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CN114449431B - A method and system for non-destructive testing of loudspeaker diaphragms using terahertz waves - Google Patents

A method and system for non-destructive testing of loudspeaker diaphragms using terahertz waves Download PDF

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CN114449431B
CN114449431B CN202210078337.9A CN202210078337A CN114449431B CN 114449431 B CN114449431 B CN 114449431B CN 202210078337 A CN202210078337 A CN 202210078337A CN 114449431 B CN114449431 B CN 114449431B
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祁峰
徐涤非
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Shenyang Institute of Automation of CAS
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
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Abstract

The invention relates to a method and a system for carrying out nondestructive testing on a loudspeaker diaphragm by using terahertz waves. The method comprises the following steps: the terahertz transceiver integrated equipment comprises terahertz transceiver integrated equipment, a gain antenna and a control computer. The terahertz wave is emitted by the emission source, and is converged by the gain antenna and directly irradiated to the surface of the loudspeaker. And the terahertz detector measures the intensity of the reflected terahertz waves and performs time-frequency analysis. The frequency of each point on the surface of the speaker having the maximum energy is obtained, imaging is performed, and the position of the damage or abnormal shape of the speaker is detected from the frequency abnormal point on the image. The present invention does not require expensive ultrasound detection equipment and highly radioactive radiographic equipment. The vibration frequency of each point on the surface of the terahertz wave is obtained by transmitting terahertz waves to a loudspeaker, collecting echo data, analyzing and carrying out time-frequency analysis on phase information. And determining the position of the loudspeaker surface with damage or abnormal shape according to the abnormal frequency occurrence position in the frequency image.

Description

一种使用太赫兹波对扬声器振膜进行无损检测的方法及系统A method and system for non-destructive testing of loudspeaker diaphragms using terahertz waves

技术领域technical field

本发明涉及到使用太赫兹波对扬声器的振膜进行无损检测的领域。具体来说是一种使用太赫兹波实现无损检测的方法及系统。The present invention relates to the field of nondestructive testing of loudspeaker diaphragms using terahertz waves. Specifically, a method and system for non-destructive testing using terahertz waves are provided.

背景技术Background technique

随着我国工业的发展和技术水平的不断提高,产品线上对成品的组织状态和结构的要求也逐渐提高。在该背景下,无损检测技术进入了广大研究人员的视野中。无损检测技术是指在检查物体时不影响检测对象的使用性能和组织结构的前提下,利用材料异常的结构或者缺陷所引起的热、声、光、电、磁等反应的变化,结合先进的处理方法和特制的仪器设备进行检测。现如今主要的无损检测方法是使用超声波或者X射线进行检测。然而,近几十年,随着科研人员在光子学和电子学领域的深入研究,太赫兹波的辐射和探测技术也得到了飞速发展。它的波长在0.03mm到3mm范围内。与超声波无损检测相比,太赫兹波具有更高的频率并且太赫兹波设备的频域覆盖面较广。通过对太赫兹回波的分析可以得到更加详细的物体状况。另外,与X射线无损检测相比,太赫兹波的波长更长并且更为安全。这种特性使得太赫兹波能够穿过表面材料探知扬声器的细微结构变化。这些优势使得太赫兹波在无损检测领域有着广阔的应用前景。With the development of my country's industry and the continuous improvement of the technical level, the requirements for the organizational state and structure of the finished product on the product line are gradually increasing. In this context, non-destructive testing technology has entered the field of vision of the majority of researchers. Non-destructive testing technology refers to using the changes of heat, sound, light, electricity, magnetism and other reactions caused by abnormal structure or defects of materials, combined with advanced Processing methods and special equipment for testing. The main non-destructive testing methods today are the use of ultrasound or X-rays. However, in recent decades, with the in-depth research of researchers in the fields of photonics and electronics, the radiation and detection technology of terahertz waves has also been developed rapidly. Its wavelength is in the range of 0.03mm to 3mm. Compared with ultrasonic nondestructive testing, terahertz wave has higher frequency and the frequency domain coverage of terahertz wave equipment is wider. More detailed object conditions can be obtained by analyzing the terahertz echoes. In addition, terahertz waves have longer wavelengths and are safer than X-ray NDT. This property allows terahertz waves to penetrate the surface material to detect subtle structural changes in the speaker. These advantages make terahertz waves have broad application prospects in the field of non-destructive testing.

现有的无损检测方法主要是通过将超声波打入扬声器内部进行检测或者使用X光线对扬声器进行照射。超声检测对被测物体的形状以及缺陷位置的晶粒度都有着较高的要求。而X射线检测方法的劣势则在于其辐射太强不便于操控和使用。Existing non-destructive testing methods are mainly performed by injecting ultrasonic waves into the speaker or using X-rays to irradiate the speaker. Ultrasonic testing has high requirements on the shape of the object to be tested and the grain size of the defect location. The disadvantage of the X-ray detection method is that its radiation is too strong and it is not easy to control and use.

发明内容SUMMARY OF THE INVENTION

针对上述技术不足,本发明的目的提供一种使用太赫兹波进行无损检测的方法及系统。太赫兹波在扬声器表面反射后,回波中的相位信息可以精确地表示出扬声器与波源之间细微的距离变化。再通过希尔伯特-黄变换对相位信息进行分析可以扬声器表面各点的变化瞬时频率和瞬时幅值,通过对幅值的计算即可得出该时刻扬声器各点的频率和其对应的能量。此外,通过将各点的具有最大能量的振动频率和各点的位置信息相结合绘制图像。从图像中找出异常振动频率出现的位置即可对扬声器的异常缺陷点进行位置上的确定。In view of the above technical deficiencies, the purpose of the present invention is to provide a method and system for nondestructive testing using terahertz waves. After the terahertz wave is reflected on the surface of the speaker, the phase information in the echo can accurately represent the subtle distance change between the speaker and the wave source. Then, the phase information can be analyzed by Hilbert-Huang transform to change the instantaneous frequency and instantaneous amplitude of each point on the speaker surface. By calculating the amplitude, the frequency of each point of the speaker and its corresponding energy can be obtained at this moment. . In addition, the image is drawn by combining the vibration frequency of each point with the maximum energy and the position information of each point. Find the position of abnormal vibration frequency from the image to determine the position of the abnormal defect point of the speaker.

