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CN114437776A - A method and system for preparing pyrolysis raw material from waste plastic oil and/or waste tire oil - Google Patents

A method and system for preparing pyrolysis raw material from waste plastic oil and/or waste tire oil Download PDF

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CN114437776A
CN114437776A CN202011193313.5A CN202011193313A CN114437776A CN 114437776 A CN114437776 A CN 114437776A CN 202011193313 A CN202011193313 A CN 202011193313A CN 114437776 A CN114437776 A CN 114437776A
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content
hydrogenation
oil
reactor
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CN114437776B (en
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张登前
习远兵
李中亚
渠红亮
赵宁
徐凯
刘滨
刘清河
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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    • CCHEMISTRY; METALLURGY
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    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
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    • C10G2300/1003Waste materials
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    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
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    • C10G2300/4018Spatial velocity, e.g. LHSV, WHSV
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10G2300/70Catalyst aspects

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Abstract

本发明涉及一种废塑料油和/或废旧轮胎油制备裂解原料的方法和系统,废塑料油和/或废旧轮胎油在脱杂反应器与废旧加氢催化剂接触,在脱杂反应条件下进行脱杂反应,所得反应流出物进入加氢精制反应器,与加氢精制催化剂接触进行反应,反应流出物经分离后,得到气相物料和液相物料,所得液相物料全部或部分为蒸汽裂解制备乙烯的裂解原料。本发明能够有效地脱除废塑料油和/或废旧轮胎油中杂质,为蒸汽裂解制备乙烯过程提供优质裂解原料,成本低、操作周期长。

Figure 202011193313

The present invention relates to a method and system for preparing pyrolysis raw materials from waste plastic oil and/or waste tire oil. In the decontamination reaction, the obtained reaction effluent enters the hydrotreating reactor, and is contacted with the hydrotreating catalyst for reaction. After the reaction effluent is separated, gas-phase material and liquid-phase material are obtained, and all or part of the obtained liquid-phase material is prepared by steam cracking. Raw material for ethylene cracking. The invention can effectively remove impurities in waste plastic oil and/or waste tire oil, provide high-quality cracking raw materials for the process of preparing ethylene by steam cracking, and has low cost and long operation period.

Figure 202011193313

Description

一种废塑料油和/或废旧轮胎油制备裂解原料的方法和系统A method and system for preparing pyrolysis raw material from waste plastic oil and/or waste tire oil

技术领域technical field

本发明涉及烃类原料处理技术领域,具体涉及一种废塑料油和/或废旧轮胎油制备裂解原料的方法和系统。The present invention relates to the technical field of hydrocarbon raw material processing, in particular to a method and system for preparing pyrolysis raw materials from waste plastic oil and/or waste tire oil.

背景技术Background technique

随着我国城市化进程的不断发展,城市人口逐年上升,人民的生活水平不断提高,城市生活垃圾的产量也在不断增加,目前城市垃圾处理方法主要包括填埋、焚烧等。无论是焚烧还是填埋都存在一系列后续的环保问题。With the continuous development of my country's urbanization process, the urban population is increasing year by year, the people's living standards are constantly improving, and the output of urban domestic waste is also increasing. At present, urban waste treatment methods mainly include landfill and incineration. Whether it is incineration or landfill, there are a series of subsequent environmental problems.

化学转化方法可将塑料垃圾转化为具有利用价值的工业原料或燃料油,不仅可消除环境污染,且还可实现资源的可持续性发展利用,是治理“白色污染”的有效途径。目前废塑料炼油产业在国内已呈遍地开花局面,已经有一些企业建成规模较小的热解示范装置,但是废塑料热解产品的高值利用问题尚待有效解决。The chemical conversion method can convert plastic waste into valuable industrial raw materials or fuel oil, which can not only eliminate environmental pollution, but also realize the sustainable development and utilization of resources, which is an effective way to control "white pollution". At present, the waste plastic refining industry has blossomed everywhere in China, and some enterprises have built small-scale pyrolysis demonstration plants, but the problem of high-value utilization of waste plastic pyrolysis products has yet to be effectively solved.

各种工艺转化而来的废塑料油、废轮胎油和传统石油基油品差别较大,其中杂质含量高,尤其是其中的硅含量高,给后续加工带来了极大的困扰。目前针对废塑料油、废轮胎油的深加工的研究较少,很多研究都关注于废塑料油中的氯杂质对废塑料油后加工的影响情况,并没有意识到废塑料油品中的还含有其他杂质,如硅杂质、金属杂质,以及这些杂质对后续加工工艺的严重影响作用。The waste plastic oil, waste tire oil and traditional petroleum-based oil products transformed by various processes are quite different, and the content of impurities is high, especially the high content of silicon, which brings great trouble to the subsequent processing. At present, there are few researches on the deep processing of waste plastic oil and waste tire oil. Many researches focus on the influence of chlorine impurities in waste plastic oil on the post-processing of waste plastic oil, and they do not realize that waste plastic oil also contains Other impurities, such as silicon impurities, metal impurities, and these impurities have a serious impact on the subsequent processing technology.

CN104611060A公开了一种利用废塑料和高芳组分生产清洁燃料油的方法。高芳组分与废塑料油混合后,先通过热裂解反应区,热裂解反应区采用逐渐升温与恒温操作相结合的方式;得到裂解气再进入催化反应区,与其中的催化剂接触发生催化反应,所得反应流出物进进行气液分离,得到气体产物和液相油品。CN104611060A discloses a method for producing clean fuel oil by utilizing waste plastics and high aromatic components. After the high aromatic component is mixed with the waste plastic oil, it first passes through the thermal cracking reaction zone, which adopts a combination of gradual temperature rise and constant temperature operation; the pyrolysis gas is obtained and then enters the catalytic reaction zone, where it contacts with the catalyst for catalytic reaction. , the obtained reaction effluent is subjected to gas-liquid separation to obtain gas products and liquid-phase oil products.

CN104726134A公开了一种含氯塑料油生产高品质汽柴油的方法。其特征是以含氯塑料油注入装有活性三氧化二铝的高温脱氯塔进行高温脱氯,高温脱氯塔塔顶喷淋少量NaOH水溶液,脱氯后的塑料油进入装有分子筛/氧化铝催化剂的催化蒸馏塔中进行反应和精馏;催化蒸馏后塑料油经加压进入加氢精制塔,加氢精制后的馏分油经常压蒸馏,根据馏出温度切割成汽油和柴油,塔底重油与原料含氯塑料油混合重新反应。本发明所使用脱氯催化剂和硫化物催化剂根据塑料油的组成和性能而选择合适方法制备得到。CN104726134A discloses a method for producing high-quality gasoline and diesel oil from chlorine-containing plastic oil. It is characterized by injecting chlorine-containing plastic oil into a high-temperature dechlorination tower equipped with active aluminum oxide for high-temperature dechlorination, and spraying a small amount of NaOH aqueous solution on the top of the high-temperature dechlorination tower, and the plastic oil after dechlorination enters into a high-temperature dechlorination tower equipped with molecular sieve/oxidant. The reaction and rectification are carried out in the catalytic distillation tower of aluminum catalyst; after the catalytic distillation, the plastic oil is pressurized into the hydrotreating tower, and the distillate oil after hydrotreating is distilled under normal pressure, and is cut into gasoline and diesel oil according to the distillation temperature. The heavy oil is mixed with the raw chlorinated plastic oil for re-reaction. The dechlorination catalyst and sulfide catalyst used in the present invention are prepared by selecting appropriate methods according to the composition and performance of the plastic oil.

CN102942951A公开了塑料油加氢法制备清洁柴油的方法,包括如下步骤:a.塑料油和氢气混合进入装有加氢保护催化剂的预加氢反应器进行化学反应;b.预加氢反应器的流出物进入热高压分离器进行分离气提,热高压分离器底部的流出物与冷高压分离器顶部的气体进入主加氢反应器内进行化学反应;c.主加氢反应器的流出物进入冷高压分离器进行气液分离,冷高压分离器底部流出物进入冷低压分离器与冷高压分离器中部抽出的轻质油混合后进入分馏塔内进行分离,从分馏塔的侧线即可抽出硫含量小于5μg/g,十六烷值高于50的清洁柴油馏分。CN102942951A discloses a method for preparing clean diesel fuel by hydrogenation of plastic oil, which includes the following steps: a. plastic oil and hydrogen are mixed into a pre-hydrogenation reactor equipped with a hydrogenation protection catalyst for chemical reaction; b. The effluent enters the hot high pressure separator for separation and stripping, and the effluent at the bottom of the hot high pressure separator and the gas at the top of the cold high pressure separator enter the main hydrogenation reactor for chemical reaction; c. The effluent of the main hydrogenation reactor enters The cold high pressure separator conducts gas-liquid separation, and the bottom effluent of the cold high pressure separator enters the cold low pressure separator and mixes with the light oil extracted from the middle of the cold high pressure separator, and then enters the fractionation tower for separation, and sulfur can be extracted from the side line of the fractionation tower. Clean diesel fraction with content less than 5μg/g and cetane number higher than 50.

