CN114435673A - A packing mechanism for a pipe fittings packaging production line - Google Patents
A packing mechanism for a pipe fittings packaging production line Download PDFInfo
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- CN114435673A CN114435673A CN202210243028.2A CN202210243028A CN114435673A CN 114435673 A CN114435673 A CN 114435673A CN 202210243028 A CN202210243028 A CN 202210243028A CN 114435673 A CN114435673 A CN 114435673A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
- B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
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Abstract
Description
技术领域technical field
本发明属于管件包装设备技术领域,涉及一种管件包装产线的装箱机构。The invention belongs to the technical field of pipe fitting packaging equipment, and relates to a packing mechanism for a pipe fitting packaging production line.
背景技术Background technique
包装生产线是一个系统的总称包装生产线一般都是由几种不同的包装机以及传输带组成,生产中的产品或者已经完成加工完成的产品被运送到包装生产线上进行包装加工,完工后被送出就成了完整的便于运输的产品了。弯头等尺寸适中的管件产品,可通过包装生产线完成包装和装箱。Packaging production line is a general term for a system. Packaging production lines are generally composed of several different packaging machines and conveyor belts. Products in production or products that have been processed are transported to the packaging production line for packaging and processing, and are sent out after completion. It has become a complete product that is easy to transport. Pipe fittings with moderate dimensions, such as elbows, can be packaged and boxed through a packaging production line.
授权公告号为CN212172639U的中国专利公开了一种全自动伺服装箱机构,包括分组整列单元、纸箱抓取单元、装箱单元、纸箱舌页成型单元、纸箱成型单元、喷胶单元、纸箱存储箱、调整单元。The Chinese patent with the authorization announcement number CN212172639U discloses a fully automatic servo packing mechanism, including a grouping and aligning unit, a carton grabbing unit, a packing unit, a carton tongue forming unit, a carton forming unit, a glue spraying unit, and a carton storage box , Adjustment unit.
上述装置通过机器人装箱,操作精准但需逐步堆垛,效率较低。The above devices are packed by robots, which are accurate in operation but need to be stacked gradually, which is inefficient.
发明内容SUMMARY OF THE INVENTION
本发明针对现有的技术存在的上述问题,提供一种管件包装产线的装箱机构,本发明所要解决的技术问题是:如何提高管件产品的装箱效率和效果。Aiming at the above problems existing in the prior art, the present invention provides a packing mechanism for a pipe fittings packaging production line. The technical problem to be solved by the present invention is: how to improve the packing efficiency and effect of pipe fittings products.
本发明的目的可通过下列技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种管件包装产线的装箱机构,包括抬升输送带和预装输送带,其特征在于,所述抬升输送带与预装输送带垂直或近似垂直布置,该抬升输送带的出料端位于预装输送带上料端的正上方,所述预装输送带的上料端上方设有可上下往复运动的斜板,所述斜板自抬升输送带的出料端朝预装输送带所在一侧向下弯曲或倾斜,当该斜板向下运动时该斜板的上侧边能与抬升输送带的出料端相接合,且该斜板的下侧边沿位于所述预装输送带宽度方向位于该预装输送带的中央处。A packing mechanism for a tube packaging production line, comprising a lifting conveyor belt and a preloading conveyor belt, characterized in that the lifting conveyor belt and the preloading conveyor belt are arranged vertically or approximately vertically, and the discharge end of the lifting conveyor belt is located at Just above the feeding end of the pre-installed conveyor belt, above the feeding end of the pre-installed conveyor belt, there is an inclined plate that can reciprocate up and down. The side is bent or inclined downward. When the inclined plate moves downward, the upper side of the inclined plate can be engaged with the discharge end of the lifting conveyor belt, and the lower edge of the inclined plate is located in the width of the pre-installed conveyor belt. The direction is at the center of the preloaded conveyor belt.
