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CN114440213A - Fire exhausts, burners and gas water heaters - Google Patents

Fire exhausts, burners and gas water heaters Download PDF

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Publication number
CN114440213A
CN114440213A CN202111567401.1A CN202111567401A CN114440213A CN 114440213 A CN114440213 A CN 114440213A CN 202111567401 A CN202111567401 A CN 202111567401A CN 114440213 A CN114440213 A CN 114440213A
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CN
China
Prior art keywords
channel
auxiliary
side plates
flame
holes
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Granted
Application number
CN202111567401.1A
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Chinese (zh)
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CN114440213B (en
Inventor
孙运磊
杜寒
郑涛
刘云
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Qingdao Economic And Technology Development District Haier Water Heater Co ltd
Chongqing Haier Water Heater Co Ltd
Haier Smart Home Co Ltd
Original Assignee
Qingdao Economic And Technology Development District Haier Water Heater Co ltd
Chongqing Haier Water Heater Co Ltd
Haier Smart Home Co Ltd
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Application filed by Qingdao Economic And Technology Development District Haier Water Heater Co ltd, Chongqing Haier Water Heater Co Ltd, Haier Smart Home Co Ltd filed Critical Qingdao Economic And Technology Development District Haier Water Heater Co ltd
Priority to CN202111567401.1A priority Critical patent/CN114440213B/en
Publication of CN114440213A publication Critical patent/CN114440213A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/02Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone
    • F23D14/04Premix gas burners, i.e. in which gaseous fuel is mixed with combustion air upstream of the combustion zone induction type, e.g. Bunsen burner
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/48Nozzles
    • F23D14/58Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration
    • F23D14/583Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration of elongated shape, e.g. slits
    • F23D14/586Nozzles characterised by the shape or arrangement of the outlet or outlets from the nozzle, e.g. of annular configuration of elongated shape, e.g. slits formed by a set of sheets, strips, ribbons or the like
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/62Mixing devices; Mixing tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D14/00Burners for combustion of a gas, e.g. of a gas stored under pressure as a liquid
    • F23D14/46Details, e.g. noise reduction means
    • F23D14/84Flame spreading or otherwise shaping
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H1/00Water heaters, e.g. boilers, continuous-flow heaters or water-storage heaters
    • F24H1/18Water-storage heaters
    • F24H1/186Water-storage heaters using fluid fuel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1809Arrangement or mounting of grates or heating means for water heaters
    • F24H9/1832Arrangement or mounting of combustion heating means, e.g. grates or burners
    • F24H9/1836Arrangement or mounting of combustion heating means, e.g. grates or burners using fluid fuel

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Gas Burners (AREA)

Abstract

The application belongs to the technical field of water heaters, and particularly relates to a fire grate, a burner and a gas water heater. This application aims at solving the arc flame hole that current fire was arranged, leads to flame to gather together the poor problem of effect. The utility model provides a fire grate includes inner shell and shell, forms the injection passageway and the main airflow channel that are linked together in the inner shell, and the shell includes that the top is dull and stereotyped and two second curb plates, and the tip and the inner shell of second curb plate are connected, and the second curb plate forms the auxiliary airflow channel with being located between the inboard part inner shell of second curb plate to, be provided with the via hole on the inner shell that forms the auxiliary airflow channel, with intercommunication auxiliary airflow channel and main airflow channel. Be provided with a plurality of combustion holes on the flat board of top, the partial combustion hole that main gas flow path corresponds forms main flame hole, and the partial combustion hole that assists the gas flow path to correspond forms and assists the flame hole, and the cross sectional area who assists the flame hole is less than the cross sectional area of main flame hole, and the assistance flame that assists the flame hole to form can play the restriction effect to main flame to improve the effect of gathering together of flame.

Description

火排、燃烧器及燃气热水器Fire exhausts, burners and gas water heaters

技术领域technical field

本申请属于热水器技术领域,具体涉及一种火排、燃烧器及燃气热水器。The application belongs to the technical field of water heaters, and in particular relates to a fire exhaust, a burner and a gas water heater.

背景技术Background technique

燃气热水器是指以燃气作为燃料,通过燃烧器将混合的空气和燃气在燃烧室内燃烧产生高温烟气,高温烟气流热交换器而与热交换器中的冷水换热,以达到制备热水目的的一种燃气用具,因其使用方便、制取热水快速等优点而被广泛应用。Gas water heater refers to the use of gas as fuel, the mixed air and gas are burned in the combustion chamber through the burner to generate high-temperature flue gas, and the high-temperature flue gas flows into the heat exchanger and exchanges heat with the cold water in the heat exchanger to prepare hot water. The purpose of a gas appliance is widely used because of its advantages of convenient use and rapid preparation of hot water.

现有燃烧器的火排,其顶面为弧形面。并在弧形的顶面开设弧形的火焰孔,在火焰孔的两端分别设置侧板,达到控制火焰形态的目的。The top surface of the fire row of the existing burner is an arc surface. An arc-shaped flame hole is set on the top surface of the arc, and side plates are respectively arranged at both ends of the flame hole to achieve the purpose of controlling the flame shape.

但是,弧形的火焰孔容易使得火焰向外发散,侧板的限制火焰形态效果差,导致火焰聚拢效果差,影响燃气热水器的制热效率。However, the arc-shaped flame holes are likely to cause the flame to radiate outward, and the flame shape restriction effect of the side plate is poor, resulting in poor flame gathering effect and affecting the heating efficiency of the gas water heater.

发明内容SUMMARY OF THE INVENTION

为了解决现有技术中的上述问题,即为了解决现有火排的弧形火焰孔,导致火焰聚拢效果差的问题,本申请提供了一种火排、燃烧器及燃气热水器。In order to solve the above problems in the prior art, that is, to solve the problem of poor flame gathering effect caused by the arc-shaped flame holes of the existing fire exhaust, the present application provides a fire exhaust, a burner and a gas water heater.

所述火排包括:内壳以及包覆在部分所述内壳外侧的外壳;所述内壳内形成相连通的引射通道和主气流通道;所述外壳包括顶部平板以及间隔设置在所述顶部平板底面的两个第一侧板,所述顶部平板与所述内壳的顶端抵接,所述第一侧板的端部与所述内壳连接,且所述第一侧板与位于所述第一侧板内侧的部分所述内壳之间具有间隔,形成辅气流通道;形成所述辅气流通道的部分所述内壳设置有连通所述辅气流通道和所述主气流通道的过孔;所述顶部平板上设置有沿第一方向间隔布置的多个燃烧孔;所述主气流通道对应的部分所述燃烧孔形成主焰孔,所述辅气流通道对应的部分所述燃烧孔形成辅焰孔,所述辅焰孔位于所述主焰孔的两侧,所述辅焰孔的横截面面积小于所述主焰孔的横截面面积。The fire exhaust includes: an inner shell and an outer shell that is covered on a part of the outer side of the inner shell; the inner shell is formed with a connected ejection channel and a main air flow channel; the outer shell includes a top flat plate and a Two first side plates on the bottom surface of the top plate, the top plate is in contact with the top end of the inner casing, the end of the first side plate is connected with the inner casing, and the first side plate is connected to the inner casing. The part of the inner shell on the inner side of the first side plate has a space between them to form an auxiliary airflow channel; the part of the inner shell that forms the auxiliary airflow channel is provided with a connection connecting the auxiliary airflow channel and the main airflow channel. through holes; the top plate is provided with a plurality of combustion holes spaced along the first direction; a part of the combustion holes corresponding to the main air flow channel forms a main flame hole, and a part of the combustion holes corresponding to the auxiliary air flow channel The holes form auxiliary flame holes, the auxiliary flame holes are located on both sides of the main flame hole, and the cross-sectional area of the auxiliary flame holes is smaller than the cross-sectional area of the main flame holes.

在上述火排的可选技术方案中,所述燃烧孔为沿第二方向延伸的长条形孔,所述第二方向垂直于所述第一方向;所述辅焰孔沿所述第二方向的长度与所述燃烧孔沿所述第二方向的长度比值为20%~35%。In the optional technical solution of the above-mentioned fire row, the combustion hole is an elongated hole extending along a second direction, and the second direction is perpendicular to the first direction; the auxiliary flame hole is along the second direction. The ratio of the length of the direction to the length of the combustion hole along the second direction is 20% to 35%.