CN102226103A公开了一种利用塑料油生产汽柴油的方法。其特征是以塑料油为原料经蒸馏,再加氢精制生产高品质汽柴油工艺其特征是首先塑料油经蒸馏得到小于300℃馏分和大于300℃馏分,接下来将小于300℃馏分在硫化物催化剂上加氢精制反应,通过单烯烃加氢饱和反应脱除单烯化合物,并脱硫、氮脱、除胶质生产得无异味、品质高的汽柴油混合油,再经蒸馏得到汽油和柴油馏分油。而经蒸馏大于300℃馏分要经过反应蒸馏后再加氢精制或与塑料油混合重新反应。本发明所使用硫化物催化剂根据裂解塑料油的组成和性能而选择合适的载体经液相方法制备得到。CN102226103A discloses a method for producing gasoline and diesel by utilizing plastic oil. It is characterized by the process of producing high-quality gasoline and diesel with plastic oil as the raw material, followed by hydro-refining. It is characterized in that, firstly, the plastic oil is distilled to obtain fractions less than 300°C and fractions greater than 300°C, and then the fractions less than 300°C are distilled in sulfide. Hydrorefining reaction on catalyst, removing monoolefin compound through monoolefin hydrogenation saturation reaction, and desulfurization, nitrogen removal, and gum removal to produce odorless, high-quality gasoline and diesel mixed oil, and then distillation to obtain gasoline and diesel fractions Oil. Distilled fractions greater than 300°C should undergo reactive distillation and then hydrorefined or mixed with plastic oil for re-reaction. The sulfide catalyst used in the present invention is prepared by a liquid phase method by selecting a suitable carrier according to the composition and performance of the cracked plastic oil.

现有技术主要集中在废塑料油的脱氯和精制过程中,尚未意识到废塑料油中的含硅化合物会对上述现有技术的加氢催化剂,以及其他后续工艺过程的催化剂产生严重的毒害作用,导致后续加工过程操作周期短,或者事实上根本无法实现工业化运转。The prior art mainly focuses on the dechlorination and refining process of waste plastic oil, and it has not been realized that the silicon-containing compound in the waste plastic oil will cause serious poisoning to the above-mentioned hydrogenation catalyst of the prior art and the catalyst of other subsequent processes. As a result, the operation cycle of the subsequent processing process is short, or in fact the industrialized operation cannot be realized at all.

发明内容SUMMARY OF THE INVENTION

本发明是为了解决现有技术加工废塑料油和/或废旧轮胎油原料时,加工周期短的问题,目的是提供一种废塑料油和/或废旧轮胎油制备裂解原料的方法和系统。The present invention is to solve the problem of short processing cycle when processing waste plastic oil and/or waste tire oil raw materials in the prior art, and aims to provide a method and system for preparing pyrolysis raw materials from waste plastic oil and/or waste tire oil.

本发明的第一方面提供一种废塑料油和/或废旧轮胎油制备裂解原料的方法,包括:A first aspect of the present invention provides a method for preparing pyrolysis raw material from waste plastic oil and/or waste tire oil, comprising:

(1)脱杂单元,废塑料油和/或废旧轮胎油在氢气的存在下,进入脱杂反应器与废旧加氢催化剂接触,在脱杂反应条件下进行脱杂反应,所得反应流出物中液相物料的硅含量小于1μg/g、金属含量小于5μg/g;(1) decontamination unit, waste plastic oil and/or waste tire oil, in the presence of hydrogen, enter the decontamination reactor and contact with the waste hydrogenation catalyst, and carry out decontamination reaction under the decontamination reaction conditions, and in the obtained reaction effluent The silicon content of the liquid phase material is less than 1μg/g, and the metal content is less than 5μg/g;

(2)加氢精制单元,步骤(1)所得反应流出物进入加氢精制反应器,与加氢精制催化剂接触,在加氢精制反应条件下进行加氢精制反应,反应流出物经分离后,得到气相物料和液相物料,所得液相物料全部或部分为蒸汽裂解制备乙烯的裂解原料。(2) hydrotreating unit, the reaction effluent obtained in step (1) enters the hydrotreating reactor, contacts with the hydrotreating catalyst, and carries out the hydrotreating reaction under the hydrotreating reaction conditions, and after the reaction effluent is separated, A gas phase material and a liquid phase material are obtained, and all or part of the obtained liquid phase material is a cracking material for preparing ethylene by steam cracking.

在本发明的一个实施方式中,所述废塑料油为废塑料通过热裂化、热裂解、催化裂解、催化裂化、溶解液化中一种或几种转化方法得到的烃类物料;废塑料油的馏程为30~700℃,硅含量小于10000μg/g,氯含量小于10000μg/g,金属含量小于10000μg/g。废塑料油的组成包括烯烃的体积分数为5~80%,优选5~60%,芳烃的体积分数为小于90%,优选2~60%,链烷烃的体积分数小于90%,优选5~60%。In one embodiment of the present invention, the waste plastic oil is a hydrocarbon material obtained by one or more conversion methods of waste plastics through thermal cracking, thermal cracking, catalytic cracking, catalytic cracking, and dissolution and liquefaction; The distillation range is 30~700℃, the silicon content is less than 10000μg/g, the chlorine content is less than 10000μg/g, and the metal content is less than 10000μg/g. The composition of the waste plastic oil includes that the volume fraction of olefins is 5-80%, preferably 5-60%, the volume fraction of aromatic hydrocarbons is less than 90%, preferably 2-60%, and the volume fraction of paraffins is less than 90%, preferably 5-60% %.

在本发明中,所述废塑料为新鲜生活垃圾中废塑料、工农业生产中废塑料、陈化垃圾中废塑料中的一种或几种,废塑料的种类为选自PE、PP、PS、PVC中的一种或多种。In the present invention, the waste plastics are one or more of waste plastics in fresh domestic waste, waste plastics in industrial and agricultural production, and waste plastics in aged waste, and the types of waste plastics are selected from PE, PP, PS , one or more of PVC.

在本发明的一个实施方式中,所述废旧轮胎油为废旧轮胎通过热裂化、热裂解、催化裂解、催化裂化、溶解液化中一种或几种转化方法得到的烃类物料;废旧轮胎油的馏程为30~700℃,硅含量小于10000μg/g,氯含量小于10000μg/g,金属含量小于10000μg/g。废旧轮胎油的组成包括烯烃的体积分数为5~80%,优选5~60%,芳烃的体积分数为小于90%,优选2~60%,链烷烃的体积分数小于90%,优选5~60%。In one embodiment of the present invention, the waste tire oil is a hydrocarbon material obtained from waste tires by one or more conversion methods in thermal cracking, thermal cracking, catalytic cracking, catalytic cracking, and dissolution liquefaction; The distillation range is 30~700℃, the silicon content is less than 10000μg/g, the chlorine content is less than 10000μg/g, and the metal content is less than 10000μg/g. The composition of the waste tire oil includes that the volume fraction of olefins is 5-80%, preferably 5-60%, the volume fraction of aromatic hydrocarbons is less than 90%, preferably 2-60%, and the volume fraction of paraffins is less than 90%, preferably 5-60% %.

在本发明中,所述废旧轮胎为天然橡胶和/或合成橡胶制备的各种废弃轮胎。In the present invention, the waste tires are various waste tires prepared from natural rubber and/or synthetic rubber.

在本发明中,所述热裂化和热裂解反应,是指在高温条件下,烃类分子包括废塑料、废旧轮胎,在隔绝空气条件下分解成较小分子的反应。按照反应温度不同,将小于等于600℃的称为热裂化反应,将大于600℃的称为热裂解反应。In the present invention, the thermal cracking and thermal cracking reaction refer to the reaction in which hydrocarbon molecules, including waste plastics and waste tires, are decomposed into smaller molecules under the condition of isolating air under high temperature conditions. Depending on the reaction temperature, the reaction temperature less than or equal to 600°C is called thermal cracking reaction, and the reaction temperature greater than 600°C is called thermal cracking reaction.