本发明解决其技术问题所采用的技术方案是:The technical scheme adopted by the present invention to solve its technical problems is:

一种使用太赫兹波对扬声器振膜进行无损检测的方法,包括以下步骤:A method for non-destructive testing of loudspeaker diaphragms using terahertz waves, comprising the following steps:

利用太赫兹收发一体设备发射预设频率的太赫兹波,使太赫兹波经增益天线后沿着设定的传播方向照射待测扬声器,并使其与扬声器振膜的振动信号发生干涉,产生干涉回波信号;The terahertz wave with a preset frequency is emitted by the integrated terahertz transceiver device, so that the terahertz wave passes through the gain antenna and irradiates the speaker to be tested along the set propagation direction, and causes it to interfere with the vibration signal of the speaker diaphragm, resulting in interference. echo signal;

通过位移台移动,实时调整固定在其上的扬声器的位置,实现扬声器在其振膜所在平面内按照预设步长和轨迹运动,使得太赫兹波扫描照射范围能覆盖整个振膜;By moving the displacement stage, the position of the speaker fixed on it can be adjusted in real time, so that the speaker can move according to the preset step size and trajectory in the plane where the diaphragm is located, so that the terahertz wave scanning irradiation range can cover the entire diaphragm;

设定采样次数,控制太赫兹收发一体设备采集对应振膜各个采样点位的一系列太赫兹波经由扬声器振膜振动干涉后的回波强度序列并存储;Set the sampling times, control the integrated terahertz transceiver device to collect and store a series of echo intensity sequences of terahertz waves corresponding to each sampling point of the diaphragm through the vibration interference of the speaker diaphragm;

解析回波强度序列的值、获取回波相位信息,根据希尔伯特-黄变换解析扬声器振膜表面各采样点位的最大能量和频率;Analyze the value of the echo intensity sequence, obtain the echo phase information, and analyze the maximum energy and frequency of each sampling point on the surface of the speaker diaphragm according to the Hilbert-Huang transform;

可视化扬声器振膜各采样点位的最大能量的频率-坐标图谱,判断待测扬声器振膜是否存在缺陷以及缺陷位置。Visualize the frequency-coordinate map of the maximum energy of each sampling point of the speaker diaphragm, and determine whether the speaker diaphragm to be tested has defects and the location of the defects.

所述预设频率满足香农采样定理,并根据待测信号的泛音频率进行多倍设置。The preset frequency satisfies Shannon's sampling theorem, and is multiplied according to the overtone frequency of the signal to be measured.

所述位移台移动为在扬声器振膜所在平面内进行水平和垂直两个方向的二维移动。The movement of the displacement stage is two-dimensional movement in horizontal and vertical directions in the plane where the speaker diaphragm is located.

所述预设轨迹为逐行逐列移动,使得太赫兹波对扬声器振膜表面上各个采样点进行逐行逐列扫描。The preset track moves row by row and column by column, so that the terahertz wave scans each sampling point on the surface of the speaker diaphragm row by row and column by column.

所述根据希尔伯特-黄变换解析扬声器振膜表面各采样点位的最大能量频率,包括:The analysis of the maximum energy frequency of each sampling point on the surface of the speaker diaphragm according to the Hilbert-Huang transform includes:

1)利用经验模态分解EMD方法对太赫兹的回波信号进行分解,将其分解成由多个经验模态函数IMF以及残差组合的形式,具体表达如下:1) The terahertz echo signal is decomposed by using the empirical mode decomposition EMD method, and it is decomposed into the form of a combination of multiple empirical mode functions IMFs and residuals. The specific expression is as follows:

Figure BDA0003485014860000031
Figure BDA0003485014860000031

其中,ε(t)是太赫兹回波信号,i为经验模态分量的数量,IMFi是固有经验模态分量,rK是原始信号减去各个经验模态分量后的残差余项;Among them, ε(t) is the terahertz echo signal, i is the number of empirical modal components, IMF i is the intrinsic empirical modal component, and r K is the residual residual term after subtracting each empirical modal component from the original signal;

2)对每个经验模态分量IMF进行希尔伯特变换,将IMF分量设为x(t),则其希尔伯特变换为H[x(t)],将局部估计转化为全局估计:2) Hilbert transform is performed on each empirical mode component IMF, and the IMF component is set as x(t), then its Hilbert transform is H[x(t)], and the local estimation is transformed into a global estimation :

Figure BDA0003485014860000032
Figure BDA0003485014860000032

其中,τ指代的是x(t)所在信号的整体时间区间;Among them, τ refers to the overall time interval of the signal where x(t) is located;

3)得到回波信号实值函数的解析信号,具体复数表现形式如下:3) The analytical signal of the real-valued function of the echo signal is obtained, and the specific complex number expression is as follows:

Figure BDA0003485014860000033
Figure BDA0003485014860000033

式中,u(t)为实值函数,

Figure BDA0003485014860000034
为x(t)的解析信号,
Figure BDA0003485014860000035
是u(t)的希尔伯特变换后的函数H[x(t)],解析信号
Figure BDA0003485014860000036
的模和幅角代表二维信号的幅度和相位,即回波信号的瞬时频率和瞬时幅值;where u(t) is a real-valued function,
Figure BDA0003485014860000034
is the analytical signal of x(t),
Figure BDA0003485014860000035
is the Hilbert transformed function H[x(t)] of u(t), the analytical signal
Figure BDA0003485014860000036
The modulus and amplitude of , represent the amplitude and phase of the two-dimensional signal, that is, the instantaneous frequency and instantaneous amplitude of the echo signal;

4)以瞬时幅值最大为能量最大,获取该信号在该时刻最大能量的频率,将该频率视作扬声器振膜表面该点的振动频率,用于制作最大能量的频率-坐标图谱。4) Take the maximum instantaneous amplitude as the maximum energy, obtain the frequency of the maximum energy of the signal at this moment, and regard the frequency as the vibration frequency of this point on the surface of the speaker diaphragm, and use it to make a frequency-coordinate map of the maximum energy.