在上述火排的可选技术方案中,所述第一侧板包括连接板部、辅板部以及连接所述连接板部和所述辅板部的过渡板部,所述辅板部与所述内壳之间具有间隔,形成所述辅气流通道,所述辅板部的顶端与所述顶部平板连接,所述辅板部的两个侧边以及底端分别通过所述过渡板部与所述连接板部连接;所述连接板部与所述内壳焊接。In the optional technical solution of the above fire row, the first side plate includes a connecting plate portion, an auxiliary plate portion, and a transition plate portion connecting the connecting plate portion and the auxiliary plate portion, and the auxiliary plate portion is connected to the auxiliary plate portion. There is a space between the inner shells to form the auxiliary airflow channel, the top end of the auxiliary plate portion is connected to the top flat plate, and the two side edges and the bottom end of the auxiliary plate portion are connected to the transition plate portion through the transition plate portion respectively. The connecting plate parts are connected; the connecting plate parts are welded with the inner shell.

在上述火排的可选技术方案中,所述辅板部上设置有多个朝向所述内壳凸出的凸包,且所述凸包与所述内壳抵接,多个所述凸包沿所述第一方向间隔布置;所述辅板部上还设置有朝向所述内壳凸出的加强筋条,所述加强筋条与所述内壳之间具有间隙。In the optional technical solution of the above-mentioned fire row, a plurality of convex hulls protruding toward the inner shell are provided on the auxiliary plate portion, and the convex hulls are in contact with the inner shell, and a plurality of the convex hulls are provided. The bags are arranged at intervals along the first direction; the auxiliary plate portion is further provided with a reinforcing rib protruding toward the inner shell, and there is a gap between the reinforcing rib and the inner shell.

在上述火排的可选技术方案中,所述内壳包括两层第二侧板,所述两层第二侧板的部分区域接触焊接,所述两层第二侧板的部分区域具有间隙形成所述引射通道和所述主气流通道;所述主气流通道包括依次相连通的第一段通道、第二段通道以及第三段通道;所述第一段通道的一端与所述引射通道连通,所述第一段通道的横截面面积小于所述引射通道的横截面面积;形成所述第二段通道的部分所述第二侧板的外侧面与所述第一侧板连接,形成所述第二段通道的部分所述两层第二侧板之间的距离大于形成所述第一段通道的部分所述两层第二侧板之间的距离;形成所述第三段通道的部分所述第二侧板与所述第一侧板具有间隔,形成所述辅气流通道;形成所述第三段通道的部分所述两层第二侧板分别设置有所述过孔;形成所述第三段通道的部分所述两层第二侧板之间的距离大于形成所述第二段通道的部分所述两层第二侧板之间的距离。In the optional technical solution of the above-mentioned fire row, the inner shell includes two layers of second side plates, and partial regions of the two layers of second side plates are contact-welded, and some regions of the two layers of second side plates have a gap The introduction channel and the main air flow channel are formed; the main air flow channel includes a first-stage channel, a second-stage channel and a third-stage channel that are communicated in sequence; one end of the first-stage channel is connected to the The cross-sectional area of the first-stage channel is smaller than the cross-sectional area of the ejection channel; the outer surface of the second side plate forming part of the second-stage channel is connected to the first side plate connected, the distance between the two layers of second side plates forming the part of the second channel is greater than the distance between the two layers of the second side plates forming the part of the first channel; forming the first channel Part of the second side plate of the three-stage channel is spaced from the first side plate to form the auxiliary airflow channel; part of the two-layer second side plate forming the third-stage channel is provided with the A via hole; the distance between the part of the second side plates forming the third channel is greater than the distance between the two second side plates forming the part of the second channel.

在上述火排的可选技术方案中,所述第三段通道包括相连通的第一子通道和第二子通道,所述第一子通道与所述第二段通道连通,形成部分所述第一子通道的所述两层第二侧板之间的距离大于形成部分所述第二段通道的所述两层第二侧板之间的距离;形成所述第一子通道的部分所述两层第二侧板分别设置有所述过孔;形成所述第一子通道的部分所述两层第二侧板之间的距离大于形成所述第二子通道的部分所述两层第二侧板之间的距离。In an optional technical solution of the above-mentioned fire row, the third channel includes a first subchannel and a second subchannel that communicate with each other, and the first subchannel communicates with the second channel to form part of the The distance between the two layers of second side plates of the first sub-channel is greater than the distance between the two layers of second side plates that form part of the second channel; The two layers of the second side plates are respectively provided with the via holes; the distance between the two layers of the second side plates forming the first sub-channel is greater than the distance between the two layers forming the second sub-channel part The distance between the second side panels.

在上述火排的可选技术方案中,所述第二子通道的顶端与所述顶部平板抵接;所述内壳还包括多个连接条,所述连接条的两端分别与形成所述第二子通道的部分所述两层第二侧板的端部连接,多个所述连接条沿所述第一方向间隔布置。In the optional technical solution of the fire row, the top end of the second sub-channel is in contact with the top plate; the inner shell further includes a plurality of connecting bars, and the two ends of the connecting bars are Parts of the second sub-channels are connected to the ends of the two layers of the second side plates, and a plurality of the connecting bars are arranged at intervals along the first direction.

在上述火排的可选技术方案中,所述过孔设置有多个,所述过孔的数量与所述燃烧孔的数量相同,每个所述过孔在所述顶部平板的投影分别对应一个所述燃烧孔。In the optional technical solution of the above fire row, there are a plurality of the via holes, the number of the via holes is the same as the number of the combustion holes, and the projection of each via hole on the top plate corresponds to one of the burn holes.

所述燃烧器包括:燃烧室以及上述的火排,所述火排固定在所述燃烧室内。The burner includes a combustion chamber and the above-mentioned fire row, and the fire row is fixed in the combustion chamber.

所述燃气热水器包括:水箱以及上述的燃烧器,所述水箱安装在所述燃烧器的顶端。The gas water heater includes a water tank and the above-mentioned burner, and the water tank is installed on the top of the burner.

本领域技术人员能够理解的是,本申请的火排、燃烧器及燃气热水器,火排包括内壳以及包覆在部分内壳外侧的外壳,内壳内形成相连通的引射通道和主气流通道,外壳包括顶部平板以及相对间隔设置在顶部平板底面的两个第二侧板,第二侧板的端部与内壳连接,第二侧板与位于第二侧板内侧的部分内壳之间具有间隔而形成辅气流通道,并且,形成辅气流通道的内壳上设置有过孔,以连通辅气流通道和主气流通道。顶部平板上设置有多个燃烧孔,主气流通道对应的部分燃烧孔形成主焰孔,燃气和空气的混合气体从主焰孔排出燃烧,形成主火焰;辅气流通道对应的部分燃烧孔形成辅焰孔,燃气和空气的混合气体从辅焰孔排出燃烧,形成辅火焰;辅焰孔的横截面面积小于主焰孔的横截面面积,使得辅焰孔流出的混合气体流速大于主焰孔流出的混合气体流速,辅焰孔流出的混合气体压力较大,混合气体不易发散,使得辅火焰的聚拢效果好,而且具有一定的冲击力,形成的辅火焰对主火焰具有一定的限定作用,避免主火焰向外发散,从而提高火焰的聚拢效果,进而提高燃气热水器的工作效率。本申请实施例,仅需在顶部平板加工形成燃烧孔,利用主气流通道和辅气流通道划分形成主焰孔和辅焰孔,加工和装配难度低,不仅有利于降低成本,还能够使得多个燃烧孔的误差小,有利于提高火焰的一致性。Those skilled in the art can understand that, in the fire exhaust, burner and gas water heater of the present application, the fire exhaust includes an inner shell and an outer shell wrapped on the outside of part of the inner shell, and the inner shell forms a communicating ejection channel and main airflow The channel, the outer shell includes a top plate and two second side plates arranged at a relative interval on the bottom surface of the top plate, the end of the second side plate is connected with the inner shell, and the second side plate is located inside the second side plate. There is a space between them to form an auxiliary airflow channel, and the inner shell forming the auxiliary airflow channel is provided with a through hole to communicate with the auxiliary airflow channel and the main airflow channel. The top plate is provided with a plurality of combustion holes, some of the combustion holes corresponding to the main air flow channel form the main flame hole, and the mixed gas of gas and air is discharged from the main flame hole to form the main flame; the part of the combustion holes corresponding to the auxiliary air flow channel forms the auxiliary flame hole. Flame hole, the mixed gas of gas and air is discharged and burned from the auxiliary flame hole to form an auxiliary flame; the cross-sectional area of the auxiliary flame hole is smaller than that of the main flame hole, so that the flow rate of the mixed gas flowing out of the auxiliary flame hole is greater than that of the main flame hole. The mixed gas flow rate is high, the pressure of the mixed gas flowing out of the auxiliary flame hole is large, and the mixed gas is not easy to disperse, so that the auxiliary flame has a good gathering effect and a certain impact force, and the formed auxiliary flame has a certain limiting effect on the main flame. The main flame radiates outward, thereby improving the gathering effect of the flame, thereby improving the working efficiency of the gas water heater. In the embodiment of the present application, it is only necessary to process the top plate to form the combustion hole, and use the main air flow channel and the auxiliary air flow channel to divide the main flame hole and auxiliary flame hole to form the main flame hole and auxiliary flame hole. The error of the combustion hole is small, which is beneficial to improve the consistency of the flame.