在本发明中,所述催化裂化和催化裂解反应,是指在高温条件和催化剂存在下,烃类分子包括废塑料、废旧轮胎,分解成较小分子的反应。按照反应产物不同,将以低碳烯烃(乙烯、丙烯、丁烯)为目的产物的反应称为催化裂解反应,将以车用汽油为目的产物的反应称为催化裂化反应。In the present invention, the catalytic cracking and catalytic cracking reaction refer to a reaction in which hydrocarbon molecules, including waste plastics and waste tires, are decomposed into smaller molecules under high temperature conditions and in the presence of a catalyst. According to the different reaction products, the reaction with light olefins (ethylene, propylene, butene) as the target product is called catalytic cracking reaction, and the reaction with vehicle gasoline as the target product is called catalytic cracking reaction.

在本发明中,溶解液化反应,是指废塑料、废旧轮胎在溶剂油和/或有机溶剂的存在下,由固态转化为液态的反应。In the present invention, the dissolution and liquefaction reaction refers to the reaction in which waste plastics and waste tires are converted from solid state to liquid state in the presence of solvent oil and/or organic solvent.

在本发明的一个实施方式中,所述脱杂反应器为至少一个固定床加氢反应器和/或至少一个移动床加氢反应器。在所述固定床加氢反应器和/或移动床反应器中装填废旧加氢催化剂,废塑料油和/或废旧轮胎油通过其中至少一个固定床加氢反应器和/或至少一个移动床加氢反应器,进行脱硅、脱氯、脱金属等脱杂反应。In one embodiment of the present invention, the decontamination reactor is at least one fixed bed hydrogenation reactor and/or at least one moving bed hydrogenation reactor. The fixed bed hydrogenation reactor and/or the moving bed reactor are filled with waste hydrogenation catalysts, and waste plastic oil and/or waste tire oil are fed through at least one fixed bed hydrogenation reactor and/or at least one moving bed. The hydrogen reactor is used for desiliconization, dechlorination, demetallization and other decontamination reactions.

在本发明的一个实施方式中,所述脱杂反应器为两个以上并联的固定床加氢反应器,每一个反应器中装填废旧加氢催化剂,废塑料油和/或废旧轮胎油通过其中至少一个固定床加氢反应器进行脱杂反应,当该固定床加氢反应器中废旧加氢催化剂上硅饱和或金属饱和后,废塑料油和/或废旧轮胎油切换进料至其他固定床加氢反应器。In one embodiment of the present invention, the decontamination reactors are two or more fixed-bed hydrogenation reactors connected in parallel, each reactor is filled with waste hydrogenation catalyst, and waste plastic oil and/or waste tire oil pass through it At least one fixed-bed hydrogenation reactor is used for decontamination reaction. When the waste hydrogenation catalyst in the fixed-bed hydrogenation reactor is saturated with silicon or metal, the waste plastic oil and/or waste tire oil are switched to other fixed beds. Hydrogenation reactor.

在本发明的一个实施方式中,当反应流出物中液相物料的硅含量大于等于1μg/g时或金属含量大于等于5μg/g,认为脱杂反应器中废旧加氢催化剂上硅饱和或金属饱和。In one embodiment of the present invention, when the silicon content of the liquid phase material in the reaction effluent is greater than or equal to 1 μg/g or the metal content is greater than or equal to 5 μg/g, it is considered that the waste hydrogenation catalyst in the decontamination reactor is saturated with silicon or metal saturation.

在本发明的一个实施方式中,所述废旧加氢催化剂为选自烃油加工领域任何固定床加氢工艺装置使用至末期的保护剂、末期的催化剂,以及经过再生后的保护剂、再生后的催化剂中的一种或几种。In one embodiment of the present invention, the spent hydrogenation catalyst is selected from the protective agent used to the final stage of any fixed bed hydrogenation process device in the field of hydrocarbon oil processing, the catalyst in the final stage, and the protective agent after regeneration, after regeneration one or more of the catalysts.

在本发明的一个实施方式中,废旧加氢催化剂的当量直径为0.5~16mm,在优选的情况下,为1~10mm。本发明对废旧加氢催化剂的形状没有任何限制,例如,其形状包括球形,以及条形三叶草、蝶形、拉西环、蜂窝状等各种异性形状。In an embodiment of the present invention, the equivalent diameter of the spent hydrogenation catalyst is 0.5-16 mm, and in a preferred case, 1-10 mm. The present invention does not have any limitation on the shape of the spent hydrogenation catalyst, for example, its shape includes spherical shape, and various anomalous shapes such as strip clover, butterfly shape, Raschig ring, and honeycomb shape.

在本发明的一个实施方式中,废旧加氢催化剂中包括,以废旧加氢催化剂的总重量为基准,加氢活性金属氧化物的含量为0~50重%,碳含量为0~50重%,硫含量为0~40重%,所述加氢活性金属选自第VIII族金属、第VIB族金属中一种或几种。In one embodiment of the present invention, the waste hydrogenation catalyst includes, based on the total weight of the waste hydrogenation catalyst, the content of hydrogenation active metal oxides is 0-50 wt %, and the carbon content is 0-50 wt % , the sulfur content is 0 to 40% by weight, and the hydrogenation active metal is selected from one or more metals of Group VIII and Group VIB.

在本发明的一个实施方式中,废旧加氢催化剂中包括,以废旧加氢催化剂的总重量为基准,氧化钼和/或氧化钨的含量为0~50重%,氧化镍和/或氧化钴的含量为0~40重%,碳含量为0~30重%,硫含量为0~30重%。In one embodiment of the present invention, the waste hydrogenation catalyst includes, based on the total weight of the waste hydrogenation catalyst, molybdenum oxide and/or tungsten oxide in an amount of 0 to 50% by weight, nickel oxide and/or cobalt oxide The content of carbon is 0-40% by weight, the carbon content is 0-30% by weight, and the sulfur content is 0-30% by weight.

在本发明的一个实施方式中,废旧加氢催化剂中包括,以废旧加氢催化剂的总重量为基准,加氢活性金属氧化物的含量为1~40重%,碳含量为小于等于20重%,所述加氢活性金属选自第VIII族金属、第VIB族金属中一种或几种。In an embodiment of the present invention, the waste hydrogenation catalyst includes, based on the total weight of the waste hydrogenation catalyst, the content of hydrogenation active metal oxides is 1-40 wt%, and the carbon content is less than or equal to 20 wt% , the hydrogenation active metal is selected from one or more metals of Group VIII and Group VIB.

在本发明的一个实施方式中,多个废旧加氢催化剂进行分层装填,沿着物料流动的方向,废旧加氢催化剂的当量直径逐渐减小,孔径逐渐降低,活性金属含量逐渐增多。In one embodiment of the present invention, multiple waste hydrogenation catalysts are packed in layers, and along the direction of material flow, the equivalent diameter of the waste hydrogenation catalysts gradually decreases, the pore diameter gradually decreases, and the active metal content gradually increases.

在本发明的一个实施方式中,脱杂反应器中还装填脱氯剂,脱氯剂与废旧催化剂的装填体积比为1~80:20~99。所述废旧加氢催化剂、脱氯剂均匀混合装填或者分层装填。In an embodiment of the present invention, the decontamination reactor is also filled with a dechlorination agent, and the packing volume ratio of the dechlorination agent to the spent catalyst is 1-80:20-99. The waste hydrogenation catalyst and dechlorination agent are uniformly mixed and packed or packed in layers.

在本发明的一个实施方式中,废旧加氢催化剂、脱氯剂分层装填,按照物流方向,脱氯剂装填废旧加氢催化剂的下游。In one embodiment of the present invention, the waste hydrogenation catalyst and the dechlorination agent are loaded in layers, and the dechlorination agent is loaded downstream of the waste hydrogenation catalyst according to the flow direction.

在本发明的一个实施方式中,脱氯剂为一种或多种,当脱氯剂为多种时,可级配组合装填,或者混合装填。In an embodiment of the present invention, there are one or more dechlorinating agents, and when there are multiple dechlorinating agents, they can be loaded in a gradation and combination, or mixed and loaded.

在本发明的一个实施方式中,所述加氢反应器为至少一个移动床加氢反应器,在所述移动床加氢反应器中装填废旧加氢催化剂、脱氯剂。所述废旧加氢催化剂、脱氯剂按照一定比例机械混合。In one embodiment of the present invention, the hydrogenation reactor is at least one moving bed hydrogenation reactor, and the waste hydrogenation catalyst and dechlorination agent are loaded in the moving bed hydrogenation reactor. The waste hydrogenation catalyst and dechlorination agent are mechanically mixed in a certain proportion.