抬升输送带及预装输送带均用于将管件产品依次输送至后续的装箱工位,通过设置抬升输送带与预装输送带垂直布置,并使抬升输送带出料端与预装输送带件之间形成落差,同时在预装输送带的上料端设置可上下运动的斜板,时斜板落下时斜板的上侧边与抬升输送带的出料端配合,而下侧边位于预装输送带宽度方向的中央处,这样在运送过程中可控制斜板持续上下往复运动,使自抬升输送带缓速落下的管件一部分直接落至下方的预装输送带上,另一部分沿斜板落至预装输送带宽度方向的另一侧,进而预装输送带上的管件会预先均匀分为两排,管件自预装输送带在直接落入小纸箱后不易产生堆叠,从而使落料更均匀平整高效,避免因管件放置不平影响装箱封箱效果。Both the lifting conveyor belt and the preloading conveyor belt are used to transport the pipe products to the subsequent packing stations in sequence. A drop is formed between the parts, and a sloping plate that can move up and down is set on the feeding end of the pre-installed conveyor belt. When the sloping plate falls, the upper side of the sloping plate cooperates with the discharging end of the lifting conveyor belt, and the lower side is located at the In the center of the width direction of the pre-installed conveyor belt, the inclined plate can be controlled to continuously reciprocate up and down during the transportation process, so that part of the pipe fittings slowly falling from the self-lifting conveyor belt directly falls on the pre-installed conveyor belt below, and the other part moves along the inclined conveyor belt. The plate falls to the other side of the width direction of the pre-installed conveyor belt, and then the pipe fittings on the pre-installed conveyor belt will be evenly divided into two rows in advance. The material is more uniform, flat and efficient, avoiding the effect of packing and sealing due to uneven placement of pipe fittings.
在上述管件包装产线的装箱机构中,所述斜板倾斜的两侧边均具有护板,该斜板的底面具有竖向设置的插板,所述预装输送带表面具有若干沿运动方向间隔布置的隔料板,所述隔料板的中央具有缺口槽,当所述斜板向下运动至最低处时所述插板下端位于所述缺口槽内并靠近预装输送带的表面。这样护板可保证管件产品沿斜板稳定下滑,且使斜板底面设置的插板位于隔料板中央的缺口槽内,这样当斜板下降到位时管件产品经斜面加速由于具有更高的冲量,撞击预装输送带两侧边的挡板易产生较大的反弹,插板可避免管件产品弹至宽度方向的另一侧造成堆料,保证装箱效果。In the case packing mechanism of the above-mentioned pipe fittings packaging production line, the inclined two sides of the inclined plate are provided with guard plates, the bottom surface of the inclined plate is provided with a vertically arranged insertion plate, and the surface of the preloaded conveyor belt has a number of along the moving plates. The spacer plates are arranged at intervals in the direction, and the center of the spacer plate has a notch groove. When the inclined plate moves down to the lowest position, the lower end of the insert plate is located in the notch groove and is close to the surface of the pre-installed conveyor belt . In this way, the guard plate can ensure that the pipe fitting product slides down steadily along the inclined plate, and the insert plate arranged on the bottom surface of the inclined plate is located in the notch groove in the center of the separator plate, so that when the inclined plate is lowered in place, the pipe fitting product is accelerated by the inclined plane because of its higher impulse. , The baffles on both sides of the pre-installed conveyor belt are prone to a large rebound, and the insert plate can prevent the pipe products from bouncing to the other side of the width direction to cause stacking, and ensure the packing effect.
在上述管件包装产线的装箱机构中,装箱机构还包括滚筒输送线,所述滚筒输送线上设有定位装置,所述定位装置包括能沿水平方向运动并夹持于小纸箱底端外周的定位夹爪。这样小纸箱可通过滚筒输送线进行输送,滚筒输送线具有更高的支撑强度,保证运输稳定,小纸箱放置后通过定位夹爪夹持小纸箱底端外周形成定位,由于小纸箱底端封口且管件逐渐填充于底端,纸箱底部外周具有更高的强度,在实现定位效果的同时,避免小纸箱受损。In the case packing mechanism of the above-mentioned pipe fittings packaging production line, the case packing mechanism further includes a roller conveying line, and a positioning device is arranged on the roller conveying line, and the positioning device includes a bottom end that can move in the horizontal direction and is clamped at the bottom of the small carton. Peripheral positioning jaws. In this way, the small carton can be transported through the roller conveyor line, which has higher support strength to ensure stable transportation. After the small carton is placed, the outer periphery of the bottom end of the small carton is clamped by the positioning jaws to form a positioning. Because the bottom end of the small carton is sealed and The pipe fittings are gradually filled at the bottom end, and the outer periphery of the bottom of the carton has higher strength, which can avoid damage to the small carton while achieving the positioning effect.