附图说明Description of drawings

下面参照附图来描述本申请的火排、燃烧器及燃气热水器的可选实施方式。附图为:The optional embodiments of the fire exhaust, the burner and the gas water heater of the present application will be described below with reference to the accompanying drawings. Attached is:

图1是本申请实施例提供的火排的结构示意图;1 is a schematic structural diagram of a fire row provided by an embodiment of the present application;

图2是本申请实施例提供的火排的爆炸图;2 is an exploded view of a fire row provided by an embodiment of the present application;

图3是本申请实施例提供的火排的主视图;3 is a front view of a fire row provided by an embodiment of the present application;

图4是图3中的A-A剖视图;Fig. 4 is A-A sectional view in Fig. 3;

图5是图4中P区域的放大示意图;Fig. 5 is the enlarged schematic diagram of P region in Fig. 4;

图6是本申请实施例提供的火排的俯视图;6 is a top view of a fire row provided by an embodiment of the present application;

图7是图6中的B-B剖视图;Fig. 7 is B-B sectional view in Fig. 6;

图8是图7中Q区域的放大示意图。FIG. 8 is an enlarged schematic view of the Q region in FIG. 7 .

附图中:In the attached picture:

100:内壳;110:引射通道;111:扩口段;112:收口段;113:混合段;120:主气流通道;121:第一段通道;122:第二段通道;123:第三段通道;1231:第一子通道;1232:第二子通道;130:过孔;140:第二侧板;150:连接条;100: inner shell; 110: ejection channel; 111: flared section; 112: closed section; 113: mixing section; 120: main airflow channel; 121: first channel; 122: second channel; 123: first Three-stage channel; 1231: first sub-channel; 1232: second sub-channel; 130: via hole; 140: second side plate; 150: connecting strip;

200:外壳;201:辅气流通道;210:顶部平板;211:燃烧孔;2111:主焰孔;2112:辅焰孔;220:第一侧板;221:连接板部;222:辅板部;2221:凸包;2222:加强筋条;223:过渡板部。200: shell; 201: auxiliary airflow channel; 210: top plate; 211: combustion hole; 2111: main flame hole; 2112: auxiliary flame hole; 220: first side plate; 221: connecting plate part; 222: auxiliary plate part ; 2221: convex hull; 2222: reinforcing ribs; 223: transition plate.

具体实施方式Detailed ways

首先,本领域技术人员应当理解的是,这些实施方式仅仅用于解释本申请实施例的技术原理,并非旨在限制本申请实施例的保护范围。本领域技术人员可以根据需要对其作出调整,以便适应具体的应用场合。First of all, those skilled in the art should understand that these embodiments are only used to explain the technical principles of the embodiments of the present application, and are not intended to limit the protection scope of the embodiments of the present application. Those skilled in the art can adjust it as needed to adapt to specific applications.

其次,需要说明的是,在本申请实施例的描述中,术语“内”、“外”等指示的方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或构件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。Secondly, it should be noted that, in the description of the embodiments of the present application, the terms of direction or positional relationship indicated by the terms "inner" and "outer" are based on the direction or positional relationship shown in the drawings, which is only for convenience It is described, not indicated or implied, that the device or component must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as a limitation on the embodiments of the present application.

此外,还需要说明的是,在本申请实施例的描述中,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个构件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本申请实施例中的具体含义。In addition, it should be noted that, in the description of the embodiments of the present application, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a Removal connection, or integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific situations.

燃气热水器是指以燃气作为燃料,通过燃烧器将混合的空气和燃气在燃烧室内燃烧产生高温烟气,高温烟气流热交换器而与热交换器中的冷水换热,以达到制备热水目的的一种燃气用具,因其使用方便、制取热水快速等优点而被广泛应用。现有的燃气热水器的火排,其顶面为弧形面。并在弧形的顶面开设弧形的火焰孔,在火焰孔的两端分别设置侧板,达到控制火焰形态的目的。但是,弧形的火焰孔容易使得火焰向外发散,侧板的限制火焰形态效果差,导致火焰聚拢效果差,影响燃气热水器的制热效率。并且,弧形面和弧形孔加工难度比较大,加工误差大,影响火焰的均匀性和稳定性。Gas water heater refers to the use of gas as fuel, the mixed air and gas are burned in the combustion chamber through the burner to generate high-temperature flue gas, and the high-temperature flue gas flows into the heat exchanger and exchanges heat with the cold water in the heat exchanger to prepare hot water. The purpose of a gas appliance is widely used because of its advantages of convenient use and rapid preparation of hot water. The top surface of the fire row of the existing gas water heater is an arc surface. An arc-shaped flame hole is set on the top surface of the arc, and side plates are respectively arranged at both ends of the flame hole to achieve the purpose of controlling the flame shape. However, the arc-shaped flame holes are likely to cause the flame to radiate outward, and the flame shape restriction effect of the side plate is poor, resulting in poor flame gathering effect and affecting the heating efficiency of the gas water heater. In addition, the processing of the curved surface and the curved hole is relatively difficult, and the processing error is large, which affects the uniformity and stability of the flame.

有鉴于此,本申请实施例的火排包括内壳和外壳,外壳包覆在部分内壳的外侧,且外壳和内壳之间形成辅气流通道,内壳内形成主气流通道;外壳的顶部为平板,设置有燃烧孔;主气流通道对应的部分燃烧孔为主焰孔,辅气流通道对应的部分燃烧孔为辅焰孔,并且,辅焰孔位于主焰孔的两侧,辅焰孔的横截面面积小于主焰孔的横截面面积,如此,燃气和空气的混合气体在辅焰孔的流速较快,在主焰孔的两侧形成辅火焰可以挡住其内侧的主火焰,提高火焰的聚拢效果,从而提高燃气热水器的制热效率。并且,在外壳顶部的平板加工燃烧孔,加工难度低,燃烧孔的一致性好,提高火焰的均匀性和稳定性。本申请实施例仅需在外壳顶部的平板加工燃烧孔,通过主气流通道和辅气流通道划分形成主焰孔和辅焰孔,加工和装配难度低,不仅有利于降低成本,还能够进一步提高多个燃烧孔之间的一致性。In view of this, the fire exhaust of the embodiment of the present application includes an inner shell and an outer shell, the outer shell is wrapped on the outer side of part of the inner shell, an auxiliary airflow channel is formed between the outer shell and the inner shell, and a main airflow channel is formed in the inner shell; It is a flat plate and is provided with combustion holes; the part of the combustion holes corresponding to the main air flow channel is the main flame hole, and the part of the combustion holes corresponding to the auxiliary air flow channel is the auxiliary flame hole, and the auxiliary flame holes are located on both sides of the main flame hole, and the auxiliary flame holes The cross-sectional area of the main flame hole is smaller than that of the main flame hole, so the flow rate of the mixture of gas and air in the auxiliary flame hole is faster, and the formation of auxiliary flames on both sides of the main flame hole can block the main flame inside and improve the flame. the gathering effect, thereby improving the heating efficiency of the gas water heater. Moreover, by processing the combustion holes on the flat plate on the top of the casing, the processing difficulty is low, the consistency of the combustion holes is good, and the uniformity and stability of the flame are improved. The embodiment of the present application only needs to process the combustion hole on the flat plate on the top of the casing, and the main flame hole and the auxiliary flame hole are formed by dividing the main air flow channel and the auxiliary air flow channel. The difficulty of processing and assembly is low, which is not only conducive to reducing costs, but also can further improve the efficiency of production. Consistency between burn holes.

下面结合附图阐述本申请的火排、燃烧器及燃气热水器的优选技术方案。The preferred technical solutions of the fire exhaust, the burner and the gas water heater of the present application will be described below with reference to the accompanying drawings.

图1是本申请实施例提供的火排的结构示意图;图2是本申请实施例提供的火排的爆炸图;图3是本申请实施例提供的火排的主视图;图4是图3中的A-A剖视图;图5是图4中P区域的放大示意图;图6是本申请实施例提供的火排的俯视图;图7是图6中的B-B剖视图;图8是图7中Q区域的放大示意图。1 is a schematic structural diagram of a fire row provided by an embodiment of the present application; FIG. 2 is an exploded view of a fire row provided by an embodiment of the present application; FIG. 3 is a front view of the fire row provided by an embodiment of the present application; FIG. 4 is FIG. 3 Figure 5 is an enlarged schematic view of the P region in Figure 4; Figure 6 is a top view of a fire row provided in an embodiment of the application; Figure 7 is a B-B cross-sectional view in Figure 6; Figure 8 is a view of the Q region in Figure 7. Enlarge the schematic.