在本发明的一个实施方式中,脱氯剂包括至少一种第IA族金属化合物和/或至少一种第IIA族金属化合物、任选的选自Cu、Fe、Zn中的一种或几种金属氧化物、以及载体和/或粘结剂;In one embodiment of the present invention, the dechlorination agent comprises at least one Group IA metal compound and/or at least one Group IIA metal compound, optionally one or more selected from Cu, Fe, Zn Metal oxides, and supports and/or binders;

所述载体和/或粘结剂选自氧化硅、氧化铝、氧化硅-氧化铝、氧化锆、粘土中的一种或几种。所述粘土选自高岭土、伊利石、蒙脱土、膨润土中的一种或几种;所述高岭土包括多水高岭土。The carrier and/or binder is selected from one or more of silica, alumina, silica-alumina, zirconia, and clay. The clay is selected from one or more of kaolin, illite, montmorillonite, and bentonite; the kaolin includes halloysite.

在本发明中“任选的”的含义为可选择的意思,所述任选的选自Cu、Fe、Zn中的一种或几种金属氧化物是指,选自Cu、Fe、Zn中的一种或几种金属氧化物为所述脱氯剂的可选组分。In the present invention, the meaning of "optional" is optional, and the optional one or more metal oxides selected from Cu, Fe, Zn refers to, selected from Cu, Fe, Zn One or more metal oxides of . are optional components of the dechlorination agent.

在本发明中,在优选的情况下,脱氯剂为高温脱氯剂和/或中温脱氯剂。本发明对高温脱氯剂、中温脱氯剂没有任何限定,常规的高温脱氯剂、中温脱氯剂都能实现本发明。进一步优选具有较大氯容的高温脱氯剂和/或中温脱氯剂。In the present invention, in a preferred case, the dechlorination agent is a high temperature dechlorination agent and/or a medium temperature dechlorination agent. The present invention does not have any limitation on the high-temperature dechlorinating agent and the medium-temperature dechlorinating agent, and conventional high-temperature dechlorinating agents and medium-temperature dechlorinating agents can realize the present invention. Further preferred are high-temperature dechlorinating agents and/or medium-temperature dechlorinating agents with larger chlorine capacity.

在本发明的一个实施方式中,步骤(1)的反应流出物中液相物料中氯含量小于0.5μg/g。In one embodiment of the present invention, the chlorine content in the liquid-phase material in the reaction effluent of step (1) is less than 0.5 μg/g.

在本发明的一个实施方式中,所述脱杂反应条件为:氢分压0.5~20.0MPa、反应温度60~500℃、体积空速0.1~30h-1、氢油体积比5~1000Nm3/m3In an embodiment of the present invention, the de-impurification reaction conditions are: hydrogen partial pressure 0.5-20.0MPa, reaction temperature 60-500°C, volume space velocity 0.1-30h -1 , hydrogen-oil volume ratio 5-1000Nm 3 / m 3 .

优选脱杂反应条件为:氢分压1~12MPa、反应温度100~450℃、体积空速0.2~20h-1、氢油体积比5~800Nm3/m3The preferred de-impurification reaction conditions are: hydrogen partial pressure of 1-12 MPa, reaction temperature of 100-450°C, volume space velocity of 0.2-20 h -1 , and hydrogen-to-oil volume ratio of 5-800 Nm 3 /m 3 .

在本发明步骤(2)的加氢精制单元中,步骤(1)脱杂单元所得反应流出物直接进入加氢精制反应器,在加氢精制反应条件下,与加氢精制催化剂接触反应,脱除硫、氮等杂质,烯烃加氢饱和。In the hydrorefining unit of step (2) of the present invention, the reaction effluent obtained from the decontamination unit in step (1) directly enters the hydrorefining reactor, and is contacted and reacted with the hydrorefining catalyst under the conditions of the hydrorefining reaction to remove In addition to impurities such as sulfur and nitrogen, olefins are hydrogenated and saturated.

在本发明的一个实施方式中,所述加氢精制反应条件为:氢分压1.0~20.0MPa、反应温度250~430℃、体积空速0.5~20h-1、氢油体积比50~1000Nm3/m3In one embodiment of the present invention, the hydrotreating reaction conditions are: hydrogen partial pressure 1.0-20.0 MPa, reaction temperature 250-430°C, volume space velocity 0.5-20h -1 , hydrogen-oil volume ratio 50-1000Nm 3 /m 3 ;

优选加氢精制反应条件为:氢分压1.0~12MPa、反应温度280~400℃、体积空速0.5~15h-1、氢油体积比100~800Nm3/m3The preferred hydrorefining reaction conditions are: hydrogen partial pressure 1.0-12 MPa, reaction temperature 280-400°C, volume space velocity 0.5-15 h -1 , and hydrogen-to-oil volume ratio 100-800 Nm 3 /m 3 .

在本发明的一个实施方式中,所述的加氢精制催化剂包括加氢金属活性组分和载体,以加氢精制催化剂的总重量为基准,以氧化物计,加氢金属活性组分的含量为5~50重量%。In one embodiment of the present invention, the hydrotreating catalyst includes a hydrogenation metal active component and a carrier, and based on the total weight of the hydrotreating catalyst, in terms of oxides, the content of the hydrogenation metal active component 5 to 50% by weight.

在优选的情况下,所述加氢金属活性组分为至少一种选自第VIB族金属元素和至少一种选自第VIII族金属元素,所述第VIB族金属元素为钼和/或钨,所述第VIII族金属元素为钴和/或镍;以加氢精制催化剂的总重量为基准,以氧化物计,所述第VIB族金属元素含量为4~40重量%,优选为8~35重量%,所述第VIII族金属元素含量为1~10重量%,优选为2~5重量%。In a preferred case, the hydrogenation metal active component is at least one metal element selected from group VIB and at least one metal element selected from group VIII, and the metal element of group VIB is molybdenum and/or tungsten , the Group VIII metal element is cobalt and/or nickel; based on the total weight of the hydrorefining catalyst, in terms of oxides, the content of the Group VIB metal element is 4-40% by weight, preferably 8-40% by weight. 35% by weight, the content of the Group VIII metal element is 1-10% by weight, preferably 2-5% by weight.

加氢精制反应器所得反应流出物经分离后,得到气相物料和液相物料,在本发明的一个实施方式中,所得液相物料中烯烃含量为≤2质量%,硫含量为<50μg/g,氮含量为<50μg/g,硅含量<1μg/g,氯含量<0.5μg/g,金属含量<1μg/g。所得液相物料低硫、低氮、低烯烃,全部或者部分可为蒸汽裂解制备乙烯的裂解原料。After separation of the reaction effluent obtained from the hydrorefining reactor, gas-phase material and liquid-phase material are obtained. In one embodiment of the present invention, the olefin content in the obtained liquid-phase material is ≤2% by mass, and the sulfur content is <50 μg/g , the nitrogen content is <50μg/g, the silicon content is <1μg/g, the chlorine content is <0.5μg/g, and the metal content is <1μg/g. The obtained liquid phase material is low in sulfur, low in nitrogen and low in olefin, all or part of which can be the cracking raw material for preparing ethylene by steam cracking.

本发明另一方面提供一种用于上述任一方法的系统,包括脱杂单元、加氢精制单元,脱杂单元设置装填废旧加氢催化剂的脱杂反应器,所述脱杂反应器设置至少一个废塑料油和/或废旧轮胎油入口、至少一个反应流出物出口,所述废旧加氢催化剂为选自烃油加工领域任何固定床加氢工艺装置使用至末期的保护剂、末期的催化剂,以及经过再生后的保护剂、再生后的催化剂中的一种或几种;Another aspect of the present invention provides a system for any of the above methods, comprising a decontamination unit and a hydrofinishing unit, wherein the decontamination unit is provided with a decontamination reactor filled with spent hydrogenation catalysts, and the decontamination reactor is provided with at least One waste plastic oil and/or waste tire oil inlet, at least one reaction effluent outlet, the waste hydrogenation catalyst is a protective agent and a catalyst selected from any fixed bed hydrogenation process unit used to the end of the hydrocarbon oil processing field, And one or more of the regenerated protective agent and the regenerated catalyst;

脱杂单元的反应流出物出口与加氢精制单元的进料入口连通,加氢精制单元设置装填加氢精制催化剂的加氢精制反应器,加氢精制反应器的反应流出物出口与分离单元入口连通,分离单元设置至少一个气相物料出口和至少一个液相物料出口。The reaction effluent outlet of the decontamination unit is communicated with the feed inlet of the hydrotreating unit. The hydrotreating unit is provided with a hydrotreating reactor filled with a hydrotreating catalyst, and the reaction effluent outlet of the hydrotreating reactor is connected with the inlet of the separation unit. In communication, the separation unit is provided with at least one gas-phase material outlet and at least one liquid-phase material outlet.