在上述管件包装产线的装箱机构中,所述定位装置包括可带动小纸箱沿滚筒输送线宽度方向往复抖动的活动气缸,所述定位夹爪与所述活动气缸的活动端连接。这样活动气缸经过定位夹爪自小纸箱底端控制其沿进料方向往复抖动,使得小纸箱内的管件能更均匀地填充内腔空间,保证装箱效果。In the case packing mechanism of the above-mentioned tube packaging production line, the positioning device includes a movable cylinder that can drive the small carton to vibrate back and forth along the width direction of the roller conveying line, and the positioning gripper is connected to the movable end of the movable cylinder. In this way, the movable cylinder controls its reciprocating shaking along the feeding direction from the bottom end of the small carton through the positioning jaws, so that the pipe fittings in the small carton can fill the inner cavity space more evenly and ensure the packing effect.
在上述管件包装产线的装箱机构中,所述定位装置的上方设有平料机构,所述平料机构包括可上下往复运动的平料压板,当所述平料压板朝下运动时可伸入小纸箱内。平料机构中的平料压板下压至预设高度可对小纸箱内的产品进行进一步平料,使小纸箱内产品平齐,保证装箱效果。In the packing mechanism of the above-mentioned pipe fittings packaging production line, a flat material mechanism is provided above the positioning device, and the flat material mechanism includes a flat material pressing plate that can reciprocate up and down. When the flat material pressing plate moves downward, it can Reach into the small carton. The flat material pressing plate in the flat material mechanism is pressed down to the preset height to further flatten the products in the small carton, so that the products in the small carton are flush and the packing effect is guaranteed.
在上述管件包装产线的装箱机构中,所述滚筒输送线上设有装箱支架,所述装箱支架上连接有可上下运动且水平往复移动的机械抓手,所述机械抓手能将封箱后的小纸箱抓取至大纸箱内。这样装箱支架上的机械抓手可平移至封装的小纸箱处下移抓取并上移提升,再平移回大纸箱处下移放置,高精度完成小纸箱的整齐装箱,保证装箱效果。In the packing mechanism of the above-mentioned pipe fittings packaging production line, a packing support is provided on the roller conveyor line, and a mechanical gripper that can move up and down and reciprocate horizontally is connected to the packing support. The mechanical gripper can Grab the sealed small carton into the large carton. In this way, the mechanical gripper on the packing bracket can be moved down to the small carton packaged to grab it, moved up and lifted, and then moved back to the large carton to place it down. .
在上述管件包装产线的装箱机构中,所述滚筒输送线上设有用于定位大纸箱的限位板,所述限位板位于所述装箱支架的下方。这样限位板可保证大纸箱的位置精确稳定,为装箱支架上的机械抓手提供准确的坐标参考,使装箱精确。In the case packing mechanism of the above-mentioned pipe fittings packaging production line, the roller conveying line is provided with a limit plate for positioning the large carton, and the limit plate is located below the boxing bracket. In this way, the limit plate can ensure that the position of the large carton is accurate and stable, and provide an accurate coordinate reference for the mechanical gripper on the packing bracket, so that the packing is accurate.
在上述管件包装产线的装箱机构中,所述装箱支架和所述平料机构之间设有用于封装小纸箱的封箱装置。这样封箱装置可快速对装料完成的小纸箱进行封箱,提高整个包装产线的装箱效率。In the case packing mechanism of the above-mentioned pipe fittings packaging production line, a case sealing device for packing small cartons is provided between the case packing support and the flat material mechanism. In this way, the carton sealing device can quickly seal the small cartons that have been loaded, thereby improving the packaging efficiency of the entire packaging production line.