首先需要说明的是,在本申请实施例中,X方向为左右方向,Y方向为前后方向,Z方向为上下方向。在燃气热水器的实际使用过程中,Z方向为竖直方向。First of all, it should be noted that, in the embodiments of the present application, the X direction is the left-right direction, the Y direction is the front-rear direction, and the Z direction is the up-down direction. In the actual use process of the gas water heater, the Z direction is the vertical direction.

结合图1和图2,本申请实施例提供一种火排,其包括:内壳100以及包覆在部分内壳100外侧的外壳200,示例性的,内壳100顶部部分被包覆在外壳200内,内壳100底部部分暴露在外侧。With reference to FIGS. 1 and 2 , an embodiment of the present application provides a fire extinguisher, which includes: an inner shell 100 and an outer shell 200 covering a part of the outer side of the inner shell 100 . Exemplarily, the top part of the inner shell 100 is covered with the outer shell. 200, the bottom portion of the inner case 100 is exposed to the outside.

本申请实施例的外壳200包括顶部平板210以及间隔设置在顶部平板210底面的两个第一侧板220,两个第一侧板220之间具有间隔。可选的,顶部平板210和两个第一侧板220为一体成型的一体件,结构强度高,有利于提高辅气流通道201的密闭性。The housing 200 of the embodiment of the present application includes a top plate 210 and two first side plates 220 disposed on the bottom surface of the top plate 210 at intervals, and there is a space between the two first side plates 220 . Optionally, the top flat plate 210 and the two first side plates 220 are integrally formed as one piece, which has high structural strength and is beneficial to improve the airtightness of the auxiliary airflow channel 201 .

可选的,顶部平板210为沿X方向延伸的长条形板,以便形成多个燃烧单元,提高燃烧面积。顶部平板210与内壳100的顶端抵接,即,顶部平板210的底面与内壳100的主气流通道120的顶端端面抵接。参照图1、图2以及图6,顶部平板210上设置有沿第一方向(对应图中X方向)间隔布置的多个燃烧孔211。顶部平板210沿X方向间隔设置有多个燃烧单元,每个燃烧单元包括多个燃烧孔211,例如,三个、五个燃烧孔211等。同一个燃烧单元内的相邻两个燃烧孔211之间的间隔相同,且相邻两个燃烧单元之间的间隔相同,可以提高火焰的均匀性。相邻两个燃烧单元之间的间隔大于同一燃烧单元内相邻两个燃烧孔211之间的间隔,如此设置形成燃烧单元可以使得火焰分区集中燃烧,形成多朵火焰,提高燃烧的稳定性。Optionally, the top plate 210 is an elongated plate extending along the X direction, so as to form multiple combustion units and increase the combustion area. The top flat plate 210 is in contact with the top end of the inner case 100 , that is, the bottom surface of the top flat plate 210 is in contact with the top end surface of the main airflow channel 120 of the inner case 100 . Referring to FIG. 1 , FIG. 2 and FIG. 6 , the top flat plate 210 is provided with a plurality of combustion holes 211 spaced along the first direction (corresponding to the X direction in the figure). The top plate 210 is provided with a plurality of combustion units at intervals along the X direction, and each combustion unit includes a plurality of combustion holes 211 , for example, three or five combustion holes 211 and the like. The interval between two adjacent combustion holes 211 in the same combustion unit is the same, and the interval between two adjacent combustion units is the same, which can improve the uniformity of the flame. The interval between two adjacent combustion units is greater than the interval between two adjacent combustion holes 211 in the same combustion unit. The formation of combustion units in this way can make the flames burn in zones, form multiple flames, and improve combustion stability.

燃烧孔211可以是圆形孔、椭圆形孔、腰型孔等,可选的,燃烧孔211为沿第二方向(对应图中Y方向)延伸的长条形孔,如此设置方便对燃烧孔211进行分区。The combustion hole 211 can be a circular hole, an oval hole, a waist-shaped hole, etc. Optionally, the combustion hole 211 is an elongated hole extending along the second direction (corresponding to the Y direction in the figure). 211 for partitioning.

本申请实施例的顶部平板210为平面,不仅方便加工,有利于减少燃烧孔211的尺寸误差,有利于提高燃烧的均匀性;而且,使得所有燃烧孔211具有相同的燃烧面,从而可以提高火焰区域的一致性,进而有利于提高火焰的均匀性和稳定性。The top plate 210 of the embodiment of the present application is flat, which is not only convenient for processing, but also helps to reduce the size error of the combustion holes 211 and improve the uniformity of combustion; moreover, all the combustion holes 211 have the same combustion surface, so that the flame can be improved. The uniformity of the area, which in turn helps to improve the uniformity and stability of the flame.

第一侧板220的端部与内壳100连接,且第一侧板220与位于第一侧板220内侧的部分内壳100之间具有间隔,形成辅气流通道201。第一侧板220的部分区域与内壳100之间具有间隔,形成辅气流通道201;第一侧板220的部分区域与内壳100连接,以封闭辅气流通道201。在本申请实施例中,第一侧板220的底部以及左右两个侧部区域均与内壳100连接。示例性的,第一侧板220与内壳100焊接,连接方式稳定,且无需额外设置密封结构,有利于简化火排的结构。An end of the first side plate 220 is connected to the inner casing 100 , and there is a space between the first side plate 220 and a part of the inner casing 100 located inside the first side plate 220 to form an auxiliary airflow channel 201 . A part of the first side plate 220 is spaced from the inner casing 100 to form an auxiliary airflow channel 201 ; a part of the first side plate 220 is connected to the inner casing 100 to close the auxiliary airflow channel 201 . In the embodiment of the present application, the bottom and the left and right side regions of the first side plate 220 are both connected to the inner casing 100 . Exemplarily, the first side plate 220 is welded with the inner shell 100, the connection is stable, and no additional sealing structure is required, which is beneficial to simplify the structure of the fire exhaust.

形成辅气流通道201的部分内壳100设置有过孔130,用于连通辅气流通道201和主气流通道120,如此,主气流通道120内的燃气和空气的混合气体可以通过过孔130进入辅气流通道201。A part of the inner casing 100 forming the auxiliary airflow channel 201 is provided with a through hole 130 for connecting the auxiliary airflow channel 201 and the main airflow channel 120, so that the mixed gas of fuel gas and air in the main airflow channel 120 can enter the auxiliary airflow through the through hole 130. Airflow channel 201 .

可以理解的是,辅气流通道201为两个,分别位于主气流通道120的前后两侧。由此,主气流通道120的前后两个侧壁分别设置有过孔130。It can be understood that there are two auxiliary airflow channels 201 , which are located on the front and rear sides of the main airflow channel 120 respectively. Therefore, the front and rear side walls of the main airflow channel 120 are respectively provided with via holes 130 .

其中,过孔130可以是圆形孔、椭圆形孔、多边形孔等,例如,图7和图8所示的过孔130为方形孔。本申请实施例对过孔130的横截面面积的大小不做限定。其中,过孔130的横截面为XZ平面切割过孔130形成的平面。The via holes 130 may be circular holes, oval holes, polygonal holes, etc. For example, the via holes 130 shown in FIGS. 7 and 8 are square holes. The embodiment of the present application does not limit the size of the cross-sectional area of the via hole 130 . The cross section of the via hole 130 is a plane formed by cutting the via hole 130 on the XZ plane.

在一些可能的实现方式中,过孔130设置有多个,过孔130的数量与燃烧孔211的数量相同,每个过孔130在顶部平板210的投影分别对应一个燃烧孔211,简言之,过孔130的位置与燃烧孔211的位置一一对应。如此设置可以使得燃气和空气的混合气体有针对性的从主气流通到120进入辅气流通道201,使得辅焰孔2112的混合气体稳定,保证辅火焰的稳定性。In some possible implementations, there are multiple via holes 130 , the number of via holes 130 is the same as the number of combustion holes 211 , and the projection of each via hole 130 on the top plate 210 corresponds to one combustion hole 211 , in short , the positions of the via holes 130 correspond to the positions of the combustion holes 211 one-to-one. This arrangement can make the mixed gas of fuel gas and air flow from the main gas to 120 and enter the auxiliary gas flow channel 201 in a targeted manner, so that the mixed gas in the auxiliary flame hole 2112 is stable, and the stability of the auxiliary flame is ensured.