在本发明的一个实施方式中,脱杂反应器为至少一个固定床加氢反应器和/或至少一个移动床加氢反应器。In one embodiment of the present invention, the decontamination reactor is at least one fixed bed hydrogenation reactor and/or at least one moving bed hydrogenation reactor.

在本发明的一个实施方式中,脱杂反应器为两个以上并联的固定床加氢反应器,每一个固定床加氢反应器中装填废旧加氢催化剂,每一个固定床加氢反应器设置至少一个废塑料油和/或废旧轮胎油入口、至少一个反应流出物出口。In one embodiment of the present invention, the decontamination reactors are two or more fixed-bed hydrogenation reactors connected in parallel, each fixed-bed hydrogenation reactor is filled with waste and used hydrogenation catalysts, and each fixed-bed hydrogenation reactor is provided with At least one waste plastic oil and/or waste tire oil inlet, at least one reaction effluent outlet.

本发明的特点:Features of the present invention:

1、本发明能够处理各种工艺转化而来的废塑料油、废轮胎油,通过脱杂单元和加氢精制单元进行处理后,为蒸汽裂解制备乙烯过程提供优质裂解原料。1. The present invention can process waste plastic oil and waste tire oil transformed by various processes, and after being processed by the decontamination unit and the hydrorefining unit, it can provide high-quality cracking raw materials for the process of steam cracking to prepare ethylene.

2、本发明在脱杂单元有效脱除废塑料油、废轮胎油中杂质,特别是硅杂质,氯杂质和金属杂质,避免了这些杂质对加氢精制单元中加氢精制催化剂的影响作用,从而延长了整体的操作周期。2. The present invention effectively removes impurities in waste plastic oil and waste tire oil in the decontamination unit, especially silicon impurities, chlorine impurities and metal impurities, and avoids the influence of these impurities on the hydrorefining catalyst in the hydrorefining unit, Thereby extending the overall operating cycle.

3、本发明使用废旧加氢催化剂,成本低,脱杂效果好。并且在本发明优选的实施方式中,采用移动床,或者两个并联轮流切换的固定床反应器进行预处理,实现了长周期深度脱硅、脱金属、脱氯的目的。3. The present invention uses waste and old hydrogenation catalyst, which has low cost and good impurity removal effect. And in a preferred embodiment of the present invention, a moving bed or two fixed-bed reactors switched in parallel and alternately are used for pretreatment, so as to achieve the purpose of long-term deep desiliconization, demetallization and dechlorination.

附图说明Description of drawings

图1是本发明提供的废塑料油和/或废旧轮胎油制备裂解原料的方法的其中一个实施方式的示意图。FIG. 1 is a schematic diagram of one embodiment of the method for preparing pyrolysis feedstock from waste plastic oil and/or waste tire oil provided by the present invention.

具体实施方式Detailed ways

下面结合附图对本发明进行进一步的说明,但并不因此而限制本发明。The present invention will be further described below in conjunction with the accompanying drawings, but the present invention is not limited thereby.

图1是本发明提供的废塑料油和/或废旧轮胎油制备裂解原料的方法其中一个实施方式示意图,如图1所示,来自管线1的废塑料油和/或废旧轮胎油经进料泵2升压后,自管线3与来自管线17的新氢和来自管线16的循环氢一起进入加热炉4进行加热,加热后的混氢物料经管线5进入脱杂单元,脱杂单元设置两个并联的固定床加氢反应器8和9,固定床加氢反应器8中设置催化剂床层A,其级配装填废旧加氢催化剂,固定床加氢反应器9中设置催化剂床层B,其级配装填废旧加氢催化剂。在其中一种实施方式中,混氢物料经管线6进入固定床加氢反应器8中,与级配装填的废旧加氢催化剂接触,在脱杂反应条件下进行脱杂反应,此时,固定床加氢反应器9作为备用。当该固定床加氢反应器8中废旧加氢催化剂上硅饱和或金属饱和后,混氢物料经管线7进入固定床加氢反应器9进行反应,并将固定床加氢反应器8切出反应系统,然后将催化剂床层A中废旧加氢催化剂进行更换。Fig. 1 is a schematic diagram of one embodiment of the method for preparing pyrolysis raw materials from waste plastic oil and/or waste tire oil provided by the present invention. As shown in Fig. 1, the waste plastic oil and/or waste tire oil from pipeline 1 passes through a feed pump 2 After the pressure increase, from the pipeline 3, together with the new hydrogen from the pipeline 17 and the circulating hydrogen from the pipeline 16, it enters the heating furnace 4 for heating, and the heated mixed hydrogen material enters the decontamination unit through the pipeline 5, and the decontamination unit is provided with two The fixed-bed hydrogenation reactors 8 and 9 are connected in parallel. The fixed-bed hydrogenation reactor 8 is provided with a catalyst bed A, which is filled with waste hydrogenation catalysts in gradation, and a catalyst bed B is provided in the fixed-bed hydrogenation reactor 9. Gradient loading of spent hydrogenation catalysts. In one of the embodiments, the mixed hydrogen material enters the fixed-bed hydrogenation reactor 8 through the pipeline 6, contacts with the waste hydrogenation catalyst packed in gradation, and conducts the de-impurification reaction under the condition of de-impurification reaction. The bed hydrogenation reactor 9 is used as a backup. When the waste hydrogenation catalyst in the fixed bed hydrogenation reactor 8 is saturated with silicon or metal, the hydrogen mixed material enters the fixed bed hydrogenation reactor 9 through the pipeline 7 for reaction, and the fixed bed hydrogenation reactor 8 is cut out. The reaction system, and then the spent hydrogenation catalyst in the catalyst bed A is replaced.

脱杂单元所得反应流出物经管线10和11进入加氢精制反应器12,与加氢精制催化剂接触进行反应,其反应流出物经管线13进入高压分离器14进行气液分离,所得液相物料经管线18抽出,所得气相物料经循环氢压缩机15升压后经管线16返回加热炉4入口。The reaction effluent obtained from the decontamination unit enters the hydrotreating reactor 12 through the pipelines 10 and 11, and is contacted with the hydrotreating catalyst for reaction, and the reaction effluent enters the high-pressure separator 14 through the pipeline 13 for gas-liquid separation, and the obtained liquid-phase material It is drawn out through line 18, and the obtained gas-phase material is boosted by circulating hydrogen compressor 15 and returned to the inlet of heating furnace 4 through line 16.

下面结合实施例对本发明作进一步的说明,但并不因此而使本发明受到任何限制。The present invention is further described below in conjunction with the examples, but the present invention is not limited in any way.

在实施例中,烃类物料中硅含量采用《汽油及相关产品中硅含量的测定单波长色散X射线荧光》(SH/T 0993-2019)方法进行测定。In the embodiment, the silicon content in the hydrocarbon material is determined by the method of "Determination of Silicon Content in Gasoline and Related Products by Single Wavelength Dispersive X-ray Fluorescence" (SH/T 0993-2019).

在实施例中,液体物料中氯含量采用库仑法进行测定,具体方法为《石油化工分析方法》(RIPP试验方法)中的《电量法测定原油中总氯含量》(RIPP 64-90)的方法进行测定。所用仪器为微库仑分析仪,试样为液体物料。In the embodiment, the chlorine content in the liquid material is measured by the Coulomb method, and the concrete method is the method of "Measurement of Total Chlorine Content in Crude Oil by Electricity Method" (RIPP 64-90) in "Petrochemical Analysis Method" (RIPP Test Method) to measure. The instrument used is a microcoulomb analyzer, and the sample is a liquid material.

实施例和对比例所用脱氯剂为工业实施脱氯剂RDY-100,由济南瑞东实业有限公司生产。The dechlorinating agent used in Examples and Comparative Examples is an industrial implementation dechlorinating agent RDY-100, produced by Jinan Ruidong Industrial Co., Ltd.