与现有技术相比,本发明的优点如下:Compared with the prior art, the advantages of the present invention are as follows:
本管件包装产线的装箱机构通过设置抬升输送带与预装输送带垂直布置,并使抬升输送带出料端与预装输送带件之间形成落差,同时在预装输送带的上料端设置可上下运动的斜板,时斜板落下时斜板的上侧边与抬升输送带的出料端配合,而下侧边位于预装输送带宽度方向的中央处,这样在运送过程中可控制斜板持续上下往复运动,使自抬升输送带缓速落下的管件一部分直接落至下方的预装输送带上,另一部分沿斜板落至预装输送带宽度方向的另一侧,进而预装输送带上的管件会预先均匀分为两排,管件自预装输送带在直接落入小纸箱后不易产生堆叠,从而使落料更均匀平整高效,避免因管件放置不平影响装箱封箱效果。The packing mechanism of this tube packaging production line is arranged vertically by setting the lifting conveyor belt and the pre-installed conveyor belt, so that a drop is formed between the discharge end of the lifting conveyor belt and the pre-installed conveyor belt, and at the same time, the pre-installed conveyor belt is loaded. The end is provided with a sloping plate that can move up and down. When the sloping plate falls, the upper side of the sloping plate cooperates with the discharge end of the lifting conveyor belt, and the lower side is located in the center of the width direction of the pre-installed conveyor belt, so that during the transportation process The inclined plate can be controlled to continuously reciprocate up and down, so that part of the pipe fittings slowly falling from the self-lifting conveyor belt directly falls on the pre-installed conveyor belt below, and the other part falls along the inclined plate to the other side of the width direction of the pre-installed conveyor belt, and then The pipe fittings on the pre-installed conveyor belt will be evenly divided into two rows in advance, and the pipe fittings will not be easily stacked after falling directly into the small carton from the pre-installed conveyor belt, so that the blanking is more uniform and efficient, and the uneven placement of the pipe fittings will not affect the packing and sealing. box effect.
附图说明Description of drawings
图1是本实施例的立体结构示意图。FIG. 1 is a schematic three-dimensional structure diagram of this embodiment.
图2是图1中的A部放大图。FIG. 2 is an enlarged view of part A in FIG. 1 .
图3是图1中的B部放大图。FIG. 3 is an enlarged view of part B in FIG. 1 .
图4是图1中的C部放大图。FIG. 4 is an enlarged view of the C part in FIG. 1 .
图中,1、抬升输送带;In the figure, 1. Lift the conveyor belt;
2、预装输送带;21、隔料板;211、缺口槽;2. Pre-installed conveyor belt; 21. Separator; 211. Notched groove;
3、斜板;31、护板;32、插板;3, inclined plate; 31, guard plate; 32, insert plate;