在扬声器振膜各采样点位的最大能量频率谱图上,根据任意点与周围各点能量频率差值判断待测扬声器振膜是否损坏或者形态异常。On the maximum energy frequency spectrum of each sampling point of the speaker diaphragm, determine whether the speaker diaphragm to be tested is damaged or abnormal in shape according to the energy frequency difference between any point and the surrounding points.

一种使用太赫兹波对扬声器振膜进行无损检测的系统,包括:太赫兹收发一体设备,增益天线,位移平台,控制计算机,待测扬声器;A system for non-destructive testing of loudspeaker diaphragms using terahertz waves, comprising: a terahertz transceiver integrated device, a gain antenna, a displacement platform, a control computer, and a speaker to be tested;

所述太赫兹收发一体设备包括依次连接的矢量网络分析仪、扩频模块、频率扩展器;所述频率扩展器的波导输出端口连接增益天线;所述增益天线为喇叭形状,开口朝向待测扬声器;所述矢量网络分析仪连接控制计算机;太赫兹波由矢量网络分析仪发出,经过增益天线后收束直接照射到扬声器表面,同时作为太赫兹探测器的矢量网络分析仪采集反射回的太赫兹回波强度序列信号;The integrated terahertz transceiver device includes a vector network analyzer, a spread spectrum module, and a frequency expander connected in sequence; the waveguide output port of the frequency expander is connected to a gain antenna; the gain antenna is in the shape of a horn, and the opening faces the speaker to be tested The vector network analyzer is connected to the control computer; the terahertz wave is sent out by the vector network analyzer, and after passing through the gain antenna, the beam is directly irradiated to the surface of the speaker, and at the same time, the vector network analyzer as a terahertz detector collects the reflected terahertz wave echo strength sequence signal;

所述位移平台为二维平台,包括伺服电机、驱动器、横向直线运动模组和纵向直线运动模组,所述扬声器固定在横向运动模组上,通过伺服电机驱动横向直线运动模组和纵向直线运动模组运动,从而调整所述扬声器的位置;所述驱动器通过通讯接口与控制计算机连接;The displacement platform is a two-dimensional platform, including a servo motor, a driver, a transverse linear motion module and a longitudinal linear motion module. The speaker is fixed on the transverse motion module, and the transverse linear motion module and the longitudinal linear motion module are driven by the servo motor. The movement module moves, thereby adjusting the position of the speaker; the driver is connected with the control computer through the communication interface;

所述控制计算机内部包括存储部和处理部,存储部存储有程序,处理部加载程序执行如权上所述的方法步骤,实现对扬声器振膜表面进行缺陷或异常形态位置检测。The control computer includes a storage unit and a processing unit, the storage unit stores a program, and the processing unit loads the program to execute the method steps described above, so as to detect defects or abnormal shapes and positions on the surface of the speaker diaphragm.

所述扬声器表面覆盖锡箔纸,用于提高回波信号透射率。The surface of the speaker is covered with tin foil to improve the transmittance of echo signals.

本发明具有以下有益效果及优点:The present invention has the following beneficial effects and advantages:

1.本发明提供一种新的无损检测方法,利用太赫兹波的较高的空间分辨率,可实现对扬声器的精细测量,对其表面进行缺陷判定。1. The present invention provides a new non-destructive testing method, which utilizes the high spatial resolution of terahertz waves to achieve fine measurement of loudspeakers and determine defects on their surfaces.

2.本发明采用相位恢复的方法,可精确测出扬声器与探测装置间的细微距离变化,进而确定扬声器表面缺陷位置及其周围的具有最大能量的频率改变情况。2. The present invention adopts the method of phase recovery, which can accurately measure the subtle distance change between the loudspeaker and the detection device, and then determine the defect position on the loudspeaker surface and the frequency change with the maximum energy around it.

3.本发明使用了位移平移台对扬声器进行移动。由于太赫兹波的发射源固定,使用该种平移台可以把太赫兹波覆盖到扬声器表面的各个位置。3. The present invention uses a displacement translation stage to move the loudspeaker. Since the emission source of the terahertz wave is fixed, the use of this translation stage can cover the terahertz wave to various positions on the speaker surface.

4.本发明可以在不接触扬声器的情况下进行检测,并且太赫兹波的辐射能量较低,安全可靠。4. The present invention can perform detection without contacting the speaker, and the radiation energy of the terahertz wave is low, which is safe and reliable.

附图说明Description of drawings

图1为使用太赫兹波对扬声器进行无损检测的示意图。Figure 1 is a schematic diagram of non-destructive testing of speakers using terahertz waves.

图2为本发明的流程图。Figure 2 is a flow chart of the present invention.

图3为本发明在扬声器播放150Hz纯音时发声时的检测结果;(a)扬声器振膜的振动幅值图像;(b)扬声器振膜振动的相位图像;(c)扬声器各点的具有最大能量的频率图像。Fig. 3 is the detection result of the present invention when the loudspeaker is playing 150Hz pure tone; (a) the vibration amplitude image of the loudspeaker diaphragm; (b) the phase image of the loudspeaker diaphragm vibration; (c) each point of the loudspeaker has maximum energy frequency image.

图4为本发明在扬声器播放400Hz纯音时发声时的检测结果;(a)扬声器振膜的振动幅值图像,(b)扬声器振膜振动的相位图像(c)扬声器各点的具有最大能量的频率图像。Fig. 4 is the detection result of the present invention when the loudspeaker is playing 400Hz pure tone; (a) the vibration amplitude image of the loudspeaker diaphragm, (b) the phase image of the loudspeaker diaphragm vibration (c) the maximum energy of each point of the loudspeaker frequency image.