实施例中所使用的重整预加氢末期催化剂D,载体为氧化铝,蝶形,当量直径1.6mm,组成包括:氧化钨18重%,氧化镍2重%,氧化钴0.04重%,碳含量5.0重%,硫含量6重%;The catalyst D in the final stage of reforming and pre-hydrogenation used in the embodiment has an alumina carrier, a butterfly shape, and an equivalent diameter of 1.6 mm. The composition includes: 18 wt% tungsten oxide, 2 wt% nickel oxide, 0.04 wt% cobalt oxide, carbon dioxide The content is 5.0% by weight, and the sulfur content is 6% by weight;

实施例中所使用的汽油加氢末期催化剂E载体为氧化铝,蝶形,当量直径1.6mm,组成包括:氧化钼10重%,氧化钴3.5重%,碳含量8.0重%,硫含量7.0重%;The gasoline hydrogenation final catalyst E carrier used in the examples is alumina, butterfly-shaped, and has an equivalent diameter of 1.6 mm. %;

实施例中所使用的柴油加氢精制末期催化剂F,载体为氧化铝,蝶形,当量直径1.6mm,组成包括:氧化钼26重%,氧化镍4.0重%,碳含量20重%,硫含量15重%;The diesel hydrotreating final stage catalyst F used in the example, the carrier is alumina, butterfly shape, the equivalent diameter is 1.6mm, and the composition includes: molybdenum oxide 26 weight %, nickel oxide 4.0 weight %, carbon content 20 weight %, sulfur content 15% by weight;

实施例中所使用的末期加氢催化剂G为渣油加氢保护剂末期催化剂,载体为氧化铝,拉西环,当量直径6.0mm,组成包括:氧化钼2重%,氧化镍0.5重%,碳含量40重%,硫含量5重%;The final stage hydrogenation catalyst G used in the embodiment is the final stage catalyst of residual oil hydrogenation protection agent, the carrier is alumina, Raschig ring, the equivalent diameter is 6.0mm, and the composition includes: molybdenum oxide 2 wt%, nickel oxide 0.5 wt%, The carbon content is 40% by weight, and the sulfur content is 5% by weight;

实施例中所使用的加氢精制催化剂H,其载体为氧化铝,蝶形,当量直径1.6mm,组成包括:氧化钼26重%,氧化镍4.0重%。The hydrorefining catalyst H used in the examples has an alumina carrier, a butterfly shape, an equivalent diameter of 1.6 mm, and the composition includes: molybdenum oxide 26 wt % and nickel oxide 4.0 wt %.

所用原料性质见表1所示,其中原料I为废塑料油,J为废塑料油和废轮胎油比例为80:20重,原料K为废塑料油和废轮胎油比例为40:60重。The properties of the raw materials used are shown in Table 1, wherein the raw material I is waste plastic oil, J is the ratio of waste plastic oil to waste tire oil, which is 80:20 weight, and raw material K is that the ratio of waste plastic oil and waste tire oil is 40:60 weight.

表1Table 1

Figure BDA0002753325600000111
Figure BDA0002753325600000111

Figure BDA0002753325600000121
Figure BDA0002753325600000121

实施例1~实施例5Example 1 to Example 5

废塑料油和/或废旧轮胎油与氢气混合后,进入脱杂反应器与废旧加氢催化剂接触,在脱杂反应条件下进行脱杂反应,脱杂单元的催化剂装填情况、反应条件、反应结果列入表2。由表2可以看出,脱杂单元所得反应流出物中液相物料的硅含量小于1μg/g、氯含量小于0.5μg/g、金属含量小于5μg/g。After the waste plastic oil and/or waste tire oil is mixed with hydrogen, it enters the decontamination reactor and contacts with the waste hydrogenation catalyst, and the decontamination reaction is carried out under the decontamination reaction conditions. The catalyst loading, reaction conditions and reaction results of the decontamination unit Included in Table 2. It can be seen from Table 2 that the silicon content of the liquid phase material in the reaction effluent obtained from the decontamination unit is less than 1 μg/g, the chlorine content is less than 0.5 μg/g, and the metal content is less than 5 μg/g.

脱杂单元所得反应流出物进入加氢精制反应器,与加氢精制催化剂接触,在加氢精制反应条件下进行加氢精制反应,反应流出物经分离后,得到气相物料和液相物料,加氢精制单元的催化剂装填情况、反应条件、反应结果列入表3。The reaction effluent obtained from the decontamination unit enters the hydrotreating reactor, contacts with the hydrotreating catalyst, and conducts the hydrotreating reaction under the conditions of the hydrotreating reaction. After the reaction effluent is separated, gas-phase materials and liquid-phase materials are obtained. The catalyst loading, reaction conditions and reaction results of the hydrogen refining unit are listed in Table 3.

有表3可看出,所得液相物料杂质含量低,BMCI值低,为优质的蒸汽裂解制备乙烯的裂解原料。As can be seen from Table 3, the obtained liquid phase material has low impurity content and low BMCI value, and is a high-quality steam cracking raw material for preparing ethylene.

表2Table 2

Figure BDA0002753325600000131
Figure BDA0002753325600000131

表3table 3

Figure BDA0002753325600000132
Figure BDA0002753325600000132

Figure BDA0002753325600000141
Figure BDA0002753325600000141

实施例6Example 6

本实施例中脱杂单元设置两个并联的固定床加氢反应器1和2,以原料J为进料,催化剂装填情况、脱杂反应条件和反应结果,列于表4。In the present embodiment, the decontamination unit is provided with two parallel fixed-bed hydrogenation reactors 1 and 2, with raw material J as the feed, and the catalyst loading conditions, decontamination reaction conditions and reaction results are listed in Table 4.

当反应器1运行至800h时,反应流出物中液相物料的金属含量大于5μg/g,此时切换为反应器2,液相物料的金属含量降低为小于1μg/g。对反应器1更换催化剂,如此循环实现了长周期运转。When the reactor 1 runs to 800h, the metal content of the liquid phase material in the reaction effluent is greater than 5 μg/g, at this time it is switched to the reactor 2, and the metal content of the liquid phase material is reduced to less than 1 μg/g. The catalyst is replaced in the reactor 1, and this cycle realizes long-term operation.

表4Table 4

Figure BDA0002753325600000142
Figure BDA0002753325600000142

Figure BDA0002753325600000151
Figure BDA0002753325600000151

实施例7Example 7

本实施例中脱杂单元设置两个并联的固定床加氢反应器1和2,以原料K为进料,催化剂装填情况、脱杂反应条件和反应结果,列于表5。In the present embodiment, the decontamination unit is provided with two parallel fixed-bed hydrogenation reactors 1 and 2, and the raw material K is used as the feed. The catalyst loading conditions, decontamination reaction conditions and reaction results are listed in Table 5.

当反应器1运行至1000h时,反应流出物中液相物料的硅含量大于1μg/g,金属含量大于8μg/g,此时切换为反应器2,液相物料的硅含量、金属含量均降低为小于1μg/g。对反应器1更换催化剂,如此循环实现了长周期运转。When the reactor 1 runs to 1000h, the silicon content of the liquid phase material in the reaction effluent is greater than 1 μg/g, and the metal content is greater than 8 μg/g. At this time, it is switched to the reactor 2, and the silicon content and metal content of the liquid phase material are reduced. is less than 1 μg/g. The catalyst is replaced in the reactor 1, and this cycle realizes long-term operation.

表5table 5

Figure BDA0002753325600000152
Figure BDA0002753325600000152

Figure BDA0002753325600000161
Figure BDA0002753325600000161

实施例8Example 8

本实施例中脱杂单元移动床反应器,以原料I为进料,催化剂装填情况、脱杂反应条件和反应结果,列于表6。In the present embodiment, the moving bed reactor of the decontamination unit takes raw material I as the feed, and the catalyst loading situation, decontamination reaction conditions and reaction results are listed in Table 6.

由表6可见,采用本发明的方法,在脱杂单元采用移动床,处理杂质含量较高的原料I,所得液相反应流出物的硅含量小于1μg/g,氯含量小于0.5μg/g,金属含量小于5μg/g,剂耗为10.2kg/吨油。As can be seen from Table 6, adopt the method of the present invention, adopt moving bed in the impurity removal unit, process the raw material I with higher impurity content, the silicon content of the gained liquid-phase reaction effluent is less than 1 μg/g, and the chlorine content is less than 0.5 μg/g, The metal content is less than 5μg/g, and the agent consumption is 10.2kg/ton oil.