在另一些可能的实现方式中,过孔130为沿X方向延伸的长条形孔,且长条孔设置有多个,长条孔与燃烧单元的数量相同,且长条形孔在顶部平板210的投影完整覆盖一个燃烧单元所有的燃烧孔211。如此设置,不仅可以使得每个燃烧单元的辅火焰稳定,还方便加工。In other possible implementations, the via hole 130 is an elongated hole extending along the X direction, and there are multiple elongated holes, the number of elongated holes is the same as that of the combustion units, and the elongated holes are on the top plate The projection of 210 completely covers all the combustion holes 211 of a combustion unit. This arrangement can not only stabilize the auxiliary flame of each combustion unit, but also facilitate processing.

结合图3至图6,辅气流通道201和主气流通道120的出口均向上。主气流通道120对应的部分燃烧孔211形成主焰孔2111,燃气和空气的混合气体从主焰孔2111排出燃烧,形成主火焰;辅气流通道201对应的部分燃烧孔211形成辅焰孔2112,燃气和空气的混合气体从辅焰孔2112排出燃烧,形成辅火焰;辅焰孔2112位于主焰孔2111的两侧,也就是说,辅火焰位于主火焰的两侧,主火焰被限制在辅火焰内侧。Referring to FIGS. 3 to 6 , the outlets of the auxiliary airflow channel 201 and the main airflow channel 120 are both upward. The part of the combustion holes 211 corresponding to the main airflow channel 120 forms the main flame holes 2111, and the mixed gas of gas and air is discharged from the main flame holes 2111 for combustion to form the main flame; the partial combustion holes 211 corresponding to the auxiliary airflow channel 201 form auxiliary flame holes 2112, The mixture of gas and air is discharged and burned from the auxiliary flame hole 2112 to form an auxiliary flame; the auxiliary flame hole 2112 is located on both sides of the main flame hole 2111, that is, the auxiliary flame is located on both sides of the main flame, and the main flame is limited to the auxiliary flame. Inside the flame.

本申请实施例的辅焰孔2112的横截面面积小于主焰孔2111的横截面面积。其中,辅焰孔2112的横截面和主焰孔2111的横截面均为XY平面切割形成的截面。如此设置,使得辅焰孔2112流出的混合气体流速大于主焰孔2111流出的混合气体流速,辅焰孔2112流出的混合气体压力较大,混合气体不易发散,使得辅火焰的聚拢效果好,而且具有一定的冲击力,形成的辅火焰对主火焰具有一定的限定作用,避免主火焰向外发散,从而提高火焰的聚拢效果,进而提高燃气热水器的工作效率。The cross-sectional area of the auxiliary flame hole 2112 in the embodiment of the present application is smaller than the cross-sectional area of the main flame hole 2111 . The cross-section of the auxiliary flame hole 2112 and the cross-section of the main flame hole 2111 are both cross-sections formed by cutting the XY plane. In this way, the flow rate of the mixed gas flowing out of the auxiliary flame hole 2112 is greater than the flow rate of the mixed gas flowing out of the main flame hole 2111, the pressure of the mixed gas flowing out of the auxiliary flame hole 2112 is relatively large, and the mixed gas is not easy to diverge, so that the auxiliary flame has a good gathering effect, and It has a certain impact force, and the auxiliary flame formed has a certain limiting effect on the main flame, preventing the main flame from spreading outward, thereby improving the flame gathering effect, thereby improving the working efficiency of the gas water heater.

在一些实施例中,参照图6,燃烧孔211为沿Y方向延伸的矩形孔,矩形孔沿X方向的宽度为定值,辅焰孔2112沿Y方向长度小于主焰孔2111沿Y方向的长度,则辅焰孔2112的横截面面积小于主焰孔2111的横截面面积。In some embodiments, referring to FIG. 6 , the combustion hole 211 is a rectangular hole extending in the Y direction, the width of the rectangular hole in the X direction is a fixed value, and the length of the auxiliary flame hole 2112 in the Y direction is smaller than the length of the main flame hole 2111 in the Y direction. length, the cross-sectional area of the auxiliary flame hole 2112 is smaller than the cross-sectional area of the main flame hole 2111 .

可选的,辅焰孔2112沿第二方向(对应图中Y方向)的长度与燃烧孔211沿第二方向的长度比值为20%~35%,例如,辅焰孔2112沿Y方向的长度占燃烧孔211沿Y方向长度的30%。如此设置可以避免辅焰孔2112过小,导致辅火焰太小而不易引燃、容易漂移等问题。Optionally, the ratio of the length of the auxiliary flame hole 2112 along the second direction (corresponding to the Y direction in the figure) to the length of the combustion hole 211 along the second direction is 20% to 35%, for example, the length of the auxiliary flame hole 2112 along the Y direction It accounts for 30% of the length of the combustion hole 211 in the Y direction. Such arrangement can avoid problems such as the auxiliary flame hole 2112 being too small, which causes the auxiliary flame to be too small to be easily ignited and easy to drift.

在此需要说明的是,此处的“燃烧孔211沿Y方向的长度”是两个辅焰孔2112和一个主焰孔2111的长度之和,即,燃烧孔211的长度减去两倍的内壳100的第二侧板140的厚度。It should be noted here that the "length of the combustion hole 211 along the Y direction" here is the sum of the lengths of the two auxiliary flame holes 2112 and one main flame hole 2111, that is, the length of the combustion hole 211 minus twice the length The thickness of the second side plate 140 of the inner case 100 .

参照图2和图3,本申请实施例的第一侧板220包括连接板部221、辅板部222以及过渡板部223,过渡板部223用于连接连接板部221和辅板部222。连接板部221与内壳100焊接。辅板部222与内壳100之间具有间隔,形成辅气流通道201,辅板部222的顶端与顶部平板210连接,辅板部222的两个侧边以及底端分别通过过渡板部223与连接板部221连接。以图中示出的方向和形状为例,辅板部222为矩形板,其长度方向为X方向,其宽度方向为Z方向;辅板部222的底边以及左右两个侧边分别通过过渡板部223与连接板部221连接,左右两侧边的过渡板部223和连接板部221的顶端还与顶部平板210连接,以形成封闭的辅气流通道201。2 and 3 , the first side plate 220 of the embodiment of the present application includes a connecting plate portion 221 , an auxiliary plate portion 222 and a transition plate portion 223 , and the transition plate portion 223 is used to connect the connecting plate portion 221 and the auxiliary plate portion 222 . The connecting plate portion 221 is welded to the inner case 100 . There is a space between the auxiliary plate portion 222 and the inner shell 100 to form an auxiliary airflow channel 201. The top end of the auxiliary plate portion 222 is connected to the top flat plate 210. The connection plate portion 221 is connected. Taking the direction and shape shown in the figure as an example, the auxiliary plate portion 222 is a rectangular plate, its length direction is the X direction, and its width direction is the Z direction; the bottom edge and the left and right sides of the auxiliary plate portion 222 pass through the transition The plate portion 223 is connected with the connecting plate portion 221 , and the transition plate portions 223 on the left and right sides and the top ends of the connecting plate portion 221 are also connected with the top flat plate 210 to form a closed auxiliary airflow channel 201 .

结合图4和图5,由于连接板部221与内壳100接触且焊接,辅板部222与内壳100之间具有形成辅气流通道201的间隔,因因此过渡板部223为倾斜板。4 and 5 , since the connecting plate portion 221 is in contact with the inner casing 100 and welded, there is a gap between the auxiliary plate portion 222 and the inner casing 100 to form the auxiliary airflow channel 201 , so the transition plate portion 223 is an inclined plate.

如图1至图3所示,本申请实施例的辅板部222上设置有多个朝向内壳100凸出的凸包2221,且多个凸包2221沿第一方向(对应图中X方向)间隔布置。示例性的,沿X方向,辅板部222间隔设置有两个凸包2221。凸包2221可以是圆形凸包、椭圆形凸包、多边形凸包等。可选的,凸包2221为圆形凸包,方便加工。As shown in FIGS. 1 to 3 , the auxiliary plate portion 222 of the embodiment of the present application is provided with a plurality of convex hulls 2221 protruding toward the inner shell 100 , and the plurality of convex hulls 2221 are along the first direction (corresponding to the X direction in the figure). ) at intervals. Exemplarily, along the X direction, two convex hulls 2221 are provided at intervals on the auxiliary plate portion 222 . The convex hull 2221 may be a circular convex hull, an elliptical convex hull, a polygonal convex hull, or the like. Optionally, the convex hull 2221 is a circular convex hull, which is convenient for processing.