其中,1为太赫兹收发一体设备,是太赫兹发射源也是太赫兹探测器,2为增益天线,3为扬声器,4为位移平移台,5为电子计算机。Among them, 1 is a terahertz transceiver integrated device, a terahertz emission source and a terahertz detector, 2 is a gain antenna, 3 is a speaker, 4 is a displacement translation stage, and 5 is an electronic computer.

具体实施方式Detailed ways

为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方法做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但本发明能够以很多不同于在此描述的其他方式来实施,本领域技术人员可以在不违背发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施的限制。In order to make the above objects, features and advantages of the present invention more clearly understood, the specific implementation methods of the present invention will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the invention. Therefore, the present invention is not limited by the specific implementation disclosed below.

除非另有定义,本文所使用的所有技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在发明的说明书中所使用的术语只是为了描述具体的实施目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the invention are for the purpose of describing particular implementations only and are not intended to limit the invention.

如图1所示为本发明的系统结构示意图。本发明使用太赫兹波对扬声器振膜进行无损检测。该系统包括:太赫兹收发一体设备1,增益天线2和声源扬声器3,位移平移台4和电子计算机5。太赫兹收发一体设备1包括依次连接的矢量网络分析仪、扩频模块、频率扩展器;频率扩展器的波导输出端口连接增益天线;所述增益天线2为喇叭形状,开口朝向扬声器3。所述矢量网络分析仪连接控制计算机5。太赫兹波由矢量网络分析仪发出,经过增益天线后收束直接照射到扬声器3表面。同时作为太赫兹探测器的矢量网络分析仪测量反射回来的太赫兹波强度,由控制计算机5通过时频分析原理对扬声器表面进行缺陷位置检测。通过位移台移动,实时调整固定在其上的扬声器的位置,实现扬声器在其振膜所在平面内按照预设步长和轨迹运动,使得太赫兹波扫描照射范围能覆盖整个振膜。FIG. 1 is a schematic diagram of the system structure of the present invention. The invention uses terahertz waves to perform non-destructive testing on the speaker diaphragm. The system includes: a terahertz transceiver integrated device 1 , a gain antenna 2 and a sound source speaker 3 , a displacement translation stage 4 and an electronic computer 5 . The integrated terahertz transceiver 1 includes a vector network analyzer, a spread spectrum module, and a frequency expander connected in sequence; the waveguide output port of the frequency expander is connected to a booster antenna; The vector network analyzer is connected to the control computer 5 . The terahertz wave is emitted by the vector network analyzer, and after passing through the gain antenna, the beam is condensed and directly irradiates the surface of the speaker 3 . At the same time, the vector network analyzer, which is used as a terahertz detector, measures the intensity of the reflected terahertz wave, and the control computer 5 detects the defect position on the surface of the speaker through the principle of time-frequency analysis. By moving the displacement stage, the position of the speaker fixed on it is adjusted in real time, so that the speaker moves according to the preset step size and trajectory in the plane where the diaphragm is located, so that the terahertz wave scanning irradiation range can cover the entire diaphragm.

如图2所示为本发明的流程图,通过向表面覆盖锡纸的扬声器发射太赫兹波,使得太赫兹波在扬声器表面产生反射。为了保证扬声器表面的信息都被采集,使用位移平移台对扬声器进行移动。在对采集的太赫兹回波信号进行分析成像后,提取出扬声器表面各点的具有最大能量的振动频率,从而确定扬声器表面缺陷部位,包括以下过程:Figure 2 is a flow chart of the present invention. By emitting terahertz waves to the speaker whose surface is covered with tin foil, the terahertz waves are reflected on the surface of the speaker. In order to ensure that the information on the speaker surface is collected, a displacement translation stage is used to move the speaker. After analyzing and imaging the collected terahertz echo signal, the vibration frequency with the maximum energy of each point on the speaker surface is extracted, so as to determine the defect position on the speaker surface, including the following processes:

1.一种使用太赫兹波对扬声器振膜进行无损检测的方法,其特征在于,包括以下步骤1. a method of using terahertz wave to carry out nondestructive testing to loudspeaker diaphragm, is characterized in that, comprises the following steps

步骤1、搭建能够发射的太赫兹波的发射系统。将矢量网络分析仪与扩频模块以及频率扩展器相连接使得其频率范围提升至220-325GHz。Step 1. Build a transmitting system capable of transmitting terahertz waves. Connecting the VNA with a spread spectrum module and frequency extender increases its frequency range to 220-325GHz.

步骤2、在频率扩展器前端加装对应频率范围的增益天线,使得矢量网络分析仪(VNA)发出的太赫兹波集中照射到扬声器表面上。Step 2. A gain antenna with a corresponding frequency range is installed at the front end of the frequency expander, so that the terahertz waves emitted by the vector network analyzer (VNA) are concentrated on the surface of the speaker.

步骤3、设定矢量网络分析仪中的参数使得它的采样频率不低于所测扬声器播放声音的最大频率的6倍。Step 3. Set the parameters in the vector network analyzer so that its sampling frequency is not lower than 6 times the maximum frequency of the sound played by the speaker under test.

步骤4、启动扬声器播放声音并同时启动数据采集程序和位移平移台控制程序对太赫兹回波进行采集。Step 4. Start the speaker to play the sound and simultaneously start the data acquisition program and the displacement translation stage control program to collect the terahertz echoes.

步骤5、解析回波信号并获取信号的相位信息;通过希尔伯特-黄变换将相位信息解析得出扬声器表面各点具有最大能量的振动频率。Step 5: Analyze the echo signal and obtain the phase information of the signal; analyze the phase information through the Hilbert-Huang transformation to obtain the vibration frequency with the maximum energy at each point on the speaker surface.

其中,详细步骤如下:The detailed steps are as follows:

步骤1、搭建能够发射的太赫兹波的发射系统。将矢量网络分析仪与扩频模块以及频率扩展器相连接使得其频率范围提升至220-325GHz。Step 1. Build a transmitting system capable of transmitting terahertz waves. Connecting the VNA with a spread spectrum module and frequency extender increases its frequency range to 220-325GHz.