表6Table 6

脱杂单元decontamination unit 移动床反应器moving bed reactor 催化剂catalyst DD 原料油raw oil 原料IRaw material I 反应压力,MPaReaction pressure, MPa 1.61.6 反应温度,℃Reaction temperature, °C 380380 氢油比,Nm<sup>3</sup>/m<sup>3</sup>Hydrogen oil ratio, Nm<sup>3</sup>/m<sup>3</sup> 5050 剂耗,kg/吨油Agent consumption, kg/ton of oil 10.210.2 液相反应流出物Liquid-phase reaction effluent 硅含量,μg/gSilicon content, μg/g <1<1 氯含量,μg/gChlorine content, μg/g <0.5<0.5 金属含量,μg/gMetal content, μg/g <5<5

需说明的是,以上所述仅为本发明的任意实施例,并不用于限制本发明,对于本领域的技术人员来讲,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。It should be noted that the above descriptions are only arbitrary embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (24)

1.一种废塑料油和/或废旧轮胎油制备裂解原料的方法,包括:1. A method for preparing pyrolysis raw material from waste plastic oil and/or waste tire oil, comprising: (1)脱杂单元,废塑料油和/或废旧轮胎油在氢气的存在下,进入脱杂反应器与废旧加氢催化剂接触,在脱杂反应条件下进行脱杂反应,所得反应流出物中液相物料的硅含量小于1μg/g、金属含量小于5μg/g;(1) decontamination unit, waste plastic oil and/or waste tire oil, in the presence of hydrogen, enter the decontamination reactor and contact with the waste hydrogenation catalyst, and carry out decontamination reaction under the decontamination reaction conditions, and in the obtained reaction effluent The silicon content of the liquid phase material is less than 1μg/g, and the metal content is less than 5μg/g; (2)加氢精制单元,步骤(1)所得反应流出物进入加氢精制反应器,与加氢精制催化剂接触,在加氢精制反应条件下进行加氢精制反应,反应流出物经分离后,得到气相物料和液相物料,所得液相物料全部或部分为蒸汽裂解制备乙烯的裂解原料。(2) hydrotreating unit, the reaction effluent obtained in step (1) enters the hydrotreating reactor, contacts with the hydrotreating catalyst, and carries out the hydrotreating reaction under the hydrotreating reaction conditions, and after the reaction effluent is separated, A gas phase material and a liquid phase material are obtained, and all or part of the obtained liquid phase material is a cracking material for preparing ethylene by steam cracking. 2.根据权利要求1所述的方法,其特征在于,所述废塑料油为废塑料通过热裂化、热裂解、催化裂解、催化裂化、溶解液化中一种或几种转化方法得到的烃类物料;废塑料油的馏程为30~700℃,硅含量小于10000μg/g,氯含量小于10000μg/g,金属含量小于10000μg/g。2. method according to claim 1, is characterized in that, described waste plastic oil is the hydrocarbon that waste plastic obtains by one or more conversion methods in thermal cracking, thermal cracking, catalytic cracking, catalytic cracking, dissolving liquefaction Material; the distillation range of waste plastic oil is 30~700℃, the silicon content is less than 10000μg/g, the chlorine content is less than 10000μg/g, and the metal content is less than 10000μg/g. 3.根据权利要求2所述的方法,其特征在于,所述废塑料为新鲜生活垃圾中废塑料、工农业生产中废塑料、陈化垃圾中废塑料中的一种或几种,废塑料的种类为选自PE、PP、PS、PVC中的一种或多种。3. The method according to claim 2, wherein the waste plastics are one or more of waste plastics in fresh household garbage, waste plastics in industrial and agricultural production, and waste plastics in aged garbage, and waste plastics The type is one or more selected from PE, PP, PS, PVC. 4.根据权利要求1所述的方法,其特征在于,所述废旧轮胎油为废旧轮胎通过热裂化、热裂解、催化裂解、催化裂化、溶解液化中一种或几种转化方法得到的烃类物料;废旧轮胎油的馏程为30~700℃,硅含量小于10000μg/g,氯含量小于10000μg/g,金属含量小于10000μg/g。4. method according to claim 1 is characterized in that, described waste tire oil is the hydrocarbon that waste tire obtains by one or more conversion methods in thermal cracking, thermal cracking, catalytic cracking, catalytic cracking, dissolving liquefaction Material: The distillation range of waste tire oil is 30~700℃, the silicon content is less than 10000μg/g, the chlorine content is less than 10000μg/g, and the metal content is less than 10000μg/g. 5.根据权利要求4所述的方法,其特征在于,所述废旧轮胎为天然橡胶和/或合成橡胶制备的各种废弃轮胎。5. The method according to claim 4, wherein the waste tires are various waste tires prepared from natural rubber and/or synthetic rubber. 6.根据权利要求1所述的方法,其特征在于,所述脱杂反应器为至少一个固定床加氢反应器和/或至少一个移动床加氢反应器。6. The method according to claim 1, wherein the decontamination reactor is at least one fixed bed hydrogenation reactor and/or at least one moving bed hydrogenation reactor. 7.根据权利要求1所述的方法,其特征在于,所述脱杂反应器为两个以上并联的固定床加氢反应器,每一个反应器中装填废旧加氢催化剂,废塑料油和/或废旧轮胎油通过其中至少一个固定床加氢反应器进行脱杂反应,当该固定床加氢反应器中废旧加氢催化剂上硅饱和后或金属饱和后,废塑料油和/或废旧轮胎油切换进料至其他固定床加氢反应器。7. method according to claim 1, is characterized in that, described decontamination reactor is the fixed bed hydrogenation reactor of two or more parallel connection, in each reactor, is filled with waste and old hydrogenation catalyst, waste plastic oil and/ Or waste tire oil is subjected to decontamination reaction through at least one of the fixed bed hydrogenation reactors, when the waste hydrogenation catalyst in the fixed bed hydrogenation reactor is saturated with silicon or saturated with metals, waste plastic oil and/or waste tire oil. Switch the feed to other fixed bed hydrogenation reactors. 8.根据权利要求7所述的方法,其特征在于,当反应流出物中液相物料的硅含量大于等于1μg/g时或金属含量大于等于5μg/g,认为加氢反应器中废旧加氢催化剂上硅饱和或金属饱和。8. method according to claim 7 is characterized in that, when the silicon content of liquid phase material in the reaction effluent is greater than or equal to 1 μg/g or the metal content is greater than or equal to 5 μg/g, it is considered that waste hydrogenation in the hydrogenation reactor The catalyst is saturated with silicon or metal. 9.根据权利要求1所述的方法,其特征在于,所述废旧加氢催化剂为选自烃油加工领域任何固定床加氢工艺装置使用至末期的保护剂、末期的催化剂,以及经过再生后的保护剂、再生后的催化剂中的一种或几种。9. method according to claim 1, is characterized in that, described waste and old hydrogenation catalyst is selected from hydrocarbon oil processing field any fixed bed hydrogenation process device to be used to end-stage protective agent, end-stage catalyst, and after regeneration One or more of the protective agent and the regenerated catalyst. 10.根据权利要求9所述的方法,其特征在于,废旧加氢催化剂的当量直径为0.5~16mm。10 . The method according to claim 9 , wherein the equivalent diameter of the spent hydrogenation catalyst is 0.5 to 16 mm. 11 . 11.根据权利要求9所述的方法,其特征在于,废旧加氢催化剂中包括,以废旧加氢催化剂的总重量为基准,加氢活性金属氧化物的含量为0~50重%,碳含量为0~50重%,硫含量为0~40重%,所述加氢活性金属选自第VIII族金属、第VIB族金属中一种或几种。11. The method according to claim 9, wherein the waste and used hydrogenation catalyst comprises, based on the total weight of the waste and used hydrogenation catalyst, the content of hydrogenation active metal oxides is 0 to 50% by weight, and the carbon content is 0-50% by weight. is 0-50 wt%, the sulfur content is 0-40 wt%, and the hydrogenation active metal is selected from one or more metals of Group VIII and Group VIB. 12.根据权利要求11所述的方法,其特征在于,废旧加氢催化剂中包括,以废旧加氢催化剂的总重量为基准,氧化钼和/或氧化钨的含量为0~50重%,氧化镍和/或氧化钴的含量为0~40重%,碳含量为0~30重%,硫含量为0~30重%。12. The method according to claim 11, wherein the waste hydrogenation catalyst comprises, based on the total weight of the waste hydrogenation catalyst, the content of molybdenum oxide and/or tungsten oxide is 0 to 50% by weight, and the oxidation The content of nickel and/or cobalt oxide is 0 to 40% by weight, the content of carbon is 0 to 30% by weight, and the content of sulfur is 0 to 30% by weight. 