结合图4和图5,凸包2221与内壳100抵接,如此可以保证辅板部222与内壳100之间的间隔,保证辅气流通道201沿Y方向的尺寸,辅板部222变形影响辅气流通道201内的气体流动。为了更好的起到抵接的作用,凸包2221的端部,即凸包2221朝向内壳100的端部,为平面,以提高较大的抵接面,提高抵接效果。4 and 5, the convex hull 2221 is in contact with the inner shell 100, so that the interval between the auxiliary plate portion 222 and the inner shell 100 can be ensured, and the size of the auxiliary air passage 201 along the Y direction can be ensured. The deformation of the auxiliary plate portion 222 affects the The gas flows in the auxiliary gas flow channel 201 . In order to play a better abutting role, the end of the convex hull 2221 , that is, the end of the convex hull 2221 facing the inner shell 100 , is flat, so as to increase a larger abutting surface and improve the abutting effect.

当然,凸包2221的设置还可以起到增加辅板部222结构强度的作用,避免辅板部222变形。Of course, the arrangement of the convex hull 2221 can also play a role in increasing the structural strength of the auxiliary plate portion 222 and prevent the auxiliary plate portion 222 from being deformed.

为了进一步提高辅板部222的结构强度,本申请实施例在辅板部222上还设置有朝向内壳100凸出的加强筋条2222,加强筋条2222与内壳100之间具有间隙。可选的,加强筋条2222可以设置一个,例如,加强筋条2222可以为沿X方向延伸的筋条,或者,加强筋条2222设置有多个,多个加强筋条2222沿X方向均匀间隔布置。本申请实施例对加强筋条2222的形状和尺寸不做限定。In order to further improve the structural strength of the auxiliary plate portion 222 , in the embodiment of the present application, a reinforcing rib 2222 protruding toward the inner shell 100 is further provided on the auxiliary plate portion 222 , and there is a gap between the reinforcing rib 2222 and the inner shell 100 . Optionally, one reinforcing rib 2222 may be provided, for example, the reinforcing rib 2222 may be a rib extending along the X direction, or a plurality of reinforcing ribs 2222 may be provided, and the plurality of reinforcing ribs 2222 may be evenly spaced along the X direction layout. The embodiment of the present application does not limit the shape and size of the reinforcing rib 2222 .

本申请实施例的第一侧板220通过设置连接板部221与内壳100焊接,连接方式稳定可靠且无需额外设置辅气流通道201的密封结构;通过设置辅板部222与内壳100之间具有间隔形成辅气流通道201,并设置倾斜的过渡板部223连接辅板部222和连接板部221,可以提高第一侧板220的结构强度。In the embodiment of the present application, the first side plate 220 is welded with the inner shell 100 by setting the connecting plate portion 221 , and the connection is stable and reliable, and no additional sealing structure of the auxiliary air passage 201 is required; The auxiliary air passages 201 are formed at intervals, and the inclined transition plate portion 223 is provided to connect the auxiliary plate portion 222 and the connecting plate portion 221 , which can improve the structural strength of the first side plate 220 .

下面对本申请实施例内壳100的具体结构进行描述。The specific structure of the inner case 100 in this embodiment of the present application will be described below.

本申请实施例的内壳100内形成相连通的引射通道110和主气流通道120。在本申请实施例中,引射通道110位于主气流通道120的下方。可选的,内壳100包括两层第二侧板140,两层第二侧板140的部分区域焊接,两层第二侧板140的部分区域具有间隙形成引射通道110和主气流通道120。在图2和图3,第二侧板140的底边、右边以及左边的部分区域焊接,左边的另外部分区域具有间隔形成引射通道110的进口,当然,这并不是对引射通道110进口位置的限定。第二侧板140的顶边具有间隔形成主气流通道120的出口。In the inner casing 100 of the embodiment of the present application, the ejection channel 110 and the main air flow channel 120 are formed in communication with each other. In the embodiment of the present application, the ejection channel 110 is located below the main airflow channel 120 . Optionally, the inner shell 100 includes two layers of second side plates 140 , parts of the two layers of the second side plates 140 are welded, and some areas of the two layers of the second side plates 140 have gaps to form the ejection channel 110 and the main airflow channel 120 . . In FIG. 2 and FIG. 3 , the bottom, right and left parts of the second side plate 140 are welded, and the other part of the left has inlets that form the ejection channels 110 at intervals. Of course, this is not an inlet to the ejection channels 110 location restrictions. The top edge of the second side plate 140 has outlets that form the main airflow channel 120 at intervals.

如图1和图2所示,本申请实施例的引射通道110的形状大致呈U型,且朝向左侧开口,如此设置是为了可以延长燃气和空气的流动路程,使得燃气和空气能够充分混合。引射通道110可以包括依次连通的扩口段111、收口段112以及混合段113,其中,扩口段111的横截面面积大于收口段112的横截面面积,较大横截面面积的扩口段111不仅方便与气管的连接,而且可以使得空气大量的进入;较小横截面面积的收口段112使得混合气体的流速增加,使得混合气体能够快速的进入混合段113。As shown in FIG. 1 and FIG. 2 , the shape of the ejection channel 110 in the embodiment of the present application is roughly U-shaped and opens toward the left side, so that the flow path of the gas and the air can be extended, so that the gas and the air can be fully mix. The ejection channel 110 may include a flared section 111 , a closed section 112 and a mixing section 113 communicated in sequence, wherein the cross-sectional area of the flared section 111 is larger than the cross-sectional area of the closed section 112 , and the flared section with a larger cross-sectional area has a larger cross-sectional area. 111 not only facilitates the connection with the trachea, but also allows a large amount of air to enter; the closing section 112 with a smaller cross-sectional area increases the flow rate of the mixed gas, so that the mixed gas can enter the mixing section 113 quickly.

混合段113的横截面逐渐增大,使得混合气体的流速降低,使得混合气体可以充分混合。混合段113在右侧的弯曲部改变方便,朝向左上流动;并且上半段的混合段113的顶端沿X方向开口,均与主气流通道120连通,以便同时为所有的燃烧孔211提供混合气体。沿X方向从左向右,上半段的混合段113的横截面面积逐渐减小,目的是为了使得进入主气流通道120的混合气体沿X方向能够比较均匀,进而提高多个燃烧孔211火焰的一致性。The cross section of the mixing section 113 is gradually increased, so that the flow rate of the mixed gas is reduced, so that the mixed gas can be fully mixed. The curved part of the mixing section 113 on the right side is easy to change and flows toward the upper left; and the top end of the mixing section 113 of the upper half section is opened along the X direction, and both communicate with the main airflow channel 120, so as to provide mixed gas for all the combustion holes 211 at the same time. . From left to right along the X direction, the cross-sectional area of the mixing section 113 in the upper half is gradually reduced, in order to make the mixed gas entering the main airflow channel 120 more uniform along the X direction, thereby improving the flame of the multiple combustion holes 211. consistency.

需要说明的是,扩口段111的横截面、收口段112的横截面以及混合段113的横截面,均为YZ平面切割形成的截面。It should be noted that the cross section of the flared section 111 , the cross section of the closed section 112 and the cross section of the mixing section 113 are all sections formed by cutting the YZ plane.

参照图4和图5,本申请实施例的主气流通道120包括依次相连通的第一段通道121、第二段通道122以及第三段通道123;第一段通道121的一端与引射通道110连通,第一段通道121的横截面面积小于引射通道110的横截面面积,第一段通道121的横截面面积小于引射通道110的混合段113的横截面面积,如此设置使得进入第一段通道121的混合气体流速大,通过改变混合气体的流速,提高第一段通道121在X方向上的混合气体的均匀性,从而提高混合气体在各个燃烧孔211喷出的混合气体的均匀性,最终提高各个燃烧孔211火焰大小的一致性,避免燃烧孔211火焰大小差异太大导致火焰出现漂移,影响燃气热水器的加热效率。第一段通道121的横截面和混合段113的横截面,依然是YZ平面切割形成的截面。4 and 5 , the main airflow channel 120 in the embodiment of the present application includes a first-stage channel 121, a second-stage channel 122, and a third-stage channel 123 that are connected in sequence; one end of the first-stage channel 121 is connected to the ejection channel 110 is connected, the cross-sectional area of the first-stage channel 121 is smaller than the cross-sectional area of the ejection channel 110, and the cross-sectional area of the first-stage channel 121 is smaller than the cross-sectional area of the mixing section 113 of the ejection channel 110. The flow rate of the mixed gas in the first-stage channel 121 is large. By changing the flow rate of the mixed gas, the uniformity of the mixed gas in the X-direction of the first-stage channel 121 is improved, thereby improving the uniformity of the mixed gas ejected from each combustion hole 211. Therefore, the consistency of the flame size of each combustion hole 211 is finally improved, so as to prevent the flame from drifting due to the large difference in the flame size of the combustion hole 211, which affects the heating efficiency of the gas water heater. The cross-section of the first passage 121 and the cross-section of the mixing section 113 are still the cross-sections formed by cutting the YZ plane.