步骤2、在频率扩展器前端加装对应频率范围的增益天线,使得矢量网络分析仪(VNA)发出的太赫兹波集中照射到扬声器上。Step 2. A gain antenna with a corresponding frequency range is installed at the front end of the frequency expander, so that the terahertz waves emitted by the vector network analyzer (VNA) are concentrated on the speaker.

步骤3、设定矢量网络分析仪中的参数使得它的采样频率不低于所测扬声器播放的声音最大频率的6倍。Step 3. Set the parameters in the vector network analyzer so that its sampling frequency is not lower than 6 times the maximum frequency of the sound played by the measured speaker.

3.1、所述设定矢量网络分析仪的采样频率设定,包括:3.1. The setting of the sampling frequency of the vector network analyzer, including:

a.在矢量网络分析仪中设置参数,包括采样点数n,中频带宽m;a. Set the parameters in the vector network analyzer, including the number of sampling points n and the IF bandwidth m;

b.计算采样频率:b. Calculate the sampling frequency:

Figure BDA0003485014860000061
Figure BDA0003485014860000061

其中,扫描时间t为矢量网络分析仪根据采样点数n、中频带宽m计算获得;Among them, the scanning time t is calculated by the vector network analyzer according to the number of sampling points n and the intermediate frequency bandwidth m;

c.若计算出的采样频率fs满足香农采样定理,则停止设置参数,否则返回步骤a重新设置参数。c. If the calculated sampling frequency f s satisfies the Shannon sampling theorem, stop setting the parameters, otherwise return to step a to reset the parameters.

所述香农采样定理公式如下:The Shannon sampling theorem formula is as follows:

Figure BDA0003485014860000071
Figure BDA0003485014860000071

其中,fs,min是fs的最低频率,B是待测声音信号的带宽,M则是

Figure BDA0003485014860000072
结果的小数部分,N则是整数部分,fmax是待测回波信号中的扬声器播放声音的最大频率。这样就能够测出扬声器播放的声音中的最大频率。然而在扬声器工作中经常出现所播放声音的泛音。泛音的波长通常为基音的整数分之一,也就是说泛音的频率会是扬声器播放的声音频率的整数倍。其中二次泛音以及三次泛音最为常见。因此本实施例中为了要测得扬声器发生主要三次泛音的区域需要将矢量网络分析仪的采样频率设置到扬声器播放声音的最大频率的6倍以上。Among them, f s, min is the lowest frequency of f s , B is the bandwidth of the sound signal to be measured, and M is the
Figure BDA0003485014860000072
The fractional part of the result, N is the integer part, and fmax is the maximum frequency of the sound played by the speaker in the echo signal to be measured. This allows you to measure the maximum frequency in the sound played by the speaker. However, overtones of the sound being played are often present in loudspeaker operation. The wavelength of the overtone is usually an integer fraction of the fundamental tone, which means that the frequency of the overtone will be an integer multiple of the sound frequency played by the speaker. The second and third overtones are the most common. Therefore, in this embodiment, in order to measure the area where the loudspeaker produces main third overtone, it is necessary to set the sampling frequency of the vector network analyzer to be more than 6 times the maximum frequency of the sound played by the loudspeaker.

步骤4、启动位移平移台控制程序,控制矢量网络分析仪发射太赫兹波至扬声器,采集太赫兹回波信号,并以散射S参数的形式存储;Step 4. Start the control program of the displacement translation stage, control the vector network analyzer to transmit terahertz waves to the speaker, collect the terahertz echo signals, and store them in the form of scattering S parameters;

4.1、在对扬声器表面上的各点进行数据采集时,将扬声器固定在位移平移台上,使得扬声器在其振膜所在平面上按照预设轨迹进行水平和垂直两个方向的二维移动。平移台控制程序将其设定为1s移动1mm距离,整体移动范围覆盖扬声器振膜面积。预设轨迹为逐行逐列移动,使得激光对扬声器振膜上各个采样点进行逐行逐列扫描。4.1. When collecting data on each point on the speaker surface, fix the speaker on the displacement translation stage, so that the speaker moves two-dimensionally in both horizontal and vertical directions on the plane where its diaphragm is located according to the preset trajectory. The translation stage control program sets it to move 1mm in 1s, and the overall movement range covers the area of the speaker diaphragm. The preset track moves row by row and column by column, so that the laser scans each sampling point on the speaker diaphragm row by row and column by column.

步骤5、解析太赫兹回波信号、获取相位信息,通过希尔伯特-黄变换解析扬声器表面各点具有最大能量的频率。Step 5: Analyze the terahertz echo signal, obtain phase information, and analyze the frequency with the maximum energy at each point on the speaker surface through the Hilbert-Huang transform.

5.1、所述通过希尔伯特-黄变换解析扬声器表面各点具有最大能量的频率,包括:5.1. The frequency with the maximum energy at each point on the speaker surface is analyzed through the Hilbert-Huang transform, including:

使用希尔伯特-黄变换中的提出的经验模态分解(EMD)算法对太赫兹的回波信号进行分解,将其分解成由多个经验模态函数(IMF)以及残差组合的形式。具体表达形式如下列公式所示。The terahertz echo signal is decomposed using the proposed empirical mode decomposition (EMD) algorithm in the Hilbert-Huang transform, and decomposed into the form of a combination of multiple empirical mode functions (IMFs) and residuals . The specific expression is shown in the following formula.