4、定位装置;41、定位夹爪;42、活动气缸;4. Positioning device; 41. Positioning jaws; 42. Active cylinder;
5、滚筒输送线;5. Roller conveyor line;
6、平料机构;61、平料压板;6. Flat material mechanism; 61. Flat material pressure plate;
7、装箱支架;71、机械抓手;7. Packing bracket; 71. Mechanical gripper;
8、限位板;9、封箱装置。8. Limit plate; 9. Box sealing device.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
如图1-4所示,本管件包装产线的装箱机构包括抬升输送带1和预装输送带2,抬升输送带1与预装输送带2垂直布置,该抬升输送带1的出料端位于预装输送带2上料端的正上方,预装输送带2的上料端上方设有可上下往复运动的斜板3,斜板3自抬升输送带1的出料端朝预装输送带2所在一侧向下倾斜,当该斜板3向下运动到位时该斜板3的上侧边与抬升输送带1的出料端相接合,且该斜板3的下侧边位于预装输送带2宽度方向的中央处。抬升输送带1及预装输送带2均用于将管件产品依次输送至后续的装箱工位,通过设置抬升输送带1沿水平方向与预装输送带2垂直布置,并使抬升输送带1出料端与预装输送带2件之间形成落差,同时在预装输送带2的上料端设置可上下运动的斜板3,时斜板3落下时斜板3的上侧边与抬升输送带1的出料端配合,而下侧边位于预装输送带2宽度方向的中央处,这样在运送过程中可控制斜板3持续上下往复运动,使自抬升输送带1缓速落下的管件一部分直接落至下方的预装输送带2上,另一部分沿斜板3落至预装输送带2宽度方向的另一侧,进而预装输送带2上的管件会预先均匀分为两排,管件自预装输送带2在直接落入小纸箱后不易产生堆叠,从而使落料更均匀平整高效,避免因管件放置不平影响装箱封箱效果。具体来讲斜板3水平方向的两侧边均具有护板31,该斜板3的底面具有竖向设置的插板32,预装输送带2表面具有多个沿运动方向间隔布置的隔料板21,隔料板21的中央具有缺口槽211,插板32下端位于缺口槽211内并靠近预装输送带2的表面。这样护板31可保证管件产品沿斜板3稳定下滑,且使斜板3底面设置的插板32位于隔料板21中央的缺口槽211内,这样当斜板3下降到位时管件产品经斜面加速由于具有更高的冲量,撞击预装输送带2两侧边的挡板易产生较大的反弹,插板32可避免管件产品弹至宽度方向的另一侧造成堆料,保证装箱效果。装箱机构还包括滚筒输送线5,滚筒输送线5上设有定位装置4,定位装置4包括用于自水平方向夹持小纸箱底端的定位夹爪41。定位夹爪41有两个且呈U形,小纸箱可嵌入U形槽口内,这样小纸箱放置后通过定位夹爪41夹持小纸箱底端四周形成定位,由于小纸箱底端封口且管件逐渐填充于底端具有更高的强度,在实现定位效果的提示,避免小纸箱受损。作为优选,定位装置4包括可带动小纸箱沿预装输送带2运动方向往复抖动的活动气缸42,定位夹爪41与活动气缸42的活动端连接,活动气缸42与滚筒输送线5外侧固定结构的连接关系未示出。这样活动气缸42经过定位夹爪41自小纸箱底端控制其水平方向往复抖动,使得小纸箱内的管件能更充分地填充内腔空间,保证装箱效果。As shown in Figure 1-4, the packing mechanism of this pipe fittings packaging production line includes a lifting
如图1、图3、图4所示,滚筒输送线5上设有平料机构6,平料机构6位于定位装置4上方,平料机构6包括可上下往复运动的平料压板61,平料压板61运动可通过气缸结构等驱动源实现动作,当平料压板61朝下运动时可伸入小纸箱内。这样小纸箱可通过滚筒输送线5进行输送,滚筒输送线5具有更高的支撑强度,保证运输稳定,平料机构6中的平料压板61下压至预设高度可对小纸箱内的产品进行进一步平料,使小纸箱内产品平齐,保证装箱效果。滚筒输送线5上设有装箱支架7,装箱支架7上连接有可上下运动且水平往复移动的机械抓手71,机械抓手71能将封箱后的小纸箱抓取至大纸箱内。这样装箱支架7上的机械抓手71可平移至封装的小纸箱处下移抓取并上移提升,再平移回大纸箱处下移放置,高精度完成小纸箱的整齐装箱,保证装箱效果。滚筒输送线5上设有用于定位大纸箱的限位板8,限位板8沿滚筒输送线5宽度方向与大纸箱的上箱输送线正对,限位板8位于装箱支架7的下方。这样限位板8可保证大纸箱的位置精确稳定,为装箱支架7上的机械抓手71提供准确的坐标参考,使装箱精确。装箱支架7和平料机构6之间设有用于封装小纸箱的封箱装置9。这样封箱装置9可快速对装料完成的小纸箱进行封箱,提高整个包装产线的装箱效率。机械抓手71和封箱装置9均为现有市售设备。As shown in Figure 1, Figure 3, Figure 4, the
本文中所描述的具体实施例仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.
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