形成第二段通道122的部分第二侧板140的外侧面与第一侧板220连接,例如,形成第二段通道122的第二侧板140的上部分区域与第一侧板220的连接板部221焊接。形成第三段通道123的部分第二侧板140与第一侧板220的辅板部222具有间隔,形成辅气流通道201;形成第三段通道123的部分两层第二侧板140分别设置有过孔130。Part of the outer side of the second side plate 140 that forms the second channel 122 is connected to the first side plate 220 , for example, the upper part of the region of the second side plate 140 that forms the second channel 122 is connected to the first side plate 220 The plate portion 221 is welded. Part of the second side plate 140 forming the third stage channel 123 is spaced apart from the auxiliary plate portion 222 of the first side plate 220 to form the auxiliary airflow channel 201; part of the second side plate 140 forming the third stage channel 123 is provided with two layers respectively There are vias 130 .

形成第二段通道122的部分两层第二侧板140之间的距离L2大于形成第一段通道121的部分两层第二侧板140之间的距离L1;形成第三段通道123的部分两层第二侧板140之间的距离(例如,附图中的L3和L4)大于形成第二段通道122的部分两层第二侧板140之间的距离L2。如此设置,第二段通道122的横截面面积大于第一段通道121的横截面面积,第三段通道123的横截面面积大于第二段通道122的横截面面积,通过改变通道的横截面面积,改变混合气体的流速,从而不断提高沿X方向混合气体的均匀性,进而提高各个燃烧孔211火焰大小的一致性。The distance L2 between the part of the second side plates 140 forming the second stage channel 122 is greater than the distance L1 between the part forming the first stage channel 121 and the two layers of the second side plates 140; the part forming the third stage channel 123 The distance between the two layers of the second side plates 140 (eg, L3 and L4 in the drawings) is greater than the distance L2 between the two layers of the second side plates 140 forming part of the second channel 122 . In this way, the cross-sectional area of the second-stage channel 122 is larger than the cross-sectional area of the first-stage channel 121, and the cross-sectional area of the third-stage channel 123 is larger than the cross-sectional area of the second-stage channel 122. By changing the cross-sectional area of the channel , changing the flow rate of the mixed gas, so as to continuously improve the uniformity of the mixed gas along the X direction, thereby improving the consistency of the flame size of each combustion hole 211 .

其中,第三段通道123包括相连通的第一子通道1231和第二子通道1232,第一子通道1231与第二段通道122连通,形成第一子通道1231的部分两层第二侧板140之间的距离L3大于形成第二段通道122的部分两层第二侧板140之间的距离L2;形成第一子通道1231的部分两层第二侧板140分别设置有过孔130;形成第一子通道1231的部分两层第二侧板140之间的距离L3大于形成第二子通道1232的部分两层第二侧板1140之间的距离L4,距离L4还大于距离L2。The third channel 123 includes a first subchannel 1231 and a second subchannel 1232 that communicate with each other. The first subchannel 1231 is communicated with the second channel 122 to form part of the first subchannel 1231 with two layers of second side plates. The distance L3 between the second side plates 140 is greater than the distance L2 between the part of the second side plates 140 that form the second channel 122; the part of the two layers of the second side plates 140 that form the first sub-channel 1231 are respectively provided with via holes 130; The distance L3 between the part of the second side plates 140 forming the first sub-channel 1231 is greater than the distance L4 between the part of the second side plates 1140 forming the second sub-channel 1232, and the distance L4 is also greater than the distance L2.

本申请实施例的第三段通道123设置第一子通道1231,使得第一子通道1231与辅板部222的距离较近,方便凸包2221与形成第一子通道1231的部分第二侧板140抵接;形成第二子通道1232的部分两层第二侧板140之间的距离L4变小,使得该部分第二侧板140与相对的辅板部222之间的间隔变大,可以改变辅气流通道201内的混合气体流速,使得沿X方向的各个辅焰孔2112的混合气体流量均匀,提高辅火焰大小的一致性。The first sub-channel 1231 is provided in the third channel 123 in the embodiment of the present application, so that the distance between the first sub-channel 1231 and the auxiliary plate portion 222 is relatively close, which is convenient for the convex hull 2221 and the part of the second side plate forming the first sub-channel 1231 140 abuts; the distance L4 between the part of the second side plates 140 forming the second sub-channel 1232 becomes smaller, so that the interval between the part of the second side plate 140 and the opposite auxiliary plate part 222 becomes larger, which can The flow rate of the mixed gas in the auxiliary gas flow channel 201 is changed, so that the flow rate of the mixed gas in each auxiliary flame hole 2112 along the X direction is uniform, and the consistency of the size of the auxiliary flame is improved.

为了避免主气流通道120的各段之间横截面的突变引发紊流,本申请实施例在第一段通道121和第二段通道122之间、第二段通道122和第一子通道1231之间、第一子通道1231和第二子通道1232之间分别设置有过渡通道,形成过渡通道的部分第二侧板140为倾斜板。In order to avoid turbulent flow caused by the sudden change of the cross section between the sections of the main airflow channel 120 , in the embodiment of the present application, between the first section channel 121 and the second section channel 122 and between the second section channel 122 and the first sub-channel 1231 A transition channel is respectively provided between the first sub-channel 1231 and the second sub-channel 1232, and a part of the second side plate 140 forming the transition channel is an inclined plate.

第二子通道1232的顶端与顶部平板210抵接,从而将顶部平板210上设置的燃烧孔211分隔为主焰孔2111和辅焰孔2112。The top end of the second sub-channel 1232 is in contact with the top plate 210 , thereby dividing the combustion hole 211 provided on the top plate 210 into the main flame hole 2111 and the auxiliary flame hole 2112 .

可选的,结合图2,内壳100还包括多个连接条150,连接条150的两端分别与形成第二子通道1232的部分两层第二侧板140的端部连接,例如,焊接。多个连接条150沿第一方向(对应图中X方向)间隔布置。通过设置连接条150,保证第二子通道1232的开口沿X方向一致,从而使得流出主焰孔2111的混合气体流量相同。Optionally, referring to FIG. 2 , the inner shell 100 further includes a plurality of connecting bars 150 , and both ends of the connecting bars 150 are respectively connected with the ends of the two-layer second side plates 140 forming the second sub-channel 1232 , for example, by welding . The plurality of connecting bars 150 are arranged at intervals along the first direction (corresponding to the X direction in the figure). By arranging the connecting bars 150, it is ensured that the openings of the second sub-channels 1232 are consistent along the X direction, so that the flow rate of the mixed gas flowing out of the main flame hole 2111 is the same.

当然,第二子通道1232顶端的开口为连接条150,避免增加混合气体流动的阻力,可以使得混合气体顺畅流出主焰孔2111。Of course, the opening at the top of the second sub-channel 1232 is the connecting bar 150 to avoid increasing the resistance of the flow of the mixed gas, so that the mixed gas can flow out of the main flame hole 2111 smoothly.

本申请实施例还提供一种燃烧器,其包括:燃烧室以及上述实施例的火排,火排固定在燃烧室内。其中,燃烧室内可以并排设置多个火排,提高燃烧面积,从而提高燃气热水器的制热效率。本实施例提供的火排的结构、功能和效果与上述实施例相同,具体可以参照上述实施例,在此不再进行赘述。Embodiments of the present application further provide a burner, which includes: a combustion chamber and the fire row of the above-mentioned embodiments, where the fire row is fixed in the combustion chamber. Among them, a plurality of fire rows can be arranged side by side in the combustion chamber to increase the combustion area, thereby improving the heating efficiency of the gas water heater. The structure, function, and effect of the fire row provided in this embodiment are the same as those in the above-mentioned embodiment, and the specific reference may be made to the above-mentioned embodiment, which will not be repeated here.

需要说明的是,本申请实施例的燃烧器可以应用于燃气热水器,还可以应用于燃气壁挂炉。It should be noted that the burner of the embodiment of the present application can be applied to a gas water heater, and can also be applied to a gas wall-hung boiler.

本申请实施例还提供一种燃气热水器,其包括:水箱以及上述的燃烧器,水箱安装在燃烧器的顶端,燃烧器的火排燃烧形成的高温烟气与水箱换热,从而加热水箱内的水。The embodiment of the present application also provides a gas water heater, which includes: a water tank and the above-mentioned burner, the water tank is installed on the top of the burner, and the high-temperature flue gas formed by the combustion of the fire exhaust of the burner exchanges heat with the water tank, thereby heating the water in the water tank. water.