Figure BDA0003485014860000081
Figure BDA0003485014860000081

在公式(3)中,ε(t)是太赫兹波的回波信号,IMFi是K个固有经验模态分量,rK就是原始信号减完IMF后剩下的残差余项。在进行经验模态分解时,首先确定太赫兹回波原始信号的上下包络线。在上下包络线确定后,将两条线上横坐标相同而纵坐标不同的两点取纵坐标的平均值进而得出两条包络线的均值线。太赫兹波的原始信号在减去均值线后得到的中间信号需要对其进行IMF判定。如果该中间信号的在整个数据段内,极值点的个数和过零点的个数必须相等或相差最多不能超过一个。除此之外,在任意时刻由局部极大值点形成的上包络线和由局部极小值点形成的下包络线的平均值为零,即上、下包络线相对于时间轴局部对称。中间信号满足以上条件的话则该中间信号则是太赫兹波原始信号的一个IMF分量。在进行下一次IMF分解时,将已经得到的IMF分量从原始回波信号中减去后重复该操作即可将原始回波信号分解。In formula (3), ε(t) is the echo signal of the terahertz wave, IMF i is the K intrinsic empirical mode components, and r K is the residual residual term after subtracting the IMF from the original signal. When performing empirical mode decomposition, first determine the upper and lower envelopes of the original signal of the terahertz echo. After the upper and lower envelopes are determined, take the average of the ordinates of two points on the two lines with the same abscissa but different ordinates, and then obtain the mean line of the two envelopes. The intermediate signal obtained after subtracting the mean line from the original signal of the terahertz wave needs to be judged by IMF. If the intermediate signal is in the entire data segment, the number of extreme points and the number of zero-crossing points must be equal or the difference cannot exceed one at most. In addition, the average value of the upper envelope formed by the local maximum points and the lower envelope formed by the local minimum points at any time is zero, that is, the upper and lower envelopes are relative to the time axis. local symmetry. If the intermediate signal satisfies the above conditions, the intermediate signal is an IMF component of the original signal of the terahertz wave. When performing the next IMF decomposition, the original echo signal can be decomposed by repeating the operation after subtracting the obtained IMF component from the original echo signal.

在得到原始信号的各个IMF分量之后对每个IMF分量进行希尔伯特变换。将IMF分量设为x(t),其希尔伯特变换为H[x(t)]After each IMF component of the original signal is obtained, Hilbert transform is performed on each IMF component. Let the IMF component be x(t) and its Hilbert transform to be H[x(t)]

Figure BDA0003485014860000082
Figure BDA0003485014860000082

通过公式(4)实现的希尔伯特变换的意义在于将一个局部估计转化为一个全局估计,从物理角度上来说τ指代的是x(t)所在信号的整体时间区间。The significance of the Hilbert transform realized by formula (4) is to convert a local estimate into a global estimate. From a physical point of view, τ refers to the overall time interval of the signal where x(t) is located.

从公式(4)可以看出希尔伯特变换的结果是输入x(t)的线性时不变系统的输出。而该系统的脉冲响应则是

Figure BDA0003485014860000083
换句话说,希尔伯特是将原始信号通过一个滤波器或者一个转向器。从物理意义上来说,一个实值函数的解析信号可以表示为实值函数本身与其希尔伯特变换的和。具体表现形式如下所示。It can be seen from equation (4) that the result of the Hilbert transform is the output of the linear time-invariant system of the input x(t). The impulse response of the system is
Figure BDA0003485014860000083
In other words, Hilbert is passing the original signal through a filter or a diverter. In a physical sense, the analytic signal of a real-valued function can be represented as the sum of the real-valued function itself and its Hilbert transform. The specific form is as follows.

Figure BDA0003485014860000084
Figure BDA0003485014860000084

在公式(5)中,u(t)为实值函数,

Figure BDA0003485014860000085
为u(t)的解析信号。
Figure BDA0003485014860000086
是u(t)的希尔伯特变换后的函数。在此过程中,解析信号的实部与虚部的功率谱相同而且其自相关函数相同。希尔伯特变换的实际意义在于将接收到的实信号转换成解析信号。在该变换过程中,一维的信号变成了二维复平面上的信号。复数的模和幅角代表二维信号的幅度和相位,从而得出信号的瞬时频率和瞬时幅值。在得到回波信号的瞬时频率和瞬时幅值后即可得出该信号在该时刻所含有的具有最大能量的频率。本发明将该频率视作扬声器振膜表面该点的主要振动频率并存储。In formula (5), u(t) is a real-valued function,
Figure BDA0003485014860000085
is the analytical signal of u(t).
Figure BDA0003485014860000086
is the Hilbert transformed function of u(t). In this process, the real and imaginary parts of the analytical signal have the same power spectrum and the same autocorrelation function. The practical significance of the Hilbert transform is to convert the received real signal into an analytical signal. During this transformation, the one-dimensional signal becomes a signal on the two-dimensional complex plane. The modulus and amplitude of the complex numbers represent the amplitude and phase of the two-dimensional signal, and thus the instantaneous frequency and instantaneous amplitude of the signal. After obtaining the instantaneous frequency and instantaneous amplitude of the echo signal, the frequency with the maximum energy contained in the signal at this moment can be obtained. The present invention regards this frequency as the main vibration frequency of this point on the surface of the speaker diaphragm and stores it.

在获取到振膜上各点的具有最大能量的频率时,将频率数据与点所在的位置相结合并以此数据成像。如果扬声器的振膜出现破损或者形态上的不完整,生成的图像可以通过一定区域异常出现的异常频率判断该实际位置处的振膜质量情况或者破损情况。一般破损位置处的具有最大能量的振动频率会突变,并且会导致其周围区域也出现这种频率突变的情况。所以如果图像中出现振动频率突变区域则可以说明扬声器在该位置处的形态发生了变化。When the frequency with the maximum energy of each point on the diaphragm is obtained, the frequency data is combined with the position of the point and imaged with this data. If the diaphragm of the loudspeaker is damaged or incomplete in shape, the generated image can judge the quality or damage of the diaphragm at the actual location through the abnormal frequency that occurs abnormally in a certain area. Generally, the vibration frequency with the greatest energy at the damaged location will suddenly change, and this will cause the surrounding area to also have this frequency change. Therefore, if there is a sudden change of vibration frequency in the image, it can indicate that the shape of the speaker has changed at that position.

图3为本发明在扬声器播放150Hz纯音时发声时的检测结果;其中,(a) 为扬声器振膜的振动幅值图像;(b)为扬声器振膜振动的相位图像;(c)为扬声器各点的振动中心频率图像。图4为本发明在扬声器播放400Hz纯音时发声时的检测结果;(a)为扬声器振膜的振动幅值图像,(b)为扬声器振膜振动的相位图像(c)为扬声器各点的振动中心频率图像,通过图3的(c)图与图4 的(c)图可知,黄色点分布处在扬声器工作时会出现频率异常,可以判定该处即为异常位置。Fig. 3 is the detection result of the present invention when the loudspeaker is playing 150Hz pure tone; wherein, (a) is the vibration amplitude image of the loudspeaker diaphragm; (b) is the phase image of the vibration of the loudspeaker diaphragm; Vibration center frequency image of the point. Fig. 4 is the detection result of the present invention when the loudspeaker is playing 400Hz pure tone; (a) is the vibration amplitude image of the loudspeaker diaphragm, (b) is the phase image of the loudspeaker diaphragm vibration, and (c) is the vibration of each point of the loudspeaker In the center frequency image, it can be seen from (c) of Figure 3 and (c) of Figure 4 that the yellow dots are distributed in the frequency abnormality when the speaker is working, and it can be determined that this is the abnormal position.

以上所述是本发明的主要特征,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰应视为本发明的保护范围。The above are the main features of the present invention. It should be pointed out that for those skilled in the art, without departing from the principles of the present invention, several improvements and modifications can be made. These improvements and modifications should be It is regarded as the protection scope of the present invention.

Claims (8)