13.根据权利要求11所述的方法,其特征在于,废旧加氢催化剂中包括,以废旧加氢催化剂的总重量为基准,加氢活性金属氧化物的含量为1~40重%,碳含量为小于等于20重%,所述加氢活性金属选自第VIII族金属、第VIB族金属中一种或几种。13. The method according to claim 11, wherein the waste hydrogenation catalyst comprises, based on the total weight of the waste hydrogenation catalyst, the content of hydrogenation active metal oxides is 1-40% by weight, and the carbon content is 1-40% by weight. The hydrogenation active metal is selected from one or more of Group VIII metals and Group VIB metals in an amount equal to or less than 20% by weight. 14.根据权利要求1所述的方法,其特征在于,脱杂反应器中还装填脱氯剂,脱氯剂与废旧催化剂的装填体积比为1~80:20~99。14 . The method according to claim 1 , wherein the decontamination reactor is also filled with a dechlorination agent, and the volume ratio of the dechlorination agent to the spent catalyst is 1-80:20-99. 15 . 15.根据权利要求14所述的方法,其特征在于,脱氯剂包括至少一种第IA族金属化合物和/或至少一种第IIA族金属化合物、任选的选自Cu、Fe、Zn中的一种或几种金属氧化物、以及载体和/或粘结剂;15. The method of claim 14, wherein the dechlorination agent comprises at least one Group IA metal compound and/or at least one Group IIA metal compound, optionally selected from Cu, Fe, Zn one or more metal oxides, and carriers and/or binders; 所述载体和/或粘结剂选自氧化硅、氧化铝、氧化硅-氧化铝、氧化锆、粘土中的一种或几种。The carrier and/or binder is selected from one or more of silica, alumina, silica-alumina, zirconia, and clay. 16.根据权利要求14所述的方法,其特征在于,步骤(1)的反应流出物中液相物料中氯含量小于0.5μg/g。16. The method according to claim 14, wherein the chlorine content in the liquid-phase material in the reaction effluent of step (1) is less than 0.5 μg/g. 17.根据权利要求1所述的方法,其特征在于,所述脱杂反应条件为:氢分压0.5~20.0MPa、反应温度60~500℃、体积空速0.1~30h-1、氢油体积比5~1000Nm3/m3;优选脱杂反应条件为:氢分压1~12MPa、反应温度100~450℃、体积空速0.2~20h-1、氢油体积比5~800Nm3/m317 . The method according to claim 1 , wherein the de-impurification reaction conditions are: hydrogen partial pressure 0.5-20.0 MPa, reaction temperature 60-500° C., volume space velocity 0.1-30 h -1 , volume of hydrogen oil ratio of 5~1000Nm 3 /m 3 ; the preferred de-impurification reaction conditions are: hydrogen partial pressure 1~12MPa, reaction temperature 100~450℃, volume space velocity 0.2~20h -1 , hydrogen oil volume ratio 5~800Nm 3 /m 3 . 18.根据权利要求1所述的方法,其特征在于,步骤(2)中所述的加氢精制催化剂包括加氢金属活性组分和载体,以加氢精制催化剂的总重量为基准,以氧化物计,加氢金属活性组分的含量为5~50重量%。18. The method according to claim 1, wherein the hydrotreating catalyst described in step (2) comprises a hydrogenation metal active component and a carrier, and is based on the total weight of the hydrotreating catalyst and is based on the oxidation The content of the hydrogenation metal active component is 5 to 50% by weight. 19.根据权利要求18所述的方法,其特征在于,所述加氢金属活性组分为至少一种选自第VIB族金属元素和至少一种选自第VIII族金属元素,所述第VIB族金属元素为钼和/或钨,所述第VIII族金属元素为钴和/或镍;以加氢精制催化剂的总重量为基准,以氧化物计,所述第VIB族金属元素含量为4~40重量%,优选为8~35重量%,所述第VIII族金属元素含量为1~10重量%,优选为2~5重量%。19. The method according to claim 18, wherein the hydrogenation metal active component is at least one metal element selected from the group VIB and at least one metal element selected from the group VIII, the VIB The metal element of the group is molybdenum and/or tungsten, and the metal element of the group VIII is cobalt and/or nickel; the content of the metal element of the group VIB is 4 based on the total weight of the hydrotreating catalyst and calculated as oxides ∼40 wt%, preferably 8∼35 wt%, and the content of the Group VIII metal element is 1∼10 wt%, preferably 2∼5 wt%. 20.根据权利要求1所述的方法,其特征在于,步骤(2)所述加氢精制反应条件为:氢分压1.0~20.0MPa、反应温度250~430℃、体积空速0.5~20h-1、氢油体积比50~1000Nm3/m3;优选加氢精制反应条件为:氢分压1.0~12MPa、反应温度280~400℃、体积空速0.5~15h-1、氢油体积比100~800Nm3/m320 . The method according to claim 1 , wherein the hydrorefining reaction conditions in step (2) are: hydrogen partial pressure of 1.0-20.0 MPa, reaction temperature of 250-430° C., and volumetric space velocity of 0.5-20 h 20 . 1. The volume ratio of hydrogen to oil is 50~1000Nm 3 /m 3 ; the preferred hydrotreating reaction conditions are: hydrogen partial pressure 1.0~12MPa, reaction temperature 280~400℃, volume space velocity 0.5~15h -1 , hydrogen oil volume ratio 100 ~800Nm 3 /m 3 . 21.按照权利要求1所述的方法,其特征在于,步骤(2)所得液相物料中烯烃含量为≤2质量%,硫含量为<50μg/g,氮含量为<50μg/g,硅含量<1μg/g,氯含量<0.5μg/g,金属含量<1μg/g。21. The method according to claim 1, wherein the olefin content in the obtained liquid phase material in step (2) is ≤2 mass%, the sulfur content is <50 μg/g, the nitrogen content is <50 μg/g, and the silicon content is <50 μg/g. <1μg/g, chlorine content <0.5μg/g, metal content <1μg/g. 22.用于权利要求1-21任一方法的系统,包括脱杂单元、加氢精制单元,脱杂单元设置装填废旧加氢催化剂的脱杂反应器,所述脱杂反应器设置至少一个废塑料油和/或废旧轮胎油入口、至少一个反应流出物出口,所述废旧加氢催化剂为选自烃油加工领域任何固定床加氢工艺装置使用至末期的保护剂、末期的催化剂,以及经过再生后的保护剂、再生后的催化剂中的一种或几种;22. The system for any one of claims 1-21, comprising a decontamination unit, a hydrofinishing unit, the decontamination unit is provided with a decontamination reactor filled with spent and used hydrogenation catalysts, and the decontamination reactor is provided with at least one waste hydrogenation catalyst. Plastic oil and/or waste tire oil inlet, at least one reaction effluent outlet, the waste hydrogenation catalyst is selected from the protective agent used to the end of any fixed bed hydrogenation process device in the field of hydrocarbon oil processing, the catalyst at the end, and after One or more of the regenerated protective agent and the regenerated catalyst; 脱杂单元的反应流出物出口与加氢精制单元的进料入口连通,加氢精制单元设置装填加氢精制催化剂的加氢精制反应器,加氢精制反应器的反应流出物出口与分离单元入口连通,分离单元设置至少一个气相物料出口和至少一个液相物料出口。The reaction effluent outlet of the decontamination unit is communicated with the feed inlet of the hydrotreating unit. The hydrotreating unit is provided with a hydrotreating reactor filled with a hydrotreating catalyst, and the reaction effluent outlet of the hydrotreating reactor is connected with the inlet of the separation unit. In communication, the separation unit is provided with at least one gas-phase material outlet and at least one liquid-phase material outlet. 23.根据权利要求22所述的系统,其特征在于,脱杂反应器为至少一个固定床加氢反应器和/或至少一个移动床加氢反应器。23. The system according to claim 22, wherein the decontamination reactor is at least one fixed bed hydrogenation reactor and/or at least one moving bed hydrogenation reactor. 24.根据权利要求22所述的系统,其特征在于,脱杂反应器为两个以上并联的固定床加氢反应器,每一个固定床加氢反应器中装填废旧加氢催化剂,每一个固定床加氢反应器设置至少一个废塑料油和/或废旧轮胎油入口、至少一个反应流出物出口。24. The system according to claim 22, wherein the decontamination reactor is two or more fixed-bed hydrogenation reactors connected in parallel, each fixed-bed hydrogenation reactor is filled with spent and old hydrogenation catalysts, and each fixed-bed hydrogenation reactor is The bed hydrogenation reactor is provided with at least one waste plastic oil and/or waste tire oil inlet and at least one reaction effluent outlet.
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