综上所述,本申请实施例的燃气热水器的燃烧器的火排,包括内壳100以及包覆在部分内壳100外侧的外壳200,内壳100内形成相连通的引射通道110和主气流通道120,外壳200包括顶部平板210以及相对间隔设置在顶部平板210底面的两个第一侧板220,第一侧板220的端部与内壳100连接,第一侧板220与位于第一侧板220内侧的部分内壳100之间具有间隔而形成辅气流通道201,并且,形成辅气流通道201的内壳100上设置有过孔130,以连通辅气流通道201和主气流通道120。To sum up, the fire exhaust of the burner of the gas water heater according to the embodiment of the present application includes the inner shell 100 and the outer shell 200 covering part of the outer shell of the inner shell 100 . For the airflow channel 120, the outer casing 200 includes a top plate 210 and two first side plates 220 arranged at a relative interval on the bottom surface of the top plate 210. A part of the inner shell 100 on the inner side of the side plate 220 is spaced to form the auxiliary airflow channel 201 , and the inner shell 100 forming the auxiliary airflow channel 201 is provided with a through hole 130 to communicate with the auxiliary airflow channel 201 and the main airflow channel 120 .

顶部平板210上设置有多个燃烧孔211,主气流通道120对应的部分燃烧孔211形成主焰孔2111,燃气和空气的混合气体从主焰孔2111排出燃烧,形成主火焰;辅气流通道201对应的部分燃烧孔211形成辅焰孔2112,燃气和空气的混合气体从辅焰孔2112排出燃烧,形成辅火焰;辅焰孔2112的横截面面积小于主焰孔2111的横截面面积,使得辅焰孔2112流出的混合气体流速大于主焰孔2111流出的混合气体流速,辅焰孔2112流出的混合气体压力较大,混合气体不易发散,使得辅火焰的聚拢效果好,而且具有一定的冲击力,形成的辅火焰对主火焰具有一定的限定作用,避免主火焰向外发散,从而提高火焰的聚拢效果,进而提高燃气热水器的工作效率。The top plate 210 is provided with a plurality of combustion holes 211, and some of the combustion holes 211 corresponding to the main air flow channel 120 form the main flame holes 2111, and the mixed gas of gas and air is discharged and burned from the main flame holes 2111 to form the main flame; the auxiliary air flow channel 201 The corresponding part of the combustion holes 211 form auxiliary flame holes 2112, and the mixed gas of gas and air is discharged and burned from the auxiliary flame holes 2112 to form auxiliary flames; the cross-sectional area of the auxiliary flame holes 2112 is smaller than that of the main flame holes 2111, so that the auxiliary flame The flow rate of the mixed gas flowing out of the flame hole 2112 is greater than the flow rate of the mixed gas flowing out of the main flame hole 2111, the pressure of the mixed gas flowing out of the auxiliary flame hole 2112 is relatively large, and the mixed gas is not easy to disperse, so that the auxiliary flame has a good gathering effect and has a certain impact force. , the formed auxiliary flame has a certain limiting effect on the main flame, preventing the main flame from spreading outwards, thereby improving the flame gathering effect, thereby improving the working efficiency of the gas water heater.

本申请实施例,仅需在顶部平板210加工形成燃烧孔211,利用主气流通道120和辅气流通道201划分形成主焰孔2111和辅焰孔2112,加工和装配难度低,不仅有利于降低成本,还能够使得多个燃烧孔211的误差小,有利于提高火焰的一致性。In the embodiment of the present application, only the top plate 210 needs to be processed to form the combustion hole 211, and the main air flow channel 120 and the auxiliary air flow channel 201 are used to divide the main flame hole 2111 and the auxiliary flame hole 2112 to form the main flame hole 2111 and the auxiliary flame hole 2112. The difficulty of processing and assembly is low, which is not only conducive to reducing costs , it can also make the error of the plurality of combustion holes 211 small, which is beneficial to improve the consistency of the flame.

至此,已经结合附图所示的优选实施方式描述了本申请的技术方案,但是,本领域技术人员容易理解的是,本申请的保护范围显然不局限于这些具体实施方式。在不偏离本申请的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本申请的保护范围之内。So far, the technical solutions of the present application have been described with reference to the preferred embodiments shown in the accompanying drawings, however, those skilled in the art can easily understand that the protection scope of the present application is obviously not limited to these specific embodiments. On the premise of not departing from the principles of the present application, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present application.

Claims (10)

1. A fire grate, comprising: the outer shell is coated on the outer side of part of the inner shell;
an injection passage and a main air flow passage communicated with each other are formed in the inner shell;
the outer shell comprises a top flat plate and two first side plates arranged on the bottom surface of the top flat plate at intervals, the top flat plate is abutted to the top end of the inner shell, the end parts of the first side plates are connected with the inner shell, and an interval is formed between the first side plates and part of the inner shell positioned on the inner side of the first side plates to form an auxiliary air flow channel; the part of the inner shell forming the auxiliary air flow channel is provided with a through hole for communicating the auxiliary air flow channel with the main air flow channel;
the top flat plate is provided with a plurality of combustion holes which are arranged at intervals along a first direction; and the combustion holes corresponding to the main gas flow channel form main flame holes, the combustion holes corresponding to the auxiliary gas flow channel form auxiliary flame holes, the auxiliary flame holes are positioned at two sides of the main flame holes, and the cross section area of the auxiliary flame holes is smaller than that of the main flame holes.
2. The fire grate of claim 1, wherein the combustion holes are elongated holes extending in a second direction, the second direction being perpendicular to the first direction;
the ratio of the length of the auxiliary flame holes along the second direction to the length of the combustion holes along the second direction is 20-35%.
3. The fire grate of claim 1, wherein the first side plate comprises a connecting plate portion, an auxiliary plate portion, and a transition plate portion connecting the connecting plate portion and the auxiliary plate portion, the auxiliary plate portion and the inner shell have a space therebetween to form the auxiliary air flow passage, a top end of the auxiliary plate portion is connected to the top plate, and two side edges and a bottom end of the auxiliary plate portion are connected to the connecting plate portion through the transition plate portion, respectively; the connecting plate portion is welded to the inner case.
4. The fire grate of claim 3, wherein the auxiliary plate portion is provided with a plurality of convex hulls protruding toward the inner casing, the convex hulls abutting against the inner casing, the convex hulls being spaced apart in the first direction;
still be provided with on the supplementary board portion towards the protruding strengthening rib of inner shell, strengthening rib with have the clearance between the inner shell.
5. A fire grate as claimed in any one of claims 1 to 4 wherein the inner casing comprises two layers of secondary side plates, part of the regions of the two layers of secondary side plates being welded in contact, part of the regions of the two layers of secondary side plates having gaps forming the bleed passage and the main air flow passage;
the main air flow channel comprises a first section channel, a second section channel and a third section channel which are communicated in sequence; one end of the first section of passage is communicated with the injection passage, and the cross section area of the first section of passage is smaller than that of the injection passage; the outer side face of the part of the second side plate forming the second section of channel is connected with the first side plate, and the distance between the two layers of the second side plates forming the second section of channel is larger than the distance between the two layers of the second side plates forming the first section of channel; a part of the second side plate forming the third section channel is spaced from the first side plate to form the auxiliary air flow channel; the parts of the two second side plates forming the third section of channel are respectively provided with the through holes; the distance between the two second side plates of the part forming the third section of the channel is larger than the distance between the two second side plates of the part forming the second section of the channel.
6. The fire grate of claim 5, wherein the third section of the channel comprises a first sub-channel and a second sub-channel which are communicated, the first sub-channel is communicated with the second section of the channel, and the distance between the two second side plates forming part of the first sub-channel is larger than the distance between the two second side plates forming part of the second section of the channel; the parts of the two layers of second side plates forming the first sub-channels are respectively provided with the through holes; the distance between the two second side plates forming part of the first sub-channel is larger than the distance between the two second side plates forming part of the second sub-channel.
7. The fire grate of claim 6 wherein the top end of the second sub-channel abuts the top plate; the inner shell further comprises a plurality of connecting strips, two ends of each connecting strip are respectively connected with the end portions of the two layers of second side plates forming the second sub-channels, and the connecting strips are arranged at intervals along the first direction.
8. The fire grate of any one of claims 1 to 4, wherein a plurality of through holes are arranged, the number of the through holes is the same as that of the combustion holes, and the projection of each through hole on the top flat plate corresponds to one combustion hole respectively.
9. A burner, comprising: a combustion chamber and a fire grate as claimed in any one of claims 1 to 8, said fire grate being fixed within said combustion chamber.
10. A gas water heater, comprising: a water tank and the burner of claim 9, said water tank being mounted on the top end of said burner.
CN202111567401.1A 2021-12-20 2021-12-20 Fire grills, burners and gas water heaters Active CN114440213B (en)

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JPH0694222A (en) * 1992-09-14 1994-04-05 Rinnai Corp Low nitrogen oxide burner
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