1.一种使用太赫兹波对扬声器振膜进行无损检测的方法,其特征在于,包括以下步骤:1. a method of using terahertz wave to carry out nondestructive testing to loudspeaker diaphragm, is characterized in that, comprises the following steps: 利用太赫兹收发一体设备发射预设频率的太赫兹波,使太赫兹波经增益天线后沿着设定的传播方向照射待测扬声器,并使其与扬声器振膜的振动信号发生干涉,产生干涉回波信号;The terahertz wave with a preset frequency is emitted by the integrated terahertz transceiver device, so that the terahertz wave passes through the gain antenna and irradiates the speaker to be tested along the set propagation direction, and causes it to interfere with the vibration signal of the speaker diaphragm, resulting in interference. echo signal; 通过位移台移动,实时调整固定在其上的扬声器的位置,实现扬声器在其振膜所在平面内按照预设步长和轨迹运动,使得太赫兹波扫描照射范围能覆盖整个振膜;By moving the displacement stage, the position of the speaker fixed on it can be adjusted in real time, so that the speaker can move according to the preset step size and trajectory in the plane where the diaphragm is located, so that the terahertz wave scanning irradiation range can cover the entire diaphragm; 设定采样次数,控制太赫兹收发一体设备采集对应振膜各个采样点位的一系列太赫兹波经由扬声器振膜的振动干涉后的回波强度序列并存储;Set the sampling times, and control the integrated terahertz transceiver device to collect and store a series of echo intensity sequences of terahertz waves corresponding to each sampling point of the diaphragm through the vibration interference of the speaker diaphragm; 解析回波强度序列的值、获取回波相位信息,根据希尔伯特-黄变换解析扬声器振膜表面各采样点位的最大能量和频率;Analyze the value of the echo intensity sequence, obtain the echo phase information, and analyze the maximum energy and frequency of each sampling point on the surface of the speaker diaphragm according to the Hilbert-Huang transform; 可视化扬声器振膜各采样点位的最大能量的频率-坐标图谱,判断待测扬声器振膜是否存在缺陷以及缺陷位置。Visualize the frequency-coordinate map of the maximum energy of each sampling point of the speaker diaphragm, and determine whether the speaker diaphragm to be tested has defects and the location of the defects. 2.根据权利要求1所述的一种使用太赫兹波对扬声器振膜进行无损检测的方法,其特征在于,所述预设频率满足香农采样定理,并根据待测信号的泛音频率进行多倍设置。2. a kind of method that uses terahertz wave to carry out nondestructive testing to loudspeaker diaphragm according to claim 1, it is characterized in that, described preset frequency satisfies Shannon sampling theorem, and carries out multiple times according to the overtone frequency of the signal to be measured set up. 3.根据权利要求1所述的一种使用太赫兹波对扬声器振膜进行无损检测的方法,其特征在于,所述位移台移动为在扬声器振膜所在平面内进行水平和垂直两个方向的二维移动。3. a kind of method that uses terahertz wave to carry out nondestructive testing to loudspeaker diaphragm according to claim 1, it is characterized in that, described displacement stage moves to carry out horizontal and vertical two directions in the plane where loudspeaker diaphragm is located 2D movement. 4.根据权利要求1或3所述的一种使用太赫兹波对扬声器振膜进行无损检测的方法,其特征在于,预设轨迹为逐行逐列移动,使得太赫兹波对扬声器振膜表面上各个采样点进行逐行逐列扫描。4. A method for non-destructive testing of loudspeaker diaphragms using terahertz waves according to claim 1 or 3, wherein the preset trajectory is to move row by row and column by column, so that the terahertz waves affect the surface of the loudspeaker diaphragm. Each sampling point is scanned row by row and column by column. 5.根据权利要求1所述的一种使用太赫兹波对扬声器振膜进行无损检测的方法,其特征在于,所述根据希尔伯特-黄变换解析扬声器振膜表面各采样点位的最大能量频率,包括:5. a kind of method that uses terahertz wave to carry out nondestructive testing to loudspeaker diaphragm according to claim 1, it is characterized in that, described according to Hilbert-Huang transform analysis loudspeaker diaphragm surface each sampling point maximum Energy frequencies, including: 1)利用经验模态分解EMD方法对太赫兹的回波信号进行分解,将其分解成由多个经验模态函数IMF以及残差组合的形式,具体表达如下:1) The terahertz echo signal is decomposed by using the empirical mode decomposition EMD method, and it is decomposed into the form of a combination of multiple empirical mode functions IMFs and residuals. The specific expression is as follows:
Figure FDA0003485014850000021
Figure FDA0003485014850000021
其中,ε(t)是太赫兹回波信号,i为经验模态分量的数量,IMFi是固有经验模态分量,rK是原始信号减去各个经验模态分量后的残差余项;Among them, ε(t) is the terahertz echo signal, i is the number of empirical modal components, IMF i is the intrinsic empirical modal component, and r K is the residual residual term after subtracting each empirical modal component from the original signal; 2)对每个经验模态分量IMF进行希尔伯特变换,将IMF分量设为x(t),则其希尔伯特变换为H[x(t)],将局部估计转化为全局估计:2) Hilbert transform is performed on each empirical mode component IMF, and the IMF component is set as x(t), then its Hilbert transform is H[x(t)], and the local estimation is transformed into a global estimation :
Figure FDA0003485014850000022
Figure FDA0003485014850000022
其中,τ指代的是x(t)所在信号的整体时间区间;Among them, τ refers to the overall time interval of the signal where x(t) is located; 3)得到回波信号实值函数的解析信号,具体复数表现形式如下:3) The analytical signal of the real-valued function of the echo signal is obtained, and the specific complex number expression is as follows:
Figure FDA0003485014850000023
Figure FDA0003485014850000023
式中,u(t)为实值函数,
Figure FDA0003485014850000024
为x(t)的解析信号,
Figure FDA0003485014850000025
是u(t)的希尔伯特变换后的函数H[x(t)],解析信号
Figure FDA0003485014850000026
的模和幅角代表二维信号的幅度和相位,即回波信号的瞬时频率和瞬时幅值;
where u(t) is a real-valued function,
Figure FDA0003485014850000024
is the analytical signal of x(t),
Figure FDA0003485014850000025
is the Hilbert transformed function H[x(t)] of u(t), the analytical signal
Figure FDA0003485014850000026
The modulus and amplitude of , represent the amplitude and phase of the two-dimensional signal, that is, the instantaneous frequency and instantaneous amplitude of the echo signal;
4)以瞬时幅值最大为能量最大,获取该信号在该时刻最大能量的频率,将该频率视作扬声器振膜表面该点的振动频率,用于制作最大能量的频率-坐标图谱。4) Take the maximum instantaneous amplitude as the maximum energy, obtain the frequency of the maximum energy of the signal at this moment, and regard the frequency as the vibration frequency of this point on the surface of the speaker diaphragm, and use it to make a frequency-coordinate map of the maximum energy.
6.根据权利要求1所述的一种使用太赫兹波对扬声器振膜进行无损检测的方法,其特征在于,在扬声器振膜各采样点位的最大能量频率谱图上,根据任意点与周围各点能量频率差值判断待测扬声器振膜是否损坏或者形态异常。6. A method for non-destructive testing of loudspeaker diaphragms using terahertz waves according to claim 1, characterized in that, on the maximum energy frequency spectrum of each sampling point of the loudspeaker diaphragm, according to any point and surrounding The energy frequency difference of each point determines whether the speaker diaphragm to be tested is damaged or abnormal in shape. 7.一种使用太赫兹波对扬声器振膜进行无损检测的系统,其特征在于包括:太赫兹收发一体设备(1),增益天线(2),位移平台(4),控制计算机(5),待测扬声器(3);7. A system for nondestructive testing of loudspeaker diaphragms using terahertz waves is characterized in that comprising: a terahertz transceiver integrated device (1), a gain antenna (2), a displacement platform (4), a control computer (5), The speaker to be tested (3); 所述太赫兹收发一体设备(1)包括依次连接的矢量网络分析仪、扩频模块、频率扩展器;所述频率扩展器的波导输出端口连接增益天线(2);所述增益天线(2)为喇叭形状,开口朝向待测扬声器(3);所述矢量网络分析仪连接控制计算机(5);太赫兹波由矢量网络分析仪发出,经过增益天线(2)后收束直接照射到扬声器(3)表面,同时作为太赫兹探测器的矢量网络分析仪采集反射回的太赫兹回波强度序列信号;The integrated terahertz transceiver device (1) includes a vector network analyzer, a spread spectrum module, and a frequency expander connected in sequence; a waveguide output port of the frequency expander is connected to a booster antenna (2); the booster antenna (2) It is in the shape of a horn, and the opening faces the speaker to be measured (3); the vector network analyzer is connected to the control computer (5); the terahertz wave is sent out by the vector network analyzer, and is beamed after the gain antenna (2) and directly irradiated to the speaker ( 3) On the surface, at the same time, a vector network analyzer serving as a terahertz detector collects the reflected terahertz echo intensity sequence signal; 所述位移平台(4)为二维平台,包括伺服电机、驱动器、横向直线运动模组和纵向直线运动模组,所述扬声器(3)固定在横向运动模组上,通过伺服电机驱动横向直线运动模组和纵向直线运动模组运动,从而调整所述扬声器(3)的位置;所述驱动器通过通讯接口与控制计算机(5)连接;The displacement platform (4) is a two-dimensional platform, comprising a servo motor, a driver, a transverse linear motion module and a longitudinal linear motion module, the speaker (3) is fixed on the transverse motion module, and the transverse linear motion is driven by the servo motor The movement module and the longitudinal linear movement module move, thereby adjusting the position of the speaker (3); the driver is connected with the control computer (5) through a communication interface; 所述控制计算机(5)内部包括存储部和处理部,存储部存储有程序,处理部加载程序执行如权利要求1-6任意一项所述的方法步骤,实现对扬声器振膜表面进行缺陷或异常形态位置检测。The control computer (5) includes a storage part and a processing part inside, the storage part stores a program, and the processing part loads the program to execute the method steps according to any one of claims 1-6, so as to realize the defects or defects on the surface of the speaker diaphragm. Abnormal morphological location detection. 8.根据权利要求7所述的一种使用太赫兹波对扬声器振膜进行无损检测的系统,其特征在于,所述扬声器(3)表面覆盖锡箔纸,用于提高回波信号透射率。8 . The system for non-destructive testing of loudspeaker diaphragms using terahertz waves according to claim 7 , wherein the loudspeaker ( 3 ) is covered with tin foil to improve echo signal transmittance. 9 .
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