en) * | 2020-05-27 | 2020-09-04 | 思达斯易能源技术(集团)有限公司 | Miniature underground liquid station system for opening underground safety valve |
CN111577201A (en) * | 2020-06-10 | 2020-08-25 | 思达斯易能源技术(集团)有限公司 | Miniature liquid station in pit |
CN113565957A (en) * | 2021-05-19 | 2021-10-29 | 上海工程技术大学 | Dynamic and static seal and pressure balance combined device for deep well micro high pressure liquid station system |
Non-Patent Citations (3)
Title |
---|
林福严;韦成龙;陶显;程显明;张彦超;: "基于RS485总线和实时数据库的液压支架远程控制系统通信设计", 煤炭工程, no. 01 * |
薛德栋: "智能完井液压站控制系统设计及实现", 《仪器仪表用户》, vol. 28, no. 2 * |
钟传磊: "用于井下生产的原位微型智能高压液站", 《第七届数字油田国际学术会议论文集》 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115354998A (en) * | 2022-08-26 | 2022-11-18 | 中海油田服务股份有限公司 | Formation tester measurement and control system |
Also Published As
Publication number | Publication date |
---|---|
CN114458241B (en) | 2023-08-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
GB2364396A (en) | Electric actuator system for subsea environment | |
WO2010114613A1 (en) | Wireless subsea monitoring and control system | |
CN114458241A (en) | Optical fiber communication high-temperature-resistant in-situ control system of underground tool micro liquid station | |
CN111706295B (en) | Radio electromagnetic wave direct-current control pressure-relief sleeve valve | |
CN101196110A (en) | Method for monitoring lifting and lowering drill process at artesian well locale and automatic grouting control | |
WO2024192896A1 (en) | Safe disconnect tool for electrically-controlled drilling | |
CN105089528A (en) | Wellhead pressure control method and device for pressure control drilling well | |
CN111622711A (en) | Miniature underground liquid station system for opening underground safety valve | |
CN201292820Y (en) | Hydraulic cut off control device for well site safety | |
CN111577201B (en) | A micro downhole fluid station | |
CN117684899A (en) | Anchoring device for downhole tool and downhole operation equipment | |
CN202646871U (en) | Electro-hydraulic linkage rapid closing stop valve for coal mine gas extraction pipeline | |
CN218150886U (en) | An electronically controlled opening rupture disc full-bore infinite-stage hydraulic fracturing intelligent sliding sleeve | |
CN202417908U (en) | Stand press safety protection system of slurry pump | |
CN204804725U (en) | A well head pressure control device for controlling press well drilling | |
CN211343543U (en) | Hydraulic electric control expansion mechanism | |
CN108845539A (en) | A kind of mine anti-explosion refrigerating plant automatic control system | |
CN210178556U (en) | Visual pressure controller of well control energy accumulator device | |
CN210422582U (en) | Oil extraction switch device and layered oil extraction equipment | |
CN203430486U (en) | Automatic drainage gas recovery control cabinet for coal-bed gas | |
CN113296464A (en) | Digital visual operation system based on oil field workover machinery operation | |
CN220795679U (en) | Underground fixed-hole remote control device for coal bed gas | |
CN201273160Y (en) | Monitoring apparatus of slurry pump group | |
CN110645235B (en) | Output device of downhole operation tool | |
CN112832724A (en) | Drainage and production integrated tubular column capable of intelligently controlling pressure of shaft and use method of drainage and production integrated tubular column |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |